Form Oils or Release Agents: Do They Affect Concrete Finish?
Form Oils or Release Agents: Do They Affect Concrete Finish?
Form Oils or Release Agents: Do They Affect Concrete Finish?
When a series of air bubbles are visible on the concrete formed surfaces
that are less than 1/4” in diameter or within a cluster of pinholed type clus-
ters as seen in the photo to the left, the most likely cause is an incorrect
selection or application of release agent. The bubbles are caused by a reac-
tion between the release agent and the fresh concrete, when too much ma-
terial is present, the bubbles and sometimes a discoloration can become
evident.
Release agents typically are categorized by how they work. The two basic
categories are barrier agents and reactive agents.
Bugholes or Airbubbles less than 1/4” in diameter and in a pat-
tern as seen here point to incompatibilities between fresh con- Barrier type release agents create a barrier between the surface of the form
crete and form release agents.
and the fresh concrete. They are typically made up of diesel oil, home
heating oil, paraffin wax and motor oil. They are applied in thick films
typically covering 200—600 square feet per gallon (5—15 m2/l). These
are used when surface appearance is not a consideration.
Reactive type release agents chemically combine with calcium in the fresh
concrete. They are typically made up of fatty acids from animal or plant
sources. The reaction product is a thin layer of grease or soap that permits
the form to readily release from the hardened concrete. They are applied
in very thin films with coverage rates typically from 1500—3000 square
feet per gallon (37.5—75 m2/l). These are used when surface appearance is
important.
Typically, for the reactive type release agents, a sprayer used for applying
curing compound is not appropriate in that it will apply up to 10 times too
much material than is required. A flat tip spray tip produces droplet that
are 75% smaller than ordinary cone spray tips and make it easier to apply
the thin film reactive agents that are required for architectural grade sur-
faces.
After spraying the film onto the formwork, a damp not wet (with release
agent) soft flannel cloth should be used to wipe off excess release agent. If
a wake of excess material can be produced after drawing a finger along the
treated form surface, then you have too much material applied.
There will also be different types of release agents needed depending upon
what type o f formwork surface that is being used (steel for example may
also require a form release agent that has rust inhibiting compounds within
its chemistry). Aluminum and wood will require different products.
Streaking of formoil (runs) and a film wake of excess release A release agent will perform differently in winter than in summer and you
agent that is visible when drawing a finger along the surface may need to purchase a different product that is more effective in cold
indicate application shortfalls. weather. Also note that water based release agents must be stored in tem-
peratures between 35 deg—100 Deg F(2—38 deg C)