The Book

of
Welding

For the workshop and building site

2006 and 2007

Lorch Schweisstechnik GmbH

D-71547 Auenwald Postfach 1160 T. +49 (0)7191.503.0 F. +49
(0)7191.503.199
info@lorch.biz
913.1000.1/2

www.lorch.biz
 You are holding
the book of welding

Presented by
your dealer
Electrode welding
CL Page 30

Electrode welding
TIG welding
H Page 10
ISI5 CL Page 28

TIG welding
HT Page 17
HandyTig Page 20

MIG-MAG welding
A Page 34
M 2000 Page 44
M 3000 Page 48

MIG brazing
A CuSi Page 34
M 3030 Page 55

Plasma cutting
Z Page 64

Helmets/accessories
Page 68

Data Page 72
Our day-to-day work is
all about putting the best
possible instrument in your
hands. As you see,
we share a joint ambition:
Top quality workmanship
6
 Full 3-year
warranty
Which adds up to 8,760 working hours. 365 days a year - times
three. This is the period for which we guarantee the functional char-
acteristics of our products. We are confident that nothing can go
wrong with a system or a unit bearing the name Lorch. But in the
unlikely event that a fault should occur, we undertake to repair it
and to shoulder the cost. As you will appreciate, this does not apply
to wearing parts.
3 times longer than the statutory requirement.
The law currently requires a fixed warranty on material and produc-
tion defects in commercially used products of 1 year. Given our out-
look on quality, for us this stipulation goes without saying. Subject
to correct treatment in line with the operating instructions provided,
we will grant you not just 1 year’s warranty from the date of pur-
chase, but another 2 years on top. But please do tell us where your
equipment is being used and who you are.
Please return the warranty card ...
... to Lorch, Postfach 1160, D-71547 Auenwald. Otherwise we will
NOT be able to fulfil our three-year warranty pledge.
The warranty card is enclosed with your unit. You can also register
online on www.garantie.lorch.biz. As soon as you have registered,
you will receive your binding warranty certificate guaranteeing
three years of cover from the date of purchase.

7
 Process kn
Electrode welding MIG-MAG welding MIG brazing

Stick electrode
Shielding gas nozzle Shielding gas nozzle
Coating
Contact tip Contact tip
Core wire Electrode Soldering electrode

Gas/Slag Shielding gas Shielding gas

Arc Arc Arc

Soldering
Melt zone Melt zone material
Base material Base material Base material

Basic knowledge: Electrode welding Basic knowledge: MIG-MAG welding Basic knowledge: MIG brazing
The electric arc burns between the material With the MIG-MAG method (MIG = Metal Called MSG (Metal Shielding Gas) brazing
and melting electrode. The electrode simulta- Inert Gas/MAG = Metal Active Gas) the elec- according to international standards - is a
neously supplies the filler metal. The stick tric arc burns between the melting, automat- hard-soldering procedure. The electrical arc
electrode is clamped in an electrode holder ically supplied welding rod (= electrode) and burns between the melting, continuously
and positioned by the welder. Stick elec- the material. A separately supplied gas pro- applied brazing wire electrode and the work-
trodes are generally coated. The coating also tects the arc and welding zone against out- piece. The added shielding gas protects the
melts and protects the molten pool and arc side air. The shielding gas and welding rod arc and the liquid brazing metal against the
against outside air by releasing gases and must be matched to the base material. influences of the ambient air. The applica-
slag. Weldable materials include: tion is as simple as MIG-MAG welding. MIG
The slag is removed after the molten pool Aluminium, aluminium alloys brazing offers clear advantages for the join-
cools. Method: MIG ing of galvanised sheets compared to MIG-
Devices marked with an (S) can also be used Wire electrode: matched to the material to be MAG welding. Only a fractional zinc melting
under higher electrical risks. Inverter welded loss occurs in the immediate brazing zone
welders have very good welding properties Welding shielding gas: Ar, He or mixtures (zinc melts at 419°C, evaporates at 906°C)
and are thus also suitable for special elec- General structural, boiler, tubular steel due to the low melting temperatures of the
trodes. Nearly all weldable materials can be Method: MAG brazing wire (approximately 1000°C). The
welded with stick electrodes, e.g. structural Wire electrode: SG 1-3 soldering seam features a high corrosion
steel, boiler steel, steel tubes, cast steel, Shielding gas: mixed gas (Ar/CO2) or CO2 resistance and enables easier surface treat-
stainless steel, hard facing steels, etc. Stainless steel, high alloy steel ment. The soldering wires consist of copper
Electrode welding is simple and safe. The Method: MAG based alloy with a component of, for exam-
compact devices are easy to handle and Wire electrode: matched to the material to be ple, silicon or aluminium. There is minimal
transport. Since no gas is needed, welding welded distortion, even on very thin sheets, due to
can be performed outdoors, even in wind. Shielding gas: Mixed gases (e.g. Ar/CO2 or the low heat input. Coated (galvanised, phos-
Electrode weld machines are used in all Ar/CO2/O2) phated, aluminised) and uncoated steel
lines of business, from industry through to MIG/MAG welding is the most popular weld- sheets, stainless steel and steel/stainless
craftsmen. ing method nowadays on account of its enor- steel compounds (black/white compounds)
mous advantages. The high welding speed, may be soldered. Soldering seams provide
minimum reworking and low distortion excellent assembly strength. Shielding gas:
ensure high efficiency. The great weld seam pure argon or argon with minor additives.
strength, excellent thin-sheet properties and Galvanised thin sheet is used in the automo-
simple and safe handling with steel, alumini- tive engineering and building industries, in
um and stainless steel make the method uni- air conditioning technology, household appli-
versally acceptable. ances and in the furniture industry. MIG
brazing is ideal for these applications.

8
nowledge
TIG welding Plasma Einstein

Gas nozzle
Tungsten
electrode
Shielding gas
Electrode
Cutting gas
Cooling gas
Arc Plasma nozzle

Melt zone Plasma arc

Base material Base material

Basic knowledge: TIG welding Basic knowledge: Plasma cutting Basic knowledge: E = mc2
With the TIG method (TIG = Tungsten Inert When plasma cutting, the electrical arc .....................................................................
Gas) the electric arc burns between the non- burns between the non-melting electrode .....................................................................
melting tungsten electrode and the workpiece. and workpiece. The arc is additionally con- .....................................................................
The arc is very intense and can be very easily stricted by a nozzle and applied compressed .....................................................................
controlled. A separately supplied argon shield- air, which increases the intensity and stabili- .....................................................................
ing gas protects the arc and the welding zone ty considerably. Due to this constriction a .....................................................................
from the atmosphere. Filler metals can be fed highly heated gas with high energy content .....................................................................
by hand or with a special cold wire feed if originates in the torch, whose electrical ener- .....................................................................
necessary. Steel, stainless steel, copper, titani- gy is converted into heat. This ionised gas .....................................................................
um, etc. are welded with direct current. The which transfuses the arc onto the workpiece .....................................................................
electrode is connected to the negative pole is called plasma.
and ground to a point. Cuttable materials:
Aluminium, magnesium and their alloys By using the plasma-cutting procedure mate-
should only be welded with alternating cur- rials such as steel, stainless steel, alumini-
rent to break open their oxide skin. The elec- um, copper, cast, brass, etc. can be cut.
trode is blunt. The special advantages:
During welding it can assume a round or Due to the energy density of the plasma arc
crowned shape. With modern inverter power a high cutting speed is obtained. The cuts
sources, a pointed tungsten electrode can also are steep, flash- and distortion free and of
be used. The advantages of TIG welding: its high economic efficiency.
easy handling and good control over the arc Trouble-free handling and use of simple com-
enable very comfortable and clean working. pressed air as a cutting gas offer unlimited
The low oxidisation of the workpiece, small possibilities. Used in the steel industry,
welding zone, omission of fluxing agents and installation, container construction and
non-spattering arc ensure clean, precise many other areas.
seams with no slag inclusions and no rework-
ing.

9
 We present: the better inverter.
Drop it? Yes you can.
Standards specify that an inverter welding device must be capable of withstanding a free drop of 25
cm. But let’s be honest: If a unit falls off a table or out of your hand it will be travelling a good 80 cm
before it hits the ground. An H from Lorch is capable of surviving this degree of drop and will still go
on working as reliably as ever. We don’t know of any other product which can make a similar claim.
Statistics show that a unit is bound to be dropped 4 times over its useful life. So your choice of pro-
duct is already looking a little clearer. Otherwise what’s to stop that clumsy apprentice sneaking a
damaged unit back on the shelf and you shouldering the blame?
Inside coating.
This special coating of the electronic circuitry helps protect the inner workings of the inverter against
failure due to high or low temperatures, dust, chips and moisture.
Consistent HighTec
An inverter’s job is to chop the current it takes from the mains. 100,000 times per second. Power off,
power on. And if a part gets out of step by just 100,000th of a second (which is one switching cycle),
you are on course for trouble.
Digital current controller
It takes a perfect microprocessor to regulate the arc correctly. All the better - and all the finer and
more controlled the droplet transfer and the spatter formation. Its adaptive behaviour compensates
for handling errors and helps stabilise the welding result. Even with difficult electrodes and in awk-
ward confined spaces. It is a Bestseller or a Flop.

Do please measure the duty cycle at 40°C

The dutycycle (DC) is the measurement variable which determines the loading capacity of a welding unit. In reality,
many suppliers are willing to deceive their customers with exaggerated data - or theysimply quote the value at just 20°C.

Energy-saving inverter technology

Minimal power loss - high efficiency. Standby function for minimal energy consumption during breaks.

Overvoltage and undervoltage protection

Safeguards the unit against damage or defects caused by mains fluctuations within a broad tolerance range.
Featuring generous extension cables for convenient use on site.

Thermocontrol sensors
Reduce the ingress of dirt bycontrolling the fan only as and when required.

10
The H
CRASH TEST
PROOF Winner H150
A Lorch Handy ight of 80 cm.
drop from a he
will survive anygood welding properties.
Extremely ng curren 100
t, % DC.
Maximum weldi e only system in which
Th
Best duty cycle. values were correct.
all specified
by
arks (grade A)
Awarded top m

eger.htm
forum.de/testsi
www.werkzeug

Electrode

TIG

11
 New: H140
Ideal for electrodes up to 3.25 mm.
140 A and an outstanding duty
cycle.
Super lightweight. High duty cycle of 30% at 140 A. Simple to operate.
Automatic adaptive hot start for perfect ignition. Anti-Stick system prevents electrode
sticking. Arc force regulation provides support for difficult electrodes. Durable assembly
design, insensitive to knocks, safety due to protection class of IP 23. High mains voltage
tolerance, troublefree with long extension leads and good generators. Bears the S label
denoting suitability for use in atmospheres subject to higher electrical risk.
The standby system reduces fan noise, soiling and energy consumption.
H 140, with mains cable, shock-proof plug, transportation belt
Order no. 105.0140.0 (PG 12)

Method Electrode welding

Electrode diameter 1.5-3,25 mm
Material electrode Steel/stainless steel
Recommended material thickness up to 8 mm
Welding range 5-140 A
Duty cycle at max. current (40°) 30 %
Current at 60% duty cycle (40°) 110 A
Mains voltage 230 V
Weight 4.5 kg

Electrode

H 140 assembly pack

All neatly tucked inside. With everything you need for electrode
welding. H 140, with mains cable, shock-proof plug, transporta-
tion belt, 3 m electrode - and ground cable 16 mm2, slag hammer,
wire brush, protection shield EN 166, welding glasses DIN 4646-
47. Complete in a sturdy case with handy compartments.
Order no. 105.0141.1 (PG 12)

Model 2004 unit: 5.2 kg

12
 New: H150
Ideal for electrodes up to 4 mm.
Higher powered with 150 A.
Good for TIG welding.
High performance reserves. Duty cycle of 40% at 150 A. Simple to operate. Automatic
adaptive hot start for perfect ignition. Anti-Stick system prevents electrode
sticking. Arc force regulation provides support for difficult electrodes. Switchover to
TIG welding with ContacTIG ignition for good TIG welding. Durable assembly
design, insensitive to knocks, safety due to protection class of IP 23. High mains volt-
age tolerance, troublefree with long extension leads and good generators. Bears the S
label denoting suitability for use in confined spaces in atmospheres subject to higher
electrical risk. The standby system reduces fan noise, soiling and energy consumption.
H 150, with mains cable, shock-proof plug, transportation belt, order no. 105.0150.0
(PG 12)

Method Electrode welding TIG welding

Electrode diameter 1.5-4.0 mm 1.0-2.4 mm
Weldable material Steel, stainless steel Steel, stainless steel, copper
Recommended material thickness up to 10 mm 1-4 mm / copper 1-3 mm
Welding range 5 – 150 A 5 – 150 A
Duty cycle at max. current (40°) 40 % 40 %
Current at 60 % DC (40°) 135 A 135 A
Mains voltage 230 V
Weight 5.2 kg

Electrode
TIG

H 150 assembly pack H 150 TIG assembly pack

Everything you need for electrode welding With everything you need for TIG and electrode welding.
on the move. An H 150, with mains cable, shock-proof plug, An H 150, with mains cable, shock-proof plug, transportation belt,
transportation belt, 3 m electrode - and ground cable 25 mm2, 3 m electrode - and ground cable 25 mm2, slag hammer, wire
slag hammer, wire brush, protection shield EN 166, welding brush, protection shield EN 166, welding glasses DIN 4646-47.
glasses DIN 4646-47. Additionally with TIG set comprising: TIG valve torch WLV 17,
Complete in a sturdy case with handy compartments. 4 m; tungsten electrode, pressure reducer with volume and con-
Order no. 105.0151.1 (PG 12) tent manometer. All in a sturdy case with handy compartments.
Order no. 105.0152.2 (PG 12)

13
 New: H180c
Enough power for electrodes up to 4 mm.
Better TIG welding: 30 A more current
plus gas management.
Professional electrode and TIG welding. High performance reserves with 150 A electrode and 180 A
TIG current. High duty cycle of 40% at 150 A (electrode) and 30 % at 180 A (TIG).
Automatic parameter system for simple operation: The microprocessor controls the ambient settings
on the basis of the welding current and process status. Operator prompting using illuminated symbols.
During electrode welding, automatic adaptive hot start for perfect ignition. Anti-Stick system
prevents electrode sticking. Arc force regulation provides support for difficult electrodes.
Switchover to TIG welding with ContacTIG ignition.
Convenient TIG logic operation: The welding current and shielding gas are switched on and off using
keys on the torch. No more breakaway of the arc at the end of welding. Automatic gas pre/post flow
protects tungsten needle and welding seam from oxidation. 2 and 4 stroke logic for quick tacking and convenient
seam welding. Automatic down-slope prevents quality impairing “end craters” at the end of the seam. Fast down-slope
using 2nd torch key prevents fall-through of the seam in case of workpiece overheating. Durable assembly
design, insensitive to knocks, safety due to protection class of IP 23. High mains voltage tolerance, troublefree with long exten-
sion leads and good generators. Bears the S label denoting suitability for use in confined spaces in atmospheres subject to higher
electrical risk. The standby system reduces fan noise, soiling and energy consumption. Remote control facility.
H 180c, with mains cable, shock-proof plug, transportation belt, order no. 105.0180.0 (PG 12)

Method Electrode welding TIG welding

Electrode diameter 1.5-4.0 mm 1.0-2.4 mm
Weldable material Steel, stainless steel Steel, stainless steel/copper
Recommended material thickness up to 10 mm 1-6 mm / copper 1-3 mm
Welding range 5 – 150 A 5 – 180 A
Duty cycle at max. current (40°) 40 % / 150 A 30 % / 180 A
Current at 60 % DC (40°) 135 A 150 A
Mains voltage 230 V
Weight 5.7 kg

Electrode
TIG

H 180c assembly pack H 180c TIG assembly pack

With everything you need for electrode With everything you need for TIG and electrode welding. An
welding on the move. An H 180c, with mains cable, shock-proof H 180c, with mains cable, shock-proof plug, transportation belt,
plug, transportation belt, 3 m electrode - and ground cable 25 3 m electrode - and ground cable 25 mm2, slag hammer, wire
mm2, slag hammer, wire brush, protection shield EN 166, weld- brush, protection shield EN 166, welding glasses DIN 4646-47.
ing glasses DIN 4646-47. Complete in a sturdy case with handy plus TIG set, comprising: TIG torch WLT 17K, 4 m; tungsten elec-
compartments. Order no. 105.0181.1 (PG 12) trode, pressure reducer with volume and content manometer,
plug-in gas hose. Complete in a sturdy case with handy compart-
ments. Order no. 105.0182.2 (PG 12)

14
 New: H180t
HighEnd. Enough power for electrodes
up to 4 mm. Even better TIG welding
due to no-contact HF ignition.
Everything the H180c is capable of, plus no-contact HF and contacTIG ignition. Optimum
TIG ignition. The tungsten needle makes no contact with the workpiece. Simply pressing a
button ionises the arc channel and initiates the arc. Seams free of tungsten inclusions. Long
service life of tungsten needles. Performance pure - 150 A electrode - and 180 A TIG current.
Super duty cycle of 40% at 150 A (electrode) and 30 % at 180 A (TIG). Automatic parameter
system for simple operation: The microprocessor controls the settings on the basis of the welding
current and process status. Operator prompting using illuminated symbols. Convenient TIG
sequence: Automatic gas pre/post flow protects the tungsten needle and welding seam from oxidation.
2 and 4 stroke logic for quick tacking and convenient seam welding. Automatic down-slope prevents
quality impairing “end craters” at the end of the seam. Fast down-slope using 2nd torch key prevents fall-through of the seam in case of
workpiece overheating. Automatic adaptive hot start for perfect ignition. Durable assembly design, insensitive to knocks, safety due to
protection class of IP 23. High mains voltage tolerance, troublefree with long extension leads and good generators. Bears the S label
denoting suitability for use in confined spaces in atmospheres subject to higher electrical risk. The standby system reduces fan
noise, soiling and energy consumption. Remote control facility.
H 180t, with mains cable, shock-proof plug, transportation belt, order no. 105.0185.0 (PG 12)

Method Electrode welding TIG welding with HF ignition

Electrode diameter 1.5-4.0 mm 1.0-2.4 mm
Weldable material Steel, stainless steel Steel, stainless steel/copper
Recommended material thickness up to 10 mm 1-6 mm / copper 1-3 mm
Welding range 5 – 150 A 5 – 180 A
Duty cycle at max. current (40°) 40 % / 150 A 30 % / 180 A
Current at 60 % DC (40°) 135 A 150 A
Mains voltage 230 V
Weight 6.5 kg

Electrode

TIG

H 180t TIG assembly pack

With everything you need for TIG and electrode welding stowed
away neatly. The H 180t, mains cable with fitted shock-proof plug,
operating manual. Additionally with 3 m electrode and ground
cable 25 mm2, slag hammer, wire brush, protection shield EN
166, welding glasses DIN 4646-47, plus TIG set, comprising: TIG
torch WLT 17K, 4 m; tungsten electrode, pressure reducer with
volume and content manometer, plug-in gas hose. Complete in a
sturdy case with handy compartments. Order no. 105.0187.2
(PG 12)

