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Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan.

Tel: 06-6373-4338

Fax: 06-6373-7297

Marine type Container Refrigeration Unit


Tokyo Office. JR Shinagawa East Bldg., 11F 18-1, Konan 2-chome, Minato-ku Tokyo, 108-0075 Japan.

Tel: 03-6716-0420

Fax: 03-6716-0230

Marine type
Container Refrigeration Unit

Service Manual

Service Manual
LXE10E100 or later
(DECOSⅢh)
LXE10E100 or later

TR15-02
$5,00 (2015.03.00150)NK
TR 15-02
Please read contents of this manual prior to operating unit.

This manual covers the minimum necessary information to maintain


equipment at peak operating standards for LXE10E100 or later equipped
with controller DECOSⅢh. This includes safety information, unit
specifications, general unit information, maintenance procedures and
related information (such as wiring and schematic diagrams), and how to
enable and disable power supply.

In addition, refer to the manuals listed below.


●Parts List
●Operation Manual of Personal Computer Software

1
CONTENTS
SAFETY PRECAUTIONS 2.6 Chartless function .......................................2-37
• Danger .................................................................4 2.6.1 Chart indication function.......................2-37
• Warning................................................................5 2.6.2 P code (Pull down time indication) .......2-39
1. INTRODUCTION.................................................1-1 2.6.3 Chartless code display function............2-40
1.1 Operation range ............................................1-1 2.6.3.1 List of chartless code.....................2-40
1.2 Specification..................................................1-1 2.6.3.2 H-code ...........................................2-41
1.3 Names of components ..................................1-2 2.6.3.3 d-code ...........................................2-43
1.3.1 Front view...............................................1-2 2.7 Communication modem ..............................2-44
1.3.2 Rear and side section.............................1-5 3. SERVICE AND MAINTENANCE ........................3-1
1.3.3 Control box .............................................1-6 3.1 Maintenance service .....................................3-1
1.4 Protection devices specifications ..................1-9 3.1.1 Recover refrigerant.................................3-1
1.5 Running operating pressures and current...1-10 3.1.2 Gauge manifold ......................................3-1
1.6 Operating modes and control......................1-14 3.1.3 Automatic pump down............................3-3
1.6.1 Frozen operation ..................................1-14 3.1.4 Refrigerant recovery and charge............3-5
1.6.2 Chilled operation ..................................1-16 3.2 Main components and maintenance .............3-8
1.6.3 Defrost operation..................................1-18 3.2.1 Scroll compressor...................................3-8
1.6.4 Dehumidification control operation (optional) .....1-21 3.2.2 Procedure to remove evaporator fan motor ...3-11
1.6.5 CA unit (optional)..................................1-22 3.2.3 Electronic expansion valve...................3-12
1.6.6 Common control ...................................1-23 3.2.4 Suction modulation valve .....................3-13
2. ELECTRONIC CONTROLLER...........................2-1 3.2.5 Drier......................................................3-14
2.1 Electronic controller basic operation .............2-1 3.2.6 Solenoid valve ......................................3-15
2.1.1 Control panel ..........................................2-1 3.2.7 Discharge pressure regulating valve ....3-16
2.2 Operation procedure .....................................2-4 3.2.8 Check valve..........................................3-16
2.2.1 Operation procedure flow chart ..............2-4 3.2.9 High-pressure switch (HPS) .................3-17
2.2.2 Mode operation procedure .....................2-7 3.2.10 High pressure transducer (HPT) ........3-17
1. CURRENT (Operation state) INDICATION MODE ...2-7 3.2.11 Low pressure transducer (LPT)..........3-17
2. OPERATION SETTING MODE..............2-8 3.2.12 Fusible plug ........................................3-18
3. BATTERY MODE ...................................2-9 3.2.13 Sight glass..........................................3-19
4. MODE OPERATION ............................2-10 3.2.14 Evacuation and dehydrating...............3-20
5. LED display LIGHT-OFF MODE ..........2-11 3.3 Periodic inspection items ............................3-22
6. SENSOR INDICATION MODE.............2-12 3.4 Wiring diagram for external junction port ....3-24
7. TEMPERATURE RECORD SCROLL MODE ...2-15 3.4.1 Power plug (P1)....................................3-24
8. ALARM RECORD SCROLL MODE .....2-17 3.4.2 PC port (PPR1,2) .................................3-24
9. PTI RECORD SCROLL MODE ............2-18 3.4.3 Remote monitoring connector
10. OPTIONAL FUNCTION SETTING MODE ...2-19 (RM) (Optional).....................................3-24
11. BASIC FUNCTION SETTING MODE ...2-20 3.4.4 USDA sensor 1-3 junction port
12. OPTIONAL CONDITION SETTING MODE ...2-22 (USDA1-3) (Optional)
13. INPUT DATA MODE ..........................2-24 Cargo temperature sensor junction port
14. CONTROLLER SOFTWARE DOWNLOAD MODE...2-25 (CTR) (Optional)...................................3-24
2.3 Information interchange with personal computer...2-26 4. OPTIONAL DEVICES.........................................4-1
2.3.1 Data logging .........................................2-26 4.1 Cold treatment transport ...............................4-1
2.4 Installation of software ....................................2-27 4.1.1 Setting the number of USDA sensor
2.4.1 Installation of latest version software (version upgrade) ...2-27 connections ............................................4-1
2.5 Pre-trip inspection .......................................2-28 4.1.2 USDA sensor calibration ........................4-1
2.5.1 Manual inspection ................................2-30 4.1.3 USDA report ...........................................4-1
2.5.2 Automatic PTI.......................................2-32 4.1.4 Battery check and replacement..............4-1
2.5.2.1 Automatic PTI selection mode.......2-32 4.1.5 USDA sensor types and setting .............4-2
2.5.2.2 Short PTI (S.PTI) ...........................2-33 4.2 Ventilator outlet opening detection (FA sensor) ...4-3
2.5.2.3 Alarm list during PTI 4.3 Daikin temperature management system (optional)......4-6
(Pre-trip inspection) .......................2-34 4.4 Automatic setpoint change: ASC (optional)......4-8
2.5.2.4 Manual check (M.CHECK) ............2-35 4.5 Automatic cold treatment: ACT (optional) ......4-10
CONTENTS
5. TROUBLESHOOTING........................................5-1 6. APPENDIX..........................................................6-1
5.1 Alarm diagnosis.............................................5-1 6.1 Standard tightening torques for bolts ............6-1
5.2 Refrigeration system and electrical system...5-24 6.2 Standard tightening torque for flare nut.........6-1
5.3 Troubleshooting for automatic PTI (J-code)...5-36 6.3 Resistance of motor coil and solenoid valve coil ...6-1
5.4 Emergency operation ..................................5-38 6.4 Temperature conversion table and temperature
5.4.1 Controller emergency operation ...........5-38 sensor (SS/RS/DSS/DRS (option) /EIS/EOS/
5.4.2 Controller short circuit operation ..........5-39 SGS/AMBS) characteristics table ....................6-2
5.4.3 Electronic expansion valve emergency 6.5 Temperature conversion table and temperature
operation ..............................................5-40 sensor (DCHS) characteristics table..................6-3
5.4.4 Suction modulation valve emergency 6.6 High and low pressure sensor characteristics table..6-4
operation ..............................................5-41 6.7 HFC134a, temperature-vapor pressure
5.5 Alarm display and backup function .............5-43 characteristics table ......................................6-5
5.5.1 Alarm grouping .....................................5-43 6.8 USDA sensor characteristics table................6-6
5.5.2 Backup operation at the time of 6.9 Electric wiring pilot lamps and monitoring
control sensor (SS, RS) abnormality ....5-43 circuit (option)................................................6-8
5.5.3 Backup operation at the time of 6.10 Fuse protection table...................................6-9
sensor abnormality ..............................5-43 6.11 Schematic wiring diagram .........................6-11
5.6 Backup Battery............................................5-45 6.12 Stereoscopic wiring diagram .....................6-12
5.6.1 Function................................................5-45
5.6.2 Checking the remaining battery voltage...5-45
5.6.3 Handling used batteries........................5-46
SAFETY PRECAUTIONS
Always observe the following points before operating or
inspecting a unit.

