TDS - Polyurea WPK

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FOSROC® POLYUREA WPK

Fosroc Polyurea WPK (Pure) constructive solutions

Spray applied, rapid cure 100% solids, pure


polyurea elastomer waterproofing membrane &
protective coating

General Information Advantages


Fosroc Polyurea WPK Pure is a two component 100% Environment friendly - zero VOC
solids, flexible, self smoothing, rapid cure Polyurea Excellent chemical resistance, thermal stability and
coating. The product is formulated from tried and tested UV resistance
polyuria technology components which, when combined Very high rates of application
Fast cure, no waiting to return to service
and spray applied, offer excellent physical properties
Extremely resistant to impact, abrasion and
and extremely high rates of application.
puncture
The pure polyurea formulation used in Fosroc Polyurea
Seamless application even over joints
WPK permits the product to be used as a seamless,
Concrete durability enhancement
durable high performance waterproofing membrane and
Application range between +5 ℃ To 35 ℃
protective coating.
Specification
Uses “The protective and waterproofing coating shall be
As a seamless, water excluding or containment Fosroc Polyurea WPK a 100% solids, flexible two
membrane for application to concrete in wide range of component rapid curing pure polyurea coating system
environments. The product can also be used as a highly providing high corrosion, abrasion and thermal shock
effective protective coating for steel and other materials resistance, as manufactured by Fosroc International.
in contact with water. The system shall meet the values as published in the
Typical applications include: manufacturers product data sheet under the heading
“Properties”. The product shall only be used in the
Below grade structural waterproofing
manner as described in the manufacturer’s product data
Roof waterproofing
sheet and/or job specific method statement as maybe
Podium deck waterproofing
written by the manufacturer and approved for suitability
Internal structure wet area waterproofing by the specifier”
Cut & Cover tunnel waterproofing Properties
Culvert waterproofing Solids by Volume : 100%
Manhole waterproofing VOC’s : 0g/l

Bridge deck waterproofing Tensile Strength KSF4922 : >22 N/ ㎟

Planter waterproofing Tear Resistance KSF4922 : >50 N/ ㎟ +


Elongation KSF4922 : 400%
Rapid refurbishment roof waterproofing
Viscosity : A ISO =400~800 mPas
Emergency waterproofing situations
: B AMINE <400~800
Above or sub ground concrete water tank
mPas
containment
Density at 25℃ :1.01g/ml
lining or exclusion membrane
Hardeness(Shore A) : 95 + 5
Steel water tank internal lining or external protective Abrasion (1kg, H22 Wheels) : 35mg /1000 cycles
coating ASTM D4060
Concrete or GRP water tank internal refurbishment Abrasion (1kg,CS17 wheels) : 15 mg /1000 cycles
Landscape and water containment ASTM D 4060

Ornamental, swimming and wave pool chlorinated


water containment
Tank farm bund secondary containment
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Processing parameters Refer to Application section below and Fosroc Polyurea
Main heather Temperature : 65℃ (+10℃) Method Statement for further detail.
Hose heather Temperature : 65℃ (+10℃)
Mixing ratio(V/V) : 1:1 Instructions For Use
Walkable : 2min Surface Preparation
Trafficable(light duty) : 15~20min All surfaces must be clean, dry and free from
Dispense pressure : >2,000psi +200 (Dynamic) contamination.
The surface must be assessed and treated in
Chemical resistance accordance with ISO 8504.
Chemical Result Max Service Concrete
Temp. Dry abrasive blasting, wet abrasive blasting,
Sodium hydroxide(50%) R 50℃ vacuumassisted abrasive blasting, and centrifugal shot
Potassium hydroxide(50%) R 50℃ blasting, as described in ASTM D4259, may be used to
Urea(Saturated) R 50℃ remove contaminants, laitance, and weak concrete, to
Saturated Sugar Solution R 50℃ expose blow holes, and to produce a sound concrete

