Part - B: Paper I: Marine Engineering Knowledge (General)
Part - B: Paper I: Marine Engineering Knowledge (General)
Part - B: Paper I: Marine Engineering Knowledge (General)
1. Technology of materials - Metallurgy of Steel and Cast Iron, Properties and application of material used in
machinery on board ships, Destructive and non-destructive testing of material, Engineering processes used in
construction and repair, Materials and welding.
2. Physical & chemical properties of fuel & lubricants - Production of Oils from Crude Oil, Properties and
characteristics of fuels and lubricants, Shore side and shipboard sampling and testing, Interpretation of test results,
Contaminants including microbiological infection, Treatments of fuels and lubricants including storage, centrifuging,
blending, pre-treatment and handling.
3. Construction details, and where applicable the manner of attachment to ship, principles involved and
operation Surveillance & Performance assessment of :
a) Water gauge, thermometer, salinometer, ammeter, water meter, pressure gauge and other meters and
gauges commonly used by engineers on board ship.
b) All auxiliary machineries of engine room including associated systems, pumps, pumping and piping systems,
oily water separators.
c) Thrust blocks, shafting, bearings, stern tubes, and propellers, shipside fittings.
d) Steering gear, stabilisers.
e) Refrigeration machinery, deck machinery.
f) Auxiliary boilers and steam plant.
g) Auxiliary compression ignition engines and associated plant.
h) Turbo-electric, diesel electric, gas turbine drives.
4. Start Up and Shut down of Auxiliary Machinery, including associated system: Air compressors and compressed
air systems, Hydraulic power system, Types of auxiliary boilers, Auxiliary steam system, Safety valves, Boiler
water levels, Use of 'Sea water in Boilers', Use of 'Fresh Water in Boilers', Boiler Water Testing, Boiler Water
Treatment, Auxiliary Steam turbines, Boiler defects, Boiler and Steam turbine survey and repairs, Evaporators,
Thermal fluid heating system
a) Safe and efficient operation, Surveillance & Performance assessment of electrical machines and systems.
b) Requirements, including operations and maintenance of pumps and pumping systems including bilge, fire
main, ballast, sewage & sludge systems.
c) Refrigeration, working principles of air conditioning, cargo and domestic refrigeration plants. Refrigerants used
in the marine refrigeration plants, green house effects and future refrigerants. Air conditioning including
psychometric process for heating, cooling and humidification.
d) Steering gear systems, single failure criteria of steering gear Surveillance & Performance assessment.
e) Operation and testing of pneumatic hydraulic and electric control systems.
f) Functions and Mechanism of Automatic Control for auxiliary machinery: Generator distribution system, Steam
boiler, Oil purifier, Refrigeration system, Pumping and piping system, Steering gear system, Cargo-handling
equipment and deck machinery.
g) Operation of cargo handling equipment and deck machinery.
h) Operation of fresh water systems, fresh water generating systems and its performance assessment.
i) Shipboard Personnel & Resource Management & emergency preparedness.
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PAPER II ENGINEERING KNOWLEDGE (MOTOR)
3. Start up and Shut down main and auxiliary machinery, including associated system – Engine components,
engine lubrication, fuel injection, scavenging and supercharging, starting and reversing, cooling systems, diesel
engine control and safety, diesel engine emergency operation, multi-engine propulsion arrangement.
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(e) Compare injection requirements for slow speed, medium speed, and high speed diesel engines, including pilot
injection and pre-combustion chambers.
(f) Identify common service faults, symptoms, and causes of combustion problems, specifying appropriate
adjustments, including methods of fuel pump timing.
(g) Summarize Occupational Health & Safety aspects of handling and testing fuel injection systems.
(h) Explain, using relevant diagrams and stating normal operating parameters: Fuel valve cooling arrangement
and Uni-fuel and dual-fuel systems (for high/medium viscosity fuel types)
(i) Discuss the atmospheric pollution aspects of diesel engine combustion, and give methods which reduce this
pollution (especially SOx and NOx reduction).
