3ADR020077C0204 REV C PLC Automation PDF

—
M A I N C ATA LO G
PLC Automation
PLCs, Control Panels, Engineering Suite
AC500, CP600, Automation Builder
PLC AUTOMATION
01
PRODUCT FAMILY
—
PLC Automation AUTOMATION BUILDER
PLCs, Control Panels,
02
INTEGR ATED
ENGINEERING SUITE
Engineering Suite
AC500 -ECO
03
ENTRY LEVEL PLC
SOLUTIONS
002–047 PLC Automation product family

AC500
04
HIGH PERFORMANCE
048–061 Automation Builder MODUL AR PLC
Integrated engineering suite
062–079 AC500-eCo
Entry level PLC solutions AC500 -XC
05
PLC OPER ATING IN
EXTREME CONDITIONS
080–129 AC500
High performance modular PLC
130–173 AC500-XC AC500 -S

PLC operating in eXtreme
06
FUNCTIONAL
SAFETY PLC
Conditions
174–187 AC500-S
Functional Safety PLC CP600 -ECO, CP600
07
AND CP600 -PRO
188–199 CP600-eCo, CP600 and CONTROL PANELS
CP600-Pro Control panels
200–255 Application descriptions and APPLICATION

additional information DESCRIPTIONS
08
AND ADDITIONAL
INFORMATION
256–259 Index
09
INDEX
3ADR020077C0204 REV C - Edition December 2019

2 M A I N C ATA L O G P LC A U TO M AT I O N
01
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PLC Automation product family
Overview
ABB offers a comprehensive range of scalable PLCs and robust HMI
control panels. Since its launch, the AC500 PLC platform has achieved
significant industry recognition for delivering high performance,
quality and reliability.
Comprehensive range Programmable Logic Controllers PLCs

• ABB delivers scalable, flexible and efficient • The AC500-eCo, AC500, AC500-XC and AC500-S
ranges of automation components to fulfill all scalable PLC ranges provide solutions for small,
conceivable requirements of the most diverse medium and high-end applications.
automation applications. • Our AC500 PLC platform offers different perfor-
• ABB's automation devices deliver solutions with mance levels and is the ideal choice for high
high performance and flexibility to be effec- availability, extreme environments, condition
tively deployed within various industries and monitoring, motion control or safety solutions.
applications including water, building infra- • Our AC500 PLC platform offers interoperability
structure, data centers, renewable energy, and compatibility in hardware and software
machinery automation, material handling, from compact PLCs up to high end and safety
marine and many more. PLCs.
Engineering suite Control panels

• ABB Automation Builder is the integrated soft- • CP600-eCo, CP600 2nd generation and
ware suite for machine builders and system CP600-Pro control panels offer a wide range
integrators requiring state-of-the-art produc- of features and functionalities for maximum
tive machine and system automation. operability.
• Combining the tools required for configuring, • ABB control panels are distinguished by their
programming, debugging and maintaining robustness and easy usability, providing all the
automation projects from one common intuitive relevant information from production plants
interface, Automation Builder addresses the and machines at one single touch.
largest single cost element of most of today's
industrial automation projects - software.
3
01
01
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Overview
Engineering suite Visualization
CP600-eCo
• The economical CP600-eCo control panel
is aimed for standard functions and high
usability for clear interaction with the
operation process.
Automation Builder
• Automation Builder connects the engineering
tools for PLC, safety, control panels, SCADA, Programmable Logic Controllers PLCs
drives and motion.
• Automation Builder combines the tools
required for configuring, programming,
debugging and maintaining automation
projects from one common intuitive
interface.
AC500-eCo
• Compact PLC offering optimally suited flexible
and economical configurations for automation
solutions in smaller applications.
• ABB’s AC500-eCo has been designed to
integrate seamlessly into the broader AC500
PLC platform.
Library packages
• For efficient engineering of demanding
I/O modules
applications.
• Easy-to-use application examples.
S500-eCo
• Range of modular I/Os for economical
configurations in smaller applications.
• The I/O modules can be connected directly
to the AC500 or AC500-eCo CPU modules.
• S500-eCo I/O modules can be mixed with
standard S500 modules and also used as
remote I/O with fieldbus communication
interface modules.
P LC A U TO M AT I O N P R O D U C T FA M I LY 5
01
CP600 2nd generation CP600-Pro CP600-Pro
• The robust CP600 2nd generation HMI • The CP600-Pro HMI portfolio comes with high • Control panels CP6607...CP6615 can be
provides high visualization performance, end visualization performance, multi-touch used to alter functional safety control func-
versatile communication and representa- operation, versatile trendsetting communication tions in industrial applications.
tive design for machines and systems. and representative design.
AC500 AC500-XC AC500-S

• Powerful PLC featuring a wide range of • Extreme condition PLC variant of the • Integrated safety PLC (SIL3, PL e) designed for
performance, communications and I/O AC500 platform. safety applications involved in factory, machin-
capabilities for industrial applications. • With extended operating temperature, ery or process automation area.
• The ideal choice for complex, high-speed immunity to vibration and hazardous • For simple and complex safety solutions.
machinery and networking solutions. gases, use at high altitudes and in humid
environments.
S500 S500-XC S500-S

• Modular I/O assortment with protected • Extreme condition variant of the S500 I/O • Safety variant of the S500 I/O system.
outputs and comprehensive diagnosis, system. • Extreme condition variants available.
covering a wide range of signal types. • With extended operating temperature,
• The I/O modules can be installed as immunity to vibration and hazardous
remote I/O with a communication inter- gases, use at high altitudes and in humid
face module or be directly connected to environments.
the AC500 CPU.
• Support of different fieldbuses makes it
possible to use the S500 I/O modules with
PLCs from different manufacturers.
01
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Connectivity
IT network/internet
• MQTT
• OPC UA
Customer/OEM cloud ABB Ability™ (1) • HTTP(S)
• FTP(S)
• SNTP
Factory/site network
• OPC DA/AE
• OPC UA
MES/ERP HMI CP600 Data base • UDP
800xA • TCP/IP
• KNX
• BACnet
• MySQL / MSSQL
• HTTP(S)
AC500 AC500-eCo • FTP(S)
• SNTP
• SNMP
Control network
• PROFINET
• EtherCAT
• Modbus TCP
• Modbus RTU
• PROFIBUS DP
• IEC 60870-5-104
• IEC 61850
(1) In preparation
• CANopen
Protocol Application example

OPC UA SCADA and cloud connectivity: Give access to selected AC500 variables and objects
MQTT Certificated based publishing of data to private clouds for dashboards or data analytics
HTTP(S) Publish HTML5 websites for monitoring and control
HTTP Request Request information like temperature, humidity etc. from devices with web server functionality
Connector to Save to or get data from MSSQL or MySQL databases
SQL Database
SNMP Agent Send traps (up to 4096 process alarms per PLC) to a SNMP management tool
SNMP Manager Act as a SNMP Manager with Set and Get commands
BACnet Give access to selected AC500 variables and objects
UDP and TCP/IP Implement specific and efficient own communications
FTP(S) Server and client for secure and efficient exchange of big data
01
01
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Automation Builder
Engineering productivity for machine builders and system integrators.
Product license options

Automation Automation Builder Automation Builder
Builder Basic Standard Premium
Free 
AC500-eCo   
AC500 with local I/O & network (1)   
AC500 with fieldbus (2)  
AC500-S Safety  
Drive Manager  
Drive application programming (3)   
Motion programming  (4)  
Panel Builder 600   
Panel Builder 600 Basic   
Integrated engineering (5)  
Productivity features (6) 
Additional features (7)  
 fully
 partly
(1) TCP protocols, Modbus, IEC60870-5-104, CS31
(2) PROFIBUS, PROFINET, EtherCAT, CAN
(3) D rive application programming for drives with embedded PLC (only available with Automation Builder 2.1 and before). Drive Composer pro
license included in Standard and Premium Edition.
(4) No Fieldbus connectivity in Automation Builder Basic
(5) PLC, Safety, Panel, Drive, Motion, SCADA
(6) C/C++, ECAD data exchange, CSV interface extensions, project compare, project scripting
(7) V irtual Commissioning Platform for virtual system testing, Professional Developer Tools e.g. for multi-user engineering or static code analysis
9
01
Discover engineering productivity when Next level engineering efficiency
designing your automation solutions Improve your engineering efficiency by maximiz-
Automation Builder is ABB's integrated program- ing data re-use. Data that is available from third
ming, simulation, commissioning and maintenance party tools can be imported or synchronized,
environment for PLCs, safety, drives, motion, either via dedicated interfaces or generic Excel
control panels and SCADA. Automation Builder sheets. Configurations that have been created for
combines the proven ABB tools Drive Manager, the PLC can automatically be re-used e.g. for the
Drive composer pro, Mint WorkBench, Panel configuration of drives or operator panels.
Builder and ABB zenon.
Engineering efforts can be reduced further by
Always get the right scope of Automation using easy-to-use libraries e.g. for wind, water,
Builder for your automation solutions solar, drives, motion, robotics, safety and build-
One single software installer helps you to create ing automation applications. And in case building
and maintain your personal Automation Builder blocks are missing for your automation solution
configuration - either on your PC or on a server. simply create them yourself. Project scripting
Any changes or updates are just a matter of a few allows you to automate the creation of any party
mouse clicks. The Automation Builder licensing of your configuration or application.
system is designed for supporting most operation
scenarios. Licenses can be installed on PCs, USB
dongles or license servers. In case of changes in
the organization or in the engineering workflows
the licenses can easily be transferred to where
you need them.
01
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Automation Builder
Minimized efforts for project code and data Easily create a connected world
administration To achieve advanced connectivity, the ABB zenon
Configure and program all devices of your auto- software has been added to Automation Builder.
mation solution in one single project. This makes The advantage of the ABB zenon software is that
it easy to share your solutions with others. For it provides high quality documentation for easy
more advanced usage the integrated version traceability and high transparency of automation
control system supports further scenarios like system states as required in machine building or
multi-user engineering or product line manage- in infrastructure projects. It incorporates an
ment. energy data management system and compre-
hensive security features to unlock the potential
Managing the life-cycle of your automation solu- of the Internet of Things.
tions is also easy. The annual Automation Builder
release also supplies you with the latest versions Advanced simulation – a game changer in
of device firmware. The decision, whether to use engineering
the latest firmware with the latest feature set Simulate all kinds of applications with minimum
or to keep the current firmware with the current effort. Test the complete system seamlessly
feature set can be made for each project and before involving real hardware. Even complex
independent of the installed Automation Builder systems can be built up efficiently, ensuring
version. smooth interaction of all components and
operator training at an early stage.
Speeding up during commissioning and
maintenance
Whenever there is an issue in the automation
system, it is required to quickly and efficiently fix
it. Automation Builder supports this by a generic
three-step approach:
• General diagnosis provides a traffic light view
on devices and (sub)systems.
• Detailed diagnosis provides detailed information
e.g. about the source and the type of the issue.
• Extended diagnosis is available for some sub-
systems such as fieldbuses and offers advanced
commissioning functions such as comparing
connected vs. configured devices or manual
control of bus states.
The diagnosis information is accessible not only

via Automation Builder, but also via the AC500
display, the PLC application or operator panels.
01
Download Automation Builder from

www.abb.com/automationbuilder
Familiarize yourself with Automation Builder
using the 30-day test license.
01
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AC500 libraries and software
A good investment for system integrators and end-users, AC500
libraries and software improve stability while reducing warranty costs
and service. Library and software packages contain functions or
protocols and easy-to-use examples for minimal programming effort
and quick implementation of complex and demanding applications.
AC500 libraries and software deliver the seam-

less integration of PLCs, drives and HMI required
to build and commission automation solutions
quickly and easily. AC500 libraries and software
by ABB are maintained to ensure that your pro-
grams can also be used with less risk.
13
01
Solar library BACnet library
Library package for solar trackers increasing Library package adds BACnet-ASC device profile
energy efficiency, providing quick commissioning for communication to BMS Building Management
and excellent positioning accuracy. Systems in larger infrastructure projects.
Water library HA-Modbus TCP library

Library package with energy efficiency function- Library package adds High Availability System
alities offering quick commissioning of water functionality for redundant hot standby over
applications, such as pump stations with remote Ethernet field network via Modbus TCP.
communication.
KNX protocol
Temperature control library Engineering and protocol package which seam-
Library package for the advanced PID temperature lessly integrates ETS and Automation Builder.
control of demanding applications, for example
extrusion. 61850 protocol
Adds engineering tool and library for 61850 Ed.1
HA-CS31 library MMS Server and GOOSE publish and subscribe
Library package adds high availability system functionalities.
functionality for redundant hot standby over
serial CS-31 bus. PCO library
Contains process control function blocks for inte-
Drive integration library gration of AC500 as controller in a DCS solution.
Library package for the quick integration of ABB For ABB AbilityTM System 800xA an object library
ACS drives using different fieldbusses. is available which provides matching symbols and
faceplates.
Motion control library
Library package for decentral, central and
coordinated motion according to the PLCopen
standard.
01
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PLCs at a glance…
AC500 Programmable Logic Controllers with scalable,
state-of-the-art technology for better performance.
Standard industrial communication fieldbus, environments. Flexible and scalable superior

network and protocols supported by the 'One CPUs deliver performance whenever and
Platform' solution make the AC500 the perfect wherever you need it.
automation solution in even the most demanding
01
Fieldbus Ethernet and Fieldbus Ethernet and Fieldbus
PM595-4ETH-F
PM5675-2ETH
PM5670-2ETH
PM591-2ETH PM592-ETH
AC500
PM591-ETH
PM5650-2ETH PM590-ETH
PM585-ETH
PM582 SM560-S PM5630-2ETH PM583-ETH

SM560-S-FD-1
SM560-S-FD-4
Safety CPU
CPU Performance
PM572 PM573-ETH
Ethernet
AC500-eCo
PM554 PM554 -ETH PM556-ETH

PM564 PM564 -ETH PM566-ETH
Functionality
Ethernet enabled
Fieldbus enabled
Ethernet, Fieldbus and High Availability enabled
Ethernet, Fieldbus, High Availability and enlarged memory
eXtreme Conditions version available

01
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PLCs at a glance…
AC500-eCo AC500 AC500 V3 AC500-S (2)
System configuration and application programming
Automation Builder (common programming tool)    
Application Features
Extended temperature range
Functional safety   
Support of simple motion with FM562 module (1)    (3)(5) 
Support of coordinated motion (1)   (3)(5) 
Support of High Availability (HA)  
Hot Swap of attached I/Os mounted on Hot Swap terminal unit  (9) 
CPU features AC500-eCo AC500 AC500 V3 AC500-S (2)
Performance (time per binary instruction) 0.08 μs 0.0006…0.06 μs 0.001...0.02 µs 0.05 μs
Program memory 128...512 kB 128 kB…16 MB 8…160 MB (8) 1...1.3 MB
User data memory 14...130 kB 128 kB…16 MB 8…160 MB (8) 1024 kB
Remanent data (= saved) 2 kB 12 kB…3 MB 256 kB ... 1.5 MB 120 kB
Serial communication
RS232   
RS485    
Isolated interface Option TA569-RS-ISO   
CAN communication interface on CPU
CANopen Master, J1939 and CAN 2A/2B protocols 
Ethernet features on CPU with integrated Ethernet or
external communication module
Online access (Programming)  only onboard   only onboard 
ICMP (Ping), DHCP, IP configuration protocol  only onboard   only onboard 
UDP data exchange, Modbus TCP  only onboard   only onboard 
Ethernet features on CPU with integrated Ethernet only
HTTP / HTTPS (integrated web server) /- /- / /-
HTML 5 
SNTP (Time synchronization)    
FTP / FTPS server /- /- / /-
FTP client  (7)  (7)  (7)
SMTP client (Simple Mail Transfer Protocol)    (5) 
IEC 60870-5-104 remote control protocol   
KNX protocol  (4)
IEC61850 MMS Server, Goose  (4)
Network variables on UDP 
Socket programming   
OPC DA (AC500 V2 and V3)    
OPC UA server (AC500 V3 only) 
BACnet (B-ASC profile)  (4)  (4)  (4)
BACnet (B-BC profile)  (5)
Selectable protocol
EtherCAT Master  (6)  (4)(5)
PROFINET IO Controller  (6)  (4)(5)
EthernetIP Adapter  (4)(5)
IEC 61850 protocol (MMS Server, GOOSE)  (4)
Capability to connect Fieldbus Modules   
I/Os integrated on CPU 
I/O modules features S500-eCo S500 S500 S500-S (2)
Analog modules
Configurable  
Dedicated  
Digital modules
Configurable   
Dedicated    
Transistor outputs short circuit protected   
Output diagnosis   
Hot Swap of I/O modules (10)  
Extension with S500-eCo and S500(-XC) I/O modules     (2)
01
AC500-XC AC500-XC V3 AC500-S-XC (2)
  
  
  
  (3)(5) 
  (3)(5) 
 
 (9) 
AC500-XC AC500-XC V3 AC500-S-XC (2)
0.0006…0.06 μs 0.001…0.02 μs 0.05 μs
128 kB…16 MB 8…160 MB (8) 1...1.3 MB
128 kB…16 MB 8…160 MB (8) 1024 kB
12 kB…3 MB 256 kB…1.5 MB 120 kB
  
  
  
  only onboard 
/- / /-


  
/- / /-
 (7)  (7)
 (5) for V3  (5) for V3 
  
 (4)

  
  

 (4)  (4)
 (5)
 (6)  (4)(5)
 (6)  (4)(5)
 (4)(5)
 (4)
  
 fully
 partly
S500-XC S500-XC S500-S-XC (2)
(1) Requires Library PS552-MC-E
(2) A C500-S and AC500-S-XC require AC500 or AC500-XC modules to operate. The latter
  support all communication interfaces.
(3) Requires new V3 Library

(4) Licensed features
(5) In preparation
  (6) PM595 and/or CPU V3 only
(7) Application library download from “application examples”
  
(8) Memory size is complete size for program and data with AC500 V3 CPU
   (9) As of PM585-ETH
   (10) M
ounted on Hot Swap terminal unit when attached to AC500 CPU V2 as of
PM585-ETH or AC500 CPU V3 or communication interface modules for Modbus TCP,
  PROFINET (CI501-PNIO, CI502-PNIO) or PROFIBUS.
   (2)
01
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CPU Selector
AC500-eCo AC500
What does your project need? PM5x4 PM5x6 PM57x
Compactness and onboard I/Os ?   
230 V AC power supply onboard ?  

Basic
Standard operational temperature ?   

Extreme environmental conditions (e.g. high temperature, humidity or vibrations) ? - -  (XC)
Functional Safety up to SIL3 ?   
Simple motion with PTO ?   
Application feature
High-speed motion or interpolated motion ? - - -

Data logging ? - - -
Condition monitoring CMS ? - - -
High availability with CS31 protocol ? - - 
High availability with Ethernet Modbus TCP protocol ? - - 
HTML5 web server ? -

Telecontrol with IEC 60870-5-104 ? - - 
Process control objects library (PCO) for DCS integration ?   

More than 1 Cyclic and 1 Interrupt IEC61131 Task ?   
4 or more IEC61131 Tasks ? - - -
Application performance
More than 2 kB retain variables ? - - 

User program / User memory ? 128KB/14KB 512KB/130KB 512KB/512KB
Large flash disc for data collecting ? - - -
Web server data ≤ 1MB ?   
Web server data ≥ 4MB ? - - -
Floating point arithmetic calculation ? - - -
Number of Ethernet Sockets for parallel connection ? ≤ 13 ≤ 13 ≤ 13
Number of Modbus TCP Sockets (part of Ethernet Sockets) ? ≤ 12 ≤ 12 ≤ 12
CPU performance (ns per bit instruction) ? 80ns 80ns 60ns
Decentralized I/Os or communication on serial CS31 fieldbus ?   
Decentralized I/Os or communication on serial Modbus RTU fieldbus ?   
Communication/Fieldbus
Decentralized I/Os or communication on PROFIBUS DP master / slave fieldbus ? - - /

Decentralized I/Os or communication on CAN/CANopen master / slave fieldbus ? - - /
Decentralized I/Os or communication on Modbus TCP network ?   
Decentralized I/Os or communication on PROFINET IO controller / device network ? - - /
Decentralized I/Os or communication on EtherCAT master network ? - - 
Two or more onboard Ethernet interfaces ? - - -
Onboard selectable protocols PROFINET IO / EtherCAT / EthernetIP ?
IEC61850 MMS / GOOSE protocol ? - - -

OPC UA server? - - -
- Not possible
 Possible but not optimal solution
 Possible with additional devices
 Possible and best selection

(1) In preparation
(2) Total memory for code, data and web server
(3) Number of ETH Socket total is basically not limited, but depends on: CPU load, priority of
application tasks, kind of used protocols, amount of data transfered, network structure
(4) Feature(s) is (are) licensed
01
PM5630 V3 PM58x PM585-ETH PM5650 V3 PM59x-ETH PM591-2ETH PM5670 V3 PM592-ETH PM5675 V3 PM595-4ETH
         
         
         
 (XC)  (XC) -  (XC)  (XC)  (XC)  (XC)  (XC)  (XC)  (XC)
         
         
- -  -   -  - 
         
- - - - - - -  - -
-   -   -  - 
         
 - -  - -  -  -
         
-   -   -  - 
         
         
         
8MB (2) 1MB/1MB 1MB/2MB 80MB (2) 2-4MB/2-4MB 4MB/4MB 160MB (2) 4MB/4MB 160MB (2) 16MB/16MB
       4GB 8GB 4GB
         
see above (2) 4MB 4MB see above (2) 8MB 8MB see above (2) 8MB see above (2) 16MB
 -        
Unlimited (3) ≤ 22 ≤ 29 Unlimited (3) ≤ 29 ≤ 61 Unlimited (3) ≤ 29 Unlimited (3) ≤ 61
30 ≤ 12 ≤ 12 50 ≤ 12 ≤ 28 120 ≤ 12 120 ≤ 28
20ns 50ns 4ns 10ns 2ns 2ns 2ns 2ns 2ns 0.6ns
-   -   -  - 
         
 /  (1) / /  /  (1) / /  /  (1) /  /  (1) /
/ / / / / / / / / /
         
/ / / / / / / / / /
         
 - -  -   -  
 /  /  (1)  /  /  (1) -  /  /  (1)  /  /  (1) //-
(4) (4) (4) (4)
 (4) - -  (4) - -  (4) -  (4) -
 - -  - -  -  -
– – – – –
AC500-eCo AC500 AC500-XC AC500-S AC500-S-XC
01
—
AC500-eCo – modular concept
01 02
03
01 – AC500-eCo central processing unit (CPU)

• Different memory options
• Integrated communication option.
02 – S500-eCo I/O modules

• Up to 10 expansions
• Decentralized extension available.
03 – Terminal blocks
• Three types of pluggable terminal blocks
available.
01
—
AC500 and AC500-XC – modular concept
01 02 03 05 04
01 – Terminal base 03 – AC500 central processing unit (CPU)

• Common for all AC500 CPU types • Different performance, memory, network,
• For 1, 2 or 4 communication modules operating conditions options
• With serial interfaces • Integrated communication
• With 1 or 2 Ethernet interfaces • New AC500 V3 CPU with large memory and high
• New specific terminal base only for performance (requires new specific terminal
AC500 V3 CPU with 2 Ethernet interfaces and base).
CAN interface.
04 – S500 I/O modules
02 – Communication modules • Up to 10 expansions
• For PROFIBUS DP, Ethernet, Modbus TCP, • Decentralized extension available.
EtherCAT, CANopen, PROFINET IO or serial
programmable 05 – Terminal units
• Up to 4 pluggable • Up to 10 terminal units
• Up to 6 pluggable for AC500 V3 CPU in • Decentralized extension available.
development.
01
—
AC500-eCo system characteristics
Locally, AC500-eCo CPUs are expandable with up to 10 I/O modules.
AC500-eCo CPUs with different performance levels are available.
02
01
05
03 06
04
07
08
09
10
11
01
—
01 AC500-eCo CPUs are
locally expandable with
up to 10 I/O modules
(standard S500 and
S500-eCo I/O modules
can be mixed).
—
02 Wall mounting
—
03 SD-card adapter
—
04 SD-card
—
05 Adapter with
realtime clock
—
06 Adapter with COM2
& realtime clock
—
07 Adapter with COM2
—
08 Terminal blocks
—
09 RS485 isolator
for COM1
—
10 COM1 USB
— —
11 COM2 USB 01
programming cable
—
12 AC500-eCo Starter
kit. For more
information,
see page 234
—
13 Input simulator
— — — — —
02 03 04 05 06
— —
07 08
— — — — —
09 10 11 12 13
01
—
AC500 system characteristics
AC500 offers superior local expansion capabilities for I/O
communication, best-in-class CPU functionality and industry-leading
performance.
03 04 06 08
01
10
02 09 05
01
—
01 AC500 CPUs are
(standard S500 and
can be mixed).
—
02 Terminal base /
Terminal base V3
—
03 Communication
module
Up to 4 modules for
multiple combinations
to communicate on
nearly every protocol
available
Up to 6 modules can be
used with AC500 V3 CPU
—
04 CPU module /
CPU V3 module
— —
05 S500 Terminal unit 01
—
06 S500 I/O module
—
07 Pluggable marker
holder for S500 I/O
modules with template
—
08 S500-eCo I/O module
—
09 SD-card
—
10 Battery
— —
02 03
— — — — —
04 05 06 07 08
— —
09 10
01
—
AC500 PM595 controller system
characteristics
The flagship of the AC500 platform, the AC500 PM595 Controller, was
designed to be as scalable, flexible and efficient as the entire AC500 range.
With the AC500 CPU PM595, ABB launched a new A variety of connectivity capabilities, integrated
core for machine control applications. Its high- safety and utilizability even under rough environ-
performance processor with generous memory ment provide machine builders with valuable
offers performance, security and reliability for benefits when performing their automation
the upcoming challenges of automation tasks.
applications.
03 02 05
01
08 07 04
01
—
01 AC500 CPUs are
(standard S500 and
can be mixed).
—
02 CPU with inte-
grated connectivity
and terminal base
—
03 Communication
module.
Up to 2 modules for
multiple combinations
to communicate on
nearly every protocol
available and to include
functional safety
—
04 S500 Terminal unit
—
05 S500 I/O module —
— 01
06 S500-eCo I/O module
—
07 SD-card
—
08 Battery
—
09 Pluggable marker
holder for S500 I/O
modules with template
—
02
— — — —
03 04 05 06
— — —
07 08 09
01
—
Condition monitoring system CMS
based on AC500
Predictable performance for your operations
Optimize your assets with a condition monitoring

system (CMS) based on the proven AC500
platform. The new FM502 module can help you
to improve your operations resulting in greater
efficiency and higher reliability while minimizing
service and operating costs.
01
01 02 03 04 05 06
— Add predictable performance and productivity CMS also protects against machine failures, un-
01 Terminal base: TF501
or TF521 The new CMS module brings further reliability foreseen sudden damage, incorrect installation,
— and easy integration with all kinds of machinery and reduces maintenance and wear. Virtually no
02 Accomodating: 0 - 2
communication modules systems, enabling precise management of the unscheduled downtimes boost plant availability
— real-time condition of your operation. This trans- and reliability.
03 PM592 CPU
— parency takes your business and productivity to
04 FM502 CMS module a new level with more efficient machines, pre Advantages
—
05 Expandable by dictable performance and significant reduction • Planned maintenance rather than spontaneous
I/O terminal units in maintenance costs. repair ensures predictable performance
—
06 Expandable by • Approaching damage is identified very early
further I/O modules No matter whether as stand-alone condition • Protection against spontaneous failures and
monitoring or integrated into machine or process operation in critical conditions
control, the module is perfectly suited to build • Reduction of costs in maintenance and lost pro-
optimized, self-analyzing automation solutions duction time
that simultaneously perform condition monitor- • Plant availability is increased
ing, control, protection, safety and data logger • Optimum utilization of the aggregates until real
functions with one controller. The fast data end of life
logger function also contributes to consistent • Simple to use, maintain, adapt or expand
high quality production, due to the possibility to
combine control and production information AC500 + CMS = increased machine efficiency
directly. All based on the AC500 platform modularity
provides ultimate flexibility: Communication and
I/O modules can be added and combined with
Safety.
Diagnostic Value – KPI (key performance indicator)
Very low Vibrations
Vibrations
Noise
Heat
Expandable, robust and proven

• Stand-alone CMS or control integrated
• Expandable by AC500 communication modules
and S500 I/O modules
• Proven and future proof, as based on AC500
Diagnostic Simple Analysis RMS platform
Pre-Warning Warning Alarm Grad
• Extreme conditions XC version available
C
OFF • Fast data logger, e. g. for production quality
• Condition monitoring and fast protection
(vibration, current, voltage, speed/encoder)
Time Months before Weeks before
Days before
Smoke
01
—
AC500 V3
AC500 V3 delivers new features
and higher performance 01
02 03 04
— New CPU range PM56xx with higher hardware Improved application flexibility and facilitated
01 PM5650-2ETH
CPU module performance and state-of-the-art features, such customer engineering
— as OPC UA, WebVisu, Object oriented program- Fewer hardware products but more configurable
02 One CAN
serial interface ming, selectable fieldbus protocols, and much and licensed features allow for customizing the
— more. product according to your specific application.
03 One COM1
serial interface
— Improved features and performance From 8 MB to up to 160 MB of memory and
04 Two Ethernet
interfaces on RJ45 The AC500 platform features a new more powerful dynamic allocation to User Data, Program or Web
CPU with larger memory for various automation Server, the new CPU meets almost every applica-
solutions ranging from simple to complex motion tion requirement by adapting its configuration
control applications. according to your needs.
The integrated Ethernet switch simplifies the net- State-of-the-art features tailored to your needs
work architecture, making additional external Improved communication features integrated in
switches obsolete, and thereby also saving cabi- the CPUs lower hardware costs and reduce the
net space. Fewer hardware types facilitate spare- number of versions. Compatibility (*) with exist-
parts stocking thus increasing flexibility. ing S500 / S500-eCo I/O modules, communica-
tion modules, communication interface modules
The CPU also provides an integrated CAN / and AC500-S safety modules of the existing
CANopen interface offering an easy-to-use and AC500 PLC platform.
fast connection to remote I/Os or drives. Various
CAN protocols, e.g. CANopen Master and Slave
(*), J1939 or CAN 2A/2B are available, and modular
CAN is also supported.
(*) in preparation
01
05 06 07 08 09 10
— Connection to third-party systems in open Protection of customer investment

05 Terminal base:
TB5xxx-2ETH architecture Reusing AC500/S500 products protects your in-
— Standardized protocols or features such as OPC vestments and allows easy upgrades / migration
06 Accomodating:
0, 1, 2, 4 or up to 6 UA save time and costs and simplify the connec- from current applications to the latest technology
communication modules tion to SCADA. for the coming years.
—
07 PM56xx-2ETH
CPU module New Web Server based on HTML 5 The PM56xx CPU can be used only with the new
—
08 Expandable by terminal base range TB56xx but can reuse many
I/O terminal units Two embedded Ethernet Interfaces: existing AC500 platform products like I/O
—
09 Expandable by fur- • Independent (2xMAC) or Switched modules, communication modules, etc.
ther I/O modules from • A lot of onboard ETH features:
the S500 product range
— -- OPC UA Server (easier connection to SCADA, Improved engineering, programming and
10 or S500-eCo panels, third-party, IoTSP) debugging
product range
• Modbus TCP client/server Running on the new AC500 V3 CPU, several new
• IEC 60870 (with new features) features of the Automation Builder software
• Network variables (UDP) make the AC500 platform more powerful and
• IEC 61850 protocol licensed easier to use:
• Professional Version Control with subversion -
Reduced cabinet space with more integrated application project management
features • Object-oriented programming
Integrated interfaces and configurable protocols • New optimized editors for IEC programming
reduce the CPU size thus saving cabinet space. languages
• Static code analysis
Reliability and security • Profiler for PLC application performance
Signed boot project, Firmware and secure down- optimization
load protect your application from unauthorized
changes and HTTPs and FTPs strengthen your For details, please refer to Automation Builder
protection. 2.0, section Productivity features page 60.
Functional safety
Reusing AC500-S safety solutions (*) provides
state-of-the-art safety features and reduces
engineering time.
(*) in preparation
01
—
Extreme conditions
AC500-XC – the rugged variant of AC500 for extreme indoor and
outdoor conditions.
The PLC AC500-XC is reliable, functionally safe

and operational even under rough environmental
conditions.
01 02 03
01
—
04
— — — — —
01 02 03 05 06
— Operation in extremely humid environments Extended operating temperature

01 Terminal base
— • Increased resistance against 100 % • -40 °C up to +70 °C operating temperature.
02 Extreme conditions humidity and condensation.
communication module
—
03 Extreme conditions
CPU
—
04 Extreme conditions Extended immunity to corrosive gases and salt
CPU with integrated
connectivity Reliable in high altitudes mist
and terminal base • Operation in altitudes up to 4000 m above sea • G3, 3C2 / 3C3 immunity
—
05 Extreme conditions level or air pressures up to 620 hPa. • Salt mist EN 60068-2-52 / EN 60068-2-11.
S500 terminal unit
—
06 Extreme conditions
S500 I/O module
Extended immunity to vibration Extended EMC requirements

• 4 g rms random vibration up to 500 Hz • EN 61000-4 -5 surge immunity test
• 2 g sinusoidal vibration up to 500 Hz. • EN 61000-4-4 transient / burst immunity test.
01
—
Functional Safety
AC500-S safety PLC is the solution for both simple and complex
machine and process safety applications requiring maximum
reliability, efficiency and flexibility.
This safety PLC protects people, machines and

processes, the environment and investments -
the ideal choice for wind turbine, crane, material
handling, hoist, robot and other factory and
process applications.
01 02
03
01
— — —
01 02 03
— Better integration and ease of programming The AC500-S safety PLC facilitates the implemen-
01 Safety CPU
— Featuring a consistent look and feel across the tation of even most complex safety applications.
02 S500 Safety entire range, the AC500 is the PLC of choice for Support of safety-relevant calculations, such as
I/O module
— applications where uncompromised flexibility, COS, SIN, TAN, ASIN, ACOS and LOG makes the
03 Safety terminal unit comprehensive integration and seamless AC500-S the ideal solution for crane engineering,
communication are a must. Automation Builder wind power generation, robotics and hoisting
seamlessly integrates your safety application applications. Safety programming with Struc-
in ABB PLC, Safety, Drives, Motion and HMI. tured Text (ST) and full support for Function
Through integrated standard languages, such as Block Diagram (FBD) and Ladder Diagram (LD)
IEC 61131-3, Automation Builder is easy to use, programming and advanced features in PROFIsafe
thus, allowing you to get started in virtually no over PROFINET communication, like Shared
time at all. And what is more: intuitive system Device functions, gives you greater flexibility and
configuration using one single tool ensures simplifies safety application development. The
optimal transparency. AC500-S safety PLC is also available in a version
for extreme conditions.
01
—
CP600-eCo, CP600 and CP600-Pro
control panels at a glance ...
ABB offers a wide range of scalable PLCs and robust HMI control panels.
With comprehensive but easy-to-use functional- information for production plants and machines.
ities, ABB control panels stand out from competitor CP600-eCo, CP600 and CP600-Pro control panels
products. At one single touch, they intuitively make machine operation efficient, predictable
provide operators with tailor-made operational and user-friendly.
—
New comprehensive CP600 control panels platform for different applications
PB610 Panel Builder 600: Graphical user interface design

product features / performance
CP600-Pro
CP600 2nd generation (2)
5" to 21.5"
multi-touch
CP600-eCo (1)
1 SER, 2…3 ETH,
1…2 USB, SD
7" to 15" -20…+60 °C
single-touch aluminium enclosure
1 SER, 2 ETH
2 USB, SD
4.3" to 10.1" 0...60 °C
single-touch aluminium enclosure
1 SER, 1 ETH, 1 USB
0…50 °C
plastic enclosure
application requirements
(1) CP600-eCo is available with

ABB front design as well as black.
(2) C P600 is available in parallel
to CP600 2nd generation.
For details refer to chapter 7.
01
The CP600-Pro HMI comes with high end visual-
ization performance, multi-touch operation, ver-
satile trendsetting communication and represen-
tative design.
Due to the good scalability between CP600-eCo,

CP600 and CP600-Pro, CP600-eCo HMI applica-
tions can be re-used easily for CP600 or CP600-Pro
control panels and vice versa.
CP600-eCo, CP600, CP600-Pro
Wide range of control panel offerings in three
PB610 Panel Builder 600
assortments. Ideal choice for visualization of
PB610 Panel Builder 600 is the engineering tool
AC500 PLC platform automation solution.
for the entire CP600 control panels platform.
PB610 Panel Builder 600 software is integrated in
The economical CP600-eCo control panel is
the Automation Builder engineering suite. For in-
aimed for standard functions and high usability
tegration into a couple of third party automation
for clear interaction with the operation process.
systems, drivers are available. OPC UA client and
server support future-orientated communication
The robust CP600 2nd generation HMI provides
solutions.
state-of-the-art performance, versatile communi-
cation and representative design for machines
and systems.
What does your application need ?

CP600-eCo CP600 2nd gen. (1) CP600-Pro
Screen sizes sizes from 4" to 10" sizes from 7" to 15" wide range from 5" to 21"
4.3", 7", 10.1" 7", 10.4", 15" 5", 7", 10.1", 15.6", 21.5"
Operation single-touch single-touch multi-touch
Communication 1 SER, 1 ETH, 1 USB 1 SER, 2 ETH, 2 USB, 1 SD 1 SER, 3 ETH (2), 2 USB (3), 1 SD
Operating temperature 0…50 °C 0...60 °C -20…+60 °C
Enclosure plastic / glass + front foil aluminium / glass + front foil aluminium / real glass
Operating system Linux Linux Linux
PB610 application 60 MB 150 MB 240 MB (4)
(1) CP600 is available in parallel to CP600 2nd generation. For details refer to chapter 7.
(2) CP6605: 2 ETH
(3) CP6605: 1 USB
(4) CP6605: 60 MB
01
—
CP600-eCo control panels
Economic HMI range for basic applications Slim industrial design

Control panels in three different screen sizes The slim plastic enclosure in attractive industrial
from 4.3" to 10.1" in ABB design or just black design with a mounting depth of 29 mm enables
provide HMI functions typically required for basic installation even in narrow spaces. All connectors
applications. The engineering tool PB610 Panel are located on one side. Landscape and portrait
Builder 600, part of Automation Builder, ensures mounting options provide installation flexibility
easy scalability on the CP600 platform. and various HMI presentations. These devices are
available either in ABB design or in black.
Designed for basic applications
• The widescreens available in 4.3", 7" and 10.1" State-of-the-art connectivity
are suitable for many applications. • Ethernet interface 10/100 Mbit for easy
• Protocols for ABB PLCs, machinery and motion connectivity to ABB automation components.
drives for Ethernet and serial connection • Flexible serial connectivity to automation
make these control panels first choice for ABB components without Ethernet interface.
automation solutions. • USB host for flexible data storage and easy
• OPC UA client and server functions make updating.
them well prepared for future communication
solutions.
• Engineering by means of PB610 Panel Builder
600, part of ABB’s Automation Builder, facili-
tates integration into automation packages and
enables good scalability on the CP600 platform
for different applications.
01
—
CP600 2nd generation control panels
New state-of-the-art HMI range for diverse • Engineering by means of PB610 Panel Builder
applications 600, part of ABB’s Automation Builder, facili-
Three new control panels in screen sizes of 7", tates integration into automation packages and
10.4" and 15" provide comprehendsive HMI func- enables good scalability of the CP600 platform
tions for a wide range of applications. The engi- for various applications.
neering tool PB610 Panel Builder 600, part of Au-
tomation Builder, ensures easy scalability on the Solid design, wide operating temperature range
CP600 platform. Same front dimensions, cutouts The robust aluminum enclosure in attractive
and screen resolutions support an easy replace- industrial design, providing all connectors on one
ment of current CP600 control panels. side, enables installation in various environ-
ments. Wide operating temperature range up to
Tailor made for diverse applications 60 °C makes these panels suitable for even chal-
• Three different screen sizes with standard lenging environments. Landscape and portrait
aspect ratio or widescreen from 7" to 15" are mounting options provide installation flexibility
suitable for a lot of different applications. and various HMI presentations.
• Protocols for ABB PLCs, machinery and motion
drives for Ethernet and serial connection make Various options for flexible connectivity and
these control panels first choice for ABB auto- data storage
mation solutions. The IRC5 protocol enables • 2 Ethernet interfaces 10/100 Mbit with configu-
easy direct communication with ABB robot rable bridge mode for easy connectivity with
controllers. ABB automation components.
• OPC UA client and server functions make them • Flexible serial connectivity with automation
well prepared for future communication solu- components without Ethernet interface.
tions. • USB hosts for the flexible connection of
accessories or data storage and easy updating.
• SD card slot for easy data storage and
updating.
01
—
CP600 control panels
Comprehensive HMI range for versatile solutions.

applications • Engineering by means of PB610 Panel Builder 600,
Various control panels in screen sizes from 4.3" part of ABB’s Automation Builder, facilitates
to 15" provide comprehensive HMI functions for integration into automation packages and
a wide range of applications. The range is com- enables good scalability on the CP600 platform
pleted by panels in sanitary design (page 41) for versatile applications.
as well as black variants. The engineering tool
PB610 Panel Builder 600, part of Automation Solid aluminum design
Builder, The robust aluminum enclosure in attractive
ensures easy scalability on the CP600 platform. industrial design, providing all connectors on one
side, enables installation in various environments.
Various designs for diverse applications Landscape and portrait mounting options provide
• Seven different screen sizes with standard installation flexibility and various HMI presen
aspect ratio or widescreen from 4.3" to 15" are tations.
suitable for the most diverse applications.
• Protocols for ABB PLCs, machinery and motion Various options for flexible connectivity and
drives for Ethernet and serial connection make data storage
these control panels first choice for ABB auto- • 2 Ethernet interfaces 10/100 Mbit with inte-
mation solutions. The IRC5 protocol enables grated switch for easy connectivity to ABB
easy direct communication with ABB robot automation components.
controllers. • Flexible serial connectivity to automation
• OPC UA client and server functions make components without Ethernet interface.
them well prepared for future communication • USB hosts for the flexible connection of acces
sories or data storage and easy updating.
• SD card slot for easy data storage and updating.
01
—
CP600 sanitary design control panels
The CP635-FB and CP635-FW control panels are

especially designed for reliable operation in harsh
environments such as mixers in meat processing.
These panels withstand the demanding cleaning
procedures in meat processing better than most
of the similar products in the market: stainless
steel frame, rounded edges and front protection
class IP69K make them withstand harsh cleaning
procedures with high-pressure hot water jets
directed at the equipment in different angles
according to the relevant hygienic standards.
The displays of the control panels CP635-FB and

Control panels in sanitary design for demanding
CP635-FW are brighter than standard units,
applications
because of real glass screens. This ensures clear
Hygienic standards and cleaning procedures in
information for operators/users even in bright
food & beverage applications typically require a
environments. Capacitive touch screens enable
special design of the relevant automation compo-
quick and easy operation even with gloves.
nents. Human machine interfaces (HMIs) for meat
processing have to comply with really challenging
requirements. As a consequence e.g. mixers and
cutters for meat processing are usually still
equipped with conventional lamps and switches
instead of state-of-the-art HMIs.
01
—
CP600-Pro control panels
Outstanding HMI range designed for challenging • Engineering by means of PB610 Panel Builder
applications 600, part of ABB’s Automation Builder, facili-
New control panels in screen sizes from 5" to 21.5" tates integration into automation packages and
provide comprehensive HMI functions with multi- enables good scalability on the CP600 platform
touch operation for a wide range of applications. for versatile applications.
Real glass fronts and an increased operating
temperature range of -20…+60 °C make them Real glass front and solid aluminum enclosure
first choice even for harsh environments. CP600-Pro control panels have real glass fronts
The engineering tool PB610 Panel Builder 600, and robust aluminum enclosures in attractive
part of Automation Builder, ensures easy industrial design, with all connectors located on
scalability on the CP600 platform. one side, for installation in various even demand-
ing environments. Landscape and portrait
New multi-touch control panels for high-end mounting options support installation flexibility
applications for various HMI presentations.
• The portfolio includes five screen sizes from
5" to 21.5", all widescreen, with multi-touch Flexible connectivity and data storage with a
real glass screens for demanding high-end view to the future
applications. • Up to 3 Ethernet networks with different physical
• The wide range of operating temperatures of layers for easy connectivity to ABB automation
-20…+60 °C makes them suitable for versatile components for upcoming networking concepts.
applications and first choice for demanding • Flexible serial connectivity to automation
ones. components without Ethernet interface.
• Protocols for ABB PLCs, machinery and motion • USB hosts for connecting printers and acces
drives for Ethernet and serial connection make sories, data storage and updating.
these control panels preferred option for ABB • SD card slot for easy data storage and updating.
automation solutions.
• OPC UA client and server functions make
them well prepared for future communication
solutions.
01
01
—
Mobile / remote access to HMI
Mobile / remote access to HMI

All control panels of the CP600 platform provide a
web server for flexible access to HMI applications
via mobile devices: PB610 Panel Builder 600
enables easy creation of HTML5 pages for mobile
devices like smartphones, tablets etc. within
standard HMI applications. Remote devices can
log in to the HMI application without installation
of an app.
01
—
Engineering tool for easy design of tailor-made • Page templates for professional design.
graphical user interfaces for the entire CP600 • Numerous configuration options for all HMI
platform elements.
PB610 Panel Builder 600 software is integrated in • Realization of customized functions and indi-
the Automation Builder engineering suite and can vidual dynamic manipulation via Java Script
be downloaded via Automation Builder installer. with debugger.
• Easy data acquisition and trend presentation.
Tailor-made human machine interface (HMI) • Reliable user management and secure access
• For the efficient design of flexible HMI applica- control.
tions in versatile automation solutions. • Rich set of configurable features: dynamic
• Vector graphics (*.SVG) for precise, easily objects, data acquisition, alarm handling, multi-
scalable and dynamic HMI design. language applications, recipes, …
• Alpha blending for realistic transparency • HMI simulation for efficient commissioning.
effects. • Numerous drivers for easy connection to e.g.
• Libraries including rich sets of widgets – ready- PLCs, drives, robots.
to-use graphical objects. • OPC UA client and server for future-orientated
• Easy creation of customized widgets through cloud connectivity and IoT.
the combination/modification of standard • Gateway function for easy data exchange
widgets. between different protocols and systems.
• Customized widgets clearly arranged in user
galleries.
01
—
PLC Automation website – online tools
The www.abb.com/plc website is a mine of information on our products
and documentation.
01 02 03 04 05
06
07
08
01
09
01 – Programmable Logic Controllers PLCs 06 – Highlights