15
 Accessories
Accessories in detail TIG wearing parts

Assembly wire feeder for all H models, empty

Sturdy assembly wire feeder to hold the unit
and one set of welding equipment.
Order no. 610.0806.0, (PG 12) Material Mat. thick- Dia. mm Welding Size
ness, mm tungsten current, ceramic
electrode amperes gas nozzle
Autoprotect X 10+11, protection level DIN 10.
Converts to DIN 11. MIG-MAG /Electrode welding. Steel 1.0 1.0 10-60 4
Order no. 550.5311.0 (PG12) and 1.5 1.0-1.6 40-80 5
st. steel 2.0 1.6 70-120 5
Autoprotect Flex 9-13 3.0 1.6-2.4 90-150 6
Protection level DIN 9 to 13. Electrode/MIG-MAG/ 4.0 2.4 140-180 7
TIG. Dark/light switching. Sensor bar.
Order no. 550.5312.0 (PG12) Copper 1.0 1.0 60-80 4
and copper 1.5 1.6 100-150 5
Autoprotect Multiflex 5-13
Protection level DIN 5 to 13. Electrode/MIG-MAG/TIG. alloys 3.0 2.4 150-180 6
Daylight filter, sensitivity regulator. Goes on where
normal helmets give up the ghost.
Ceramic gas nozzles for TIG torch WLV/WLT 17/26
Order no. 550.5313.0 (PG12)
To determine the correct size, see the explanation
provided above.
Size Pack Order no.
What you need for TIG welding 4 5 pcs. PG2 535.8003.4
5 5 pcs. PG2 535.8003.5
H 150 TIG lift arc set WLV 17, 6 5 pcs. PG2 535.8003.6
TIG valve torch WLV17, 4 m 7 5 pcs. PG2 535.8003.7
Tungsten electrode, pressure reducer
Order no. 104.9002.0 (PG12) Collets for TIG torch WLV/WLT 17/26
To determine the correct size, see the explanation
provided above.
H 180c and H 180t TIG equipment WLT 17 Size Pack Order no.
TIG torch WLT17 K, 4 m
1.0 mm 5 pcs. PG2 535.8000.1
Tungsten electrode, pressure
1.6 mm 5 pcs. PG2 535.8000.2
reducer, gas hose, ground cable
25 mm2, 4 m. 2.4 mm 5 pcs. PG2 535.8000.3
Order no. 105.9001.0 (PG12)
Collet body for TIG torch WLV/WLT17/26
To determine the correct size, see the explanation
provided above.
Size Pack Order no.
TIG supplement H 180c and 180t
as above, but without ground cable 1.0 mm 2 pcs. PG2 535.8001.1
Order no. 105.9002.0 (PG12) 1.6 mm 2 pcs. PG2 535.8001.2
2.4 mm 2 pcs. PG2 535.8001.3

Tungsten electrode gold

Foot remote control FR 35 New-style, lathanised, with excellent ignition properties.
with 5 m lead, switches welding current on Environmentally friendly. 100% radiation free, 175 mm.
and off, controls welding current intensity Size Pack Order no.
and down-slope. 1.0 mm 10 pcs. PG2 535.8006.1
Order no. 570.1135.0 (PG14) 1.6 mm 10 pcs. PG2 535.8006.2
2.4 mm 5 pcs. PG2 535.8006.3

Clamping cap WLV/WLT 17/26 short

Replaces the standard torch cap in restricted
Equipment kits in case for TIG spaces at the welding position.
Kit 1 for 1.6 mm - WLT 17/26, 3 collets and collet Order no. 535.8004.1 (PG 2)
bodies, 5 ceramic gas nozzles size 5;1 W electrode
Order no. 551.3051.0 (PG2)
Kit 2 for 2.4 mm - WLT 17/26, 3 collets and collet
bodies, 5 ceramic gas nozzles size 6;1 W electrode Clamping cap WLV/WLT 17/26 long (standard)
Order no. 551.3052.0 (PG2) Replacement torch cap.
Order no. 535.8004.2 (PG 2)

16
 TIG
professional
TIG
Electrode

17
 The new HT 180 AC/DC.

TIG
Electrode

TIG Inverter HT 180 AC/DC. With transportation belt. Order no. 250.0181.1 (PG12)
Available from September 2006

AC/DC: TIG for steel, stainless steel, aluminium and electrode welding.
Despite the unmistakably handy design, the compact dimensions do nothing
to compromise operating simplicity.
Just ignite – immediate response – using minimal current, without touching the workpiece.
Can be switched over for ContacTIG ignition. For an intensive, focused, quiet arc, minimal heat input,
narrow seam. 2-stroke/4-stroke/spot function. Pulsing operation –FastPulse, even. Down-slope func-
tion using the 2nd torch button helps prevent “fall-through”. The welding current is now conveniently
controlled directly at the torch. Simply connect the UP/DOWN torch. The variable alternating current
frequency and balance take care of optimum aluminium results – something only big units have been
able to offer in the past. Finally just a few words about adjustment.
3 inputs are all it takes – and the automatic parameterization system sets the optimum values for you.
Fine tuning any time. From a perfect start to a perfect finish - a flawless seam without end craters.

Method TIG and electrode welding

Electrode diameter TIG 1.0 – 3.2 mm
Weldable material Steel, stainless steel/copper/aluminium
Recommended material thickness 1 - 8 mm/ 1 - 3 mm/1 - 8 mm
Electrode diameter Electrode 1.5 – 4.0 mm
Welding range 3 - 180 A, DC + AC
Adjustment Infinitely variable
Duty cycle at max. current (40°C) 35 %
Welding current at 60% DC (40°C) 140A
Protection class IP23
Mains voltage 230 V
Weight 13 kg
Scope of delivery: HT 180 AC/DC with mains cable, shock-proof plug, transportation belt.

18
 The new HT. More advantages.

Crash proof Design – for practical Just one of many use- Dust is death to wel- The trolley. It places the
The unit is sitting on purposes only. ful details. A dedicated ding equipment. welding unit at a safe
the workbench, someo- Appearing with a Lorch space for the cable, inte- To some maybe – but and comfortable working
ne knocks it down. T under your arm says grated in the handle and not ours. height, while those
Broken. A working day something about your closed using Velcro tape. We consider this classic generous and highly sta-
written off. Units which professional attitude. An end to cable spaghet- trick to shorten the ser- ble wheels make for
have adequate protec- Compact dimensions, ti. And that irritating vice life of a welding optimized transport.
tion are not immediately recessed control panel. cable waiting to trip you unit to be somewhat Order no. 570.3035.0
recognizable. The stan- Logical functions and up just in front of your below the belt. Dust (PG 12)
dard stipulates 20 cm. clearly arranged dis- foot has now gone. A spells the end for the
Ever seen a 20 cm high plays. Nothing to detract detail – maybe. But power electronics. Inside The maxi trolley for
table? We protect the HT from the effective, ergo- these are just the points coating, an extra cooling additional 50l gas
at 9 crash points. Which nomic styling. which add up to turn a channel for the assem- cylinders.
is enough. After all, no- good unit into a great blies and the visible top Order no. 570.3036.0
one wants to tote a one. filter are three answers (PG 12)
strong box. which make for impro-
ved durability.

TIG equipment kit WLT 26 DD Hand remote control HR 30

Complete equipment for TIG welding, For remote adjustment of the
comprising TIG torch WLT 26 DD, with welding current. Complete
double pushbutton. Ground cable 25 with 5 m lead.
mm2, 4m; Pressure reducer with Order no. 570.1031.0 (PG14)
volume and content manometer,
gas hose 1.8 m.

SET WLT 26DD, 4 m long Extension cable set

Order no. 569.2610.4, (PG 12) For extending the hand remote control lead.
SET WLT 26DD, 8 m long KSF 75, 7.5 m long.
Order no. 569.2610.8, (PG 12) Order no. 570.9033.0 (PG14)
KSF150, 15 m long.
Order no. 570.9036.0 (PG14)
Complete equipment kit for TIG welding
with remote control function at the
torch. Comprising TIG torch WLT 26 UD, Foot remote control FR 35
with double push button und up-down with 5 m lead, switches welding current on
function for remote control of the and off, controls welding current intensity
welding current at the torch. Ground and downslope by means of a foot pedal.
cable 25 mm 2.4m; Pressure reducer Order no. 570.1135.0(PG14)
with volume and content manometer,
gas hose 1.8 m.

SET WLT 26 UD, 4 m long Assembly case HT

Order no. 569.2620.4, (PG 12) Sturdy transport case.
SET WLT 26 UD, 8 m long Protects the unit and equipment.
Order no. 569.2620.8, (PG 12) Order no. 610.0808.0 (PG12)

More accesoires on page 23 19

 No one packs so much power smaller.
The HANDY-TIG.

TIG

20
 HANDY-TIG 210 DC HANDY-TIG 210 AC/DC

The truth weighs just 8000 g, is 35 cm long, 13.8 cm wide and 32 cm high. That's all you need to know. Don't be fooled by any-
one. You are looking at the smallest "fully professional TIG machine in the world" with some remarkable performance figures.
Of course, we could have built it a bit heavier, bigger, with three knobs more and a handle to throw it away with.
We would then have been deliberately fooling you, and you would have had to cart it around with you for the rest of your life,
assuming it lasted that long.
Its operation would also have been a little more difficult thanks to the (extra) knobs and you would have lost not only money
but something much more important too: pleasure in your work. So HANDY-TIGs have all the essential qualities of the
best TIG welders. Non-contact HF ignition, comfortable TIG sequential logic, 180 A welding output and a duty cycle which allows
even the longest of seams. Thanks to our secret SinePowerManagement, you won't lose this inverter output on
a 230 V power supply because the mains fuse has blown. The arc is perfect. With steel, stainless steel, copper, aluminium and
all conceivable alloys. Whether on a cable drum or generator. Naturally, our two HANDY-TIGs also permit welding with stick
electrodes. Four basic settings, that's all you need, and this new friend will open up the world of TIG welding.
Learn how to use it in only five minutes by simply turning the page.
A glance at the accessories will only serve to whet your appetite.

Technical data HANDY-TIG 210 DC HANDY-TIG 210 AC/DC

Method TIG welding TIG welding
Electrode welding Electrode welding
Electrode diameter TIG 1.0-2.4 mm 1.0-3.2 mm
Weldable material Steel, stainless steel / copper Steel, st. steel / copper /alum
Recommended material thickness 1-6 mm / 1-3 mm 1-6 mm / 1-3 mm / 1-5 mm
Electrode diameter 1.5-4.0 mm 1.5-4.0 mm
Welding range 3-180 A, DC 3-180 A, DC + AC
Setting inf. variable inf. variable
Duty cycle at max. current (25°/40°) 30 % /15 % 40 % /25 %
Welding current at 60 % DC (25°/40°) 135 A /100 A 135 A /100 A
Protection class IP23 IP23
Mains voltage 230 V 230 V
Weight 8.3 kg 11.1kg
Protection class IP23 IP23
Order number (PG12) 254.0210.0 254.1210.0

SCOPE OF DELIVERY: System complete with torch WLT 17 DD, 4 m; ground cable 25 mm2, 4 m;
pressure reducer with volume and contents manometer, 4 m mains cable with shock-proof plug,
fitted gas hose, operating manual

21
 The operation panel, 1:1
This is where the professional user will find all the necessary functions to optimise the work process.
First time users will quickly get the hang of it too.
Just 4 settings. And perfect “TIG welding” will soon become routine.

1. Welding current: 2. Simple program 3. Ignition current: 4. End current

Infinitely variable selection with the Lorch infinitely variable down-slope:
from 3 to inching logic system from 7 to 180 Program controlled
180 amperes. and LED display amperes. with correction
controller.

Programm-Anzeige. Und los geht’s.

Program display. And off you go.

Carefully engineered functions for optimum convenience. Direct current welding with 2-
stroke and 4-stroke control. Alternating current welding (HANDY-TIG 210 AC/DC) with 2-stroke
and 4-stroke control.
In DC operation, lift-arc contact ignition and HF ignition. In AC operation, (210 AC/DC) HF igni-
tion. Automatic preflow and postflow. Down-slope using second torch button as a standard fea-
ture (prevents fall-through of the molten pool.) Programmed end current down-slope with correc-
tion controller for end crater filling. Optimised AC balance with perfect cleaning effect during
aluminium welding. Automatic switchover to stick electrode welding when the TIG torch is
unplugged. Program storage when changing between TIG and stick electrode welding. Polarity
changeover by pressing a button for stick electrodes (210 AC/DC). Remote controllable.
SinePowerManagement for maximum output at 230-V mains.

Foot remote control FR 35 Extension cable set

with 5 m lead, switches welding current on complete with cable plug and socket.
and off, controls welding current For extending the hand remote
intensity and down-slope. control lead. KSF 75, 7.5 m long,
Order no. 570.1135.0(PG14) Order no. 570.9033.0 (PG14)
KSF 150, 15 m long.
Order no. 570.9036.0 (PG14)

Hand remote control HR 30 Assembly case HANDY-TIG.

for remote adjustment of the Study transport case. Protects
welding current, complete with the unit and equipment, even
5 m lead. space for the Autoprotect
Order no. 570.1031.0 (PG14) helmet.
Order no. 602.1227.0 (PG12)

22
 Accessories for die HANDY-TIG

Autoprotect helmets. Electronic protective helmets for

welders with high-speed darkening. Clear view for posi-
tioning the torch and welding wire. Darkens immediately
on ignition. For details see page 68. TIG welding rods are what make the actual joint.
Their quality is fundamental to your welding results.
Ensure that your welding rods match the material.
All rods are 1000 mm long and packaged securely in
Autoprotect Flex 9-13, a tube.
Protection level DIN 9 to 13.
Electrode/MIG-MAG/TIG.
Dark/light adjustment. Sensor bar.
Order no. 550.5312.0, (PG12) Aluminium AlMg 5
Filler metal for aluminium magnesium alloys.
The welding seam area must be metallically bright.
Autoprotect Multiflex 5-13 Suitable for base materials AlMg 3, AlMg 5, AlZnMg 1,
Protection level DIN 5 to 13. cast alloys with Mg as the main alloy component.
Electrode/MIG-MAG/TIG. 100 rods, AlMg 5; 2.0 mm,
Daylight filter, sensitivity regulator. Order no. 590.5020.4 (PG 12)
Goes on where normal helmets give up
the ghost.
Order no. 550.5313.0, (PG12)
Aluminium Al 99.5
Filler metal for pure aluminium. The welding seam area
must be metallically bright. Suitable for base materials
Al 99.5, Al 99.
50 rods, 2.0 mm, order no. 590.5120.4 (PG 12)

Top-quality TIG glove

Supple leather for an optimum feel.
Lightweight. Once you have worn them, Aluminium AlSi 5
you won’t want to take them off. Filler metal for aluminium silicon alloys and for joining
Size M Order no. 535.8220.0 (PG 12) aluminium alloys of different types. The welding seam
Size L Order no. 535.8220.1 (PG 12) area must be metallically bright. Suitable for base mate-
rials AlMgSi 0.5, conditionally for AlMgSi 0.8 and
AlMgSi 1 and for aluminium cast alloys up to 7 % Si.
100 rods, 2.0 mm, order no. 590.5220.4 (PG 12)

Electrode welding cable with electrode holder

25 mm2, 4 m long, with electrode
holder and 13 mm connecting plug. Stainless steel 1.4576
Is required to weld electrodes. Filler metal for welding unstabilised and stabilised cor-
Order no. 551.0220.0 (PG 14) rosion-proof Cr Ni-Mo steels for operating temperatures
up to appr. 400°C. Suitable for base materials 1.4401,
1.4404, 1.4435, 1.4436, 1.4437,
1.4571, 1.4573, 1.4480, 1.4581, 1.4583
50 rods , 1.6 mm, order no. 590.5416.3 (PG 12)
50 rods , 2.0 mm, order no. 590.5420.3 (PG 12)

Ground cables with ground clamp and plug Stainless steel 1.4370
Steady, reliable current Filler metal for joints between non-alloyed and low-
transmission is imperative to alloyed steels for operating temperatures up to appr.
a neat, tidy job. Defective or 300°C, cold tough to appr. –120°C. Suitable for joints
worn ground cables should be between e.g. St 37-3 with 1.4301.
replaced in good time. The original 50 rods , 1.6 mm, order no. 590.5816.3 (PG 12)
HANDY-TIG cable is available as 50 rods, 2.0 mm, Order no. 590.5820.3 (PG 12)
a spare. 25 mm2, 4 m long, plug 13 mm,
order no. 551.0120.0 (PG14)

23
 Torch and wearing parts for HANDY-TIG
The original Lorch torch and original Lorch spares are essential components of a HANDY-TIG.
There are people who think it is a good idea to produce copies of them. At first glance, you may well save a good 20 - 40% by
buying these counterfeit copies. But you can rest assured they are made of cheaper basic materials. Otherwise there would be no
profit margin for the plagiarists. After all, our spare parts are just as valuable and complex to produce as the system itself. You
will pay for those cheaper spare parts by higher wear, more working time and substandard welding results. Those are the facts.

Material Thickn. mm Dia. mm Ampere Gas nozzle

Steel 1.0 1.0 10-60 4

and 1.5 1.0-1.6 40-80 5
st. steel 2.0 1.6 70-120 5
3.0 1.6-2.4 90-150 6
4.0-6.0 2.4-3.2 140-180 7
TIG wearing parts Copper and 1.0 1.0 60-80 4
To ensure optimum welding results, electrode diameters, copper 1.5 1.6 100-150 5
welding current and gas nozzle must all be adjusted in line alloys 3.0 2.4 150-180 6
with the thickness. On the right is a table containing the Aluminium 1.0 1.0 10-60 4
relevant guideline values. 1.5 1.6 40-80 5
2.0 1.6 70-120 5
3.0 2.4 90-150 6
4.0 3.2 140-180 7
5.0 3.2 170-180 7
TIG torch for HT and HANDY-TIG
Torch WLT 26DD, with 4 m hose set.
Order no. 507.2640.0 (PG2) Tungsten electrodes, gold
Torch WLT 26DD, with 8 m hose set. New-style, lathanised, with excellent ignition properties. Long
Order no. 507.2680.0 (PG2) service life. Suitable for DC and AC. Environmentally
friendly,100 % radiation free. Length: 175 mm. For match-
TIG-UD torch with remote control ing diameters, see above table.
only for the HT
Torch WLT 26UD, with 4 m hose set. Diameter Pack Order no.
Order no. 507.2646.0 (PG2) 1.0 mm 10 pcs. 535.8006.1 PG2
Torch WLT 26UD, with 8 m hose set. 1.6 mm 10 pcs. 535.8006.2 PG2
Order no. 507.2686.0 (PG2) 2.4 mm 5 pcs. 535.8006.3 PG2
3.2 mm 5 pcs. 535.8006.4 PG2

Tungsten electrodes, green

Ceramic gas nozzles for TIG torch WLV/WLT17/26 Pure tungsten, for welding aluminium materials with AC.
To determine the correct size, see the explanation Good arc shape, very stable arc. Not for DC. Length 175
provided above. mm. For matching diameters, see above table.
Size Pack Order no.
4 5 pcs. PG2 535.8003.4
5 5 pcs. PG2 535.8003.5 Diameter Pack Order no.
6 5 pcs. PG2 535.8003.6 1.0 mm 10 pcs.. 535.8005.1 PG2
7 5 pcs. PG2 535.8003.7 1.6 mm 10 pcs. 535.8005.2 PG2
2.4 mm 5 pcs. 535.8005.3 PG2
Collets for TIG torch WLV/WLT 17/26 3.2 mm 5 pcs. 535.8005.4 PG2
To determine the correct size, see the explanation
provided above.
Size Pack Order no. Clamping cap WLV/WLT 17/26 short, for restricted
space conditions. Order no. 535.8004.1 (PG2)
1.0 mm 5 pcs. PG2 535.8000.1
1.6 mm 5 pcs. PG2 535.8000.2 Clamping cap WLV/WLT 17/26 long, standard torch cap,
2.4 mm 5 pcs. PG2 535.8000.3 spare. Order no. 535.8004.2 (PG2)
3.2 mm 5 pcs. PG2 535.8000.4

Collet body for TIG torch WLV/WLT17/26

To determine the correct size, see the explanation TIG accessory kit in case, for
provided above. 2.4 mm- WLT 17/26, 3 collets and
Size Pack Order no. collet bodies, 5 ceram. gas nozzles
size 6, 1 T electrode
1.0 mm 2 pcs. PG2 535.8001.1
Order no. 551.3052.0 (PG2)
1.6 mm 2 pcs. PG2 535.8001.2
2.4 mm 2 pcs. PG2 535.8001.3
3.2 mm 2 pcs. PG2 535.8001.4

24
 The Peak Tungsten electrodes which are not pointed and precision ground develop magnetic
disturbance. Ignition problems and a migrating arc are the result.
IMPORTANT: The Lorch Teg 4.0. The tungsten carbide grinding machine.
After all, you don’t use an axe to sharpen your pencils.

