Fosroc Nitoflor FC 400 UH constructive solutions

Highly chemical resistant, hybrid polyurethane based,

resin floor coating

Uses Specification

Nitoflor FC 400 UH provides a hard wearing, chemical and The polyurethane resin floor coating shall be Nitoflor FC 400
abrasion resistant floor finish. Available in dark colours only UH from Fosroc. The total dry film thickness of the coating
as the product may Yellow when exposed to sunlight. It is shall be a minimum of 400 microns. The floor shall be
ideally suited for use in areas where a high degree of prepared and the coating mixed and applied in accordance
resistance to chemicals, oils and grease is required such with the manufacturer's current data sheet.
as :
Design criteria
„ Cold rooms with temperatures down to -5°C
Nitoflor FC 400 UH is applied as a floor coating system
„ Dairies
comprising of two top coats (depending on substrate
„ Soft drinks production facilities conditions a primer may be required), each coat to be a
minimum of 200 microns thick. To provide a slip resistant
„ Pharmaceutical plants
texture, the first top coat can be dressed with Nitoflor Antislip
„ Chemical manufacturing plants Grains*.

„ Waste water treatment facilities

Properties
„ Laboratories
The following values were obtained when tested at 25°C and
„ Cafetarias 35°C.

@ 25°C @ 35°C
Advantages
Pot life : 40 mins 20 mins
„ Durable, low maintenance costs. Cure time : 24 hours 18 hours
„ Proven against a wide range of industrial chemicals. Maximum time
between coats : 36 hours 15 hours
„ Solvent free - no odour during application. Suitable for Light traffic use after : 24 hours 18 hours
process shut-down work Full traffic use after : 48 hours 24 hours
„ Slip resistant - different textures available to suit conditions Resistance to
to avoid slipping. chemical spillage : 7 days 5 days
Water absorption : 0.06%
„ Liquid applied providing complete protection. (ASTM C 413:1996)
„ Specially formulated for use in Middle East conditions. Shore D Hardness : 75
(ASTM D 2240 : 1996)
Description Bond Strength :
2.0 N/mm²
(ASTM D4541) Concrete failure
Nitoflor FC 400 UH is a solvent free system based on Freeze Thaw** Resistance : No failure, cracking or
polyurethane resins and curing agents specially selected for (@ -5°C min temp) debonding from concrete
their ability to withstand chemical attack. The system consists substrate
of pre-weighed base & hardener components and a Nitoflor Thermal Shock Resistance : Passes
colour pack, all of which contain reactive elements that are (@ -5°C min temp)(ASTM C884M)
essential to the installation of the system.
Note : ** @ 400 micron dry film thickness
A slip resistant texture can be provided by the use of one of a
range of Nitoflor Antislip Grains which have been carefully
graded to ensure an even texture.
Nitoflor FC 400 UH
Fosroc Nitoflor FC 400 UH

Chemical resistance New concrete floors

Fully cured Nitoflor FC 400 UH samples have been tested in a These should normally have been placed for at least 28 days
wide range of aggressive chemicals commonly found in and have a moisture content of less than 5%. Floors should
industrial environments. Tests were performed in accordance be sound and free from contamination such as oil and grease,
to ASTM D 543 standards over 168 hours (7 days) at 23°C+2) mortar and paint splashes or curing compound residues.
Excessive laitence can be removed by the use of mechanical
Acids
methods. Dust and other debris should then be removed by
Oleic Acid 100% : Resistant
vacuum cleaning.
Lactic acid 20% : Resistant
Citric acid 50% : Resistant Old concrete floors
Acetic acid 10% : Resistant
A sound, clean substrate is essential to achieve maximum
Hydrochloric acid Conc. : Resistant
adhesion. As for new concrete floors dry removal of laitance by
Sulphuric acid 70% : Resistant
use of mechanical methods is preferable. Oil and grease
Nitric acid 30% : Resistant
penetration should be removed by the use of a proprietary
Tartaric acid 50% : Resistant
chemical degreaser or by hot compressed air treatment.
Alkalis
Any damaged areas or surface irregularities should be
Sodium hydroxide 50% : Resistant repaired using one of the Nitoflor EU*† range products.
Ammonia (0.880) 33% : Resistant
Pottasium Hydroxide (50%) : Resistant Priming

Solvents The substrate should be primed with Nitoprime SP, mixed in

Petrol : Resistant the proportions supplied. Add the entire contents of the
Engine Oil : Resistant hardener can to the base can. When thoroughly mixed,
Kerosene : Resistant preferably using a slow speed drill and paddle, the primer
Butanol : Resistant should be applied in a thin continuous film, using rollers or
Skydrol : Resistant stiff brushes. Work the primer well into the surface of the
Industrial Methylated spirits : Resistant concrete taking care to avoid ponding or over application.