• AC500-eCo (CPUs, S500-eCo I/O modules, • Articles, videos, product news, success stories
Accessories) and more
• AC500 (CPUs, Communication modules,
Communication interface modules, S500 I/O 07 – Popular links
modules, Accessories, Condition Monitoring • Main catalog
CMS) • Industry solutions
• AC500-XC (CPUs, Communication modules, • Documents & Downloads
Communication interface modules, S500 I/O • Training & support
modules, Accessories, Condition Monitoring • Partner network
CMS) • Spare parts
• AC500-S (CPUs, S500 I/O modules)
08 – Related products
02 – Automation Builder engineering suite • Drives
• Download link • Motion control
www.abb.com/automationbuilder • Robotics
• Distributed control systems
03 – ABB zenon • Safety solutions
04 – Control panels 09 – Contact information for your country

• CP600-eCo (Devices, Software, Accessories)
• CP600 (Devices, Software, Accessories)
• CP600-Pro (Devices, Software, Accessories) Please watch our videos on our
ABB PLC YouTube channel:
05 – Legacy products
• AC31 and previous series
• CP400
• CP500
• DigiVis 500
• Wireless products www.youtube.com/user/abbplc
49
—
Automation Builder
Integrated
02
engineering suite
051 Key features
052–053 Ordering data
054–055 Software features
056–057 Library features
058–059 Runtime license features
060 Productivity features
061 Virtual Commissioning

Platform – advanced simulation
support
—
Download Automation Builder from
02
A U TO M AT I O N B U I L D E R – I N T E G R AT E D E N G I N E E R I N G S U I T E 51
—
Automation Builder
Key features
02
—
Stay in control of your project: Automation
Builder integrates engineering tools for PLCs,
safety, drives, motion, control panels and SCADA
—
Reduce risk: Manage complexity
and realize connectivity easily
—
Increase efficiency:
Build comprehensive solutions
with integrated engineering that
add value to your business
—
Combine tools: One common
intuitive interface for configuring,
programming, debugging and
maintaining automation projects
—
Save time: Test systems effortlessly in virtual
time without real hardware using Virtual
Commissioning technology
—
Automation Builder
Ordering data
02
Automation Builder
• Automation Builder connects the engineering tools for PLC, safety, drives, motion, control panels and
SCADA. The software suite integrates products into solutions that create value for your customers,
giving you greater control of your projects, reducing risk and saving time.
• Open systems win. They lead to more innovation, value and freedom of choice for your business.
Automation Builder enables you to adapt the tool chain to your needs and workflows. The software is
open for your specific product and communication technology to build your distinct solution.
• Automation Builder provides advanced features, further increasing engineering productivity for your
automation solutions.
• Freemium license model with high flexibility in using the licenses. Licenses can be activated on PCs,
USB license dongles or license servers (including borrowing of licenses for offline use).
• For details please refer to Automation Builder – Software Features.
Automation Builder Editions

For Description Type Order code
Free 61131-3 engineering for simple PLC Automation Builder 2.x Basic (1) - -
solutions
Integrated Engineering for PLC, drives, motion, Automation Builder 2.x Standard (2) DM200-TOOL 1SAS010000R0102
SCADA, panels Automation Builder 2.x Standard Upgrade (2)(3) DM201-TOOL-UPGR 1SAS010001R0102
Automation Builder 2.x Standard Network (5) DM204-TOOL-NW 1SAS010004R0102
Integrated Engineering for PLC, drives, motion, Automation Builder 2.x Premium (5) DM202-PREM 1SAS010002R0102
SCADA, panels and features for engineering Automation Builder 2.x Premium Upgrade (4)(5) DM203-PREM-UPGR 1SAS010003R0102
productivity and collaboration
Automation Builder add-ons

Functional safety engineering AC500-S Safety PLC programming DM220-FSE (2) 1SAS010020R0102
DM221-FSE-NW (5) 1SAS010021R0102
Collaborative engineering support Professional Version Control with DM207-PVC (2) 1SAS010007R0102
Subversion for Automation Builder 2.x DM214-PVC-NW (5) 1SAS010014R0102
Static code ananlysis Professional Static Ananlysis for Automation Builder 2.x DM210-PSA (2) 1SAS010010R0102
(6) DM217-PSA-NW (5) 1SAS010017R0102
Optimization of runtime performance Professional Profiler for Automation Builder 2.x (6) DM211-PPR (2) 1SAS010011R0102
DM218-PPR-NW (5) 1SAS010018R0102
Advanced simulation support Virtual Commissioning Platform for DM250-VCP (2) 1SAS010050R0102
Automation Builder 2.x (7) DM251-VCP-NW (5) 1SAS010051R0102
Accessories
Automation Builder licensing based on USB Key for Automation Builder without license (8) DM-KEY 1SAP193600R0001
a USB Key
All Automation Builder PC software licenses can be installed either on engineering PCs or on USB dongles. Network licenses can also be installed on a license server. The licenses
can be transferred between computers or dongles unlimited times.
(1) Free license
(2) Single user license - bound to PC or DM-KEY (USB Key)
(3) Purchase this option to upgrade Automation Builder 1.x Standard to Automation Builder 2.x Standard
(4) Purchase this option to upgrade Automation Builder 1.x Premium to Automation Builder 2.x Premium. Edition upgrade licenses from Automation Builder 2.x Standard to
Automation Builder 2.x Premium are available on demand.
(5) N etwork license for shared usage within a local area network or for usage on Windows Server operating systems. Per license one user can use the license at the same time.
Network licenses that can be borrowed for offline use are available on request.
(6) In preparation
(7) Expert function - only available on request
(8) Does not contain license. Automation Builder license must be purchased separately. Can carry an arbitrary number of licenses.
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Automation Builder
—
Automation Builder
Ordering data
02
AC500 Library Licenses
all AC500 V2 CPUs Solar library PS562-SOLAR 1SAP195000R0101
all AC500 V2 CPUs Water library PS563-WATER 1SAS030000R0101
all AC500 V2 CPUs Motion Control library, Extended PS552-MC-E 1SAP192100R0102
all AC500 V2 CPUs Temperature control library PS564-TEMPCTRL 1SAS030010R0101
all AC500 V2 CPUs BACnet library B-ASC profile PS565-BACnet-ASC 1SAP195500R0101
Delivery includes a single user license, which can be used for creating applications for an unlimited number of CPUs. All library licenses can be installed on engineering PCs, on
USB dongles or on Windows Server operating systems. The licenses can be transferred between computers or dongles unlimited times.
AC500 Runtime Licenses

all AC500 CPUs Modbus TCP HA runtime license PS5601-HA-MTCP 1SAP195400R0101
all AC500 V3 CPUs IEC 61850 protocol runtime license PS5602-61850 1SAP195600R0101
all AC500 V3 CPUs KNX IP protocol runtime license PS5604-KNX 1SAP195800R0101
all AC500 V3 CPUs BACnet protocol B-BC; runtime license (1) PS5607-BACnet-BC 1SAP195550R0101
For using runtime licensed features one license per CPU is required. The license has to be installed on the AC500 V3 CPU either by connecting it to Automation Builder or via
SD card that has been prepared by Automation Builder for license activation.
The licenses can be transferred between AC500 V3 CPUs unlimited times.
(1) In preparation
Further application libraries and examples:

Please check and download further libraries and examples from: www.abb.com/plc
Use English language setting, then click on “Application Examples”.
Application Examples explain functionality by using e.g. standard Automation Builder libraries and
functions in simple examples. They are tested in the described example configuration and functionality
only, they come with documentation and are free of charge.
Applications Examples help to minimize valuable programming and testing time for specific applications.
—
AC500 libraries
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Automation Builder
Software features
02
Automation Builder Basic Standard Premium

Basic system Integrated Productivity
Features and target hardware engineering system and
FREE engineering collaboration
Productive Integrated engineering for PLCs, safety, robots, motion, drives, SCADA and   
engineering control panels
Integrated tool suite installation and maintenance (online and offline)   
Project handling including project archive and backup features   
Project lifecycle support (version profiles and project migration)   
Native language support in EN, DE, ES, FR, CN   
Support of standardization and re-use by flexible configurations of machine   
variants and advanced IO device handling
Support of re-use by cross project and cross Automation Builder instance   
copy&paste
ECAD roundtrip engineering - AC500 and EPLAN / Zuken E3 
ECAD roundtrip engineering for 3rd party devices - PLC and EPLAN / Zuken E3 
Bulk data import/export with change control to any tool via CSV (also via 
copy&paste)
Bulk data import/export of device and I/O lists and IEC 60870-5-104 
Change management support by project compare 
Automation of engineering (execution of Python scripts) 
Virtual system testing based on Virtual Commissioning Technology  
Collaborative engineering support by Professional Version Control with  
Subversion
PLC engineering For: AC500-eCo, AC500 V2, AC500-XC, AC500-S Safety,
(AC500 V2) AC500 local I/O modules, AC500 extension modules
PLC application programming (IL, LD, FBD, SFC, ST) plus CFC   
PLC firmware update, download and online change to single or several PLCs   
PLC simulation, diagnosis and debugging   
Integrated firmware identification and update (PM and CM devices)   
Configuration of communication protocols for TCP/IP, Modbus, CS31,   
IEC60870-5-104
Configuration of communication protocols for PROFINET, EtherCAT,  
PROFIBUS DP, CAN (all via coupler)
C/ C++ application programming (GNU compiler) 
Virtual system testing based on Virtual Commissioning Technology  
PLC engineering For: AC500 V3 and supported AC500 local I/O
(AC500 V3) modules and AC500 extension modules
PLC application programming (LD, FBD, SFC, ST) plus CFC   
PLC firmware update, download and online change to single PLC   
PLC diagnosis and debugging   
Integrated firmware identification and update (PM and CM devices)   
Configuration of communication protocols for TCP/IP, Modbus TCP,   
Modbus RTU, IEC60870-5-104, CAN, BACnet, KNX
Configuration of communication protocols for PROFINET, EtherCAT,  
CAN (all via coupler)
Virtual system testing including PLCs based on Virtual Commissioning  
Technology (in preparation)
Safety PLC For: AC500-S Safety CPU, Safety I/Os and PROFIsafe devices
engineering Safety PLC application programming (LD, FBD, ST)  
(integrated
Fieldbus protocol engineering for PROFIsafe  
solutions)
Safety PLC For: Pluto Safety PLC
engineering (stand- Safety Engineering with Pluto Manager   
alone solutions)
SCADA engineering For: ABB zenon
Integrated SCADA and PLC engineering with ABB zenon Editor  
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Automation Builder
Software features
02
Automation Builder Basic Standard Premium
Basic system Integrated Productivity
Features and target hardware engineering system and
FREE engineering collaboration
Control Panel For: CP600, CP600-Pro, CP600-eCo, CP600-WEB, PB610-R
engineering CP600 , CP600 2nd generation and CP600-Pro panel configuration with   
CP600-eCo panel configuration with PB610 Panel Builder 600   
PLC tag data import   
Control Panel simulation for Virtual Commissioning Technology   
Drive engineering For: ACS355, ACS380, ACS480, ACS550, ACS580, ACS850, ACQ810, ACS880,
DCS880, ACSM1
Drive management, configuration and diagnosis with common process data  
editor (Drive - PLC)
Drive engineering in Drive composer pro   
Virtual system testing including Drives based on Virtual Commissioning  
Technology (only for ACS880)
Motion engineering For: MicroFlex e150, Motiflex e180, Motiflex e190
Motion application engineering with Mint WorkBench   
PLC tag data import   
Modbus TCP For: CI521-MODTCP, CI522-MODTCP
engineering Configuration and diagnosis of unbundled Modbus TCP CI   
(communication interface) devices
Solution Drive library   
engineering MQTT and JSON libraries   
Motion Control for AC500 V2 PLCopen Motion library (PS552-MC-E)   
Solar library (PS562-SOLAR)   
Water library (PS563-WATER)   
Temperature Control library (PS564)   
BACnet – ASC library (PS565) V2; - BC profile (PS5607) f. V3   
AC500 High Availability HA-CS31 library  
AC500 High Availability HA-Modbus TCP library V2/V3 (1)  
KNX-protocol V3 (1)  
IEC61850 for AC500 V3 (1)  
PackML library (*)  
FTP client library (PS554) (*)  
Signal Processing Package (*)  
Pumping library (PS571) (*)  
HVAC library (*)  
Process control objects (PCO) library (*)   
Further features PLC Multidownload tool for large installations  
OPC server and clients, service tool, PLC gateway, IP configuration and  
visualization
Operating systems Recommended: Windows 7 32/64-bit, Windows 8.1 32/64-bit,   
Windows 10 32/64-bit (2)
PC requirements Minimum: 1 GHz, 3 GB RAM, 14 GB free disk space   
 included
 optional (additional license required) as integrated tool / feature / library
 optional (additional license required) as standalone tool / feature - not integrated in Automation Builder
(1) additional runtime license per PLC required
(2) Limited support for Windows server operating systems - please check release notes for further information
(*) T
echnology Preview: Technology Previews are non-final versions of our product and should not be taken as a measure of the fit, finish, capability, and overall quality of the
product. While we don't stop using these versions in projects, we don't recommend it if data loss and the usual quirks of preview software cannot be afforded.
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Automation Builder
Library features
02
PS562-SOLAR PS563-WATER PS564-TEMPCTRL

Solar tracker solution library Water solution library Temperature control library
Library for solar tracking applications enabling Library supporting the most common Library packet for advanced temperature control
fast engineering, especially together with functions in many water applications applications
ABB's drives and motors
Flexible data logging options: Includes extended, flexible PID functionality with
Covers different tracker configurations and • Especially suited for remote communication Auto-tune for temperature control
different algorithms for accuracy needs like GSM/GPRS • Enhanced response time and reduced
• Control of trackers in parabolic trough, power • Timestamp in logging overshoots and oscillations
tower, PV and CPV applications. • Integrated variants for simple use with • Option to optimize control for very different
IEC 60870-5-104 heating and cooling characteristics.
Complete library package for different tracking • Logging to files: storage capacity only • Enhanced tolerance to thermocouple input
use cases, plug and play: dependent on memory availability noise
Example program with detailed explanations • Flexible log conditions (cyclic, event or • Normal and standby- setpoints
and visualizations tolerance based). • Multi-level temperature monitoring and alarms
• Control of the tracker adaptable to different provides flexible operation and protection for
needs and conditions, to achieve maximum Support for pumping station functions with machine and process
efficiency of installation different operation modes • Logging enables complete overview of the
• Exact positioning of different axes with the • Standard multidrive functions (PLC based) actual situation and past behavior
following accuracies: • Advanced functionality together with ABB • Configurable output timing, synchronization
-- NOAA algorithm 0.03 Grad ACS and ACQ810 drives for peak load shaving in multi-zone setups
-- NREL algorithm 0.0003 Grad. • Detailed diagnosis • Simulation blocks enable off-line setup and
• Input / sensor adaptation • Energy efficiency functions pre-test of a new project
• Communication • Multidrive functions • Group-programming
• Different actuators / drives control • Flow estimation.
• All needed modes for simple commissioning Example projects, including adaptable HMI
and manual operation: Control Panel CP600 support for ACQ810: project for CP600 family, well suited for multi
-- Fast and simple calibration of the trackers, Fast and simple configuration for pumping zone and grouped temperature control e.g. in
offering manual repositioning and fine stations with reduced programming effort via Extrusion:
tuning pre-built visualization screen templates. • Easy to use operator interface
-- Safety positions • Provides quick access to setup, monitoring and
-- Back tracking. Application examples for fast engineering and tuning screens for multiple zones
startup. • Easily expandable to a large number of zones
• Zones: heat-, cool-only or heat-and-cool
License Package (Software is part of Automation Builder)

All AC500 V2 CPUs All AC500 V2 CPUs All AC500 V2 CPUs.
NOAA: PM554-XX and above Logging: PM573 and above.
NREL: PM573-ETH and above.
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Automation Builder
Library features
02
PS552-MC-E PS565-BACnet-ASC PS573-PCO
Motion control library BACNet communication library Process control objects library
Library enabling fast and standardized This library enables AC500 PLCs to connect Facilitates the use of AC500 as controller
engineering according to PLCopen standard OEM or infrastructure applications to BMS in DCS solutions by providing function blocks
when using ABB's AC500 PLC for motion (Building Management Systems) or other for easy integration into the process
control, especially together with ABB's motion controllers. visualization.
control Drives.
The PS565-BACnet-ASC library enables AC500 Twelve function blocks are available which
Covers different motion control options for to serve as BACnet server device, complying cover the following functionalities:
single and multiaxis motion control with the B-ASC Device Profile and interfacing • Digital and analog setpoints
applications: control requirements, and acting as hardwired • Analog measurement with threshold alarm
• Drive-Based and PLC-Based motion or Modbus-to-BACnet gateway. functions
• In PLC based motion, the position control • Valve control
loop could be closed in the PLC or drive (with It supports BACnet IP (Ethernet) and BACnet • Motor control with or without variable
synchronized network) MS/TP (serial) networks. The scalable AC500 speed drives
• Single axis, multiaxis and coordinated motion platform is compatible with the BACnet library • Proportional integral controller
• Defined Jerk limitation by polynomial starting from eCo PM5x6 with larger memory
interpolation (~ 300 objects) up to PM595 (more than 5000 The function blocks have an internal interface
• Spline interpolation or polynomial objects). to the DCS system. Status and control are
interpolation for cam curves, position exchanged with the DCS system via OPC DA.
velocity or acceleration profiles available The very transparent, object-oriented publish For ABB AbilityTM System 800xA an optional
• Possible to switch over between different and subscribe approach of BACnet allows object library is available which contains
movements and cam curves directly efficient and well-documented engineering symbols and faceplates that match the
• latch functionality by utilizing fast drive and collaboration of many different parties in function blocks.
inputs for ACS350, ACS800, ACSM1 large infrastructure projects.
• Drive based motion: commands from PLC,
drives perform interpolation and control loop Highlights
• Supports the new Pulse Train Output module • Easy-to-use BACnet communication directly
FM562. in the CPU
• No coupler or gateways required
PLCopen functions: • Cost-efficient particularly for OEMs and
• Administrative Function Blocks projects
• Single axis Function Blocks • Interfacing other non-BACnet devices to
• Multiple axis Function Blocks BMS.
• Homing Function Blocks
• Coordinated Motion Function Blocks PS565 for AC500 is BTL-approved and certified
• Additional ABB specific Function Blocks for
further simplification.
License Package (Software is part of Automation Builder) (No license required)

All AC500 V2 CPUs (options and no. of blocks/ All AC500 V2 CPUs, starting from PM5x6 All AC500 V2 CPUs have an onboard Ethernet
functions and performance will depend on (~300 objects) up to PM595 (>5000 objects) interface (number of function blocks and
CPU size and memory). performance will depend on the CPU size and
memory).
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Automation Builder
Runtime license features
02
PS5601-HA-MTCP PS5602-61850 PS5604-KNX

High availability library using Ethernet IEC 61850 MMS server and KNX IP communication
(Modbus TCP) GOOSE communication
Runtime license per CPU to download library into This runtime license enables the AC500 V3 PLC This runtime license enables the AC500 V3 PLC
the CPU. to connect to substation type equipment to connect to KNX IP.
(IEDs) or act as IED.
Same philosophy as proven serial/CS31 based The protocol and configuration options are part
library. The protocol library and configuration tool are of Automation Builder and FW. The runtime
part of Automation Builder. The runtime license license is needed for download.
Enables hot-standby redundancy and bumpless is needed for download.
transfer with standard AC500 CPUs. Support of
Supports 3 redundancy levels: 61850 server edition 1 allows: • Up to 1000 group objects
• CPU • sending MMS messages to ensure a safe data • Programming the physical address via ETS
• I/O communication communication – no real time support • Downloading the KNX group address linking
• SCADA communication • publishing and subscribing to GOOSE via ETS
messages for high priority peer-to-peer data
Library package containing libraries based on exchange between different servers to Highlights
Modbus TCP for field communication and using ensure a data transmission with minimal • Easy to use KNX communication directly in CPU
CI52x communication interface modules as I/O delay due to tight ETS5 and Automation Builder
clusters with redundant connection. • up to 5 client connections per server integration via DCA
• up to 50 entries per dataset • No coupler or gateways needed
Ethernet redundancy based on externally • up to 20 datasets • Cost-efficient especially for OEMs and projects
managed switches: Ethernet network can be • Enables holistic building automation solutions.
independent of the redundancy mechanism Automation Builder used as IED configuration
used. tool
• Daisy chain in ring configuration of CI52x with • Import / export of SCL files formats
MRP as redundancy protocol • ICD – IED capability description file
• Fast reaction and switchover nearly • SCD – substation configuration description
independent of the number of clusters file
• Possibility of integrating other devices e.g. • CID – configured IED description file
ABB drives into the redundancy scheme.
Basic display options
Scalable redundancy, where CPUs can also be
placed far away from each other (…kilometers if Highlights
fiber-optic networks are used). • Wide set of Logical Nodes provided
• Further Logical Nodes can be defined
Includes the AC500 Bulk Data Manager as a tool • Implementation can be programmed freely in
for efficient configuration and cluster IEC61131.
engineering.
• Configuration and export of projects, clusters,
modules/parameters, signal names,
visualization (“code generation”)
Application examples for fast engineering and

startup.
Runtime license (Software is part of Automation Builder)
All AC500 V2 and V3 CPUs All AC500 V3 CPUs All AC500 V3 CPUs
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Automation Builder
Runtime license features
02
PS5607-BACnet-BC
BACnet communication
This runtime license enables the BACnet

protocol on AC500 PLCs to connect OEM or
infrastructure applications to BMS (Building
Management Systems) or other controllers.
The PS5607-BACnet-BC license enables AC500

to act as BACnet server and client device,
complying with the B-BC device profile.
It supports the use of BACnet IP (Ethernet) and

BACnet MS/TP (serial) networks to be used
with the scalable AC500 platform V3 CPUs.
The very transparent, object-oriented publish

and subscribe approach of BACnet allows
efficient and well-documented engineering
and collaboration of many different parties in
large infrastructure projects.
Highlights
• Comfortable configuration and editing in the
Automation Builder with library support
• Easy-to-use BACnet communication directly
in the CPU
• No coupler or gateways required
• Cost-efficient, particularly for OEMs and
projects
• Interfacing other non-BACnet devices to
BMS.
PS5607 for AC500 will be BTL-approved and

certified.
Runtime license (Software is part of

Automation Builder)
All AC500 V3 CPUs
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Automation Builder
Productivity features
02
Object-oriented programming of AC500 V3 CPUs Drive integration

All essential features of standard object-oriented Seamless integration of ABB Drives connected to
programming are included in Automation AC500 PLCs:
Builder's object-oriented programming: • Common configuration of cyclic data exchange
• Better structured program code with “separa- • Access to the drive via the AC500 PLC - no need
tion of concerns” and information hiding for point-to-point connections
• Flexible extensibility by new types of objects • Upload, download and offline editing of drive
(e.g. software representations of new types of parameters
drives)
• Reuse of code for defining specialized sub- Integrated configuration of AC500 software
classes (inheritance), reuse of code operating features
on different implementations of an interface All required AC500 software features can be
(polymorphism) selected and configured by Automation Builder,
• New optimized editors for IEC programming e.g.
languages • KNX gateway for connecting to building
• Continuous Function Chart (CFC) with auto automation devices
routing of connections between POUs, unre- • BACnet B-BC object engineering
stricted definition and display of the execution • IEC 60870 protocol for data exchange with
order substations
• Structured Text (ST) with Support for quick • Time synchronization via SNTP
editing with common help, such as grouping, • Shared variables with other AC500 PLCs
collapsible tree structure, and indented
brackets Professional version control – management of
the application project
HMI integration Professional Version Control is an integrated link
Synchronization of connection settings and access to the version control system Subversion (SVN).
to tags on the AC500 PLC. End users can use this tool to manage indepen-
dently both the complete IEC 61131-3 project
version, as well as the individual application
objects. End users benefit from automated man-
agement of the source code when developing a
project in various teams or over a long period of
time.
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Automation Builder
Virtual Commissioning Platform –
02
advanced simulation support
Automation Builder 2.0 has introduced advanced Virtual devices emulate real hardware. They func-
simulation support which allows machine build- tion as real hardware, provide signals (onboard,
ers and system integrators to simulate and auto- local, fieldbus/remote IOs) and variables. Virtual
mate all kinds of applications with minimum ef- time lets you control the execution of the simula-
fort. This gives seamless testing of the complete tion. Speed up, slow down or freeze the execution
system at an early stage, even when all the neces- for testing and debugging.
sary hardware is not yet ready. Even complex sys-
tems can be built up quickly and efficiently, en- By connecting to external simulation tools
suring smooth interaction of all the components. (e.g. RobotStudio), additional components can be
included to these models. This allows to simulate
Virtual Commissioning Technology lets you build the real system including physical inputs or actua-
simulation models from virtual devices and man- tors. The flexible architecture of the Virtual
age the virtual time and signal exchange between Commissioning Technology allows to extend your
the virtual devices. Furthermore it provides inter- simulation to more advanced aspects,
faces to control and manipulate the simulation e.g. the dynamic system behavior.
e.g. via OPC DA or via UDP communication.
Save time Reduce risk Increase efficiency
Simulate effortless Ensure quality Ease operator training

Debug realistic systems without real hardware Verify logic, detect errors, prove quality 3D simulation in best-in-class tool RobotStudio
Accelerate commissioning Efficient re-use Convince your customers

Synchronized system integration using virtual time Same data in simulation, reality and across projects Create insight and trust with functional models
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Virtual Commissioning
Technology – Benefits
63
—
AC500-eCo
Entry level PLC solutions
03
065 Key features
070–077 Technical data
078–079 System data

03
A C 5 0 0 - E C O – E N T R Y L E V E L P LC S O LU T I O N S 65
—
AC500-eCo
Key features
03
High performance variant with
large memory available
—
• Up to 10 I/O modules connected
to the CPU
• Compatible with all standard I/O
modules (S500 and S500‑eCo)
• Digital I/O module with
configurable I/O available
—
• Three different types of terminal
blocks available
• Integrated onboard I/O
• AC versions with integrated
power supply
—
Comprehensive communication
options:
• Ethernet for communication
and web server for user defined
visualization
• Up to two serial ports for
decentralized I/O and
communication
—
AC500-eCo
Ordering data
AC500-eCo CPUs
• 1 RS485 serial interface (2nd is optional)
• Centrally expandable with up to 10 I/O modules (standard S500 and/or S500-eCo modules can be mixed)
• Optional SD card adapter for data storage and program backup
• Variants with integrated Ethernet (Ethernet includes web server)
• Minimum cycle time per instruction: Bit 0.08 µs, Word 0.1 µs, Float-point 1.2 µs.
03
Program Onboard I/Os Relay /Transistor Integrated Power supply Type Order code Price Weight
memory outputs communication (1 pce)
kB DI/DO/AI/AO kg
PM554: digital I/Os
128 8/6/–/– Transistor – 24 V DC PM554-TP 1SAP120600R0001 0.300
128 8/6/–/– Relay – 24 V DC PM554-RP 1SAP120700R0001 0.400
128 8/6/–/– Relay – 100-240 V AC PM554-RP-AC 1SAP120800R0001 0.400
128 8/6/–/– Transistor Ethernet 24 V DC PM554-TP-ETH 1SAP120600R0071 0.400
PM556: digital I/Os, 512 kB program memory
512 8/6/–/– Transistor Ethernet 24 V DC PM556-TP-ETH 1SAP121200R0071 0.400
PM564: digital and analog I/Os (1)
128 6/6/2/1 Transistor – 24 V DC PM564-TP 1SAP120900R0001 0.300
128 6/6/2/1 Relay – 24 V DC PM564-RP 1SAP121000R0001 0.400
128 6/6/2/1 Relay – 100-240 V AC PM564-RP-AC 1SAP121100R0001 0.400
128 6/6/2/1 Transistor Ethernet 24 V DC PM564-TP-ETH 1SAP120900R0071 0.300
128 6/6/2/1 Relay Ethernet 24 V DC PM564-RP-ETH 1SAP121000R0071 0.400
128 6/6/2/1 Relay Ethernet 100-240 V AC PM564-RP-ETH-AC 1SAP121100R0071 0.400
PM566: digital and analog I/Os, 512 kB program memory (1)
512 6/6/2/1 Transistor Ethernet 24 V DC PM566-TP-ETH 1SAP121500R0071 0.400
Terminal blocks (9 and 11 poles) are necessary for each AC500-eCo I/O. The terminal blocks must be ordered separately.
(1) All analog inputs on PM564 and PM566 can be configured as digital inputs.
— —
PM554 PM564
AC500-eCo CPU AC500-eCo CPU
with Ethernet without Ethernet
—
AC500-eCo
Ordering data

• For central expansion of the AC500 or AC500-eCo CPUs
• For decentralized expansion in combination with communication interface module DC551-CS31,
CI52x-MODTCP, PROFINET CI50x modules, CI592-CS31, PROFIBUS modules CI54x, EtherCAT modules CI51x,
and CANopen modules CI58x (not usable with DC505-FBP module and CI590-CS31-HA).
03
Digital I/O
• DC: Channels can be configured individually as inputs or outputs.
Number of Input signal Output type Output signal Terminal block Type Order code Price Weight
required (1 pce)
DI/DO/DC 9 poles 11 poles kg
8/–/– 24 V DC – – 1 – DI561 1TNE968902R2101 0.12
16 / – / – 24 V DC – – 1 1 DI562 1TNE968902R2102 0.12
8/–/– 100-240 V AC – – 1 1 DI571 1TNE968902R2103 0.15
16 / – / – 100-240 V AC – – 1 1 DI572 1SAP230500R0000 0.19
–/8/– – Transistor 24 V DC, 0.5 A – 1 DO561 1TNE968902R2201 0.12
– / 16 / – – Transistor 24 V DC, 0.5 A 1 1 DO562 1SAP230900R0000 0.16
–/8/– – Relay 24 V DC, 120 / 240 V AC, 2 A – 1 DO571 1TNE968902R2202 0.15
–/8/– – Triac 100-240 V AC, 0.3 A 1 1 DO572 1TNE968902R2203 0.12
– / 16 / – – Relay 24 V DC, 120 / 240 V AC, 2 A 1 1 DO573 1SAP231300R0000 0.19
8 / 8/ – 24 V DC Transistor 24 V DC, 0.5 A 1 1 DX561 1TNE968902R2301 0.12
8 / 8/ – 24 V DC Relay 24 V DC, 120 / 240 V AC, 2 A 1 1 DX571 1TNE968902R2302 0.15
– / – / 16 24 V DC Transistor 24 V DC, 0.5 A 1 1 DC562 1SAP231900R0000 0.15
Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately.
Analog I/O
• Each channel can be configured individually
• Resolution:
-- AI561, AO561, AX561: 12 bits/11 bits + sign
-- AI562, AI563: 15 bits + sign.
Number Input signal Output signal Terminal block Type Order code Price Weight
of required (1 pce)
AI/AO 9 poles 11 poles kg
4/0 ±2.5 V, ±5 V, 0...5 V, 0...10 V, – 1 1 AI561 1TNE968902R1101 0.12
0...20 mA, 4...20 mA
2/0 PT100, PT1000, Ni100, Ni1000, – – 1 AI562 1TNE968902R1102 0.12
Resistance: 150 Ω, 300 Ω
4/0 S, T, R, E, N, K, J, – 1 1 AI563 1TNE968902R1103 0.12
Voltage range: ±80 mV
0/2 – -10...+10 V, 0...20 mA, 4...20 mA – 1 AO561 1TNE968902R1201 0.12
4/2 ±2.5 V, ±5 V, 0...5 V, 0...10 V, -10...+10 V, 0...20 mA, 4...20 mA 1 1 AX561 1TNE968902R1301 0.13
0...20 mA, 4...20 mA
Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately.
— — —
DI561 AI562 AX561
—
AC500-eCo
Ordering data
Positioning module
• For decentralized expansion in combination with communication interface modules CI50X-PNIO or
CI54X-DP
• The FM562 module provides Pulse Train Outputs for 2 axes. Profile generator integrated.
03
Number Input signal Output signal Terminal block Type Order code Price Weight
of axis required (1 pce)
9 poles 11 poles kg
2 4 digital inputs 24 V 4 pulse outputs 1 1 FM562 1SAP233100R0001 0.15
(2 per axis) RS422 (2 per axis)
Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately. Library PS552-MC-E is required for programming this
module.
—
FM562
Accessories
Description Type Order code Price Weight
(1 pce)
kg
SD Memory Card 2 GB needs the MC503 option MC502 1SAP180100R0001 0.020
SD Memory Card adapter MC503 1TNE968901R0100 0.010
Programming cable USB => RS485 Sub-D, 3 m TK503 1TNE968901R1100 0.400
Programming cable USB => RS485 Terminal block, 3 m TK504 1TNE968901R2100 0.400
RS485 isolator, Sub-D 9 poles / Terminal 5 poles for COM1 TK506 1SAP186100R0001 0.080
Real time clock option board, battery CR2032 not included TA561-RTC (1) 1SAP181400R0001 0.007
RS485 serial adapter COM2, pluggable screw terminal block included TA562-RS 1TNE968901R4300 0.007
Combined real time clock option with RS485 serial adapter COM2, pluggable screw TA562-RS-RTC (1) 1SAP181500R0001 0.012
terminal block, included
Screw mounting accessory for AC500-eCo CPU and S500-eCo I/O modules TA566 1TNE968901R3107 0.450
(100 pieces per pack)
RS485 isolated serial adapter COM2, pluggable screw terminal block included TA569-RS-ISO 1SAP186400R0001 0.030
Set of accessories: 6 x plastic cover for option slot,6 x 5 pole terminal block, 6 x 5 pole TA570 1TNE968901R3203 0.090
screw terminal block for COM2 serial interface.
Digital input simulator for onboard I/O of CPU, 6 x switch, 24 V DC TA571-SIM 1TNE968903R0203 0.040
(1) Standard battery CR 2032 has to be purchased separately.
— — — — — —
TK506 TA561-RTC TA562-RS TA562-RS-RTC TA570 TA571-SIM
TA569-RS-ISO
—
AC500-eCo
Ordering data
Terminal blocks for S500-eCo I/O modules and AC500-eCo CPUs

Number of poles Connection type Cable entry Type Order code Price Weight
(1 pce)
kg
9 Screw Side TA563-9 1TNE968901R3101 0.017
11 Screw Side TA563-11 1TNE968901R3102 0.020
03
9 Screw Front TA564-9 1TNE968901R3103 0.026
11 Screw Front TA564-11 1TNE968901R3104 0.035
9 Spring Front TA565-9 1TNE968901R3105 0.016
11 Spring Front TA565-11 1TNE968901R3106 0.020
O nly ABB terminal blocks must be used with AC500-eCo.

Package unit for these terminal blocks = 6.
— — —
TA563-9 TA564 -11 TA565-9
—
AC500-eCo
Technical data
AC500-eCo CPUs
Type PM554-TP PM554-RP PM554-RP-AC PM554-TP-ETH PM556-TP-ETH
Supply voltage 24 V DC 100-240 V AC 24 V DC
Current consumption on 24 V DC 100 V AC 240 V AC 24 V DC
Min. (module alone) 0.06 A 0.08 A 0.02 A 0.012 A 0.07 A 0.07 A
Max. (I/Os) 0.18 A 0.22 A 0.2 A 0.11 A 0.19 A 0.19 A
03
Program memory 128 kB 512 kB

Integrated data memory 14 kB thereof 2 kB saved 130 kB thereof 2 kB saved
Web server's data for user RAM disk – 512 kB 1024 kB
Data buffering (of saved data) flash memory
Real-time clock (option with battery 
back-up) (1)
Program execution
Cyclical 
Time controlled 
Multi tasking no, 1 task + 1 interrupt task max.
Interruption 
User program protection by password 
Cycle time for 1 instruction (minimum)
Binary 0.08 µs
Word 0.1 µs
Floating 1.2 µs
Onboard digital inputs
Channels 8 (including 2 counter inputs, or up to 4 interrupt inputs)
Signal voltage 24 V DC
Onboard digital outputs
Channels 6 (including 2 PWM outputs for types with transistor outputs)
Relay / Transistor Transistor Relay Relay Relay Transistor Transistor
Rated voltage 24 V DC 240 V AC 240 V AC 240 V AC 24 V DC 24 V DC
Nominal current per channel 0.5 A 2 A resistive 2 A resistive 2 A resistive 0.5 A 0.5 A
Onboard analog outputs
Channels -
signal ranges -
Onboard analog inputs
Channels -
signal ranges -
Max. number of centralized inputs/outputs
Max. number of extension modules up to max. 10 (S500 and/or S500-eCo modules allowed)
on I/O bus
Digital inputs 320 + 8
outputs 320 + 6
Analog inputs 160
outputs 160
Max. number of decentralized inputs/outputs
On CS31 bus up to 31 stations with up to 120 DI / 120 DO each or up to 32 AI/32 AO per station
Internal interfaces
COM1
RS485 
Sub-D connection 
Programming, Modbus-RTU, ASCII, 
CS31
COM2 (option) (2)
RS485 / RS485 isolated /
Terminal block 
Programming, Modbus-RTU, ASCII 
Ethernet
RJ45 – 
Ethernet functions: Programming, – 
Modbus TCP/IP, UDP/IP, integrated
Web server, DHCP, FTP server,
SNTP client
SMTP – 
RUN/STOP switch 
LED for power, status and error 
Approvals See detailed page 248 or www.abb.com/plc
(1) Real-time clock requires optional TA561-RTC or TA562-RS-RTC.
(2) COM2 requires TA562-RS-RTC, TA562-RS or new TA569-RS-ISO.
—
AC500-eCo
Technical data
AC500-eCo CPUs
Type PM564-TP PM564-RP PM564-RP-AC
Supply voltage 24 V DC 100-240 V AC
Current consumption on 24 V DC 100 V AC 240 V AC
Min. (module alone) 0.095 A 0.11 A 0.02 A 0.011 A
Max. (I/Os) 0.21 A 0.24 A 0.21 A 0.125 A
03
Program memory 128 kB
Integrated data memory 14 kB thereof 2 kB saved
Web server's data for user RAM disk
back-up) (1)
Program execution
Cyclical 
Time controlled 
Interruption 
Binary 0.08 µs
Word 0.1 µs
Floating 1.2 µs
Relay / Transistor Transistor Relay Relay
Rated voltage 24 V DC 240 V AC 240 V AC
Nominal current per channel 0.5 A 2 A resistive 2 A resistive
Channels 2
signal ranges 0...10 V / can be configured as digital input 24 V DC
Channels 1
signal ranges 0...10 V / 0...20 mA / 4...20 mA
on I/O bus
outputs 320 + 6
Analog inputs 160 + 2
outputs 160 + 1
Internal interfaces
COM1
RS485 
CS31
COM2 (option) (2)
Terminal block 
Ethernet
RJ45 –
Ethernet functions: Programming, –
Web server, DHCP, FTP server, SNTP
client
SMTP –
RUN/STOP switch 
—
AC500-eCo
Technical data
AC500-eCo CPUs
Type PM564-TP-ETH PM566-TP-ETH PM564-RP-ETH PM564-RP-ETH-AC
Supply voltage 24 V DC 100-240 V AC
Current consumption on 24 V DC 100 V AC 240 V AC
Min. (module alone) 0.10 A 0.10 A 0.12 A 0.023 A 0.014 A
Max. (I/Os) 0.22 A 0.22 A 0.25 A 0.22 A 0.13 A
03
Program memory 128 kB 512 kB 128 kB

Integrated data memory 14 kB thereof 2 kB saved 130 kB thereof 2 kB saved 14 kB thereof 2 kB saved
Web server's data for user RAM disk 512 kB 1024 kB 512 kB
back-up) (1)
Program execution
Cyclical 
Time controlled 
Interruption 
Binary 0.08 µs
Word 0.1 µs
Floating 1.2 µs
Relay / Transistor Transistor Transistor Relay Relay
Rated voltage 24 V DC 24 V DC 240 V AC 240 V AC
Nominal current per channel 0.5 A 0.5 A 2 A resistive 2 A resistive
Channels 2
signal ranges 0...10 V / can be configured as digital input 24 V DC
Channels 1
signal ranges 0...10 V / 0...20 mA / 4...20 mA
on I/O bus
outputs 320 + 6
Analog inputs 160 + 2
outputs 160 + 1
Internal interfaces
COM1
RS485 
CS31
COM2 (option) (2)
Terminal block 
Ethernet
RJ45 
Ethernet functions: Programming, 
Web server, DHCP, FTP server, SNTP
client
SMTP –  –
RUN/STOP switch 
—
AC500-eCo
Technical data
Digital S500-eCo I/O modules

Type DI561 DI562 DI571 DI572 DO561 DO562
Supply voltage – – – – 24 V DC 24 V DC
Current consumption on UP
Max. (without load current) – – – – 0.005 A 0.005 A
Number of channels per module
03
Digital inputs 8 16 8 (AC) 16 (AC) – –
outputs – – – – 8 16
Configurable as Input or Output DC – – – – – –
Relay / Transistor – – – – Transistor Transistor
Additional configuration of channels as:
Fast Counter no not applicable
Digital inputs
Input signal voltage 24 V DC 24 V DC 100-240 V AC 100-240 V AC – –
Input time delay typically 4...8 ms typically 4...8 ms typically typically – –
15 ms / 30 ms 15 ms / 30 ms
Input current per channel
At Input voltage 24 V DC typically 5 mA typically 5 mA – – – –
5 V DC typically 1 mA typically 1 mA – – – –
15 V DC > 2.5 mA > 2.5 mA – – – –
30 V DC < 8 mA < 8 mA – – – –
40 V AC – – < 3 mA < 3 mA – –
164 V AC – – > 6 mA > 6 mA – –
Output current
Nominal current per channel – – – – 0.5 A
Maximum (total current of all channels) – – – – 4A 8A
Residual current at signal state 0 – – – – < 0.5 mA
Demagnetization when switching off – – – – must be provided externally
inductive loads
Switching frequency
For resistive load – – – – limited by CPU cycle time
For inductive load – – – – max. 0.5 Hz
For lamp load – – – – max. 11 Hz at max. 5 W
Short circuit / overload proofness – – – – no
Overload indication (I > 0.7 A) – – – – no
Output current limiting – – – – no
Resistance against reverse feeding of – – – – no
24 V signals
Contact rating
For resistive load, max. – – – – – –
For inductive load, max. – – – – – –
For lamp load – – – – – –
Lifetime (switching cycles)
Mechanical lifetime – – – – – –
Lifetime under load – – – – – –
Maximum cable length for connected process signals
Cable shielded 500 m
unshielded 300 m 150 m
Potential isolation
Per module      
Between the input – per group of 8  per group of 8 – –
channels output – – – – – –
Voltage supply for the module's logic internal via I/O bus
Fieldbus connection
Suitable communication interface CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI511-ETHCAT, CI512-ETHCAT, CI541-DP, CI542-DP,
module CI581-CN, CI582-CN, DC551-CS31, CI592-CS31, CI521-MODTCP, CI522-MODTCP
—
AC500-eCo
Technical data

Type DO571 DO572 DO573
Supply voltage 24 V DC
Max. (without load current) 0.050 A – 0.050 A
03
Digital inputs – – –
outputs 8 8 16
Configurable as Input or Output DC – – –
Relay / Transistor Relay (n.o.) Triac (AC) Relay (n.o.)
Process voltage
DC 24 V – –
Digital inputs
Input signal voltage – – –
Input time delay – – –
At Input voltage 24 V DC – – –
5 V DC – – –
15 V DC – – –
30 V DC – – –
Output current
Nominal current per channel 2A 0.3 A 2A
Maximum (total current of all channels) 2 x 8 A 2.4 A max 10 A per group
(20 A per module)
Residual current at signal state 0 – 1.1 mA rms at 132 V AC and –
1.8 mA rms at 264 V AC
Demagnetization when switching off must be performed externally
inductive loads
Switching frequency
For resistive load 1 Hz max. 10 Hz max. 1 Hz max.
For inductive load – – –
For lamp load 1 Hz max. 10 Hz max. 1 Hz max.
Short circuit / overload proofness no
Overload indication (I > 0.7 A) no
Output current limiting no
Resistance against reverse feeding of  – 
24 V signals
Output rating for different loads
For resistive load, max. 2A 0.3 A 2A
For inductive load, max. – – –
For lamp load 200 W at 230 V AC – 200 W at 230 V AC
30 W at 24 V DC 30 W at 24 V DC
Mechanical lifetime 100 000 – 100 000
Lifetime under load 100 000 at rated load – 100 000 at rated load
unshielded 150 m
Potential isolation
Per module between outputs and logic  between outputs and logic
Between the input – – –
channels output per group of 4  per group of 8
Fieldbus connection
—
AC500-eCo
Technical data

Type DX561 DX571 DC562
Max. (without load current) 0.005 A 0.050 A 0.010 A
03
Digital inputs 8 8 –
outputs 8 8 –
Configurable as Input or Output DC – – 16
Relays / Transistor Transistor Relay (n.o.) Transistor
Process voltage
DC 24 V 24 V 24 V
Digital inputs
Input signal voltage 24 V DC 24 V DC 24 V DC
Input time delay typically 4...8 ms typically 8 ms
At Input voltage 24 V DC typically 5 mA typically 5 mA typically 5 mA
5 V DC < 1 mA < 1 mA typically 1 mA
15 V DC > 2.5 mA > 2.5 mA > 2.5 mA
30 V DC < 6.5 mA < 6.5 mA < 8 mA
Output current
Nominal current per channel 0.5 A 2A 0.5 A
Maximum (total current of all channels) 4 A 2x8A 8A
Residual current at signal state 0 < 0.5 mA – < 0.5 mA
Demagnetization when switching off must be performed externally
inductive loads
Switching frequency
For resistive load Limited by CPU cycle time 1Hz max. Limited by CPU cycle time
For inductive load 0.5 Hz max. – 0.5 Hz max.
For lamp load 11 Hz max. at max. 5 W 1 Hz max. 11 Hz max. at max. 5 W
Short circuit / overload proofness no
Overload indication (I > 0.7 A) no
Output current limiting no
Resistance against reverse feeding of no yes no
24 V signals
Output rating for different loads
For resistive load, max. – 2A –
For inductive load, max. – – –
For lamp load – 200 W at 230 V AC –
30 W at 24 V DC
Mechanical lifetime – 100 000 –
Lifetime under load – 100 000 at rated Load DC-13 –
according to
IEC 60947-5-1
unshielded 150 m
Potential isolation
Per module  – 
Between the input – per group of 8 –
channels output – per group of 4 –
Fieldbus connection
—
AC500-eCo
Technical data
Analog S500-eCo I/O modules