All electrode sizes with diameters of 1 to 4mm can be ground.

Electrodes which are as short as 15mm, or are badly eroded or damaged with spatter,
can be handled.

Clear view of the

grinding process.

Diamond grinding Precision grinding finish. Accurate electrode guidance.

wheels with 3
longlasting grinding The grinding angle can be varied from 15° - 180°.
surfaces. Adjusted Only 0.3mm of material surface is removed.
by means of a
handle. Grinding dust is removed by an integral
filter unit, ensuring the health and safety
of the operator.

Speed infinitely variable 28,000 rev/min. power 850 W,

230 V, diamond wheel 40 mm dia., weight 2.8 kg.

Complete assembly
in a neat carrying case.
Order no. 810.8600.0 (PG 12)

Stationary arrest mechanism

Order no. 810.8606.0(PG 12)

Order no. PG
Grinding wheel dia. 40 mm 810.8601.0 12
Electrode holder 810.8602.0 12
Collet chuck dia. 1.0 mm 810.8603.0 12
Collet chuck dia. 1.6 mm 810.8603.1 12
Collet chuck dia. 2.0 mm 810.8603.2 12
Collet chuck dia. 2.4 mm 810.8603.3 12
Collet chuck dia. 3.2 mm 810.8603.4 12
Collet chuck dia. 4.0 mm 810.8603.5 12
Filter cassette 810.8604.0 12
Viewing window 810.8608.0 12
Disposable filter bag 810.8605.0 12

25
 TIG-
knowledge

A very intense and focused arc is produced TIG welding for you. What else do you have to know.
during TIG welding. The advantages are a Which is why we have developed our There is a choice of DC and AC welding. DC
minimum introduction of heat, narrow HANDY inverters to spare you any pro- welding is used for steel, stainless steel
seam and welding without filler metals. blems. Small, lightweight and handy. and copper, AC for aluminium and magne-
Only the base material fuses with itself lea- Therefore easy to use, because a lot of what sium. A further important difference is the
ding to perfect quality visible welds. Very you previously had to set has been integra- ignition method: you choose between non-
small currents can be set with good TIG ted during their development as “artificial contact HF ignition and contact ignition,
inverters, thus enabling the welding of intelligence”. also called lift-arc ignition. During contact
very thin materials. Each machine is designed for welding from ignition the tungsten electrode is placed on
Industry and trade have been making a 230 V lighting mains. Since anything the workpiece - a low current flows, the
money with the advantages of TIG wel- which is good sells easily, we have consi- system switches over to the welding cur-
ding for a long time. stently been able to lower the price. rent by raising the electrode slightly, the
Whenever demands such as leakproof, safe arc is ignited. The advantages of this
for foods, visible, etc. are placed on a weld But what do you get out of this method are a low purchase price and no
seam, irrespective of whether stainless technology? interference with other electronic devices
steel or aluminium are used, TIG is the Mobility. For workshop and construction. through HF. However, there is the risk that
solution. TIG machines used to be big and Final assembly of stainless steel railings, tungsten impurities will remain on the
cumbersome. Moreover, their setting was aluminium facings and similar tasks can workpiece, which can lead to corrosion.
complicated and their purchase price high. be performed “outdoors” without any pro- During HF (= High-frequency) ignition the
However, the increased use of stainless blems. Nor do you have to mask off large tungsten electrode is kept at a distance.
steel and aluminium means that metalwor- areas, spattering is a thing of the past. Short HF pulses ionise the air gap between
king companies are having to turn to TIG Everything is lighter, smaller and easier to electrode and workpiece. The arc ignites.
welding – including on building sites. handle. Convincing advantages over the An absolutely professional ignition method.
“heavyweight” rivals. You drastically redu- When all is said and done, anyone who
ce finishing work, because the look and does without TIG technology today is not
quality of your seam is perfect. As we said: doing himself a favour, because TIG wel-
TIG earns you money. ding has become simpler.

26
Another handy tip for everyday hed away. Anyone omitting to do this will This is the only way to ensure a
TIG welding experience magnetic faults leading to con- narrow light arc and a neat
A frequent mistake people make is incor- siderable ignition problems and an insta- seam which is not too wide.
rect handling of the tungsten electrode. ble light arc. The Lorch Teg 4.0 tungsten
With direct current (DC) welding, the elec- For alternating current (AC) welding, up to electrode grinding machine is
trode must be ground to a point lengt- a diameter of 1.6 m, electrodes do not the ideal way to keep your
hways relative to the current flow direc- require grinding, although for electrodes electrodes in tip-top conditi-
tion. Even grinding ridges should be polis- over this diameter, a chamfer is required, on. Guaranteed to eliminate
naturally also in the longitudinal direction. ignition problems and arc
instability. For details, turn
back a page.

Shielding gases used for TIG welding

For all melting materials Argon 4.6 / 99.996% Argon I1 as per DIN EN 439

For all melting materials Argon 4.8 / 100 % Argon I1 as per DIN EN 439

Nickel-based alloys, copper, aluminium argon-helium mixtures I3 as per DIN EN 439

30 % He, rest Argon
50 % He, rest Argon
70 % He, rest Argon

27
 Anyone who needs to weld
with 5 mm thick electrodes opts for the ISI.
Switchover facility from 230 V to 400 V.

Electrode
TIG

28
 ISI 5 CL
There are lighter, smaller electrode inverters than the ISI 5 CL, some are even cheaper. But is there a better one?
Order no. 115.0051.0 (PG12)

A milestone in the history of converter construction. The ISI 5 CL combines the “ideals” of electrode welding like no other
machine we make. This inverter miracle has maximum voltage reserves thanks to the generously dimensioned Power-Mos power
module and high-speed arc control, combined with a complex ripple filter. This all adds up to a very stable DC arc, which in turn
means better welding than many others! Every location and position. Not forgetting the 6 selectable current programs, an extra-
ordinary thin sheet pulse from 0.8 mm and a patented power circuit. This is very unusual for an inverter, but unbelievably use-
ful: it allows you to switch from 230 to 400 V. A feature which knows no limits. Make it ISI – buy ISI.

Method Electrode welding/TIG welding

Electrode diameter (electrode/TIG) 1.5-5.0 mm/1.0-3.2 mm
Material Steel/stainless steel
Rec. material thickness (electrode/TIG) up to12 mm/1-6 mm
Welding range (electrode/TIG) 3-200 A/3-220 A
Current at 60% duty cycle (25°/40°) 200A/170A
Setting stepless
Mains voltage 230/400V
Scope of delivery: Unit with mains cable with CEE-16 plug, mains adaptor 230V/400V with shock-proof plug, operating manual.
High no-load voltage, infinitely variable current adjustment, 6 different welding programs: normal, soft, hot start 1 + 2, arc-force,
thin sheet pulse. Dropped seam-proof, patented mains switchover 1~230 V/3~400 V, compensation of mains fluctuations, remote-
controllable. S mark, approved for use in small rooms with a higher electrical risk, sturdy construction with a dust-proof
encapsulated control area, conforms with EN 60974-1, CE mark. TIG welding with additional TIG valve torch and pressure reducer:
manual gas control via valve in torch handle.
Accessories

Welding accessories Transportation belt

SPA 35 mm2/ plug 13, professional Simplifies transport on site.
welding equipment, 35mm≈ highly Complete set with fixings.
flexible welding cable (2 x 4 m) Order no. 570.4100.0 (PG12)
with electrode holder and ground
clamp, protection shield EN 166,
welding glasses DIN 4646-47, wire Hand remote control HR 30
brush and slag hammer for remote adjustment of the
Order no. 550.5504.0 (PG14) welding current, complete with
5 m lead.
Order no. 570.1031.0 (PG14)

What you need for TIG welding Extension cable set

TIG lift arc set WLV 26/3550, complete with cable plug and socket.
comprising TIG valve torch For extending the hand remote
WLV 26, 4 m; tungsten electrode control lead. KSF 75, 7.5 m long,
2.4 mm, pressure reducer with Order no. 570.9033.0 (PG14)
volume and content manometer. KSF 150, 15 m long,
Order no. 104.9005.0 (PG12) Order no. 570.9036.0 (PG14)

Accessories for TIG on page 41

29
 Revered as a legend among
welding machines. The CL.

Electrode

30
 CL 4 P-F just CL 5 P-F just

Our classics. A blueprint for our rivals and equipment used by over 100,000 men on this continent. For business, workshop and
building site – to date we have built a total of 177,021 units. However legends only arise by constantly paying tribute to the truth.
This, as we all know, is found on the inside of welding machines. Ours contain all of our experience. It would have been stupid to
alter the housing, you would only have had to pay for this, and it would only have misled you. Because there’s nothing wrong
with the ergonomics and a fibreglass-reinforced polyester housing is indestructible, never rusts and is fully insulated. The hous-
ing will never be “live” in the event of defects or if dropped or incorrectly connected on building sites. The CL today is as good as
it ever was. As the transformer and inductor are of copper, the only way to achieve the right ignition and welding properties. The
working point can be ideally set for both machines. This is guaranteed by 11 settings for the CL 4 P-F and an infinitely adjustable
control with toroidal core inductor in the CL 5 P-F. This allows a fast and comfortable adjustment to changing welding positions.
The excellent duty cycles are achieved with a powerful intensive fan cooler. The ergonomically arranged controls are always
within reach and easy to read from a distance. The thermocontrol, an overload protection with warning display, provides addi-
tional safety. Every CL can be switched over from 230 V lighting mains to 400 V 3-phase mains and the welding cables can be
removed with a quick-action coupler. We hope that this meets all of your needs.

CL 4 P-F CL 5 P-F
Method Electrode welding Electrode welding
Electrode diameter 1.5-4.0 mm 1.5-5.0 mm
Material Steel/stainless steel Steel/stainless steel
Rec. material thickness 1-10 mm 1-12 mm
Welding range 20-175 A 25-200 A
Duty cycle at max. current (25°/40°) 60 % /40 % 60 % /40 %
Current at 60% duty cycle (25°/40°) 175 A /145 A 200 A /170 A
Settings 11 Infinitely variable welding current setting
in a single revolution
Mains voltage 230/400 V 230/400 V
Order no. (PG 12) 106.5005.0 106.5007.0
Scope of delivery: Unit with mains cable with CEE-16 plug, mains adaptor 230 V/400 V
with shock-proof plug, operating manual.

To match: Complete set of welding accessories.

SPA 25 mm / plug 13, professional welding accessories 25 mm2, highly flexible welding cable (4 m + 3 m)
2

with electrode holder and ground clamp, protection shield EN 166, welding glasses DIN 4646/4647, wire brush and slag
hammer, order no. 550.5503.0 (PG 14)

31
 Important! Wh
of weld seam

Labour
Wages and salaries account
for 76 cm of the overall costs

32
h at does 1metre
really cost?

Gas Electric Wire Unit

9 cm power 6 cm 5 cm is what your
4 cm welding unit costs.
Acquisition, depre-
ciation, interest.

This is something we should all give some Realistically 76 cm working time So perhaps now you are closer to under-
thought to. Compared to the costs of labour, As a rule, a “talented welder” will put in a standing a typical Lorch precept: Better
fuel and consumables, the purchase of a good 1,907 hours a year. If he uses a less good and sound than bad and unreliable.
new welding unit pales into insignificance. talented welding unit which reduces his
But the tendency is to concentrate on the work input by just 8%, that makes 152.56
price of the machine and forget what hap- hours lost. But if we assume an hourly
pens next. Particularly if we look at labour wage of 17.90 € an, that adds up to
costs, which can be pushed through the 2,730.80 € every year. And the fact that
roof by choosing the wrong, cheap welding this type of welding equipment is written
equipment. Think about it: At Lorch we off on average over five years means the
build welding machines designed to make whole deal will cost you 13,654.-- € on top.
your work and your life easier. And for this Not to mention the effect on your nerves.
we charge you a whole 5 cm.

33
 One for all
TIG

MIG-MAG

Electrode

MIG-brazing

34
 The A and the ACuSi. All in one.
3 steps to perfect welding.
SmartBase guides you easily through all tasks.
Up to 4 processes run easily
through your hand.
Faster, more mobile, lighter and better than the rest.
Once you own one of the new A series from Lorch, you will be able to forget needing a B or indeed any other system.
Because these models will supply you with the perfect workshop MIG-MAG unit which you can take around and about with you
without even thinking. 19 kg of high-end inverter technology certainly won’t weigh you down. And it can withstand some pretty rough
treatment. In the past there were two options when it came to working on site: Either “costly” welding using electrodes which meant
swallowing higher additional material costs, more work chipping slag and slower welding speeds - or else the inconvenience of lugging
a heavy workshop unit or even the precious pulse inverter with you. The tough competitive climate means you can’t afford option one,
option two is impracticable. Which as far as we are concerned, just leaves the A.

Really good MIG-MAG welding with infinitely variable adjustment from bottom to top.
The wire speed is automatically adjusted. Steel, stainless steel or aluminium.
Really good MIG-MAG welding without gas. Thanks to its amazingly simple equipment, MIG-MAG welding works in the open air
using gasless wire. Just like a normal wire spool. Forget scaling the scaffolding clutching a gas cylinder. These wires contain a special
powder which generates gas and slag in the same way as with electrode welding.
Really good TIG welding. Outstanding ignition and welding characteristics for TIG-DC with steel and stainless steel.
Really good electrode welding. The welding characteristics are perfect for electrode welding too. Because of the high output,
the A 1700 is easily capable of welding with 4 mm electrodes. And the A 2200 even copes with 5 mm electrodes.

And with the ACuSi:

Really good MIG brazing. At long last here is a method of professionally joining galvanised and steel sheet without damaging the
corrosion protection. MIG brazing is a process which takes place only at 800°C. Minimal heat, negligible voltage, practically no
distortion. And the ACuSi is ideal for use on brazing robots too.

Infinitely variable MIG-MAG inductor for steel stainless steel aluminium

Intervention in
the automatic
system for
individual fine
tuning Precision wire
speed

3. adjustment

For TIG
Current and
down-slope
voltage setting
digitally displayed
Digitally
displayed

1.
Select
MIG-MAG,
TIG TIG
electrode 2-
Press once for
2.
stroke Spots
slower up-slope
and down-slope,
4- Interval
Select perfect seam start
no end craters stroke
diameter of
with TIG
welding wire
pulsing
tungsten needle
stick electrode
35
 The A offer TIG, MAG-MAG and electrode

A 1700 A 2200
0.8 wire MIG-MAG, 150 A TIG, electrode 4 mm. 1.0 wire MIG-MAG, 200 A TIG, electrode 5 mm.
230V. 19 kg on site 230/400V. 20 kg on site
Order no. 201.1700.0 (PG 12) Order no. 201.2200.0 (PG 12)

A MIG-MAG without gas.

These wires contain a
special powder which
generates gas and slag.
A simple resetting job.

A 1700 A 2200
Welding range MIG-MAG infinitely variable 35 - 170 A 35 – 220 A
DC at max. current (40°) 25 % / 170 A 15 % / 220 A
Current at 60 % DC (40 °) 120 A 170 A
Mains voltage 230 V 230 V / 400 V 1 Ph
Weldable wires steel/aluminium 0.6-0.8 mm / 1.0 mm 0.6-1.0 mm / 1.0 mm
Material MIG-MAG Steel / stainless steel / aluminium
Recommended material thickness steel / aluminium 0.8-5 mm / 2-3 mm 0.8–8 mm / 2-5 mm
Welding range TIG/electrode 5–150/25-150A 5-200/25-200A
DC at max. current (40°) TIG/electrode 35 %/30% 35 %/30 %
Current at 60 % DC (40 °) TIG/electrode 130/120 A 170/170 A
Electrode diameter TIG/electrode 1.0-2.4/1.5-3.25 mm 1.0-3.25 mm/1.5-5.0 mm
Weldable material TIG/electrode Steel, stainless steel, with TIG also copper
Recommended material thickness for TIG 1-4mm/copper 1-3 mm 1-6 mm/copper 1-4 mm
Recommended material thickness for electrode up to 10 mm up to 12 mm
Weight 19 kg 20 kg

Scope of delivery: Torch ML 1500, 4 m Torch ML 2400,

4 m Shock-proof plug, Shock-proof plug, CEE-32 plug Ground cable 25 mm2, 4 m; pressure reducer,
basket coil adapator, mains cable 4 m, gas hose.

36
The A offer TIG, MIG-MAG, electrode and MIG-brazing

A 1700 CuSi A 2200 CuSi

0.8 wire MIG-MAG, 150 A TIG, electrode 4 mm. 1,0 wire MIG-MAG, 220 A TIG, electrode 5 mm.
230 V. 19 kg on site. 230/400 V on site.
Order no. 201.1710.0 (PG 12) Order no. 201.2210.0 (PG12)

ACuSi
A 1700 CuSi A 2200 CuSi
Welding range MIG-MAG infinitely variable 35 - 170 A 35 – 220 A
DC at max. current (40°) 25 % / 170 A 15 % / 220 A
Current at 60 % DC (40 °) 120 A 170 A
Mains voltage 230 V 230 V / 400 V 1 Ph
Weldable wires steel/aluminium 0.6-0.8 mm / 1.0 mm 0.6-1.0 mm / 1.0 mm
Material MIG-MAG Steel / stainless steel / aluminium
Recommended material thickness steel / aluminium 0.8-5 mm / 2-3 mm 0.8–8 mm / 2-5 mm
Welding range TIG/electrode 5–150/25-150A 5-200/25-200A
DC at max. current (40°) TIG/electrode 35 %/30% 35 %/30 %
Current at 60 % DC (40 °) TIG/electrode 130/120 A 170/170 A
Electrode diameter TIG/electrode 1.0-2.4/1.5-3.25 mm 1.0-3.25 mm/1.5-5.0 mm
Weldable material TIG/electrode Steel, stainless steel, with TIG also copper
Recommended material thickness for TIG 1-4mm/copper 1-3 mm 1-6 mm/copper 1-4 mm
Recommended material thickness for electrode up to 10 mm up to 12 mm
Weight 19 kg 20 kg

Scope of delivery: Torch ML 1500, 4 m Torch ML 2400,

4 m Shock-proof plug, Shock-proof plug, CEE-32 plug Ground cable 25 mm2, 4 m; pressure reducer,
basket coil adapator, mains cable 4 m, gas hose.