DANGER
Always shut off the main power supply of the facility
before disconnecting the power plug.

Always turn off the main power supply of the facility


before inspecting the interior of the control box.
※This is important because high voltage remains at the
circuit breaker even though the circuit breaker in the
control box is turned off.

Modem (optional)

Circuit breaker

High voltage

4
WARNING
Do not touch the condenser fan while power to the
unit is ON.
Before removing the condenser fan cover, turn off the
circuit breaker and disconnect the power plug.
During air-cooled operation : Condenser fan may start
and stop automatically by
high pressure control
switch.
During water-cooled operation: Condenser fan may start
and stop automatically by
the control box.

5
WARNING
Before starting unit, run the generator.

Securely close control box cover.


Otherwise, it will allow water entry.

Control box door

Quick-lock lever

6
WARNING
Wash the refrigeration unit with fresh water at PTI.
1. Carefully wash condenser with fresh water to remove salt deposits.
Do not use high-pressure water to wash.
Water may penetrate inside the condenser, which may lead to
malfunctions.

2. Corrosive gases generated from the cargo may corrode the copper
pipes and aluminum internal evaporator fins.
Corrosive gases include but not limited to chlorine, ammonia, sulfuric
acid, acetic acid, sulfur dioxide.

7
WARNING
Refrigerant and refrigerant oil
Be sure to only charge the unit with refrigerant HFC 134a.
Never attempt to use any other refrigerant (CFC12, HCF22, etc) with the
refrigeration unit.
Never mix the refrigerant with air. Never inject air or gas including oxygen gas into the
unit for the purpose of tests such as pressure tests.
Charging the unit with a different refrigerant or being negligent in the usage
method of the unit may lead to explosions.

Use only Daikin specified refrigerant oil (IDEMITSU, Daphne Hermetic Oil FVC46D).
If any other refrigerating machine oil not specified is charged, it may cause problems with the unit.

DA P H N E
HE S W -4 6
R M E TI C O I L
F V C46 D OIL

DAPHNE SUNISO
HERMETIC OIL 3GS - DI
FVC46D

Only use oil taken from a fresh container.


Do not leave oil can open for 5 hours or longer to avoid moisture entry.
Using any refrigerant oil which has absorbed moisture may cause damage with the unit.

Moisture Moisture

Use only those service tools certified for dedicated to HFC134a. (gauge manifold, etc)
Do not use any tools for CFC12 or HCFC22.
Service ports with exclusive quick joints for HFC134a are provided in the refrigeration
unit to avoid improper refrigerant or refrigerant oil from entering refrigeration system.
(Refer to clause 3.1.2)
The charging hose and gauge port are not interchangeable with those of previous
models using other refrigerants.

8
CLASS 1 PRODUCT SPECIFIED BY THE LAW CONCERNING THE RECOVERY AND
DESTRUCTION OF FLUOROCARBONS OF FLUOROCARBONS

HFC IS USED FOR THIS PRODUCT AS A REFRIGERANT.

(1) EMISSION OF FLUOROCARBONS INTO THE ATOMOSPHERE WITHOUT


PERMISSION IS PROHIBITED.
(2) RECOVERY OF FLUOROCARBONS IS MANDATORY WHEN SCRAPPING AND
SERVICING THIS PRODUCT.
(3) THE KIND OF FLUOROCARBON AND ITS AMOUNT ARE STATED IN THE
MANUFACTURER'S LABEL OR THE ADDITIONALLY CHARGED AMOUNT LABEL.

When replacing the power cable, work must be carried out by the manufacturer,
the distributor, or personnel qualified to conduct electrical work.

Important information regarding the refrigerant

This product contains greenhouse gases covered by Kyoto Protocol.


Do not discharge refrigerant into atmosphere.

Refrigerant type : R134a


GWP (1) value : 1430

(1) GWP=global warming potential

The refrigerant quantity is indicated on the unit name plate.