Others The primer should be left to achieve a tack-free condition before

applying the top coat. A second coat of primer may be required
Saturated sugar solution : Resistant
if the substrate is excessively porous.
Urea (saturated) : Resistant
Bleach 5% : Resistant Mixing the coating

All the above properties have been determined by laboratory The base and hardener components of Nitoflor FC 400 UH
controlled tests and are in excess of those expected in practice. should be thoroughly stirred before the two are mixed together.
The entire contents of the hardener container should be poured
Nevertheless, success in use will be determined by the
into the base container and the two materials mixed thoroughly,
implementation of good housekeeping practices.
then add the colour pot and mix for at least 3 minutes. The use
of a heavy-duty slow speed, flameproof or air driven drill fitted
Instructions for use
with a Fosroc Mixing Paddle (MR3) is desirable. Mix these
Surface preparation components in the quantities supplied taking care to ensure
all containers are scraped clean. Do not add solvent thinners
The long term durability of any resin floor system is determined
at any time.
by the adhesive bond achieved between the flooring material
and the substrate. It is most important therefore that substrates Standard application
are correctly prepared prior to application.
The first coat of Nitoflor FC 400 UH should be applied using a
good quality medium haired pile roller, suitable for epoxy
application, or squeegee to achieve a continuous coating.
Ensure that loose hairs on the roller are removed before use.
A minimum film thickness of 200 microns should be applied.
This can be increased where specifications demand.

Nitoflor FC 400 UH- Page 2 of 4

Fosroc Nitoflor FC 400 UH

When the base coat has reached initial cure (12 hours @ 20°C - Nitoflor FC 400 UH is not a colour fast product. It will
or 5 hours at 35°C). The top coat can be applied by medium undergo colour change on exposure to sunlight. Even
haired roller, at minimum film thickness of 200 microns. Care sunlight that shines through glass doors or windows.
should be taken to ensure that a continuous film is achieved.
- Certain chemicals may result in loss of gloss or colour
Antislip application change without affecting the protective performance.

If a slip resistant texture is required, the base coat shall be

Technical support
applied as per the standard application, but at a minimum film
thickness of 250 microns. The base coat should then be Fosroc offers a comprehensive technical support service to
dressed with the chosen Nitoflor Antislip Grain. This should specifiers, end users and contractors. It is also able to offer
be done as soon as possible after laying. The recommended on-site technical assistance, an AutoCAD facility and dedicated
procedure is to completely blind the base coat i.e. apply excess specification assistance in locations all over the world.
dressing aggregate to completely obliterate the base coating.
Estimating
Alternatively, the Nitoflor Antislip Grains can be broadcast in a
light random dressing to provide a less dense finish. Supply
Nitoprime SP : 4 litre packs
When the base coat has reached initial cure (12 hours @ 20°C
Nitoflor FC 400 UH
or 5 hours at 35°C), the excess aggregate should be vacuum
(Including colour pack) : 4.5 litre packs
cleaned from the surface.
Nitoflor Antislip Grains : 20 kg bags
The top coat can now be applied by medium haired roller, at a Fosroc Solvent 102 : 5 litre cans
rate of 4.0m2/litre. Care should be taken to ensure that a
continuous film is achieved and the rough surface, caused by Standard coverage
the aggregate, is completely sealed. This top coat must be Nitoprime SP : 8m2/litre
applied within 36 hours @ 20°C (15 hours @ 35°C) of the Nitoflor FC 400 UH : 2.5m²/litre (2coat
application of the first coat. application)
Expansion joints
Coverage - Antislip (approx.)
Expansion joints in the existing substrate must be retained (for medium texture)
and continued through the Nitoflor FC 400 UH topping. Fosroc Nitoprime SP : 8m²/litre
have a range of joint sealants specifically designed for flooring, Nitoflor FC 400 UH (base coat) : 4m²/litre
contact local Fosroc office for advice. Antislip Grain No 2* : 1.25-3m2/kg
Cleaning Nitoflor FC 400 UH (top coat) : 4m2/litre
Estimated system thickness : 1.5 - 2mm
Tools and equipment should be cleaned with Fosroc Solvent
102* immediately after use. Spillages should be absorbed (for fine texture)
with sand or sawdust and disposed of in accordance with local Nitoprime SP : 8m²/litre
regulations. Nitoflor FC 400 UH(base coat) : 4m²/litre
Antislip Grain No 3* : 1.25 - 3.5m2/kg
Limitations Nitoflor FC 400 UH (top coat) : 4m2/litre
- Nitoflor FC 400 UH should not be applied on to surfaces Estimated system thickness : 0.75 - 1.5mm
known to, or likely to suffer from, rising dampness, potential * Depending on the type of texture required.
osmosis problems or have a relative humidity greater than
75% as measured in accordance with BS 8203 Appendix A, or Note: Coverage figures given are theoretical - due to
by a Hammond concrete/mortar moisture tester type COCO. wastage factors and the variety and nature of
substrates, practical coverage figures may be reduced,
- Fosroc does not recommend acid etching as a method of this will vary with site and application conditions.
floor preparation. If used, the method should be approved
by the project consultant.

