Gemma Monoblok m45 Technical Catalog Son PDF

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GM-M45

Contents
Working Conditions _________________________________________________________ 3
Dimensional Data ___________________________________________________________ 4
Hydraulic Circuit ___________________________________________________________ 5
Performance Data And Curve _________________________________________________ 7
Inlet Relief Options _________________________________________________________ 8
Ordering Codes _____________________________________________________________ 9
Spool Options _____________________________________________________________ 11
Spool Positioners – Side of Return ____________________________________________ 14
Spool Positioners – Side of Lever Control _______________________________________ 16
Outlet Port Options _________________________________________________________ 17
Installation and Maintenance ________________________________________________ 18
Technical Data ____________________________________________________________ 19
Additional Informations
Note:This catalog shows the product in the most standard configurations. For Other Configurations, more
detailed information or special request, Please contact Customer Service Dpt.

Warning! :All specifications of this catalog refer to the standard product at this date (02/2011) . GEMMA,
oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications,
without notice.

GEMMA IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY


AN INCORRECT USE OF THE PRODUCT.

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GM-M45
Working Conditions

Nominal Flow Rating / Displacement 45 l/min 12 U.S.G.P.M


Maximum Working Pressure (Series Circuit) 315 Bar 4600 PSI
Max. Back Pressure 25 Bar 360 PSI
Oil Temperature with NBR Seals -20 to 80 C˚ -4 to 176 F ˚
with FPM (Viton) Seals -20 to 100 C˚ -4 to 212 F ˚
Oil Viskosity – Operating Range From 10 to 75 mm2/s From 10 to 75 cSt
Minumum / Maximum 10 / 400 mm2/s 10 / 400 cSt
Oil Filtration ≤30 µ
Ambiant Temperature Range -35 to 60 C˚ -31 to 140 F ˚
Number Of Spools 1 to 6
Internal Leakage (at 100 bar (1450 PSI), 40C˚ 3 cm3/min 0,18 in3/min
(110 F˚), 46 cSt – A(B)—T)
Max. Level Of Contamination 19/16 - ISO 4406

Not: This catalogue shows technical specifications measured with mineral oil of 46 mm2/s-
46 cSt viscosity at 40 C˚ temparture.

Features
 Simple, compact and heavy duty designed monoblock valves from 1 to 6 sections for
open and closed center hydraulic systems.
 Optionaly Carry-Over port only tandem circuit.
 Fitted with a main pressure relief valve.
 Interchangeable spool diametre is 16 mm – 0,63 in.
 Available manual, pneumatic, hydraulic and electro-pneumatic spool control kits.

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GM-M45
Dimensional Data

TYPE A B Weight
mm in mm in Kg lb
GM-M45-1P 103 4,06 73 2,87 3.18 7,01
GM-M45-2P 139 5,47 109 4,29 4.84 10,67
GM-M45-3P 175 6,89 145 5,71 6.50 14,33
GM-M45-4P 211 8,31 181 7,13 8.16 17,99
GM-M45-5P 247 9,72 217 8,54 9.82 21,65
GM-M45-6P 283 11,14 253 9,96 11.48 25,31
Standard Threads

PORT BSP (Iso 228) UN-UNF (Iso 11926-1) Metric (Iso 262)
3/8” Series ½”Series
P lnlet G 3/8 G 1/2 3/4-16 UNF M18x1.5
A-B Ports G 3/8 G 1/2 9/16-18 UNF M18x1.5
T Outlet G 1/2 G 1/2 3/4-16 UNF M18x1.5

Pneumatic G 1/4 G 1/4 NPTF 1/8 - 27 NPTF 1/8 - 27


Carry-Over G 1/2 G 1/2 3/4-16 UNF G 1/2

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GM-M45
Hydraulic Circuit

Standard Configurations With Side Inlet And Outlet Ports - LH

Code:GM- M45-2P / SMR2-120 / 1A-SR-STL/1A-SR-STL/PA1/SGT

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GM-M45

Standard Configurations With Side Inlet And Outlet Ports - RH (Right Inlet)

A simmetrical body allows the reverse assembly of spool and this with connected control kit (RH Configuration).