9
1. INTRODUCTION
1.1 Operation range
Use the units within the following range.
Item Operation range
External temperature range -30˚C to +50˚C (-22˚F to + 122˚F)
Internal temperature range -30˚C to +30˚C (-22˚F to + 86˚F)
50Hz: 380V/400V/415V, 60Hz: 440V/460V
Voltage
Voltage fluctuation rate should be within ±10%
Vibration and shock Horizontal: 5G, Vertical: 2G

1.2 Specification
Model
LXE10E100H
Item
Condenser cooling system Air cooled type
Controller DECOS3h
Power supply AC 3-phase 380V/400V/415V 50Hz, 440V/460V 60Hz
Compressor Full hermetic scroll type (Output: 5.5kW)
Evaporator Cross fin coil type
Air-cooled condenser Cross fin coil type
Evaporator fan Propeller fan
Evaporator fan motor Three-phase squirrel-cage induction motor
Condenser fan Propeller fan
Condenser fan motor Three-phase squirrel-cage induction motor
Defrosting

System Hot-gas defrosting system


Initiation On demand defrost and manual switch or Time
Termination Evaporator outlet sensor and return air sensor or Time
Refrigerant flow control Electronic expansion valve
Capacity control Capacity control with hot gas bypass and suction modulating valve
Circuit breaker, PT/CT board (for over current protection).
Compressor thermal protector
Protective devices
Condenser fan-motor thermal protector
/Safety devices
Evaporator fan-motor thermal protector
High-pressure switch, Fusible plug, Fuse (Glass tube fuse)
Refrigerant charged amount (R134a) 4.5 (kg)
Refrigerant oil IDEMITSU, Daphne hermetic oil FVC 46D
Weight For details, refer to the Name plate, unit performance

1-1
1.3 Names of components
1.3.1 Front view

1 2 3 4

Refer to the next


page for detail of
solenoid valves
26
5
6
11
7
8 9

9 10
25
10
11
12
24
13 11
23
14
15

22 21 20 19 18 17 16 15 17
Refer to the next page for detail of compressor
and refrigeration control device location
q Access panel !3 Liquid receiver
w Condenser fan motor (CFM) !4 Drier
e Thermometer check port (Return air, optional) !5 Liquid solenoid valve (LSV)
※Thermometer check port is not fitted to some models. !6 Sight glass
r Hot-gas solenoid valve (HSV) !7 Ambient temperature sensor (AMBS)
t Reheater Solenoid Valve for dehumidification !8 Low pressure transducer (LPT)
control(Optional) !9 Suction modulating valve (SMV)
y Discharge gas by-pass solenoid valve (BSV) @0 Thermometer check port (Supply air)
u Economizer solenoid valve (ESV) @1 High pressure transducer (HPT)
i Injection solenoid valve (ISV) @2 High pressure switch (HPS)
o Electronic expansion valve (EV) @3 Storage space for power cable
!0 Pressure Control Valve (PCV) @4 Compressor (CM)
!1 Economizer heat exchanger @5 Control box
!2 Air-cooled condenser @6 Ventilator

1-2
●LXE10E100G
· Solenoid valve location
ESV ISV EV PCV
HSV RSV BSV
[Valve]
BSV :Discharge gas bypass Solenoid Valve
EV :Electronic Expansion Valve
ESV :Economizer Solenoid Valve
HSV :Hot gas Solenoid Valve
ISV :Injection Solenoid Valve
PCV :Pressure Control Valve
RSV :Reheater Solenoid Valve (Optional)
for dehumidification control

· Compressor and refrigeration control device location

DCHS
HPS
SMV
Liquid receiver
HPT Drier
LSV
AMBS

Sight glass
1 Low SGS 2 High LPT 4 High DPR 3 Liquid 5 Liquid
pressure pressure pressure pressure pressure
(Service (Service (Service (Service (Service
Service port port) port) port) port) port)

[Sensor] [Service port]


AMBS: Ambient temperature sensor q Low pressure
DCHS: Discharge Gas Temperature Sensor w High pressure For operation pressure check
HPS : High Pressure Switch e Liquid pressure
Refrigerant recovery or vacuum
HPT : High Pressure transducer r High pressure
dry
LPT : Low pressure transducer t Liquid pressure
For Refrigerant charging
SGS : Compressor suction pipe temperature sensor
(For details, refer to page 3-5.)
[Valve]
SMV : Suction modulating valve
DPR : Discharge Pressure Regulator Valve
LSV : Liquid solenoid valve

1-3
Solenoid valve operation and description
BSV : Discharge gas by-pass solenoid valve
BSV bypasses discharge gas to the suction side of the compressor to maintain low
pressure at low ambient temperatures.

E V : Electronic expansion valve


EV controls the evaporator outlet superheat by using the temperature sensor at the
evaporator outlet and inlet to control the refrigerant flow rate to the evaporator.
If EV coil fails or controller malfunctions an emergency magnet can be used to manually set
the opening.

ESV : Economizer solenoid valve


By turning ON ESV, the economizer circuit is activated to make liquid refrigerant
supercooled larger, which can increase cooling performance significantly. This function is
activated during frozen operation. It is also activated when discharge pipe temperature
abnormality is detected during a chilled operation at RS<5 °C.

HSV : Hot gas solenoid valve


HSV supplies discharge gas (hot gas) from the compressor to the evaporator to defrost.

I S V : Injection solenoid valve


ISV is activated when the following cases occur:
1)When compressor discharge gas temperature is too high (for the protection of the
compressor and lubricant)
2)When refrigerant flow rate is too low during defrosting operation. The defrosting time can
be shortened with appropriate amount of refrigerant.

LSV : Liquid solenoid valve


LSV closes for pump down operation and during the automatic pumping-down and
defrosting operations.

PCV : Pressure control valve


PCV relieve the refrigerant to low pressure side when the pressure becomes abnormally high.

RSV : Reheater solenoid valve (to control dehumidification)


RSV is activated during dehumidification operation to supply discharge gas (hot gas) from
the compressor to the reheater coil.