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ENGINEERING KNOWLEDGE (STEAM)
(For Candidates seeking certification for ships with main propulsion plant operated by steam boilers &
steam turbines)
1. Design features and operative mechanism of a Marine Steam Turbines and associated auxiliaries
(a) Describes with the aid of sketches/computer aided drawing, material selection and design features of steam
turbines - Convergent and convergent/divergent nozzles and Nozzle boxes, Impulse and reaction turbines,
Pressure and velocity compounding, Pressure/velocity diagrams, Optimum blade speeds, Hybrid blades,
Materials of blades and other components, Turbine construction, Erosion shields, Bearings, thrust bearings,
Turbine glands and gland steam systems, Astern turbines, Turbine casings, Diaphragms, Reheat turbines,
Support and expansion of turbines.
(b) Describes with the aid of sketches the operative mechanism of steam turbines - Alarms and trips, Warming
through, Normal and emergency operation, Shut down procedures, Turbine performance, Sequential nozzle
operation, Resonance, Critical speed, Vibration, Emergency control systems, Rotor straightening.
(c) Describes with the aid of sketches/computer aided drawing, material selection and design features of steam
turbine gear box - Single and double reduction, Double helical involute gear teeth, Single and double locked
gear trains, Epicyclic gearing, Flexible couplings, Nodal drive, Method of manufacturing of spur gears.
2. Design features and operative mechanism of Marine Steam Boiler and associated auxiliaries
(a) Describes with the aid of sketches/computer aided drawing, material selection and design features of marine
steam boilers - Types of main steam boilers, Methods of construction, Boiler fittings and drum internals, Water
circulation, Gas circulation, Operating parameters, Support and expansion, Super heaters and their
temperature control, Soot blowers, Economizers, Air heaters, Steam to steam generation, Chemistry of
combustion, Burners and burner registers, Local and remote water level indicators, Safety valves.
(b) Describes with the aid of sketches/computer aided drawing, material selection and design features of marine
steam boiler feed water
(c) systems - Main feed systems, Condenser types, level control, construction, materials, support, expansion,
operating parameters, loss of vacuum and leak testing, Air ejectors, Vacuum pumps, Extraction pumps, Gland
condensers, Low pressure heaters, Drain coolers, High-pressure heaters, Turbo feed pumps, hydraulic
balance, De-aerators.
3. Propulsive characteristics of Steam Turbine - Propeller curve, Propeller design point, Fouled hull, sea margin
and heavy propeller, Continuous service rating, Limits for continuous operation, Limits for overload operation,
Evaluate plant performance and analysis.
4. the efficient operation, surveillance, performance assessment and maintaining safety of propulsion plant
and auxiliary machinery
(a) Performance data of individual turbines and cycle components during sea trial
(b) Periodic acquisition of above mentioned data and comparison for location of deterioration,
(c) Enthalpy drop test in superheated section of steam turbine
(d) Quantification of stage efficiency losses – Leakage, Friction, Aerodynamic and Changes in flow passage areas.
5. Theoretical knowledge:
(a) Ancillary feed water/ steam plant and combustion equipment.
(b) Safe and efficient operation of steam plant. The determination of shaft power and the recognition of irregularity
in the performance of machinery and plant. Analysis and interpretation of information gained from monitoring
equipment.
(c) Boiler and feed water testing and interpretation of results. Chemical treatment of feed water and boiler water.
Effect of high chloride content, high phosphate reserve and high hydrazine reserve.
(d) Methods of superheated temperature control, importance of steam purity and steam separation.
(e) Boiler, steam pipe line, condenser and turbine support arrangement and expansion.
(f) Procedure for warming up and cooling down of main turbines. Emergency lighting up procedure for main
boilers.
(g) Repair and maintenance procedure for refractory, insulation, water wall tubes (membrane type) water tubes,
safety valve, retractable soot blowers, burners, steam traps and water level indicators.
(h) Understanding of automatic combustion control system, burner management system, safety cut-outs and
alarm system. Gas burning and monitoring system.