Bleach(5%) R 50℃
surface with adequate profile and surface porosity. All

Anti-freeze(Texaco) R 50℃
blow holes and minor surface imperfections shall be
filled with recommended filler prior to application of
Brake fluid R 50℃
Primer.
Hydraulic Oil R 50℃
Bare Steel
Motor Oil R 50℃
All welding seams must have a surface finish which
Kerosene R 25℃
ensures that the quality of the paint system will be
Diesel Fuel R 25℃
maintained in all respects. Holes in welding seams,
Petrol R-C 25℃
undercuts, cracks, etc.
Butanol R-C 25℃
must be avoided. If found, they must be remedied by
Lactic Acid(20%) R 50℃
welding and/or grinding. All weld spatters must be
Citric Acid(50%) R 50℃
removed. All sharp edges must be removed or rounded
Phosphoric Acid(10%) R 50℃
off in such a way that the specified film thickness can be
Oleic Acid(100%) R 50℃
build-up on all surfaces. The radius of the rounding must
Tartaric acid(50%) R 50℃
be minimum 2 mm. The steel must be of first class
Acetic Acid(10%) R 50℃ quality and must not have been allowed to rust more
Hydrochloric acid(10%) R 50℃ than corresponding to grade B of ISO 8501-1: 2007. Any
Sulphuric Acid(10%) R 50℃ laminations must be removed. Blast cleaning to Sa 2½ .
Sulphuric Acid(70%) R-C 25℃ (ISO 8501-1:2007). Roughness: using abrasives suitable
Nitric acid(30%) NR 25℃ to achieve a coarse surface of Grade Medium G (50-85
Sea Water R 50℃ μ m, Ry5) (ISO 8503-2).

R : Recommended
R-DIC : Recommended-Discolouration only
R-C :Recommended-Conditional;discoloration
And/or slight softening or swelling-wash down
Within one hour to avoid effects
NR : Not Recommended
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Fosroc Polyurea WPK (Pure) constructive solutions

Priming Application
Following correct preparation, the substrate must be The client/ main contractor must be satisfied that the
primed. For sound, dry concrete and at applicator has suitable equipment and expertise, and will
ambient/substrate temperatures of ≥ 25℃, prime using follow the procedures detailed in this datasheet and in
Fosroc Nitoprime 31. For concrete, suggested the Fosroc Polyurea Method Statement.
Do not dilute Fosroc Polyurea WPK, Fosroc Nitoprime
application rate is 250ml per ㎡; For steel substrates, a
31 or Fosroc Primer 195 under any circumstances.
suggested rate of 150ml per ㎡. A broadcast of fire-dried
Normal recommended minimum applied thickness of
sand is recommended for optimum adhesion properties.
Fosroc Polyurea WPK is 1.5mm, using cross-hatch
The primer shall be allowed to become touch-dry prior to
spray pattern.
application of Fosroc Polyurea WPK
Refer to Fosroc Polyurea Method Statement for full Applied product can be walked on carefully after
details. approximately 2 mins; is light duty trafficable (e.g. light
foot traffic) after approximately 15-20 minutes, and fully
Spray Equipment serviceable after 24 hours.
A high pressure spray proportioning machine/ spray gun For temperatures below +5.C, longer cure times must be
for plural heated polyurea components such as those anticipated – contact Fosroc for further advice.
manufactured by GlasCraft or Graco should be used for Use appropriate non-solvent chemical for the flushing of
this product. equipment.
A list of appropriate equipment is provided in the Fosroc In the case of prolonged storage prior to use, thoroughly
Polyurea Method Statement. mix the amine component with a drum mixer until a
homogenous mixture and colour is obtained.
Refer to Fosroc Polyurea Method Statement for further
Safety handling
detail.
Avoid contact with eyes and skin. Wear suitable
protective clothing, gloves and eye/face protection at all
Estimating
times. Ensure adequate ventilation and avoid inhalation
of vapour and aerosol. Primer : 300-400 ml per ㎡