SMV : Suction modulating valve


SMV automatically adjusts its opening to control the refrigerant flow rate by using the
supply air temperature sensor SS during chilled operation.
The valve is fully open during pull-down or frozen operation. In case of SMV coil
abnormality or the controller malfunctions, the emergency magnet can be used to fix the
opening in full

1-4
1.3.2 Rear and side section
●LXE10E100H

RS, DRS (optional)


HuS Evaporator fan & motor

Evaporator Reheater coil for


Dehumidification Control
Drain Pan Heater (optional)

EIS EOS

USDA
Receptacle

SS/DSS

DRS:Return Air Temperature Sensor for Datacorder (optional) RS :Return Air Temperature Sensor
DSS:Supply Air Temperature Sensor for Datacorder SS :Supply Air Temperature Sensor
EIS :Evaporator Inlet Temperature Sensor
EOS:Evaporator Outlet Temperature Sensor
HuS :Humidity Sensor

1-5
1.3.3 Control box

●Display panel ●Internal control box components


(Located on control box door)
⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯
① ⑧

② ⑨

③ ⑤
Front ⑳

⑱ ⑲

Rear

q Display panel
w UNIT ON/OFF key
e MANUAL DEFROST key
r Display board
t Circuit breaker (CB)
y PT/CT board (EC5)
u Transformer for control circuit (Tr1)
i Magnetic contactor for compressor (CC)
o Phase correction contactor (PCC1, PCC2)
!0 Magnetic contactor for high speed evaporator fan (EFH)
!1 Magnetic contactor for low speed evaporator fan (EFL)
!2 Magnetic contactor condenser fan (CFC)
!3 Reversed phase protector (RPP)
!4 Controller CPU board (EC1)
!5 Fuse (Fu1-4, 6-9)
!6 Controller I/O board (EC2)
!7 Battery (BATTERY)
!8 PC Port Receptacle (PPR)
!9 Remote monitoring receptacle (RM, optional)
@0 Modem (RCD, optional)

1-6
· Control box Inside detail

Controller Name plate


DAIKIN

DECOSⅢh

MODEM CONTROLLER
CC EFH EFL CFC RPP (optional) (DECOS3h)

PCC1

PCC2

CB

PPR

Tr1(EC5 located inward) EC5 BATTERY Emergency operation


(400V→24V, 13V) (Rechargeable battery) connectors
(Standard accessory)

[Control Box]
BATTERY :Back-up Battery
CB :Circuit Breaker
CC :Magnetic Contactor, Compressor
EC5 :PT/CT Board
EFH :Magnetic Contactor, Evaporator Fan Motor, High Speed
EFL :Magnetic Contactor, Evaporator Fan Motor, Low Speed
CFC :Magnetic Contactor Condenser Fan
PPR :PC Port Receptacle
PCC1 :Phase Correction Contactor 1
PCC2 :Phase Correction Contactor 2
Tr1 :Transformer
RPP :Reversed Phase protector

1-7
· Control box Inside detail

EC1 (CPU board)

Battery
for
circuit
board

For sensor extension LED101

CN40-1
CN40-2
CN HuS (optional) (Red)
CPU
53
EC1 (CPU board) LPT, HPT
CN CN
45 45 CN46 CN42 CN44 LED1 EC2
-1 -2 FAS (Green) (I/O board)
EC5
(PT/CT board) (optional)
CN47 CN43 (DISPLAY board)
DRS (optional),
BATTERY CTS/USDA EIS, EOS, CN41
(optional)
CN48 RS, DSS, SS,
CN52 CN51 CN50 SGS, AMBS, CN49 CN55
MODEM DCHS
(optional) PPR2 PPR1
Fu4 Fu7 Fu2
CN6

Fu6 Fu8 Fu1 Fu3 Fu9


CN
5
CN
MODEM 4
(optional) (to CPU Port)

CN8 CN3
EMERGENCY
EV2
CNC1 CNC2
140 139 132 131 125 123 108 103

T/F CN11-2
EC2 (I/O board) T/F CN
optional CN1 CN10 11-1
T/F Tr1
CN2 CN CN CN CN EV2
T/F 7 15 17 18
CTP HPS WPS CBS
CTP CN19 CN9 CN16
MTP CC/RPP, EFH, SMV RM (optional)
EFL, PCC1/PCC2
CFC
CN20 CN12 CN13 CN14
RSV, ISV, LSV
BSV, HSV ESV1, ESV2

EC2 (I/O board)

1-8
1.4 Protection device specifications
Device name Actuation Set point Detection method Symbol
High-pressure switch OFF 2400kPa (24.47kg/cm2) High-pressure switch HPS
Pressure
switch

ON 1900kPa (19.37kg/cm2)
High-pressure control for Condenser fan OFF 800kPa (8.2kg/cm2) High-pressure transducer HPT
ON 1000kPa (10.2kg/cm ) ※1
Electronic controller

Discharge gas Pull down OFF 135˚C (275°F) Discharge gas DCHS
temperature Reset in 3 minutes temperature sensor
protection Other operation OFF 123˚C (262°F)
set point LPT≦50kpa Reset in 3 minutes
Overcurrent protection set point OFF 26.0A PT/CT board CT2
Reset in 3 minutes
Circuit breaker OFF 30A CB
Current

Fuse – 10A ※2 Fu
Evaporator fan motor thermal protector OFF 145˚C ± 5˚C (293°F ± 9°F)
ON 94˚C ± 15˚C (201°F ± 27°F)
Condenser fan motor thermal protector OFF 135˚C ± 5˚C (275°F ± 9°F) MTP
Motor

ON 86˚C ± 15˚C (186.8°F ± 27°F)


Compressor motor thermal protector OFF 140˚C ± 5˚C (284°F ± 9°F) CTP
ON 118˚C ± 11˚C (244.4°F ± 19.8°F)
– Fusible plug – 95∼100˚C (203°F∼212°F)

※1 When dehumidification is ON in dehumidification mode, the setting figure may change between 900~2100kPa
automatically (Refer to "High Pressure Control" Page 1-23)
※2 Refer to "Fuse Protection table" in section 6.10.

