Bus Communications

AS Interface and DeviceNet Configurations AS Interface 2.1 Specification

- for DeviceNet see page 37
Master - Slave protocol

AS Interface
Up to 62 Slaves per Master (using extended addressing)

Each Slave has its own unique address

(set by user)

All Slaves can be scanned every 5

milliseconds

Baud Rate - 197 Kbits/second

Slaves may be added anywhere in the bus

Slaves may be parallel connected on the

bus, using star or spur configurations

Up to 124 inputs per bus

Up to 124 outputs per bus, 62 using the

Kinetrol device

26.5 to 31.5 Vdc, 8 A max power supply

100 m (325ft) maximum cable length

(repeaters may extend network distance)

Untwisted, unshielded, 2-wire (1.5mm2)

cable can be used

AS Interface Extended Addressing

Kinetrol's AS Interface circuit is a slave device to allow 32 devices (usually 31 slaves plus an AS
Interface master device) to be powered and controlled via a 2-wire bus cable, with full capability to
energise one solenoid on every unit all at the same time. This is the standard (Option code B).
The AS Interface 2.1 specification also allows for an extended address option, whereby 62
addresses can be connected and powered via one bus cable. The specified limits on device
capacitance however, mean that if the full extended-address compliment of slaves all had
standard solenoid valves connected, the bus limit would be exceeded.
Kinetrol offer these options to allow use of extended addressing:
1. (Option Code C)
AS Interface circuit with extended addressing enabled and outputs disabled, to read limit switch
sensors only. If a solenoid is connected it will not function.
2. (Option Code D)
AS Interface circuit with extended addressing and outputs enabled (one solenoid per interface card),
plus added isolating relay option fitted to outputs, to allow up to 31 solenoids to be energised
simultaneously even from the bus, though up to 62 slave units may be connected to the bus. This
requires the user's control system to include a pre-programmed limit on the maximum number of For more information
solenoids to be energised. If the system instructs too many units to switch on solenoids, they will obey, see KF-496
and the bus capacitance limit will be exceeded – thus this option must be at the user’s risk with regard
to this issue.
3. (Option Code E)
AS Interface circuit with extended addressing and outputs enabled (one solenoid per interface card),
plus added relay options fitted to outputs to allow solenoid valves to be powered by a supply separate
from the AS Interface bus. This option requires a separate 24V DC power supply to each actuator, and
allows up to 62 slave units to energise their solenoids simultaneously.
To order the Kinetrol AS Interface card refer to codes for VLS/ULS Limit Switch Box or Explosion Proof Limit
Switch Box on pages 32 and 34. 36
 DeviceNet On/Off Communication Card
Communications
Kinetrol’s DeviceNet communication option is
available within the Kinetrol VLS limit switch box
DeviceNet

and offers the same advantages plus the highly

specified DeviceNet circuit to give genuine
industrial quality and integration capabilities into
existing DeviceNet networks.

Specification
Up to 63 units with on-off control, powered
and controlled using DeviceNet’s 5-core
cable

Single 5-way terminal provided with each

card

Field selectable network speeds

(125, 250 and 500 Kbits/s)

DeviceNet Protocol Available in the Kinetrol VLS limit switch

box and is retrofittable
DeviceNet allows the user to build an intelligent
communication network with various control 2 on/off outputs and inputs per unit
devices, all feeding back to a central control unit.
Using the Master-Slave model, up to 63 devices Reads mechanical switches or
can be monitored and controlled in a single inductive sensors
network.
(see page 36 for DeviceNet configurations). LED external indicator option

The control network is formed using the Up to 63 24V 1W solenoid valves can
DeviceNet 5-core bus cable, providing both be connected to the bus with no
communication transport and power to each separate power supply
node within the system. The power provided
through the bus is enough to drive the 11.0 to 26.4V dc, 3 W max power supply
DeviceNet card with additional power available
to drive one solenoid valve at each node. The Unique Node ID for each unit in the
bus cable can be routed to the terminal blocks network (1 to 63)
via the switch box conduit entries or alternately,
M12 connector plugs can be installed for quicker M12 connector plug option available
and easier connection. for faster installation