(i) Types of auxiliary boilers, Auxiliary steam system, Safety valves, Boiler water level indicators, Use of Sea
water in Boilers, Use of Fresh Water in Boilers, Boiler Water Testing, Boiler Water Treatment, Auxiliary Steam
turbines, Boiler defects, Boiler survey and repairs, Evaporators, Thermal fluid heating system.
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PAPER – III MARINE ELECTROTECHNOLOGY
In addition to the basic Electro Technology knowledge acquired at the operational level as regards to
Electromagnetism, Electromagnetic induction, simple magnetic circuits, simple magnetic theory,
alternating current theory, A.C. circuits and distribution systems involving A. C. & D. C. Shipboard
installations & associated protective devices; the following additional syllabus to be adhered for the
function "Electrical, Electronic and Control Engineering at the Management Level".
2. Design features and system configuration of automatic control equipment and safety devices:
2.1 General Requirements
(a) Electrical equipment designed for land use is often not suitable for use in ships.
(b) As far as possible, all materials should be non-flammable explains where flame retardant materials may be
used.
(c) Meaning of the term flame retardant
(d) Angles of heel and trim at which machinery should be capable of operating.
(e) Effect of temperature changes on - Electromagnetic devices, Generator voltage.
(f) Common maximum temperatures of air and sea water used for design purposes.
(g) Axis of a rotating machine should not be placed athwart ships unless so designed.
(h) Need to periodically check the security of all electrical connections.
(i) Requirements regarding the provision of electrical power and lighting for normal operation and for an
emergency.
2.3 Generator and distribution system - Instrumentation and Safety in Generator and Distribution system,
Auxiliary Diesel Generator Alarm and Shut Down, Automatic Starting of Propulsion Auxiliaries.
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(a) Following failures will have alarms and display – feed water high salinity, high water level, boiler pressure high
and low, super heater outlet
temperature high, fuel pump low outlet pressure, heavy fuel temperature high and low (or high and low
viscosity), uptake high temperature, control system power failure, atomization steam / air pressure low
(b) Following failures will have alarms, display and automatic shutdown of boiler – low water level, supply air
pressure failure, ignition or flame failure.
3. Design features and system configuration of operational control equipment for electrical motors:
3.1 Three Phase A.C. Motors - Construction, principle of operation of 3-phase induction motors, Design features
of star and delta motors, Starting, speed controlling and braking methods of 3-phase induction motors, Load-
torque characteristics and protection.
3.2 Three Phase Synchronous Motors - Construction. Principle of operation. Load characteristics, Power factor
improvement with synchronous motors.
3.3 Effect of varying frequency and voltage of A.C. Motors – Speed, Temperature, Torque, Power output and
Starting time, current.
3.5 Insulated Gate Bipolar Transistor (IGBT) motor speed control - Gate driving characteristics with high
current, High frequency, high current switch, Advantages of IGBT in varying motor speed control.
3.6 Motor speed control by Thyristors - Application of thyristors in motor speed control.
3.7 Three Phase Generators - Construction. Salient and cylindrical rotor types, Shaft generators, Excitation
methods, Automatic voltage regulation, Synchronization, Parallel operation, Generator trouble shooting.
3.8 Three Phase Transformers - Construction Polarity, Configurations in Star and Delta combinations, Open delta
configuration.
3.9 Distribution - Main switchboard construction and configuration. Short circuit protection - fuses, main circuit
breakers, the generator air circuit breaker, Protection co-ordination, Distribution configuration, Electrical
equipment for tankers and hazardous areas and safety systems.
3.10 Emergency Power - Automatic starting arrangements for the emergency generator, Emergency power
requirements, Essential and non essential circuits, Batteries.
(b) Integrated Circuits - Ideal operational amplifier, characteristics, types, mounting methods and markings,
advantages of ICs. Practical operational amplifier, circuit configurations, CMRR, instrumentation amplifier, 4-
20mA circuit. Voltage regulators, multivibrators. IC applications and common circuits. Data sheets.