1-9
1.5 Running operating pressures and current
●Chilled mode
Inside : 0°C (32°F) 16
Power supply :
415V / 50Hz 15
14
13
12
Total current
11
10
9
8
7

2
(kPa) (kg/cm)
2000 20

High pressure
1500 15

1000 10

500 5

0 0

(kPa) (kg/cm2)

200 2.0

Low pressure 100 1.0

0 0

–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature

●Fan motor current


Item Current A
Condenser fan motor
1.7 (415VAC)
running current
Evaporator fan motor 3.1 (415VAC)
running current (2 motors) Hi speed

1-10
●Chilled mode
Inside : 0°C (32°F)
16
Power supply :
440V / 60Hz 15
14
13
12
Total current
11
10
9
8
7

2
(kPa) (kg/cm)
2000 20

High pressure
1500 15

1000 10

500 5

0 0

(kPa) (kg/cm2)

200 2.0

Low pressure 100 1.0

0 0

–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature

●Fan motor current


Item Current A
Condenser fan motor
1.3 (440VAC)
running current
Evaporator fan motor 2.6 (440VAC)
running current (2 motors) Hi speed

1-11
●Frozen mode
Inside: –18˚C (–0.4˚F)
16
Power supply: 415V, 50Hz
15
14
13
12
Total current
11
10
9
8
7

(kPa) (kg/cm2)
2000 20

High pressure
1500 15

1000 10

500 5

0 0

(kPa) (kg/cm2)

200 2.0

Low pressure 100 1.0

0 0

–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature ˚C (˚F)

●Fan motor current


Item Current A
Condenser fan motor
1.7 (415VAC)
running current
Evaporator fan motor 1.3 (415VAC)
running current (2 motors) Low speed

1-12
●Frozen mode
Inside: –18˚C (–0.4˚F)
16
Power supply: 440V, 60Hz
15
14
13
12
Total current
11
10
9
8
7

(kPa) (kg/cm2)
2000 20

High pressure
1500 15

1000 10

500 5

0 0

(kPa) (kg/cm2)

200 2.0

Low pressure 100 1.0

0 0

–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature ˚C (˚F)

●Fan motor current


Item Current A
Condenser fan motor
1.3 (440VAC)
running current
Evaporator fan motor 1.1 (440VAC)
running current (2 motors) Low speed

1-13
1.6 Operation modes and control
Two types of operation modes are available. chilled mode and frozen mode.
※For details, refer to clause 1.6.1 to 1.6.6
Operation mode Set point Control air sensor Evaporator fan Operation
Supply air Capacity control operation with
–9.9˚C to 30.0˚C
Chilled mode temperature High speed suction modulating valve and hot-
(+14.1˚F to +86.0˚F)
sensor gas bypass control
Return air
–30.0˚C to –10.0˚C Compressor
Frozen mode temperature Low speed
(–22.0˚F to +14.0˚F) ON/OFF control
sensor
Hot-gas defrosting with refrigerant
Defrost mode - - OFF
quantity control

1.6.1 Frozen operation


Control state transition and common control

Thermostat ON (Pull-down range)


●Compressor Running
●Evaporator fan Low & High speed

Continuous compressor running for


RS > SP + 1.0˚C
2 minutes or more and RS ≤ SP

Thermostat OFF
●Compressor Stop
●Evaporator fan Low speed

RS : Return air temperature LPT : Low pressure transducer


SP : Setting point temperature

Operation of magnetic contactor and solenoid valve

Component name Thermostat ON Thermostat OFF


Compressor CC ON OFF
contactor
Magnetic

Evaporator fan. High speed EFH ON / OFF ※3 OFF


Evaporator fan. Low speed EFL ON / OFF ※3 ON
Condenser fan CF ON / OFF ※1 OFF
Liquid solenoid valve LSV ON ON
Solenoid valve

Economizer solenoid valve ESV ON OFF


Injection solenoid valve ISV ON / OFF ※2 OFF
Hot-gas solenoid valve HSV OFF OFF
Discharge gas by-pass solenoid valve BSV OFF OFF
Reheat solenoid valve RSV OFF OFF
Suction modulating valve SMV 328pls (100%)
Electronic expansion valve EV 21~420pls (5~100%) 0pls(0%)
Note) ※1: High pressure control (Refer to Page 1-24)
※2: Injection control (Refer to Page 1-25)
※3: Run at high speed operation if RS > -5˚C

1-14
(1) Set point temperature and control sensor
When the set point temperature (referred to as SP hereafter) is –10.0˚C(+14.0˚F) or lower, the
compressor is cycled ON and OFF, in response to return air temperature.
(2) Control
qWhen the control temperature reaches SP (point A), the
compressor and condenser fan are turned off.
wWhen the control temperature exceeds SP+1.0˚C, the compressor,
liquid solenoid valve and condenser fan are turned on.
However, the compressor runs for at least 2 minutes every
–10˚C
time it is turned on. Even if the control temperature reaches
SP or lower (point C) within 2 minutes after the compressor
is turned on, the compressor, condenser fan and liquid SP+2˚C
solenoid valve are not turned off. (2 minutes compressor SP+1˚C
forced operation) SP A
SP–1˚C
SP–2˚C C

FILTER

M M

RSV EVAPORATOR

HSV HEAT EXCHANGER

REHEAT COIL

DRAIN PAN HEATER

PCV
SV

EV2
SV L

R
ESV
DPR
M R

SV

AIR COOLED
CONDENSER

SV DRIER
RECEIVER H
8

P
S SV
H
P
T
Sight glass

LPT SV
COMPRESSOR L LSV

SV

ISV
BSV SMV

BSV :Discharge gas Bypass Solenoid Valve HSV:Hot Gas Solenoid Valve
DPR:Discharge pressure regulator RSV :Reheat Solenoid Valve
ISV :Injection Solenoid Valve ESV :Economizer Solenoid Valve
LPT :Low Pressure Transducer EV :Electronic Expansion Valve
LSV :Liquid Solenoid Valve HPS:High Pressure Switch
PCV :Pressure Control Valve HPT :High Pressure Transducer
SMV:Suction Modulation Valve