The DeviceNet card can be installed remotely or Operating temperature range

locally, using either the Master controller or the 0°C to +60°C
provided DIP switches to set up each node in
the system. Output short circuit protection built in

Ordering Codes
ELECTRONICS OPTION 0=DIRECT MOUNT UNIT
H=DEVICENET (ON/OFF) 1=DISCRETE UNIT WITH KINETROL SQUARE
SWITCH TYPE 2=DISCRETE UNIT WITH NAMUR INTERFACE
4=2 x V3 SPDT SWITCHES
N=2 x 10-30Vdc PNP 3 WIRE PROX. SENSORS 0=1X5 WAY TERMINAL CONNECTION ON PCB

0=NO ACTUATOR
1=ACTUATOR M=CLEAR CONE MONITOR - STANDARD
R=CLEAR CONE MONITOR - EXTRA CHEMICAL RESISTANCE

_ H V 0 0=NO LED FITTED

2=2 LEDS RED + GREEN 12 / 24V dc

1=2 ENTRIES - 2 TRANSIT PLUGS

2=2 ENTRIES - 1 TRANSIT, 1 BLANKED (R.H.)
5=4 ENTRIES - 4 TRANSIT PLUGS
4=M20 (ISO) SPRING 6=4 ENTRIES - 3 TRANSIT, 1 BLANKED (R.H.)
ACTUATOR
7=1/2"NPS OPTIONS E=2 ENTRIES - 2 M12 CONNECTORS
MODEL
0=NO SPRING F=2 ENTRIES - 1 M12 CONNECTOR, 1 BLANKED (R.H.)
03 - 60
2=CW SPRING G=4 ENTRIES - 2 M12 CONNECTORS, 2 TRANSIT
H=4 ENTRIES - 1 M12 CONNECTOR, 1 BLANKED (R.H.) 2 TRANSIT
37 3=CCW SPRING
 Clear Cone Monitors
Clear Cone Monitor

& Solenoid Valves

The optional Clear Cone provides all round high
visibility position monitoring on all limit switch boxes
and positioner models. A red/green colour coded
monitor is sealed inside a robust, clear polycarbonate
cover. Positioner models are marked with black printed
legible angle scales.

The monitor is also available directly mounted onto

actuator models 03, 05, 07, 08, 09 and 10, all EHD
units and 12, 14 & 15 using an adaptor plate.

For highly corrosive environments special cover

materials are available - contact Kinetrol for details.

Conductive ATEX approved versions (to Category 1)

are available for switch boxes and positioners - contact
Kinetrol for details.

For dimensions see pages 61, 62, 63 & 64.

Solenoid Valves

As an option Kinetrol actuator sizes 03 to 15 can

be supplied with integral solenoid valves with NAMUR
interface. Air is ported through the actuator body via
an adaptor so no external tubing is necessary.

Standard optional solenoid valves can be converted

to 5 or 3 port versions by changing the valve body
plate supplied with the valve.

Specification 5 PORT SOL. VALVE OPTIONAL EXHAUST SILENCERS

(ACTUATOR VANE MOVES
ANTI-CLOCKWISE WHEN
Coil Voltages AC: 50/60Hz COIL IS ENERGISED
- FOR CLOCKWISE G 1/4 INLET
110V ac, 240V ac and 24V dc (PLUGGED FOR TRANSPORT)
MOVEMENT SOL. VALVE
For other voltages contact IS TURNED THRO' 180°)
Kinetrol
85

Electrical DIN 43650 plug with Pg9 cable

Connection gland (6-8mm dia) as standard

Manual Override extra to order

115

Exhaust Silencers extra to order

/ Flow Regulators COIL CAN BE
TURNED IN 90°
INCREMENTS
Hazardous Areas certified solenoids are
ADAPTOR
available as extras to order VALVE BODY
PLATE

Environmental to IP65 as standard

Protection

Minimum Air 2 bar

Supply

Single solenoid, 3 or 5 port, interchangeable for

double acting or spring return, NAMUR
interface. Most brands of NAMUR interface
solenoid valve can be supplied to special order.
38
EL Electropneumatic
The EL positioner controls airflow to an
actuator and moves it to a position determined
by a 4-20mA signal. Its features are:
Positioner

Fast, smooth and precise control from a

digital circuit and proportional servo
valve

Simple time saving field set up

Quick calibration via push buttons and LED
feedback and easy reversal of rotation
sense (clockwise/counter clockwise) without
special tools or parts change.