37
 MIG-MAG accessories A 1700, A 2200 and CuSi
Ergonomics, a highly flexible hose set, wear-proof torch Conversion kit aluminium, 1.0 or 1.2 mm.
neck and optimum current transmission all interact in Combination teflon liner with flange-
these torches to ensure optimum welding characteristics mounted brass spiral to extend
and a service life that pays dividends. the current transition zone in the
torch neck, O-ring, collet and brass
A 1700 torch support pipe. For torches up to 4 m.
ML 1500, 3 m long, order no. 503.1500.3 (PG2) Order no. 551.2014.0 (PG2)
ML 1500, 4 m long, order no. 503.1500.4 (PG2)
Conversion kit stainless steel, 0.6/0.8/1.0 mm
When using for MIG brazing, brazing torch set order no. Combination carbon - teflon liner with
551.2015.0 is additionally required flange-mounted brass spiral to extend
the current transition zone in the
A 2200 torch
torch neck, O-ring, collet and brass
ML 2400, 3 m long, order no. 503.2400.3 (PG2) support pipe. For torches up to 5 m.
ML 2400, 4 m long, order no. 503.2400.4 (PG2) Order no. 551.2015.0 (PG2)
When using for MIG brazing, brazing torch set order no.
551.2015.0 is additionally required

Liners ML 1500, ML 1500 PM

Liners ML 2400, ML 2400 PM

Liner for steel wire 0.6 - 0.9 mm, colour code blue
For 3 m torch, (PG02), order no. 535.8300.1
For 4 m torch, (PG02), order no. 535.8300.2

Liner for steel wire 1.0 - 1.2 mm, colour code red
A 1700 PowerMaster torch For 3 m torch, (PG02), order no. 535.8300.3
For 4 m torch, (PG02), order no. 535.8300.4
ML 1500 PM, 3 m long, order no. 503.1501.3 (PG2)
ML 1500 PM, 4 m long, order no. 503.1501.4 (PG2)

When using for MIG brazing, brazing torch set order no.
551.2015.0 is additionally required
Contact tips for torch, ML 1500 + ML 1500 PM, PG2
Design Pack Order no.
A 2200 PowerMaster torch
ML 2400 PM, 3 m long, order no. 503.2401.3 (PG2) 0.6 mm M6 5 535.8101.1
ML 2400 PM, 4 m long, order no. 503.2401.4 (PG2) 0.8 mm M6 5 535.8101.2
1.0 mm M6 5 535.8101.3
When using for MIG brazing, brazing torch set order no. For aluminium wire
551.2015.0 is additionally required 1.0 mm M6 5 535.8101.5
1.2 mm M6 5 535.8101.6
Contact tips for torch, ML 2400 + 2400 PM, PG2
0.6 mm M6 5 535.8106.1
0.8 mm M6 5 535.8106.2
1.0 mm M6 5 535.8106.3
For aluminium wire
1.0 mm M6 5 535.8106.5
1.2 mm M6 5 535.8106.6
Retaining springs for gas nozzles, PG2
For ML 1500 + PM 10 535.8100.9
PowerMaster torch. Regulate power and speed by
remote control in the torch itself. Contact tip holders, PG2
For ML 2400 + PM 2 535.8120.4
Gas diffuser, PG2
For ML 2400 + PM 2 535.8120.3
Plug-in gas nozzles, for torch ML 1500 + PM, PG2
Tapered gas nozzle 3 535.8100.1
Cylindrical gas nozzle 3 535.8100.2
Spot gas welding nozzle 3 535.8100.3
Plug-in gas nozzles, for torch ML 2400 + PM, PG2
Tapered gas nozzle 3 535.8120.1
Cylindrical gas nozzle 3 535.8120.2

38
Original equipment kit for torch ML 1500, 3 m MIG-MAG welding wire
Kit including the most important torch wearing
parts at an affordable all-in price. Contains: SG2, 0.8 mm for welding
1 tapered gas nozzle, unalloyed steel. Small spool D200, 5 kg,
1 spot gas welding nozzle, Order no. 590.0008.1 (PG12)
5 contact tips 0.8 mm,
1 liner blue 0.6-0.9 mm,
3 retaining springs, SG2, 0.8 mm for welding
1 Lorch separating spray 400 ml. unalloyed steel. Standard spool
Order no. 551.1021.0 (PG2) K300, 15 kg,
Order no. 590.0008.6 (PG12)

Original equipment kit for torch ML 2400, 3 m SG2, 1.0 mm for welding
Kit including the most important torch wearing parts unalloyed steel. Standard spool
at an affordable all-in price. Contains: K300, 15 kg,
1 tapered gas nozzle, Order no. 590.0010.4 (PG12)
1 spot gas welding nozzle,
5 contact tips 1.0 mm,
1 liner red 1.0-1.2 mm, AlMg5, 1.0 mm for welding
1 contact tip holder, aluminium. Small spool D200, 2.0 kg,
1 Lorch separating spray 400 ml. Order no. 590.0410.0 (PG12)
Order no. 551.1024.0 (PG2)
AlMg5, 1.2 mm for welding
aluminium. Small spool D200, 2.0 kg,
Order no. 590.0412.0 (PG12)

1.4316, 0.8 mm for welding

Torch original equipment kit stainless steel (V2A).
Containing the different accessory Small spool D200, 5.0 kg,
kits - but packaged safely Order no. 590.0208.1 (PG12)
and neatly in a sturdy plastic
case with handy compartments
Order no. 551.0490.1 (PG12) Cored wire for welding without shielding gas
for ML 1500, just 0.9 mm dia. For low-alloyed sheet materials
Order no. 551.0490.3 (PG12) up to 15 mm.
for ML 2400 Small spool D 200, 4.5 kg
Order no. 590.0200.9 (PG 12)

High-grade brazing wires ACuSi

Set of torch wearing parts for ML 1500
CuSi3-wire for galvanised sheet
Case containing the following main
0.8 mm, small spool D200, 5 kg,
wearing parts.
order no. 590.1008.1 (PG 12)
3 tapered gas nozzles,
0.8 mm, basket coil K300, 15 kg,
10 contact tips 0.8 mm,
order no. 590.1008.3 (PG 12)
10 retaining springs.
1.0 mm, small spool D200, 5 kg,
Order no. 551.1508.0 (PG12)
order no. 590.1010.1 (PG 12)
1.0 mm, basket coil K300, 15 kg,
order no. 590.1010.3 (PG 12)
CuAl8 wire for stainless steel
0.8 mm, small spool D200, 5 kg,
order no. 590.1108.1 (PG 12)
Set of torch wearing parts for ML 2400 0.8 mm, basket coil K300, 15 kg,
Case containing the following main order no. 590.1108.3 (PG 12)
wearing parts : 1.0 mm, small spool D200, 5 kg,
3 tapered gas nozzles, order no. 590.1110.1 (PG 12)
10 contact tips 1.0 mm, 1.0 mm, basket coil K300, 15 kg,
Order no. 551.2524.0 (PG12) order no. 590.1110.3 (PG 12)

39
 MIG-MAG accessories A 1700, A 2200 and CuSi
The original Lorch torch and original Lorch spares are essential components of an A.
There are people who think it is a good idea to produce copies of them. At first glance, you may well save a good 20 - 40% by
buying these counterfeit copies. But you can rest assured they are made of cheaper basic materials. Otherwise there would be
no profit margin for the plagiarists. After all, our spare parts are just as valuable and complex to produce as the system itself.

Adaptor for basket coils K300 Ground cables

Included in the scope of supply of the With ground clamp and plug. Another case where
A models. Spares: quality counts. Steady, reliable current
Order no. 551.9020.0 (PG12) transmission is imperative to a neat,
tidy job. Defective or worn ground
Adaptor for small spools cables really do have to be replaced.
For using plastic spools with a 200 A 1700 and A 2500
mm diameter. Spacer guarantees 25mm2, 4m, plug 13mm,
reliable wire feed. Order no.551.0120.0
Order no. 620.9650.0 (PG 12)
Autoprotect X 10+11, protective level DIN 10.
Feed rolls A 1700 and A 2200 Converts to DIN 11. MIG-MAG/electrodes
For steel/stainless steel wires 0.6 / 0.8 mm welding. Order no. 550.5311.0 (PG12)
Order no. 620.8700.0 (PG12)
Autoprotect Flex 9-13,
For steel/stainless steel wires 0.8 / 1.0 mm protective level DIN 9 to 13. Electrode/
Order no. 620.8701.0 (PG12) MIG-MAG/TIG. Dark/light switching.
Sensor bar.
For steel/stainless steel wires 1.0 / 1.2 mm Order no. 550.5312.0 (PG12)
Order no. 620.8710.0 (PG12)
Autoprotect Multiflex 5-13
For Aluminium and brazing wires 0,8/1,0 mm protective level DIN 5 to 13. Electrode/
Order no. 620.8701.1 (PG 12) MIG-MAG/TIG. Daylight filter, sensitivity
regulator. Keeps going where other helmets
For aluminium wires 1.0 /1.2 mm give up the ghost.
Order no. 620.8710.1 (PG12) Order no. 550.5313.0 (PG12)

Lorch separating spray 400 ml

Forms a thin protective film in the
gas nozzle to protect against sintering
of hot weld splashes.
Order no. 551.9000.0 (PG2)

MIG-MAG protective gloves

Made of high-grade, durable leather.
With wear-resistant seam. What a real
welder’s glove should look like.
Order no. 535.8210.0, (PG12)

Special pliers MIG-MAG

4 functions. Cutting the welding wire.
Cleaning the shielding gas nozzle. Pulling off the
gas nozzle. Releasing the contact tip.
Order no. 535.8225.1 (PG12)

Electrode welding cable

with electrode holder
25 mm2, 4 m long, with electrode
holder and 13 mm connecting plug.
Is required to weld electrodes.
Order no. 551.0220.0 (PG 14)

40
TIG accessories A 1700, A 2200, and CuSi
The electrode diameter, welding current and gas nozzle should be adapted to the material thickness. See the table below.

Collet body for TIG torch WLV/WLT 17/26

To determine the correct size, see the explanation
provided above.
Material Thickn. Dia. mm Ampere Gas nozzle Size Pack Order no.
1.0 mm 2 pcs. PG2 535.8001.1
Steel 1.0 1.0 10-60 4
1.6 mm 2 pcs. PG2 535.8001.2
and 1.5 1.0-1.6 40-80 5
2.4 mm 2 pcs. PG2 535.8001.3
st. steel 2.0 1.6 70-120 5
3.2 mm 2 pcs. PG2 535.8001.4
3.0 1.6-2.4 90-150 6
4.0-6.0 2.4-3.2 140-180 7
Copper and 1.0 1.0 60-80 4
TIG torch for the A 1700
copper 1.5 1.6 100-150 5
Torch WLT 17EA, with 4 m hose set.
alloys 3.0 2.4 150-180 6
Order no. 507.1460.4 (PG2)
Aluminium 1.0 1.0 10-60 4
1.5 1.6 40-80 5 Torch WLT 17EA, with 8 m hose set.
2.0 1.6 70-120 5 Order no. 507.1460.8 (PG2)
3.0 2.4 90-150 6
4.0 3.2 140-180 7 TIG torch for the A 1700
5.0 3.2 170-180 7 Torch WLT 26EA, with 4 m hose set.
Order no. 507.2660.4 (PG2)
Tungsten electrodes, gold Torch WLT 26EA, with 8 m hose set.
New-style, lathanised, with excellent ignition properties. Long Order no. 507.2660.8 (PG2)
service life. Suitable for DC and AC. Environmentally
friendly,100 % radiation free. Length: 175 mm. For match-
ing diameters, see above table. TIG welding rods are what make the actual joint.

Diameter Pack Order no.

1.0 mm 10 pcs. 535.8006.1 PG2 Stainless steel 1.4576
1.6 mm 10 pcs. 535.8006.2 PG2
Filler metal for welding unstabilised and stabilised corrosion-
2.4 mm 5 pcs. 535.8006.3 PG2
proof Cr Ni-Mo steels for operating temperatures up to appr.
3.2 mm 5 pcs. 535.8006.4 PG2
400°C. Suitable for base materials 1.4401, 1.4404, 1.4435,
1.4436, 1.4437, 1.4571, 1.4573, 1.4480, 1.4581, 1.4583
Clamping cap WLV/WLT 17/26 short,
50 rods, 1.6 mm, order no. 590.5416.3, (PG 12)
for restricted space conditions.
50 rods, 2.0 mm, order no. 590.5420.3, (PG 12)
Order no. 535.8004.1 (PG2)
Clamping cap WLV/WLT 17/26 long,
standard torch cap, spare.
Stainless steel 1.4370
Order no. 535.8004.2 (PG2)
Filler metal for joints between non-alloyed and low-alloyed
steels for operating temperatures up to appr. 300°C, cold
tough to appr. –120°C. Suitable for joints between e.g.
Ceramic gas nozzles for TIG torch WLV/WLT 17/26 St 37-3 and 1.4301.
To determine the correct size, see the explanation 50 rods, 1.6 mm, order no. 590.5816.3, (PG 12)
provided above. 50 rods, 2.0 mm, order no. 590.5820.3,(PG 12)
Size Pack Order no.
4 5 pcs. PG2 535.8003.4
5 5 pcs. PG2 535.8003.5
6 5 pcs. PG2 535.8003.6 TIG accessory kit 1 in case, for 1.6 mm WLT 17/26,
7 5 pcs. PG2 535.8003.7 3 Collets and collet bodies, 5 ceramic gas nozzles size 5,
1 T electrode
Collets for TIG torch WLV/WLT 17/26 Order no. 551.3051.0 (PG2)
To determine the correct size, see the explanation
provided above. TIG accessory kit 2 in case,
Size Pack Order no. for 2.4 mm- WLT 17/26, 3 collets and
1.0 mm 5 pcs. PG2 535.8000.1 collet bodies, 5 ceram. gas nozzles size 6,
1.6 mm 5 pcs. PG2 535.8000.2 1 T electrode
2.4 mm 5 pcs. PG2 535.8000.3 Order no. 551.3052.0 (PG2)
3.2 mm 5 pcs. PG2 535.8000.4

41
 Read befor
% B
Discount it!
C
Right then. You have really decided to buy
yourself a welding system. Great. Question is
- which one? Sales people will promise you
the world. Rumour has it some of them have
Brand quality
Brand quality
The tendency in this category is for manufac-
turers to have nothing but the rating plate
made in Germany. Everything else comes
from all over the place. This is how B quality
never even held a welding torch. How can So from now on you will place your trust in brand systems are produced today. They are
they possibly offer you any sensible advice? good, solid brand names. A product that has 300 Euros cheaper, they weld - and the hous-
Like someone without a licence giving an been around a long time can’t be all bad. Or ing looks highly professional. The apprentice
“expert” opinion about cars. can it? You are bound to know lousy busi- will just love it. But it is in the fine tuning
ness people who have been around forever that everything falls apart. The specified
against all the odds. Sometimes investors amperage loses all credibility after warm-up,
can find themselves paying just for a label. and certainly defies any sensible measure-
They pay no attention to the inner values of ment. Just one example: The latest B systems
their purchase. Market share, sales opportu- come with low-cost control systems from
nities and what not are all more important. Chechnya. Unable to believe the price, we got
So as not to confuse you completely, let us hold of one. Once we opened it up, all was
just say two sentences thing about C brand revealed. Simplistic technology. Set to age in
quality: It comes from outside of Europe, a few months at the outside. Sending the
These are the types you will encounter most- and the lion’s share of the costs you pay wire feed off balance, causing the free burn
ly where everything revolves around price. goes towards sales commission and freight. time of 20/100th of a sec. to shoot to 0.5
This is where you will see those tempting Don’t be surprised to see a white elephant secs., meaning a continuous problem with
offers. X Euros! and a money back guarantee walking past your workshop. nozzle burnout. So you limp along for anoth-
if undersold. So you buy. You take it home er 2 or 3 years until one day: total failure.
and you start welding. The seam stays in one Part price just 100 Euros. Telephone call 2
piece, and from that day forward you firmly Euros. Outage 10 days. But then, you did pay
believe that this is how a welding system is a whole 198 Euros less to start with. No. In
simply meant to be. It stutters its way actual fact the work quality and time lost
through life. But then, you paid just 1,000 with this stone age technology has already
Euros. Actually you were relieved of 1,000 cost you a lot more than you realise.
Euros. The follow-up costs can mount alarm-
ingly if you work with it professionally. The
thing is useless and good only for the scrap
heap. This is known as the % category. Now
you realise there must be real brand names
around too. And there are.

42
ore you buy
A
Recommendation:
As far as we are concerned, in Germany
there are three welding system producers
you can safely buy from if work quality, sat- But maybe the secret lies in the production,
isfaction, durability and added value mean too. Only recently an automatic coating
anything to you. One of those is Lorch. plant was introduced for electronic systems

Brand quality
German made through and trough. And so which is faster than anything before it. The
we move on to an impressive name right off Lorch gang worked for a whole month to
the top of the A list. As early as the compa- slow it down. We need say no more about
ny’s foundation in 1957, development was to developing a new welding system to ben- quality.
seen as the number one foundation stone for efit users, our engineers and application The manufacture of a Lorch system is
the future. The photo showing strength test- technology team have free rein. As much something that just won’t be rushed. If we
ing by standing a truck on a polyester hous- material as they need. Time too. Which used more housings made of plastic, we
ing, gives you some idea of how things were there is plenty of in tiny Auenwald. From could cut 21 minutes off the assembly time.
the concept to the analogue and digital cir- But we stick with steel and with staff who
cuits, from the system software to that one understand about assembly precision - not
essential screw - everything is created everybody does.
here. Because only what we build ourselves All dealer orders and queries are processed
can we be sure will work. And what we online. All requests are answered. Final
don’t know, we fetch home to Auenwald inspection is fully computer automated. The
Lorch high-bay warehouse is linked to the
outside world by bar code. But when it
done back then. Positive scepticism has been comes to production itself, tradition is king.
ingrained in the Lorch gang ever since. By You could call it painstaking precision - and
far and away the first to introduce plastic it is precisely this that makes a Lorch sys-
housings to the market back then. Other tem better than anything else you can buy.
manufacturers are still claiming this as But in the final reckoning, there is one
highly innovative today. But things look very main beneficiary in all this: You. And you
will go on reaping the benefits for years to
with the cooperation of universities and come. One of Lorch’s fundamental princi-
specialist institutes. In the beginning is ples: In Auenwald, nobody tells lies.
always the idea. Followed by electronic
tests and fundamental experiments, then
the prototype. Which is when the going
gets tough. Modify. Weld. Modify. Weld.
Around the clock. For weeks. Finally whole
different at Lorch in the 21st century. South systems end up on the scrap heap.
German Auenwald is home to what must be Sometimes even whole projects. The sys-
Europe’s most modern welding system facto- tems which demonstrate the greatest level
ry. Logistics pure. But one thing has not of success under development are pro-
changed: Everyone is still preoccupied with duced and launched into the marketplace.
welding. And the heady enthusiasm of those Where they hardly ever meet their match
early pioneers has never left. When it comes among comparable products of their day.

43
MIG-MAG
M stands for masterpiece.
The 2000 series.

44
 “The 2nd M series has taken on a cult status.
The MIG-MAG welding system for thin sheet and lightweight steel construction.