1-15
1.6.2 Chilled operation
Control state transition and common control

START

SS≧SP+1.5˚C SS<SP+1.5˚C

Pull-down Heat-up

SS<SP+1.5˚C RS≧SP+1.0˚C Without dehumidification:


SS>SP+5.0˚C RS≧SP+1.0˚C
With dehumidification
RS≧SP+2.0˚C

Capacity control

(SS≦SP–3.0˚C
SS≧SP+1.0˚C and 3-minutes elapse)
and 3-minutes or (SS≦SP–0.5˚C
elapse and 30-minutes elapse)

Overcool protection
SS≦SP–0.5˚C and 3-minutes elapse
SS : Supply air sensor (control temperature)
SP: Set point temperature

Operation of magnetic contactor and solenoid valve


Capacity Overcool
Component name Pull-down Heat-up
control protection
Compressor CC ON ON / OFF ON OFF
contactor
Magnetic

Evaporator fan. High speed EFH ON ON / OFF ON ON


Evaporator fan. Low speed EFL OFF ON / OFF OFF OFF
Condenser fan CF ON / OFF※1 ON / OFF ON / OFF※4 OFF
Liquid solenoid valve LSV ON ON OFF OFF
Solenoid valve

Economizer solenoid valve ESV ON OFF OFF OFF


Injection solenoid valve ISV ON / OFF※2 ON / OFF※5 ON / OFF※3 OFF
Hot-gas solenoid valve HSV OFF ON / OFF※5 ON OFF
Discharge gas by-pass solenoid valve BSV OFF ON / OFF※5 OFF OFF
Reheat solenoid valve RSV OFF OFF OFF OFF
Suction modulating valve SMV 328pls (100%) 10~328pls (3~100%) 328pls (100%) 328pls (100%)
Electronic expansion valve EV 21~420pls (5~100%) 48~420pls (11~100%) 0pls (0%) 189pls (45%)

Note) ※1: High pressure control (P.1-24) ※4: Release control (P.1-26)
※2: Injection control (P.1-25) ※5: Capacity control and hot gas by-pass (P.1-25)
※3: Charge control (P.1-26)

1-16
(1) Set point temperature and control sensor
If the set point temperature is –9.9˚C (+14.1˚F) or higher, the suction modulating valve is controlled by the
supply air temperature to adjust the cooling capacity.
(2) Control
(a) Pull-down operation
Pull-down operation is carried out with fully opened suction modulating valve when control
temperature (SS) is 1.5˚C or higher above set point q.
(b) Capacity control operation
When the control temperature reaches point w, the suction modulating valve is adjusted to control capacity .
After rising and dropping, control temperature remains stable at the point e. During the capacity control
operation, hot gas by-pass (HSV, BSV) and liquid injection (ISV) are used in order to maintain the optimum
operation condition of the refrigerant system.
(c) Heating
When control temperature (SS) is lower than the set point temperature by +1.5˚C (r), heat-up operation
using hot gas is conducted. This heating operation raises control temperature to set point temperature +1.0˚C
(t). It rises up to set point temperature +2.0˚C during 1
dehumidification operation.
(d) Overcool protection operation +2℃
2
Although the unit's operation is stable, if the control +1℃ 5
temperature lowers below set point temp by –3.0˚C (y),
SP 3
compressor stops and only the evaporator fans
continues to operate. −1℃
−2℃
−3℃ 6
4

FILTER

M M

RSV EVAPORATOR

HSV HEAT EXCHANGER

REHEAT COIL

DRAIN PAN HEATER

PCV
SV

EV2
SV L

R
ESV
DPR
M R

SV

AIR COOLED
CONDENSER

SV DRIER
RECEIVER H
8

P
S SV
H
P
T Sight glass

LPT SV
COMPRESSOR L LSV

SV

ISV
BSV SMV

1-17
1.6.3 Defrost operation

Start defrost

Yes

●Defrost lamp (red) ON


●Pump down

Defrosting range
●Compressor ON
●Evaporator fan OFF
●Condenser fan ON/OFF
●Hot gas solenoid valve ON

Is terminating No
condition OK?

Yes

Defrosting lamp (red) OFF

Evaporator fan motor turns ON


Frozen mode - 60 seconds
Chilled mode - 60-300 seconds

Return to frozen or chilled operation

Operation of magnetic contactor and solenoid valve


Component name Pump down Defrosting
Compressor CC ON ON
contactor
Magnetic

Evaporator fan. High speed EFH


OFF OFF
Evaporator fan. Low speed EFL
Condenser fan CF ON ON/OFF ※2
Liquid solenoid valve LSV OFF OFF
Solenoid valve

Economizer solenoid valve ESV ON OFF


Injection solenoid valve ISV OFF ON/OFF ※1
Hot-gas solenoid valve HSV OFF ON
Discharge gas by-pass solenoid valve BSV OFF OFF
Reheat solenoid valve RSV OFF ON/OFF ※3
Suction modulating valve SMV 328pls (100%) 328pls (100%)
Electronic expansion valve EV 48~420pls (11~100%) 0pls (0%)

Note) ※1: Charging control (P.1-26)


※2: Release control (P.1-26)
※3: RSV:ON EOS>15˚C

1-18
Defrost operation
(1) Defrosting system
Unit use hot gas defrost. High temperature and high pressure refrigerant (hot gas) from the compressor is
sent to the evaporator and drain pan for defrosting. Since the evaporator is heated directly by the hot gas
(refrigerant), defrosting can be performed efficiently.
(2) Defrost initiation

Defrosting initiation Functions and timer setting


Short timer 6 hours *1

Executed when the average temperature difference


Pull down
Automatic frost detection between the supply air and the evaporator outlet pipe
is 5˚C or higher during frozen operation
3 hours, 6 hours, 9 hours, 12 hours, 24 hours
In-range Defrosting interval
99 “On-demand defrosting” *2
30 minutes
Out of range Out of range timer Executed 30 minutes after the control temperature
rises out of the in-range
Manual defrosting (manual) Executed by MSD key
*1. 12 hours when the control temperature is –15.0˚C or below
*2. On-demand defrosting setting
If defrost timer is set for ''99'', on- demand defrost is carried out.
The on-demand defrosting is executed during the frozen operation, frost condition is monitored and unit
will initiated defrost automatically.
(3) Defrost initiation conditions
Timer count Condition for initiating defrost

Short timer
Defrosting interval (frozen)
EOS≦20.0˚C
Out-range timer
Manual defrosting

Defrosting interval (chilled) EIS<5.0˚C&EOS≦20.0˚C


Note 1: If the initiation conditions for defrosting are not satisfied during timer counting or manual defrosting
operation, defrost operation is not executed based on frost condition.
Note 2: If unit is equipped with a reheat coil for dehumidification control (optional)
(REHEAT setting "ON"), when dHU setting is "OFF", defrost operation is executed regardless of
temperature for initiation conditions.