(c) Electronic Fault Diagnosis - Interpretation and use of electronic systems and subsystem circuit diagrams,
operation and maintenance manuals. Electronic test equipment, method of DMM display. Use of CRO as a
testing and display instrument. Analysis of measurement and test result on components and circuits.
Methods of fault detection.
6. Management of Troubleshooting & Restoration of electrical & electronic equipment to operating conditions.
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electrical control, Main air circuit breaker, Protection of generators, Electrical distribution systems, Motors,
Electrical survey requirements, Calibrate and adjust transmitters and controllers, Control system fault finding.
(b) Function test of electrical. Electronic control equipment and safety devices.
(c) Troubleshooting of monitoring systems - Test and calibration of sensors and transducers of monitoring
system.
(d) Software version control - Programmable logic controllers (PLC), Microcontrollers, Digital techniques.
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PAPER IV: MARINE ENGINEERING PRACTICE
1. Theory of maintenance:
Theoretical knowledge of Marine engineering practice and maintenance of machinery.
Methods of dealing with wear and tear of machinery, both electrical and mechanical. Alignment of machinery
components. Correction of defects.
Detection of machinery malfunction, location of faults and action to prevent damage - Unplanned
maintenance.
Temporary or permanent repairs in the event of breakdown:
(a) Failure of cross-head bearing/ main bearing/ bottom end bearings of main engine
(b) Breakage of chain drives of main engine
(c) Breakdown on turbo chargers
(d) Breakdown of main air conditioning and fridge system
(e) Collapse/ failure of multiple boiler water tubes
2. Practice of maintenance:
Management and conduct of ship maintenance by planned maintenance and preventive maintenance as per
ISM Code. Theory of condition monitoring and its application onboard ships. Principles of tribology and its
practices.
Planning and execution of dry docking and other major repairs. Manageable breakdowns and emergency
repairs.
Planning and execution of safe maintenance activity and repair procedures taking into account technical,
legislative, safety procedurals specification, appropriate plan, specification of materials and equipment
available for maintenance and repairs.
Risk assessment and evaluation before commencement of maintenance activity.
Destructive and non destructive testing.
Major contamination of main L.O. sump – Action/ handling/ rectification.
Severe flooding of engine room bilges – Action/ handling/ rectification.
Trials and restoration of the plant after repairs. Safe working practices.
Inspection and Adjustment of Equipment relevant to Marine Engineering.
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PAPER V: NAVAL ARCHITECTURE
General. Wetted surface formulae. Simpson's rules applied to second moments of areas, volumes, centroids
and centres of pressure. Hydrostatic curves.
1. Structural strength: Total Pressure on Vertical Bulkhead of various shapes, Center of Pressure, Diagrams of
Shear force and bending moment, Longitudinal Bending Moment in Still Water and wave induced.
2. Transverse stability:
Effect of free liquid surface and sub-division of tanks. Dangers due to water accumulation during fire-fighting
Practical requirements to ensure stability at sea. Management of water and fuel tanks. Filling and emptying tanks at
sea. Movement of centre of gravity. Angle of Loll and Stability beyond Angle of Loll, Correcting an angle of loll.
Stability during Dry docking and Grounding, Damaged Stability,
3. Longitudinal stability:
Longitudinal BML and GML, Centre of flotation and its calculation. Moment to change trim by one
centimetre.
Trim: Changes due to adding or removing fuel, ballast or cargo. Changes due to alteration in density of sea
water. Changes due to bilging of compartments, Using the Lost Buoyancy and Added Mass methods.
Dynamical Stability, SOLAS, ILLC Convention requirement,
Forces on rudder and stress in rudder stock. Heel when turning, including effect of centrifugal force and of
force on rudder.
4. Resistance and propulsion. Resistance and Fuel Consumption, Propeller and Power, Rudders & Damage
Control. Various Types of resistance, Geometry of Propeller, The law of corresponding speeds. Froude's
law of comparison. Simple problems on the prediction of full scale resistance from model experiments.
Elementary treatment of propeller and simple problems on pitch, pitch ratio, apparent slip, wake velocity,
Thrust and Power. Bulbous Bow, Sea trials and interpretation of data recorded. Effects of fouling.