Why is it exactly that the world and its wife This type of behaviour can drive a profes- Still a bit hit and miss, but cheap. And with a
would rather be driving a Mercedes than an sional welder round the bend. An M will go professional look. Great. True, they do brake
Opel? Looks better? More status? on giving just what we promise it will after the unit on a sloping workshop floor. But
Is that all? Just ask a taxi driver. A cabby will hours. And years. then there is the braked swivel
make a professional judgement based on caster you see here. You
hard business sense. After all, he drives it. Example 2 will find it under every
Or why is it that a hammer drill will slice It is generally true that the sum of all details single M. Expensive, but
through the concrete in just 3 seconds where is what sets an object apart from the rest. worth it. Guaranteed to
others plug away for 15 seconds to make the Take a look at just one such detail - the knob stay solid as a rock in
same sized hole? Nobody who drills for a liv- next to the wire insertion. This is something your trailer at the back.
ing would put themselves through that. It is you will be lucky to find on any other unit. If you don’t want your
no different if you look at our M system. If But actually it is an ingenious detail. It precious unit to fly off you
you are a professional you have no choice but allows you to insert the wire without picking had better tie it down.
to opt for this degree of MIG-MAG perfection. up the torch. This unassuming looking knob
An amateur who does the odd bit of welding is used to switch the wire feed then and
can save a good 400 Euros by shopping there. Without it, the whole process becomes Example 4
around for some sort of welding system. We an imprecise science as your eyes move back- The easiest way to fool the average craftsman
don’t supply this particular market and we wards and forwards between the torch switch is by palming him off with a cheap control
never will. and the wire feed roll. This knob with its sur- system. Why? Because it costs a fraction and
An M from Lorch offers inner values - values round costs us around 12 Euros. Others don’t looks just the same. But after just a short time
we set out to achieve at an enormous cost in bother with it, although they are perfectly these cheap imitations will show signs of wear
terms of time and effort. aware of its benefits. Savings like this allow and tear. Your wire feed is thrown off balance,
them to shave more off the resulting in a shift in the free burning time.
purchase price. Good for The result: nozzle burnout. The “best bit”: At
them. first you assume that you are at fault. You
never really realise what is going on. Even
when the whole control system packs up
Example 3 within four years at the outside. 80% of all
Underneath every weld- systems offered in the marketplace today fall
ing system are casters. under this category. Every M comes with a
Available to manufacturers microcontroller. No wear. Precise, digital con-
in different qualities ranging in price from trol of every single function. Our industrial
10 Euros for a set of four up to 98 Euros. The systems all work to this high engineering
question every producer asks is: How much standard. The best currently available. So you
do I invest in the bit you don’t see? Most see - there are welding systems and welding
Example 1 decide this is a place they can afford to cut systems. The choice is yours.
90 % of all welding systems fall short of the corners. Of course they roll. But efficient
specified output level once they have com- braking is quite a different matter. And they
pleted the warm-up phase. If the rating plate struggle over obstacles and around corners.
says 350 amperes, chances are that will only At Auenwald, these are the sort we mount
apply to a cold start. After just 5 minutes, the under our waste paper bins. We don’t see any
output takes a nose dive - but stealthily. In other valuable purpose for them. The other
other words while you are welding. group among our competitors opt for casters
with a kick-stop brake.

45
 The basis of every M. From the 2020 to the 2095.
6 output models from 140 to 350 ampere. With up to 24 settings. Also with 4-roll drive. Lid opening to the side for
improved access. Fully insulated inner floor to protect the welding wire basket against phase to ground short circuits.
Absolute feed precision - more accurate pressure setting, no wire deformation, precise wire alignment and wire trans-
port. Special wire inlet guides made of moulded brass to ensure easier running for steel and stainless steel as well as alu-
minium. Sophisticated electronics, compact central torch connection, adjustable wire roll brake, even easier operation
and new, ergonomic outside front. A transformer-inductor combination which is of course copper-wound and ideally
matched. A sturdy diode rectifier with overvoltage protection. Switching stages for optimum working points in every posi-
tion. MIG-MAG logic, which controls the electronic welding current, feed, wire burn-back, gas postflow and spot welding
time. Fully adjustable spot welding time. Air cooling for a higher duty cycle. Thermocontrol as overload protection.
Horizontal wire spool take-up, suitable for large and small spools with no extra adaptor. Removable ground cable with
quick-action coupler. Galvanised sheet steel housing with powder-coated front and sides. Integrated gas cylinder holder
and compliance with the standards EN 60974-1 a, CE and S marks.

MIG-MAG

M 2020 M 2040 M 2060

All accessories included All accessories included All accessories included

Ideal for thin-sheet welding Ideal for thin-sheet welding Ideal for thin-sheet welding
e.g. on vehicles and profile work and light steel work

Method MIG-MAG welding MIG-MAG welding MIG-MAG welding

Welding range 30-140 A 25 -170 A 25 - 210 A
Settings 6 6 6
Duty cycle at max. current (25°/40°) 25 % /15 % 25 % /15 % 25 % /15 %
Welding current at 100% DC (25°/40°) 70 A/55 A 90 A/70 A 105 A/85 A
Weldable wires, steel 0.6-0.8 mm 0.6-0.8 mm 0.6-1.0 mm
Weldable wires, aluminium 1.0 mm 1.0 mm 1.0-1.2 mm
Mains voltage 230 V 230 / 400 V 230/ 400 V
Material Steel/stainless steel/aluminium Steel/stainless steel/aluminium Steel/stainless steel/aluminium
Material thickness, steel 0.8-3 mm 0.8-5 mm 0.8-8 mm
Material thickness, aluminium 2 mm 2-3 mm 2-5 mm
Set wire diameter 0.6 mm /0.8 mm 0.6 mm /0.8 mm 0.6 mm /0.8 mm
Order number (PG12) 202.2020.1 202.2040.1 202.2060.1
Scope of delivery: System complete with torch System complete with torch ML 1500, System complete with torch ML 1500,
ML 1500, 3 m; ground cable 3 m; ground cable 25 mm2, 4 m, 3 m (torch ML 2500 for top
25 mm2, 4 m, pressure reducer with pressure reducer with volume and performance range), ground
volume and content manometer, content manometer, mains cable 4 m with cable 25mm2, 4m, pressure reducer with
mains cable 4 m with schock-proof plug, CEE16-plug, mains adaptor 230V/400V volume and content manometer, mains cable
fitted gas hose, with schock-proof plug, fitted gas 4 m with CEE 16-plug, mains adaptor
operating manual. hose, operating manual. 230V/400V with schock-proof plug, fitted
New: with basket coil adaptor New: with basket coil adaptor gas hose, operating manual.
as standard. as standard. New: with basket coil adaptor
as standard.

46
 M 2080 M 2090, with 4-roll feed M 2095, with 4-roll feed
All accessories included All accessories included All accessories included

All-round system for sheet and light All-round system for sheet All-round system for sheet
to medium steel work and medium steel work and medium steel work

MIG-MAG welding MIG-MAG welding MIG-MAG welding

30 - 230 A 30 - 290 A 25 - 350 A
7 12 24
30 % /20 % 30 % /20 % 30 % /20%
140 A/115 A 160 A/135 A 185 A/160 A
0.6-1.0 mm 0.6-1.2 mm 0.6-1.2 mm
1.0-1.2 mm 1.0-1.2 mm 1.0-1.6 mm
400 V 400 V 400 V
Steel/stainless steel/aluminium Steel/stainless steel/aluminium Steel/stainless steel/aluminium
0.8-10 mm 0.8-12 mm 0.8-15 mm
2-6 mm 2-8 mm 2-12 mm
0.8 mm /1.0 mm 0.8 mm /1.0 mm 0.8 mm /1.0 mm
202.2080.1 202.2090.1 202.2095.1
System complete with torch System complete with torch System complete with torch
ML 2500, 3 m; ground cable ML 2500, 3 m, ground cable ML 3600, 3 m; ground cable
25 mm2, 4 m, pressure reducer with 25 mm2, 4 m, pressure reducer with 35 mm2, 4 m, pressure reducer with
volume and content manometer, volume and content manometer, volume and content manometer,
mains cable 4 m with CEE 16-plug, mains cable 4 m with CEE 16-plug, mains cable 4 m with CEE 32-plug,
fitted gas hose, fitted gas hose, fitted gas hose,
operating manual. operating manual. operating manual.
New: with basket coil adaptor New: with basket coil adaptor New: with basket coil adaptor
as standard. as standard. as standard.

More accessories on page 50 47

 M 3000.
Middle and heavy weight champion.
Ideal with automatic adjustment.

MIG-MAG
When you buy a
Lorch system
we will provide all the
knowledge you need.
Page 79.

48
 M 3050 M 3070
With or without wire feeder With or without wire feeder

The M for medium and heavy-duty steel work. It copes not just with thick, but thin too. As a compact system or with a separate
wire feeder. An out-and-out workhorse, designed to cope with the tough all-round demands of your workshop. They all come with
the same high-powered precision 4-roll feed which allows individual adjustment of pressure on the roll pairs. This is the only
way to guarantee trouble-free welding of all types of wire. The housing is just as stable as the gas cylinder holder. The trans-
former-inductor power unit features such a finely tuned 24-step power characteristic that the ideal arc is achieved for every con-
ceivable welding assignment. And the M series comes with a duty cycle ready to do some serious work. But the feature our
development boys (and 1 girl) are most proud of has to be the totally re-engineered control system. This degree of operating con-
venience, functional scope and durability is an all-time first in this machine category. Take the new processor-controlled auto-
matic adjustment for instance. The control system automatically controls the wire feed in line with the selected step. A mere
touch of the correction button is enough to optimise the feed rate. The active inductor system adjusts automatically too. High-end
technology from the prize-winning C-dialog takes care of minimal spatter ignition and excellent light arc characteristics. This is
how easy good welding ought to be. And when it comes to functions, the M has everything covered:
2-stroke, 4-stroke, spot and interval welding. Adjustable spot and interval times. Ignition feed regulation, adjustable automatic
free burning system and the knob for powerless wire insertion. The safety switch device prevents unwanted wire transport. And
the stand-by function - also a standard feature - helps save energy and reduces dirt and noise.
Because the fan and water cooling system are only started when they are really needed. In systems with wire feeder, you regu-
late the wire speed and wire feed on the spot. Which allows you to concentrate on what you are doing instead of walking back-
wards and forwards to the unit.

In water-cooled systems, an exemplary centrifugal pump operates on demand and keeps noise to a minimum. Caution: In most
cases, cheap water-cooled oscillating piston pumps are used, causing vibration in the hose set and then in the torch. And their
durability leaves something to be desired. Compliance with standard EN 60974-1; CE and S marks.
In short: This is everything the perfectionist needs. And anyone who owns an M 3000 qualifies as one of those.

M 3050 M 3070
Welding range/ settings 25-350A/2x12 settings 30-400A/2x 12 settings
DC at max. current (25/40°) 45%/30%/350 A 45%/30%/400A
Current at 100 % DC (40 °) 210 A 240 A
Mains voltage 3x400 V 3x400 V
Weldable wires steel / alum 0.6-1.6 mm / 1.0-1.6 mm 0.6-1.6 mm / 1.0-1.6 mm
Material MIG-MAG Steel / stainless steel / aluminium Steel / stainless steel / aluminium
Recommended material thickness steel / alum. from 0.8 / from 2 mm from 0.8 / from 2 mm
Set wire 1.0 / 1.2 mm 1.0 / 1.2 mm
Torch type (gas/water) ML 3600 / MW 5500 - / MW 5500
Compact system, gas 203.3500.0, PG 12
Compact system, water 203.3510.0, PG 12 203.3710.0, PG 12
Feeder system, gas, 1m interm. hose set 203.3500.1, PG 12
Feeder system, gas, 5m interm. hose set 203.3500.5, PG 12
Feeder system, gas, 10m interm. hose set 203.3501.0, PG 12
Feeder system, water, 1m interm. hose set 203.3510.1, PG 12 203.3710.1, PG 12
Feeder system, water, 5m interm. hose set 203.3510.5, PG 12, 203.3710.5, PG 12
Feeder system, water, 10m interm. hose set 203.3511.0, PG 12 203.3711.0, PG 12
Other lengths on request.

Scope of delivery: System, torch with 4 m hose set, ground cable 50 mm2, 4 m long, pressure reducer, basket coil adaptor
K 300, mains cable 4 m with CEE 32 plug, gas hose. With feeder systems, the connection set is ready mounted.

49
 Accessories for the M 2000 M 3000
and series.

Autoprotect X 10+11 Lorch separating spray 400 ml

Fixed protective level DIN 10. Can be converted for Forms a thin protective film in the
fixed protective level DIN 11 using the supplied gas nozzle to protect against sintering
spare glass. Reasonably priced, tough autoprotect of hot weld splashes. Only ever spray
helmet for MIG-MAG and electrode welding. Not into the nozzle from the side, never
suitable for TIG welding. Solar cells mean the from the front, as this can clog up
helmet is always ready for service without the the gas outlet apertures on the
need for a battery change. neck of the torch.
Order no. 550.5311.0, (PG12) Order no. 551.9000.0 (PG2)

Special pliers MIG-MAG

Autoprotect Flex 9-13 4 functions in a single tool. Cutting the welding wire.
With adjustable protective level from DIN 9 to 13, Cleaning splashes off the shielding gas nozzle.
providing reliable protection and an optimum view Pulling off the gas nozzle Releasing the contact tip.
for electrode, MIG-MAG and TIG welding. Conven- For torch ML 1500, ML 2500,
ient adjustment from outside. The light-dark Order no. 535.8225.1 (PG12)
switching time can be set as required, e.g. to For torch ML 3600, MW 5500,
protect eyes against weld afterglow. The detachable Order no. 535.8226.1 (PG12)
sensor bar allows you to eliminate the influence
of the ambient light and also ensure reliable
darkening in all welding positions. Solar cells,
without battery.
Order no. 550.5312.0, (PG12) MIG-MAG protective gloves
Manufactured to the specifications
of the Lorch specialists. Made of
high-grade, durable leather. With
wear-resistant seam. This is what
a real welder’s glove should look
Autoprotect Multiflex 5-13 like.
Highlight. Protective level DIN 5 to 13. Electrode, Order no. 535.8210.0, (PG12)
MIG-MAG and TIG. Sensors and daylight filters
detect the arc, and the sensitivity regulator controls
response in every welding situation. Wherever
“normal” helmets give up the ghost: low welding Wire brush, 3 rows of bristles,
current, fast arc changes, welding around corners Order no. 550.5210.0 (PG12)
with concealed arc, reflective surfaces - you can
rely on the Autoprotect Multiflex to stay safely
darkened. Adjustable delay time opening to Wire brush, VA, 3 rows of bristles,
prevent dazzle by weld glow. Grinding mode – Order no. 550.5211.0 (PG12)
clear vision for grinding. Solar cells, without battery.
Order no. 550.5313.0, (PG12)

Ground cables
With ground clamp and plug.
Another case where quality
counts. Steady, reliable current
transmission is imperative to
Lorch coolant LCL 20 a neat, tidy job. Defective or
For water-cooled welding units. Frost protection worn ground cables really do
to –20°C. To combat cooling system corrosion have to be replaced.
and for lubrication. Combats pump seizure.
5 litres, order no. 551.9006.5 (PG 12) M 2020 to M 2090
25 litres, order no. 551.9006.9 (PG 12) 25mm2, 4m, plug 13mm, order no.551.0120.0
M 2095
35mm2, 4m, plug 13mm, order no.551.0130.0
M 3050 and 3070
50mm2, 4m, plug 13mm, order no.551.0140.0
all (PG14)

50
Trolley for wire feeders MIG-MAG welding wire
There are plenty of us who would appreciate the con-
venience of not having to carry our wire feeder.
SG2, 0.8 mm for welding unalloyed steel.
We can thoroughly recommend
Small spool D200, 5 kg,
this way of easing the work
Order no. 590.0008.1 (PG12)
load - by letting the wheels
take the strain.
Chassis KE 80, SG2, 0.8 mm for welding unalloyed steel.
Order no. 570.3024.0 (PG 12) Standard spool K300, 15 kg,
Order no. 590.0008.6 (PG12)

SG2, 1.0 mm for welding unalloyed steel.

Feed rolls Standard spool K300, 15 kg,
The feed rolls for the wire feed units have to be adapted Order no. 590.0010.4 (PG12)
in line with the welded wire. The necessary equipment
is listed in the technical data.
SG2, 1.2 mm for welding
unalloyed steel.
Standard spool K300, 15 kg,
Order no. 590.0012.4 (PG12)

Feed rolls M 2020 to M 2080

For steel/stainless steel wires 0.6 / 0.8 mm AlMg5, 1.0 mm for welding
Order no. 620.8700.0 (PG12) aluminium. Small spool D200, 2.0 kg,
Order no. 590.0410.0 (PG12)
For steel/stainless steel wires 0.8 / 1.0 mm
Order no. 620.8701.0 (PG12) AlMg5, 1.2 mm for welding
aluminium. Small spool D200, 2.0 kg,
For steel/stainless steel wires 1.0 / 1.2 mm
Order no. 590.0412.0 (PG12)
Order no. 620.8710.0 (PG12)
For aluminium wires 1.0 /1.2 mm
Order no. 620.8710.1 (PG12)

1.4316, 0.8 mm for welding

stainless steel (V2A).
Small spool D200, 5.0 kg,
Order no. 590.0208.1 (PG12)
Feed rolls for M 2090, M 2095, M 3050, M 3070
Where 4-roll drive is used for these
units, 2 feed rolls are always required.
Please remember when ordering. Adaptor for small spools
This adaptor is required when working
with plastic spools with a 200 mm dia.
For steel/stainless steel wires 0.6 / 0.8 mm
It is used as a spacer and guarantees
Order no. 620.8940.0 (PG14)
reliable wire feed.
For steel/stainless steel wires 0.8 / 1.0 mm Order no. 620.9650.0 (PG 12)
Order no. 620.8709.0 (PG14)
For steel/stainless steel wires 1.0 / 1.2 mm Adaptor for basket coils K300
Order no. 620.8941.0 (PG14) basket coil adaptor K300 is required
For steel/stainless steel wires 1.2 / 1.6 mm for placing basket coils into the
Order no. 620.8942.0 (PG14) wire roll fixture. This is included
in the scope of delivery of the M series.
For aluminium wires 1.0 /1.2 mm
To order spares:
Order no. 620.8953.0 (PG14)
Order no. 551.9020.0 (PG12)
For aluminium wires 1.2 /1.6 mm
Order no. 620.8954.0 (PG14)

51
 Accessories for the M 2000 M 3000
and series.

Original equipment kit for torch ML 1500, 3 m Torch original equipment kit
Kit including the most important in a case
torch wearing parts at an Each case containing the
affordable all-in price. different accessory kits shown
Contains: 1 tapered gas nozzle, on the left - but packaged safely
1 spot gas welding nozzle, and neatly in a sturdy plastic
5 contact tips 0.8 mm, case with handy compartments.
1 liner blue 0.6-0.9 mm,
3 retaining springs,
1 Lorch separating spray 400 ml.

Order no. 551.1021.0 (PG2) Order no. 551.0490.1 (PG12), for ML 1500
Order no. 551.0490.2 (PG12), for ML 2500
Order no. 551.0490.4 (PG12), for ML 3600
Order no. 551.0491.0 (PG12), for MW 5500

Original equipment kit for torch ML 2500, 3 m

Kit including the most important
torch wearing parts at an
affordable all-in price. Contains:
1 tapered gas nozzle, Set of torch wearing parts for ML 1500
1 spot gas welding nozzle, Case containing the following main wearing parts .
5 contact tips 1.0 mm, 3 tapered gas nozzles,
1 liner red 1.0-1.2 mm, 10 contact tips 0.8 mm,
3 retaining springs, 10 retaining springs.
1 contact tip holder, Order no. 551.1508.0 (PG12)
1 Lorch separating spray 400 ml.