Type AI561 AO561 AX561 AI562 AI563
Max. (without load current) 0.100 A 0.100 A 0.140 A 0.040 A 0.100 A
03
Analog inputs 4 – 4 2 4
outputs – 2 2 – –
Inputs, individually configurable
-2.5…+2.5 V 11 bits + sign  –  – –
-5…+5 V 11 bits + sign  –  – –
-10…+10 V 11 bits + sign – – – – –
0…5 V 12 bits  –  – –
0…10 V 12 bits  –  – –
0…20 mA, 4…20 mA 12 bits  –  – –
RTD – – – 2 –
Pt100 -50…+400 °C – – –  –
(2/3- wire)
Pt1000 -50…+400 °C – – –  –
(2/3-wire)
Ni100 / -50…+150 °C – – –  –
Ni1000 (2/3-wire)
Resistor 0…150 Ω/0...300 Ω – – –  –
Thermocouple Types J, K, T, N, S, E, R – – – – 
Voltage -80...+80 mV – – – – 
Resolution of temperature – – –  
measurement 0.1°C
Outputs, individually configurable
-10...+10 V 11 bits + sign –   – –
0…20 mA 12 bits –   – –
4…20 mA 12 bits –   – –
Potential isolation
Per module – – –  
Fieldbus connection
—
AC500-eCo
Technical data
FM562 positioning module

The FM562 module contains Pulse Train Outputs for 2 axes. Profile generator for simple motion control
tasks are integrated. The RS422 outputs allow a direct connection to Stepper- or Servo drives. Function
blocks in PLCopen motion control style allow the integration of the module in an application. These
function blocks are contained in the library PS552-MC-E.
03
Type FM562
Functionality
Number of axis 2
Digital inputs 2 digital inputs per axis
Function: for axis enable or limit switch
Pulse outputs Modes cw/ccw or pulse/direction
Built in profile generators
Data of the digital inputs
Input current at 24 V DC typically 5 mA
Potential isolation by groups of 2
Data of pulse outputs
Signal RS422 (differential)
Frequency range 0...250 kHz
Potential isolation RS422 outputs of both axes in one group isolated against the inputs, the process voltage and the PLC CPU
logic
Maximum cable length for digital inputs
unshielded 300 m
Maximum cable length for pulse outputs
unshielded 30 m
Process voltage UP
Nominal voltage 24 V DC
Current consumption on UP typically 0.04 A
Reverse polarity protection 
Potential isolation
Per module 
Voltage supply for the internal logic From UP / ZP with isolation
Fieldbus connection
Suitable communication interface CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP
module
—
AC500-eCo
System data
Environmental Conditions
Process and supply voltages
24 V DC Voltage 24 V (-15 %, +20 %)
Protection against reverse yes
polarity
100 V...240 V AC Wide Range Supply Voltage 100...240 V (-15 %, +10 %)
03
Frequency 50/60 Hz (-6 %, +4 %)

Allowed interruptions of power supply DC supply Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
AC supply Interruption < 0.5 periods, time between 2 interruptions > 1 s
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. For the supply of the mod-
ules, power supply units according to PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage category II,
pollution degree 2.
Assembly position
Horizontal 
Vertical 
Temperature
Operating 0 °C ... +60 °C Preferred mounting position horizontal. Other mounting positions see manual.
Storage / Transport -40 °C ... +70 °C
Humidity
Operating / Storage Max 95 % r. H. without condensation
Air pressure
Operating -1000 m ... 2000 m (1080 hPa ... 800 hPa)
Storage <3500 m (>660 hPa)
Electromagnectic Compatibility
Radiated emission (radio disturbances) Yes, in accordance with CISPR 16-2-3
Conducted emission (radio disturbances) Yes, in accordance with CISPR 16-2-1, CISPR 16-1-2
Electrostatic discharge (ESD) Yes, in accordance with IEC 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge: 8 kV
Electrostatic voltage in case of contact discharge: 6 kV
Fast transient interference voltages (burst) Yes, in accordance with IEC 61000-4-4, zone B, criterion B
Supply voltage units (DC): 2 kV
Supply voltage units (AC): 2 kV
Digital inputs/outputs (24 V DC): 1 kV
Digital inputs/outputs (100…240 V AC): 2 kV
Analog inputs/outputs: 1 kV
Communication lines shielded: 1 kV
I/O supply (DC-out): 1 kV
High energy transient interference voltages (surge) Yes, in accordance with IEC 61000-4-5, zone B, criterion B
Supply voltage units (DC): 1 kV CM* / 0.5 kV DM*
Supply voltage units (AC): 2 kV CM* / 1 kV DM*
Digital inputs/outputs (24 V DC): 1 kV CM* / 0.5 kV DM*
Digital inputs/outputs (100…240 V AC): 2 kV CM* / 1 kV DM*
Analog inputs/outputs: 1 kV CM* / 0.5 kV DM*
Communication lines shielded: 1 kV CM*
I/O supply (DC-out): 0,5 kV CM* / 0.5 kV DM*
* CM = Common Mode, * DM = Differential Mode
Influence of radiated disturbances Yes, in accordance with IEC 61000-4-3, zone B, criterion A
Test field strength: 10 V/m
Influence of line-conducted interferences Yes, in accordance with IEC 61000-4-6, zone B, criterion A
Test voltage: 10 V
Influence of power frequency magnetic fields Yes, in accordance with IEC 61000-4-8, zone B, criterion A
30 A/m 50 Hz
30 A/m 60 Hz
WARNING!
Risk of malfunctions and damages to persons!
Unused slots for communication modules are not protected against contact discharge. Dust and Dirt may cause contact problems and malfunctions.
I/O-Bus connectors must not be touched during operation.
In order to prevent malfunctions, it is recommended that the operating personnel discharge themselves prior to touching communication connectors or perform other suitable
measures to reduce effects of electrostatic discharges.
—
AC500-eCo
System data
Environmental Tests
Storage IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 h
IEC 60068-2-2 Test Bb: dry heat withstand test +70 °C / 16 h
Humidity IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h) Damp-Heat Test 55 °C,
93 % r. H. / 25 °C, 95 % r. H., 2 cycles
03
Vibration resistance IEC 61131-2 / IEC 60068-2-6: 5 Hz ... 150 Hz, 1 g (with SD Memory Card inserted)
Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal
Mechanical Data
Wiring method Spring terminals / Screw terminals
Degree of protection IP 20
Assembly on DIN rail DIN rail type According to IEC 60715
35 mm, depth 7.5 mm or 15 mm
Assembly with screws Screw diameter 4 mm
Fastening torque 1.2 Nm
Main dimensions mm, inches
82 3.23” 34 1.34”
135 5.31”
135 5.31”
75
2.9
75 6”
2.9
6”
81
—
AC500
High performance
modular PLC
083 Key features
04

04
A C 5 0 0 – H I G H P E R F O R M A N C E M O D U L A R P LC 83
—
AC500
Key features
—
A high performance PLC:
• Large memory up to 160 MB
• Highly modular
• From 8 to +80 000 I/Os
• More communication
04
possibilities (Ethernet, Internet,
PROFINET, PROFIBUS,
Modbus, CANopen, EtherCAT,
EthernetIP, OPC UA, OPC DA,
IEC 60870-5-104, IEC61850,
MQTT, ...)
—
Common AC500 platform
benefits: Automation Builder
engineering suite, I/O modules,
scalable and flexible
—
• Eight programming languages available
(five IEC 61131-3, CFC, C-code and C++)
• Object oriented engineering
• Virtual controller
• Webvisu
• Data logging
• SD card for program back-up
• High Availability (HA) option
• Screw or spring terminal for I/Os
• Extensive programming libraries
—
AC500
Ordering data
AC500 CPUs
• 2 internal serial interfaces, RS232 / RS485 configurable
• Display and 8 function keys for diagnosis and status
• Centrally expandable with up to 10 I/O modules, 320 I/Os (S500 and/or S500-eCo modules allowed)
• Simultaneous operation of up to 4 external communication modules in any desired combination
• Optional SD card for data storage and program backup
• Can also be used as slave on PROFIBUS DP, CANopen or PROFINET IO using CM582-DP, CM588-CN,
CM589-PNIO or CM589-PNIO-4 communication modules
• Ethernet version provides web server and IEC 60870-5-104 remote control protocol
Program Cycle time in µs Integrated communication Type Order code Price Weight
memory per instruction min. (1 pce)
kB Bit/Word/Float. point kg
04
128 0.06 / 0.09 / 0.7 2 x serial PM572 1SAP130200R0200 0.135

512 0.06 / 0.09 / 0.7 Ethernet (1), 2 x serial PM573-ETH 1SAP130300R0271 0.150
512 0.05 / 0.06 / 0.5 2 x serial PM582 1SAP140200R0201 0.135
2048 0.002 / 0.004 / 0.004 ARCNET BNC, 2 x serial PM590-ARCNET 1SAP150000R0261 0.150
4096 0.002 / 0.004 / 0.004 2 x Ethernet (1), 1 x serial PM591-2ETH (3) 1SAP150100R0277 0.150
4096 0.002 / 0.004 / 0.004 Ethernet (1), 2 x serial PM592-ETH (2) 1SAP150200R0271 0.150
AC500 Machine controller kits

• Complete product bundle providing all the needed devices for a machine controller delivered under
one single order code
Program Cycle time in µs Contents / Integrated communication Type Order code Price Weight
1024 0.004 / 0.008 / 0.008 PM585-ETH, CM579-ETHCAT, TB511-ETH PM585-MC-KIT 1SAP140500R0379 0.500
Ethernet (1), 2 x serial, EtherCAT Master
2048 0.002 / 0.004 / 0.004 PM590-ETH, CM579-ETHCAT, TB521-ETH, TA524 PM590-MC-KIT 1SAP150000R0379 0.500
(1) Provides integrated web server and IEC 60870-5-104 remote control protocol on each interface independently.
(2) Provides integrated 4 GB flashdisk for user data storage and data logging.
(3) Only to be used with dedicated terminal base TB523-2ETH.
— — —
PM572 PM592 PM585-MC-KIT
—
AC500
Ordering data
AC500 CPU PM595

• 2 Ethernet interfaces with integrated switch and software configurable protocol (PROFINET,
EtherCAT or Ethernet e.g. Modbus TCP)
• 2 independent Ethernet interfaces for programming, online access, web server, Modbus TCP,
IEC 60870-5-104 protocol e.g.
• 2 serial interfaces, RS232 / RS485 configurable
• Centrally expandable with up to 10 I/O modules (S500 and/or S500-eCo modules allowed)
• Simultaneous operation of up to 2 external communication modules in any desired combination,
no need of additional terminal base
MB Bit/Word/Float. point kg
16 0.0006/0.001/0.001 2 x Ethernet for Fieldbus (2 Ports switch), PM595-4ETH-F (2) 1SAP155500R0279 1.050
04
2 x Ethernet (1), 2 x serial
—
PM595-4ETH-F
—
AC500
Ordering data
Terminal base
• For mounting and connection of the CPUs and communication modules, not needed for PM595
• 1 to 4 plug-in communication modules
• Connection for communication coupler integrated in the CPU
• I/O interface for direct connection of up to 10 expansion modules
• Fieldbus-neutral FieldBusPlug-Slave interface not for TB523-2ETH
• Connection COM1: 9-pole pluggable terminal block
• Connection COM2: D-Sub 9 (not for TB523-2ETH).
Number of coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight (1 pce)
kg
1 ARCNET BNC TB511-ARCNET (2) 1SAP111100R0260 0.215
2 ARCNET BNC TB521-ARCNET (2) 1SAP112100R0260 0.215
04
1 Ethernet RJ45 TB511-ETH 1SAP111100R0270 0.215

2 2x Ethernet RJ45 TB523-2ETH (1) 1SAP112300R0277 0.250
Note: These TBs are compatible with previous AC500 CPU versions (R01xx) and new ones (R02xx).
(1) Can only be used together the PM591-2ETH.
(2) Can be only used with PM590-ARCNET CPU.
— —
TB511-ETH TB541-ETH
—
AC500
Ordering data
AC500 Condition Monitoring CMS

• PLC integrated condition monitoring and fast protection for high frequency signals (vibration,
current, voltage, speed/encoder)
• FM502-CMS module needs function module terminal base TF5x1 for direct interfacing to CPU,
communication couplers, other I/O
-- for stand-alone or control/safety integrated condition monitoring
• PM592 CPU to be used on same TF5x1 for data storage and signal processing or communication
-- C-code interface for own complex diagnosis algorithmns, 4GB Flash disk for raw fingerprints and
indicator trending
• FM502-CMS module:
-- 16 fast, precise analog inputs, all synchronously sampled; configurable as IEPE or +-10V
-- individual measurement configuration (start,stop,trigger) per channel
-- per channel up to 50ksamples/s and 24bit ADC resolution, adjustable sampling
04
-- encoder inputs (5V or 24V) up to 300kHz counter; 12 modes, incl. absloute SSI (1MHz)
-- fast data logging, compact WAV-Files delivered automatically to CPU, incl. synchronized encoder
signal if configured
-- analogue values always available for fast protection in I/O image of CPU
• Included in Automation Builder: Configuration, libraries for CMS control and wav file handling,
examples
• Available download package: Signal processing library, example programs with simple diagnosis,
logging and automated triggering (2)
Number of Description Type Order code Price Weight

coupler slots (1 pce)
kg
n.a. Function Module for Condition Monitoring Systems, FM502-CMS 1SAP260400R0001 0.215
16AI, 2DI, 2DC, 1x Encoder (A, B, Z)
0 Function module terminal base for FM502, no coupler slots, TF501-CMS (1) 1SAP117000R0271 0.350
1x ETHERNET, 1x serial, spring terminals, 24 V DC
2 Function module terminal base for FM502, 2x coupler slots, TF521-CMS (1) 1SAP117200R0271 0.400
(1) Can only be used together with FM502 and PM592-ETH

(2) Download of Package under “Application Examples” at www.abb.com/plc
— — —
FM502-CMS TF501-CMS TF521-CMS
—
AC500
Ordering data
AC500 V3 CPUs
• 1x internal serial interface, RS232 / RS485 configurable (ACSII or Modbus RTU Master/Slave)
• 2x independant Ethernet interfaces which can also be used as switch and software configurable
protocols like ModbusTCP, PROFINET IO Controller (2)(3), Ethernet IP Adapter (2)(3),
EtherCAT Master (2)(3), IEC60870-5-104 or IEC61850 (3)
• Web server with WebVisu HTML5 Remove RTV for use with CP600 with Web interface
• 1x internal CAN interface, with CANopen Master/Slave (2), CAN 2A/2B and J1939 protocols
• Simultaneous operation of several external communication modules in any desired combination
• To be used exclusivelly with new TB56xx-2ETH
• To be used only with Automation Builder 2.x
04
Program and Cycle time in µs Integrated communication Type Order code Price Weight
Data memory per instruction min. (1 pce)
8 0.020 / 0.020 / 0.120 2 x Ethernet with configurable protocols PM5630-2ETH (1) (4) 1SAP131000R0278 0.135
PROFINET IO Controller (2)(3) / EtherCAT
Master (2)(3) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
PROFINET IO Controller (2)(3) / EtherCAT
1x CAN interface
PROFINET IO Controller (2) / EtherCAT
Master (2) or EthernetIP (2)(3), 1 x serial,
1x CAN interface
160 / 0.002 / 0.002 / 0.002 2 x Ethernet with configurable protocols PM5675-2ETH (1) (4) 1SAP151500R0278 0.150
8GB Flash disk PROFINET IO Controller (2) / EtherCAT
1x CAN interface
(1) Ethernet communication provides integrated web server, IEC 60870-5-104 remote control protocol and OPC UA Server on each interface independently.
(2) In preparation
(3) Some communication protocols are licensed see following lines
(4) Only to be used with dedicated terminal base TB56xx-2ETH
— — — —
PM5630-2ETH PM5650-2ETH PM5670-2ETH PM5675-2ETH
Feature licenses
Some HW or FW features need to be licensed to be used on the new CPU. Which allows:
• more flexibility
• better adaptation to the needs
License Type CPU runtime license to be used on internal Ethernet interface Type Order code
HW Modbus TCP HA runtime license PS5601-HA-MTCP 1SAP195400R0101
HW IEC 61850 protocol runtime license PS5602-61850 1SAP195600R0101
HW Runtime license for KNX controller PS5604-KNX 1SAP195800R0101
HW BACnet protocol B-BC; runtime license (1) PS5607-BACnet-BC 1SAP195550R0101
(1) In preparation
—
AC500
Ordering data
AC500 V3 Terminal base

• For mounting and connection of the AC500 V3 CPUs only and communication modules
• 0, 1, 2, 4 or up to 6 (2) plug-in communication modules
• Connection COM1: 9-pole pluggable spring terminal block
• Connection CAN: 2x 5-pole pluggable spring terminal block
• 2x RJ45 Ethernet interfaces with configurable switch functionality
Number of coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight
(1 pce)
kg
0 2x RJ45 for Ethernet, 1x serial COM1 with TB5600-2ETH 1SAP110300R0278 0.165
pluggable spring connector and 1x2x5 poles
04
1 TB5610-2ETH 1SAP111300R0278 0.190
pluggable spring connector for CAN/CANopen
2 interface TB5620-2ETH 1SAP112300R0278 0.215
4 TB5640-2ETH 1SAP114300R0278 0.265
6 TB5660-2ETH (2) 1SAP116300R0278 0.315
2) In preparation
— — — —
TB5600-2ETH TB5610-2ETH TB5620-2ETH TB5640-2ETH
—
AC500
Ordering data
Communication modules
Protocol Connections CPU V3 Type Order code Price Weight
Support (1 pce)
kg
PROFIBUS DP V0/V1 master D-Sub 9 - CM592-DP 1SAP173200R0001 0.115
PROFIBUS DP V0/V1 slave D-Sub 9 - CM582-DP 1SAP172200R0001 0.115
Ethernet (TCP/IP, UDP/IP, Modbus TCP) 2 x RJ45 - integrated switch - CM597-ETH 1SAP173700R0001 0.115
CANopen master Terminal block 2 x 5 poles spring (1) CM598-CN 1SAP173800R0001 0.115
CANopen slave Terminal block 2 x 5 poles spring - CM588-CN 1SAP172800R0001 0.115
PROFINET I/O RT controller 2 x RJ45 - integrated switch Yes CM579-PNIO 1SAP170901R0101 0.115
PROFINET IO RT device 2 x RJ45 - integrated switch (2) CM589-PNIO 1SAP172900R0011 0.115
PROFINET IO RT with 4 devices 2 x RJ45 - integrated switch (2) CM589-PNIO-4 1SAP172900R0111 0.115
EtherCAT master 2 x RJ45 Yes CM579-ETHCAT 1SAP170902R0101 0.115
04
Serial + co-processor 2 x RS-232/485 on spring terminal blocks - CM574-RS 1SAP170400R0201 0.115

Serial RCOM 2 x RS-232/485 (1 x RCOM/1 x Console) - CM574-RCOM 1SAP170401R0201 0.115
(1) Only with CAN 2A/2B protocol
(2) In preparation
— — — —
CM592-DP CM574 -RS CM598-CN CM579-PNIO
CM574 -RCOM
I/O modules
• Hot swap capable when mounted on hot swap terminal unit
• For decentralized expansion in combination with communication interface modules on CS31,
PROFINET IO, EtherCAT, Modbus TCP, PROFIBUS DP, CANopen modules
• DC and AC: Channels can be configured individually as inputs or outputs
• Plug-in electronic modules, terminal unit required (refer to table below).
Digital I/O
Number of Input signal Output type Output signal Terminal units Type Order code Price Weight
Screw / Spring (1 pce)
DI/DO/DC kg
32 / – / – 24 V DC – – TU515 / TU516 DI524 1SAP240000R0001 0.200
– / – / 16 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC522 1SAP240600R0001 0.200
– / – / 24 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC523 1SAP240500R0001 0.200
16 / – / 16 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC532 1SAP240100R0001 0.200
8/8/– 24 V DC Relay 230 V AC, 3 A (2) TU531 / TU532 DX522 1SAP245200R0001 0.300
8/4/– 230 V AC Relay 230 V AC, 3 A (2) TU531 / TU532 DX531 1SAP245000R0001 0.300
– / 32 / – – Transistor 24 V DC, 0.5 A TU515 / TU516 DO524 1SAP240700R0001 0.200
–/8/– – Transistor 24 V DC, 2 A TU541 / TU542 DO526 1SAP240800R0001 0.200
(2) Relay outputs, changeover contacts.
—
DO524
—
AC500
Ordering data
Analog I/O
Number of Input signal Output signal Terminal units Type Order code Price Weight
Screw / Spring (1 pce)
AI/AO/AC kg
16 / 0 / 0 0...10 V, ±10 V – TU515 / TU516 AI523 1SAP250300R0001 0.200
4/4/0 0/4...20 mA, PT100, PT1000, Ni1000 ±10 V TU515 / TU516 AX521 1SAP250100R0001 0.200
0 / 0 / 8 (max. 4 0/4...20 mA TU515 / TU516 AC522 (1) 1SAP250500R0001 0.200
current outputs)
8 / 8 / 0 (max. 4 TU515 / TU516 AX522 1SAP250000R0001 0.200
current outputs)
0 / 16 / 0 (max. 8 – TU515 / TU516 AO523 1SAP250200R0001 0.200
current outputs)
8/0/0 0…5 V, 0…10 V, ±50 mV, ±500 mV, 1 V, – TU515 / TU516 AI531 1SAP250600R0001 0.200
±5 V, ±10 V, 0/4…20 mA, ±20 mA,
04
PT100, PT1000, Ni1000, Cu50,
0…50 kΩ, S, T, N, K, J
(1) In preparation
Analog/digital mixed I/O

Number of Input signal Output Output signal Terminal unit Type Order code Price Weight
type Screw / Spring (1 pce)
AI/AO/DI/DO/DC kg
4 / 2 / 16 / - / 8 24 V DC/0…10 V, -10…+10 V, Transistor 24 V DC, 0.5 A/ TU515 / TU516 DA501 1SAP250700R0001 0.200
0…20 mA, 4…20 mA, -10…+10 V,
4 / 2 / - / 16 / 8 PT100, PT1000, Ni100, Ni1000 0…20 mA, TU515 / TU516 DA502 (1) 1SAP250800R0001 0.200
4…20 mA
(1) In preparation
Multifunctional modules
• Not hot swap capable
Functionality Number of Input signal Output Output signal Terminal units Type Order code Price Weight
DI/DO/DC kg
Encoder and 2/–/8 24 V DC and 2 2 PWM 24 V DC, 0.1 A TU515 / TU516 CD522 1SAP260300R0001 0.125
PWM module encoder inputs outputs
A/B/C differential
Positioning 0/8/0 4 inputs 0...10 V 4 H-bridge 24 V DC, 4 A TU541 / TU542 PD501-4CH 1SAP260100R0001 0.200
module for position outputs (1)
feedback
(1) In preparation
Fast I/O module for direct mounting on the terminal base of the AC500 CPU
Functionality Number of Input signal Output Output signal Terminal unit Type Order code Price Weight
type (1 pce)
DI/DO/DC kg
Interrupt I/O –/–/8 24 V DC Transistor 24 V DC, 0.5 A N/A (2) DC541-CM 1SAP270000R0001 0.100
and fast counter (1)
(1) Multifunctional module, refer to table on page 110 for details. Terminal block for I/O signal connection included.
(2) Occupies a communication module slot.
— — — — —
AO523 AI531 DA501 CD522 DC541-CM
—
AC500
Ordering data
Communication interface modules

Number of Input signal Output Output signal Terminal units Type Order code Price Weight
AI/AO/DI/DO/DC kg
For CS31-Bus
- / - / 8 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU551-CS31 / DC551-CS31 1SAP220500R0001 0.200
TU552-CS31
- / - / - / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU551-CS31 / CI590-CS31-HA 1SAP221100R0001 0.200
TU552-CS31
4/2/8/-/8 24 V DC/ Transistor 24 V DC, 0.5 A/ TU551-CS31 / CI592-CS31 1SAP221200R0001 0.200
0…10 V, -10…+10 V, -10…+10 V, TU552-CS31
0…20 mA, 4…20 mA, 0…20 mA,
PT100, PT1000, Ni100, 4…20 mA
Ni1000
For PROFIBUS-DP
04
4/2/8/8/- 24 V DC/ Transistor 24 V DC, 0.5 A/ TU509/TU510/ CI541-DP 1SAP224100R0001 0.200

0…10 V, -10…+10 V, -10…+10 V, TU517/TU518
0…20 mA, 4…20 mA, 0…20 mA,
PT100, PT1000, Ni100, 4…20 mA (1)
Ni1000
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU509/TU510/ CI542-DP 1SAP224200R0001 0.200
TU517/TU518
For CANopen
4/2/8/8/- 24 V DC/ Transistor 24 V DC, 0.5 A/ TU509/TU510/ CI581-CN 1SAP228100R0001 0.200
0…10 V, -10…+10 V, -10…+10 V, TU517/TU518
0…20 mA, 4…20 mA, 0…20 mA,
PT100, PT1000, Ni100, 4…20 mA
Ni1000
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU509/TU510/ CI582-CN 1SAP228200R0001 0.200
TU517/TU518
For Ethernet based protocol - EtherCAT
4/2/8/8/- 24 V DC/ Transistor 24 V DC, 0.5 A / TU507-ETH / CI511-ETHCAT 1SAP220900R0001 0.200
0…10 V, -10…+10 V, -10…+10 V, TU508-ETH
0…20 mA, 4…20 mA, 0…20 mA,
PT100, PT1000, Ni100, 4…20 mA
Ni1000
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU507-ETH / CI512-ETHCAT 1SAP221000R0001 0.200
TU508-ETH
For Ethernet based protocol - PROFINET IO RT
4/2/8/8/- 24 V DC/ Transistor 24 V DC, 0.5 A/ TU507-ETH / CI501-PNIO 1SAP220600R0001 0.200
0…10 V, -10…+10 V, -10…+10 V, TU508-ETH
0…20 mA, 4…20 mA, 0…20 mA,
PT100, PT1000, Ni100, 4…20 mA
Ni1000
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU507-ETH / CI502-PNIO 1SAP220700R0001 0.200
TU508-ETH
For Ethernet based protocol - Modbus TCP
4/2/8/8/- 24 V DC/ Transistor 24 V DC, 0.5 A/ TU507-ETH / CI521-MODTCP 1SAP222100R0001 0.200
0…10 V, -10…+10 V, -10…+10 V, TU508-ETH
0…20 mA, 4…20 mA, 0…20 mA,
PT100, PT1000, Ni100, 4…20 mA
Ni1000
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU507-ETH / CI522-MODTCP 1SAP222200R0001 0.200
TU508-ETH
— — — — —
CI541-DP CI581-CN CI511-ETHCAT CI501-PNIO CI521-MODTCP
—
AC500
Ordering data

From To Output signal Terminal units Type Order code Price Weight
(1 pce)
kg
Gateway on Ethernet based protocol - PROFINET IO RT
PROFINET I/O – 3 x RS232/422/485 TU520-ETH CI504-PNIO 1SAP221300R0001 0.200
ASCII serial interfaces
PROFINET I/O 1x CAN 2A/2B or 2 x RS232/422/485 TU520-ETH CI506-PNIO 1SAP221500R0001 0.200
CANopen Master ASCII serial interfaces
04
—
CI504 -PNIO
Hot swap terminal units

For loadless hot swapping of digital and analog expansion modules, when used in configurations with
communication interface modules or AC500 CPU supporting hot swap. Hot swapping of attached
expansion module mounted on hot swap terminal unit is supported by AC500 V3 CPU modules as of
PM5630-2ETH, AC500 V2 CPU modules as of PM585-ETH, CI501-PNIO, CI502-PNIO, CI541-DP, CI542-DP,
CI521-MODTCP and CI522-MODTCP. AC500-S safety I/O modules cannot be used in configurations con-
taining hot swap terminal units. Mixed configurations of hot swap terminal units with normal terminal
units for digital and analog expansion modules are possible. In the installation hot swap terminal units
can be idenfied by the word Hot Swap and a white frame around the connection terminal area.
For Supply Connection type Type Order code Price Weight

(1 pce)
kg
I/O modules - for Hot Swap (1) 24 V DC Spring TU516-H 1SAP215000R0001 0.300
I/O modules AC / relay - for Hot Swap (1) 230 V AC Spring TU532-H 1SAP215100R0001 0.300
High current I/O module - for Hot Swap (1) 24 V DC Spring TU542-H 1SAP215200R0001 0.300
(1) I/O module as of index F0 needed for Hot Swap
—
TU516-H
—
AC500
Ordering data
Terminal units
For digital and analog expansion modules and interface modules. Please note: for modules with relay
outputs, terminal units for 230 V AC (TU531 / TU532) are required.

(1 pce)
kg
Ethernet communication interface modules 24 V DC Screw TU507-ETH 1SAP214200R0001 0.300
Spring TU508-ETH 1SAP214000R0001 0.300
Ethernet gateway modules 24 V DC Spring TU520-ETH 1SAP214400R0001 0.300
CANopen / PROFIBUS DP (1) communication 24 V DC Screw TU517 1SAP211400R0001 0.300
interface modules Spring TU518 1SAP211200R0001 0.300
PROFIBUS DP / CANopen communication 24 V DC Screw TU509 1SAP211000R0001 0.300
interface modules
04
Spring TU510 1SAP210800R0001 0.300

I/O modules 24 V DC Screw TU515 1SAP212200R0001 0.300
Spring TU516 1SAP212000R0001 0.300
I/O modules AC / relay 230 V AC Screw TU531 1SAP217200R0001 0.300
Spring TU532 1SAP217000R0001 0.300
High current I/O module (DO526, PD501-4CH) 24 V DC Screw TU541 1SAP213000R0001 0.300
24 V DC Spring TU542 1SAP213200R0001 0.300
CS31 interface modules 24 V DC Screw TU551-CS31 1SAP210600R0001 0.300
Spring TU552-CS31 1SAP210400R0001 0.300
(1) TU517/TU518 Terminal units can also be used with PROFIBUS DP CI54x modules up to 1 Mbit/s.
— — — — —
TU515 TU520-ETH TU510 TU518 TU508-ETH
—
AC500
Ordering data
Terminal units compatibility

Type For I/O modules For communication interface modules
TU515 TU541 TU531 TU507-ETH TU509 TU517 TU520-ETH TU551-CS31
TU516 TU542 TU532 TU508-ETH TU510 TU518 TU552-CS31
TU516-H TU542-H TU532-H
DA501 
DA502 
DC522 
DC523 
DC532 
DI524 
DX522 
DX531 
04
DO524 
DO526 
CD522  (2)
AC522 
AI523 
AI531 
AO523 
AX521 
AX522 
PD501-4CH  (2)
DC551-CS31 
CI590-CS31-HA 
CI592-CS31 
CI501-PNIO 
CI502-PNIO 
CI504-PNIO 
CI506-PNIO 
CI511-ETHCAT 
CI512-ETHCAT 
CI521-MODTCP 
CI522-MODTCP 
CI541-DP   (1)
CI542-DP   (1)
CI581-CN  
CI582-CN  
(1) Can be used with baud rate up to 1 Mbaud.

(2) CD522 cannot be used on TU516-H and PD501-4CH cannot be used on TU542-H.
—
AC500
Ordering data
Accessories for AC500

For Description Type Order code Price Weight
(1 pce)
kg
AC500 CPUs COM1 Programming cable Sub-D / terminal block, length 5 m TK502 1SAP180200R0101 0.400
AC500 CPUs COM2 Programming cable Sub-D / Sub-D, length 5 m TK501 1SAP180200R0001 0.400
AC500 CPUs Memory card (2 GB SD card) MC502 1SAP180100R0001 0.020
Lithium battery for data buffering TA521 1SAP180300R0001 0.100
I/O modules Pluggable marker holder for I/O modules, packing unit TA523 1SAP180500R0001 0.300
incl. 10 pcs. Template available in the AC500 online help
AC500 CPU´s, interface White labels, packing unit incl.10 pcs. TA525 1SAP180700R0001 0.100
module, communication
module and I/O modules
Terminal base Communication Module, blind cap TA524 1SAP180600R0001 0.120
04
CPU terminal base Accessories for screw mounting, packing unit includes 10 pcs TA526 1SAP180800R0001 0.200
5-pole power plug for AC500. Spare part. Can be plugged to TA527 1SAP181100R0001 0.200
CPU terminal base TB5x1. Packing unit includes 5 pcs
9-pole COM1 plug for AC500. Spare part. Can be plugged to TA528 1SAP181200R0001 0.200
CPU terminal base TB5x1 or on TU520-ETH. Packing unit
includes 5 pcs
Communication modules 9-pole spring plug for CM574-RS/RCOM. Spare part. TA532 1SAP182000R0001
Packing unit includes 10 pcs
5-pole spring plug for CM575-DN/CM578-CN. Spare part. TA533 1SAP182100R0001
2x5-pole spring plug for CM588-CN and CM598-CN. Spare TA534 1SAP182200R0001
part. Packing unit includes 5 pcs.
10-pole spring plug for DC541-CM. Spare part. Packing unit TA536 1SAP183100R0001
includes 10 pcs.
AC500 V2 training case PM583-ETH + TB521-ETH + CM579-PNIO + DA501 + TA515-CASE 1SAP182400R0002 7.000
CI502-PNIO + CP6607 + Case + 115-230 V AC power supply +
Ethernet cables + demo program + SD memory card +
simulation stand
AC500 V3 training case PM5630-2ETH + TB5620-2ETH + CM579-PNIO + DA501 + TA5450-CASE 1SAP187700R0001 7.000
simulation stand
AC500 CPUs PM595 Protective cap, spare-parts. Packing unit includes 3 pcs TA540 1SAP182600R0001 0.200
Lithium battery for real-time-clock buffering TA541 1SAP182700R0001 0.030
Accessories for screw-mounting. Packing unit includes 20 pcs TA543 1SAP182800R0001 0.100
— —
MC502 AC500 training case
CPU, I/Os, HMI
—
AC500
Technical data
AC500 CPUs
Type PM572 PM573-ETH PM582 PM583-ETH PM585-ETH
Current consumption on 24 V DC
Max. (all couplers and I/Os) 0.750 A 0.810 A 0.750 A 0.810 A 0.850 A
User program memory – Flash EPROM and RAM 128 kB 512 kB 512 kB 1024 kB 1024 kB
Integrated user data memory 128 kB thereof 512 kB thereof 416 kB thereof 1024 kB thereof 2560 kB thereof
12 kB saved 288 kB saved 288 kB saved 288 kB saved 1536 kB saved
User Flashdisk (Data-storage, programm access or also –
external with FTP)
Plug-in memory card Depending on SD-Card used : no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk – 1 024 kB – 4 096 kB 4 096 kB
Data buffering battery
04
Real-time clock (with battery back-up) 
Binary 0.06 µs 0.06 µs 0.05 µs 0.05 µs 0.004 µs
Word 0.09 µs 0.09 µs 0.06 µs 0.06 µs 0.008 µs
Floating-point 0.7 µs 0.7 µs 0.5 µs 0.5 µs 0.008 µs
Max. number of extension modules on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed)
Digital inputs/outputs 320/320
Analog inputs/outputs 160/160
Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1)
Program execution
Cyclical / Time controlled / Multi tasking //
Internal interfaces
COM1
RS232 / RS485 configurable 
Connection (on terminal bases or CPU module) pluggable spring terminal block, use TK502 cable in accessory
Programming, Modbus RTU, ASCII, CS31 master 
COM2
Connection (on terminal bases or CPU module) D-Sub 9 female, use TK501 cable in accessory
Programming, Modbus RTU, ASCII 
FieldBusPlug
Serial neutral interface 
Connection (on terminal bases) M12 male, 5 pole
Functions programming cable UTF-21-FBP, slave communication depending on FieldBusPlug used
(PROFIBUS DP, CANopen, DeviceNet)
Ethernet
Ethernet connection (on terminal bases) – RJ45 – RJ45 RJ45
Ethernet functions: Programming, TCP/IP, UDP/IP, –  –  
Modbus TCP, integrated Web server, IEC60870-5-104
remote control protocol, MQTT, SNTP (simple Network
Time Protocol), DHCP, FTP server HTTP, SMTP, PING
Ethernet based Fieldbus
Ethernet connection (on CPU module) –
Downloadable protocols like: PROFINET IO –

RT Controller / EtherCAT Master
CPU display LC display and 8 function keys
Function RUN / STOP, status, diagnosis
LEDs for various status display Run, Stop, Error

Timer/Counter unlimited/unlimited
(1) e.g. CS31 Fieldbus: up to 31 stations with up to 120 DIs / 120 DOs or up to 32 AIs / 32 AOs per station.
—
AC500
Technical data
AC500 CPUs
Type PM590-ETH PM591-ETH PM591-2ETH PM592-ETH PM595-4ETH-F
Max. (all couplers and I/Os) 0.850 A 0.850 A 0.850 A 0.850 A 1.2 A
User program memory – Flash EPROM and RAM 2048 kB 4096 kB 4096 kB 4096 kB 16384 kB
Integrated user data memory 3072 kB thereof 5632 kB thereof 5632 kB thereof 5632 kB thereof 16384 kB thereof
1536 kB saved 1536 kB saved 1536 kB saved 1536 kB saved 3072 kB saved
User Flashdisk (Data-storage, programm access or also - Yes, 4 GB Flash non removable
external with FTP)
Plug-in memory card Depending on SD-Card used : no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk 8 MB 32 MB
04

Binary 0.002 µs 0.002 µs 0.002 µs 0.002 µs 0.0006 µs
Word 0.004 µs 0.004 µs 0.004 µs 0.004 µs 0.001 µs
Floating-point 0.004 µs 0.004 µs 0.004 µs 0.004 µs 0.001 µs
Program execution
Internal interfaces
COM1
COM2
Connection (on terminal bases or CPU module) D-Sub 9 female, use TK501 cable in accessory
FieldBusPlug
Serial neutral interface  –
Connection (on terminal bases) M12 male, 5 pole –
Functions programming cable UTF-21-FBP, slave communication depending on –
FieldBusPlug used (PROFIBUS DP, CANopen, DeviceNet)
Ethernet
Ethernet connection (on terminal bases) RJ45 RJ45 2 x RJ45 RJ45 2 x RJ45
Ethernet functions: Programming, TCP/IP, UDP/IP,     
Modbus TCP, integrated Web server, IEC60870-5-104
remote control protocol, MQTT, SNTP (simple Network
Time Protocol), DHCP, FTP server HTTP, SMTP, PING
Ethernet connection (on CPU module) – 4 x RJ45 (2 x
interfaces with
2-port switch)
Downloadable protocols like: PROFINET IO – 
RT Controller / EtherCAT Master or Ethernet like
ModbusTCP
Function RUN / STOP, status, diagnosis RUN / STOP,
status,
diagnosis, RESET
LEDs for various status display Run, Stop, Error 
(2) Availability on demand
—
AC500
Technical data
AC500 V3 CPUs
Type PM5630-2ETH PM5650-2ETH PM5670-2ETH PM5675-2ETH
Min. typ. (module alone) 0.150 A 0.200 A 0.250 A 0.250 A
Max. typ. (all couplers and I/Os) 0.850 A 0.900 A 0.950 A 0.950 A
User program memory / User Data memory 8 MB 80 MB 160 MB 160 MB
Web server's data – Flash EPROM and DRAM
User data memory saved 256 KB 256 KB 1.5 MB 1.5 MB
User Flashdisk (Data-storage, programm access or also external with FTP) 8 GB Flash non
removable
Plug-in memory card Depending on SD-Card used : SD / SDHC supported, use MC502
preferably accessory
Web server's data for user RAM disk 8 MB No limitation, included into the global User Program/
04
Data memory
Binary 0.02 µs 0.01 µs 0.002 µs 0.002 µs
Word 0.03 µs 0.01 µs 0.002 µs 0.002 µs
Floating-point 0.12 µs 0.01 µs 0.002 µs 0.002 µs
Communication modules supported
Max. number of communication modules on TBs up to 2 Up to 6 depending on available terminal bases (2)
Type of communication module supported CM579-PNIO, CM589-PNIO, CM579-ETHCAT, CM582-DP (2), CM592-DP
(2) , CM597-ETH (2) and CM598-CN (2)
Program execution
Cyclical / Time controlled / multi tasking //
Internal interfaces
COM1
Modbus RTU Master/Slave, ASCII 
CANopen
Serial interface CAN serial interface
Connection (on terminal bases) Pluggable spring terminal block, 2x 5 poles
Functions CANopen Master / Slave (2) communication, CAN 2A/2B, J1939 protocol
(1) e.g. CANopen Fieldbus: up to 127 stations with up to 320 Digital channels or up to 160 Analog channels per station.
(2) In preparation
(3) Feature is licensed
—
AC500
Technical data
AC500 V3 CPUs
Type PM5630-2ETH PM5650-2ETH PM5670-2ETH PM5675-2ETH
Ethernet 2x independent Ethernet interfaces for several uses
Ethernet connection (on terminal bases) 2x RJ45 with 2x separated interfaces and MAC-Address, could be used as
2-port switch with 1x interface
Ethernet functions:
Online Access, ICMP (Ping), DHCP 
IP configuration protocol 
UDP data exchange, Network variables 
Modbus TCP Client / Server 
IEC60870-5-104 remote control protocol 
HTTP / HTTPs (integrated Web server) 
SNTP (Time synchronization) 
04
FTP / FTPs server 

SMTP client 
Socket programming 
WebVisu for data visualisation on webserver HTML5 
Valid for all CPU before OPC UA MQTT protocol 
OPC UA Server (Micro Embedded Device Server) with security 
Ethernet Switch on ETH1 / ETH2 
Downloadable protocols (licensed feature): available on one Ethernet interface, the other interface can be
sometimes used as switch
IEC 61850 server  (3)  (3)  (3)  (3)
PROFINET IO RT Controller  (2)(3)  (2)(3)  (2)  (2)
EtherCAT Master  (2)(3)  (2)(3)  (2)  (2)
EthernetIP Adapter  (2)(3)  (2)(3)  (2)(3)  (2)(3)
LEDs for various status display 
(2) In preparation
—
AC500
Technical data
Digital S500 I/O modules

Type DI524 DC522 DC523 DC532
Digital inputs 32 – – 16
outputs – – – –
Configurable channels DC – 16 24 16
(configurable as inputs or outputs)
Additional configuration of channels as
Fast counter configuration of max. 2 channels per module, operating modes see table on page 126
Occupies max. 1 DO or DC when used as counter –   
Connection via terminal unit    
Digital inputs
Input signal voltage 24 V DC
Input characteristic acc. to EN 61132-2 Type 1
04
0 signal -3...+5 V DC
Undefined signal state 5...15 V DC
1 signal 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms
At input voltage 24 V DC 5 mA typically
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Transistor outputs 24 V DC, 0.5 A –   
Readback of output –   
Switching of load 24 V –   
Output voltage at signal state 1 – process voltage UP minus 0.8 V
Output current
Nominal current per channel – 0.5 A
Maximum (total current of all channels) – 8A
Residual current at signal state 0 – < 0.5 mA
Demagnetization when switching off – by internal varistors
inductive loads
Switching frequency
For inductive load – 0.5 Hz max.
For lamp load – 11 Hz max. at max. 5 W
Short-circuit / overload proofness –   
Overload indication (I > 0.7 A) – after approx. 100 ms
Output current limiting – yes, with automatic reclosure
Proofness against reverse feeding of 24 V signals –   
Process voltage UP
Min. (module alone) 0.150 A 0.100 A 0.150 A
Max. (min. + loads) 0.150 A 0.100 A + load 0.150 A + load
Reverse polarity protection    
Fuse for process voltage UP 10 A fast acting fuse
Connections for sensor voltage supply. Terminal – 8 4 –
24 V and 0 V for each connection. Permitted load for
each group of 4 or 8 connections: 0.5 A
Short-circuit and overload proof 24 V DC sensor –   –
supply voltage
unshielded 600 m
Potential isolation
Per module    
Between channels input – – – –
output – – – –
Voltage supply for the module internally via extension bus interface (I/O bus)
Fieldbus connection via AC500 CPU or all communication interface modules
Address setting automatically (internal)
—
AC500
Technical data

Type DX522 DX531 DO524 DO526
Digital inputs 8 8 – –
outputs 8 relays 4 relays 32 8
Configurable channels DC – – – –
Fast counter configuration of – – –
max. 2 channels per
module, operating
modes see page 126
Occupies max. 1 DO or DC when used as counter – – – –
Connection via terminal unit    
04
Digital inputs
Input signal voltage 24 V DC 230 V AC or 120 V AC – –
Frequency range – 47…63 Hz – –
Input characteristic acc. to EN 61132-2 Type 1 Type 2 – –
0 signal -3...+5 V DC 0...40 V AC – –
Undefined signal state 5...15 V DC > 40 V AC...< 74 V AC – –
1 signal 15...30 V DC 74...265 V AC – –
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, 20 ms typically – –
configurable from
0.1 up to 32 ms
At input voltage 24 V DC 5 mA typically – – –
5 V DC > 1 mA – – –
15 V DC > 5 mA – – –
30 V DC < 8 mA – – –
40 V AC – < 5 mA – –
74 V AC – > 6 mA – –
Digital outputs
Transistor outputs 24 V DC – –  
Readback output – – – –
Relay outputs, supplied via process voltage UP,   – –
changeover contacts
Switching of load 24 V    
230 V   – –
Output voltage at signal state 1 – – process voltage UP process voltage UP
minus 0.8 V minus 0.4 V
Output current
Nominal current per channel – – 0.5 A 2A
Maximum (total current of all channels) – – 8A 16 A
Residual current at signal state 0 – – < 0.5 mA < 0.1 mA
Demagnetization when switching off inductive loads – – yes yes
Switching frequency
For inductive load 2 Hz 0.5 Hz max. 2 Hz max.
For lamp load 11 Hz max. at max. 5 W 11 Hz max. 48 W
Short-circuit / overload proofness by external fuse / circuit breaker. 6 A gL/gG  by external fuse 10A
per channel fast
Overload indication (I > 0.7 A) – – after approx. 100 ms –
Output current limiting – – yes, with automatic –
reclosure
Resistance against reverse feeding of 24 V signals – –  
—
AC500
Technical data