Nitoflor FC 400 UH - Page 3 of 4

Fosroc Nitoflor FC 400 UH

Storage Fire

Shelf life Nitoprime SP and Fosroc Solvent 102 are flammable. Do not
expose to naked flames or other source of ignition. No smoking
Nitoflor FC 400 UH has a shelf life of 12 months when stored
during use. Containers should be tightly sealed when not in
in warehouse conditions below 35°C in the original, unopened
use. In the event of a fire, extinguish with CO2 or foam.
packs.
Flash points
Storage conditions
Nitoprime SP : 33°C
Store under warehouse conditions, below 35°C in the original, Fosroc Solvent 102 : 33°C
unopened packs. For further information, refer to the product Material Safety
Data Sheet.
For further information, refer to the Product Material Safety
Data Sheet.
Additional Information
Cleaning and disposal
Fosroc manufactures a wide range of complementary
Spillages of component products should be absorbed on to products which include :
earth, sand or other inert material and transferred to a suitable
„ waterproofing membranes & waterstops
vessel. Disposal of such spillages or empty packing should
be in accordance with local waste disposal regulations. „ joint sealants & filler boards

„ cementitious & epoxy grouts

Precautions
„ specialised flooring materials
Health and safety
Fosroc additionally offers a comprehensive package of
Nitoflor FC 400 UH, Nitoprime SP and Fosroc Solvent 102
products specifically designed for the repair and
should not come in contact with skin and eyes or be
refurbishment of damaged concrete. Fosroc’s ‘Systematic
swallowed. Avoid prolonged inhalation of solvent vapours.
Approach’ to concrete repair features the following :
Some people are sensitive to epoxy resins, hardeners and
„ hand-placed repair mortars
solvents. Gloves, goggles and a barrier cream such as
Kerodex Antisolvent or Rozalex Antipaint should be used. „ spray grade repair mortars
Ensure adequate ventilation and if working in enclosed areas,
„ fluid micro-concretes
use suitable breathing apparatus.
„ chemically resistant epoxy mortars
If mixed resin comes into contact with the skin, it must be
removed before it hardens with a resin removing cream such „ anti-carbonation/anti-chloride protective coatings
as Kerocleanse Standard Grade Skin Cleanser or Rozaklens
„ chemical and abrasion resistant coatings
Industrial Skin Cleanser, followed by washing with soap.
For further information on any of the above, please consult
Should accidental eye contamination occur, wash well with
your local Fosroc office - as below.
plenty of clean water and seek medical advice. If swallowed,
seek medical attention immediately. Do not induce vomiting. * Denotes the trademark of Fosroc International Limited
†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
www.fosroc.com Qatar, Tadmur telephone: 4432365 fax: 4419517 email: qatar@fosroc.com

UAE/0451/12/G