Order no. 551.1023.0 (PG2)

Set of torch wearing parts for ML 2500

Case containing the following main wearing parts :
3 tapered gas nozzles,
Original equipment kit for torch ML 3600, 4 m
10 contact tips 1.0 mm,
Kit including the most important 10 retaining springs.
torch wearing parts at an affordable Order no. 551.2510.0 (PG12)
all-in price. Contains:
1 tapered gas nozzle,
1 cylindrical gas nozzle,
5 contact tips 1.0 mm ,
1 contact tip holder, 1 gas diffuser,
1 liner red 1.0-1.2 mm,
Set of torch wearing parts for ML 3600
1 Lorch separating spray 400 ml.
Case containing the following main wearing parts :
3 tapered gas nozzles,
Order no. 551.1036.0 (PG2) 10 contact tips 1.0 mm,
1 contact tip holder,
1 gas diffuser.
Order no. 551.2136.0 (PG12)
Original equipment kit for torch MW 5500, 4 m
Kit including the most important
torch wearing parts at an affordable
all-in price. Contains:
3 tapered gas nozzles,
Set of torch wearing parts for MW 5500
5 contact tips 1.2 mm,
Case containing the following main wearing parts
1 contact tip holder,
3 tapered gas nozzles
1 gas diffuser,
10 contact tips 1.0 mm
1 liner 1.0-1.2 mm,
10 contact tips 1.2 mm
1 Lorch separating spray 400 ml.
1 contact tip holder
1 gas diffuser.
Order no. 551.1055.0 (PG02)
Order no. 551.2155.0 (PG12)

52
Only original complete burners from Lorch
Ergonomics, a highly flexible hose set, wear-proof torch neck Conversion kit aluminium
and optimum current transmission all interact in these How to convert your torch for welding aluminium wire
torches to ensure optimum welding characteristics and a 1.0 / 1.2 mm.
service life that pays dividends. Kit contains:
Special combination teflon liner with flange-mounted
brass spiral to extend the current transition zone in
Torch ML 1500 for the M 2020, M 2040, M 2060 the torch neck, O-ring, collet and brass support pipe. The
ML 1500, 3 m long, order no. 503.1500.3 (PG2) set can be used for torches up to 4 m in length. To prevent
ML 1500, 4 m long, order no. 503.1500.4 (PG2) wire damage, we recommend using 1.2 mm wire with a 3
m torch. Please order the matching contact tips and alu-
minium feed rolls separately.
Order no. 551.2014.0 (PG2)

Torch ML 2500 for the M 2080, M 2090

ML 2500, 3 m long, order no. 503.2500.3 (PG2)
ML 2500, 4 m long, order no. 503.2500.4 (PG2)
ML 2500, 5 m long, order no. 503.2500.5 (PG2)
Conversion kit stainless steel, 0.6/0.9 mm
How to convert your torch for welding stainless steel wire.
Kit contains:
Special combination carbon-teflon liner with flange-
mounted brass spiral to extend the current transition zone
in the torch neck, O-ring, collet and brass support pipe.
The set can be used for torches up to 5 m in length. Please
order the matching contact tips and aluminium feed rolls
separately. Order no. 551.2015.0 (PG2)

Torch ML 3600 for the M 2095, M 3050, gas-cooled

ML 3600, 3 m long, order no. 503.3600.3 (PG2)
ML 3600, 4 m long, order no. 503.3600.4 (PG2)
ML 3600, 5 m long, order no. 503.3600.5 (PG2)

Conversion kit stainless steel, 1.0/1.2 mm

How to convert your torch for welding stainless steel wire
1.0 / 1.2 mm
Kit contains:
Special combination PA liner with flange-mounted brass
spiral to extend the current transition zone in
Torch MW 5500 for the M 3050, M 3070, water-cooled the torch neck, O-ring, collet and brass support pipe. The
MW 5500, 3 m long, order no. 503.5500.3 (PG2) set can be used for torches up to 5 m in length. Please
MW 5500, 4 m long, order no. 503.5500.4 (PG2) order the matching contact tips and aluminium feed rolls
MW 5500, 5 m long, order no. 503.5500.5 (PG2) separately. Order no. 551.2015.2 (PG2)

53
 Accessories Contact tips for torch, ML 1500, (PG02)

M 2000
Design Pack Order no.
0.6 mm M6 5 535.8101.1

M 3000
0.8 mm M6 5 535.8101.2
1.0 mm M6 5 535.8101.3
For aluminium wire
1.0 mm M6 5 535.8101.5
1.2 mm M6 5 535.8101.6
Spare torch necks to fit:
Contact tips torch, ML 2400, 2500, 3600, (PG02)
ML 1500 also f. MS15, order no.535.8400.1 (PG02)
ML 2500 also f. MS25, order no.535.8400.2 (PG02) 0.6 mm M6 5 535.8106.1
ML 3600 also f. ML36, order no.535.8400.4 (PG02) 0.8 mm M6 5 535.8106.2
MW 5500 order no.535.8400.5 (PG02) 1.0 mm M6 5 535.8106.3
1.2 mm M6 5 535.8106.4
For aluminium wire
1.0 mm M6 5 535.8106.5
1.2 mm M6 5 535.8106.6
Liners for
ML 1500, ML 2500, ML 3600 Contact tips for torch, MW 5500, (PG02)
Also to fit MS 15, MS 25, ML 36
0.8 mm M8 10 535.8108.
Liner for wire 0.6 - 0.9 mm, colour code blue 1.0 mm M8 10 535.8108.3
For 3 m torch, (PG02), order no. 535.8300.1 1.2 mm M8 10 535.8108.4
For 4 m torch, (PG02), order no. 535.8300.2 For aluminium wire
1.0 mm M8 10 535.8108.5
Liner for wire 1.0 - 1.2 mm, colour code red
1.2 mm M8 10 535.8108.6
For 3 m torch, (PG02), order no. 535.8300.3
For 4 m torch, (PG02), order no. 535.8300.4
For 5 m torch, (PG02), order no. 535.8300.5 For gas nozzles, (PG02)
For ML 1500 10 535.8100.9
For ML 2500 10 535.8105.9

Contact tip holders, (PG02)

For ML 2500 2 535.8106.9
For ML 3600 2 535.8107.2
For MW 5500 2 535.8108.9

Gas diffuser, (PG02)

For ML 3600 2 535.8107.3
Liners for MW 5500, For MW 5500 2 535.8108.8
Wire 1.0 - 1.2 mm
For 3 m torch, (PG02), order no. 535.8301.0
Gas nozzles, plug-in, for torch ML 1500, (PG02)
For 4 m torch, (PG02), order no. 535.8302.0
For 5 m torch, (PG02), order no. 535.8303.0 Tapered gas nozzle 3 535.8100.1
Cylindrical gas nozzle 3 535.8100.2
Spot gas nozzle 3 535.8100.3
Gas nozzles, plug-in, for torch ML 2500, (PG02)
Tapered gas nozzle 3 535.8105.1
Cylindrical gas nozzle 3 535.8105.2
Spot gas nozzle 3 535.8105.3
Gas nozzles, plug-in, for torch ML 3600, (PG02)
Tapered gas nozzle 3 535.8107.0
Cylindrical gas nozzle 3 535.8107.1
Gas nozzles, plug-in, for torch MW 5500, (PG02)
Tapered gas nozzle 2 535.8109.0
Cylindrical gas nozzle 2 535.8109.1

54
To date it all revolved around MIG-MAG.
Corrosion protection and higher-strength
steel sheet are ringing the changes.
What next?

MIG-brazing

MIG-MAG

55
 The Lorch M 3030 automotive.
MIG brazing and MIG-MAG in one.
The answer to the stream of new
materials and regulations.
Whoever processes high quality steel today buys
the M 3030 automotive. The future demands it. A
combined MIG brazing and MIG-MAG welding unit
is the logical solution. Up until now it was all sim-
ple sheet. Little thought was given to the quality of
properties required from high quality thin sheet
welding or the newly introduced MIG brazing
(MSG brazing). Customer demands are changing to being more strict and specific.
For example: incorrect welding or brazing on/at a vehicle may result in a delayed
activation of the airbag, sheet structure or corrosion resistance may be destroyed.
Already today, MSG brazing is mandatory in every Opel workshop. Tailored
blanks, modern high strength steels and the benefits of MIG brazing are making
your welding machine obsolete. High strength steels are all set to take over in the
future. Times have changed. MIG brazing units are already an established feature
in wide-ranging fields such as the automotive industry, steel furniture manufac-
ture, container construction and many more.

MIG brazing is a hard soldering technique in which the required process energy
is generated by an electrical arc. A MIG-MAG welder will easily get to grips with
it. Instead of steel wire, the arc melts a solder wire. The process temperature is
well below that needed for MIG-MAG. Sheet is not melted, the solder creates a
firm joint that is gentle on the material. The benefits of MIG brazing include min-
imal material distortion and low heat generation. Ideal for thin sheet. No change
occurs in the base material. Strength is uncompromised. Welding state-of-the-art
materials. No corrosion of the brazing seam. In coated sheet, the zinc coating
remains undamaged even in the brazing seam zone. Corrosion resistance is guar-
anteed without the need for any subsequent treatment.
Optimum gap bridgability. Minimal spatter and a soft brazing seam reduce the
need for reworking. So if thin sheet is an issue for you, the M 3030 automotive
awaits. As far as we are concerned, its cost-to-performance ratio among avail-
able systems is second to none.

Method MIG brazing/MIG-MAG welding

Brazing-/ Welding range 30 – 260 A / 11.4 – 27 V

Settings 41 Digastep performance steps
Duty cycle at max. current (40°) 35 % at 260 A
Welding current at 60 % DC (40°) 200 A
Welding current at 100 % DC (40°) 160 A
Weldable wires steel 0.6 - 1.2 mm
Weldable wires aluminium 1.0 - 1.2 mm
Brazable wires 0.8 – 1.0 mm
Mains voltage 3 x 400 V
Material Steel/stainless steel/aluminium
Material thickness steel 0.8 – 10 mm
Material thickn. alum. (welding only) 2 - 6 mm
Set wire diameter 0.8 mm / 1.0 mm brazing wire
Order number (PG12) 203.3300.0
Scope of delivery: Unit with remote-control torch ML 2400 PowerMaster, 3 m; MIG
brazing torch set with combination carbon-teflon liner; ground cable 35 mm≈ long;
pressure reducer with volume and contents manometer, adaptor for basket coils
K300; mains cable 4 m with CEE 16-plug, fitted gas hose, operating manual.

56
Totally digital – the whole process. No more experimenting with step switch-
Arc control, ignition control, gas man- es. The welding unit gives the correct settings.
agement system, wire burn-back without Fully automatic correct welding and brazing.
electrode sticking, wire speed control. Digastep electronics control the process. Perfectly
Built-in diagnostics. Tacking, continuous, adjusted power stages result in a new quality of work.
spot or interval. You don’t need to pay for a pulse-arc unit in order to
experience simple welding. Innovation award 2001 of the
German Federal Ministry of Research and Development.

Just 4 settings for perfect welding and brazing.

•Material • wire diameter • gas • thickness of material. Ready.
Everything else is adjusted by the M3030 Automotive. The best
parameters are applied. Stored in a data base – with the knowl-
edge of the best welders. By setting to the expert mode, special-
ists can always intervene in the system. But actually there is no
reason why they should.

The new Power-Master-Torch. Integrated remote control and

display, wire speed control, power and tiptronic can all be con-
trolled at the torch. This would normally be an expensive extra
feature.

Job memory. The Tiptronic.

100 work values can be saved and activated with a switch
at the torch. Complete sets of procedures. Manufacturer’s
guidelines. All stored – time-saving.

Digital display for voltage and current.

Voltage and current values will be prescribed by future
repair guidelines. All integrated ready for action.

Active Induction System (AIS). Ignition without spatter, braz-

ing and welding with a constant arc even in the lower power
range. No arc breaks or spatter. AIS automatically controls
the induction coil under all conditions. This is our secret. If
compared to a car, it would be the perfect adjustment of the
suspension in a fraction of a second.

So inexpensive. How is that possible? Just € 2,930.-

We don’t believe that your job is to build a steel bridge across
the River Nile, so the M 3030 is not equipped to perform such
a task. Neither do we believe that you require a new pulse-arc
unit for your new tasks. In our opinion, and from our experi-
ence, you need the M 3030 Automotive. It would be easy to
recommend one of our more expensive welding machines.
But we don’t, it is a matter of trust. Everything complete.
Undisturbed wire feed Unit, powerMaster torch with 3 metre hose set, pressure
due to precise 4-roll drive reducer, ground cable.
system.

57
 Accessories M 3030 automotive
Autoprotect X 10+11, protection level DIN 10. Feed rolls
Converts to DIN 11. MIG-MAG /Electrode The feed rolls used in the wire feed unit have to be
welding. Order no. 550.5311.0 (PG12) adapted in line with the wire you are welding. The feed rolls
supplied for the M 3030 allow two different diameters to be
Autoprotect Flex 9-13 processed. Fitted as standard with 0.8/1.0 mm aluminium feed
Protection level DIN 9 up to 13. Electrode/ rolls for processing brazing wires. The dual drive system always
MIG-MAG/TIG. Dark/light switching. Sen- requires 2 feed rolls.
sor web. Order no. 550.5312.0 (PG12)

Autoprotect Multiflex 5-13 Feed roll for steel- and stainless steel wires (MIG-MAG)
Protection level DIN 5 up to 13. Electrode/
Wire diameter 0.6/0.8 mm, order no. 620.8940.0 (PG14)
MIG-MAG/TIG. Daylight filter, sensitivity
Wire diameter 0.8/1.0 mm, order no. 620.8709.0 (PG14)
regulator. Goes on where normal helmets
give up the ghost. Order no. 550.5313.0 (PG12) Wire diameter 1.0/1.2 mm, order no. 620.8941.0 (PG14)
Feed roll for aluminium and brazing wires
Wire diameter 0.8/1.0 mm, order no. 620.8708.0 (PG14)
Wire diameter 1.0/1.2 mm, order no. 620.8953.0 (PG14)

Lorch separating spray 400 ml

Forms a thin protective film in the
gas nozzle to protect against sintering
of hot weld splashes. CuSi3 wire for galvanised sheet
Order no. 551.9000.0 (PG2) 0.8 mm, small spool D200, 5 kg, order no. 590.1008.1
(PG 12)
0.8 mm, basket coil K300, 15 kg, order no. 590.1008.3
(PG 12)
Special pliers MIG-MAG 1.0 mm, small spool D200, 5 kg, order no. 590.1010.1
(PG12)
4 functions. Cutting the welding wire.
Cleaning the shielding gas nozzle. Pulling off the 1.0 mm, basket coil K300, 15 kg, order no. 590.1010.3
(PG12)
gas nozzle. Releasing the contact tip.
CuAl8 wire for stainless steel
Order no. 551.9070.0 (PG12) 0.8 mm, small spool D200, 5 kg, order no. 590.1108.1
(PG 12)
0.8 mm, basket coil K300, 15 kg, Best. Nr 590.1108.3
(PG 12)
MIG-MAG protective gloves 1.0 mm, small spool D200, 5 kg, order no. 590.1110.1
(PG12)
Made of high-grade, durable leather. With
1.0 mm, basket coil K300, 15 kg, order no. 590.1110.3
wear-resistant seam. What a real (PG12)
welder’s glove should look like.

Order no. 535.8210.0 (PG12)

Wire brush, 3 rows of bristles, Adaptor for small spools

Order no. 550.5210.0 (PG12) This adaptor is required when 200 mm
diameter spools are used. It serves as a
Wire brush VA, 3 rows of bristles, spacer and guarantees reliable wire
Order no. 550.5211.0 (PG12) insertion.
Order no. 620.9650.0 (PG 12)

Ground cables with ground clamp and plug

Steady, reliable current trans-
mission is imperative to a neat Adaptor for basket coils K 300
tidy job. Defective or worn The basket coil adaptor K 300 is
ground cables really do required when using basket coils
have to be replaced. in the wire roll holder
35mm2, 4m, plug 13mm, Order no. 551.9020.0 (PG12)
Order no. 551.0130.0

58
PowerMaster torch. Regulate power and speed by MIG brazing torch set, 0.6-1.0 mm,
remote control in the torch itself. also for stainless steel. Contents: Special combination
carbon-teflon liner with flange-mounted brass spiral to
extend the current transition zone
in the torch neck, O-ring, collet
and brass support pipe. The
set can be used for torches
up to 5 m in length. Please
order the matching contact tips
and aluminium feed rolls separately.
Order no. 551.2015.0 (PG2)

Spare torch necks to fit:

ML 1500 PowerMaster, order no.535.8400.1 (PG02)
ML 2400 PowerMaster, order no.535.8400.3 (PG02)

Torch ML 1500 PowerMaster for M 3030 automotive Liners for ML 1500 PM, ML 2400 PM
Specifically for car body work. Compact, handy design. Max. Liner for steel wire 0.6 - 0.9 mm, colour code blue
current load 200 A. When used for MIG brazing, brazing For 3 m torch, (PG02), order no. 535.8300.1
torch set order no. 551.2015.0 is additionally required. For For 4 m torch, (PG02), order no. 535.8300.2
higher outputs, use torch ML 2400 PM. Liner for steel wire 1.0 - 1.2 mm, colour code red
ML 1500 PM, 3 m, order no. 503.1501.3 (PG02) For 3 m torch, (PG02), order no. 535.8300.3
For 4 m torch, (PG02), order no. 535.8300.4
For 5 m torch, (PG02), order no. 535.8300.5

Contact tips for torch, ML 1500 PM, PG2

Design Pack Order no.
0.6 mm M6 5 535.8101.1
Torch ML 2400 PowerMaster for M 3030 automotive
Universal torch to cover the entire performance range. 0.8 mm M6 5 535.8101.2
When used for MIG brazing, brazing torch set order no. 1.0 mm M6 5 535.8101.3
551.2015.0 is additionally required. For aluminium wire
ML 2400 PM, 3 m, order no. 503.2401.3 (PG02) 1.0 mm M6 5 535.8101.5
ML 2400 PM, 4 m, order no. 503.2401.4 (PG02) 1.2 mm M6 5 535.8101.6
ML 2400 PM, 5 m, order no. 503.2401.5 (PG02)
Contact tips for torch, ML 2400 PM, PG2
0.6 mm M6 5 535.8106.1
0.8 mm M6 5 535.8106.2
1.0 mm M6 5 535.8106.3
1.2 mm M6 5 535.8106.4
For aluminium wire
1.0 mm M6 5 535.8106.5
1.2 mm M6 5 535.8106.6
Holding springs for gas nozzles, PG2
For ML 1500 PM 10 535.8100.9
Contact tip holders, PG2
Conversion kit aluminium 1.0 - 1.2 mm For ML 2400 PM 2 535.8120.4
Contents: Special combination teflon liner with flange-
Gas diffuser, PG2
mounted brass spiral to extend the current transition zone
in the torch neck, O-ring, collet and brass support pipe. For ML 2400 PM 2 535.8120.3
The set can be used for torches up to 4 m in length. To pre- Gas nozzles, plug-in, for torch ML 1500 PM, PG2
vent wire damage, we recommend using 1.2 mm wire with Tapered gas nozzle 3 535.8100.1
a 3 m torch. Please order the matching contact tips and Cylindrical gas nozzle 3 535.8100.2
aluminium feed rolls separately.
Spot gas nozzle 3 535.8100.3
Order no. 551.2014.0 (PG2)
Gas nozzles, plug-in, for torch ML 2400 PM, PG2
Tapered gas nozzle 3 535.8120.1
Cylindrical gas nozzle 3 535.8120.2

59
 A promi s
is a prom
Watch out!
A high current rating is good. But is the relevant standardised
working voltage right? It is only the current and voltage

The rating plate. together which determine the necessary melting rate.
Don’t be fooled by illusory current values.