Use supplied air hood. (Coverage typical & type dependent, see appropriate
Fosroc
Fosroc Polyurea WPK Part A ISO, Fosroc Nitoprime 31
Method Statement))
(Parts A and B) may cause sensitisation by inhalation
Fosroc Polyurea WPK : 1.0 – 3.0 ltrs per ㎡ *
and skin contact. In case of eye contact, first aid must be
depending on specification
administered immediately. The eyes should be held
* Note:Normal recommended coverage is 1.5 litres/㎡. 1.0
open while flushing with a continuous low pressure
litre/㎡ coverage rate is the absolute minimum and requires
stream of water for at least 15 minutes. Seek medical
a highly experienced operator for even and effective
advice immediately. If swallowed, seek medical attention coverage, using a cross-hatch spray pattern. 3.0 litres/㎡
immediately - do not induce vomiting. rate is the maximum coverage rate for a single coat
The use of barrier creams provides additional skin application. But job specific, see appropriate Fosroc Method
protection. Statement)
Refer to safety data sheets for detailed information. No allowance has been made for wastage in the above

coverage calculations nor have the specific requirements of


any particular job site been taken into consideration.

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Supply & Packaging of Fosroc Polyurea WPK, its individual components and
Primer : 5lts or 20 lts packs appropriate Primers are available on request from your
nearest Fosroc office.
Fosroc Polyurea WPK Part A ISO component
If any uncertainty exists as to the appropriate method of
Drums : 200 ltrs disposal please contact your nearest Fosroc office.
Fosroc Polyurea WPK Part B AMINE component Service & Technical Support
Drums : 200 ltrs
orDrums : 195 ltrs + separate colour pack Fosroc offers a comprehensive technical support service
to specifiers, end users and contractors. Fosroc also
Storage offers on site service support and dedicated specification
Fosroc Polyurea WPK has a shelf life of 12 months from assistance in many locations throughout the world.
date of manufacture if kept in a dry store at between 5
oC to 30oC in original unopened containers. Additional Information
The Part “B” component of the product shall always be Fosroc manufactures a wide range of complementary
thoroughly stirred using a drum mixer prior to use. Slight products
colour changes to unpigmented components may occur which include :
towards the end of a prolonged storage period; these waterproofing membranes & waterstops
changes have no adverse effects on either the reactivity joint sealants & filler boards
or the physical properties of the product.
cementitious & epoxy grouts
Limitations
specialised flooring materials
Fosroc Polyurea WPK is formulated from the highest
Fosroc additionally offers a comprehensive package of
quality aromatic resins. In conditions of UV ray exposure
products specifically designed for the repair and
all aromatic materials will tend to exhibit a degree of
colour fade. Any such colour fade will have no negative refurbishment
effect on the physical properties of the product or its of damaged concrete. Fosroc’s ‘Systematic Approach’ to
performance. concrete repair features the following :
Where ascetics are of major importance the aromatic hand-placed repair mortars
polyurea may be overcoated with a suitable Fosroc spray grade repair mortars
colour stable product. Fosroc will advise on product type fluid micro-concretes
selection on request. chemically resistant epoxy mortars
anti-carbonation/anti-chloride protective coatings
Disposal chemical and abrasion resistant coatings
Before disposing of any product users are urged to
check on local regulations with regard to the disposal of For further information on any of the above, please
chemical products. However, fully cured Fosroc consult your local Fosroc office - as below
Polyurea WPK can be disposed of without restriction in
Denotes the trademark of Fosroc
most jurisdictions. Uncured Part “A” (the isocyanate
component) and Part “B” (the amine component) will International Limited
require to be disposed of in accordance with local † See separate data sheet
environmental and waste disposal regulations. Material * Formerly known and sold as Fosroc NuKote
safety datasheets with all relevant information in respect
HT, Now marketed as Fosroc Polyurea WPK

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale,
copies of which may be obtained on request. Whilst Fosroc endeavours to that any advice, recommendation, specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where or how its products are applied, accept any
liability either directly or indirectly arising from the use of its products, whether or not in accordance with any advice, specification,
Fosroc Korea Ltd. recommendation or information given by it.

29, Namdongdong-ro 138beon-gil,


Namdong-gu, Incheon-Si, 405-818 Telephone: Fax: email:
Korea (Gojan-dong)
+82 32 817 3521 +82 32 817 3525 enquiry korea@fosroc.com
www.fosroc.com +82 32 820 5000
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