Drag and Lift of Propeller, Problems on propellers involving the use of wake factor, Effective Power,
Delivered Power, Propulsive & Quasi Propulsive coefficient, Propeller efficiency, Bollard Pull, Computation
of thrust and Power, Cavitation No, Cavitation Tunnel test of Model propeller, Co relation between Model
and Full Propeller, Vibration in ships.
Ducted Propeller, Voith Schneider Propeller, Water Jet Propulsion.
Factors affecting trim and stability and measures necessary to preserve trim and stability. Effect on trim and
stability of a ship in the event of damage to, and consequent flooding of, a compartment and countermeasures to
be taken. IMO recommendations concerning ship stability
5. Ship construction:
Fundamental principles of ship construction and the theories and factors affecting trim and stability and measures
necessary to preserve trim and stability Ship Types and Terms, Stresses in Ship Structures, Ship Dynamics,
Hydrostatics, Displacement, TPC, Coefficients of Form, Areas and Volumes of ship shapes, 1st and 2 nd Moments,
Center of Gravity, Transverse Stability, Trim, Stability during dry docking and stability during grounding, Forces on
ship under various conditions, including the effect of panting and pounding. Construction of all parts of steel ships.
Use of high tensile steel and aluminum.
Structural fire protection arrangements. Dry docking. Design features of ships for general and specialized trades.
Life saving equipment Operation and handling gear for lifeboats and life rafts. Ship measurement and
classification. Meaning of 'classed' and 'unclassed' ships. Common terms used in measurement of modern
steel ships. Common terms used in tonnage measurement e.g. gross tonnage, net tonnage.
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PAPER VI: SHIP'S SAFETY, ENVIRONMENTAL PROTECTION AND PERSONNEL CARE.
1. Legislative requirements and measures to ensure safety of life at sea and protection of the marine
environment
(a) Knowledge of relevant International Maritime Law embodied in international agreements and conventions - United
Nations Convention on the Law of Sea (UNCLOS), International Maritime Organization (IMO), World Health
Organization (WHO), Introduction to International Labour Organization (ILO), Treaties, conventions, protocols,
rules and regulations, List of IMO Conventions & Authorities & Regulations.
(b) Certificates and other documents to be carried on board ships by international conventions (as per SOLAS Annex
1) and how they may be obtained and period of their legal validity.
(c) Responsibilities under the relevant requirements of the international convention on load lines.
(d) Responsibilities under the relevant requirements of the International Convention for the Safety of Life at Sea -
Brief description of International Convention for the Safety of Life at Sea, Obligation - to carry out surveys and
maintain validity of certificates, to maintain records and rights of master.
(e) Responsibilities under the relevant requirements of the International Convention for the Prevention of Pollution
from Ships - Annex I, Annex II, Annex III, Annex IV, Annex V, Annex VI.
(f) Maritime declarations of Health and the requirements of the International Health Regulations - WHO‟s
International Health Regulations 2005 (IHR), WHO‟s Guidelines for drinking water quality, International Medical
Guide for ships (IMGS) and IMO‟s Medical First Aid Guide (MFAG)
(g) Responsibilities under International Instruments Affecting the Safety of the Ships, Passengers, Crew or Cargo:
(i) ILO’s Maritime Labour Convention 2006 (MLC 2006)
(ii) Convention on the International Regulation for Preventing Collisions at Sea (COLREG) 1972
(iii) International Convention on Salvage 1989; Lloyd’s Standard Form of Salvage Agreement (LOF 2000)
(iv) Convention on Limitation of Liability of Maritime Claims 1976
(v) International Convention for the unification of certain rules of law relating to Bills of Lading (Hague-Visby
Rules)
(vi) Charter parties
(vii) Marine Insurance, General Average and P & I Club
3. Develop Emergency and Damage Control Plans and Handle Emergency Situation
(a) Methods and Aids for Fire Prevention, detection and extinction - Fire -fighting equipment.
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