The bearer of truth.

Or the last chance to
bend the truth a little ??
You would imagine that this type of rating plate has to present
the bare facts. The truth. We believe that the truth is what you
get from Auenwald. Because we pledge and guarantee not to
deceive anyone. We know manufacturers who do. Even on the
rating plate. So we send our development engineers for 34
days a year to sit on committees and advisory panels at lead-
ing electrical engineering industry associations such as the
DKE and the ZVEI, as well as the DIN standardisation agency,
to help safeguard your interests.

The S mark
Only units complying with regulations for welding in environ-
ments subject to high levels of electrical risk may bear this
mark. High levels of electrical risk occur, for instance, when The protection class IP
the welder is forced to make contact with electrically live Protection classes according to type of housing (IP Code) are
parts. Workplaces in which the clearance from surrounding regulated by European standard EN 60529. Welding current
electrically conductive parts is less than two metres also quali- sources must comply with protection class IP 21S as a mini-
fy as at high electrical risk. The same applies to wet or damp mum requirement. Always remember: Welding current
workplaces in which the electrical resistance of work clothing sources which have to be used outdoors must comply with at
or human skin can be reduced. least protection class IP 23. Anyone offering assembly units
protected to IP 21 should be treated with suspicion.

60
 se made
mise kept
The standards The duty cycle
EN 60974-1 for Europe, VDE 0544 Part 1 for Germany. They This is real test of honesty. In a MIG-MAG welding unit with a
contain the same thing, and are applicable for all welding 60% duty cycle at 220 A this means: Welding current 220 A.
current sources used for arc welding. Duty cycle, mechanical The standardised welding voltage is 25V. The ambient temper-
and electrical safety, type and piece testing etc. are all laid ature is set at 400C.
down in these standards. Why doesn’t everyone stick to The measurement period is always 10 minutes. 60% means 6
them? minutes of welding, 4 minutes break. Hours, days, weeks.
So be wary of statements like ...200 A at 250C ambient temper-
ature or ...60% duty cycle at intervals of 5 minutes, which are
clearly in contravention of the standard.

Anyone who cheats is disqualified.

We guarantee the accuracy of the values
we specify. If you ever find your unit fails
to live up to this claim, return it to us.
We will give you your money back.
No matter how old it is.
Lorch, Auenwald, 2006
61
 There are no
that give “mor
they
The duty cycle (DC).
No unnecessary compulsory breaks please.
Mains voltage cannot be converted into weld-
ing voltage without losses. These are related
to the internal resistance of the conductor. In
Auenwald we use copper and nothing else for
this construction. Many other use aluminium
The inverter. Where honesty is the best policy. Technically speaking, inverter units do not for cost reasons. The consequence is that the
A new type of welder the inverter has arisen have a lot in common with welding transform- unit heats up faster. And what happens? Your
from of the development of power electronics. ers. They are complicated devices with a low machine has to cool down and switches itself
The mains current is firstly converted into a weight and compact design, but with excellent off. The more often this happens, the worse it
direct current by diodes and then electronical- welding properties. This technology is very is for the service life of the machine.
ly "chopped" before being "smoothed". This is expensive and entails a great deal of develop- The relationship between the welding time
the only way to achieve a high transmission ment work. Something that many manufactur- and cooling phase is called the duty cycle.
frequency. The consequence: a smaller and ers dread and therefore buy in from "else- The standard EN 60974-1 is applicable when it
lighter transformer. Sounds simple, but it where" abroad. After assembly they stick their comes to determining the duty cycle of profes-
involves very complicated electronics. own trademark, and in some cases "Made in sional units. (The standard EN 50060 applies
Germany", on the device and Bob's your for devices for limited use and hobby purpos-
uncle. Good ? Without their own experience, es.) The duty cycle is determined within a
at the mercy of quality and know-how from cycle period of 10 minutes (100%) A duty cycle
"elsewhere". Let's assume you need a spare of 60% thus means that the welding time is 6
part after a few years. Just remember, we minutes (60%) and the cooling time 4 minutes
build our own inverters and know why. (40%).

A question of trust.

62
not many things
ore” back than
receive.
Standard data can be used to compare vari- Amperes! Doesn’t mean a lot on its own. Mains fuses.
ous welding accessories. The duty cycle is The engine of a VW Golf can be rebored so Some have their limitations.
determined at a certain ambient temperature. that it shoots along at 250 kp/h. The ques- Let's assume you want to weld, working with
Until recently this was 25°C, i.e. a tempera- tion is, how would it handle? Hopefully it a 230 V (lighting) power supply. But the
ture corresponding to average use in central would still run straight ahead. A similar situ- mains fuse keeps blowing. Tiresome. Or you
Europe. This has now been raised to 40°C. In ation applies for welding devices when it are working with a long extension lead and
some cases, during the transitional phase, this comes to amperes (horse power). These tell you simply don't have enough power for
led to inaccurate comparisons. Which is why you how much current is flowing in the arc. welding! We would like to explain briefly
we specify values at both 25°C and 40°C for That's all. But welding, properties, ignition, what exactly happens here. The energy need-
most of our welding accessories. You have the inductor combination, no-load voltage, work- ed in the arc or melt has to come directly
right information, and can compare for your- ing voltage, optimum penetration and much from the mains supply. We have developed
self. In principle, the higher the duty cycle, more also have to be taken into account. SPM (SinePowerManagement) specially for
the fewer the unavoidable breaks. this. Our rivals have already read the most
important features in our patent. However we
are still keeping some "industrial secrets".
These are securely under lock and key in our
safe in Auenwald.

Only when all these aspects are optimised do

you end up with a useful unit. This is
expressed in what are commonly called weld-
ing properties. These are responsible for the
welding speed, seam appearance and volume
of spatter. However, you can still see people
spending hours grinding off weld spatter.
Over the years you lose more than just good
money. But it's a well known fact that perfor-
mance has its price – though with us this
does not have to be unnecessarily high.

63
 Plasma
cutting
The Lorch
inverter plasma cutting units.
Z 70 and Z 110.
4 times hotter than the sun itself.
Incredible speed, durability, mobility.
Fact is: Units in this power class usually weigh around 100kg. These get either weight lifted in the
workshop like stone age monoliths or transported on site with a crane, if there happens to be one. This
is history. Two newly developed plasma-cutting-inverter are playing this easy (to-carry) part in the mar-
ket now. They cut bolt upright, circular, around angles, forward, to the left and to the right, all electrical
conductive metals. Steel, stainless steel, aluminium, brass, copper. Sheet steel or pipes/tubes, container
or steel beams: coated or laminated surfaces, even piled up sheets: usable with steel, container and
construction work, air condition technology, on site.

For cutting, preparation of welding seams, joint planing, hole pricking. And should you ever forget the
combination of your safe, with a Lorch inverter plasma cutting unit you will be able to get your hands
on your millions again in just seconds.

Due to the infinitely variable adjustment of cutting and power intensity, both thick and thin materials
can be accomplished with a neat cutting edge. Microprocessor controlled plasma logic enables the cut-
ting of hole sheets and grates without interruption.

Plasma-cutting is quite simple: you need the plasma cutting unit and compressed air. The produced
plasma arc develops a temperature of up to 24.000°C. Four times more than the surface of the sun. The
aerate pushes the liquid material out of the joint. The concentrated energy input enables highest cut-
ting speeds. The fast energy input means: minor heat, minor distortion and exact cutting edges – even
on thin metal sheets.

A plasma cutting unit which generates its current using an inverter offers obvious benefits over a unit
equipped with a conventional transformer. Substantially lower energy consumption for one. And we all
know the cost of electricity. Soft-start ignition also places minimum stress on the cutting electrodes. A
far longer service life and clearly improved cutting quality. Benefits you can start enjoying as soon as
you like.

5064
65
51
 Inverter plasma cutting unit Z 70, Inverter plasma cutting unit Z 110,
including torch including torch
30 kg high-end durable technology, 70 Ampere 31 kg go down to 42 mm depth, 110 Ampere

The technology: Primary Inverter-Powerpack. Minimal energy consumption. Controlled pilot arc for reliable ignition. Infinitely
variable adjustment offers a cutting result ideally adapted to the material thickness, resulting in neat, precise cutting edges and
optimised work speeds. Microprocessor controlled logic: high-frequency ignition and pilot arc for no-contact ignition. Soft switch-
ing for minimum strain on nozzles, digital display of cutting current and compressed air. Air flow control, air test function for
convenient pressure adjustment. Automatic cool air post-flow noticeably increases the durability of the wearing parts. Digital
security switching, display for all important status information. On-demand cooling with stand-by-switching: less power use,
noise and contamination. Combined plasma torch. Cutting with spacer: precise and exact cuts, long service life, high cutting
speed. Contact cutting with touch-down torch when working under cramped conditions. The torch is easily exchangeable due to
the central mounting system. Interface for automatic solutions

Z 70 Z 110
Method Plasma cutting Plasma cutting
Setting range cutting current inf. variable 22-70 A 25-110 A
Cutting current at 100% DC (40°C) 50 A 60 A
Duty cycle at max. current (40°C) 60 % (70 A) 35 % (110 A)
Mains voltage 400 V 400 V
Mains fusing 16 A tr. 32 A tr.
Measurements appr. (LxWxH) 650x260x470 mm 650x260x470 mm
Weight 30 kg 31.5 kg
Air consumption 170 l/min 200 l/min
Air pressure 5.5-7 bar 5.5-7 bar
Max. separating/quality cut with steel 22 / 17 mm 37 / 32 mm
Max. separating/quality cut with aluminium 17 / 12 mm 27 / 22 mm
Max. separating/quality cut with stainless steel 18 / 14 mm 30 / 24 mm
Order no. 321.0007.0 (PG 12) Order no. 321.0011.0 (PG 12)

Scope of delivery: Unit complete with 6m torch type LCT 80 for model Z 70 or type LCT 150 for model Z 110. Ground cable
25mm≈; air pressure nozzle fitting, pressure reducer with filter for compressed air, mains cable 4 m with CEE 16 plug at model
Z 70 or CEE 32 plug at model Z 110. Operating manual. Incl. wearing part set for the cutting torch.

Circle cutting attachment Workshop trolley

2 pivot rods 250 mm + 400 mm, Straighten up out of that crouch
3 pivot points, torch trolley. position. This is the ergonom-
For torch LCT 80 ically optimum position for the
Order no. 535.4015.0 (PG 14) equipment. For fast, pleasant
For torch LCT 150 working. The base makes
Order no. 560.0045.0 (PG 14) a perfect resting surface.
Order no. 570.3001.0 (PG 12)

66
 Torches and wearing parts for the Z.

Complete torch LCT 80 Complete torch LCT 150

Plasma cutting torch with central connection and 6 m Plasma cutting torch with central connection and 6 m
long hose set. With original equipment set: 1 cutting elec- long hose set. With original equipment set: 1 cutting elec-
trode, 2 cutting nozzles, 5 spacer springs, 1 flowmeter. trode, 2 cutting nozzles, 5 spacer springs, 1 flowmeter.
Order no. 511.9507.0, PG 2 Order no. 511.9515.0, PG 2

10

15 10 25 20

25 20
30 30
30 30 45 40 58
45 40
50 100
50 50 55
110 120

130 60 70 80 90 130 60 70 80 90 140 150

Plasma cutting torch LCT 80, PG 2 Plasma cutting torch LCT 150, PG 2
Pos. Order no. Pack Name Pos. Order no. Pack Name
10* 535.8503.0 2 Diffusor 10* 535.8500.0 2 Diffusor
20* 535.8503.1 5 Cutting electrode, short 20* 535.8500.1 5 Cutting electrode short
30* 535.8503.2 2 Gas diffuser 30* 535.8500.2 2 Gas diffuser
40 535.8503.3 5 Cutting nozzle 1.0 < 50A 40 535.8500.3 5 Cutting nozzle 1.4 50-80A
40 535.8503.4 5 Cutting nozzle 1.1 40-60A 40* 535.8500.4 5 Cutting nozzle 1.6, 70-120A
40* 535.8503.5 5 Cutting nozzle 1.2 50-80A 40 535.8500.5 5 Cutting nozzle 1.8, 100-150A
50* 535.8503.6 1 Protective cap18.70 40 535.8500.6 5 Cutting nozzle 3.0 gouging
60* 535.8503.7 10 Spacer spring standard cut 50* 535.8500.7 1 Protective cap cylindrical
70 535.8503.8 1 Spacer nozzle 4-point seating,
vertical cut/template 60* 535.8500.8 10 Spacer spring standard cut
80 535.8503.9 1 Spacer nozzle 2-point seating,
oblique cut/mitre 70 535.8500.9 1 Spacer nozzle 4-point seating, vertical
cut/template
2-point seating,
90 535.8504.0 1 Torch trolley (PG14) 80 535.8501.0 1 Spacer nozzle oblique/mitred cut
Long design and for contact cutting 90 535.8501.1 1 Torch trolley (PG14)
15 535.8504.2 2 Diffusor, long 58 535.8501.2 1 Tapered prot. cap Pos. 140+150
25 535.8504.3 5 Cutting electrode, long 100 535.8501.3 1 Adaptor ring
45 535.8504.4 5 Cutting nozzle, long 1.2 110 535.8501.4 5 Cylindrical nozzle guard ring
130 535.8504.5 2 Contact nozzle, long 120 535.8501.5 5 Tapered nozzle guard ring
140 535.8501.6 1 Spacer nozzle Contact cut, cylindrical,
vertical and mitre

150 535.8501.7 1 Spacer nozzle vertical and mitre

Contact cut round,

* = Original equipment Long design and for contact cutting

25 535.8502.0 5 Cutting electrode, long
Cutting quality and safety during cutting depend on the quality 45 535.8502.1 5 Cutting nozzle, long 1.4 50-80A
of the torch. Experimentation is not an option here. 45 535.8502.2 5 Cutting nozzle, long 1.7 70-120A
45 535.8502.3 5 Cutting nozzle, long 1.9 100-150A
55 535.8502.4 1 Protective cap
130 535.8502.5 2 Contact nozzle, long

67
 Lorch
AUTOprotects
What the eye doesn’t see, the hand cannot reach.

We don’t manufacture this helmet ourselves and it was not born in Auenwald. It doesn’t even come from Germany, because we
could not find anything like it at home. Nevertheless it convinced us and we can thoroughly recommend it in the interests of
your work and your health. We believe it offers the best view for positioning the torch welding rod. Its immediate darkening on
ignition means an almost linear conversion at the speed of light. This automatic protection against temporary blinding is also a
perfect, sturdy face protection against radiation, sparks and spatters. Energy is supplied by solar power. Always ready to use.
Goodbye batteries. The appealing design of the helmet does nothing to compromise optimum ear protection against UV radia-
tion. A headband design with facility for a wide range of different adjustments helps optimise wearing comfort .

68
Autoprotect X 10+11 Autoprotect Flex 9-13 Autoprotect Multiflex 5-13
Fixed protective level DIN 10. Can be con- With adjustable protective level from Highlight with adjustable protective
verted for fixed protective level DIN 11 DIN 9 to 13, providing reliable protec- level DIN 5 to 13. Electrode, MIG-MAG
using the supplied spare lens. Reasonably tion and an optimum view for electrode, and TIG. Sensors and daylight filters
priced, tough autoprotect helmet for MIG- MIG-MAG and TIG welding. Convenient detect the arc, and the sensitivity regula-
MAG and electrode welding. Not suitable adjustment from outside. The light-dark tor controls response in every welding sit-
for TIG welding. Solar cells mean the hel- switching time can be set as required, uation. Wherever “normal” helmets give
met is always ready for service without e.g. to protect eyes against weld after- up the ghost - low welding current, fast
the need for a battery change. glow. The detachable arc changes, welding around corners with
Order no. 550.5311.0 (PG12) sensor bar allows you to eliminate the concealed arc, reflective surfaces - you
influence of the ambient light and also can rely on the Autoprotect Multiflex to
ensure reliable darkening in all welding stay safely darkened.
positions. Solar cells, without battery. Adjustable delay time opening to prevent
Order no. 550.5312.0 (PG12) dazzle by weld glow. Grinding mode –
clear vision for grinding. Solar cells, with-
out battery.
Order no. 550.5313.0 (PG12)

Torch and welding rod, Ignition: Instantaeneous darkening,

ideally positioned. light/dark switching time
0.001 of a second.