1-19
(4) Defrost termination conditions

Defrost time Defrosting termination conditions


Within 45 minutes EOS≧20.0˚C
Defrosting interval (frozen) EOS≧30.0˚C
Short timer
More than 45 minutes Defrosting interval (chilled) EOS≧30.0˚C
Out-range timer &RS/DRS(optional)≧15.0˚C
Manual defrosting

100 minutes Shutdown (100 minutes for the backup timer)


Note 1
Defrost operation is terminated when a protection device is activated.

FILTER

M M

RSV EVAPORATOR

HSV HEAT EXCHANGER

REHEAT COIL

DRAIN PAN HEATER

PCV
SV

EV2
SV L

R
Release※1
ESV
DPR
M R

SV

AIR COOLED
CONDENSER

SV DRIER
RECEIVER H
8

P
S SV
H
P
T
Sight glass

LPT
Charge※1 SV
COMPRESSOR L LSV

SV

ISV
BSV SMV

Note 2
*1 : "Charge" and "Release" control during defrost operation

1-20
1.6.4 Dehumidification control operation (optional)
Dehumidification control, similar to defrost operation, uses high temperature refrigerant (hot gas) from
the compressor. Hot gas flows to the reheat coil mounted to the bottom of the evaporator. This control
is optional, available for units equipped with a reheat coil only.

1. To execute dehumidification control, setting the dehumidification control dHU to "ON" or "ON-A" is
necessary. "ON" for the unit equipped with humidity sensor. And "ON-A" for the unit without humidity
sensor. For setting procedures, refer to 2.2.2 (4. Mode operation)
2. Humidity setting range: 60 to 95%RH (when dHU is set to "ON"). For setting procedures, refer to 2.2.2
(2. Operation setting mode).
3. When dHU is set to "ON" or "ON-A", the "DEHUMID" lamp at the top of the control panel lights up.

Dehumidification control dHU setting DEHUMID lamp


ON: for the unit equipped
ON ON*1
When dehumidification with humidity sensor
control is executed ON-A: for the unit
ON-A ON*1
without humidity sensor
When dehumidification is not executed OFF OFF

*1 When DEHUMID lamp is OFF


Set ON for the reheat coil installation "ON/OFF setting". For the setting procedures, refer to 2.2.2 (11.
Basic function setting mode).

FILTER

M M

RSV EVAPORATOR

HSV HEAT EXCHANGER

REHEAT COIL

DRAIN PAN HEATER

PCV
SV

EV2
SV L

R
Release※1
ESV
DPR
M R

SV

AIR COOLED
CONDENSER

SV DRIER
RECEIVER H
8

P
S SV
H
P
T
Sight glass

LPT
Charge※1 SV
COMPRESSOR L LSV

SV

ISV
BSV SMV

1-21
1.6.5 CA unit (optional)
• The CA (Control Atmosphere) unit controls the composition of the atmospheric gas within the container
box of the Marine type Container Refrigeration Unit. Controlling the concentration of oxygen and carbon
dioxide within the container box makes it possible to maintain the freshness of fruits and vegetables
during transportation.
• The VPSA method (*) is used to adjust the concentration of oxygen, the air pump is used to draw in
atmosphere, the built-in adsorption cylinders are used to separate the oxygen, the remaining low
concentration oxygen gas is pressurized again with the air pump, and then low concentration oxygen gas
is supplied to the inside of the container box. The carbon dioxide concentration is adjusted by the
respiration of the fruits and vegetables and by supplied outside air into the container box by air pump.

(*) VPSA method for Vacuum Pressure Swing Adsorption. In this method, two adsorption cylinders are
used to perform adsorption at atmospheric pressure and desorption in a vacuum.

Use the CA unit in the following set temperature range within the reefer box.
Item Operation range
Refrigeration unit internal temperature range –2˚C to +20˚C (+28.4˚F to 68˚F)
*For details on the CA unit, refer to the CA service manual for the Marine type Container Refrigeration
Unit.

1-22
1.6.6 Common control
The following are controlled in different operation modes. (For the details, refer to the following pages.)

Operation mode
Control name Control content
Frozen Chilled※ Dehumidification Defrost
The compressor is operated on and off to adjust
A Compressor ON/OFF control
inside temperature.
 At the start of the operation with low ambient
B Starting control
temperature, an oil temperature raising control
is initiated.
 When a protection device activates at the operation
start, a high pressure/current control is executed.
Evaporator fan is switched to high or low speed
C Evaporator fan speed control
according to set point temperature.
In order to keep superheat of the evaporator
D Superheat control optimum, the opening of the electronic expansion
valve is controlled.
In order to keep high pressure optimum, opening
E High-pressure control
of the electronic expansion valve is controlled.
In order to prevent refrigerant oil from
F Injection deteriorating, the injection solenoid valve control or
electronic expansion valve control is carried out.
When the control temperature is within SP ±2˚C,
G In-range control
in-range light is turned on.
After defrosting initiation, the in-range lamp is
H In-range masking control kept on for 100 minutes or 130 minutes if set
point is less than equal to -20 degree C.
I Capacity control It conducts capacity control during chilled operation.
Heating capacity of defrosting and heating
J Charging and releasing control
operation are controlled.
The liquid refrigerant is collected into the liquid receiver
K Pump down control
(or water cooled condenser).
The economizer circuit is initiated to enhance
L Economizer control
cooling capacity.
The reheat solenoid valve (RSV) is controlled to
M Reheat coil control
carry out dehumidification.
※ Note) CA mode operations (optional) are included in chilled mode (the operation range is –2˚C to +20˚C).