Type DX522 DX531 DO524 DO526
Contact rating
For resistive load, max. 3 A at 230 V AC – –

2 A at 24 V DC
For inductive load, max. 1.5 A at 230 V AC – –
1.5 A at 24 V DC
For lamp load 60 W at 230 V AC – –
10 W at 24 V DC
Mechanical lifetime 300 000 – –
Lifetime under load (DC13) 300 000 at 24 V DC / 2 A – –
200 000 at 120 V AC / 2 A
100 000 at 230 V AC / 3 A
04
Spark suppression for inductive AC load external measure depending on the – –
switched load
Demagnetization for inductive DC load external measure: – –
free-wheeling diode connected in parallel
to the load
Process voltage UP
Min. (module alone) 0.050 A 0.150 A 0.050 A 0.050 A
Max. (module + loads) 0.050 A + load 0.150 A + load 0.100 A + load 0.100 A + load
Reverse polarity protection    
Fuse for process voltage UP 10 A
unshielded 600 m
Potential isolation
Between the channels input –  (per 2) – –
output   – –
Fieldbus connection via AC500 CPU or all communication interface modules
—
AC500
Technical data
Analog S500 I/O modules

Type AX521 AX522 AC522 AI523 AO523 AI531
Individual configuration, inputs 4 8 – 16 – 8
analog outputs 4 8 – – 16 –
configurable – – 8 – – –
Signal resolution for channel configuration
-10...+10 V 12 bits + sign 15 bits + sign
0...10 V 12 bits 15 bits
0...20 mA, 4...20 mA 12 bits 15 bits
Temperature: 0.1 °C     – 0.1/0.01
Monitoring configuration per channel
Plausibility monitoring      
04
Wire break & short-circuit monitoring      

Analog Inputs AI
Signal configuration per AI max. number per module and with regard to the configuration: AIs / Measuring points
(depending on the use of 2/3-wire connection or differential input)
-50...+50 mV, -500...+500 mV, – – – – – 8/8
-1...+1 V, -5...+5 V, 0...+5 V
0...10 V 4/4 8/8 8/8 16 / 16 – 8/8
-10...+10 V 4/4 8/8 8/8 16 / 16 – 8/8
0...20 mA 4/4 8/8 8/8 16 / 16 – 8/8
4...20 mA 4/4 8/8 8/8 16 / 16 – 8/8
-20...+20 mA – – – – – 8/8
Pt100
-50...+400 °C (2-wire) 4/4 8/8 8/8 16 / 16 – 8/8
-50...+400 °C (3-wire), 2 channels 4/2 8/4 8/4 16 / 8 – 8/8
-50...+400 °C (4-wire) – – – – – 8/8
-50...+70 °C (2-wire) 4/4 8/8 8/8 16 / 16 – 8/8
-50...+70 °C (3-wire), 2 channels 4/2 8/4 8/4 16 / 8 – 8/8
-50...+70 °C (4-wire) – – – – – 8/8
Pt1000
-50...+400 °C (2-wire) 4/4 8/8 8/8 16 / 16 – 8/8
-50...+400 °C (3-wire), 2 channels 4/2 8/4 8/4 16 / 8 – 8/8
-50...+400 °C (4-wire) – – – – – 8/8
Ni1000
-50...+150 °C (2-wire) 4/4 8/8 8/8 16 / 16 – 8/8
-50...+150 °C (3-wire), 2 channels 4/2 8/4 8/4 16 / 8 – 8/8
-50...+150 °C (4-wire) – – – – – 8/8
Cu50 -200...+200 °C – – – – – 8/8
Resistor 0...50 kΩ – – – – – 8/8
Thermocouples of types J, K, T, N, S – – – – – 
0...10 V using differential inputs, 2 channels 4/2 8/4 8/4 16 / 8 – 8/8
-10...+10 V using differential inputs, 2 channels 4/2 8/4 8/4 16 / 8 – 8/8
Digital signals (digital input) 4/4 8/8 8/8 16 / 16 – 8/8
Input resistance per channel voltage: > 100 kΩ – voltage: > 100 kΩ
current: approx. 330 Ω current: approx.
330 Ω
Time constant of the input filter voltage: 100 µs – voltage: 100 µs
current: 100 µs current: 100 µs
Conversion cycle 2 ms (for 8 AI + 8 AO), – 1 ms
1 s for Pt100/1000, Ni1000 1 s for Pt100/1000,
Ni1000
Overvoltage protection     – 
—
AC500
Technical data
Analog S500 I/O modules

Type AX521 AX522 AC522 AI523 AO523 AI531
Data when using the AI as digital input
Input time delay 8 ms typically, configurable – 8 ms typically,
from 0.1 up to 32 ms configurable from
0.1 up to 32 ms
signal voltage 24 V DC – 24 V DC
Signal 0 -30...+5 V – -30...+5 V
1 13...30 V – 13...30 V
Analog outputs AO
Possible configuration per AO Max. number of AOs per module and with regard to the configuration:
-10...+10 V 4 8 8 – 16 –
0...20 mA 4 4 4 – 8 –
04
4...20 mA 4 4 4 – 8 –
Output resistance (burden) when 0...500 Ω – 0...500 Ω –
used as current output
loading capability when Max. ±10 mA – Max. ±10 mA –
used as voltage output
Process voltage UP
Min. (module alone) 0.150 A 0.130 A
Max. (min. + loads) 0.150 A + load 0.150 A + load – 0.150 A + load
Reverse polarity protection      
Max. line length of the analog lines, 100 m
conductor cross section > 0.14 mm²
Conversion error of analog values caused by 0.5 % typically, 1 % max. Voltage: 0.1 %
non-linearity, calibration errors ex works and typically, current/
the resolution in the nominal range resistor 0.3 %
typically
Potential isolation
Per module      –
Fieldbus connection Via AC500 CPU or all communication interface modules
Voltage supply for the module Internally via extension bus interface (I/O bus) –
(1) Half can be used on current (the other half remains available).
—
AC500
Technical data
CD522 encoder module

The CD522 module offers accuracy and dynamic flexibility for a customized solution. It has two
independent encoder inputs onboard and is easily configured using the Automation Builder software
for 10 different operation modes and for frequencies up to 300 kHz (depending on CPU cycle time). The
CD522 module also integrates outputs for pulses and for PWM as well as normal inputs and outputs,
depending on selected encoder mode.
Type CD522
Functionality
Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions. All
unused inputs/outputs can be used as input/output with standard specification.
Input options Catch/Touch operation, counter value stored in separate variable on external
event (rising or falling)
Set to preset counter register with predefined value
04
Set to reset counter register

End value output Output set when predefined value is reached
Reference point initialization 
(RPI) input for relative encoder
initialization
High-speed counter/encoder
Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential and 1 Vpp sinus input)
Counter mode one 32 bits or two 16 bits
Relative position encoder X1, X2, X4
Absolute SSI encoder 
Time frequency meter 
Frequency input up to 300 kHz
PWM/pulse outputs
Output mode specification Number of outputs 2
Push pull output 24 V DC, 100 mA max
Current limitation Thermal and overcurrent
PWM mode specification Frequency 1…100 kHz
Value 0...100 %
Pulse mode specification Frequency 1…15 kHz
Pulse emission 1…65535 pulses
Number of pulses emitted 0...100 %
indicator
Frequency mode Frequency output 100 kHz
specification Duty Cycle Set to 50 %
Digital input 2
output 2
Configurable channels DC (configurable as inputs or outputs) 8
Fast counter Integrated 2 counter encoders
Connection via terminal unit 
Digital Inputs
time delay 8 ms typically configurable from 0.1 up to 32 ms
At input voltage 24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Output voltage at signal state 1 UP – 0.8 V
—
AC500
Technical data
CD522 encoder module

Type CD522
Output current
Nominal current per channel 0.5 A
Maximum (total current of all channels) 8A
Residual current at signal state 0 < 0.5 mA
Demagnetization when switching off inductive loads By internal varistors
Switching frequency
For inductive load Max. 0.5 Hz
For lamp load Max. 11 Hz with max. 5 W
Short-circuit / Overload proofness 
Overload indication (I > 0.7 A) After approx. 100 ms
Output current limiting 
04
Proofness against reverse feeding of 24 V signals 
unshielded 600 m
Potential isolation
Per module 
Technical data of the high-speed inputs
Number of channels per module 6
Input type 24 V DC, 5 V DC / Differential / Sinus 1 Vpp
Frequency 300 kHz
Technical data of the fast outputs
Number of channels 2
Indication of the output signals Brightness of the LED depends on the number of pulses emitted (0 % to 100 %)
(pulse output mode only)
Output current
Rated value, per channel 100 mA
Maximum value (all channels together, configurable outputs 8A
included)
Leakage current with signal 0 < 0.5 mA
Rated protection fuse on UP 10 A fast
De-magnetization when inductive loads are switched off with varistors integrated in the module
Overload message (I > 0.1 x A) Yes, after ca. 100 ms
Output current limitation Yes, automatic reactivation after short-circuit/overload
Resistance to feedback against 24 V signals Yes
Process voltage UP
Maximum ripple 5%
Min. (module alone) 0.070 A
Max. (min. + loads) 0.070 A + load
Fuse for process voltage UP 10 A miniature fuse
—
AC500
Technical data
Analog/digital mixed I/O expansion modules

For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m
for unshielded ones. For all Input modules, the signal resolution for channel configuration is: -10…+10 V:
12 bit + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits.
Type DA501 DA502

Number of Channels per Module
Digital inputs 16 –
outputs – 16
Analog inputs 4 4
outputs 2 2
Digital configurable channels DC 8 8
04
Fast counter Yes

Occupies max. 1 DO or DC when used as counter Configuration of max. 2 channels per module. Operating modes see table on page 126
Connection via terminal unit TU 5xx 
Digital inputs
characteristic acc. to EN 61132-2 Type 1
Residual ripple, range for 0 signal -3...+5 V DC
Digital outputs
Transistor outputs 24 V DC, 0.5 A 
Readback of output 
Outputs, supplied via process voltage UP 
Switching of 24 V load 
Output voltage at signal state 1 Process voltage UP - 0.8 V
Output current
Analog inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI 
0…10 V / -10 … +10 V 4/4
0…20 mA / 4…20 mA 4/4
RTD using 2/3 wire needs 1/2 channel(s) 4/2
0…10 V using differential inputs, needs 2 channels 4/2
-10…+10 V using differential inputs, needs 2 channels 4/2
Digital signals (digital input) 4/4
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms
signal voltage 24 V DC
Outputs, single configurable as
Possible configuration per AO 
-10…+10 V 
0…20 mA / 4…20 mA 
Output resistance (load) when used as current output 0...500 Ω
Output loading capability when used as voltage output ±10 mA max.
Potential isolation
Per module 
Process voltage UP
Maximum ripple 5%
Fuse for process voltage UP 10 A fast
—
AC500
Technical data
Positioning module PD501-4CH

The module is intended for positioning with 24 V DC motors. The movement of 4 motors can be controlled
in forward and reverse direction. One analog input per axis is provided to read back the position.
Type PD501-4CH
Digital outputs 4
Analog inputs 4
Sensor supply output 1
Digital outputs
Type of outputs Full H bridge with transistor
Rating of outputs 24 V DC, 4 A
Analog inputs
04
Input type Voltage
Input range 0 to 10 V
Error at 25°C 0.5 %
Resolution 12 bit
Sensor supply output
Output voltage 10 V DC
Accuracy 0.1 %
Max. load current 90 mA
Overload protection 
Process voltage UP
Potential isolation
Per module 
Between digital output channels In groups of 2 outputs
Between analog and digital channels 
—
AC500
Technical data
DC541-CM interrupt I/O and fast counter module

In the operating mode counter, the channels can be configured as follows:
Input, Output, 32-bit up/down counter (uses C0...C3) as a 32-bit counter without limit, 32-bit periodic
counter as a 32-bit counter with a limit, limiter for a 32-bit counter (limit channel 0), 32-bit up counter
(forward counter) with the frequencies 50 kHz, 5 kHz and 2.5 kHz, pulse-width modulation (PWM) with
a resolution of 10 kHz, time and frequency measurement, frequency output.
Type DC541-CM
Configurable channels DC 8
Fast counter Yes
04
Connection via CPU terminal base. Occupies one 

communication module slot
Digital inputs
Input time delay (0 -> 1 or 1 -> 0) 20 µs
Clamp to clamp - 300 µs with interrupt task
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Output voltage at signal state 1 Process voltage UP minus 0.8 V
Output current
Demagnetization when switching off inductive loads yes
Potential isolation
Per module 
Voltage supply for the module Internally via backplane bus
Interrupt I/O table

Configuration as Configuration for channel no. Max. no. of Remarks and notes regarding possible
Chan. Chan. Chan. Chan. Chan. channels for alternative combinations of the
0 1 2 3 4-7 this function remaining channels (a and b)
Mode 1: Interrupt functionality

Interrupt Digital input 1 1 1 1 4 8 Each channel can be configured individually as
Digital output 1 1 1 1 4 8 interrupt input or output
Mode 2: Counting functionality
Digital I/Os PWM (1) Digital input 1 1 1 1 4 8 Usual input
Digital output 1 1 1 1 4 8 Usual output
PWM, resolution 10 kHz 1 1 1 1 4 8 Outputs and pulsed signal with and adjustable
on-off ratio
(1) Counter and fast counter data available on technical documentation.
—
AC500
Technical data
AC500 Condition Monitoring CMS: FM502-CMS

The FM502-CMS function module offers precision and dynamic flexibility for customized solutions in
condition monitoring, precise measurement or fast data logging applications. It has 16 fast, precise
and synchronized analog inputs with 50k Samples/s (SPS), 24bit ADC resolution, completed with
encoder inputs (incremental or absolute) with counter and additional DI and DC inputs/outputs
onboard. It is easily configured using the Automation Builder software and the special libraries. Overall
it has 12 different operation modes. One FM502 function module can be placed on the right side of
PM592-ETH CPU with a special function module terminal base TF5x1, to interface directly to the CPU.
While long measurements can be flexibly configured, started and stopped, all inputs are available in the
I/O Image of CPU for immediate use (measurement, protection, control, ...)
Type FM502-CMS
Data storage
04
Fast user data memory of FM502 128 MB (ca. 33 million Samples: e.g 40 s record length on 16 channels at 50k SPS or 5.8
h record lenght on 16 channels at 100 SPS or 93 h on 1 channel at 100 SPS)
File Format delivered to PM592 flash WAV (compact binary) per channel, all channels in one *.zip w. time stamp
Analog inputs
Number of channels 16 (synchronous sampled)
Resolution 24 bit ADC, stored in DINT in WAV file (4byte per value)
Accurracy at +25 °C < +/- 0.1 %
Accurracy over operating temperature and vibration < +/- 0.5 %
Sample rate / Bandwidth (High, 0 dB) 50k SPS / 20 kHz to 100 SPS / 40 Hz (digitally downsampled, selectable per channel)
Indication of the input signal One bicolor LED per channel for configuration, measurement status, error messages
Input option: IEPE (with Sensor supply current) + - 10 V
Bandwidth low (- 3 dB) digital < 0.1 Hz digital < 0.1 Hz or DC (selectable)
Pass band high (- 3 dB) analog > 90 kHz, digital > 24.5 kHz
Stop band high (> - 100 dB) analog > 1 MHz, digital > 27.5 kHz
Dynamic Range (SFDR) > 100 dB
SINAD (300 Hz/1 kHz sine, 50 k SPS) 0dB from full scale < -90 dB < - 95 dB
IEPE Current Source per channel Typ. 4.2 mA (+/- 7 % over temperature) (n.a.)
Resistance AI- to M (ground) Typ ~ 27Ohm (PTC)
Channel input impedance (AI+/AI-):
< 1kHz > 1 MOhm > 2 MOhm
5kHz > 100 kOhm > 40 kOhm
Error detection Short circuit, open wire
Max. cable length, shielded (depending on sensor) 100 m
Digital inputs/outputs
24 V DC, dedicated inputs/outputs can be used for specific counting functions.
All unused inputs/outputs can be used as normal input/output with standard
specification.
Channels and types 2 DI + 2 DC (configurable inputs/outputs); Type 1, LED indication
Input options Catch/Touch operation, counter value stored in separate variable on external event
(rising or falling)
Reference point initialization (RPI) input for relative 
encoder initialization
Input current p. channel @ V DC
24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
—
AC500
Technical data
Type FM502-CMS
Digital outputs
Output voltage at signal state 1 (L+) – 0.8 V
Output current
Switching frequency
04
Resistance against reverse feeding of 24 V signals 

shielded 1000 m
unshielded 600 m
Integrated counters
Counter characteristics 2 counters (24 V DC, 5 V DC, differential RS422: 5 V or 1 Vpp sinus input)
Counter mode one counter 32 bits or two counters 16 bits
high-speed inputs
Number of channels, type per module 3 (A,B,Z), type 1
Input type 24 V DC 5 V DC / Differential / Sinus 1 Vpp
Frequency up to 300 kHz (input filter: 50,500, 5 k, 20 k Hz)
Input frequency max. (frequency measurement only) 100 kHz (accuracy -0 %/+3 %)
Max. cable length, shielded (depending on sensor) 300 m 100 m
Fast outputs
SSI CLK output B f. optical Interface (according SSI): RS-422 differential (according SSI)
Pin 1.3 Pins 1.3, 1.4
Output delay (0->1 or 1->0) Max. 0.35 µs
Output current ≤ 10 mA
Switching frequency (selectable) 200 kHz, 500 kHz and 1 MHz
Short-circuit proof / overload proof Yes
Resistance to feedback against 24V signals Yes
Resistance to feedback against reverse polarity Yes
Process voltage L+
Current consumption from L+ (FM502 and PM592, Max. 0.43 A + max. 0.5 A per output
no communication module)
Inrush current from L+ (at power up, FM502 and PM592, 1.2 A²s
Electrical isolation Yes, (PM592 and FM502 to other I/O-Bus modules )
Max. power dissipation within the FM502 module 6.5 W (outputs unloaded)
5-V-encoder supply output
Nominal voltage 5 V DC (+/- 5 %), 100 mA max.
—
AC500
Technical data
AC500 communication modules

• Up to 4 communications modules can be used on an AC500 CPU
• No external power supply required.
Type CM592-DP CM582-DP CM597-ETH CM598-CN CM588-CN CM579-PNIO

Communication interfaces
RJ45 – –  (x 2) (2) – –  (x 2) (2)
RS-232 / 485 – – – – – –
Terminal blocks (1) – – –   –
Sub-D socket   – – – –
Protocols PROFIBUS DP PROFIBUS DP Ethernet CANopen master CANopen slave PROFINET IO
V0/V1 master V0/V1 slave (TCP/IP, UPD/IP, controller
Modbus TCP)
CPU interface 8 kB Dual-port 8 kB Dual-port 8 kB Dual-port 8 kB Dual-port 8 kB Dual-port 8 kB Dual-port
04
memory memory memory memory memory memory
Transfer Rate 9.6 kbit/s to 9.6 kbit/s to 10 / 100 Mbit/s 10 kbit/s to 10 kbit/s to 100 Mbit/s
12 Mbit/s 12 Mbit/s 1 Mbit/s 1 Mbit/s
Co-processor
Memory – – – – – –
Additional Multi master – Online access, ICMP CAN 2.0A NMT Slave RTC - Real-time
features functionality (Ping), DHCP, CAN 2.0B PDO Cyclic Protocol,
Max. Number IP configuration CANopen SDO server Class 1
of subscribers: protocol, Heartbeat RTA - Real-time
• 126 (V0) UDP data exchange, Nodeguard Acyclic Protocol
• 32 (V1) Modbus TCP DCP Discovery and
Configuration
Protocol
CL-RPC -
Connectionless
Remote Procedure
Call
Type CM589-PNIO CM589-PNIO-4 CM579-ETHCAT CM574-RS CM574-RCOM

RJ45  (x 2) (2)  (x 2) (2)  (x 2) – –
RS-232 / 485 – – –  (x 2)  (x 2)
Terminal blocks (1) – – –  (x 2)  (x 2)
Sub-D socket – – – – –
Protocols PROFINET IO PROFINET IO EtherCAT Serial COM ASCII, Serial RCOM/RCOM+
device 4 x devices master Modbus RTU, CS31
CPU interface 8 kB Dual-port 8 kB Dual-port 8 kB Dual-port 8 kB Dual-port memory 8 kB Dual-port
memory memory memory memory
Transfer Rate 100 Mbit/s 100 Mbit/s 10 / 100 Mbit/s 9.6 kBit/s up to 187.5 kBit/s 2,4 kBit/s to
19.2 kBit/s
Co-processor Programmable CPU like PM57x with
PowerPC 50 MHz processor
Memory – – – 256 kB program memory –
384 kB data memory
Additional RTC - Real-time RTC - Real-time CoE (Can over • Stand alone CPU in coupler module –
features Cyclic Protocol, Cyclic Protocol, Ethercat) housing allowing to be used as standard
Class 1 Class 1 process data (PDO) serial interface or as free programmable
RTA - Real-time RTA - Real-time (cyclic) serial interface coupler.
Acyclic Protocol Acyclic Protocol CoE Mailbox data • Independant internal CPU programmable
DCP Discovery and DCP Discovery and (SDO) (acyclic) for own communication protocol or data
Configuration Configuration Distributed Clock processing.
Protocol Protocol (32-bit, 64-bit) • 2 x CS31 master, Modbus master/slave,
LLDP - Link Layer LLDP - Link Layer free configurable, protocols ASCII.
Discovery Protocol Discovery Protocol
(1) Plug-in terminal block included.
(2) 10 / 100 Mbit/s, full/half duplex with auto-sensing, 2-port switch integrated
—
AC500
Technical data

for unshielded ones. For all Input modules, the signal resolution for channel configuration is:
-10…+10 V: 12 bits + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits. Temperature: 0.1 °C.
Type DC551-CS31 CI590-CS31-HA (1) CI592-CS31

Communication Interface
Protocol Proprietary CS31 bus protocol on RS485 interface
ID configuration Per rotary switches on front face from 00d to 99d
Field bus connection on terminal units CS31 field bus, via terminal / redundant for CI590-CS31-HA on TU551-CS31 or TU552-CS31
Digital inputs 8 – 8
outputs – – –
04
Analog inputs – – 4
outputs – – 2
Digital configurable channels DC 16 16 8
Fast counter Configuration of max. 2 channels per module
Occupies max. 1 DO or DC when used as counter   
Connection
Via terminal unit TU5xx   
Local I/O extension
Max. number of extension modules max. 7 x S500 extension modules (standard or eCo), up to 31 stations with up to 120 DIs/120 DOs
or up to 32 AIs/32AOs per station
not for S500-eCo I/O modules
Digital inputs
Digital outputs
Output current
Maximum (total current of all channels) 8A 8A 4A
Demagnetization when switching off inductive By internal varistors
loads
Signal configuration per AI – 
0…10 V / -10…+10 V – 4/4
0…20 mA / 4…20 mA – 4/4
RTD using 2/3 wire needs 1/2 channel(s) – 4/2
0…10 V using differential inputs, – 4/2
needs 2 channels
-10…+10 V using differential inputs, – 4/2
needs 2 channels
Digital signals (digital input) – 4/4
(1) Dedicated to High Availability.
—
AC500
Technical data

Type DC551-CS31 CI590-CS31-HA (1) CI592-CS31
Input time delay – 8 ms typically, configurable
from 0.1 up to 32 ms
signal voltage – 24 V DC
Possible configuration per AO – 
-10…+10 V – 
0…20 mA / 4…20 mA – 
Output resistance (load) when used as – 0...500 Ω
current output
loading capability when used as – ±10 mA max.
voltage output
04
Potential isolation
Per module   
Between fieldbus interface against the rest of   
the module
Voltage supply for the module By external 24 V DC voltage via terminal UP
Process voltage UP
Max. (min. + loads) 0.100 A + load 0.100 A + load 0.070 A + load
(1) Dedicated to High Availability.
—
AC500
Technical data
PROFIBUS-DP modules
Type CI541-DP CI542-DP
Protocol PROFIBUS DP (DP-V0 and DP-V1 slave)
ID configuration Per rotary switches on front face from 00h to FFh
Field bus connection on terminal units Sub-D 9 poles on TU509, TU510 preferred but TU517/TU518 can be used with baud rate up to
1Mbaud
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC – 8
04

Fast counter (onboard I/O) Configuration of max. 2 DI channels per module
Occupies max 1 DO or DC when used as counter 
Connection
Local I/O extension 
Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules allowed). Fast counter from digital IO
modules can be also used.
Via terminal unit TU5xx 
Digital inputs
Digital outputs
Readback of output –  (on DC outputs)
Output current
loads
Analog Inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points
Signal configuration per AI 4 –
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 –
0…10 V using differential inputs, 4/2 –
needs 2 channels
-10…+10 V using differential inputs, 4/2 –
needs 2 channels
Digital signals (digital input) 4/4 –
Input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms –
signal voltage 24 V DC –
—
AC500
Technical data
PROFIBUS-DP modules
Type CI541-DP CI542-DP
Possible configuration per AO  –
-10…+10V  –
0…20 mA / 4…20 mA  –
Output resistance (load) when used as 0...500 Ω –
current output
loading capability when used as ±10 mA max. –
voltage output
Potential isolation
Per module  
Between fieldbus interface against the rest of  
the module
04
Between the channels input – –
output – –
Process voltage UP
—
AC500
Technical data
CANopen modules
Type CI581-CN CI582-CN
Communication interface
Protocol CANopen slave, DS401 profile selectable using rotary switches
ID configuration Per rotary switches on front face for CANopen ID node from 00h to 7Fh and 80h to FFh for
CANopen DS401 profile
Field bus connection on terminal units Terminal blocks on TU517/TU518 or TU509/TU510
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
04

Occupies max. 1 DO or DC when used as counter  
Connection
Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules are allowed)
Via terminal unit TU5xx  
Digital inputs
characteristic acc. Type 1
to EN 61132-2
Digital outputs
Output current
loads
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
0…10 V using differential inputs, needs 2 4/2 –
channels
-10…+10 V using differential inputs, needs 4/2 –
2 channels
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms –
—
AC500
Technical data
CANopen modules
Type CI581-CN CI582-CN
-10…+10 V  –
0…20 mA / 4…20 mA  –
Output resistance (load) when used 0...500 Ω –
as current output
loading capability when used ±10 mA max. –
as voltage output
Potential isolation
Per module  
Between fieldbus interface against the rest  
of the module
04
output – –
Process voltage UP
—
AC500
Technical data
PROFINET IO RT device modules

Type CI501-PNIO CI502-PNIO CI504-PNIO CI506-PNIO
Ethernet Interface
Main protocol PROFINET IO RT device
ID Device configuration By rotary switch on the front side, from 00h to FFh
Ethernet connection on terminal units 2 x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH or
TU520-ETH
Gateway Interface
Gateway to – – 3 x RS232 / RS422 / CAN / CANopen Master
RS485 ASCII serial +
interfaces 2 x RS232 / RS422 /
RS485 ASCII serial
interfaces
04
Fieldbus Protocol used – – – CAN 2A/2B Master -

CANopen Master (1)
CAN physical interface – – – 1 x 10 poles pluggable
spring connector
Baudrate – – – Baudrate up to 1
MBit/s, Support for up
to 126 CANopen Slaves
Serial interface – – 3 x RS232 / RS422 2 x RS232 / RS422
or RS485 or RS485
Protocol used – – ASCII ASCII
Baudrate – – Configurable from 300 bit/s to 115200 bit/s
Fieldbus or serial connection on – – 3 x pluggable terminal blocks with spring on
terminal units TU520-ETH
outputs 8 8 – –
Analog inputs 4 – – –
outputs 2 – – –
Digital configurable channels DC – 8 – –
Fast counter (onboard I/O) Configuration of max. 2 DI channels per module – –
Occupies max. 1 DO or DC when used as counter  – –
Connection
Local I/O extension   
Max. number of extension modules max. 10 x S500 extension modules (standard or Valid for CI501, 502, 504 and 506. All modules
eCo modules allowed). Fast counter from digital can have extension up to 10 modules
IO modules can be also used.
Via terminal unit TU5xx    
Digital inputs
Input signal voltage 24 V DC – –
characteristic acc. Type 1 – –
to EN 61132-2
0 signal -3...+5 V DC – –
Undefined signal state 5...15 V DC – –
1 signal 15...30 V DC – –
Residual ripple, range for 0 signal -3...+5 V DC – –
1 signal 15...30 V DC – –
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms – –
Digital outputs
Transistor outputs 24 V DC, 0.5 A  – –
Readback of output –  (on DC outputs) – –
Outputs, supplied via process voltage UP  – –
Switching of 24 V load  – –
Output voltage at signal state 1 Process voltage UP - 0.8 V – –
(1) Not simultaneously.
—
AC500
Technical data

Type CI501-PNIO CI502-PNIO CI504-PNIO CI506-PNIO
Output current
Nominal current per channel 500 mA at UP = 24 V DC – –
Maximum (total current of all channels) 8A – –
Residual current at signal state 0 < 0.5 mA – –
Demagnetization when switching off inductive By internal varistors – –
loads
Signal configuration per AI 4 – – –
0…10 V / -10… +10 V 4/4 – – –
0…20 mA / 4…20 mA 4/4 – – –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 – – –
04
0…10 V using differential inputs, 4/2 – – –
needs 2 channels
-10…+10 V using differential inputs, 4/2 – – –
needs 2 channels
Digital signals (digital input) 4/4 – – –
Input time delay 8 ms typically, – – –
configurable from
0.1 up to 32 ms
signal voltage 24 V DC – – –
Possible configuration per AO  – – –
-10…+10 V  – – –
0…20 mA / 4…20 mA  – – –
Output resistance (load) when used 0...500 Ω – – –
as current output
loading capability when used ±10 mA max. – – –
as voltage output
Potential isolation
Between Ethernet interface against the rest of    
the module
Process voltage UP
min. (module alone) 0.260 A 0.150 A
max. (min. + loads) 0.260 A + load 0.150 A
—
AC500
Technical data
EtherCAT modules
Type CI511-ETHCAT CI512-ETHCAT
Protocol EtherCAT slave with CAM-Switch configurable function on the digital outputs
ID Device configuration Address is defined by position on Ethernet bus
Field bus connection on TUs 2 x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Digital configurable channels DC (configurable – 8
as inputs or outputs)
04

Fast counter (onboard I/O) –
Occupies max. 1 DO or DC when used as counter –
Connection
Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules allowed). Fast counter from digital
Via terminal unit TU5xx 
Digital inputs
Input characteristic acc. to EN 61 132-2 Type 1
Digital outputs
Output current
Nominal current per channel 500 mA at UP = 24 V DC
loads
0…10 V / -10 V… +10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
needs 2 channels
needs 2 channels
—
AC500
Technical data
EtherCAT modules
Type CI511-ETHCAT CI512-ETHCAT
Outputs, single configurable as:
-10…+10 V  –
0…20 mA / 4…20 mA  –
Output resistance (load) when used as current 0...500 Ω –
output
Output loading capability when used as voltage ±10 mA max. –
output
Potential isolation
Per module  
Between Ethernet interface against the rest of  
the module
04
output – –
Process voltage UP
min. (module alone) 0.260 A
max. (min. + loads) 0.260 A + load
—
AC500
Technical data
Modbus TCP modules

Type CI521-MODTCP CI522-MODTCP
Ethernet Interface
Main protocol Modbus TCP
Ethernet connection on terminal units 2 x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
04

Occupies max. 1 DO or DC when used as counter 
Connection
Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules allowed). Fast counter from digital
Digital inputs
characteristic acc. Type 1
to EN 61132-2
Digital outputs
Output current
loads
0…10 V / -10… +10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
needs 2 channels
needs 2 channels
—
AC500
Technical data
Modbus TCP modules

Type CI521-MODTCP CI522-MODTCP
-10…+10 V  –
0…20 mA / 4…20 mA  –
as current output
as voltage output
04
Potential isolation
Per module  
Between Ethernet interface against the rest of  
the module
Process voltage UP
—
AC500
Technical data
CS31 functionality
AC500 CPU with integrated CS31 interface S500 I/O with communication interface
DC551-CS31
CI590-CS31-HA
CI592-CS31
Master Yes, at COM1 –
Slave No Yes / Redundant for CI590-CS31-HA
Protocols supported ABB CS31 protocol
Diagnosis
Error indication On LCD display of the CPU / AC500-eCo error LED Via module LEDs
Online diagnosis Yes
Error code Errors are recorded in the diagnosis system of the CPU
Associated function blocks Yes
Physical layer RS485 / 2 x RS485 for CI590-CS31-HA for redundancy
04
Connection Plug at COM1 Screw-type or spring-type terminals

Baud rate 187.5 kbit/s
Distance AC500-eCo: up to 50 m and up to 500 m using the isolator TK506 / AC500: up to 500 m; up to 2000 m using
a repeater
Max. number of modules 31 modules max.
on fieldbus Please note: The CS31 bus interface occupies one or two module addresses (if counters are configured onboard
or if the module is a mixed digital analog module). Depending on the configuration, or if the module contains
also mixed digital analog I/O, connected extension modules can occupy further module addresses.
Configuration Using configuration tool (included in Automation Builder software suite)
Station address configuration No Using rotary switches (99 max.)
Digital and mixed signal I/O modules, “Fast Counter” operating modes. Not applicable for DC541 or eCo-I/O modules (1)
Operating mode, configured in the user program of the AC500 Occupied inputs Occupied outputs Maximum counting
DI or DC DO or DC frequency
kHz
0 No counter 0 0 –
1 One count-up counter with “end value reached” indication 1 1 50
2 One count-up counter with “enable” input and “end value reached” indication 2 1 50
3 Two up/down counters 2 0 50
4 Two up/down counters with 1 counting input inverted 2 0 50
5 One up/down counter with “dynamic set” input 2 0 50
6 One up/down counter with “dynamic set” input 2 0 50
7 One up/down counter with directional discriminator 2 0 50
For synchro transmitters using two counting pulses with an offset of 90°
(track A and B)
8 – 0 0 –
9 One up/down counter with directional discriminator and double evaluation 2 0 30
towards each other (track A and B)
10 One up/down counter with directional discriminator and fourfold evaluation 2 0 15
(1) See technical documentation for details.
—
AC500
System data
24 V DC Voltage 24 V (-15 %, +20 %)
Protection against yes
reverse polarity
Allowed interruptions DC supply Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
of power supply
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. For the supply of the
modules, power supply units according to PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage category
II, pollution degree 2.
Assembly position
Horizontal 
Vertical 
Temperature
04
Operating 0 °C ... +60 °C Preferred mounting position horizontal. Other mounting positions see manual.
Humidity
Operating / Storage Max 95 % r. H. without condensation
Air pressure
Operating -1000 m ... 2000 m (1080 hPa ... 800 hPa)
Storage <3500 m (>660 hPa)
Radiated emission (radio disturbances) Yes, Yes, in accordance with CISPR 16-2-3
Conducted emission (radio disturbances) Yes, Yes, in accordance with CISPR 16-2-1, CISPR 16-1-2
Supply voltage units (AC): 2 kV
Digital inputs/outputs (120…240 V AC): 2 kV
Test voltage: 10 V
30 A/m 50 Hz
30 A/m 60 Hz
WARNING!
Unused slots for Communication Modules must be covered with Dummy Communication Modules ("TA524 - Dummy Communication Module”).
—
AC500
System data
Environmental Tests
93 % r. H. / 25 °C, 95 % r. H., 2 cycles
Vibration resistance IEC 61131-2 / IEC 60068-2-6: 15 Hz ... 150 Hz, 1 g
(with SD Memory Card inserted)
Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal
Mechanical Data
Wiring method Spring terminals / Screw terminals
Assembly on DIN rail DIN rail type According to IEC 60715
04

Main dimensions mm, inches

Type Nr communication Length L
modules mm inches
TB511-ETH 1 95.5 3.76
TB521-ETH / TB523-2ETH 2 123.5 4.86
TB541-ETH 4 179.5 7.07
TB5600-2ETH 0 67.5 2.66
TB5610-2ETH 1 95.5 3.76
TB5620-2ETH 2 123.5 4.86
TB5640-2ETH 4 179.5 7.07
91.
13
96” .59
227.7 8. ”
L
151.9 5.98”
135 5.31”
135 5.31”
”
75
2.9 75 67.5 2.66
5” 2.9
28 5”
1.1
”
04
131
—
AC500-XC
PLC operating in
eXtreme Conditions
133 Key features
05
05
A C 5 0 0 -XC – P LC O P E R AT I N G I N E X T R E M E C O N D I T I O N S 133
—
AC500-XC
Key features
—
Lower lifetime cost and many of
the traditional practices are not
required, such as: HVAC for the
panel, shock absorbers, door
sealing, etc...
05
Resistance to:
• High humidity
• Salt mist
• Vibration
• High altitude
• Corrosive gases
• Temperature: from -40 to +70 °C
—
All the benefits from AC500 range: Automation
Builder engineering suite, I/O modules,
scalable and flexible, same high performance
communication, libraries and web services
—
AC500-XC
Ordering data
AC500 CPUs
• 2 internal serial interfaces, RS232 / RS485 configurable
• Centrally expandable with up to 10 I/O modules (S500) for a total of 320 Digital I/Os or
160 Analog I/Os
• Simultaneous operation of up to 4 external communication modules in any desired combination
• Can also be used as slave for PROFIBUS DP, CANopen or PROFINET IO using CM582-DP-XC,
CM588-CN-XC, CM589-PNIO-XC or CM589-PNIO-4 -XC communication modules
• Ethernet version provides web server and IEC 60870-5-104 remote control protocol.
512 0.06 / 0.09 / 0.7 Ethernet (1), 2 x serial PM573-ETH-XC 1SAP330300R0271 0.150
512 0.05 / 0.06 / 0.5 2 x serial PM582-XC 1SAP340200R0201 0.135
4096 0.002 / 0.004 / 0.004 Ethernet (1), 2 x serial PM592-ETH-XC (2) 1SAP350200R0271 0.150
05
— —
PM573-ETH-XC PM592-ETH-XC
AC500 CPU PM595

• 2 Ethernet interfaces with integrated switch and software configurable protocol
(PROFINET IO Controller, EtherCAT Master or Ethernet e.g. Modbus TCP client/server)
• 2 independent Ethernet interfaces for programming, online access, web server, ModbusTCP,
IEC 60870-5-104 protocol e.g.
• 2 serial interfaces, RS232 / RS485 configurable
• Centrally expandable with up to 10 I/O modules (S500 and/or S500-eCo modules allowed)
• Simultaneous operation of up to 2 external communication modules in any desired combination,
no need of additional terminal base
16 0.0006/0.001/0.001 2 x Ethernet for Fieldbus (2 Ports PM595-4ETH-M-XC (2) 1SAP351500R0279 1.050
switch), 2 x Ethernet (1), 2 x serial
—
PM595-4ETH-M-XC
—
AC500-XC
Ordering data
Terminal base
• For mounting and connection of the CPUs and communication modules, not needed for PM595
• 1 to 4 plug-in communication modules
• Connection COM1: 9-pole pluggable terminal block
• Connection COM2: D-Sub 9 (socket).
(1 pce)
kg
1 Ethernet RJ45 TB511-ETH-XC 1SAP311100R0270 0.215
05
— —
TB511-ETH-XC TB541-ETH-XC
—
AC500-XC
Ordering data
AC500 Condition Monitoring CMS-XC

• PLC integrated condition monitoring and fast protection for high frequency signals (vibration,
current , voltage, speed/encoder)
• FM502-CMS module needs function module terminal base TF5x1 for direct interfacing to CPU,
communication couplers, other I/O
-- for stand-alone or control/safety integrated condition monitoring
• PM592 CPU to be used on same TF5x1 for data storage and signal processing or communication
-- C-code interface for own complex diagnosis algorithmns, 4GB Flash disk for raw fingerprints and
indicator trending
• FM502-CMS module:
-- 16 fast, precise analog inputs, all synchronously sampled; configurable as IEPE or +-10V
-- individual measurement configuration (start,stop,trigger) per channel
-- per channel up to 50ksamples/s and 24bit ADC resolution, adjustable sampling
-- encoder inputs (5V or 24V) up to 300kHz counter; 12 modes, incl. absloute SSI (1MHz)
-- fast data logging, compact WAV-Files delivered automatically to CPU, incl. synchronized encoder
signal if configured
-- analogue values always available for fast protection in I/O image of CPU
• Included in Automation Builder: Configuration, libraries for CMS control and wav file handling,
examples
• Available download package: Signal processing library, example programs with simple diagnosis,
05
logging and automated triggering (2)
Number of Description Type Order code Price Weight

coupler slots (1 pce)
kg
n.a. Function Module for Condition Monitoring Systems, FM502-CMS-XC 1SAP460400R0001 0.215
16AI, 2DI, 2DC, 1x Encoder (A, B, Z)
0 Function module terminal base for FM502, no coupler slots, TF501-CMS-XC (1) 1SAP317000R0271 0.350
2 Function module terminal base for FM502, 2x coupler slots, TF521-CMS-XC (1) 1SAP317200R0271 0.400
(1) Can only be used together with FM502 and PM592-ETH
(2) Download of Package under “Application Examples” at www.abb.com/plc
— — —
FM502-CMS-XC TF501-CMS-XC TF521-CMS-XC
—
AC500-XC
Ordering data
AC500-XC V3 CPUs (2)

• 1x internal serial interface, RS232 / RS485 configurable (ACSII or Modbus RTU Master/Slave)
• 2x independant Ethernet interfaces which can also be used as switch and software configurable
protocols like ModbusTCP, MQTT, PROFINET IO Controller (2)(3), Ethernet IP Adapter (2)(3),
EtherCAT Master (2)(3), IEC60870-5-104 or IEC61850 (3)
• Web server with WebVisu HTML5 for use with CP600 with Web interface
• 1x internal CAN interface, with CANopen Master/Slave (2), CAN 2A/2B and J1939 protocols
• Simultaneous operation of several external communication modules in any desired combination
• To be used exclusivelly with new TB56xx-2ETH
• To be used only with Automation Builder 2.x
Program / Cycle time in µs Integrated communication Type Order code Price Weight
Data memory per instruction min. (1 pce)
8 0.020 / 0.020 / 0.120 2 x Ethernet with configurable protocols PM5630-2ETH-XC 1SAP331000R0278 0.135
PROFINET IO Controller (2)(3) / EtherCAT (1) (4)
1x CAN interface
05
PROFINET IO Controller (2)(3) / EtherCAT (1) (4)
1x CAN interface
PROFINET IO Controller (2) / EtherCAT (1) (4)
1x CAN interface
160 / 0.002 / 0.002 / 0.002 2 x Ethernet with configurable protocols PM5675-2ETH-XC 1SAP351500R0278 0.150
8GB Flash disk PROFINET IO Controller (2) / EtherCAT (1) (4)
1x CAN interface
(1) Ethernet communication provides integrated web server, IEC 60870-5-104 remote control protocol and OPC UA Server on each interface independently.
(2) In development, availability on demand
(3) Some communication protocols are licensed see following lines
(4) Only to be used with dedicated terminal base TB56xx-2ETH-XC
—
PM5650-2ETH-XC
Feature licenses
Some HW or FW features need to be licensed to be used on the new CPU. Which allows:
• more flexibility
• better adaptation to the needs
—
AC500-XC
Ordering data
AC500-XC V3 Terminal base

• For mounting and connection of the AC500-XC V3 CPUs only and communication modules
• 0, 1, 2, 4 or up to 6 plug-in communication modules
• Connection COM1: 9-pole pluggable spring terminal block
• Connection CAN: 2x 5-pole pluggable spring terminal block
• 2x RJ45 Ethernet interfaces with configurable switch functionality
(1 pce)
kg
0 2x RJ45 for Ethernet, 1x serial COM1 with TB5600-2ETH-XC 1SAP310300R0278 0.165
1 pluggable spring connector and 1x2x5 poles TB5610-2ETH-XC 1SAP311300R0278 0.190
pluggable spring connector for CAN/CANopen
2 interface TB5620-2ETH-XC 1SAP312300R0278 0.215
4 TB5640-2ETH-XC 1SAP314300R0278 0.265
6 TB5660-2ETH-XC 1SAP316300R0278 0.315
05
— — — —
TB5600-2ETH-XC TB5610-2ETH-XC TB5620-2ETH-XC TB5640-2ETH-XC
—
AC500-XC
Ordering data
Communication modules
Protocol Connections CPU V3 Type Order code Price Weight
Support (1 pce)
kg
PROFIBUS DP V0/V1 master D-Sub 9 - CM592-DP-XC 1SAP373200R0001 0.115
PROFIBUS DP V0/V1 slave D-Sub 9 - CM582-DP-XC 1SAP372200R0001 0.115
Ethernet (TCP/IP, UDP/IP, Modbus TCP) 2 x RJ45 - integrated switch - CM597-ETH-XC 1SAP373700R0001 0.115
CANopen master Terminal block 2 x 5 poles spring (1) CM598-CN-XC 1SAP373800R0001 0.115
CANopen slave Terminal block 2 x 5 poles spring - CM588-CN-XC 1SAP372800R0001 0.115
PROFINET I/O RT controller 2 x RJ45 - integrated switch Yes CM579-PNIO-XC 1SAP370901R0101 0.115
PROFINET I/O RT device 2 x RJ45 - integrated switch (2) CM589-PNIO-XC 1SAP372900R0011 0.115
PROFINET IO RT with 4 devices 2xRJ45 - integrated switch (2) CM589-PNIO-4-XC 1SAP372900R0111 0.115
(1) Only with CAN 2A/2B protocol
(2) In preparation
05
— —
CM592-DP-XC CM579-PNIO-XC
I/O modules
• Hot swap capable when mounted on hot swap terminal unit
• For central expansion of the AC500-XC CPU
• For decentralized expansion in combination with communication interface module (not for DC505-FBP)
• DC and AC: channels can be configured individually as inputs or outputs
• Terminal unit required (refer to table below).
Digital I/O
Number of Input signal Output type Output signal Terminal units Type Order code Price Weight
(1 pce)
DI/DO/DC kg
32 / - / - 24 V DC - - TU516-XC DI524-XC 1SAP440000R0001 0.200
- / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC522-XC 1SAP440600R0001 0.200
- / - / 24 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC523-XC 1SAP440500R0001 0.200
16 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC532-XC 1SAP440100R0001 0.200
- / 32 / - – Transistor 24 V DC, 0.5 A TU516-XC DO524-XC 1SAP440700R0001 0.200
8/8/- 24 V DC Relay 230 V AC, 3 A (1) TU532-XC DX522-XC 1SAP445200R0001 0.200
-/8/- – Transistor 24 V DC, 2 A TU542-XC DO526-XC 1SAP440800R0001 0.200
(1) Relay outputs, changeover contacts.
— —
DI524 -XC DO524 -XC
—
AC500-XC
Ordering data
Analog I/O
Number of Input signal Output signal Terminal Type Order code Price Weight
units (1 pce)
AI/AO kg
16 / 0 0…10 V, ±10 V 0/4…20 mA – TU516-XC AI523-XC 1SAP450300R0001 0.200
4/4 PT100, PT1000, Ni1000 ±10 V TU516-XC AX521-XC 1SAP450100R0001 0.200
8 / 8 (max. 4 current outputs) 0/4...20 mA TU516-XC AX522-XC 1SAP450000R0001 0.200
0 / 16 (max. 8 current outputs) – TU516-XC AO523-XC 1SAP450200R0001 0.200
8/0 0…5 V, 0…10 V, ±50 mV, ±500 mV, – TU516-XC AI531-XC 1SAP450600R0001 0.200
1 V, ±5 V, ±10 V, 0/4…20 mA,
±20 mA PT100, PT1000, Ni1000,
Cu50, 0…50 kΩ, S, T, N, K, J
Analog/digital mixed I/O

Number of Input signal Output type Output signal Terminal Type Order code Price Weight
unit (1 pce)
AI/AO/DI/DO/DC kg
4 / 2 / 16 / - / 8 24 V DC, 0…10 V, ±10 V, Transistor 24 V DC, 0.5 A TU516-XC DA501-XC 1SAP450700R0001 0.200
0/4…20 mA, PT100, ±10 V,
4 / 2 / - / 16 / 8 PT1000, Ni100, Ni1000 0/4…20 mA TU516-XC DA502-XC (1) 1SAP450800R0001 0.200
(1) In preparation
05
Multifunctional module
• Not hot swap capable
Functionality Number of Input signal Output type Output signal Terminal Type Order code Price Weight
unit (1 pce)
DI/DO/DC kg
Encoder and 2/–/8 24 V DC and 2 PWM – TU516-XC CD522-XC 1SAP460300R0001 0.125
PWM module 2 encoder inputs outputs
Fast I/O module for direct mounting on the terminal base of the AC500 CPU
Functionality Number of Input signal Output type Output signal Terminal Type Order code Price Weight
unit (1 pce)
DI/DO/DC kg
Interrupt I/O –/–/8 24 V DC Transistor 24 V DC, 0.5 A N/A (2) DC541-CM-XC 1SAP470000R0001 0.100
and fast counter (1)
(1) Multifunctional module, refer to table on page 157 for details. Terminal block for I/O signal connection included.
(2) Occupies a communication module slot.
— — — — —
AI523-XC AI531-XC DA501-XC CD522-XC DC541-CM-XC
—
AC500-XC
Ordering data

Number of Input signal Output Output signal Terminal units Type Order code Price Weight
type (1 pce)
AI/AO/DI/DO/DC kg
For CS31-Bus
- / - / 8 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU552-CS31-XC DC551-CS31-XC 1SAP420500R0001 0.200
- / - / - / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU552-CS31-XC CI590-CS31-HA-XC 1SAP421100R0001 0.200
4/2/8/-/8 24 V DC / Transistor 24 V DC, 0.5 A TU552-CS31-XC CI592-CS31-XC 1SAP421200R0001 0.200
0…10 V, -10…+10 V, /
0…20 mA, 4…20 mA, -10…+10 V,
PT100, PT1000, 0…20 mA,
Ni100, Ni1000 4…20 mA
For PROFIBUS-DP
4/2/8/8/- 24 V DC / Transistor 24 V DC, 0.5 A TU510-XC / CI541-DP-XC 1SAP424100R0001 0.200
0…10 V, -10…+10 V, / TU518-XC
0…20 mA, 4…20 mA, -10…+10 V,
PT100, PT1000, 0…20 mA,
Ni100, Ni1000 4…20 mA
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU510-XC / CI542-DP-XC 1SAP424200R0001 0.200
TU518-XC
For CANopen
4/2/8/8/- 24 V DC / Transistor 24 V DC, 0.5 A TU510-XC / CI581-CN-XC 1SAP428100R0001 0.200
05
0…10 V, -10…+10 V, / TU518-XC
0…20 mA, 4…20 mA, -10…+10 V,
PT100, PT1000, 0…20 mA,
Ni100, Ni1000 4…20 mA
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU510-XC / CI582-CN-XC 1SAP428200R0001 0.200
TU518-XC
For Ethernet based protocol - PROFINET IO RT
4/2/8/8/- 24 V DC / Transistor 24 V DC, 0.5 A TU508-ETH-XC CI501-PNIO-XC 1SAP420600R0001 0.200
0…10 V, -10…+10 V, /
0…20 mA, 4…20 mA, -10…+10 V,
PT100, PT1000, 0…20 mA,
Ni100, Ni1000 4…20 mA
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU508-ETH-XC CI502-PNIO-XC 1SAP420700R0001 0.200
For Ethernet based protocol - Modbus TCP
4/2/8/8/- 24 V DC / Transistor 24 V DC, 0.5 A TU508-ETH-XC CI521-MODTCP-XC 1SAP422100R0001 0.200
0…10 V, -10…+10 V, /
0…20 mA, 4…20 mA, -10…+10 V,
PT100, PT1000, 0…20 mA,
Ni100, Ni1000 4…20 mA
-/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU508-ETH-XC CI522-MODTCP-XC 1SAP422200R0001 0.200
From To Output signal Terminal units Type Order code Price Weight
(1 pce)
kg
Gateway for Ethernet based protocol - PROFINET IO RT
PROFINET I/O – 3 x RS232/485 TU520-ETH-XC CI504-PNIO-XC 1SAP421300R0001 0.200
ASCII serial interfaces
PROFINET I/O 1 x CAN 2A/2B or 2 x RS232/485 TU520-ETH-XC CI506-PNIO-XC 1SAP421500R0001 0.200
CANopen Master ASCII serial interfaces
— — — — — —
DC551-CS31-XC CI541-DP-XC CI581-CN-XC CI502-PNIO-XC CI506-PNIO-XC CI521-MODTCP-XC
—
AC500-XC
Ordering data
Hot swap terminal units

For loadless hot swapping of digital and analog expansion modules, when used in configurations with
communication interface modules or AC500 CPU supporting hot swap. Hot swapping of attached ex-
pansion module mounted on hot swap terminal unit is supported by AC500 V3 CPU modules as of
PM5630-2ETH, AC500 V2 CPU modules as of PM585-ETH, CI501-PNIO, CI502-PNIO, CI541-DP, CI542-DP,
CI521-MODTCP and CI522-MODTCP. AC500-S safety I/O modules cannot be used in configurations con-
taining hot swap terminal units. Mixed configurations of hot swap terminal units with normal terminal
units for digital and analog expansion modules are possible. In the installation hot swap terminal units
can be idenfied by the word Hot Swap and a white frame around the connection terminal area.