Universal application
The unit can be mounted in any orientation
on to any quarter turn or linear application
by connection via a NAMUR or Kinetrol
Operation square interface.
The EL positioner uses a unique low power
proportional servo valve to control the position Loop powered
of a quarter-turn actuator. No separate power needed, just a 4-20mA
signal plus air supply.
The microprocessor in the loop-powered 4-
20mA position circuit reads the signal via one Integral options - easily retrofitted
channel of a 12-bit A-D converter, reads the modules include:
position voltage from the feedback - two wire 4-20mA isolated angle retransmit
potentiometer via the second channel of the - mechanical or inductive position indicator
A-D converter, and compares the two. If it switches (general or hazardous areas)
detects a position which is different from that - Clear Cone high visibility indicator
required by the signal, it changes the output - Threaded conduit entries or DIN plugs for
to the servo valve, in order to drive the external connection.
actuator in the direction required to reach the
correct position. As the actuator moves, the Intrinsically safe approved options
feedback potentiometer voltage changes and
the microprocessor continually calculates the Weatherproof, compact and robust metal
adjustments required for the servo valve in housing
order to guide the actuator accurately into
position. The microprocessor is programmed Zero backlash coupling with easily
with a sophisticated but compact algorithm adjustable switch strikers
which allows this critical dynamic valve
adjustment to be made correctly. This in turn Vibration and shock resistant to 4G
gives optimal results with any actuator/load
combination - slow or fast, low or high friction, Built in gauge ports/external
low or high inertia. All can be optimised by connections
tuning the PGAIN and DAMP parameters
via the positioner circuit push buttons.

39 Simplified Functional Diagram of EL Positioner

 EL Electropneumatic
Application Specification
The EL positioner can be directly mounted on Air Supply instrument quality (dry, clean, oil free

Positioner
standard Kinetrol actuator models 05 to 15, Class 6.4.4 ISO8573.2001), 3.5 to 7
both double acting and spring return, giving bar (50 psi to 100 psi). Consult
Kinetrol for 5µm inlet air filter option
an assembly with no external plumbing, wiring
or mechanical connections and the best
Signal 4�-20mA, requiring max 8V to drive
backlash free control. Mount kits are available through positioner circuit
for models 16,18, 20, 30 and 60 actuators.
Control 0-�90° positioning with one linear and
Alternatively, discrete versions mount on any Response 10 non�-linear preselected
actuator via VDI/VDE 3845 NAMUR drive, or characteristics as standard. Consult
Kinetrol male square, with mounting bracket. Kinetrol for the following versions:
i) linearisation of butterfly valve
Special adaptations for linear cylinders are also
characteristics
available -� consult Kinetrol for details. ii) Pre�-selected travel time extension
option (with active feedback control
The EL Positioner ATEX approval includes the of travel speed)
fitting of a special version of the popular iii) customised responses
Clear Cone high visibility monitor.
Sensitivity better than 0.1mA**

Hysteresis better than 0.7% of span**

Repeatability better than 0.7% of span**

Travel Times
Deviation less than 0.7% of span**
Maximum velocity (no load) at 80 psi / 5.5 Bar from Linearity
Direct mount from EL positioner to actuator
Flowrate 3.3 scfm/93 l/m @ 5.5 bar
Model 05 07 08 09 10 12 14 15
Operating �-20° to +70°C
Deg/Sec 129 65 38 33 22 15 7.5 4.3 Temperature