Order no. Name (helmets and parts PG 12)

550.5320.0 Helmet shell cmpl. with headband X10+11
550.5320.2 Helmet shell cmpl. with headband Flex 9-13
550.5320.4 Helmet shell cmpl. with headband Multiflex 5-13
535.8700.0 Spare lenses, scratchproof X10+11 / pack of 10
535.8700.2 Spare lenses, scratchproof Flex 9-13 / pack of 5
535.8700.4 Spare lenses, scratchproof Multiflex / pack of 5
535.8700.6 Spare lenses, internal / pack of 5 (all types)
535.8700.8 Headband cmpl. including sweatband
535.8701.0 Spare cartridge for X 10+11
535.8701.2 Spare cartridge for Flex 9-13
535.8701.4 Spare cartridge for Multiflex 5-13
535.8701.6 Leather head and neck protector (all types)
535.8701.7 Leather chest protector (all types)
535.8701.8 Sweat band cotton / pack of 2
535.8701.9 Helmet adaptor for work safety helmets (all types)

69
 Welding accessories
Welder’s ac Welding cable extensions
Professional welding equipment with cable coupler and cable plug
with highly flexible welding cable,
electrode holder and ground clamp
Protective shield EN 166
Welding glasses DIN 4646/4647
Wire brush and Design Order no.(PG14)
slag hammer
25 mm ,3m long, plug 9 mm
2
551.0016.3
25 mm2,3m long, plug 13mm 551.0025.3
35 mm2,5m long, plug 13mm 551.0035.5
25 mm2, , cable: 4 m electrode, 50 mm ,5m long, plug 13mm
2
551.0050.5
3 m ground, plug 9
Order no. 550.5506.0 (PG14) 95 mm2,5m long, plug 13mm 551.0095.5
25 mm , cable: 4 m electrode,
2,

3 m ground, plug 13
Order no. 550.5503.0 (PG14)
Electrode holder
35 mm2, , 2 x 4 m, plug 13
Order no. 550.5504.0 (PG14)
Design Order no.(PG12)
50 mm2, , 2 x 4 m, plug 13
Order no. 550.5505.0 (PG14) Electrode holder 200 A 550.0050.0
Electrode holder 300 A 550.0051.0
Electrode holder 600 A 550.0052.0

Electrode welding cable

with electrode holder and plug

ground clamp

Design Order no.(PG12)

Design Order no.(PG14)
Quick earth plug 200 A, M 6 550.0102.0
25 mm2,4 m long,plug 9mm 551.0210.0
Quick earth plug 400 A,M10 550.0103.0
25 mm ,4 m long,plug13mm
2
551.0220.0 Quick earth plug 600 A,M10 550.0104.0
35 mm2,4 m long,plug13mm 551.0230.0
50 mm2,4 m long,plug13mm 551.0240.0
70 mm2,4 m long,plug13mm 551.0250.0
Welding cable plug
Design Order no.(PG12
Cable plug 10-25 mm2, plug 9 665.7310.0
Cable plug 35-50 mm2, plug 13 665.7320.0
Ground cables
Cable plug 50-70 mm , plug 13
2
665.7330.0
with ground clamp and plug
Cable plug 70-95 mm2, plug 13 665.7340.0
Welding cable couplers
Cable coupler 10-25 mm2,
for plug 9 mm 665.7210.0
Design Order no.(PG14)
Cable coupler 35-50 mm2,
25mm2, 4m long, plug 9mm 551.0110.0 for plug 13 mm 665.7220.0
25mm , 4m long, plug 13mm
2
551.0120.0 Cable coupler 50-70 mm2,
35mm2, 4m long, plug 13mm 551.0130.0 for plug 13 mm 665.7230.0
50mm2, 4m long, plug 13mm 551.0140.0 Cable coupler 70-95 mm , 2

for plug 13 mm 665.7240.0

70mm , 4 m long, plug13mm
2
551.0150.0

70
ccessories
Special pliers MIG-MAG Protective shield
4 functions in a single tool. Cutting the
welding wire. Cleaning splashes off the Manual mask EN 166, PE black
shielding gas nozzle. Pulling off the gas nozzle. Order no. 550.5120.0 (PG12)
Releasing the contact tip.
For torch ML 1500, ML 2500,
Order no. 551.9070.0 (PG12)
For torch ML 3600, MW 5500,
Order no. 551.9071.0 (PG12) Welding glasses
10 spare glasses, 90 x110 mm, clear
Order no. 535.8200.1(PG12)
5 welder’s protective glasses
DIN EN 166/169, 90 x 110 mm, protective level 9
MIG-MAG protective gloves Order no. 535.8200.2 (PG12)
Made of high-grade, durable leather. 5 welder’s protective glasses
With wear-resistant seam. What a real
DIN EN 166/169, 90 x 110 mm, protective level 10
welder’s glove should look like.
Order no. 535.8200.3 (PG12)
Order no. 535.8210.0 (PG12) 5 welder’s protective glasses
DIN EN 166/169, 90 x 110 mm, protective level 11
Order no. 535.8200.4 (PG12)

High-grade TIG gloves

Supple leather for an optimum feel.
Lightweight. Once you have welded
in these, you won’t want to take them off.
Size M Order no. 535.8220.0 (PG 12)
Size L Order no. 535.8220.1 (PG 12)

Pressure reducer Argon/mixed gas CO2

Order no. 570.9203.0 (PG14)

Slag hammer
All steel, 350 g, order no. 550.5200.0 (PG12)

Wire brush, 3 rows of bristles,

Order no. 550.5210.0 (PG12)
Wire brush, VA, 3 rows of bristles,
Order no. 550.5211.0 (PG12)

71
 Electrode and TIG welding

Model H140 H150 H180c H180t

Welding
Setting range electrode 230 V A/V 5-140A / 20.2-25.6V 5-150A / 20.2-26.0V 5-150A / 20.2-26.0V 5-150A / 20.2-26.0V
Setting range electrode 400 V A/V - - - -
Weldable electrodes dia. mm up to 3.25 up to 4.0 up to 4.0 up to 4.0
Setting range TIG 230 V A/V - 5-150A / 10.2-16.0V 5-180A / 10.2-17.2V 5-180A / 10.2-17.2V
Setting range TIG 400 V A/V - - - -
Setting Steps inf. variable inf. variable inf. variable inf. variable
No-load voltage V max. 85 max. 85 max. 85 max. 85
Welding current at 100 % DC (25/40)°C A - / 80 - / 115 - / 130 - / 130
Welding current at 60 % DC (25/40)°C A - / 110 - / 135 - / 150 - / 150
Duty cycle at max. current (25/40)°C % - / 30 - / 40 - / 30 - / 30
Mains (table values valid for:) Electrode Electrode TIG TIG
Mains voltage V 230 230 230 230
Mains frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60
Mains fusing 230V / 400V (time-lag/C) A 16 16 16 16
Input power S1 (100 %) kVA 2.90 4.30 3.30 3.30
Input power S1 (at max I2) kVA 5.60 6.10 5.10 5.10
Mains current input (100 %) A 12.4 18.6 14.2 14.2
Mains current input (at max I2) A 24.2 26.6 22.3 22.3
Power factor (max I2) cos phi 0.99 0.99 0.99 0.99
Power supply cable mm◊ 3x1.5 3x2.5 3x2.5 3x2.5
Mains plug (230/400V) shock-proof shock-proof shock-proof shock-proof
Unit
Protection class (IEC 529) IP 23 23 23 23
Insulation class F F F F
Cooling method F F F F
Noise emission (EN 60974-1) dB(a) <70 <70 <70 <70
Standard EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1
Identification CE , S CE , S CE , S CE , S
Volume & weight
Volume appr. (LxWxH) mm 337x130x211 337x130x211 337x130x211 337x130x211
Weight kg 4.5 5.25 5.75 6.5
Order number 105.0140.0 105.0150.0 105.0180.0 105.0185.0
Technical equipment
Welding current DC / AC X/- X/- X/- X/-
Copper winding X X X X
Inverter technology X X X X
Sinus Power Management SPM - - - -
Remote controllable - - X X
Hotstart / Arc force / Anti stick X/X/X X/X/X X/X/X X/X/X
Ignition: Contact / high frequency - X/- X/- X/X
Gas management - - X X
2-stroke / 4-stroke -/- -/- X/X X/X
Up-slope / Down-slope -/- -/- X/X X/X
2nd program current / end crater current -/- -/- X/X X/X

MIG-MAG welding

Model M 2020 M 2040 M 2060 M 2080

Welding range A/V 30-140 / 15.5-21 25-170 / 15.2-22.5 25-210 / 15.2-24.5 30-230 / 15.5-25.5
Max. no-load voltage V 36.8 34.9 36.9 32.6
Voltage setting Steps 6 6 6 7
Duty cycle at max. current (25/40°C) % 25/15 25/15 25/15 30/20
Welding current 100%DC (25/40°C) A 70/55 90/70 105/85 140/115
Weldable wires steel Ø mm 0.6-0.8 0.6-0.8 0.6-1.0 0.6-1.0
Weldable wires aluminium dia. mm 1.0 1.0 1.0-1.2 1.0-1.2
Wire feed rate m/min 1 - 23 1 - 23 1 - 23 1 - 23
Mains voltage V 1~230 1~230 / 2~400 1~230 / 2~400 3~400
Mains frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60
Mains fusing (time-lag/C) A 16 16 16 16
Max. power consumption S1 (230V) kVA 3.7 3.8 5.0 -
Max. input power S1 (400V) kVA - 5.2 6.4 6.8
Input power S1 100% (230V) kVA 0.8 - - -
Input power S1 100% (400V) kVA - 1.2 1.8 2.3
Max. mains current input (230V) A 16.3 16.4 21.6 -
Max. mains current input (400V) A - 13 16 9.8
Current input I1 100% (230V) A 3.6 - - -
Current input I1 100% (400V) A - 3.1 4.4 3.3
Power factor cos j 0.85 (140A) 0.84 (170A) 0.89 (210A) 0.89 (230A)
Protection class (IEC 529) IP 23 23 23 23
Insulation class F F F F F
Cooling method F F F F F
Noise emission dB(A) <70 <70 <70 <70
Standard EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1
Identification CE, S CE, S CE, S CE, S
Ground power source (LxWxH) mm 870x390x610 870x390x610 870x390x610 870x390x610
Ground wire feed case (LxWwH mm - - - -
Power source weight kg 47 51 55 57
Weight water cooling (filled) kg - - - -
Weight wire feed case kg - - - -
Feed unit Rolls 2 2 2 2
Set wire diameter mm 0.6 / 0.8 0.6 / 0.8 0.6 / 0.8 0.8 / 1.0
Torch type gas-cooled system ML 1500 ML 1500 ML 1500 ML 2500
Torch type water-cooled system - - - -
Ground cable - - - -
Cooling system (only for water cooling)
Standard cooling power (1l/min) kW - - - -
Maximum pressure pmax (bar) - - - -
Pump - - - -

72
 ISI 5 CL HT 180 AC/ DC HANDY-TIG 210 DC HANDY-TIG 210 AC/DC CL 4P-F CL 5P-F

3-140A / 20.1-25.6V 20-150A 3-160A / 20.1-26.4V 3-160A / 20.1-26.4V 20-130A / 20.8-25.2V 25-120A / 21-24.8V
3-200A / 20.1-28.8V - - - 70-175A / 22.8-27.0V 45-200A / 21.8-28V
up to 5.0 up to 4.0 up to 2.4 up to 3.2 up to 4.0 up to 5.0
3-140A / 10.1-15.6V 3-180A 3-180A / 10.1-17.2V 3-180A / 10.1-17.2V - -
3-220A / 10.1-18.8V - - - -- -
inf. variable inf. variable inf. variable inf. variable 11 inf. variable
80 70 80.00 85.00 48 - 60 48 -60
180/150 k.A. / 110 A 110/80 110/80 130/110 150/125
200/170 k.A. / 140 A 135/100 135/100 175/145 200/170
60/55 k.A./ 35% 30/15 40/25 60/40 60/40
(Electrode) TIG (TIG) (TIG) (Electrode) (Electrode)
1~230 / 3~400 1~230 1~230 1~230 1~230 / 2~400 1~230 / 2~400
50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60
16 16 16 16 16 / 25 16 / 25
5.9 - 1.50 1.50 5.6 5.5
8.3 - 3.90 4.30 8.8 8.8
8.5 - 6.3 6.3 13.9 13.8
12.0 - 16.8 18.4 22.0 22.0
0.89 1,0 1.0 1.0 0.71 (175A) 0.72 (200A)
5x2.5 3x1.5 3x1.5 3x1.5 5x2.5 5x2.5
shock-proof / CEE 16 shock-proof shock-proof shock-proof shock-proof / CEE 16 shock-proof / CEE 16

23 23 23 23 23 23
F F F F F F
F F F F F F
<70 <70 <70 <70 <70 <70
EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1
CE , S CE , S CE , S CE , S CE CE

370x210x295 480x185x326 350x138x320 430x138x320 380x250x400 450x310x440

16 13 8.3 11.1 31 49
115.0051.0 250.0180.0 254.0210.0 254.1210.0 106.5005.0 106.5007.0

X/- X/X X/- X/X -/X -/X

X X X X X X
X X X X -- -
- - X X - -
X X X X -- -
X/X/X X/X/X X/X/X X/X/X -/-/- -/-/-
X/- X/X X/X X/X - -
- X X X - -
- X/X X/X X/X -- -
- X/X X/X X/X - -
- X/X X/X X/X - -

MIG-brazing

M 2090 M 2095 M 3050 M 3070 M 3030 automotive

30-290 / 15.5-28.5 25-350 / 15.3-31.5 25 - 350 / 15.3 - 31.5 30 - 400 / 15.5 - 34 30 - 260 / (11.4) 15.5 - 27
37.2 42 42 48 34
12 24 24 24 41 Digastep
30/20 30/20 45/30 45/30 45/35
160/135 185/160 k.A./210 k.A./240 180/160
0.6-1.2 0.6-1.2 0.6 - 1.6 0.6 - 1.6 0.6 - 1.2
1.0-1.2 1.0-1.6 1.0 - 1.6 1.0 - 1.6 1.0 - 1.2
1 - 25 1 - 25 0.1 - 25 0.1 - 25 0.1 - 25
3~400 3~400 3~400 3~400 3~400
50 / 60 50 / 60 50/60 50/60 50/60
16 25 25 35 16
- - - - -
10.8 14.9 15.4 20 9.7
- - - - -
2.8 4.5 6.7 8.5 5
- - - - -
15.6 21.5 22.3 28.8 14
- - - - -
4.1 6.5 9.7 12.2 7.2
0.89 (290A) 0.89 (350A) 0.89 (350A) 0.87 (400A) 0.87 (260A)
23 23 23 23 23
F F F F F
F F F F F
<70 <70 <70 <70 <70
EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1 EN 60974-1
CE, S CE, S CE,S CE,S CE,S
870x390x610 870x390x610 945 x 425 x 720 945 x 425 x 720 945 x 425 x 720
- - 560 x 190 x 435 560 x 190 x 435 -
67 94 109 126 108.5
- - 10.5 10.5 -
- - 17 17 -
4 4 4 4 4
0.8 / 1.0 0.8 / 1.0 1.0 / 1.2 1.0 / 1.2 0.8 / 1.0 aluminium
ML 2500 ML 3600 ML 3600 ML 3600 ML 2400 PM
- - MW 5500 MW 5500 -
- - 50 mm2, 4 m 50 mm2, 4 m 35 mm2, 4 m

- - 1.1 1.1 -
- - 3.5 3.5 -
- - Centrifugal pump Centrifugal pump -

73
 MIG-MAG, TIG and electrode welding

Model A 1700 and CuSi A 2200 and CuSi

Welding MIG / MAG TIG Electrode MIG / MAG TIG Electrode
Welding range A/V 35-170 / 15.7-22.5 5-150 / 10.2-16 25-150 / 21-26 35-220 / 15.7-25.0 5-200 / 10.2-18 25-200 / 21-28
Max. no-load voltage V / DC 60 60
Power setting inf. variable inf. variable
Characteristic tendency constant falling falling constant falling falling
Welding current at 100% DC (40°C) A 100 110 100 150 150 100
Welding current at 60% DC (40°C) A 120 130 120 170 170 120
Duty cycle at max. current (40°C) % 25 35 30 15 35 30
Weldable wires steel dia. mm 0.6-0.8 - - 0.6-1.0 - -
Weldable wires aluminium dia. mm 1.0 - - 1.0 - 1.2 - -
Wire feed rate m/min 1 - 25 - - 1 - 25 - -
Mains
Mains voltage V 1 Ph 230 ± 10% 1 Ph 230 ± 10%
Mains frequency Hz 50 / 60 50 / 60
Mains fusing (time-lag/C) A 16 16 / 25
Input power S1 100% kVA 2.6 2.1 3.2 4.4 3.2 5.3
Input power S1 60% kVA 3.3 2.7 4.0 5.1 3.9 6.2
Input power S1 at max. current kVA 5.2 3.2 5.3 7.4 4.8 7.4
Mains current input I1 100% A 11.2 9.3 14.1 19 14 23
Mains current input I1 60% A 14.2 11.6 17.6 22 17 27
Mains current input I1 at max. current A 22.6 14.1 23 32 21 32
Power factor (at max. current I2) cos phi 0.98 0.98
Mains cable mm2 3 x 2.5 3x4
Mains plug shock-proof shock-proof / CEE 32
Unit
Protection class (IEC 529) IP 23 23
Insulation class F F
Cooling method F F
Noise emission dB(A) <70 <70
Standard EN 60974-1 EN 60974-1
Identification CE, S CE, S
Weights and measurements
Power source measurements (LxWxH) mm 590x280x460 590x280x460
Power source weight kg 19.2 20.4
Feed unit Rolls 2 - - 2 - -
Set wire diameter mm 0.8 - 1.0 - - 0.8 - 1.0 - -
Torch type /Electrode holder ML 1500, 4m * WLT 17 EA, 4m * E cable 25 mm, 4m ML 2400, 4m * WLT 26 EA, 4m * E cable 25 mm, 4m
Ground cable 25 mm2, 4m 25 mm2, 4m

* not as standard

Plasma cutting

Model Z 70 Z 110
Cutting
Setting range cutting current A 22 - 70 22 - 110
Cutting current setting inf. variable inf. variable
No-load voltage V 495 495
Cutting current at 100% DC (40°C) A 50 60
Cutting current at 60% DC (40°C) A 70 82
Duty cycle at max. current (40°C) % 60 35
Mains
Mains voltage (50/60Hz) V 3 Ph 400 ± 10% 3 Ph 400 ± 10%
Mains frequency Hz 50 / 60 50 / 60
Mains fusing (time-lag/C) A 16 32
Mains cable mm2 4 x 2.5 4x4
Mains plug CEE 16 CEE 32
Input power S1(at max. I2) kVA 15.9 30.5
Mains input power I1 (at max. I2) A 23 44
Unit
Protection class (IEC 529) IP23 IP23
Insulation class F F
Cooling method F F
Noise emission dB(A) <70 <70
Standard EN 60974-1 EN 60974-1
Identification CE , S CE , S
Weights and measurements
Measurements (LxWxH) mm 650 x 260 x 470 650 x 260 x 470
Weight kg 30.5 31.5
Standard equipment
Torch type LCT 80 6m LCT 150 6m
Ground cable 25 mm2, 4 m 25 mm2, 4 m
Supplementary data
Air pressure bar 5.5 - 7 5.5 - 7
Air consumption l/min 170 200
Max. cutting thickness steel mm 22 37
Max. cutting thickness aluminium mm 17 27
Max. cutting thickness stainless steel mm 18 30
Quality cut steel mm 17 32
Quality cut aluminium mm 12 22
Quality cut stainless steel mm 14 24

Sorry to say that all prices stated here are subject to addition of the statutory rate of
value (added) tax - value (added) being the operative word in our case!
Pricing status: July 2006, print status: June 2006
Subject to improvement and to the unavoidable possibility of human error.

74
iQ
Lorch iQ
for industry.
Being industry
qualified means
exceeding expectations
in the highly demanding
industrial sector too.
A word of explanation
at the end of
this book.

75
 Just 1 of 82,344
possibilities...

... a mobile S. Built for use byamedium-sized crane producer.

3 shifts, 8 welders, 4 nationalities. Fundamental decision:
High-quality impulse seam, perfectly executed after just 3 setings.
Plain text operator prompting in the welder’snative language.
Trolley-mounted tocope with a travel distance of over 20 metres
in the production hall. Portable: Used daily on the platform for thin
sheet, but for 6 mm thick material below - hence the need for
additional water cooling.

Series production, shift working, repeat accuracy, operating clarity:

What every producer has a right toexpect - from the medium-
sized workshop through tothe biggest multinational corporation.
50 % of the systems weproduce are used in industry.
Systems designed for just one purpose: Doing their designated job
and delivering a unique standard of quality based on their
performance and durability. Mobile or stationary.With wire feede
case on the crane or at the fixture. Drawing on this wealth of
experience, wewill tailor you a bespoke suit tofit your operation to
perfection. iQ for your production.

76
 C P
MIG-MAG system with synergetic Digastep. Digital MIG_MAG intelligence.
Setting the standard in its class. Unadulterated performance.

V S
TIG inverterResearch Digital MIG-MAG pulse system.Far better.
and development for TIG welders. Far more productive.

77
78
 When you buy a Lorch system, we will
provide you with all the knowledge you need.
Our practical training courses offer

Process knowledge
Adjustment knowledge
System knowledge
On your own premises. Processing your actual orders. 1 or 2 hours are often
enough for you to gain a solid grounding in the possibilities available to you
and how to use them successfully.
A highly valuable exercise even for the most experienced professional.
Talk to your dealer to arrange your practical training course. We consider it a must.
Your share of the costs is 69.- Euros per hour.
Needless to say, we will not charge you any travel expenses.
You will never regret it.

79
Thanks