Code:GM- M45-2P / SMR2-120 / (RH) 1A-SR-STL/1A-SR-STL/PA1/SGT

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GM-M45
Performance Data And Curve

Open Center - Pressure Drop (P-T)

Inlet to Work Port - Pressure Drop (P-A/B)

Work Port to Outlet - Pressure Drop (A/B-T)

Note: Measured and chart value with spool type 1A.

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GM-M45
Inlet Relief Options

Direct Pressure Relief Valve

Code:

SMR2 – 120
Pressure Setting Bar in (Standard 120 bar)
Standard Main Relief Spring Type -2

Performance Data:
Spring Type Number : 3
Setting= 220 Bar -Range=160-315 Bar

Adjustment Type on Valve:

Relief Blanking Plug - WM

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GM-M45
Ordering Codes
Order example

GM- M45-1P /SMR2-120 /1A-SR-STL/ 1A-45P-STL/ CO-PL1-P1 / SGT

1 2 3 4 5 6 7 8
Following Output
1 st Section
Section Section

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GM-M45
Ordering Codes

1-Valve Type and Body 5-Lever Options


M45 =Valve Type - (M) - Monoblok STL=Standard Lever –(5STL045100)
(45) - Max. Flow Rate
1P =Body for 1 Section - (1BM145100) 6- Output Options
2P =Body for 2 Sections - (1BM245100)
3P =Body for 3 Sections - (1BM345100) PA1 =G1/2 Top and Side output- (6PL1045100)
CO =G1/2 Carry–Over Connector -(6CO045100)
4P =Body for 4 Sections - (1BM445100)
5P =Body for 5 Sections - (1BM545100) 7-Ports Plug Options
6P =Body for 6 Sections - (1BM645100)
PL1 =Plug for single action spool for 2A-3A
2-Pressure Relief Options G1/2 –(7PL1045100)
PL2 =Plug for single action spool for 2A-3A
SMR = Standard direct pressure relief valve G3/8- (7PL1045100)
SMR1-080 – (2SMR145080)–Range 0-80 bar
Setting 80 bar 8- Ports Output Plug Options
SMR2-120 – (2SMR245120)–Range 60-200 bar
Setting 120 bar PA1 =G1/2 Top and side input –output-
SMR3-220 – (2SMR345220)–Range 160-315 bar (8PA1045100)
PA2=G3/8 Top and side input – (8PA2045100)
Setting 220 bar
SP =Standard relief plug – (2SP045100)
HandLever
3-Spool Options L =Standard HandLever (L=120mmxM8) -
(7L040100)
1A -(3SM145110) – 3 Positions ,Double acting
2A -(3SM145120) – 3 Positions ,Double acting
A to tank B Blocked
3A -(3SM145130) – 3 Positions ,Double acting
B to tank A blocked
4A -(3SM145140) – 3 Positions ,Double acting
A and B tank
5A -(3SM145150) – 3 Positions ,Single acting on
A (A to tank)
6A -(3SM145160) – 3 Positions ,Single acting on
B (B to tank)

4- Spool Positioners
SR=Spring Return in neutral position –
(4SR045100)
D =Detent in position 1, neutral and 2 -
(4D045100)
45P=ON/OFF Pneumatic – (445P045100)
45EP=12 VDC ON/OFF electro-pneumatic –
(445EP045112)
24 VDC ON/OFF electro-pneumatic –
(445EP045124)

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GM-M45
Spool Options

Spool Type - 1A

Performance Curve And Data:

Spool metering P A Spool metering A T

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GM-M45

Spool Options

Spool Type - 2A

Spool Type - 3A

Spool Type - 4A

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GM-M45
Spool Options
Spool Type - 5A

Spool Type - 6A

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GM-M45
Spool Positioners – Side of Return
With Spring Return in Neutral Position