(1 pce)
kg
I/O modules - for Hot Swap (2) 24 V DC Spring TU516-H-XC 1SAP415000R0001 0.300
I/O modules AC / Relay - for Hot Swap (2) 230 V AC Spring TU532-H-XC 1SAP415100R0001 0.300
I/O module DO526-XC - for Hot Swap (2) 24 V DC Spring TU542-H-XC 1SAP415200R0001 0.300
(1) TU518-XC Terminal units can also be used with PROFIBUS DP CI modules with baud rate up to 1Mbaud.
05
Terminal units
For digital and analog expansion modules and interface modules. Please note: for modules with relay
outputs, terminal units for 230 V AC (TU532-XC) is required.

(1 pce)
kg
Ethernet interface modules 24 V DC Spring TU508-ETH-XC 1SAP414000R0001 0.300
CANopen/PROFIBUS DP interface modules 24 V DC Spring TU510-XC 1SAP410800R0001 0.300
I/O modules 24 V DC Spring TU516-XC 1SAP412000R0001 0.300
CANopen/PROFIBUS DP interface modules 24 V DC Spring TU518-XC (1) 1SAP411200R0001 0.300
Ethernet gateway modules 24 V DC Spring TU520-ETH-XC 1SAP414400R0001 0.300
I/O modules AC / Relay 230 V AC Spring TU532-XC 1SAP417000R0001 0.300
I/O module DO526-XC 24 V DC Spring TU542-XC 1SAP413200R0001 0.300
CS31 interface modules 24 V DC Spring TU552-CS31-XC 1SAP410400R0001 0.300
(1) TU518-XC Terminal units can also be used with PROFIBUS DP CI modules with baud rate up to 1Mbaud.
— — — — —
TU516-XC TU520-ETH-XC TU510-XC TU508-ETH-XC TU516-H-XC
—
AC500-XC
Ordering data
Terminal units compatibility

Type For I/O modules For communication interface modules
TU516-XC TU532-XC TU542-XC TU508-ETH-XC TU510-XC TU518-XC TU520-ETH-XC TU552-CS31-XC
TU516-H-XC TU532-H-XC TU542-H-XC
DA501-XC 
DA502-XC 
DC522-XC 
DC523-XC 
DC532-XC 
DI524-XC 
DO524-XC 
DO526-XC 
DX522-XC 
CD522-XC  (2)
AI523-XC 
AI531-XC 
AO523-XC 
AX521-XC 
AX522-XC 
05
DC551-CS31-XC 
CI590-CS31-HA-XC 
CI592-CS31-XC 
CI501-PNIO-XC 
CI502-PNIO-XC 
CI504-PNIO-XC 
CI506-PNIO-XC 
CI521-MODTCP-XC 
CI522-MODTCP-XC 
CI541-DP-XC   (1)
CI542-DP-XC   (1)
CI581-CN-XC 
CI582-CN-XC 
(1) Can be used with baudrate up to 1Mbaud.

(2) CD522-XC cannot be used on TU516-H-XC.
14 4 M A I N C ATA L O G P LC A U TO M AT I O N
—
AC500-XC
Ordering data
Accessories for AC500-XC

(1 pce)
kg
AC500 CPUs COM1 Programming cable Sub-D / terminal block, length 5 m TK502 1SAP180200R0101 0.400
AC500 CPUs COM2 Programming cable Sub-D / Sub-D, length 5 m TK501 1SAP180200R0001 0.400
AC500 CPUs Memory card (2 GB SD card) MC502 1SAP180100R0001 0.020
Lithium battery for data buffering TA521 1SAP180300R0001 0.100
I/O modules Pluggable marker holder for I/O modules, packing unit TA523 1SAP180500R0001 0.300
includes 10 pcs. Template available in the AC500 online help
AC500 CPU´s, interface module, White labels, packing unit includes 10 pcs TA525 1SAP180700R0001 0.100
communication module and I/O
modules
Terminal base Communication Module, blind cap TA524 1SAP180600R0001 0.120
CPU terminal base Accessories for wall mounting, packing unit includes 10 pcs TA526 1SAP180800R0001 0.200
5-pole power plug for AC500. Spare part. Can be plugged to TA527 1SAP181100R0001 0.200
CPU terminal base TB5x1. Packing unit includes 5 pcs
9-pole COM1 plug for AC500. Spare part. Can be plugged to TA528 1SAP181200R0001 0.200
CPU terminal base TB5x1 or on TU520-ETH-XC. Packing unit
includes 5 pcs
Communication modules 9-pole spring plug for CM574-RS/RCOM. Spare part. Packing TA532 1SAP182000R0001
unit includes 10 pcs
05
5-pole spring plug for CM575-DN/CM578-CN. Spare part. TA533 1SAP182100R0001

2x5-pole spring plug for CM588-CN and CM598-CN. Spare TA534 1SAP182200R0001
part. Packing unit includes 5 pcs.
10-pole spring plug for DC541-CM. Spare part. Packing unit TA536 1SAP183100R0001
includes 10 pcs.
Protective caps for TB, 10 x Sub-D plastic caps TA535 1SAP182300R0001 0.300
TU and CM 20 x RJ45 plastic caps, 3 x RJ45 female
10 x M12 plastic caps
AC500 CPUs PM595 Protective cap, spare-parts, Packing unit includes 3 pcs TA540 1SAP182600R0001 0.200
Lithium battery for real-time-clock buffering TA541 1SAP182700R0001 0.030
Accessories for screw-mounting, Packing unit includes 20 pcs TA543 1SAP182800R0001 0.100
—
MC502
—
AC500-XC
Technical data
AC500-XC CPUs
Type PM573-ETH-XC PM582-XC PM583-ETH-XC
Max. (all couplers and I/Os) 0.810 A 0.750 A 0.810 A
User program memory - Flash EPROM and RAM 512 kB 512 kB 1024 kB
Integrated user data memory 512 kB thereof 288 kB saved 416 kB thereof 288 kB saved 1024 kB thereof 288 kB saved
User Flashdisk (Data-storage, program access or also –
external with FTP)
Plug-in memory card depending on SD-Card used: no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk 1 024 kB – 4 096 kB
Binary 0.06 µs 0.05 µs
Word 0.09 µs 0.06 µs
Floating-point 0.7 µs 0.5 µs
Max. number of extension modules on I/O bus up to max. 10 (S500 allowed)
Digital inputs / outputs 320 / 320
05
Analog inputs / outputs 160 / 160
Program execution

Internal interfaces
COM1
Connection (on terminal bases) pluggable spring terminal block, use TK502 cable in accessory
COM2
Connection (on terminal bases) D-Sub 9 female, use TK501 cable in accessory
FieldBusPlug
Serial neutral interface 
Connection (on terminal bases) M12 male, 5 pole
Functions programming cable UTF-21-FBP, slave communication depending on FieldBusPlug used
Ethernet
Ethernet connection (on terminal bases) RJ45 – RJ45
Ethernet functions: online Access, ICMP (Ping),  – 
DHCP, IP configuration protocol, UDP data
exchange, Modbus TCP, HTTP (integrated Web
server), IEC60870-5-104 remote control protocol,
MQTT, SNTP (Time synchronization), FTP server,
SMTP client, Socket programming
Ethernet connection (on CPU module) –
Downloadable protocols like: –
PROFINET IO RT Controller / Device (2)
EtherCAT Master
CPU Display LC display and 8 function keys
RUN / STOP, RESET push buttons –
LEDs for various status display –
Timers / Counters unlimited / unlimited
(2) Availability on demand
—
AC500-XC
Technical data
AC500-XC CPUs
Type PM591-ETH-XC PM592-ETH-XC PM595-4ETH-M-XC
Max. (all couplers and I/Os) 0.850 A 1.2 A
User program memory - Flash EPROM and RAM 4096 kB 16384 kB
Integrated user data memory 5632 kB thereof 1536 kB saved 16384 kB thereof 3072 kB saved
User Flashdisk (Data-storage, program access or also – Yes, 4 GB Flash non removable
external with FTP)
Plug-in memory card depending on SD-Card used: no SD-HC card allowed, use MC502 accessory
Web server's data for user RAM disk 8 MB 32 MB
Data buffering battery no battery needed
Binary 0.002 µs 0.0006 µs
Word 0.004 µs 0.001 µs
Floating-point 0.004 µs 0.001 µs
Max. number of extension modules on I/O bus up to max. 10 (S500 allowed)
Digital inputs / outputs 320 / 320
05
Analog inputs / outputs 160 / 160

Program execution

Internal interfaces
COM1
Connection (on terminal bases) pluggable spring terminal block, use TK502 cable in accessory
COM2
Connection (on terminal bases) D-sub 9 female, use TK501 cable in accessory
FieldBusPlug
Serial neutral interface  –
Connection (on terminal bases) M12 male, 5 pole –
Functions programming cable UTF-21-FBP, slave –
communication depending on FieldBusPlug used
Ethernet
Ethernet connection (on terminal bases) RJ45 RJ45 2x RJ45
Ethernet functions: online Access, ICMP (Ping),   
DHCP, IP configuration protocol, UDP data
exchange, Modbus TCP, HTTP (integrated Web
server), IEC60870-5-104 remote control protocol,
MQTT, SNTP (Time synchronization), FTP server,
SMTP client, Socket programming
Ethernet connection (on CPU module) – 4 x RJ45 (2x interfaces with 2-port switch)
Downloadable protocols like: – 
PROFINET IO RT Controller / EtherCAT Master or
Ethernet e.g. Modbus TCP client/server
CPU display LC display and 8 function keys –
Function RUN / STOP, status, diagnosis Status, diagnosis
RUN / STOP, RESET push buttons – 
LEDs for various status display – 
Timers / Counters unlimited / unlimited
—
AC500-XC
Technical data
AC500-XC V3 CPUs
Type PM5630-2ETH-XC PM5650-2ETH-XC PM5670-2ETH-XC PM5675-2ETH-XC
Min. typ. (module alone) 0.150 A 0.200 A 0.250 A 0.250 A
Max. typ. (all couplers and I/Os) 0.850 A 0.900 A 0.950 A 0.950 A
User program memory / User Data memory 8 MB 80 MB 160 MB 160 MB
Web server's data – Flash EPROM and DRAM
User data memory saved 256 KB 256 KB 1.5 MB 1.5 MB
User Flashdisk (Data-storage, programm access or also 8 GB Flash non
external with FTP) removable
Plug-in memory card Depending on SD-Card used: SD-HC card allowed, use MC502 preferably accessory
Web server's data for user RAM disk 8 MB No limitation, included into the global User Program/Data memory
Binary 0.02 µs 0.01 µs 0.002 µs 0.002 µs
Word 0.02 µs 0.01 µs 0.002 µs 0.002 µs
Floating-point 0.12 µs 0.01 µs 0.002 µs 0.002 µs
Communication modules supported
Max. number of communication modules on TBs up to 2 Up to 6 depending on available terminal bases (2)
05
Type of communication module supported CM579-PNIO-XC, CM589-PNIO-XC, CM589-PNIO-4-XC, CM582-DP-XC (2), CM592-DP-XC (2),
CM597-ETH-XC (2) and CM598-CN-XC (2)
Program execution
Cyclical / Time controlled / multi tasking //
Internal interfaces
COM1
Modbus RTU Master/Slave, ASCII 
CANopen
Serial interface CAN serial interface
Connection (on terminal bases) Pluggable spring terminal block, 2x 5 poles
Functions CANopen Master / Slave (2) communication, CAN 2A/2B, J1939 protocol
(2) In preparation, availability on demand
—
AC500-XC
Technical data
AC500-XC V3 CPUs
Type PM5630-2ETH-XC PM5650-2ETH-XC PM5670-2ETH-XC PM5675-2ETH-XC
Ethernet 2x independent Ethernet interfaces for several uses
Ethernet connection (on terminal bases) 2x RJ45 with 2x separated interfaces and MAC-Address, could be used as 2-port switch
with 1x interface
Ethernet functions:
Online Access, ICMP (Ping), DHCP 
IP configuration protocol 
UDP data exchange, Network variables 
Modbus TCP Client / Server 
IEC60870-5-104 remote control protocol 
HTTP / HTTPs (integrated Web server) 
SNTP (Time synchronization) 
FTP / FTPs server 
SMTP client 
Socket programming 
WebVisu for data visualisation on webserver 
HTML5
Valid for all CPU before OPC UA MQTT 
OPC UA server (Micro Embedded Device Server) 
with security
05
Ethernet Switch on ETH1 / ETH2 

Downloadable protocols (licensed feature): available on one Ethernet interface, the other interface can be sometimes used as switch
IEC 61850 server  (3)  (3)  (3)  (3)
PROFINET IO RT Controller  (2)(3)  (2)(3)  (2)  (2)
EtherCAT Master  (2)(3)  (2)(3)  (2)  (2)
EthernetIP Adapter  (2)(3)  (2)(3)  (2)(3)  (2)(3)
LEDs for various status display 
(2) In preparation, availability on demand
—
AC500-XC
Technical data
Digital S500-XC I/O modules

Type DI524-XC DC522-XC DC523-XC DC532-XC DO524-XC DO526-XC DX522-XC
Digital inputs 32 – – 16 – – 8
outputs – – – – 32 8 8 relays
Configurable channels DC – 16 24 16 – – –
Fast counter configuration of max. 2 channels per module, operating modes see table on page 171
Occupies max. 1 DO or DC when –    – – –
used as counter
Connection via terminal unit       
Digital inputs
Input signal voltage 24 V DC – – 24 V DC
Input characteristic acc. to EN 61132-2 Type 1 – – Type 1
0 signal -3...+5 V DC – – -3...+5 V DC
Undefined signal state 5...15 V DC – – 5...15 V DC
1 signal 15...30 V DC – – 15...30 V DC
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms – – 8 ms typically,
configurable from
0.1 up to 32 ms
05
At input voltage 24 V DC 5 mA typically – – 5 mA typically
5 V DC > 1 mA – – > 1 mA
15 V DC > 5 mA – – > 5 mA
30 V DC < 8 mA – – < 8 mA
Digital outputs
Transistor outputs 24 V DC –      –
Readback of output –    – – –
Relay outputs, supplied via process – – – – – – 
voltage UP, changeover contacts
Switching of load 24 V –      
230 V – – – – – – 
Output voltage at signal state 1 – process voltage UP minus 0.8 V process voltage –
UP minus 0.4 V
Output current
Nominal current per channel – 500 mA at UP = 24 V 2 A at UP = 24 V –
Maximum (total current of all channels) – 8A 16 A –
Residual current at signal state 0 – < 0.5 mA –
Demagnetization when switching off – by internal varistors –
inductive loads
Switching frequency
For inductive load – 0.5 Hz max. 0.5 Hz max. 2 Hz
For lamp load – 11 Hz max. at max. 5 W
Short-circuit / overload proofness –     by external fuse / circuit breaker
6 A gL/gG per channel
Overload indication (I > 0.7 A) – after approx. 100 ms –
Output current limiting – yes, with automatic reclosure –
Proofness against reverse feeding –     –
of 24 V signals
Contact rating
For resistive load, max. – 3 A at 230 V AC
2 A at 24 V DC
For inductive load, max. – 1.5 A at 230 V AC
1.5 A at 24 V DC
For lamp load – 60 W at 230 V AC
10 W at 24 V DC
—
AC500-XC
Technical data
Digital S500-XC I/O modules

Type DI524-XC DC522-XC DC523-XC DC532-XC DO524-XC DO526-XC DX522-XC
Mechanical lifetime – 300 000
Lifetime under load – 300 000 at
24 V DC / 2 A
200 000 at
120 V AC / 2 A
100 000 at
230 V AC / 3 A
Spark suppression for inductive AC load – external measure
depending on the
switched load
Demagnetization for inductive DC load – external measure:
free-wheeling
diode connected in
parallel to the load
Process voltage UP
Min. (module alone) 0.150 A 0.100 A 0.150 A 0.150 A 0.050 A 0.050 A 0.050 A
Max. (min. + loads) 0.150 A 0.100 A 0.150 A 0.150 A 0.100 A 0.050 A 0.050 A
+ load + load + load + load + load + load
05
Reverse polarity protection       

Connections for sensor voltage supply. – 8 4 – – – –
Terminal 24 V and 0 V for each
connection. Permitted load for each
group of 4 or 8 connections: 0.5 A
Short-circuit and overload proof –   – – – –
24 V DC sensor supply voltage
unshielded 600 m
Potential isolation
Per module       
Between channels input – – – – – – –
output – – – – – in groups of 4 
Fieldbus connection via AC500-XC CPU or all communication interface modules (except DC505-FBP Fieldbus Plug module)
—
AC500-XC
Technical data
Analog S500-XC I/O modules

Type AX521-XC AX522-XC AI523-XC AO523-XC AI531-XC
Individual configuration, inputs 4 8 16 – 8
analog outputs 4 8 – 16 –
-10...+10 V 12 bits + sign 15 bits + sign
0...10 V 12 bits 15 bits
0...20 mA, 4...20 mA 12 bits 15 bits
Temperature: 0.1 °C    – 
Monitoring configuration per channel
Plausibility monitoring     
Wire break & short-circuit monitoring     
Analog Inputs AI
Signal configuration per AI max. number per module and with regard to the configuration: AIs / Measuring points (depending on the
use of 2/3-wire connection or differential input)
0...10 V 4/4 8/8 16 / 16 – 8/8
-10...+10 V 4/4 8/8 16 / 16 – 8/8
0...20 mA 4/4 8/8 16 / 16 – 8/8
4...20 mA 4/4 8/8 16 / 16 – 8/8
Pt100
05
-50...+400 °C (2-wire) 4/4 8/8 16 / 16 – 8/8
-50...+400 °C (3-wire), 2 channels 4/2 8/4 16 / 8 – 8/8
-50...+400 °C (4-wire) – – – – 8/8
-50...+70 °C (2-wire) 4/4 8/8 16 / 16 – 8/8
-50...+70 °C (3-wire), 2 channels 4/2 8/4 16 / 8 – 8/8
-50...+70 °C (4-wire) – – – – 8/8
Pt1000
-50...+400 °C (2-wire) 4/4 8/8 16 / 16 – 8/8
-50...+400 °C (3-wire), 2 channels 4/2 8/4 16 / 8 – 8/8
-50...+400 °C (4-wire) – – – – 8/8
Ni1000
-50...+150 °C (2-wire) 4/4 8/8 16 / 16 – 8/8
-50...+150 °C (3-wire), 2 channels 4/2 8/4 16 / 8 – 8/8
-50...+150 °C (4-wire) – – – – 8/8
Cu50 -200...+200 °C – – – – 8/8
Resistor 0...50 kΩ – – – – 8/8
Thermocouples of types J, K, T, N, S – – – – 
0...10 V using differential inputs, 4/2 8/4 16 / 8 – 8/8
2 channels
-10...+10 V using differential inputs, 4/2 8/4 16 / 8 – 8/8
2 channels
Digital signals (digital input) 4/4 8/8 16 / 16 – 8/8
Input resistance per channel voltage: > 100 kΩ – voltage: > 100 kΩ
current: approx. 330 Ω current:
approx. 330 Ω
Time constant of the input filter voltage: 100 µs – voltage: 100 µs
current: 100 µs current: 100 µs
Conversion cycle 2 ms (for 8 AI + 8 AO), – 1 ms (for 8 AI +
1 s for Pt100/1000, Ni1000 8 AO), 1 s for
Pt100/1000, Ni1000
Overvoltage protection    – 
—
AC500-XC
Technical data
Analog S500-XC I/O modules

Type AX521-XC AX522-XC AI523-XC AO523-XC AI531-XC
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms – 8 ms typically,
configurable from
0.1 up to 32 ms
signal voltage 24 V DC – 24 V DC
Signal 0 -30...+5 V – -30...+5 V
1 13...30 V – 13...30 V
Analog outputs AO
Possible configuration per AO Max. number of AOs per module and with regard to the configuration:
-10...+10 V 4 8 (1) – 16 (1) –
0...20 mA 4 – 8 –
4...20 mA 4 – 8 –
Output resistance (burden) when 0...500 Ω – 0...500 Ω –
used as current output
loading capability when Max. ±10 mA – Max. ±10 mA –
used as voltage output
Process voltage UP
05
Max. (min. + loads) 0.150 A + load 0.150 A + load – 0.150 A + load
Reverse polarity protection     
Max. line length of the analog lines, 100 m

Conversion error of analog values 0.5 % typically, 1 % max. Voltage: 0.1 %
caused by non-linearity, calibration typically, current/
errors ex works and the resolution in resistor 0.3 %
the nominal range typically
Potential isolation
Per module     –
Fieldbus connection Via AC500-XC CPU or all communication interface modules (except DC505-FBP)
Voltage supply for the module Internally via extension bus interface (I/O bus) –
—
AC500-XC
Technical data
CD522-XC encoder module

The CD522-XC module offers accuracy and dynamic flexibility for a customized solution. It has two in-
dependent encoder inputs onboard and is easily configured using the Automation Builder software for
10 different operation modes and for frequencies up to 300 kHz (depending on CPU cycle time). The
CD522-XC module also integrates outputs for pulses and for PWM as well as normal inputs and outputs,
depending on selected encoder mode.
Type CD522-XC
Functionality
Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions.
All unused inputs/outputs can be used as input/output with standard
specification.
Input options Catch/Touch operation, counter value stored in separate variable on external
event (rising or falling)
Reference point initialization (RPI) 
input for relative encoder
initialization
Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential and 1 Vpp sinus input)
05
Counter mode one 32 bits or two 16 bits
PWM/pulse outputs
Output mode specification Number of outputs 2
Push pull output 24 V DC, 100 mA max
Current limitation Thermal and overcurrent
PWM mode specification Frequency 1…100 kHz
Value 0...100 %
Pulse mode specification Frequency 1…15 kHz
Pulse emission 1…65535 pulses
Number of pulses emitted indicator 0...100 %
Frequency mode Frequency output 100 kHz
specification Duty Cycle Set to 50 %
Digital input 2
output 2
Configurable channels DC (configurable as inputs or outputs) 8
Connection via terminal unit 
Digital Inputs
time delay 8 ms typically configurable from 0.1 up to 32 ms
At input voltage 24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
—
AC500-XC
Technical data
CD522-XC encoder module

Type CD522-XC
Digital outputs
Output voltage at signal state 1 UP – 0.8 V
Output current
Switching frequency
Proofness against reverse feeding of 24 V signals 
unshielded 600 m
Potential isolation
05
Per module 
Technical data of the high-speed inputs
Number of channels per module 6
Input type 24 V DC, 5 V DC / Differential / Sinus 1 Vpp
Frequency 300 kHz
Technical data of the fast outputs
Number of channels 2
Indication of the output signals Brightness of the LED depends on the number of pulses emitted (0 % to 100 %)
(pulse output mode only)
Output current
Rated value, per channel 100 mA at UP = 24 V
Maximum value 8A
(all channels together, configurable outputs included)
Leakage current with signal 0 < 0.5 mA
Rated protection fuse on UP 10 A fast
De-magnetization when inductive loads are switched off with varistors integrated in the module
Overload message (I > 0.1 x A) Yes, after ca. 100 ms
Resistance to feedback against 24 V signals Yes
Process voltage UP
—
AC500-XC
Technical data
Analog/digital mixed I/O expansion module

12 bit + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits.
Type DA501-XC DA502-XC

Digital inputs 16 –
outputs – 16
Analog inputs 4 4
outputs 2 2
Digital configurable channels DC (configurable as inputs 8 8
or outputs)
Fast counter Yes
Occupies max. 1 DO or DC when used as counter Configuration of max. 2 channels per module. Operating modes see table on page 171
Connection via terminal unit TU 5xx 
Digital inputs
05
Digital outputs
Output current
Signal configuration per AI 
0…10 V / -10 … +10 V 4/4
0…20 mA / 4…20 mA 4/4
RTD using 2/3 wire needs 1/2 channel(s) 4/2
0…10 V using differential inputs, needs 2 channels 4/2
-10…+10 V using differential inputs, needs 2 channels 4/2
Digital signals (digital input) 4/4
Input time delay 8 ms typically, configurable from 0.1 up to 32 ms
signal voltage 24 V DC
Possible configuration per AO 
-10…+10 V 
0…20 mA / 4…20 mA 
Output resistance (load) when used as current output 0...500 Ω
Output loading capability when used as voltage output ±10 mA max.
Potential isolation
Per module 
—
AC500-XC
Technical data
Analog/digital mixed I/O expansion module

Type DA501-XC DA502-XC
Process voltage UP
05
—
AC500-XC
Technical data
DC541-CM-XC interrupt I/O and fast counter module

In the operating mode counter, the channels can be configured as follows:
Input, Output, 32-bit up/down counter (uses C0...C3) as a 32-bit counter without limit, 32-bit periodic
counter as a 32-bit counter with a limit, limiter for a 32-bit counter (limit channel 0), 32-bit up counter
(forward counter) with the frequencies 50 kHz, 5 kHz and 2.5 kHz, pulse-width modulation (PWM) with
a resolution of 10 kHz, time and frequency measurement, frequency output.
Type DC541-CM-XC
Configurable channels DC 8
Fast counter Yes
Connection via CPU terminal base. Occupies one 
communication module slot
Digital inputs
05
Input time delay (0 -> 1 or 1 -> 0) 20 µs
Clamp to clamp - 300 µs with interrupt task
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
Digital outputs
Output voltage at signal state 1 Process voltage UP minus 0.8 V
Output current
Nominal current per channel 500 mA at UP = 24 V
Demagnetization when switching off inductive loads by internal varistors
Potential isolation
Per module 
Voltage supply for the module Internally via backplane bus
Interrupt I/O table

Configuration as Configuration for channel no. Max. no. of Remarks and notes regarding possible alternative
Chan. Chan. Chan. Chan. Chan. channels for combinations of the remaining channels (a and b)
0 1 2 3 4-7 this function
Mode 1: Interrupt functionality

Interrupt Digital input 1 1 1 1 4 8 Each channel can be configured individually as interrupt
Digital output 1 1 1 1 4 8 input or output
Mode 2: Counting functionality
Digital I/Os Digital input 1 1 1 1 4 8 Usual input
PWM (1) Digital output 1 1 1 1 4 8 Usual output
PWM, resolution 10 kHz 1 1 1 1 4 8 Outputs and pulsed signal with and adjustable on-off ratio
(1) Counter and fast counter data available on technical documentation.
—
AC500-XC
Technical data
AC500 Condition Monitoring CMS: FM502-CMS-XC

The FM502-CMS-XC function module offers precision and dynamic flexibility for customized solutions
in condition monitoring, precise measurement or fast data logging applications. It has 16 fast, precise
and synchronized analog inputs with 50k Samples/s (SPS), 24bit ADC resolution, completed with
encoder inputs (incremental or absolute) with counter and additional DI and DC inputs/outputs on-
board. It is easily configured using the Automation Builder software and the special libraries. Overall it
has 12 different operation modes. One FM502 function module can be placed on the right side of
PM592-ETH-XC CPU with a special function module terminal base TF5x1, to interface directly to the
CPU. While long measurements can be flexibly configured, started and stopped, all inputs are available
in the I/O Image of CPU for immediate use (measurement, protection, control, ...)
Type FM502-CMS-XC
Data storage
Fast user data memory of FM502 128 MB (ca. 33 million Samples: e.g 40 s record length on 16 channels at 50k SPS or 5.8 h
record lenght on 16 channels at 100 SPS)
File Format delivered to PM592 flash WAV (compact binary) per channel, all channels in one *.zip w. time stamp
Analog inputs
Number of channels 16 (synchronous sampled)
Resolution 24 bit ADC, stored in DINT in WAV file (4byte per value)
Accurracy at +25 °C < +/- 0.1 %
Accurracy over operating temperature and vibration < +/- 0.5 %
05
Sample rate / Bandwidth (High, 0 dB) 50k SPS / 20 kHz to 100 SPS / 40 Hz (digitally downsampled, selectable per channel)
Indication of the input signal One bicolor LED per channel for configuration, measurement status, error messages
Input option: IEPE (with Sensor supply current) + - 10 V
Bandwidth low (- 3 dB) digital < 0.1 Hz digital < 0.1 Hz or DC (selectable)
Pass band high (- 3 dB) analog > 90 kHz, digital > 24.5 kHz
Stop band high (> - 100 dB) analog > 1 MHz, digital > 27.5 kHz
Dynamic Range (SFDR) > 100 dB
SINAD (300 Hz/1 kHz sine, 50 k SPS) 0dB from full scale < -90 dB < - 95 dB
IEPE Current Source per channel Typ. 4.2 mA (+/- 7 % over temperature) (n.a.)
Resistance AI- to M (ground) Typ ~ 27Ohm (PTC)
Channel input impedance (AI+/AI-):
< 1 kHz > 1 MOhm > 2 MOhm
5 kHz > 100 kOhm > 40 kOhm
Error detection Short circuit, open wire
Digital inputs/outputs
24 V DC, dedicated inputs/outputs can be used for specific counting functions.
All unused inputs/outputs can be used as normal input/output with standard
specification.
Channels and types 2 DI + 2 DC (configurable inputs/outputs); Type 1, LED indication
Input options Catch/Touch operation, counter value stored in separate variable on external event (rising
or falling)
Reference point initialization (RPI) input for relative 
encoder initialization
Input current p. channel @ V DC
24 V DC Typically 5 mA
5 V DC > 1 mA
15 V DC > 5 mA
30 V DC < 8 mA
—
AC500-XC
Technical data
AC500 Condition Monitoring CMS: FM502-CMS-XC

Type FM502-CMS-XC
Digital outputs
Output voltage at signal state 1 (L+) – 0.8 V
Output current
Nominal current per channel 0.5 A at UP = 24 V
Switching frequency
Resistance against reverse feeding of 24 V signals 
shielded 1000 m
unshielded 600 m
Integrated counters
Counter characteristics 2 counters (24 V DC, 5 V DC, differential RS422: 5 V or 1 Vpp sinus input)
05
Counter mode one counter 32 bits or two counters 16 bits
high-speed inputs
Number of channels, type per module 3 (A,B,Z), type 1
Input type 24 V DC 5 V DC / Differential / Sinus 1 Vpp
Frequency up to 300 kHz (input filter: 50,500, 5 k, 20 k Hz)
Input frequency max. (frequency measurement only) 100 kHz (accuracy -0 %/+3 %)
Max. cable length, shielded (depending on sensor) 300 m 100 m
Fast outputs
SSI CLK output B f. optical Interface (according SSI): Pin 1.3 RS-422 differential (according SSI)
Pins 1.3, 1.4
Output delay (0->1 or 1->0) Max. 0.35 µs
Output current ≤ 10 mA
Switching frequency (selectable) 200kHz, 500kHz and 1 MHz
Short-circuit proof / overload proof Yes
Resistance to feedback against 24V signals Yes
Resistance to feedback against reverse polarity Yes
Process voltage L+
Max. ripple 0,05
Current consumption from L+ (FM502 and PM592, Max. 0.43 A + max. 0.5 A per output
Inrush current from L+ (at power up, FM502 and PM592, 1.2 A²s
Electrical isolation Yes, (PM592 and FM502 to other I/O-Bus modules )
Max. power dissipation within the FM502 module 6.5 W (outputs unloaded)
5-V-encoder supply output
Nominal voltage 5 V DC (+/- 5 %), 100 mA max.
(1) High Temperatures:
Operation of FM502-XC version in the operating temperature range between +60 °C and +70 °C with following deratings:
No use of 24 V encoder mode
Analog inputs: maximum number of configured input channels limited to 75 % per group AI0..AI7 and AI8..AI15
—
AC500-XC
Technical data
AC500-XC communication modules

• Up to 4 communications modules can be used on an AC500-XC CPU
• No external power supply required.
Type CM592-DP-XC CM582-DP-XC CM597-ETH-XC CM598-CN-XC

RJ45 – –  (x2) (2) –
RS-232 / 485 – – – –
Terminal blocks (1) – – – 
Sub-D socket   – –
Protocols PROFIBUS DP V0/V1 master PROFIBUS DP V0/V1 slave Ethernet (TCP/IP, CANopen master
UPD/IP, Modbus TCP)
CPU interface 8 kB Dual-port memory 8 kB Dual-port memory 8 kB Dual-port memory 8 kB Dual-port memory
Transfer Rate 9.6 kbit/s to 12 Mbit/s 9.6 kbit/s to 12 Mbit/s 10/100 Mbit/s 10 kbit/s to 1 Mbit/s
Co-processor
Additional Multi master functionality – Online Access, ICMP (Pimg), CAN 2.0A
features Max. Number of subscribers: DHCP, IP configuration CAN 2.0B
- 126 (V0) protocol, UDP dataexchange, CANopen
- 32 (V1) Modbus TCP
05
Type CM588-CN-XC CM579-PNIO-XC CM589-PNIO-XC CM589-PNIO-4-XC

RJ45 –  (x2) (2)  (x2) (2)  (x2) (2)
RS-232 / 485 – – – –
Terminal blocks (1)  – – –
Sub-D socket – – – –
Protocols CANopen slave PROFINET IO controller PROFINET IO device PROFINET IO 4 x device
CPU interface 8 kB Dual-port memory 8 kB Dual-port memory 8 kB Dual-port memory 8 kB Dual-port memory
Transfer Rate 10 kbit/s to 1 Mbit/s 10/100 Mbit/s 10/100 Mbit/s 10/100 Mbit/s
Co-processor
Additional NMT slave, PDO, SDO server, RTC - Real-Time Cyclic RTC - Real-Time Cyclic RTC - Real-Time Cyclic
features Heartbeat, Nodeguard Protocol, Class 1 Protocol, Class 1 Protocol, Class 1
RTA - Real-Time Acyclic RTA - Real-Time Acyclic RTA - Real-Time Acyclic
Protocol Protocol Protocol
DCP Discovery and DCP Discovery and DCP Discovery and
Configuration Protocol Configuration Protocol Configuration Protocol
CL-RPC - Connectionless LLDP - Link Layer Discovery LLDP - Link Layer Discovery
Remote Procedure Call Protocol Protocol
(1) Plug-in terminal block included.
(2) 10/100 Mbit/s, full/half duplex with auto-sensing, 2-port switch integrated.
—
AC500-XC
Technical data

12 bits + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits. Temperature: 0.1 °C.
Type DC551-CS31-XC CI590-CS31-HA-XC (1) CI592-CS31-XC

Protocol Proprietary CS31 bus protocol on RS485 interface
ID configuration Per rotary switches on front face from 00d to 99d
Field bus connection on TUs CS31 field bus, via terminal / redundant for CI590-CS31-HA-XC on TU552-CS31-XC
Digital inputs 8 – 8
outputs – – –
Analog inputs – – 4
outputs – – 2
Digital configurable channels DC 16 16 8
Fast counter Configuration of max. 2 channels per module
Occupies max. 1 DO or DC when used as counter   
Connection
05
Via terminal base TU5xx   
Local I/O extension
Max. number of extension modules max. 7 x S500 extension modules, up to 31 stations with up to 120 DIs/120 DOs or up to
32 AIs/ 32AOs per station
Digital inputs
Digital outputs
Output current
Maximum (total current of all channels) 8A 8A 4A
loads
Signal configuration per AI – 
0…10 V / -10…+10 V – 4/4
0…20 mA / 4…20 mA – 4/4
RTD using 2/3 wire needs 1/2 channel(s) – 4/2
0…10 V using differential inputs, – 4/2
needs 2 channels
-10…+10 V using differential inputs, – 4/2
needs 2 channels
Digital signals (digital input) – 4/4
(1) Dedicated to High Availability. Not compatible with S500-eCo I/O modules.
—
AC500-XC
Technical data

Type DC551-CS31-XC CI590-CS31-HA-XC (1) CI592-CS31-XC
Input time delay – 8 ms typically, configurable
from 0.1 up to 32 ms
signal voltage – 24 V DC
Possible configuration per AO – 
-10…+10 V – 
0…20 mA / 4…20 mA – 
Output resistance (load) when used – 0...500 Ω
as current output
loading capability when used – ±10 mA max.
as voltage output
Potential isolation
Per module   
Between fieldbus interface against the rest of the   
module
Process voltage UP
05
Max. (min. + loads) 0.100 A + load 0.100 A + load 0.070 A + load
(1) Dedicated to High Availability. Not compatible with S500-eCo I/O modules.
—
AC500-XC
Technical data
PROFIBUS-DP modules
Type CI541-DP-XC CI542-DP-XC
Protocol PROFIBUS DP (DP-V0 and DP-V1 slave)
ID configuration Per rotary switches on front face from 00h to FFh
Field bus connection on terminal units Sub-D 9 poles on TU510-XC or TU518-XC with baud rate up to 1MBaud
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Occupies max 1 DO or DC when used as counter  
Connection
Max. number of extension modules max. 10 x S500 extension modules, fast counter from digital IO modules can be also used
Via terminal base TU5xx  
Digital inputs
05
Digital outputs
Output current
loads
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
needs 2 channels
needs 2 channels
—
AC500-XC
Technical data
PROFIBUS-DP modules
Type CI541-DP-XC CI542-DP-XC
-10…+10V  –
0…20 mA / 4…20 mA  –
as current output
as voltage output
Potential isolation
Per module  
the module
output – –
Process voltage UP
05

—
AC500-XC
Technical data
CANopen modules
Type CI581-CN-XC CI582-CN-XC
Protocol CANopen slave, DS401 profile selectable using rotary switches
ID configuration Per rotary switches on front face for CANopen ID node from 00h to 7Fh and 80h to FFh for
CANopen DS401 profile
Field bus connection on terminal units Terminal blocks on TU518-XC
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Occupies max. 1 DO or DC when used as counter  
Connection
Max. number of extension modules max. 10 x S500-XC extension modules
05
Digital inputs
Digital outputs
Output current
Demagnetization when switching off By internal varistors
inductive loads
0…10 V / -10…+10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
needs 2 channels
needs 2 channels
—
AC500-XC
Technical data
CANopen modules
Type CI581-CN-XC CI582-CN-XC
-10…+10 V  –
0…20 mA / 4…20 mA  –
as current output
as voltage output
Potential isolation
Per module  
the module
output – –
Process voltage UP
05

—
AC500-XC
Technical data

Type CI501-PNIO-XC CI502-PNIO-XC CI504-PNIO-XC CI506-PNIO-XC
Ethernet Interface
Main protocol PROFINET IO RT device
Ethernet connection on terminal units 2 x RJ45 with switch functionality for simple daisy chain on TU508-ETH-XC or TU520-ETH-XC
Gateway Interface
Gateway to – – 3 x RS232/RS422/ CAN / CANopen Master
RS485 + 2 x RS232/RS422/
ASCII serial interfaces RS485 ASCII serial
interfaces
Fieldbus Protocol used – – – CAN 2A/2B Master -
CANopen Master (1)
CAN physical interface – – – 1 x 10 poles pluggable
spring connector
Baudrate – – – Baudrate up to 1
MBit/s, Support for up
to 126 CANopen Slaves
Serial interface – – 3 x RS232 / RS422 or 2 x RS232 / RS422 or
RS485 RS485
Protocol used – – ASCII ASCII
05
Baudrate – – Configurable from 300 bit/s to 115200 bit/s
Fieldbus or serial connection on TUs – – 3 x pluggable terminal blocks with spring on
TU520-ETH
outputs 8 8 – –
Analog inputs 4 – – –
outputs 2 – – –
Digital configurable channels DC – 8 – –
Connection via terminal unit TU5xx – –  
Fast counter (onboard I/O) Configuration of max. 2 DI channels per module – –
Occupies max. 1 DO or DC when used as counter  – –
Connection
Local I/O extension   
Max. number of extension modules max. 10 x S500-XC extension modules. Fast Valid for CI501-XC, 502-XC, 504-XC and 506-XC.
counter from digital IO modules can be also All modules can have extension up to 10 modules
used.
Digital inputs
Input signal voltage 24 V DC – –
characteristic acc. to EN 61132-2 Type 1 – –
0 signal -3...+5 V DC – –
Undefined signal state 5...15 V DC – –
1 signal 15...30 V DC – –
Residual ripple, range for 0 signal -3...+5 V DC – –
1 signal 15...30 V DC – –
Input time delay (0 -> 1 or 1 -> 0) 8 ms typically, configurable from 0.1 up to 32 ms – –
Digital outputs
Transistor outputs 24 V DC, 0.5 A  – –
Readback of output –  (on DC outputs) – –
Outputs, supplied via process voltage UP  – –
Switching of 24 V load  – –
Output voltage at signal state 1 Process voltage UP - 0.8 V – –
—
AC500-XC
Technical data