Adjustments low & high points (define range),

*Externally piped from EL positioner to actuator proportional gain, velocity
proportional setpoint advance
Model 7* 8* 9* 10* 12* 14* (damping)
Deg/Sec 76 46 38 28 18 8.6
Weight 2.95 kg/6.5 lb
Model 15* 16* 18* 20* 30* 60*
Dimensions see page 63
Deg/Sec 4.3 4.1 2 1 0.7 0.3
Materials case and cover �- zinc alloy
spool and liner �- stainless steel
Ordering Codes
Finish epoxy stove enamel

Examples:
004-040EL000N Enclosure
Actuator = discrete ccw EL with NAMUR Rating IP65/NEMA 4X
Assembly drive

Actuator 054-404EL0000M
0= No actuator = ccw EL on 054 actuator + LS +
Model ** These refer to the combination of Kinetrol
4= Act + EL ccw Clear Cone
05 - 60 actuator with EL positioner �- not just the positioner
7= Act + EL cw
Counter clockwise on rising signal performance
is determined looking down on
positioner
For more information
E L 0 M Clear Cone see KF�-372
Monitor
(Optional)

Spring Return Limit Switch Angle Retransmit / DIN plug NAMUR

or Discrete ATEX Approved (Discrete Only)
0= No LS 0= None 0= Conduit Entry
0=No SR 1= 2 x IS prox 1= Isolated AR C= DIN Plug(s)*1 0= Kinetrol
2=SR cw ATEX Cat 1 2= IS ATEX N= NAMUR
3=SR ccw 4= 2 x V3 mech LS 5= IS ATEX with AR
4=Pos only ccw ATEX Cat 1
7=Pos only cw 6= 2 x 5-60 V dc prox*1
N= 2 x 10-30 V dc prox*1 *1 NOT AVAILABLE ON IS VERSIONS

40
 The AP positioner moves an actuator to a
position set by a 3-15psi control signal
AP Positioner
and holds it there. Its features are:

Fast, smooth, accurate response

Simple, all-mechanical function for

unbeatable reliability

Three flow options to optimise control

on all actuator sizes

Universal application
The unit can be mounted in any
orientation on to any quarter-turn or
linear application

Easy set up
Quick calibration and reversal of
rotational sense (clockwise and counter
Operation clockwise) without special tools or parts
change
The AP Positioner is designed to drive a rotary
or linear actuator to a position set by a 3-15 psi
ATEX CAT 1 / IECEX approved versions
(0.2 to 1.0 bar) signal and hold it there until the
available
signal changes. When a signal pressure is
applied to the diaphragm it moves the force
Easily retrofitted integral module
balance lever clockwise against the tension of
options include:
the feedback spring. This moves the spool valve,
supplying air pressure to one side of the actuator
Two wire 4-20mA angle retransmit
while exhausting trapped air from the other side.
(inside the same case)
The feedback shaft follows the movement of the
actuator and turns the cam counter clockwise,
Mechanical or inductive limit switches
pushing the cam follower and increasing the
(general or hazardous areas)
tension on the feedback spring until it balances
the forces on the diaphragm and moves the
4-20mA I/P convertors (general or
spool valve to its hold position.
hazardous areas)
The input signal and desired position is
Clear Cone visual position indicator
determined by the cam profile. A cam giving
(general or hazardous areas)
0-90° output movement linearly proportional to
a 3-15 psi (0.2-1.0 bar) signal is standard, and
DIN plug option for retransmit connection
almost any desired characteristic can be
supplied to order; if it cannot be found in the list
Low (-40°C) and high (100°C)
of existing options contact Kinetrol.
temperature versions available
Feedback
Schematic 90° Motion Linkage
Functional Feedback Shaft Fail hold options available
Diagram
Feedback Cam
Choice of mount options - see opposite
Spool Valve
Weatherproof, compact and robust
Flexible Exhaust metal housing
Diaphragm
Supply
Vibration and shock resistant to 4G
Signal To
Pressure Actuator Built in ports for signal air supply
3-15psi
and gauge connections
Force Balance
Lever
Zero ATEX CAT 2 Exd switch option available
Range Adjuster
Adjuster
41 Feedback
Spring