Kit No: SR
Sectional Appearance Diagram

With Detent

Kit No: D
Sectional Appearance Diagram

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GM-M45
Spool Positioners – Side of Return

ON/OFF Pneumatic Control

Kit No: 45P


Sectional Appearance Diagram

Operatig Features
Pilot Pressure ……………………..: 6 Bar (Max. 10) / 87 Psi (Max. 145)

ON/OFF Electro-Pneumatic Control

Kit No: 45EP


Sectional Appearance Diagram

Operatig Features
Pilot Pressure ……………………..: 6 Bar (Max. 10) / 87 Psi (Max. 145)
Selonoid Operating Features
Nominal Voltage…………..……..: 12VDC / 24 VDC
Power Rating……………………….: 6 W

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GM-M45
Spool Positioners – Side of Lever Control
Lever Controls

Kit No: STL - L0


Sectional Appearance Diagram

Kit No: STL - L180


Sectional Appearance Diagram

Note: Aluminium with protection arm lever pivot box, it can be rotated 180⁰.

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GM-M45
Outlet Port Options
Carry - Over Connection

Kit No: CO

Sectional Appearance

Hydraulic Circuit

Code:GM- M45-2P /
SMR2-120 / 1A-SR-
STL/1A-SR-STL/CO-
PA1/SGT

Direction of Port Connectted

SGT : See page 5 for Standard center.

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GM-M45
Installation and Maintenance
The GM- M45 valve is assembled and tested as per the technical specification of this
catalog.
Before the final installation on your equipment, follow the below recommendation:
 The valve can be assembled in any position, in order to prevent body deformation
and spool sticking mount the product on a flat surface;
 In order to prevent the possibility of water entering the lever box and spool control
kit, do not use high pressure wash down directly on the valve;
 Prior to painting, ensure plastic port plugs are tightly in place.

Threads Type (Nm / Ibft) P Port A and B Port T Port


BSP (ISO 228/1) G 3/8 G 3/8 G 1/2
With O--Ring seal 35 / 25.8 35 / 25.8 50 / 36.9
With copper washer 40 / 29.5 40 / 29.5 60 / 44.3
With steel and rubber washer 30 / 22.1 30 / 22.1 60 / 44.3

BSP (ISO 228/1) G 1/2 G 1/2 G 1/2


With O--Ring seal 50 / 36.9 50 / 36.9 50 / 36.9
With copper washer 60 / 44.3 60 / 44.3 60 / 44.3
With steel and rubber washer 60 / 44.3 60 / 44.3 60 / 44.3

UN--UNF (ISO 11926--1) 3/4--16 UNF--2B 9/16--18 UNF--2B 3/4--16 UNF--2B


With O--Ring seal 50 / 36.9 30 / 22.1 50 / 36.9

METRIC (ISO 262) M18 x 1.5 M18 x 1.5 M18 x 1.5


With O--Ring seal 35 / 25.8 35 / 25.8 35 / 25.8
With copper washer 40 / 29.5 40 / 29.5 40 / 29.5
With steel and rubber washer 40 / 29.5 40 / 29.5 40 / 29.5

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GM-M45
Technical Data

Ports Dimensional Data

SAE UN-UNF (ISO 725)


Dimensions 9/16-18 UNF 3/4-16 UNF 7/8-14 UNF
mm in SAE6 SAE8 SAE10
A 13 0,51 15 0,59 17 0,67
B 25 0,83 30 1,18 34 1,34
C 13,6 0,61 20,6 0,81 23,9 0,94
D 2,5 0,10 2,5 0,10 2,5 0,10
E 15˚ 15˚ 15˚

BSP (ISO 228)


Dimensions
G1/4 G3/8 G1/2
mm in
A 14 0,55 14 0,55 16 0,63
B 19 0,75 23 0,91 27 1,06

METRIC (ISO 262)


Dimensions M18x1,5 M22x1,5
mm in ISO 262 ISO 262
A 14 0,55 16 0,63
B 27,5 1,08 31,5 1,24

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