Type CI501-PNIO-XC CI502-PNIO-XC CI504-PNIO-XC CI506-PNIO-XC
Output current
Nominal current per channel 500 mA at UP = 24 V DC – –
Maximum (total current of all channels) 8A – –
Residual current at signal state 0 < 0.5 mA – –
Demagnetization when switching off By internal varistors – –
inductive loads
Signal configuration per AI 4 – – –
0…10 V / -10… +10 V 4/4 – – –
0…20 mA / 4…20 mA 4/4 – – –
RTD using 2/3 wire needs 1/2 channel(s) 4/2 – – –
0…10 V using differential inputs, 4/2 – – –
needs 2 channels
-10…+10 V using differential inputs, 4/2 – – –
needs 2 channels
Digital signals (digital input) 4/4 – – –
Input time delay 8 ms typically, – – –
configurable from 0.1
05
up to 32 ms
signal voltage 24 V DC – – –
Possible configuration per AO  – – –
-10…+10 V  – – –
0…20 mA / 4…20 mA  – – –
Output resistance (load) when used 0...500 Ω – – –
as current output
loading capability when used ±10 mA max. – – –
as voltage output
Potential isolation
Between Ethernet interface against the rest    
of the module
Process voltage UP
min. (module alone) 0.260 A 0.150 A
max. (min. + loads) 0.260 A + load 0.150 A + load
—
AC500-XC
Technical data
Modbus TCP modules

Type CI521-MODTCP-XC CI522-MODTCP-XC
Ethernet Interface
Main protocol Modbus TCP
Ethernet connection on terminal units 2 x RJ45 with switch functionality for simple daisy chain on TU508-ETH-XC or TU520-ETH-XC
Digital inputs 8 8
outputs 8 8
Analog inputs 4 –
outputs 2 –
Connection via terminal unit TU5xx – –
Occupies max. 1 DO or DC when used as counter 
Connection
Max. number of extension modules max. 10 x S500-XC extension modules. Fast counter from digital IO modules can be also used.
05
Digital inputs
Digital outputs
Output current
Demagnetization when switching off By internal varistors
inductive loads
0…10 V / -10… +10 V 4/4 –
0…20 mA / 4…20 mA 4/4 –
needs 2 channels
needs 2 channels
—
AC500-XC
Technical data
Modbus TCP modules

Type CI521-MODTCP-XC CI522-MODTCP-XC
-10…+10 V  –
0…20 mA / 4…20 mA  –
as current output
as voltage output
Potential isolation
Per module  
Between Ethernet interface against the rest  
of the module
Process voltage UP
05

—
AC500-XC
Technical data
CS31 functionality
AC500-XC CPU with integrated CS31 interface S500 I/O with communication interface
DC551-CS31-XC
CI590-CS31-HA-XC
CI592-CS31-XC
Master Yes, at COM1 –
Slave No Yes / Redundant for CI590-CS31-HA-XC
Protocols supported ABB CS31 protocol
Diagnosis
Error indication On LCD display of the CPU Via module LEDs
Online diagnosis Yes
Error code Errors are recorded in the diagnosis system of the CPU
Associated function blocks Yes
Physical layer RS485 / 2 x RS485 for CI590-CS31-HA-XC for redundancy
Connection Plug at COM1 Screw-type or spring-type terminals
Baud rate 187.5 kbit/s
Distance AC500-XC: up to 500 m; up to 2000 m using a repeater
Max. number of modules on fieldbus 31 modules max.
Please note: The CS31 bus interface occupies one or two module addresses (if counters are configured
onboard or if the module is a mixed digital analog module). Depending on the configuration, or if the module
contains also mixed digital analog I/O, connected extension modules can occupy further module addresses.
05
Configuration Using configuration tool (included in Automation Builder software suite)
Station address configuration No Using rotary switches (99 max.)
Digital I/O modules, "Fast Counter" operating modes. Not applicable for DC541-XC (1)
Operating mode, configured in the user program of the AC500-XC Occupied inputs Occupied outputs Maximum counting
DI or DC DO or DC frequency
kHz
0 No counter 0 0 –
1 One count-up counter with "end value reached" indication 1 1 50
2 One count-up counter with "enable" input and "end value reached" indication 2 1 50
3 Two up/down counters 2 0 50
4 Two up/down counters with 1 counting input inverted 2 0 50
5 One up/down counter with "dynamic set" input 2 0 50
6 One up/down counter with "dynamic set" input 2 0 50
7 One up/down counter with directional discriminator 2 0 50
(track A and B)
8 – 0 0 –
9 One up/down counter with directional discriminator and double evaluation 2 0 30
10 One up/down counter with directional discriminator and fourfold evaluation 2 0 15
(1) See technical documentation for details.
—
AC500-XC
System data
24 V DC Voltage 24 V (-15 %, +20 %)
Protection against yes
reverse polarity
Allowed interruptions of DC supply Interruption < 10 ms, time between 2 interruptions > 1 s, PS2
power supply AC supply Interruption < 0.5 periods, time between 2 interruptions > 1 s
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. For the supply of the
modules, power supply units in accordance with PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage
category II, pollution degree 2.
Assembly position
Horizontal 
Vertical  (1)
(1) not in salt mist environment
Temperature
Operating -40 °C ... +70 °C
-40 °C ... -30 °C Proper start-up of system; technical data not guaranteed
-40 °C ... 0 °C Due to the LCD technology, the display might not be readable
-40 °C...+40 °C vertical mounting of modules possible, output load limited to 50 % per group
+60 °C ...+70 °C with the following deratings:
System is limited to max. 2 Communication Modules per Terminal Base
Applications certified for cULus up to 60 °C
05
Digital inputs: maximum number of simultaneously switched on input channels

limited to 75 % per group (e.g. 8 channels => 6 channels)
Digital outputs: output current maximum value (all channels together) limited to
75 % per group (e.g. 8 A => 6 A)
Analog outputs only if configured as voltage output: maximum total output
current per group is limited to 75 % (e.g. 40 mA => 30 mA)
Analog outputs only if configured as current output: maximum number of
simultaneously used output channels limited to 75 % per group
(e.g. 4 channels => 3 channels)
Humidity
Operating / Storage 100 % r. H. with condensation
Air pressure
Operating -1000 m .... 4000 m (1080 hPa ... 620 hPa)
Storage >2000 m (<795 hPa): max. operating temperature must be reduced by 10K per
1000 m (e.g. 70 °C to 60°C)
Immunity to corrosive gases
Operating Yes, in accordance with:
ANSI/ISA-71.04:
Containment group A, G3 - Harsh / GX - Severe
IEC 60068-2-60:
Method 4
IEC 60721-3-3:
Class 3C2 / 3C3
Gases and concentrations:

Hydrogen sulfide (H2S): (100 ± 5) ppb
Nitrogen dioxide (NO2): (1250 ± 20) ppb
Chlorine (Cl2): (100 ± 5) ppb
Sulfur dioxide (SO2): (300 ± 20) ppb
Immunity to salt mist
Operating Yes, horizontal mounting only, in accordance with IEC 60068-2-52 severity level: 1
NOTICE!
Risk of corrosion!
Unused connectors and slots may corrode, if using XC devices in salt mist
environments.
Protect unused connectors and slots with TA535 protective caps for XC devices.
—
AC500-XC
System data
Radiated emission (radio disturbances) Yes, in accordance with CISPR 16-2-3
Conducted emission (radio disturbances) Yes, in accordance with CISPR 16-2-1, CISPR 16-1-2
05
Test voltage: 10 V
30 A/m 50 Hz
30 A/m 60 Hz
WARNING!
Unused slots for Communication Modules must be covered with Dummy Communication Modules (“TA524 - Dummy Communication Module”).
Environmental Tests
93 % r. H. / 25 °C, 95 % r. H., 6 cycles
IEC 60068-2-78, Stationary Vibration Test: 40 °C, 93 % r. H., 240 h
Shock resistance IEC 61131-2 / IEC 60068-2-6: 5 Hz ... 500 Hz, 2 g (with SD Memory Card inserted)
IEC 60068-2-64: 5 Hz ... 500 Hz, 4 g rms
IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal
Mechanical Data
Wiring method Spring terminals
Assembly on DIN rail DIN rail type In accordance with IEC 60715
175
—
AC500-S
Functional Safety PLC
177 Key features
178 Ordering data AC500-S
179 Ordering data AC500-S-XC
06
06
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 17 7
—
AC500-S
Key features
—
Easy integration: Simple expansion of ABB PLC with
safety functions. One common engineering and
diagnostic system for safety and standard CPUs.
eXtreme Conditions (-XC) version is available.
—
Easy implementation of flexible
configuration concept (one safety
program for various machine
types). Safety CPU can be con
figured to work even if standard
CPU is in STOP mode.
06
—
Automation Builder productivity
suite providing integrated
support of ST, Ladder (LD) and
Function Block Diagram (FBD)
programming with a common
look and feel. Trigonometric
functions are supported for easy
implementation of complex
calculation tasks.
—
PROFINET/PROFIsafe interface for
decentralized safety I/Os, safe position and
speed monitoring as well as triggering of
safety drive functions.
—
AC500-S
Ordering data
Safety CPU
Description User program memory Type Order code Price Weight
(1 pce)
MB kg
Safety CPU module 1 SM560-S 1SAP280000R0001 0.100
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-1 1SAP286000R0001 0.100
for 1 PROFIsafe network
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-4 1SAP286100R0001 0.100
for 4 PROFIsafe networks
S500 Safety I/O

Description Input signal Output Type Order code Price Weight
signal (1 pce)
SIL2 SIL3 SIL3 kg
Safety digital input module 16 8 - DI581-S 1SAP284000R0001 0.130
Safety digital input / output module 8 4 8 DX581-S 1SAP284100R0001 0.130
Safety analog input module 4 2 - AI581-S 1SAP282000R0001 0.130
S500 Safety terminal unit

(1 pce)
kg
Spring terminal unit for safety I/O modules TU582-S 1SAP281200R0001 0.200
Software
AC500-S Safety PLC programming license needs to be purchased as an additional feature of
Automation Builder. For details, see ordering data of Automation Builder.
06
— — —
SM560-S DI581-S TU582-S
SM560-S-FD-1 DX581-S
SM560-S-FD-4 AI581-S
Accessories for AC500-S

(1 pce)
kg
AC500-S Safety PLC SM560-S, DI581-S, DX581-S, AI581-S, TU582-S with PM573-ETH TA514-SAFETY 1SAP182900R0001 10
training case and PNIO
—
AC500-S training case
A C 5 0 0 - S – F U N C T I O N A L S A F E T Y P LC 179
—
AC500-S-XC
Ordering data
Safety XC CPU
Description User program memory Type Order code Price Weight
(1 pce)
MB kg
Safety CPU module 1 SM560-S-XC 1SAP380000R0001 0.100
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-1-XC 1SAP386000R0001 0.100
for 1 PROFIsafe network
Safety CPU module with F-Device functionality 1.3 SM560-S-FD-4-XC 1SAP386100R0001 0.100
for 4 PROFIsafe networks
S500-XC Safety I/O

Description Input signal Output Type Order code Price Weight
signal (1 pce)
SIL2 SIL3 SIL3 kg
Safety digital input module 16 8 - DI581-S-XC 1SAP484000R0001 0.130
Safety digital input / output module 8 4 8 DX581-S-XC 1SAP484100R0001 0.130
Safety analog input module 4 2 - AI581-S-XC 1SAP482000R0001 0.130
S500-XC Safety terminal unit

(1 pce)
kg
Spring terminal unit for safety I/O modules TU582-S-XC 1SAP481200R0001 0.200
06
— — —
SM560-S-XC DI581-S-XC TU582-S-XC
SM560-S-FD-1-XC DX581-S-XC
SM560-S-FD-4 -XC AI581-S-XC
—
AC500-S and AC500-S-XC
Technical data
Safety CPUs
Type SM560-S / SM560-S-XC SM560-S-FD-1 / SM560-S-FD-4 /
SM560-S-FD-1-XC / SM560-S-FD-4-XC
Performance level PL e (ISO 13849-1)
Safety integrity level SIL3 (IEC 61508:2010, IEC 62061, IEC 61511)
protocol PROFIsafe V2 F-Host via PROFINET PROFIsafe V2 F-Host and F-Device (for 1 or 4
PROFIsafe networks, respectively) via PROFINET
Program memory flash EPROM and RAM 1 MB 1.3 MB
Integrated data memory 1 MB thereof 120 KB saved 1.0 MB thereof 120 kB saved
Cycle time for 1 instruction
Binary 0.05 μs
Word 0.06 μs
Floating point 0.5 μs
Max. nb. of safety extension modules on I/O bus 10
Digital inputs 160 (SIL2) / 80 (SIL3)
outputs 80 (SIL3)
Analog inputs 40 (SIL2) / 20 (SIL3)
Max. number of decentralized inputs/outputs On PROFINET: up to 128 stations with up to 10 safety extension modules
Program execution
Cyclical 
Interfaces
Ethernet Via AC500 CPU or PROFINET coupler
COM Via AC500 CPU
Programming Via AC500 CPU
Approvals CE, cUL, UL, C-Tick and other on request
06
—
Technical data
S500 and S500-XC Safety I/O

Type DI581-S / DI581-S-XC DX581-S / DX581-S-XC AI581-S / AI581-S-XC
Performance Level PL e (ISO 13849-1)
Safety Integrity Level SIL3 (IEC 61508:2010, IEC 62061, IEC 61511)
Safety protocol PROFIsafe V2 via PROFINET
Digital inputs
Number of channels per module 16 (SIL2) / 8 (SIL3) 8 (SIL2) /4 (SIL3) -
Input signal voltage 24 V DC 24 V DC -
Frequency range 65 Hz 65 Hz -
Input characteristic acc. to EN61131-2 Type 1 Type 1 -
0 signal -3...+5 V DC -3...+5 V DC -
Undefined signal state 5...15 V DC 5...15 V DC -
1 signal 15...30 V DC 15...30 V DC -
Input time delay (0 -> 1 or 1 -> 0) Input filter configurable Input filter configurable -
from 1, 2, 5...500 ms from 1, 2, 5...500 ms
Test pulse outputs 8 4 -
At input voltage 24 V DC / 7 mA typically 24 V DC / 7 mA typically -
5 V DC / < 1 mA 5 V DC / < 1 mA -
15 V DC / > 4 mA 15 V DC / > 4 mA -
30 V DC / < 8 mA 30 V DC / < 8 mA -
Digital outputs
Number of channels per module - 8 (SIL3) -
Transistor outputs 24 V DC, 0.5 A -  -
Transistor outputs 24 V DC, 2 A -  (1) -
Switching of 24 V load -  -
Safety relay outputs -  (2) -
Output current
06
Nominal current per channel - 500 mA at UP = 24 V -
Maximum (total current of all channels) - 4 A / 500 mA / channel -
Residual current at signal state 0 - < 0.5 mA -
Demagnetization when switching off - By internal suppressor diodes -
inductive loads
Switching frequency
Short-circuit / overload proofness -  -
For inductive load - On request -
For lamp load - On request -
Proofness against reverse feeding of 24 V signals -  -
(1) Transistor outputs 24 V DC, 2 A. For details, please see application notes in chapter 8.
(2) Safety relay outputs using external safety relay, e.g. ABB BSR23. For details, please see application notes in chapter 8.
—
Technical data
S500 and S500-XC Safety I/O

Type DI581-S / DI581-S-XC DX581-S / DX581-S-XC AI581-S / AI581-S-XC
Analog inputs
Number of channels per module - - 4 (SIL2) / 2 (SIL3)
Input resistance per channel - - 125 Ohm
Time constant of the input filter - - 10 ms
Conversion cycle - - 0.33 ms
Overvoltage protection - - -
0...20 mA, 4...20 mA - - 14 bits
Process voltage UP
Maximum ripple 5%
Connections for sensor voltage supply 
Terminal 24 V and 0 V
Conversion error of analog values caused by - - ±1.5 %
non-linearity, calibration errors ex and
the resolution in the nominal range
Shielded cable 1000 m 1000 m -
Unshielded cable 600 m 600 m -
Max. line length of the analog lines, - - 100 m
Potential isolation
Per module 
Fieldbus connection Via AC500 CPU or PROFINET communication module
Voltage supply for the module Internally via extension bus interface (I/O bus)
06
Approvals CE, cUL, UL, C-Tick and other on request

—
AC500-S
System data
Operating and ambient conditions

Voltages according to EN 61131-2
24 V DC Process and supply voltage 24 V (-15 %, +20 %)
Protection against reverse polarity Yes
Allowed interruptions of power DC supply Interruption < 10 ms, time between 2 interruptions > 1 s
supply acc. to EN 61131-2
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed.
Temperature
Operating 0 °C ... +60 °C horizontal mounting of modules
0 °C ... +40 °C vertical mounting of modules and output load reduced to 50 % per group
Humidity
Operating / Storage Max. 95 %, without condensation
Air pressure
Operating > 800 hPa / < 2000 m
Storage > 660 hPa / < 3500 m
Creepage distances and clearances

Insulation Test Voltages, Routine Test, according to EN 61131-2 AC voltage during 2 seconds
24 V circuits (supply, 24 V inputs/outputs), if they are 350 V
electrically isolated against other circuitry
The creepage distances and clearances meet the requirements of the overvoltage category II, pollution degree 2.
06
—
AC500-S
System data
Power supply units

For the supply of the modules, power supply units according to PELV specifications must be used.
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD) In accordance with EN 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge ±8 kV
contact discharge ±6 kV
ESD with communication connectors In order to prevent operating malfunctions, it is recommended that the operating
personnel discharge themselves prior to touching communication connectors or
perform other suitable measures to reduce effects of electrostatic discharges.
ESD with connectors of Terminal Bases The connectors between the Terminal Bases and CPUs or Communication Modules
must not be touched during operation. The same is valid for the I/O-Bus with all
modules involved.
Against the influence of radiated (CW radiated) In accordance with EN 61000-4-3, zone B, criterion A
Test field strength 10 V/m
Against transient interference voltages (burst) In accordance with EN 61000-4-4, zone B, criterion B
Supply voltage units DC 2 kV
Digital inputs/outputs 24 V DC 2 kV
Analog inputs 1 kV
Against the influence of line-conducted interferences In accordance with EN 61000-4-6, zone B, criterion A
(CW conducted)
Test voltage 10 V zone B
High energy surges In accordance with EN 61000-4-5, zone B, criterion B
Power supply DC 1 kV CM (1) / 0.5 kV DM (2)
DC I/O supply, add. DC-supply-out 0.5 kV CM (2) / 0.5 kV DM (2)
I/O analog, I/O DC unshielded 1 kV CM (2) / 0.5 kV DM (2)
Radiation (radio disturbance) In accordance with EN 55011, group 1, class A
(1) High requirement for shipping classes is achieved with additional specific measures (see specific documentation).
06
(2) CM = Common Mode; DM = Differential Mode.
Mechanical Data
Wiring method / terminals
Mounting Horizontal (DIN rail mounting)
Degree of protection IP20
Housing In accordance with UL 94
Vibration resistance acc. to EN 61131-2 all three axes (DIN rail mounting)
5...11.9 Hz, continuous 3.5 mm
11.9...150 Hz, continuous 1 g
Shock resistance All three axes
15 g, 11 ms, half-sinusoidal
Mounting of the modules
DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm
Mounting with screws Screws with a diameter of 4 mm
—
AC500-S-XC
System data
Operating and ambient conditions

Voltages according to EN 61131-2
24 V DC Process and supply voltage 24 V (-15 %, +20 %)
Protection against reverse polarity Yes
Allowed interruptions of power DC supply Interruption < 10 ms, time between 2 interruptions > 1 s
supply acc. to EN 61131-2
Important: Exceeding the maximum process and supply voltages could lead to unrecoverable damage of the system. The system could be destroyed.
Temperature
Operating -40 °C ... +70 °C horizontal mounting of modules
-40 °C ... +40 °C vertical mounting of modules and output load reduced to 50 % per group
Humidity
Operating / Storage Max. 100 %, with condensation
Air pressure
Operating 620…1080 hPa / (-1000...4000 m)
> 2000 m (< 795 hPa): max. operating temperature must be reduced by
10 °C.
Storage > 620 hPa / < 4000 m
Creepage distances and clearances

Insulation Test Voltages, Routine Test, according to EN 61131-2 AC voltage during 2 seconds
24 V circuits (supply, 24 V inputs/outputs), if they are 350 V
electrically isolated against other circuitry
The creepage distances and clearances meet the requirements of the overvoltage category II, pollution degree 2.
06
—
AC500-S-XC
System data
Power supply units

For the supply of the modules, power supply units according to PELV specifications must be used.
Electromagnetic Compatibility
Immunity
Against electrostatic discharge (ESD) In accordance with EN 61000-4-2, zone B, criterion B
Electrostatic voltage in case of air discharge ±8 kV
contact discharge ±6 kV
ESD with communication connectors In order to prevent operating malfunctions, it is recommended that the operating
personnel discharge themselves prior to touching communication connectors or
perform other suitable measures to reduce effects of electrostatic discharges.
ESD with connectors of Terminal Bases The connectors between the Terminal Bases and CPUs or Communication Modules
must not be touched during operation. The same is valid for the I/O-Bus with all
modules involved.
Against the influence of radiated (CW radiated) In accordance with EN 61000-4-3, zone B, criterion A
Test field strength 10 V/m
Against transient interference voltages (burst) In accordance with EN 61000-4-4, zone B, criterion B
Supply voltage units DC 2 kV
Digital inputs/outputs 24 V DC 2 kV
Analog inputs 1 kV
Against the influence of line-conducted interferences In accordance with EN 61000-4-6, zone B, criterion A
(CW conducted)
Test voltage 10 V zone B
High energy surges In accordance with EN 61000-4-5, zone B, criterion B
Power supply DC 1 kV CM (1) / 0.5 kV DM (2)
DC I/O supply, add. DC-supply-out 0.5 kV CM (2) / 0.5 kV DM (2)
I/O analog, I/O DC unshielded 1 kV CM (2) / 0.5 kV DM (2)
Radiation (radio disturbance) In accordance with EN 55011, group 1, class A
(1) High requirement for shipping classes is achieved with additional specific measures (see specific documentation).
06
(2) CM = Common Mode; DM = Differential Mode.
Mechanical Data
Wiring method / terminals
Mounting Horizontal (DIN rail mounting)
Degree of protection IP20
Housing In accordance with UL 94
Vibration resistance acc. to EN 61131-2 all three axes (DIN rail mounting)
5...11.9 Hz, continuous 3.5 mm
11.9...150 Hz, continuous 1 g
Shock resistance All three axes
15 g, 11 ms, half-sinusoidal
Mounting of the modules
DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm
Mounting with screws Screws with a diameter of 4 mm
06
189
—
CP600-eCo, CP600
and CP600-Pro
Control panels
191 Key features
07
07
C P 6 0 0 - E C O, C P 6 0 0 A N D C P 6 0 0 - P R O – C O N T R O L PA N E L S 191
—
Key features
—
Various options for tailor made HMI solutions:
• PB610 Panel Builder 600 HMI applications
• Visualization of AC500 web servers
• Mobile remote access to HMI applications
• PB610-R PC runtime for Windows platforms
• Drivers for integration into automation systems
• OPC UA client and server
—
• CP600 2nd gen. brilliant colored
display
• Aluminium enclosure
• Operating temp.: 0...60 °C
• Three different screen sizes
• CP600 available in parallel
07
—
• CP600-Pro multi-touch
• Brilliant real glass screen
• Aluminium enclosure
• Fast ETH 10/100/1000 —
• Operating temp.: -20...+60 °C • CP600-eCo slim design for easy
• Five different screen sizes installation even in compact spaces
from 5" to 21.5" • Robust plastic enclosure
• Three different screen sizes
—
Ordering data
CP600-eCo control panels

Display Resolution Description Type Order code Price Weight
size (1 pce)
pixels kg
4.3" 480 x 272 for PB610 applications CP604 1SAP504100R0001 0.400
7.0" 800 x 480 for PB610 applications CP607 1SAP507100R0001 0.600
10.1" 1024 x 600 for PB610 applications or visualization of AC500 V3 web server CP610 1SAP510100R0001 1.000
4.3" 480 x 272 black, for PB610 applications CP604-B 1SAP504100R2001 0.400
7.0" 800 x 480 black, for PB610 applications CP607-B 1SAP507100R2001 0.600
10.1" 1024 x 600 black, for PB610 applications or visualization of AC500 V3 web server CP610-B 1SAP510100R2001 1.000
Visualization of AC500 V3 web server is supported by products with revision index C1 or higher.
— — — —
CP604 CP607 CP610 CP607-B
CP600 2nd generation control panels

size (1 pce)
pixels kg
07
7" 800 x 480 for PB610 applications or visualization of AC500 V3 web server CP6407 1SAP540710R0001 1.000
15" 1024 x 768 for PB610 applications or visualization of AC500 V3 web server CP6415 1SAP541510R0001 3.300
— — —
CP6407 CP6410 CP6415
—
Ordering data
CP600 control panels

size (1 pce)
pixels kg
4.3" 480 x 272 for PB610 Panel Builder 600 applications CP620 1SAP520100R0001 0.950
4.3" 480 x 272 for visualization of AC500 V2 web server CP620-WEB 1SAP520200R0001 0.950
7.0" 800 x 480 black, for PB610 Panel Builder 600 applications CP635-B 1SAP535100R2001 1.100
15" 1024 x 768 for PB610 Panel Builder 600 applications CP676 1SAP576100R0001 3.600
15" 1024 x 768 for visualization of AC500 V2 web server CP676-WEB 1SAP576200R0001 3.600
— — — —
CP635 CP651 CP665 CP635-B
CP600-Pro control panels
07
size (1 pce)
pixels kg
— — —
CP6605 CP6610 CP6621
—
Ordering data
CP600 control panels, sanitary design

Display size Resolution Description Type Order code Price Weight
(1 pce)
pixels kg
7.0" 800 x 480 stainless steel frame, front: IP69, blue CP635-FB 1SAP535110R6001 2.500
for PB610 Panel Builder 600 applications
7.0" 800 x 480 stainless steel frame, front: IP69, white CP635-FW 1SAP535110R1001 2.500
for PB610 Panel Builder 600 applications
— —
CP635-FB CP635-FW
Communication cables (connection control panel <–> PLC)

(1 pce)
kg
Communication cable RS232: CP600-eCo, CP600 2nd gen., CP600, CP600-Pro <-> AC500 TK681 1SAP500981R0001 0.130
Communication cable RS485: CP600-eCo, CP600 2nd gen., CP600, CP600-Pro <-> AC500-eCo TK682 1SAP500982R0001 0.130
Programming software licenses

(1 pce)
kg
PB610 Panel Builder 600, engineering tool license for CP600-eCo, CP600 2nd gen., CP600, PB610 1SAP500900R0101 0.005
CP600-Pro control panels and PB610-R PC-runtime, for stand-alone installation via
07
Automation Builder installer. PB610 is included in Automation Builder Standard.

PB610-R Panel Builder 600 runtime license for running a PB610 application on one Windows PB610-R 1SAP500901R0101 0.005
32-/64-Bit platform. Installation via Automation Builder installer.
CP600 platform selection guide for tailor made HMI applications

CP600-eCo for PB610 HMI applications; CP610: Or visualization of AC500 V3 web server (*)
CP600 2nd gen. for PB610 HMI applications or visualization of AC500 V3 web server
CP600 for PB610 HMI applications
CP600-WEB for visualization of AC500 V2 web server
CP600-Pro for PB610 HMI applications or visualization of AC500 V3 web server
(*) Supported by products with revision index C1 or higher
—
CP600-eCo series
Technical data
Type CP604 CP607 CP610

CP604-B CP607-B CP610-B
Application control panels for PB610 Panel Builder 600 applications
- - visualization of AC500 V3 web server (*)
Display
Exact display size diameter 4.3" widescreen 7" widescreen 10.1" widescreen
Resolution 480 x 272 pixels 800 x 480 pixels 1024 x 600 pixels
Display type, colors TFT-LCD, 65536 colors
Touch screen material glass covered by plastic film
Touch screen type single-touch, analog resistive, 4 wires
Backlight type, life LED, 20 000 h typ at 25 °C
Brightness 150 cd/m² 200 cd/m²
System resources
Processor type ARM Cortex-A8; 300 MHz ARM Cortex-A8; 300 MHz ARM Cortex-A8; 1 GHz
Operating system, version Linux RT
Application memory for HMI projects of 30 MB in total plus 30 MB for fonts
Interfaces
Ethernet ports, number, type 1 - 10/100 Mbit
USB Host ports number, type 1 - ver. 2.0
Serial ports number, type 1 - RS-232/-485/-422 software configurable
Card slot number, type none
Power supply
Power supply voltage nominal, 24 V DC, 18…32 V DC
tolerance
Current consumption at 0.25 A 0.3 A 0.4 A
nominal voltage
Backup power type Supercapacitor, 72 h at 25 °C
Enclosure
Degree of protection front, rear IP66, IP20
Front frame material Plastic
Reverse side material Plastic
Weight 0.4 kg 0.6 kg 1.0 kg
Faceplate dimensions (L x H) 147 mm x 107 mm 187 mm x 147 mm 282 mm x 197 mm
Faceplate depth 5 mm 6 mm
Enclosure depth 29 mm
Cutout dimensions (L x H) 136 mm x 96 mm 176 mm x 136 mm 271 mm x 186 mm
07
Environmental conditions
Operating temperature range 0…50 °C
Operating humidity range 5…85 % relative humidity, non-condesing
Storage temperature range -20…+70 °C
Storage humidity range 5…85 % relative humidity, non-condesing
(*) Supported by products with revision index C1 or higher
—
CP600 series, 2nd generation
Technical data
Type CP6407 CP6410 CP6415

Application control panels for PB610 Panel Builder 600 applications or visualization of AC500 V3 web server
Display
Exact display size diameter 7" widescreen 10.4" 15"
Resolution 800 x 480 pixels 800 x 600 pixels 1024 x 768 pixels
Brightness 400 cd/m²
System resources
Processor type ARM Cortex-A8; 1 GHz
Application memory 150 MB
Interfaces
Ethernet ports, number, type 2 - 10/100 Mbit (with integrated bridge function)
USB Host ports number, type 2 - ver. 2.0
Card slot number, type 1 - SD card slot
Power supply
tolerance
Current consumption at 0.35 A 0.4 A 0.7 A
nominal voltage
Backup power type, capacity Rechargeable Lithium battery, not user-replaceable
Enclosure
Front frame material aluminium
Reverse side material aluminium
Weight 1 kg 2 kg 3.3 kg
Faceplate dimensions (L x H) 187 mm x 147 mm 287 mm x 232 mm 392 mm x 307 mm
Faceplate depth 4 mm
Enclosure depth 40 mm 40 mm 45 mm
Cutout dimensions (L x H) 176 mm x 136 mm 276 mm x 221 mm 381 mm x 296 mm
07
Operating humidity range 5… 85 % relative humidity, non-condensing

Storage humidity range 5… 85 % relative humidity, non-condensing
—
CP600 series
Technical data
Type CP620 CP630 CP635, CP651 CP661 CP665 CP676

CP635-B
Application control panels for PB610 Panel Builder 600 applications
Type CP620-WEB CP630-WEB CP635-WEB CP651-WEB CP661-WEB CP665-WEB CP676-WEB
Application control panels for visualization of AC500 V2 web server
Display
Exact display size diameter 4.3" 5.7" 7" 10.4" 12.1" 13.3" 15"
widescreen widescreen widescreen
Resolution 480 x 272 320 x 240 800 x 480 800 x 600 800 x 600 1280 x 800 1024 x 768
pixels pixels pixels pixels pixels pixels pixels
Brightness 150 cd/m² 200 cd/m² 300 cd/m²
System resources
Processor type ARM Cortex A8: 600 MHz ARM Cortex A8: 1 GHz
Operating system, version Microsoft Windows CE 6.0 Core
Application memory for HMI projects of up to 30 MB for HMI projects of up to 60 MB
in total in total
Interfaces
Ethernet ports, number, type 2 - 10/100 Mbit (with integrated switch fuction)
USB Host ports number, type 1 - ver. 2.0 2 - 1 ver. 2.0, 1 ver. 2.0 and ver. 1.1
Power supply
tolerance
Current consumption at 0.4 A 0.7 A 0.7 A 1.0 A 1.05 A 1.15 A 1.4 A
nominal voltage
Backup power type Rechargeable Lithium battery, not user-replaceable
Enclosure
Front frame material Zamak Aluminium
Reverse side material Zamak Aluminium
Weight 0.95 kg 1.15 kg 1.1 kg 2.1 kg 2.8 kg 2.6 kg 3.8 kg
Faceplate dimensions (L x H) 147 x 107 mm 187 x 147 mm 287 x 232 mm 336 x 267 mm 392 x 307 mm
07
Faceplate depth 4 mm
Enclosure depth 52 mm 47 mm 56 mm 60 mm
Cutout dimensions (L x H) 136 x 96 mm 176 x 136 mm 276 x 221 mm 326 x 256 mm 381 x 296 mm
Operating humidity range 5…85 % relative humidity, non-condesing
Storage humidity range 5…85 % relative humidity, non-condesing
—
CP600-Pro series
Technical data
Type CP6605 CP6607 CP6610 CP6615 CP6621

Application control panels for PB610 Panel Builder 600 applications or visualization of AC500 V3 web server
Display
Exact display size diameter 5" widescreen 7" widescreen 10.1" widescreen 15.6" widescreen 21.5" widescreen
Resolution 800 x 480 pixels 800 x 480 pixels 1280 x 800 pixels 1366 x 768 pixels 1920 x 1080 pixels
Display type, colors TFT-LCD, TFT-LCD, 16 Mio colors
65536 colors
Touch screen material true glass, black passepartou
Touch screen type multi-touch, 2-points gestures, PCAP, projected capacitive touchscreen
Backlight type, life time LED, 40 000 h typ at 25 °C
Brightness 300 cd/m² 500 cd/m² 500 cd/m² 300 cd/m² 300 cd/m²
System resources
Processor type ARM Cortex-A8; 1 ARM Cortex-A9 dual ARM Cortex-A9 dual ARM Cortex-A9 quad ARM Cortex-A9 quad
GHz core; 800 MHz core; 800 MHz core; 800 MHz core; 800 MHz
Application memory for HMI projects of up to 240 MB in total
Interfaces
Ethernet ports, number, type 2 - 10/100 Mbit 2 - 10/100 Mbit
(with integrated (with integrated bridge function)
bridge function) 1 - 10/100/1000 Mbit
USB Host ports, number, type 1 - ver. 2.0 2 - ver. 2.0

Power supply
Power supply voltage nominal, 24 V DC, 18...32 V DC
tolerance
Current consumption at 1.0 A 0.7 A 1.0 A 1.2 A 1.7 A
nominal voltage
Enclosure
Front frame material aluminium, black
Weight 1.0 KG 1.3 kg 1.7 kg 4.1 kg 6.1 kg
Faceplate dimensions (L x H) 147 mm x 107 mm 187 mm x 147 mm 282 mm x 197 mm 422 mm x 267 mm 552 mm x 347 mm
Faceplate depth 8.5 mm 8.5 mm 8.5 mm 8.5 mm 8.5 mm
07
Enclosure depth 52 mm 47 mm 52 mm 56 mm 56 mm
Cutout dimensions (L x H) 136 mm x 96 mm 176 mm x 136 mm 271 mm x 186 mm 411 mm x 256 mm 541 mm x 336 mm
Operating temperature range -20…+60 °C
Operating humidity range 5…85 % relative humidity, non-condensing
Storage humidity range 5…85 % relative humidity, non-condensing
—
CP600 sanitary design
Technical data
Type CP635-FB CP635-FW

Application control panels, sanitary design for PB610 Panel Builder 600 applications
Display
Exact display size diameter 7" widescreen
Resolution 800 x 480 pixels
Display front color blue, RAL 5010 white, RAL 9003
Display type, colors TFT type, 65536 colors
Touch screen material glass covered by protection foil
Touch screen type single-touch, PCAP, projected capacitive touchscreen
Backlight type, life time LED, 40 000 h typ at 25 °C
Brightness 400 cd/m²
System resources
Processor type ARM Cortex A8: 1 GHz
Operating system, version Microsoft Windows CE 6.0 Core
Memory for HMI projects of up to 60 MB in total
Interfaces
Ethernet ports, number, type 2 - 10/100 Mbit (with integrated switch function)
USB Host ports, number, type 2 - 1 ver. 2.0, 1 ver. 2.0 and ver. 1.1
Power supply
tolerance
Current consumption at 0.9 A
nominal voltage
Enclosure
Front frame material stainless steel
Weight 2.5 kg
Faceplate dimensions (L x H) 215 mm x 175 mm
Faceplate depth 9.5 mm
Enclosure depth 46 mm
Cutout dimensions (L x H) 176 mm x 136 mm
07
Operating temperature range -20…+60 °C
Operating humidity range 5…85 % relative humidity, non-condensing
Storage humidity range 5…85 % relative humidity, non-condensing
201
—
Application descriptions and
additional information
202–203 AC500 as IoT gateway
204–205 IEC 61850 protocol for substation and
switchboard automation with AC500
206–207 Future-proof building automation with AC500
208–209 Building automation with AC500, KNX and
BACnet
210–211 AC500 HA offers hot standby redundancy
212–213 Hot Swap of S500 I/O modules for increased
availability
214–215 S500 I/O modules run with various controllers
216–217 AC500 PLC integration in ABB AbilityTM
System 800xA
218–219 Condition Monitoring with AC500 PLC
220–221 Machine controllers based on AC500 PLC
222 Real-time Ethernet functionality
224–225 Safer, greener and more productive
with AC500-S safety PLC
226–227 Embedding safety I/Os in ABB robots
enhances man-machine collaboration
228–229 Safe communication between safety CPUs
230–231 Triggering safety actions using standard HMI
232–234 PLC training and support
235 Cyber Security
236–237 PLC training and support
08
238–241 AC31 adapter for retrofitting existing AC31

applications, AC31 adapter for spare parts
242 Services
243 Life cycle management
244–246 Automation Builder product life cycle plan
247 Generic composition of type designation
248–254 Certifications
—
Application descriptions
AC500 as IoT gateway
Cost efficient and expandable solution
• Scalable & platform-independent cloud connectivity
• Adaptable functionality through interchangeable modules
• Smart data handling on edge-level for cost-efficient cloud-solutions
Connection of single controller
Security level: optimized for remote units

AC500 works as edge-gateway and is directly
connected to the cloud. Security is established
through TLS encryption.
TLS TLS
Benefits:
• No additional gateway required
• Low latency
AC500 AC500-eCo
Application:
Small systems with non-critical data transfer.
sensor sensor
Connection of secured network
Security level: advanced

Connection of the whole AC500 network to the TLS
cloud using a separate gateway. Enhanced
08
security is provided through additional firewall

gateway
and/or VPN.
Firewall
Benefits:
• Advanced level of security
• Easy integration of many edge devices
database AC500-eCo
Application:
Large systems with many devices which need CP600 AC500
higher protection.
sensor drive motion

A P P L I C AT I O N D E S C R I P T I O N S A N D A D D I T I O N A L I N F O R M AT I O N 203
IoT gateway
Application
Small applications with simple I/Os
and direct data transfer
(e.g. energy monitoring of radio towers)
Benefits
• Cost-efficient IoT Controller Advanced
• Resource-friendly Application
• Low implementation effort Applications with functional safety
requirements which need additional
functionality (e.g. functional safety
control for cranes)
Benefits
• Ensured safety for machines and staff
TELECOMMUNICATION
CRANES
MARINE
08
IoT controller
IoT data center Application
Application Demanding applications with a larger
Critical assets that need permanent system architecture and complex
protection & monitoring data handling (e.g. remote data logging
(e.g. vibration monitoring for pumps) for drives/winch control)
Benefits Benefits
• Permanent asset protection • Easy cloud connection of whole system
• Increased resilience to internet outages
WATER • Active control of transferred data
• Cost efficient monitoring • Advanced control functionalities
—
IEC 61850 protocol for substation and
switchboard automation with AC500
AC500 as freely programmable 61850 controller, gateway or IED
AC500 is used as Intelligent Electronic Device The AC500 PLC can also act as server for connec-
(IED), RTU or controller tion-oriented communication according to the
IEC 61850 is a standard protocol for state-of-the Manufacturing Messaging Specification (MMS).
art, future-proof substation automation, which
replaces hard wiring of signals by communication Easy engineering
over the network. The AC500 V3 can be pro- Automation Builder integrates the IED configura-
grammed to act as an Intelligent Electronic De- tion which supports the import and export of
vice (IED), RTU or used in control applications files in the Substation Configuration Language
such as e.g. load shedding. (SCL) and code creation for the AC500. SCL allows
transferring configuration information between
Interoperability between devices made easy various IEDs. The functionality of the devices can
Generic Object-Oriented Substation Event be programmed in IEC 61131 languages with
(GOOSE) messages are used for the interoperabil- Automation Builder.
ity of devices with minimal delay, e.g. for fast trip-
ping or interlocking or monitoring applications.
With the IEC 61850 library and the comfortable
communication the AC500 PLC can be used for
the publishing of and subscribing to GOOSE mes-
sages.
08
Integral solution AC500 can interface to a large amount of IEDs

All-in-one platform 60870-104, 61850, Modbus, and map their data in control and monitoring di-
combined with OPC DA, OPC UA, MQTT. rection to a 60870-5-104 , OPC UA or MQTT com-
Automation Builder Engineering with the communication as required or act on other IEDS e.g
fortable IED configuration tool and flexible IEC with advanced logic in load shedding control ap-
programming functionality and C-code integra- plications. AC500 can also help to modernize and
tion. digitalize an existing and aging infrastructure.
Application example 61850

AC500 can precisely control and monitor all levels
(switchboard, substation and process) and con- Please watch our videos on our
nect them via 61850 or interface to the outside ABB PLC YouTube channel:
world (RTU).
www.youtube.com/user/abbplc
AC500
application levels
Control Center AC500

Cloud-based
local or remote PLC
services
Management and control
Station/substation
Station bus
08
Bay
Process bus
Process
—
Future-proof building automation
with AC500
AC500 as freely programmable building automation controller
Sustainability and profitability

for e.g. a safe and secure operation even in emer-
Connecting the Building Automation Manage-
gency situations. AC500 can also control, monitor
ment System via AC500 to central and floor or
and interlock the electrical switchboards as well
room level functions guarantees efficient integra-
as all subsystems and their functionality and pro-
tion and best fit function of critical building sys-
vides valuable information in case of energy loss
tems, securing automation investment for the
on some feeders or malfunction. It can enable
future. ABB’s automation products can include
monitored and available backup power systems
control and monitoring of all up-to-date assets
to kick in and service personnel to respond and
in a building like e.g. solar panels and integrate
fix errors rapidly. In case of problems AC500 can
them to the energy management including e.g.
manage emergency lighting and provide 24/7
storage and scheduling or shedding of loads.
availability to protect people in the building.
Overall this reduces consumption and mainte-
nance costs, thereby considerably increasing the
Access control and monitoring of charging sta-
cost-effectiveness of buildings.
tions in parking spaces is another asset of AC500
which can be included in the energy management
Monitoring and control
and monitoring locally, remotely or via cloud ser-
In commercial buildings the reliable operation
vices.
and control of critical functions like doors, access
systems, escalators and elevators is important
08
Central HVAC, room and lighting management For example in a hospital, reliable function and
ABB’s KNX devices can control heating, cooling uninterrupted power supply during surgery are
and lighting systems at room and floor levels and essential for the safety of patients and their
communicate directly also with central control- treatment. ABB’s AC500 addresses these con-
lers like AC500. Such an integrated system can cerns by offering the required special features
respond e.g. to sunshine thus ensuring optimal like multiple communications, high-availability as
lighting and heating in every room individually, well as hot swap features. These features are vital
based on detected motion or absence in rooms. to protect surgeons and patients from external
CP600 control panels can display the energy impacts causing unforeseen downtime in the op-
consumption of the individual rooms. Local or eration of the building automation system.
remote display is possible. With our integral solu-
tion, substantial energy savings can be achieved Communication and openness
making your investment more profitable. AC500 as an open communication platform can
connect to Building Management Systems or field
Reliability and scalability devices via various protocols, increasing usabil-
In critical building applications, such as data ity, including OPC UA, BACnet and KNX protocols
centers, hospitals, airports or railway/metro beneath many others.
stations, reliability of the installed automation
solution is key to a safe, productive and cost-effi- With the proven ABB i-bus® KNX system ex-
cient operation. panded by AC500, it is possible to automate all
building automation functions and combine them
via BACnet into a single solution with the Building
Automation System across all levels.
Digital connectivity
Management
Monitoring
Facility automation
Central automation
08
Floor automation
Room automation
—
Building automation with AC500, KNX and
BACnet
AC500 as freely programmable controller, gateway or monitoring and
visualization device
Easy creation and reuse of automation software Use KNX connectivity to add communication ca-
in building automation by using the IEC 61131 pabilities of the proven ABB i-bus® KNX devices
standardized programming languages and library like e.g. Dali, M-Bus etc. to the PLC automation
philosophies. level.
Use the AC500 PLC and S500 I/O for modular Seamless solution
control e.g. for advanced energy efficient, safe Everything in one system from room to central
and secure operation and monitoring tasks, building functions, based on
from small to largest buildings. • KNX and its efficient engineering by integration
of ETS and Automation Builder.
Use the AC500 communication capabilities with • BACnet (IP and MS/TP) with comfortable con-
other fieldbuses and protocols to connect, configuration in Automation Builder.
trol and monitor the large portfolio of ABB
components such as other low voltage products,
ACS drives, motors, substations or connect them
with building automation systems and the cloud
e.g. with BACnet and OPC UA.
Use the AC500 and CP600 visualization capabili-

ties for powerful local or remote monitoring
across all levels.
BACnet
OPC UA
–
KNX group objects
08
01 Integrated
engineering workflow
Modbus TCP
BACnet
Automation Builder ETS (IP, MS/TP)
Download Download
KNX
–
AC500
01
HVAC application
Heating, ventilation and air-conditioning technol-
ogy is made up of various systems, often spread
on room, floor and central levels that can now be
integrated into a single system with the same in-
tegrated engineering to enable optimization
across all levels.
Cooling tower fans

Boiler draft fan
Condenser pump
08
Compressor
Chilled water
pump
Hot water Supply and return
pump fans
—
AC500 HA offers hot standby
redundancy
OPC-UA Clients
(or OPC-DA
or IEC 60870, ... )
Performance is the key

Ethernet
The high availability of AC500 HA prevents down-

time caused by either human error or cabling/
hardware/software malfunction. Redundant
CPUs and the redundant I/O communication
reduce the risk of total system failure, thus
Automation Builder CP600-Pro / CP600 / CP600-eCo enhancing system availability.
engineering suite
If critical data retention and the avoidance of

downtime are paramount to your application,
OPC UA (1)
ABB’s AC500 HA is the perfect solution.
Sync
08
CI52x
Ethernet
Redundancy
(1) AC500 V3 CPUs only

211
OPC server
Ethernet
Automation Builder CP600-Pro / CP600 / CP600-eCo

engineering suite
What are the benefits of AC500 HA for your high

Sync availability solution?
• Hot standby: Both CPUs (and all communica-
tions) are hot: Permanently running in parallel,
continuously synchronizing each other and
monitoring the system. If the primary CPU is
stopped, powered off or crashed, or if an I/O
communication/cable has failed, the other
hot standby CPU takes over immediately by
adopting primary status.
• Higher resource utilization, no downtimes
caused by cabling/hardware/software failure
thanks to redundant CPUs and redundant
communication to I/O and SCADA/HMI.
08
• Cost efficiency and easy system maintenance

through the use of standard hardware.
• High availability is provided with standard
CPUs. Cost matching hot standby quality for
ABB redundant I/O bus small or large systems.
(with CI590)
• Scalable in both variants: CS31 redundancy bus
or Ethernet.
—
Hot Swap of S500 I/O modules
for increased availability
Replacing S500 I/O modules while the system

is running
The hot swap terminal units TU516-H, TU532-H
and TU542-H allow no-load hot swapping of S500
I/O modules during operation. When replacing a
S500 I/O module the other modules in the cluster
continue operating.
This capability is available for an I/O cluster with

the following fieldbuses:
• PROFIBUS
• PROFINET
• Modbus TCP
Hot swap terminal units can also be used in

I/O configurations attached to AC500 CPU
modules.
08
Hot swap terminal units can be mixed with all nor-

mal terminal units (except safety terminal units)
in the same configuration, when only specific
modules need to be hot swapped.
The hot swapping feature is also available for

extreme condition variants of S500.
Permanent wiring
Due to the construction of the S500 system, the
wiring remains untouched during hot swap. There
is no need to remove terminal blocks.
A S500 I/O module can be removed and replaced

while the other modules in the configuration con-
tinue operating.
08
As soon as a module is re-inserted, it will be con-

figured automatically and put into operation.
Applications
Hot swap is needed in hybrid applications when
the control system must not be switched off
during the replacement of a module.
—
S500 I/O modules run with various
controllers
S500 remote I/O Easy engineering
The availability of different fieldbus communi The electronic configuration files that are
cation interfaces makes it easy to use S500 I/O provided by ABB for different fieldbus systems
modules as remote I/O for nearly any PLC and make it easy to configure the S500 remote I/O
PC. The S500 remote I/O station consists of a station in your engineering tool. The files such as
communication interface and I/O modules. The GSD and GSDML are available for download at
smallest configuration can be just the communi- www.abb.com/plc. For Modbus TCP remote I/O
cation interface with the onboard I/O channels. stations a dedicated configurator is included in
Communication interfaces are available for the Automation Builder and for larger applications a
following fieldbuses: Bulk Data Manager tool can be used.
• PROFIBUS AC500-eCo CPU as S500 remote I/O

• PROFINET/PROFIsafe When the AC500-eCo compact CPU is used as
• EtherCAT remote I/O, it can be programmed with Automa-
• Modbus TCP tion Builder for local intelligence while communi-
• CANopen cating via the open protocols Modbus TCP or
• ABB CS31 System Bus Modbus RTU with a CPU that will then be the
master of this intelligent remote I/O station. The
AC500-eCo CPU can be expanded by I/O modules
from the S500 and S500-eCo range.
—
Third party PLC, IPC or
machine controller
PLC
Controller can also be an S500 standard I/O modules combined

IPC with ABB Ability™ with safety I/O modules
for data center
PROFINET/PROFIsafe
AC500-eCo CPU as
intelligent I/O
Modbus
PROFINET
S500 I/O modules

08
Field
ACS880-M04 devices
S500-eCo I/O modules com-

bined with S500 I/O modules
Motor
S500 remote I/O with Modbus TCP S500 remote I/O with PROFINET/PROFIsafe
ABB provides a configurator in the Automation Simply extend your control system with ABB stan-
Builder tool, which allows the configuration of dard and safety I/Os to simplify wiring, reduce
Modbus TCP I/O stations with the communica- operating costs and benefit from the unique
tion interfaces CI521-MODTCP or CI522-MODTCP features of our safety I/O portfolio to increase
in the same style as the AC500 configuration. For the productivity of your machines.
larger applications a Bulk Data Manager tool can
be used. The configuration can be stored in the For more information about safety applications,
communication interface, which allows using please see application description Embedding
the configured station with any PLC or PC that safety I/Os in ABB robots on page 226.
supports Modbus TCP. This e.g. allows the use
directly on other controllers or monitoring S500 in hybrid applications with
systems as e.g. ABB Ability™ Data Center Auto- AC 800M Controller
mation or external systems. The communication interfaces for PROFIBUS and
PROFINET facilitate the integration of S500 as
Thanks to the Modbus feature that allows remote I/O stations in the System 800xA AC 800M
several masters to exchange data with the same family of controllers. System redundancy is
slave, it is possible to use the I/O station as supported with PROFINET. The configuration is
shared devices with up to 10 PLC CPUs. integrated into the Control Builder M engineering
tool.
The Modbus masters can access the process data
of the I/O stations in two different ways: Hot swap of S500 I/O modules is possible when
• Fixed mode: each I/O module in the station these are mounted on hot swap terminal units.
uses a separate register address range, which
requires separate Modbus read/write opera-
tions for the modules in the station.
• The dynamic mode allows to pack the data of all
I/O modules in the station in one data structure
that can be exchanged in one single read/write
operation.
AC 800M controller with comm. and I/O
S800 I/O
S500 I/O
08
PROFIBUS DP
PROFINET
S500 I/O
S500 I/O
Field
devices
—
AC500 PLC integration in ABB AbilityTM
System 800xA
Integration of AC500 PLC into System 800xA Simplified engineering
The AC500 PLC hardware can be used for auto The Process Control Objects (PCO) library for
mation of process modules while the operator AC500 V2 contains a function block for each
benefits from user experience in System 800xA. object. The control task is engineered with the
Proven libraries are provided for System 800xA AC500 engineering tool Automation Builder.
and AC500. This allows programming control The communication between the objects in Sys-
tasks in the AC500 PLC while System 800xA is the tem 800xA and the function blocks in AC500 is
operator interface. For large distributed projects, configured with Bulk Data Manager, which is part
many AC500 PLCs can be connected to a System of the System 800xA Engineering toolset. A li-
800xA node. brary with ready-made symbols and faceplates
for the objects is available for System 800xA engi-
Process Control objects neering.
Twelve objects are available which cover the
following functionalities: Integrated documentation
• Digital and analog setpoints For engineering, the function blocks for AC500
• Analog measurement with threshold alarm include the user documentation. The faceplates
functions provide multi-language support for the text ele-
• Valve control ments and allow adaptation of the color codes of
• Motor control with or without variable speed the elements to the preferences of the applica-
drives tion.
• Proportional integral controller
Availability
Communication between System 800xA and The Process Control Objects Library (PCO) for
AC500 PLC AC500 V2 is available in Automation Builder as of
Communication between the AC500 function version 2.2.3. The Automation Builder installation
blocks and the objects in System 800xA uses the also contains the required OPC server. The corre-
PLC Connect option of System 800xA and the sponding 800xA PLC Object Library for 800xA or
AC500 OPC Server. Compact HMI can be ordered via the 800xA 6.0.3
add-on features list.
08
—
System 800xA and
AC500 PLC network
architecture
Extended Operator
Workplace (EOW)
with System 800xA
Network
Compact HMI for local operation

CP600 HMI
for local operation
Control of process
in AC500 PLC
08
—
Condition Monitoring with AC500 PLC
Controller integrated or stand-alone condition As many as 16 vibration sensors + 2 encoder

monitoring counters can be connected.
The AC500 condition monitoring module FM502
is a natural part of the AC500 platform and The recorded condition monitoring data can be
Automation Builder engineering suite, and can be stored in the CPU flash disk before communica-
used in different condition monitoring concepts, tion or directly analyzed. Higher level indicators
stand-alone or control integrated. can be calculated and communicated to a local or
remote HMI or database system.
Due to the easy programming in PLC languages,
it is usable for a variety of use cases and is espe- Predictive performance for your process or
cially suitable for plant, line and machine builders machines
as easy extension of their offering. • Easy and cost saving integration of condition
monitoring into the AC500 platform.
If controller integrated • Early detection of mechanical damages.
• it enables at very reasonable cost • Fast protection from spontaneous failures.
• the best prediction horizon as it can measure • Even complex C-code analytics can be used
online, when best measurement quality is given locally for meaningful own performance
without scheduling production interruptions indicators.
• while continuously protecting the application in • Leads to optimized planning of maintenance
real time e.g. with the same or other sensor(s). instead of fixed, scheduled service and
• Further inputs can be used as fast data logger spontaneous repair.
e.g. precisely documenting process quality. • No additional system or fixed software for
diagnostics and visualization needed.
Therefore it is not only able to continually check • Easy storage of the data, locally (4GB) or in
the mechanical components but also gives fast remote servers and databases.
protection for spontaneous and large failures • Ideally suited also for retrofit of older equip-
even while measuring. The condition monitoring ment, as it can make use of mechanical reserves
mode creates a database internally or externally of still valuable equipment.
for predictive maintenance. Automatic and user
assisted responses can be enabled to prevent
costly consequences including total failures.
08
—
AC500 Condition
Measurements
Monitoring module
FM502-CMS: Controller
• High frequency Vibration Vibration Vibration Drives
integrated or stand- • Low frequency mm/s mm/s mm/s parameters
alone CMS covering a
complete drive train.
Process parameters: °C rpm, N °C rpm, Nm °C V, A W
x, y, z
Load Load
G G M
Product Quality µm
07
ABB Ability™
10
06
05
08
02
01
—
01 Winder
03 —
02 Main motor
—
03 Gearbox
—
04 Rolling mill
—
—
05 Vibration sensor
Acceleration sensor 04 09
—
mounting for integrated
06 Sensor cable
condition monitoring
—
in cold rolling mill. With
07 AC500 CMS controller integrated
local warnings by key
—
performance indicators,
08 Local / remote warning
first analysis with
—
detailed verification
08
09 Detailed analysis local / remote

possibility via CP600
—
and remote connectivity.
10 Connectivity
Example: Cold rolling mill in steel processing:
• One FM502-CMS module can execute differently
Please watch our videos
configured measurements at the same time and
on our ABB PLC YouTube
can be reconfigured at runtime.
channel:
• Several critical und unique components can be
protected and condition predicted: Motors,
gearbox, process (cold rolling mill).
• Production quality can be logged in parallel in
real time.
• Remote diagnostics expertise and detailed
analysis and reports only in case of warnings. www.youtube.com/user/abbplc
—
Machine controllers based on
AC500 PLC
From simple to high end motion applications Multi-axis motion coordination with EtherCAT
• Convenient PLC portfolio for diverse ABB's AC500 PLC using EtherCAT real-time bus
applications delivers high performance for multi-axis control
-- Simple machine control with AC500-eCo PLC applications.
-- Point-to-point motion with PTO outputs or
Modbus communication with the drive The AC500 PLC provides an industry solution
-- Mid-range applications with AC500 PLC with IEC 61131-3 programming and PLCopen
-- EtherCAT communication with the drive or motion functions in combination with ABB drives
remote I/O and cam-switch for synchronized such as ACS880-M04 fitted with the FECA-01
motion EtherCAT module for higher power axes or
-- High-end motion application with PM595 ACS380 drives or with MicroFlex e190.
-- Axis interpolation e.g. for Delta robot
• Easy integration and excellent scalability using This popular high-performance motion bus
Automation Builder provides simple ‘daisy chain’ connection.
• Motion library for complex applications
—
EtherCAT multi-axis MRS / ERP
coordinated motion
Automation Builder
—
01 AC500 PLC
—
02 CP600 HMI
—
03 Pluto Safety
PLC module 01 02
—
04 MicroFlex e190
—
05 MotiFlex e180
EtherCAT
—
06 ACS880-M04
—
07 ACS380
—
08 ACS880
—
9
09 S500 EtherCAT I/O
08
04 05 06 07 08 09
03
STO
Rotary Servo Rotary Servo Rotary Servo AC motor AC motor

Axis
36
32
28
PM595-4ETH PM590-MC-KIT
24
20
16
12
PM585-MC-KIT
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5
ms
PM585-MC PM590-MC PM595-4ETH
—
01
— EtherCAT AC500 machine controller kits Depending on the required performance, the kit
01 Number synchronized
Axis / ms In order to simplify your application, ABB offers provides a powerful CPU, an EtherCAT master
products for the implementation of machine communication module and the respective
control or motion control applications. These terminal base.
products can be purchased individually or as
a kit. The kit can be expanded using standard I/Os,
other communication products or software
Two available EtherCAT kits contain the compo- solutions.
nents required for your application.
AC500 Machine controller kits

Program Cycle time in µs per Integrated communication Type Order code Price Weight
memory instruction min. (1 pce)
1024 0.004 / 0.008 / 0.008 PM585-ETH, CM579-ETHCAT, TB511-ETH PM585-MC-KIT 1SAP140500R0379 0.500
2048 0.002 / 0.004 / 0.004 PM590-ETH, CM579-ETHCAT, TB521-ETH, TA524 PM590-MC-KIT 1SAP150000R0379 0.500
08
AC500 CPU PM595

Program Cycle time in µs per Integrated communication Type Order code Price Weight
memory instruction min. (1 pce)
16 0.0006/0.001/0.001 2 x Ethernet (2 Ports switch), PM595-4ETH-F 1SAP155500R0279 1.050
2 x Ethernet (2), 2 x serial
—
Real-time Ethernet functionality
Absolute Encoder
EtherCAT
EtherCAT
PROFINET RT
SWITCH
08
RT-Ethernet modules Cam-switch functionality

Modules are available with two different Modules based on the decentralized real-time
communication protocols based on Ethernet EtherCAT interface technology with integrated
(PROFINET I/O, EtherCAT). Master couplers I/Os and programmed with PLCopen function
connect AC500 CPUs to remote I/O modules. blocks are available.
Various interface modules offer the connection
of decentralized I/O modules to the real-time
Ethernet networks.
08
—
Safer, greener and more productive
with AC500-S safety PLC
PLCs with in-built functional safety and fail-safe condition monitoring
are the unsung heroes of many renewable installations like wind
turbines, electric battery-operated AGVs and hydrogen tank stations.
A safety PLC plays an important role Renewable applications often require complex
08
in renewable energy applications safety calculations driven by the need to process

Using programmable logic controllers (PLCs) to vast amounts of information to safely supervise
control wind turbines or direct solar arrays has the permissible range for temperature, pressure,
been a common solution for many years. What is charge rate, vibration level or position and speed
not yet fully appreciated is the failsafe condition tracking in real-time. Simultaneously, there is a
monitoring and advanced functional safety capa- need to safely monitor these complex renewable
bilities built within today’s PLCs and how they can processes and/or machine characteristics. Ideally
be applied to renewable applications. Not every- placed for this are safety PLCs, with support for
one has grasped the importance that functional trigonometric functions, floating-point calcula-
safety plays in renewable energy applications and tions, PROFINET/PROFIsafe communication and
the influential role that a safety PLC can play. structured text (ST) for safety programming.
Wind turbines Hydrogen tanks

Wind turbine safety is becoming increasingly im- To go further afield, people are increasingly turn-
portant. In many countries, regulations stipulate ing to hydrogen fuelled vehicles to provide easy
that safety during wind turbine operation is criti- long-distance travel with much lower emissions
cal to prevent accidents due to potential wind than with conventional fuel like gasoline, gas, etc.
turbine collapse. Hydrogen is seen as an alternative to electric ve-
hicles, featuring smaller batteries and generators,
In addition to a state-of-the-art wind turbine safe yet able to be used for longer distances. The key
control, the ABB AC500-S safety PLC with condi- to this ease is the speed at which a vehicle can
tion monitoring provides fail-safe condition mon- refill its tanks with this zero-emission fuel.
itoring of vibrations within the turbine’s tower.
This enables advanced safety functions to be im- Critical to the safe operation of a hydrogen fuel
plemented within wind turbines to avoid struc- tank is the need to precisely control the pressure
tural damage which could lead to accidents. and temperature. The tanks are packed with sen-
sors monitoring these parameters and the PLCs
Automated guided vehicles provide fast processing speed to handle the large
Airports and harbors are becoming the epitome range of pressure and temperature calculations
of green design, with shore-based wind turbines including safety functions like hydrogen leak
powering, for instance, the charging stations detection, smoke detection, high pressure pro-
used to replenish electric battery-operated tection of inlet and outlet, etc. The fuelling
automated guided vehicles (AGVs) transporting stations use safety PLCs to precisely monitor
goods. the pressure, temperature and tank integrity,
whilst providing controlled shut off of the safety
The safety PLCs can restrict battery-operated valves in the event of a problem.
AGVs to designated areas creating safe zones
where workers can move about freely. Unable to
enter these restricted areas, safety barriers no
Please watch our videos on our
longer need to be able to withstand the full-force
of an AGV, leading to a more open collaborative
08
environment. In areas where the two must mix,

the PLC can take input from the AGV’s laser-
scanner to safely stop the vehicle if it detects
a worker or other object in its path.
The safety PLC provides floating-point calcula-
tions and trigonometric functions to implement
even the most complex mathematical calculations
in real-time. These include safely monitoring
restricted safety areas for battery-operated AGVs
and collision detection.
—
Embedding safety I/Os in ABB robots
enhances man-machine collaboration
Integration of safety I/Os the pre-defined safe work zone using ABB’s
ABB is embedding S500 safety I/Os within its SafeMove2. Once the human leaves the cell, the
series of robot controllers to improve the flexibil- robot can resume its faster operational speed
ity, safety and reliability of collaboration between with or without acknowledgement, depending on
robots and people, which prevents unnecessary the used safety sensors.
disruption to production. Simply extend your
control system with ABB S500 safety I/Os to save Cost-efficient solution
wiring efforts, operation costs and use unique As the S500 safety I/Os are controlled by the
features of our safety I/O portfolio to increase safety module inside the robot controller, there is
your machine productivity. no need for third party stand-alone safety PLCs
to be used. This saves costs as the combination
08
A light curtain, laser scanner, safety mat, E-stop of I/O and robot controller frees up space that
and acknowledge button, for example, are con- would normally be needed for a separate cabinet.
nected to ABB’s S500 safety I/O module, which is It also reduces the time associated with the set-up
integral to the ABB robot controller. Should a and operation of robotic production cells. This
human enter the robot’s cell to undertake mainte- standardized solution leads to reduced spares,
nance, the safely-limited speed of the robot can less wiring and lower operational costs as well as
be triggered, if permitted, as opposed to a safe easy engineering through common diagnostics.
stop. The robot moves very slowly and within
Enhanced functionality More flexibility

• More test pulse outputs on S500 safety digital • A single safety I/O channel can be individually
I/O modules ensure higher degree of fault diag- reintegrated, which may provide higher machine
nostics and reaction, which results in higher availability in many customer cases.
safety integrity level for safety functions in the • Front panel rotary switch for PROFIsafe address
machine. ensures less maintenance effort because you
• Each safety I/O channel has not only process can see all pre-set PROFIsafe addresses directly
state LED but also fault-diagnostic LED which looking at the front cover of safety I/O modules
significantly simplifies maintenance work and, (no more need to disassemble safety I/Os).
thus, save your operation costs. • Built-in module power supply (no additional
• Extreme condition (XC) modules are available 24V DC power supply needed), which makes
(-40 to +70 °C, high vibration and shock require- your power supply connections much simpler.
ments, etc.), which allows cost-savings in engi-
neering and operation. Please watch our videos on our
• Fool-proof protection implemented in all safety ABB PLC YouTube channel:
I/O modules (reverse signal or power supply
polarity, wrong module placement, short circuit
etc.), to avoid damaged modules due to wrong
wiring.
08
—
Safe communication between safety CPUs
— Real-time exchange of high volume process and Now hybrid interconnected PLC control systems
01 A modern distribution
center comprises several safety data can extend traditional centralized or distributed
independent systems ABB has moved from using just one central PLC control. As such, each controlled machine can
including conveyor and
lift systems, robotic controller to multiple controllers capable of deliver high volumes of process and safety data
sorting and palletizing communicating with many machines in real-time. in real-time, simultaneously, to several central
processes, together
with autonomous Now each machine controller can exchange big control systems.
guided vehicles, or AGVs, volumes of process and safety data in real-time to
and automated stacker
cranes that lift pallets more than one central control system This solution replaces gateways which are expen-
to and from the high simultaneously. sive, take valuable control cabinet space and
bay storage systems.
Each system needs to because they are limited to only 12 bytes of safety
exchange its control and New safety CPU modules SM560-S-FD-1 (-XC) and data per gateway, cannot communicate in real-
safety data via a central
control system or SM560-S-FD-4 (-XC) that can now function as time with large safety data volumes. With the new
distributed control both a safety controller and a safety device are solution, a maximum of 1440 bytes of process
system in an efficient
and reliable manner launched by ABB. The modules, when used with data including up to 384 bytes of functional
so as to maintain ABB’s AC500/AC500-S Programmable Logic safety data can be allocated for up to four PLC
productivity and
minimize downtime. Controller (PLC), feature the ability to exchange controller systems, thereby providing faster
process and safety data, not only from one reaction to optimize the production and improve
controller to multiple devices but also from one the predictive maintenance that leads to less
device to multiple controllers, using PROFINET/ downtime.
PROFIsafe shared device functionality.
—
01
08
IO-Controller 1 IO-Controller 2 IO-Controller 3 IO-Controller 4
PROFINET RT / PROFIsafe
Switch
IO-Controller 1
IO-Controller 2 IO-Device / IO-Controller
IO-Controller 3
IO-Controller 4
IO-Device
IO-Device
IO-Device
IO-Device
IO-Controller
IO-Device(s)
IO-Device(s)
08
Please watch our videos on our

—
Triggering safety actions using
standard HMI
With ABB’s AC500-S safety PLC, standard HMIs Operators of these industrial applications need
such as control panels and mobile devices can be to reconfigure their safety control functions to
used to alter functional safety control functions adapt to changed application conditions and to
in industrial applications. ABB has developed a optimize machine productivity. These reconfigu-
method of using standard human machine inter- rations, known as safety actions, are often per-
face (HMI) products such as control panels, indus- formed using mechanical or electro-mechanical
trial PCs and mobile devices to reconfigure safety mode selector switches connected to the digital
control functions. safety inputs of a safety PLC.
Using ABB’s AC500-S safety PLC, operators of This method suffers from limited user-friendliness,
equipment such as harbor and factory cranes, inability to make modifications to switch layout
hoists, elevators, airport passenger bridges, and function, limited number of selection options
automatic guided vehicles (AGVs), robots, mining and relatively high costs for the mode selector
and pulp & paper machinery can select, modify switches and digital safety input channels.
and amend their safety control functions. This
allows them to achieve functional safety standard ABB solves these challenges by allowing standard
requirements while benefiting from the con HMIs, such as control panels, industrial PCs and
venience and low costs of using standard HMIs. mobile devices to interface with an ABB AC500-S
safety PLC to carry out these safety actions.
08
Please watch our videos

on our ABB PLC YouTube
channel:
Another example is in the selection of a crane, operator’s desk will therefore stop the selected
allowing it to be controlled remotely using the crane only. Independent of the remote emergency
emergency stop located on the operator desk. stop function, all cranes still have their own local
A network links the AC500-S safety PLC in the emergency stop controls.
control room with the safety PLCs at the cranes.
The user in the control room can select, using The ability to select from a wide range of HMI
standard HMI equipment, which of the cranes will products offers the user independence from any
stop if the emergency stop button is activated one vendor, a larger range of input options and
on the remote operator control station. Pressing greater flexibility to adapt the connections and
the remote emergency stop button on the layout of the HMIs.
08
—
PLC training and support
Offering
ABB provides training and technical support

Consulting
Class training
guiding you to the ideal PLC Automation products
Application Hands-on
Lab for your applications. Supported by one of the
world's most extensive global sales and service
System
networks, we offer PLC and Automation Builder
ABB University or on-site

Connectivity
software training designed for engineering,
operation and maintenance of PLC automation
Products Class training
solutions.
Project engineering eLearning
Hands-on
Webinar Learn online through our video tutorials,
Lab
eLearning, application examples or user forum
Maintenance
and attend our classroom training sessions.
• ABB University course locator

Training
Basic
• Application examples
• Channel partner program
• FAQ
• PLC on YouTube
• PLC Training and Support
For more information, please visit

https://new.abb.com/plc/training
or contact your local sales organization.
08
—
Training cases
— AC500 training cases help you to get familiar with

01 AC500 training case
For details, please ABB AC500 PLC offerings and the engineering
see page 96. tool Automation Builder.
—
02 AC500-S training
case For more information, please see
For details, please
see page 178. www.new.abb.com/plc/training.
—
02
—
01
Training cases Description Type Order code Price Weight

(1 pce)
08
kg
AC500 V2 training case PM583-ETH + TB521-ETH + CM579-PNIO + DA501 + TA515-CASE 1SAP182400R0002 7.0
simulation stand
AC500 V3 training case PM5630-2ETH + TB5620-2ETH + CM579-PNIO + DA501 + TA5450-CASE 1SAP187700R0001 7.0
simulation stand
AC500-S Safety PLC training SM560-S, DI581-S, DX581-S, AI581-S, TU582-S with PM573- TA514-SAFETY 1SAP182900R0001 10.0
case ETH and PNIO
—
AC500-eCo Starter kit
AC500-eCo Starter kit Easy to use

The AC500-eCo Starter kit helps you to get The AC500-eCo from ABB is a range of uniquely
familiar with ABB AC500 PLC offerings and the scalable PLCs offering you unrivalled cost effec-
engineering tool within a very short time. Learn tiveness for modern industrial automation appli-
how to connect and setup the components cations. The AC500-eCo integrates perfectly into
provided in the starter kit and how to program the AC500 family - this provides you with the
the PLC by means of several simple example option to build customized solutions based on
applications. The starter kit comes with CPU, the standard S500 and S500-eCo I/O range.
programming cable, digital input simulator and
getting started manual. The latest version of the Easy to learn
engineering tool Automation Builder is available Offering all of the advantages you would expect
via download. The getting started manual is from the AC500 family of devices, the AC500-eCo
integrated in Automation Builder. delivers an impressive set of powerful program-
ming features. In addition, thanks to the fact that
ABB uses a standard IEC61131-3 based program-
ming system for the entire AC500 family, it is a
snap to learn and configure.
Ordering data
Each kit consists of CPU, programming cable and
digital input simulator. The engineering tool is
available for download at
www.abb.com/automationbuilder.
08
CPU module in Programming cable Type Order code Price Weight

the starter kit (included) (1 pce)
kg
PM554-TP-ETH Ethernet TA574-D-T-ETH 1SAP186200R0004 1.400
—
Cyber Security
Information
Introduction Before any deployment of standard and functional

Cyber Security is one of the most important topics safety applications with ABB PLC products, an
for ABB and its customers. With the adoption of assessment for dangerous threats such as eaves-
Industry 4.0 and IoT more and more devices are dropping or data manipulation shall be executed.
connected with each other. This is the reason why The security measures will depend on the selected
the security of industrial automation and control security standard for the given application and
systems becomes more and more critical. ABB implemented on the overall system level, for
aims to protect the data, integrity and availability example, IEC 62443-3-3 “Industrial communication
of all AC500 PLC products from I/O modules to networks – Network and system security” stan-
the engineering software. dard, can be used.
How ABB PLC products meet security challenges Additional information

ABB takes all necessary measures to continuously For additional information and support, please
improve the security of its products. These contact your local ABB service organization.
measures follow commonly accepted industry For contact information, please write an email to
standards and practices and include, where plc.support@de.abb.com
technically feasible:
• Robustness testing, including fuzzing and Information about ABB’s cyber security program
flooding and capabilities:
• Vulnerability scanning for known vulnerabilities http://www.abb.com/cybersecurity
and exploits
• Security testing, including static code analysis https://new.abb.com/about/technology/cyber-
or binary code analysis. security/alerts-and-notifications
We highly recommend that all software, firmware, In addition, you will find the AC500 PLC cyber
libraries and applications are kept up to date security white paper below this link:
using the most recent firmware and software https://new.abb.com/plc/documentsanddown-
updates to keep your system and environment loads
secure.
08
—
Application examples
ABB Automation Builder is the integrated AC500 PROFINET, configuration and engineering
engineering suite for machine builders and system This application example describes how to con-
integrators. ABB Automation Builder covers the figure and setup a PROFINET communication
engineering of ABB PLCs, safety, control panels, with Automation Builder V2.0.x. The detailed
drives and motion. The application examples step-by-step instruction shows all necessary
contain programming descriptions for different steps and describes the relevant parameters
communication protocols and automation which have to be set carefully to establish a reli-
components. able and robust PROFINET communication.
CI52x-MODTCP modules, configuration and The second part of this application example con-
communication tains general information on e.g. cables, plugs,
This application example describes the configura- switches and network topologies which helps you
tion (TCP/IP address and parameters) of the realize your own PROFINET application project.
CI52x communication interface modules with Au-
tomation Builder. The second part describes com- Use of AC500 CMS filters
munication with the configured modules and an This application example explains in an easy to
AC500 PLC. understand way how to filter measured signals in
two different ways and calculate the RMS value
AC500 BACnet IP, data exchange between with the filtered signal.
2 CPUs via the CP600 gateway
This application example demonstrates how to AC500 license and IP protection for Codesys
exchange data between PLC A and PLC B where V2.3 libraries
both PLCs act as servers only. The trick is to use a The license protection of Codesys libraries aims
CP600 panel as BACnet gateway. The panel acts at controlling the use of a library within the engi-
as BACnet client. neering context.
Cloud connectivity For more application examples, please visit

This application example shows data publishing https://new.abb.com/plc/application-examples
from AC500 to Microsoft Azure. It is not limited to
the AC500 part, but also includes a configuration
example of the required Microsoft Azure compo-
nents.
08
—
Application notes
Triggering safety actions using standard HMI Cyclic non-safe data exchange between the
The application note describes the AC500/ SM560-S safety CPU and the PM5xx non-safety
AC500-S system configuration, programming CPU
approach, safety calculation and requirements This application note describes the project
for standard HMIs for triggering safety actions configuration, programming details as well as
using them. Standard HMIs that support at least verification and validation steps for the optional
two different Ethernet-based communication use of cyclic non-safe data exchange via DPRAM
protocols can be used. ABB recommends Modbus/ between the SM560-S safety CPU and PM5xx.
TCP and ABB ETH. A mean time between failures A fast communication and/or transfer of large data
(MTBF) greater than 22.5 years is required for volumes (> 84 Bytes) via DPRAM between the
standard HMIs to satisfy PL d (ISO 13849-1) SM560-S safety CPU and the PM5xx non-safety
requirements. HMIs with lower MTBFs may only CPU is needed in some customer-specific appli
satisfy PL c (ISO 13849-1) requirements. cations such as cranes, hoists, AGVs (automatic
guided vehicles), etc. to synchronize process data
AC500-S safety I/O DX581-S with ABB safety on both CPUs. The solution described in the
relays BSR23 application note with SF_CYCLIC_PM5XX_S_SEND
The application note provides technical details on and SF_CYCLIC_PM5XX_S_REC FBs allows data
using the DX581-S safety I/O module with ABB exchange with up to 2 kByte of process data
BSR23 safety relays for the potential-free switch- between a safety CPU and a non-safety CPU in
ing of 6 A / 5A (24 V DC / 250 V AC) electrical every program cycle.
loads, such as big safety contactors or safety
valves by means the AC500-S safety PLC. Typical For more information, please visit
wiring examples and information related to https://new.abb.com/plc/programmable-logic-
safety calculations are included. Explanations of controllers-plcs/ac500-s
using the PLCopen safety FBs delivered with the
AC500-S safety PLC in the safety application https://new.abb.com/plc/documentsanddown-
program to supervise the state of safety relay loads
contacts are provided.
Using DX581-S safety digital outputs with

2A 24 V DC electrical loads
The application note describes how the DX581-S
safety I/O module developed for electrical loads
with up to 500 mA 24 V DC can be used for
switching 2A 24 V DC electrical loads such as big
safety power contactors or solenoid valves. Details
08
for wiring, channel configuration and safety

calculation are provided.
—
AC31 adapter for retrofitting
existing AC31 applications
AC500 life cycle management
A long history Main characteristics and architecture

During more than 40 years in the PLC business, The connection locations do not differ from the
we have gained experience from hardwired, predecessor hardware and the number or type of
centralized and distributed PLCs to scalable PLCs. I/O channels are comparable. For remote I/O
One of our previous product ranges, the AC31 products on the CS31 bus, I/Os of an existing
series 90, was succeeded by the AC500 PLC field application can be modified without having
platform. to change the application or configuration. New
modules can be configured with DIP switches.
For the protection of your investments and for
ease of migration to the new AC500 PLC genera- Replacing the AC31 PLC with the 07KT98-x-AD
tion, ABB provides AC31 adapter modules based PLC requires to rewrite the application program
on AC500. using the Automation Builder engineering suite.
The modules have the same footprint, cabling Advantages at a glance

and features as the previous AC31 series 90 • Compatible with the existing AC31 series 90
products with up-to-date AC500 hardware. remote I/O-modules, in some cases with 1-to-1
replacement in the field, no change of applica-
AC31 adapter modules can replace existing AC31 tion configuration required.
devices with either direct compatible e.g. I/O • Footprint identical to predecessor hardware.
modules or need adjustments with a new user • Automation Builder for PLC programming.
program for the CPU using Automation Builder • Standard AC500 modules for seamless
software. migration from AC31 to the new AC500.
• Longer life cycle of AC31 through migration to
new solution.
Ordering details
For more information, please contact your local
sales organization.
08
—
AC31 adapter for spare parts
Under certain conditions, the AC31 adapter I/O a few exceptions and minor differences that are
modules may be used as spare parts for existing listed below:
applications where the previous AC31 modules • The AC31 adapter I/O modules can only be used,
were installed. The AC31 adapter modules can supported and tested with ABB AC31 master
normally replace old modules without any devices and cannot run with third party
changes in the configuration or application. controllers.
• The AC31 adapter modules are based on
The new module is configured with DIP switches, standard AC500 I/O modules and on a specific
the old one removed, the new one installed and electronic base, the modules cannot be pur-
the application started again. chased separately and are always delivered as
complete devices. The pluggable electronic
The modules have the same footprint, cabling module cannot be replaced separately without
position and channel assignment. The AC31 the base.
adapter module supports most of the previous
functionalities of the old module. There are only For special applications, further details or
specific questions regarding compatibility,
please contact your local sales organization.
08
—
AC31 adapter
Replacement table and compatibility information

Previous AC31 I/O module New AC31 adapter module
PN Type I/O PN Type I/O combination Difference in feature /
designation combination designation supported feature not supported
GJR5251400R0202 07DC91 16DI/8DO/8DC 1SAP800300R0010 07DC91-AD 16DI/16DC No local test button, compatible with
basic diagnostics only.
GJR5252200R0202 07DC92 32DC 1SAP800500R0010 07DC92-AD 32DC Same electrical potential for all channels
(no group isolation), input current only
max. 2 mA per channel, max. 8 A current
sum for all outputs, no local test button,
compatible with basic diagnostics only.
GJR5251600R0202 07AI91 8 AI, U/I PT100 1SAP800200R0010 07AI91-AD 8AI Standard analog voltage or current inputs,
and PT100/1000 only up to 3-wire connection,
thermocouple no thermocouple support, linear
approximation always on, no test button,
only standard as in 07AI91.
GJR5252300R0101 07AC91 16 AC or 1SAP800000R0010 07AC91-AD 16AO No 16 AI inputs but only 16 AO in 16 AC
8 AI/8 AO configuration, no local test button,
compatible with basic diagnostics only.
1SAP800100R0010 07AC91-AD2 8AI/8AO No local test button, compatible with
basic diagnostics only.
New AC31 adapter PLC module

PN Type designation Communication I/O combination Difference in feature /
supported feature not supported
1SAP801400R0060 07KT98-ARC-AD ARCNET 16DI/16DO/16DC/8AI/4AO Programming using Automation Builder
software means that old AC31 user
1SAP801100R0062 07KT98-ARC-DP-AD ARCNET, PROFIBUS DP Master 16DI/16DO/16DC/8AI/4AO
applications must be re-written and direct
1SAP801200R0062 07KT98-ARC-ETH-AD ARCNET, Ethernet TCP/IP 16DI/16DO/16DC/8AI/4AO import of the old program is not possible.
1SAP801300R0072 07KT98-ETH-DP-AD Ethernet TCP/IP, 16DI/16DO/16DC/8AI/4AO Libraries are different and not all features
PROFIBUS DP Master are supported. Only PROFIBUS DP Master
is supported. Same footprint and I/O
1SAP801500R0062 07KT98-ARC-ETH-DP-AD ARCNET, Ethernet TCP/IP, 16DI/16DO/16DC/8AI/4AO
channel position as old AC31 07KT98 CPU.
PROFIBUS DP Master
08
—
01 07KT98-ARC-AD
08
—
03 07AC91-AD
—
02 DC501-CS31-AD
—
Additional information
Services
Order and Installation and Operation and Upgrade and Replacement and
Pre-purchase delivery commissioning maintenance retrofit recycling
Order and delivery

Orders can be placed at any ABB office or channel
partner. In some countries, ABB also offers an on-
line order tracking system. ABB's sales and
service network ensures timely deliveries and
also offers express delivery.
Installation and commissioning

While many customers have the resources to
perform installation and commissioning on their
own, ABB and its channel partners also offer pro-
fessional installation and start-up services if
requested.
Operation and maintenance

From maintenance assessments, preventive
maintenance, reconditioning of spare parts and
repairs on-site or in workshops, ABB has all the
options covered to keep their customers' pro-
cesses operational.
Services offered for ABB's automation products Upgrade and retrofit

span the entire asset lifetime, from the moment a Frequently, ABB products can often be upgraded
customer makes the first inquiry to disposal and to the latest software or hardware in order to
recycling of the product. Throughout the life cycle improve the performance of the application.
of an asset, ABB provides training, technical sup- Existing processes can be economically modern-
port and customized contracts, supported by one ized by retrofitting with up-to-date technology.
of the world's most extensive global sales and
service networks. Replacement and recycling
ABB provides assistance in the best replacement
08
Pre-purchase of products while ensuring disposal and recycling

ABB provides a range of services and support observing the local environmental regulations.
guiding the customers to the ideal products for
their applications.
—
Life cycle management
Active Classic Limited Obsolete
Product life cycle management model Limited phase

ABB has developed a PLC life cycle management In the limited phase the product development has
model aimed at providing proactive services for come to its end. Spare parts are available as long
maximizing availability and performance. This as components and materials can be obtained.
model not only provides optimum support to Towards the end of the limited phase, services
end-users but also a smooth transition to a new gradually become obsolete. In addition to the
product when the PLC has come to the end of its annual life cycle status reviews, ABB issues a life
lifetime. cycle phase change announcement, half a year
prior the product becoming obsolete. This is the
The life cycle management model divides a last opportunity to transfer to new technology
product's life cycle into four phases: active, classic, before product services end.
limited and obsolete. Each phase has different
implications for the end-user in terms of services Obsolete phase
provided. The product is transferred to the obsolete phase
when it is no longer possible to provide services
Active phase at reasonable cost or when ABB can no longer
The active phase starts when the product is support the product technically or the old tech-
launched. In the active phase the end user bene- nology is not available.
fits from different warranty options and other
services such as training and technical support. Benefits of life cycle management
Complete life cycle services from spare parts and PLC life cycle management maximizes the value
maintenance are also provided. The active phase of the equipment and its maintenance invest-
ends when the volume production of a particular ments by:
PLC ceases and ABB issues an announcement of • ensuring spare parts and ABB competence
the life cycle phase change. availability throughout the lifetime
• enabling efficient product support and mainte-
Classic phase nance for improved reliability
ABB PLC users continue to benefit from complete • adding functionality to the initial product by
life cycle services throughout the classic phase. upgrading or retrofitting
The classic phase is closely aligned with ABB's • providing a smooth transition to new technol-
08
research and development work to provide ogy at the end of the product lifetime.
continuing support for its PLC products while
developing future generations. In the classic For more information, please see
phase new hardware and software development www.abb.com/plc or contact your local sales
may be required to provide the maintenance tech- organization.
niques and upgrades needed to guarantee that
the PLC continues to operate at its peak perfor-
mance. Migration to a new PLC product is recom-
mended before the product has entered the
limited phase.
24 4 M A I N C ATA L O G P LC A U TO M AT I O N
—
Automation Builder product life cycle plan
Product life cycle follow these two principles: The engineering tool
ABB is committed to supporting our customers’ shall provide the latest features in best quality.
installed system base. We want to optimize our The engineering tool and installed base shall
customers’ system investment and provide our always be compatible.
customers with the confidence that there is a
well-defined support and a path forward for To meet these requirements Automation Builder
existing ABB systems. ABB’s product life cycle introduced version profiles. A version profile
policy provides advanced notification of planned contains all Automation Builder software compo-
changes in product availability and support. nents as released in the latest service release of a
specific major/minor version, including respec-
This chapter shall not be understood as legally tive device firmware versions.
binding. Users are recommended to keep
informed about updates by periodically checking Version profiles can be installed with every
relevant life cycle information. release of Automation Builder. Multiple version
profiles can be installed in parallel. Each version
Predictive releases – continuous delivery profile goes through all product life cycle phases.
ABB continuously maintains and improves its Life cycle statements apply to each version pro-
software products. As part of this effort, we de- file and corresponding licenses. The availability of
velop and release major versions, minor versions a version profile depends on the life cycle phase it
and service releases. is currently in.
Major and minor releases focus on new features All this allows our users to install the latest
whereas service releases deliver corrections and version of Automation Builder and keep compati-
quality improvements. A new service release bility with the installed base. Updates of the run-
supersedes and replaces existing service releases time system are avoided. The latest Automation
within the same major/minor release. All releases Builder release always contains the best quality
contain corrections to issues either identified in for all profiles. Corrections are distributed via
ABB test labs or reported by our customers. releases and not via hard to track patches.
Release Type Designation Purpose and frequency Automation Builder life cycle management model
example The Automation Builder life cycle management
Major Release 1.x, 2.x Deliver new features model aims to provide service for maximizing
extending Automation
Builder scope availability and performance, support to end-
Minor Releases 1.1.x, 1.2.x Deliver new features users and a smooth transition to new product
within current Automation versions when the service life of the current
Builder scope
product ends. The model divides a product’s life
08
Service Releases 1.2.1, 1.2.2 Deliver corrections, im-

cycle into four phases: active, classic, limited and
provements and updates
of existing components obsolete. Each phase has different implications
for the end-user in terms of software and license
availability, services and support provided.
ABB aims for continuous, consistent and coordi-
nated delivery of engineering tool versions and
Active The software product with complete life cycle
device firmware versions. It is recommended to services is available.
always use the latest release of Automation Classic The software product with complete life cycle
Builder. services is available for system extensions and
spare part engineering.
Limited The software product is available without
Version profiles – compatibility with installed
maintenance and further corrections.
base Migration to a newer version is recommended.
ABB aims at maximizing availability and perfor- Obsolete Migration to a newer version is recommended.
mance of the installed base. In this effort we
—
01 Automation Builder 1.x Automation Builder 2.x
Version profile 1.1 Version profile 1.2 Version profile 2.0 Version profile 2.1
Premium Features Premium Features Premium Features Premium Features
Standard Features Standard Features Standard Features Standard Features
Basic Features Basic Features Basic Features Basic Features
—
Premium Features Premium Features Premium Features Premium Features
Standard Features Standard Features Standard Features Standard Features
Basic Features Basic Features Basic Features Basic Features
Automation Builder 2.0
—
Automation Builder 1.x Premium License Automation Builder 2.x Premium License
Automation Builder 1.x Standard License Automation Builder 2.x Standard License
Automation Builder 1.x Basic License Automation Builder 2.x Basic License
—
Automation Builder 1.x Premium License Automation Builder 2.x Premium License
$
Automation Builder 1.x Standard License Automation Builder 2.x Standard License
Version
Upgrade
Automation Builder 1.x Basic License Automation Builder 2.x Basic License
Automation Builder 2.0
Version profiles and licenses
Automation Builder 2.x Premium license enables

01 – Major versions come in several minor
to use Premium features in all 2.x minor versions
versions, e.g. Automation Builder 1.x comes as
and in all previous versions.
Automation Builder 1.1 and 1.2. Version profiles
cover different sets of features, e.g. basic,
08
04 – There are two different cases where you have

standard and premium feature sets.
to purchase a new Automation Builder license:
• Edition upgrade: Need for a higher value license
02 – An Automation Builder release contains
option within the same major version of
multiple version profiles, each corresponding to a
Automation Builder, e.g. Automation Builder 2.x
released minor version. E.g. release Automation
Premium instead of Standard.
Builder 2.0 contains version profile 2.0, 1.2, 1.1
• Version upgrade: Upgrade from one major
and more.
Automation Builder version to another,
e.g. Automation Builder 1.x to 2.x. – Note:
03 – To use a feature a license is required. The
Licenses for Automation Builder 1.x and
license defines which feature set can be used, e.g.
Automation Builder 2.x can be used in parallel in
a premium license enables you to use the
order to support different version profiles.
premium feature set. A license corresponds to
a major version of Automation Builder, e.g.
—
Automation Builder product life cycle plan
Life cycle phases Limited

During the Limited phase, the version profile is
Active available without maintenance and further
A newly released version profile of Automation corrections. Migration to a newer version is
Builder starts in life cycle phase Active. During recommended.
the Active phase the version profile is available
with complete life cycle services. This means it is no longer available from Automa-
tion Builder installation manager from abb.com,
This means the version profile is available via but could be obtained as offline installations via
Automation Builder installation manager from support. Corrections might be available upon
abb.com and will receive ABB’s normal product request as billable service. New 3rd party prod-
maintenance including enhancements and correc- ucts (e.g. OS) are not supported anymore.
tions, and third party software updates.
Licenses can be purchased. Training is not avail-
The version is the base for current sales and able anymore. Support is provided.
active price list. Licenses can be purchased.
Support and training is provided. Obsolete
When entering the Obsolete phase, the version
Classic profile is not supported anymore. Migration to a
With release of the next major/minor version the newer version is strongly recommended.
predecessing version profile is going into life
cycle phase Classic. During the Classic phase, the This means it is not available anymore for installa-
version profile with complete life cycle services is tion. It will not receive corrections anymore.
available for system extensions and spare part
engineering. Licenses can be purchased. Training is not avail-
able anymore. Support is not available anymore.
Classic version profiles are available via Automa-
tion Builder installation manager from abb.com
and will receive corrections only for critical
issues. Classic version profiles are typically avail-
able as released in the latest respective service
release (and additional corrections). New 3rd
party products (e.g. OS) are not supported
anymore.
Licenses can be purchased. Training is not avail-

08
able anymore. Support is provided.

—
Generic composition of type designation
XXnnn-v... Prefix of module types

Letters Meaning
Variant AI Analog input module
Identification number AO Analog output module
Prefix of module type AX Analog input/output module (X stands for mixed
input/output)
CD Counter module
The identification number starts with 5 for the
CI Communication interface module for remote
AC500 PLC platform or 6 for the CP600 HMI I/O station
platform. CM Communication module attached to the CPU
CP Control panel (HMI)
Example: AC500-eCo central processing unit DA Mixed analog/digital input/output module
DC Digital I/O module with channels configurable as
PM564-RP-ETH-AC inputs or outputs
DI Digital input module
Variant DM PLC engineering software Automation Builder or
• R
P stands for relay outputs add-ons
and connection by pluggable DO Digital output module
terminal blocks DX Digital input/output module (X stands for mixed
input/output)
• E
TH stands for Ethernet
FM Function module
interface
MC Memory card or memory card adapter
• AC stands for supply with PB Panel Builder engineering software for HMI
AC voltage PM PLC CPU module
564 is the number of the PS Application-specific function block libraries
module SM Safety CPU module
PM stands for processor module TA Accessories and training cases
TB Terminal base for CPU modules
TF Terminal base for CPU with function modules
TK Communication cable
TU Terminal unit for I/O modules
08
—
Certifications
Symbols and legends:  Standard product certified: product label wears approval mark when mandatory
 Submitted (roadmap available upon request)
 Submission planned (roadmap available upon request)
– Submission not planned or not applicable for product
Name Conformité SJ/T Regula- Eurasian Korea Underwriter Ameri- Bureau DNV-GL Lloyds RINA Russian Korean
Européenne 11363- tory Con Certifi- Laboratories can Veritas Register Mari- Register
2006 Compli- formity cation Bureau time of
(China ance of Register Ship-
RoHS) Mark Ship- of ping
(RCM) ping Ship-
ping
Logo /
Certification Mark
Declara- Declara- Declara- Declara- Declara- Declara- cULus cULus Design Type Type EU RO Type Type Type Type
tion of tion of tion of tion of tion of tion of Ordi- Hazard- Assess- Approval Approval Mutual Approval Approval Approval Approval
Confor- Confor- Confor- Confor- Confor- Confor- nary Lo- ous Lo- ment Recogni-
mity mity mity mity mity mity cations cations tion
LVD / RoHS
Certificate EMC
AC522                
AI523                
AI523-XC                
AI531                
AI531-XC                
AI561                
AI562                
AI563                
AI581-S                
AI581-S-XC                
AO523                
AO523-XC                
AO561                
AX521            -    
AX521-XC                
AX522                
AX522-XC                
AX561                
CD522                
CD522-XC                
CI501-PNIO                
CI501-PNIO-XC                
CI502-PNIO                
CI502-PNIO-XC                
08
CI504-PNIO                
CI504-PNIO-XC                
CI506-PNIO                
CI506-PNIO-XC                
CI511-ETHCAT                
CI512-ETHCAT                
CI521-MODTCP                
CI521-MODTCP-XC                
CI522-MODTCP                
CI522-MODTCP-XC                
CI541-DP                
CI541-DP-XC                
CI542-DP                
CI542-DP-XC                
(RCM) ping Ship-
ping
Logo /
Certification Mark
LVD / RoHS
Certificate EMC
CI581-CN                
CI581-CN-XC                
CI582-CN                
CI582-CN-XC                
CI590-CS31-HA                
CI590-CS31-HA-XC                
CI592-CS31                
CI592-CS31-XC                
CM572-DP                
CM572-DP-XC                
CM574-RCOM                
CM574-RS                
CM578-CN                
CM578-CN-XC                
CM579-ETHCAT                
CM579-PNIO                
CM579-PNIO-XC                
CM582-DP                
CM582-DP-XC                
CM588-CN                
CM588-CN-XC                
CM589-PNIO      -          
CM589-PNIO-4      -          
CM589-PNIO-4-XC      -          
CM589-PNIO-XC      -          
CM592-DP      -          
CM592-DP-XC      -          
CM597-ETH      -          
CM597-ETH-XC      -          
CM598-CN      -          
CM598-CN-XC      -          
CP604      -  - - -   - - - 
08
CP604-B      -  - - -   - - - 
CP607      -  - - -   - - - 
CP607-B      -  - - -   - - - 
CP610      -  - - -   - - - 
CP610-B      -  - - -   - - - 
CP620         - -   - - - -
CP620-WEB         - -   - - - -
CP630         - -   - - - -
CP630-WEB         - -   - - - -
CP635         - -   - - - -
CP635-B         - -   - - - -
CP635-FB        - - -   - - - -
CP635-FW        - - -   - - - -
CP635-WEB         - -   - - - -
—
Certifications
(RCM) ping Ship-
ping
Logo /
Certification Mark
LVD / RoHS
Certificate EMC
CP6407         - -   - - - -
CP6410         - -   - - - -
CP6415         - -   - - - -
CP651         - -   - - - -
CP651-WEB         - -   - - - -
CP6605         - -   - - - 
CP6607         - -   - - - 
CP661         - -  - - - - -
CP6610         - -   - - - 
CP6615         - -   - - - 
CP661-WEB         - -  - - - - -
CP6621         - -   - - - 
CP665         - -  - - - - -
CP665-WEB         - -  - - - - -
CP676         - -  - - - - -
CP676-WEB         - -  - - - - -
DA501                
DA501-XC                
DA502                
DA502-XC                
DC522                
DC522-XC                
DC523                
DC523-XC                
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DC532                
DC532-XC                
DC541-CM                
DC541-CM-XC                
DC551-CS31                
DC551-CS31-XC                
DC561                
DC562                
DI524                
DI524-XC                
DI561                
DI562                
DI571                
DI572                
(RCM) ping Ship-
ping
Logo /
Certification Mark
LVD / RoHS
Certificate EMC
DI581-S                
DI581-S-XC                
DO524                
DO524-XC                
DO526                
DO526-XC                
DO561                
DO562                
DO571                
DO572                
DO573                
DX522                
DX522-XC                
DX531                
DX561                
DX571                
DX581-S                
DX581-S-XC                
FM502-CMS                
FM502-CMS-XC                
FM562                
MC502                
MC503                
PD501-4CH        -        
PM554-RP                
PM554-RP-AC                
PM554-TP                
PM554-TP-ETH                
PM556-TP-ETH                
PM5630-2ETH                
PM5630-2ETH-XC                
PM564-RP                
08
PM564-RP-AC                
PM564-RP-ETH                
PM564-RP-ETH-AC                
PM564-TP                
PM564-TP-ETH                
PM5650-2ETH                
PM5650-2ETH-XC                
PM566-TP-ETH                
PM5670-2ETH                
PM5670-2ETH-XC                
PM5675-2ETH                
PM5675-2ETH-XC                
PM572                
PM573-ETH                
—
Certifications
(RCM) ping Ship-
ping
Logo /
Certification Mark
LVD / RoHS
Certificate EMC
PM573-ETH-XC                
PM582                
PM582-XC                
PM583-ETH                
PM583-ETH-XC                
PM585-ETH                
PM590-ARCNET                
PM590-ETH                
PM591-2ETH        -        
PM591-ETH                
PM591-ETH-XC                
PM592-ETH                
PM592-ETH-XC                
PM595-4ETH-F                
PM595-4ETH-M-XC                
SM560-S                
SM560-S-FD-1                
SM560-S-FD-1-XC                
SM560-S-FD-4                
SM560-S-FD-4-XC                
SM560-S-XC                
TA521 - -  -  -  -     -   
TA523    - - -  -  - - - -   -
TA524    -  -  -     -   
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TA525 - -  - - -  -  - - - -   -
TA526    - - -  -     -   
TA527    -  - - - - - - - - - - -
TA528    -  - - - - - - - - - - -
TA532    -  - - - - - - - - - - -
TA533    -  - - - - - - - - - - -
TA534    -  - - - - - - - - - - -
TA535    - - - - - - - - - - - - -
TA536    -  - - - - - - - - - - -
TA540    - - - - - - - - - - - - -
TA541 - -  -  - - - - - - - - - - -
TA543    - - - - - - - - - - - - -
TA561-RTC                
TA562-RS                
(RCM) ping Ship-
ping
Logo /
Certification Mark
LVD / RoHS
Certificate EMC
TA562-RS-RTC                
TA563-9    -  - - -        
TA563-11    -  - - -        
TA564-9    -  - - -        
TA564-11    -  - - -        
TA565-9    -  - - -        
TA565-11    -  - - -        
TA566    - - -          
TA569-RS-ISO                
TA570    -  -   - - - - - - - 
TA571-SIM       - - - - - - - - - 
TB511-ARCNET                -
TB511-ETH                
TB511-ETH-XC                
TB521-ARCNET            -    -
TB521-ETH                
TB521-ETH-XC                
TB523-2ETH        -        
TB541-ETH                
TB541-ETH-XC                
TB5600-2ETH                
TB5600-2ETH-XC   -             
TB5610-2ETH                
TB5610-2ETH-XC   -             
TB5620-2ETH                
TB5620-2ETH-XC   -             
TB5640-2ETH                
TB5640-2ETH-XC   -             
TB5660-2ETH   -             
TB5660-2ETH-XC   -             
TF501-CMS                
TF501-CMS-XC                
08
TF521-CMS                
TF521-CMS-XC                
TK501    -  -    - - - -   
TK502    -  -    - - - -   
TK503             -   
TK504                
TK506                
TU507-ETH                
TU508-ETH                
TU508-ETH-XC                
TU509                
TU510                
TU510-XC                
TU515                
—
Certifications
(RCM) ping Ship-
ping
Logo /
Certification Mark
LVD / RoHS
Certificate EMC
TU516                
TU516-H                
TU516-H-XC                
TU516-XC                
TU517                
TU518                
TU518-XC                
TU520-ETH                
TU520-ETH-XC                
TU531                
TU532                
TU532-H                
TU532-H-XC                
TU532-XC                
TU541                
TU542                
TU542-H                
TU542-H-XC                
TU542-XC                
TU551-CS31                
TU552-CS31                
TU552-CS31-XC                
TU582-S                
TU582-S-XC                
08
08
—
Index
Order code classification
Order code Type Page Order code Type Page Order code Type Page
1SAP110300R0278 TB5600-2ETH 89 1SAP180100R0001 MC502 96 1SAP195600R0101 PS5602-61850 88
1SAP111100R0260 TB511-ARCNET 86 1SAP180100R0001 MC502 144 1SAP195600R0101 PS5602-61850 137
1SAP111100R0270 TB511-ETH 86 1SAP180200R0001 TK501 96 1SAP195800R0101 PS5604-KNX 53
1SAP111300R0278 TB5610-2ETH 89 1SAP180200R0001 TK501 144 1SAP195800R0101 PS5604-KNX 88
1SAP112100R0260 TB521-ARCNET 86 1SAP180200R0101 TK502 96 1SAP195800R0101 PS5604-KNX 137
1SAP112100R0270 TB521-ETH 86 1SAP180200R0101 TK502 144 1SAP210400R0001 TU552-CS31 94
1SAP112300R0277 TB523-2ETH 86 1SAP180300R0001 TA521 96 1SAP210600R0001 TU551-CS31 94
1SAP112300R0278 TB5620-2ETH 89 1SAP180300R0001 TA521 144 1SAP210800R0001 TU510 94
1SAP114100R0270 TB541-ETH 86 1SAP180500R0001 TA523 96 1SAP211000R0001 TU509 94
1SAP117000R0271 TF501-CMS 87 1SAP180600R0001 TA524 144 1SAP212000R0001 TU516 94
1SAP117200R0271 TF521-CMS 87 1SAP180700R0001 TA525 96 1SAP212200R0001 TU515 94
1SAP120600R0001 PM554-TP 66 1SAP180700R0001 TA525 144 1SAP213000R0001 TU541 94
1SAP120600R0071 PM554-TP-ETH 66 1SAP180800R0001 TA526 96 1SAP213200R0001 TU542 94
1SAP120700R0001 PM554-RP 66 1SAP180800R0001 TA526 144 1SAP214000R0001 TU508-ETH 94
1SAP120800R0001 PM554-RP-AC 66 1SAP181100R0001 TA527 96 1SAP214200R0001 TU507-ETH 94
1SAP120900R0001 PM564-TP 66 1SAP181100R0001 TA527 144 1SAP214400R0001 TU520-ETH 94
1SAP120900R0071 PM564-TP-ETH 66 1SAP181200R0001 TA528 96 1SAP215000R0001 TU516-H 93
1SAP121000R0001 PM564-RP 66 1SAP181200R0001 TA528 144 1SAP215100R0001 TU532-H 93
1SAP121000R0071 PM564-RP-ETH 66 1SAP181400R0001 TA561-RTC 68 1SAP215200R0001 TU542-H 93
1SAP121100R0001 PM564-RP-AC 66 1SAP181500R0001 TA562-RS-RTC 68 1SAP217000R0001 TU532 94
1SAP121100R0071 PM564-RP-ETH-AC 66 1SAP182000R0001 TA532 96 1SAP217200R0001 TU531 94
1SAP121200R0071 PM556-TP-ETH 66 1SAP182000R0001 TA532 144 1SAP220500R0001 DC551-CS31 92
1SAP121500R0071 PM566-TP-ETH 66 1SAP182100R0001 TA533 96 1SAP220600R0001 CI501-PNIO 92
1SAP130200R0200 PM572 84 1SAP182100R0001 TA533 144 1SAP220700R0001 CI502-PNIO 92
1SAP130300R0271 PM573-ETH 84 1SAP182200R0001 TA534 96 1SAP220900R0001 CI511-ETHCAT 92
1SAP131000R0278 PM5630-2ETH 88 1SAP182200R0001 TA534 144 1SAP221000R0001 CI512-ETHCAT 92
1SAP140200R0201 PM582 84 1SAP182300R0001 TA535 144 1SAP221100R0001 CI590-CS31-HA 92
1SAP140300R0271 PM583-ETH 84 1SAP182400R0002 TA515-CASE 96 1SAP221200R0001 CI592-CS31 92
1SAP140500R0271 PM585-ETH 84 1SAP182400R0002 TA515-CASE 233 1SAP221300R0001 CI504-PNIO 93
1SAP140500R0379 PM585-MC-KIT 84 1SAP182600R0001 TA540 96 1SAP221500R0001 CI506-PNIO 93
1SAP140500R0379 PM585-MC-KIT 221 1SAP182600R0001 TA540 144 1SAP222100R0001 CI521-MODTCP 92
1SAP141000R0278 PM5650-2ETH 88 1SAP182700R0001 TA541 96 1SAP222200R0001 CI522-MODTCP 92
1SAP150000R0261 PM590-ARCNET 84 1SAP182700R0001 TA541 144 1SAP224100R0001 CI541-DP 92
1SAP150000R0271 PM590-ETH 84 1SAP182800R0001 TA543 96 1SAP224200R0001 CI542-DP 92
1SAP150000R0379 PM590-MC-KIT 84 1SAP182800R0001 TA543 144 1SAP228100R0001 CI581-CN 92
1SAP150000R0379 PM590-MC-KIT 221 1SAP182900R0001 TA514-SAFETY 178 1SAP228200R0001 CI582-CN 92
1SAP150100R0271 PM591-ETH 84 1SAP182900R0001 TA514-SAFETY 233 1SAP230500R0000 DI572 67
1SAP150100R0277 PM591-2ETH 84 1SAP183100R0001 TA536 96 1SAP230900R0000 DO562 67
1SAP150200R0271 PM592-ETH 84 1SAP183100R0001 TA536 144 1SAP231300R0000 DO573 67
1SAP151000R0278 PM5670-2ETH 88 1SAP186100R0001 TK506 68 1SAP231900R0000 DC562 67
1SAP151500R0278 PM5675-2ETH 88 1SAP186200R0004 TA574-D-T-ETH 234 1SAP233100R0001 FM562 68
1SAP155500R0279 PM595-4ETH-F 85 1SAP186400R0001 TA569-RS-ISO 68 1SAP240000R0001 DI524 90
1SAP155500R0279 PM595-4ETH-F 221 1SAP187700R0001 TA5450-CASE 96 1SAP240100R0001 DC532 90
1SAP170400R0201 CM574-RS 90 1SAP187700R0001 TA5450-CASE 233 1SAP240500R0001 DC523 90
1SAP170401R0201 CM574-RCOM 90 1SAP192100R0102 PS552-MC-E 53 1SAP240600R0001 DC522 90
1SAP170901R0101 CM579-PNIO 90 1SAP193600R0001 DM-KEY 52 1SAP240700R0001 DO524 90
1SAP170902R0101 CM579-ETHCAT 90 1SAP195000R0101 PS562-SOLAR 53 1SAP240800R0001 DO526 90
1SAP172200R0001 CM582-DP 90 1SAP195400R0101 PS5601-HA-MTCP 53 1SAP245000R0001 DX531 90
09
1SAP172800R0001 CM588-CN 90 1SAP195400R0101 PS5601-HA-MTCP 88 1SAP245200R0001 DX522 90

1SAP172900R0011 CM589-PNIO 90 1SAP195400R0101 PS5601-HA-MTCP 137 1SAP250000R0001 AX522 91
1SAP172900R0111 CM589-PNIO-4 90 1SAP195500R0101 PS565-BACnet-ASC 53 1SAP250100R0001 AX521 91
1SAP173200R0001 CM592-DP 90 1SAP195550R0101 PS5607-BACnet-BC 53 1SAP250200R0001 AO523 91
1SAP173700R0001 CM597-ETH 90 1SAP195550R0101 PS5607-BACnet-BC 88 1SAP250300R0001 AI523 91
1SAP173800R0001 CM598-CN 90 1SAP195550R0101 PS5607-BACnet-BC 137 1SAP250500R0001 AC522 91
1SAP180100R0001 MC502 68 1SAP195600R0101 PS5602-61850 53 1SAP250600R0001 AI531 91
257
—
Index
Order code classification
Order code Type Page Order code Type Page Order code Type Page
1SAP250700R0001 DA501 91 1SAP420700R0001 CI502-PNIO-XC 141 1SAP560710R0001 CP6607 193
1SAP250800R0001 DA502 91 1SAP421100R0001 CI590-CS31-HA-XC 141 1SAP561010R0001 CP6610 193
1SAP260100R0001 PD501-4CH 91 1SAP421200R0001 CI592-CS31-XC 141 1SAP561100R0001 CP661 193
1SAP260300R0001 CD522 91 1SAP421300R0001 CI504-PNIO-XC 141 1SAP561200R0001 CP661-WEB 193
1SAP260400R0001 FM502-CMS 87 1SAP421500R0001 CI506-PNIO-XC 141 1SAP561510R0001 CP6615 193
1SAP270000R0001 DC541-CM 91 1SAP422100R0001 CI521-MODTCP-XC 141 1SAP562110R0001 CP6621 193
1SAP280000R0001 SM560-S 178 1SAP422200R0001 CI522-MODTCP-XC 141 1SAP565100R0001 CP665 193
1SAP281200R0001 TU582-S 178 1SAP424100R0001 CI541-DP-XC 141 1SAP565200R0001 CP665-WEB 193
1SAP282000R0001 AI581-S 178 1SAP424200R0001 CI542-DP-XC 141 1SAP576100R0001 CP676 193
1SAP284000R0001 DI581-S 178 1SAP428100R0001 CI581-CN-XC 141 1SAP576200R0001 CP676-WEB 193
1SAP284100R0001 DX581-S 178 1SAP428200R0001 CI582-CN-XC 141 1SAS010000R0102 DM200-TOOL 52
1SAP286000R0001 SM560-S-FD-1 178 1SAP440000R0001 DI524-XC 139 1SAS010001R0102 DM201-TOOL-UPGR 52
1SAP286100R0001 SM560-S-FD-4 178 1SAP440100R0001 DC532-XC 139 1SAS010002R0102 DM202-PREM 52
1SAP310300R0278 TB5600-2ETH-XC 138 1SAP440500R0001 DC523-XC 139 1SAS010003R0102 DM203-PREM-UPGR 52
1SAP311100R0270 TB511-ETH-XC 135 1SAP440600R0001 DC522-XC 139 1SAS010004R0102 DM204-TOOL-NW 52
1SAP311300R0278 TB5610-2ETH-XC 138 1SAP440700R0001 DO524-XC 139 1SAS010007R0102 DM207-PVC 52
1SAP312100R0270 TB521-ETH-XC 135 1SAP440800R0001 DO526-XC 139 1SAS010010R0102 DM210-PSA 52
1SAP312300R0278 TB5620-2ETH-XC 138 1SAP445200R0001 DX522-XC 139 1SAS010011R0102 DM211-PPR 52
1SAP314100R0270 TB541-ETH-XC 135 1SAP450000R0001 AX522-XC 140 1SAS010014R0102 DM214-PVC-NW 52
1SAP314300R0278 TB5640-2ETH-XC 138 1SAP450100R0001 AX521-XC 140 1SAS010017R0102 DM217-PSA-NW 52
1SAP316300R0278 TB5660-2ETH-XC 138 1SAP450200R0001 AO523-XC 140 1SAS010018R0102 DM218-PPR-NW 52
1SAP317000R0271 TF501-CMS-XC 136 1SAP450300R0001 AI523-XC 140 1SAS010020R0102 DM220-FSE 52
1SAP317200R0271 TF521-CMS-XC 136 1SAP450600R0001 AI531-XC 140 1SAS010021R0102 DM221-FSE-NW 52
1SAP330300R0271 PM573-ETH-XC 134 1SAP450700R0001 DA501-XC 140 1SAS010050R0102 DM250-VCP 52
1SAP331000R0278 PM5630-2ETH-XC 137 1SAP450800R0001 DA502-XC 140 1SAS010051R0102 DM251-VCP-NW 52
1SAP340200R0201 PM582-XC 134 1SAP460300R0001 CD522-XC 140 1SAS030000R0101 PS563-WATER 53
1SAP340300R0271 PM583-ETH-XC 134 1SAP460400R0001 FM502-CMS-XC 136 1SAS030010R0101 PS564-TEMPCTRL 53
1SAP341000R0278 PM5650-2ETH-XC 137 1SAP470000R0001 DC541-CM-XC 140 1TNE968901R0100 MC503 68
1SAP350100R0271 PM591-ETH-XC 134 1SAP481200R0001 TU582-S-XC 179 1TNE968901R1100 TK503 68
1SAP350200R0271 PM592-ETH-XC 134 1SAP482000R0001 AI581-S-XC 179 1TNE968901R2100 TK504 68
1SAP351000R0278 PM5670-2ETH-XC 137 1SAP484000R0001 DI581-S-XC 179 1TNE968901R3101 TA563-9 69
1SAP351500R0278 PM5675-2ETH-XC 137 1SAP484100R0001 DX581-S-XC 179 1TNE968901R3102 TA563-11 69
1SAP351500R0279 PM595-4ETH-M-XC 134 1SAP500900R0101 PB610 194 1TNE968901R3103 TA564-9 69
1SAP370901R0101 CM579-PNIO-XC 139 1SAP500901R0101 PB610-R 194 1TNE968901R3104 TA564-11 69
1SAP372200R0001 CM582-DP-XC 139 1SAP500981R0001 TK681 194 1TNE968901R3105 TA565-9 69
1SAP372800R0001 CM588-CN-XC 139 1SAP500982R0001 TK682 194 1TNE968901R3106 TA565-11 69
1SAP372900R0011 CM589-PNIO-XC 139 1SAP504100R0001 CP604 192 1TNE968901R3107 TA566 68
1SAP372900R0111 CM589-PNIO-4-XC 139 1SAP504100R2001 CP604-B 192 1TNE968901R3203 TA570 68
1SAP373200R0001 CM592-DP-XC 139 1SAP507100R0001 CP607 192 1TNE968901R4300 TA562-RS 68
1SAP373700R0001 CM597-ETH-XC 139 1SAP507100R2001 CP607-B 192 1TNE968902R1101 AI561 67
1SAP373800R0001 CM598-CN-XC 139 1SAP510100R0001 CP610 192 1TNE968902R1102 AI562 67
1SAP380000R0001 SM560-S-XC 179 1SAP510100R2001 CP610-B 192 1TNE968902R1103 AI563 67
1SAP386000R0001 SM560-S-FD-1-XC 179 1SAP520100R0001 CP620 193 1TNE968902R1201 AO561 67
1SAP386100R0001 SM560-S-FD-4-XC 179 1SAP520200R0001 CP620-WEB 193 1TNE968902R1301 AX561 67
1SAP410400R0001 TU552-CS31-XC 142 1SAP530100R0001 CP630 193 1TNE968902R2101 DI561 67
1SAP410800R0001 TU510-XC 142 1SAP530200R0001 CP630-WEB 193 1TNE968902R2102 DI562 67
1SAP411200R0001 TU518-XC 142 1SAP535100R0001 CP635 193 1TNE968902R2103 DI571 67
1SAP412000R0001 TU516-XC 142 1SAP535100R2001 CP635-B 193 1TNE968902R2201 DO561 67
1SAP413200R0001 TU542-XC 142 1SAP535110R1001 CP635-FW 194 1TNE968902R2202 DO571 67
1SAP414000R0001 TU508-ETH-XC 142 1SAP535110R6001 CP635-FB 194 1TNE968902R2203 DO572 67
09
1SAP414400R0001 TU520-ETH-XC 142 1SAP535200R0001 CP635-WEB 193 1TNE968902R2301 DX561 67

1SAP415000R0001 TU516-H-XC 142 1SAP540710R0001 CP6407 192 1TNE968902R2302 DX571 67
1SAP415100R0001 TU532-H-XC 142 1SAP541010R0001 CP6410 192 1TNE968903R0203 TA571-SIM 68
1SAP415200R0001 TU542-H-XC 142 1SAP541510R0001 CP6415 192
1SAP417000R0001 TU532-XC 142 1SAP551100R0001 CP651 193
1SAP420500R0001 DC551-CS31-XC 141 1SAP551200R0001 CP651-WEB 193
1SAP420600R0001 CI501-PNIO-XC 141 1SAP560510R0001 CP6605 193
—
Index
Type classification
Type Order code Page Type Order code Page Type Order code Page
AC522 1SAP250500R0001 91 CM589-PNIO-4-XC 1SAP372900R0111 139 DI562 1TNE968902R2102 67
AI523 1SAP250300R0001 91 CM589-PNIO-XC 1SAP372900R0011 139 DI571 1TNE968902R2103 67
AI523-XC 1SAP450300R0001 140 CM592-DP 1SAP173200R0001 90 DI572 1SAP230500R0000 67
AI531 1SAP250600R0001 91 CM592-DP-XC 1SAP373200R0001 139 DI581-S 1SAP284000R0001 178
AI531-XC 1SAP450600R0001 140 CM597-ETH 1SAP173700R0001 90 DI581-S-XC 1SAP484000R0001 179
AI561 1TNE968902R1101 67 CM597-ETH-XC 1SAP373700R0001 139 DM200-TOOL 1SAS010000R0102 52
AI562 1TNE968902R1102 67 CM598-CN 1SAP173800R0001 90 DM201-TOOL-UPGR 1SAS010001R0102 52
AI563 1TNE968902R1103 67 CM598-CN-XC 1SAP373800R0001 139 DM202-PREM 1SAS010002R0102 52
AI581-S 1SAP282000R0001 178 CP604 1SAP504100R0001 192 DM203-PREM-UPGR 1SAS010003R0102 52
AI581-S-XC 1SAP482000R0001 179 CP604-B 1SAP504100R2001 192 DM204-TOOL-NW 1SAS010004R0102 52
AO523 1SAP250200R0001 91 CP607 1SAP507100R0001 192 DM207-PVC 1SAS010007R0102 52
AO523-XC 1SAP450200R0001 140 CP607-B 1SAP507100R2001 192 DM210-PSA 1SAS010010R0102 52
AO561 1TNE968902R1201 67 CP610 1SAP510100R0001 192 DM211-PPR 1SAS010011R0102 52
AX521 1SAP250100R0001 91 CP610-B 1SAP510100R2001 192 DM214-PVC-NW 1SAS010014R0102 52
AX521-XC 1SAP450100R0001 140 CP620 1SAP520100R0001 193 DM217-PSA-NW 1SAS010017R0102 52
AX522 1SAP250000R0001 91 CP620-WEB 1SAP520200R0001 193 DM218-PPR-NW 1SAS010018R0102 52
AX522-XC 1SAP450000R0001 140 CP630 1SAP530100R0001 193 DM220-FSE 1SAS010020R0102 52
AX561 1TNE968902R1301 67 CP630-WEB 1SAP530200R0001 193 DM221-FSE-NW 1SAS010021R0102 52
CD522 1SAP260300R0001 91 CP635 1SAP535100R0001 193 DM250-VCP 1SAS010050R0102 52
CD522-XC 1SAP460300R0001 140 CP635-B 1SAP535100R2001 193 DM251-VCP-NW 1SAS010051R0102 52
CI501-PNIO 1SAP220600R0001 92 CP635-FB 1SAP535110R6001 194 DM-KEY 1SAP193600R0001 52
CI501-PNIO-XC 1SAP420600R0001 141 CP635-FW 1SAP535110R1001 194 DO524 1SAP240700R0001 90
CI502-PNIO 1SAP220700R0001 92 CP635-WEB 1SAP535200R0001 193 DO524-XC 1SAP440700R0001 139
CI502-PNIO-XC 1SAP420700R0001 141 CP6407 1SAP540710R0001 192 DO526 1SAP240800R0001 90
CI504-PNIO 1SAP221300R0001 93 CP6410 1SAP541010R0001 192 DO526-XC 1SAP440800R0001 139
CI504-PNIO-XC 1SAP421300R0001 141 CP6415 1SAP541510R0001 192 DO561 1TNE968902R2201 67
CI506-PNIO 1SAP221500R0001 93 CP651 1SAP551100R0001 193 DO562 1SAP230900R0000 67
CI506-PNIO-XC 1SAP421500R0001 141 CP651-WEB 1SAP551200R0001 193 DO571 1TNE968902R2202 67
CI511-ETHCAT 1SAP220900R0001 92 CP6605 1SAP560510R0001 193 DO572 1TNE968902R2203 67
CI512-ETHCAT 1SAP221000R0001 92 CP6607 1SAP560710R0001 193 DO573 1SAP231300R0000 67
CI521-MODTCP 1SAP222100R0001 92 CP661 1SAP561100R0001 193 DX522 1SAP245200R0001 90
CI521-MODTCP-XC 1SAP422100R0001 141 CP6610 1SAP561010R0001 193 DX522-XC 1SAP445200R0001 139
CI522-MODTCP 1SAP222200R0001 92 CP6615 1SAP561510R0001 193 DX531 1SAP245000R0001 90
CI522-MODTCP-XC 1SAP422200R0001 141 CP661-WEB 1SAP561200R0001 193 DX561 1TNE968902R2301 67
CI541-DP 1SAP224100R0001 92 CP6621 1SAP562110R0001 193 DX571 1TNE968902R2302 67
CI541-DP-XC 1SAP424100R0001 141 CP665 1SAP565100R0001 193 DX581-S 1SAP284100R0001 178
CI542-DP 1SAP224200R0001 92 CP665-WEB 1SAP565200R0001 193 DX581-S-XC 1SAP484100R0001 179
CI542-DP-XC 1SAP424200R0001 141 CP676 1SAP576100R0001 193 FM502-CMS 1SAP260400R0001 87
CI581-CN 1SAP228100R0001 92 CP676-WEB 1SAP576200R0001 193 FM502-CMS-XC 1SAP460400R0001 136
CI581-CN-XC 1SAP428100R0001 141 DA501 1SAP250700R0001 91 FM562 1SAP233100R0001 68
CI582-CN 1SAP228200R0001 92 DA501-XC 1SAP450700R0001 140 MC502 1SAP180100R0001 68
CI582-CN-XC 1SAP428200R0001 141 DA502 1SAP250800R0001 91 MC502 1SAP180100R0001 96
CI590-CS31-HA 1SAP221100R0001 92 DA502-XC 1SAP450800R0001 140 MC502 1SAP180100R0001 144
CI590-CS31-HA-XC 1SAP421100R0001 141 DC522 1SAP240600R0001 90 MC503 1TNE968901R0100 68
CI592-CS31 1SAP221200R0001 92 DC522-XC 1SAP440600R0001 139 PB610 1SAP500900R0101 194
CI592-CS31-XC 1SAP421200R0001 141 DC523 1SAP240500R0001 90 PB610-R 1SAP500901R0101 194
CM574-RCOM 1SAP170401R0201 90 DC523-XC 1SAP440500R0001 139 PD501-4CH 1SAP260100R0001 91
CM574-RS 1SAP170400R0201 90 DC532 1SAP240100R0001 90 PM554-RP 1SAP120700R0001 66
CM579-ETHCAT 1SAP170902R0101 90 DC532-XC 1SAP440100R0001 139 PM554-RP-AC 1SAP120800R0001 66
CM579-PNIO 1SAP170901R0101 90 DC541-CM 1SAP270000R0001 91 PM554-TP 1SAP120600R0001 66
09
CM579-PNIO-XC 1SAP370901R0101 139 DC541-CM-XC 1SAP470000R0001 140 PM554-TP-ETH 1SAP120600R0071 66

CM582-DP 1SAP172200R0001 90 DC551-CS31 1SAP220500R0001 92 PM556-TP-ETH 1SAP121200R0071 66
CM582-DP-XC 1SAP372200R0001 139 DC551-CS31-XC 1SAP420500R0001 141 PM5630-2ETH 1SAP131000R0278 88
CM588-CN 1SAP172800R0001 90 DC562 1SAP231900R0000 67 PM5630-2ETH-XC 1SAP331000R0278 137
CM588-CN-XC 1SAP372800R0001 139 DI524 1SAP240000R0001 90 PM564-RP 1SAP121000R0001 66
CM589-PNIO 1SAP172900R0011 90 DI524-XC 1SAP440000R0001 139 PM564-RP-AC 1SAP121100R0001 66
CM589-PNIO-4 1SAP172900R0111 90 DI561 1TNE968902R2101 67 PM564-RP-ETH 1SAP121000R0071 66
259
—
Index
Type classification
Type Order code Page Type Order code Page Type Order code Page
PM564-RP-ETH-AC 1SAP121100R0071 66 TA515-CASE 1SAP182400R0002 96 TB5600-2ETH-XC 1SAP310300R0278 138
PM564-TP 1SAP120900R0001 66 TA515-CASE 1SAP182400R0002 233 TB5610-2ETH 1SAP111300R0278 89
PM564-TP-ETH 1SAP120900R0071 66 TA521 1SAP180300R0001 96 TB5610-2ETH-XC 1SAP311300R0278 138
PM5650-2ETH 1SAP141000R0278 88 TA521 1SAP180300R0001 144 TB5620-2ETH 1SAP112300R0278 89
PM5650-2ETH-XC 1SAP341000R0278 137 TA523 1SAP180500R0001 96 TB5620-2ETH-XC 1SAP312300R0278 138
PM566-TP-ETH 1SAP121500R0071 66 TA523 1SAP180500R0001 144 TB5640-2ETH 1SAP114300R0278 89
PM5670-2ETH 1SAP151000R0278 88 TA524 1SAP180600R0001 96 TB5640-2ETH-XC 1SAP314300R0278 138
PM5670-2ETH-XC 1SAP351000R0278 137 TA524 1SAP180600R0001 144 TB5660-2ETH 1SAP116300R0278 89
PM5675-2ETH 1SAP151500R0278 88 TA525 1SAP180700R0001 96 TB5660-2ETH-XC 1SAP316300R0278 138
PM5675-2ETH-XC 1SAP351500R0278 137 TA525 1SAP180700R0001 144 TF501-CMS 1SAP117000R0271 87
PM572 1SAP130200R0200 84 TA526 1SAP180800R0001 96 TF501-CMS-XC 1SAP317000R0271 136
PM573-ETH 1SAP130300R0271 84 TA526 1SAP180800R0001 144 TF521-CMS 1SAP117200R0271 87
PM573-ETH-XC 1SAP330300R0271 134 TA527 1SAP181100R0001 96 TF521-CMS-XC 1SAP317200R0271 136
PM582 1SAP140200R0201 84 TA527 1SAP181100R0001 144 TK501 1SAP180200R0001 96
PM582-XC 1SAP340200R0201 134 TA528 1SAP181200R0001 96 TK501 1SAP180200R0001 144
PM583-ETH 1SAP140300R0271 84 TA528 1SAP181200R0001 144 TK502 1SAP180200R0101 96
PM583-ETH-XC 1SAP340300R0271 134 TA532 1SAP182000R0001 96 TK502 1SAP180200R0101 144
PM585-ETH 1SAP140500R0271 84 TA532 1SAP182000R0001 144 TK503 1TNE968901R1100 68
PM585-MC-KIT 1SAP140500R0379 84 TA533 1SAP182100R0001 96 TK504 1TNE968901R2100 68
PM585-MC-KIT 1SAP140500R0379 221 TA533 1SAP182100R0001 144 TK506 1SAP186100R0001 68
PM590-ARCNET 1SAP150000R0261 84 TA534 1SAP182200R0001 96 TK681 1SAP500981R0001 194
PM590-ETH 1SAP150000R0271 84 TA534 1SAP182200R0001 144 TK682 1SAP500982R0001 194
PM590-MC-KIT 1SAP150000R0379 84 TA535 1SAP182300R0001 144 TU507-ETH 1SAP214200R0001 94
PM590-MC-KIT 1SAP150000R0379 221 TA536 1SAP183100R0001 96 TU508-ETH 1SAP214000R0001 94
PM591-2ETH 1SAP150100R0277 84 TA536 1SAP183100R0001 144 TU508-ETH-XC 1SAP414000R0001 142
PM591-ETH 1SAP150100R0271 84 TA540 1SAP182600R0001 96 TU509 1SAP211000R0001 94
PM591-ETH-XC 1SAP350100R0271 134 TA540 1SAP182600R0001 144 TU510 1SAP210800R0001 94
PM592-ETH 1SAP150200R0271 84 TA541 1SAP182700R0001 96 TU510-XC 1SAP410800R0001 142
PM592-ETH-XC 1SAP350200R0271 134 TA541 1SAP182700R0001 144 TU515 1SAP212200R0001 94
PM595-4ETH-F 1SAP155500R0279 85 TA543 1SAP182800R0001 96 TU516 1SAP212000R0001 94
PM595-4ETH-F 1SAP155500R0279 221 TA543 1SAP182800R0001 144 TU516-H 1SAP215000R0001 93
PM595-4ETH-M-XC 1SAP351500R0279 134 TA5450-CASE 1SAP187700R0001 96 TU516-H-XC 1SAP415000R0001 142
PS552-MC-E 1SAP192100R0102 53 TA5450-CASE 1SAP187700R0001 233 TU516-XC 1SAP412000R0001 142
PS5601-HA-MTCP 1SAP195400R0101 53 TA561-RTC 1SAP181400R0001 68 TU517 1SAP211400R0001 94
PS5601-HA-MTCP 1SAP195400R0101 88 TA562-RS 1TNE968901R4300 68 TU518 1SAP211200R0001 94
PS5601-HA-MTCP 1SAP195400R0101 137 TA562-RS-RTC 1SAP181500R0001 68 TU518-XC 1SAP411200R0001 142
PS5602-61850 1SAP195600R0101 53 TA563-11 1TNE968901R3102 69 TU520-ETH 1SAP214400R0001 94
PS5602-61850 1SAP195600R0101 88 TA563-9 1TNE968901R3101 69 TU520-ETH-XC 1SAP414400R0001 142
PS5602-61850 1SAP195600R0101 137 TA564-11 1TNE968901R3104 69 TU531 1SAP217200R0001 94
PS5604-KNX 1SAP195800R0101 53 TA564-9 1TNE968901R3103 69 TU532 1SAP217000R0001 94
PS5604-KNX 1SAP195800R0101 88 TA565-11 1TNE968901R3106 69 TU532-H 1SAP215100R0001 93
PS5604-KNX 1SAP195800R0101 137 TA565-9 1TNE968901R3105 69 TU532-H-XC 1SAP415100R0001 142
PS5607-BACnet-BC 1SAP195550R0101 53 TA566 1TNE968901R3107 68 TU532-XC 1SAP417000R0001 142
PS5607-BACnet-BC 1SAP195550R0101 88 TA569-RS-ISO 1SAP186400R0001 68 TU541 1SAP213000R0001 94
PS5607-BACnet-BC 1SAP195550R0101 137 TA570 1TNE968901R3203 68 TU542 1SAP213200R0001 94
PS562-SOLAR 1SAP195000R0101 53 TA571-SIM 1TNE968903R0203 68 TU542-H 1SAP215200R0001 93
PS563-WATER 1SAS030000R0101 53 TA574-D-T-ETH 1SAP186200R0004 234 TU542-H-XC 1SAP415200R0001 142
PS564-TEMPCTRL 1SAS030010R0101 53 TB511-ARCNET 1SAP111100R0260 86 TU542-XC 1SAP413200R0001 142
PS565-BACnet-ASC 1SAP195500R0101 53 TB511-ETH 1SAP111100R0270 86 TU551-CS31 1SAP210600R0001 94
SM560-S 1SAP280000R0001 178 TB511-ETH-XC 1SAP311100R0270 135 TU552-CS31 1SAP210400R0001 94
09
SM560-S-FD-1 1SAP286000R0001 178 TB521-ARCNET 1SAP112100R0260 86 TU552-CS31-XC 1SAP410400R0001 142

SM560-S-FD-1-XC 1SAP386000R0001 179 TB521-ETH 1SAP112100R0270 86 TU582-S 1SAP281200R0001 178
SM560-S-FD-4 1SAP286100R0001 178 TB521-ETH-XC 1SAP312100R0270 135 TU582-S-XC 1SAP481200R0001 179
SM560-S-FD-4-XC 1SAP386100R0001 179 TB523-2ETH 1SAP112300R0277 86
SM560-S-XC 1SAP380000R0001 179 TB541-ETH 1SAP114100R0270 86
TA514-SAFETY 1SAP182900R0001 178 TB541-ETH-XC 1SAP314100R0270 135
TA514-SAFETY 1SAP182900R0001 233 TB5600-2ETH 1SAP110300R0278 89
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—

PLCs, Control Panels,

002–047 PLC Automation product family

Integrated engineering suite

130–173 AC500-XC AC500 -S

188–199 CP600-eCo, CP600 and CONTROL PANELS

CP600-Pro Control panels

200–255 Application descriptions and APPLICATION

3ADR020077C0204 REV C - Edition December 2019

Comprehensive range Programmable Logic Controllers PLCs

Engineering suite Control panels

Engineering suite Visualization

AC500 AC500-XC AC500-S

S500 S500-XC S500-S

Protocol Application example

Product license options

The diagnosis information is accessible not only

Download Automation Builder from

AC500 libraries and software deliver the seam-

Water library HA-Modbus TCP library

Standard industrial communication fieldbus, environments. Flexible and scalable superior

PM582 SM560-S PM5630-2ETH PM583-ETH

PM554 PM554 -ETH PM556-ETH

Ethernet, Fieldbus and High Availability enabled

Ethernet, Fieldbus, High Availability and enlarged memory

eXtreme Conditions version available

/- / /-

230 V AC power supply onboard ?  

Standard operational temperature ?   

High-speed motion or interpolated motion ? - - -

High availability with Ethernet Modbus TCP protocol ? - - 

HTML5 web server ? -

Process control objects library (PCO) for DCS integration ?   

More than 2 kB retain variables ? - - 

Decentralized I/Os or communication on PROFIBUS DP master / slave fieldbus ? - - /

IEC61850 MMS / GOOSE protocol ? - - -

 Possible and best selection

01 – AC500-eCo central processing unit (CPU)

02 – S500-eCo I/O modules

01 – Terminal base 03 – AC500 central processing unit (CPU)

Optimize your assets with a condition monitoring

Very low Vibrations

Expandable, robust and proven

— Connection to third-party systems in open Protection of customer investment

The PLC AC500-XC is reliable, functionally safe

— Operation in extremely humid environments Extended operating temperature

Extended immunity to vibration Extended EMC requirements

This safety PLC protects people, machines and

PB610 Panel Builder 600: Graphical user interface design

CP600 2nd generation (2)

(1) CP600-eCo is available with

Due to the good scalability between CP600-eCo,

What does your application need ?

Economic HMI range for basic applications Slim industrial design

Comprehensive HMI range for versatile solutions.

The CP635-FB and CP635-FW control panels are

The displays of the control panels CP635-FB and

Mobile / remote access to HMI

01 – Programmable Logic Controllers PLCs 06 – Highlights

002–047 PLC Automation product family

130–173 AC500-XC AC500 -S

188–199 CP600-eCo, CP600 and CONTROL PANELS

200–255 Application descriptions and APPLICATION

(1) CP600-eCo is available with

051 Key features

060 Productivity features

061 Virtual Commissioning

O nly ABB terminal blocks must be used with AC500-eCo.

083 Key features