1-23
Common control
A : Compressor ON/OFF control
When the control temperature reaches the set temperature or lower, the compressor is stopped.
When the control temperature rises and becomes higher than the [set point temperature +1.0˚C], the
compressor runs again.
When the compressor starts running, it is forcibly run for 2 minutes. (2 minutes compressor forced
operation) in order to prevent the compressor from deterioration due to shortage of lubricant.

Return air temperature


+ 2 ˚C
+ 1 ˚C
Set point Time
temperature
– 1 ˚C 1 minutes
2 minutes compressor forced operation
ON
Compressor
OFF

B : Starting control
™Control when protective device activated
When the high pressure rapidly rises on starting or when the starting current is overcurrent, the
compressor automatically stops to suppress high pressure and starting current.
™Temperature control of refrigerant oil
When ambient temperature is low, the temperature of refrigerant oil for compressor is also low and
the viscosity of the oil may be high.
On starting the unit, by-pass discharge gas to suction side of the compressor by opening the
solenoid valve (BSV) to raise the oil temperature rapidly ensuring a stable feed of oil.
In order to control the oil temperature of refrigerating unit or in 1300kPa
the event the high pressure is low, operate the compressor with ON
the condenser fan stopped. If the high pressure reaches 1500
kPa or more, the fan will restart to operate.
The temperature control for refrigerant oil should be executed OFF
not with power ON/OFF in normal operation but with power ON 1500kPa
under low ambient temperature.
An oil temperature raising control can be executed when all of the following conditions are met.
• The time turning power supply ON
• Ambient temperature ≦ 10˚C
• (Discharge gas temperature – ambient temperature) ≦ 4˚C

C : Evaporator fan speed control


The speed of the evaporator fan is switched in accordance with operation modes. A stop time of 10
sec. is provided to switch the high speed to low speed and vice versa.
Chilled mode : High speed (sometimes Low speed)
Frozen mode : Low speed (sometimes High speed)

D : Superheat control
Evaporator superheat is adjusted to be optimum by controlling the opening of the electronic
expansion valve based on evaporator inlet and outlet refrigerant temperature and compressor
suction gas temperature.

E : High-pressure control
• By electronic expansion valve
When the ambient temperature is high during air-cooled operation, condensing pressure (high
pressure) will increase and the high pressure switch may be activated.
In order to prevent this situation, high pressure is controlled to be 2350kPa or lower by adjusting
the opening of the electronic expansion valve.

1-24
• By condenser fan control
When the ambient temperature is low during the air-cooled operation, condenser pressure (high
pressure) will decrease. And low pressure will decrease.
In order to prevent this situation, when high pressure is within range or lower, condenser fan stops
to prevent high pressure from rapidly dropping.
When the high pressure is in range or higher the condenser fan will restart.
This control varies upon dehumidification setting.
Dehumidification : OFF Dehumidification : ON

High pressure ≦ 800kPa High pressure ≦ 700~1800kPa


ON ON

OFF OFF
High pressure > 1000kPa High pressure > 900~2100kPa

F : Injection control
In order to decrease the discharge gas temperature, liquid refrigerant is injected into the suction pipe.
• During normal compressor operation
The injection solenoid valve will be turned on or off to control discharge gas temperature lower than
specification.
Injection control is monitored by discharge gas temperature and return air temperature.
Condition of Injection solenoid valve
• AMBS<40˚C Frozen mode Pull down at Chilled mode
ISV ON ISV OFF
RS≦0˚C DCHS>120˚C DCHS<110˚C
RS>0˚C DCHS>125˚C DCHS<118˚C
※ISV is opened by AMBS or RS at AMBS>40˚C.

• Defrost and heat operation


ON/OFF injection operation is done by ''charge control''. For more details on charge control see page
1-25 section.

G : In-range control
When set point temperature is close to the setting value (SP),
Control In-range lamp
in-range lamp on the display panel is lit. temperature (OFF)
SP+ 2 ˚C
SP+1 ˚C
H : In-range masking control
If return air temperature is within range when defrost is SP
In-range lamp
initiated, in-range lamp will be kept turned on forcibly for set (ON)
time as shown below regardless of return air temperature SP–1 ˚C
thereafter. SP– 2 ˚C
In-range lamp
(OFF)
This will avoid misunderstanding that there is a problem as
return air temperature temporarily rises during defrosting.

Setpoint ≧ –20.0˚C 100 minutes


Setpoint ≦ –20.1˚C 130 minutes

I : Capacity control
In the chilled mode operation, adjusting cooling capacity makes the supply air temperature stable at
the set point temperature (SP).

1-25
The capacity control is executed by adjusting the opening of suction modulating valve (SMV)
between 3 to 100 %.

J : Charge and release control


Charge control or release control is executed to maintain the heating capacity optimum during
defrost and heating operation.
• Charge control
qThe LPT controls the suction pressure by using the ISV LPT > 70 kPa
ON
(Injection Solenoid Valve) to inject liquid refrigerant into the
suction line.
wThe HPT controls discharge pressure by using the ISV OFF
LPT < 40 kPa
(Injection Solenoid Valve) to inject liquid refrigerant into the HPT > 800 kPa
ON
suction line.

OFF
HPT < 700 kPa
• Release control
HPT ≦ 1150 kPa
The discharge pressure (HPT) is detected and the condenser ON
fan (CFM) is turned on, then, the refrigerant is released into the
condenser.
OFF
HPT > 1200 kPa

K : Pump down control


When Defrost operation or Heating is initiated, Electronic Expansion Valve (EV) closes first to
carry out Pump Down operation to collect the refrigerant in receiver. Pump-down operation is
stopped when the low pressure becomes –20kPa or less.

L : Economizer control
This unit has an economizer circuit combining the intermediate injection into the scroll compressor
with the refrigerant from heat exchanger. By turning ON the economizer solenoid valve (ESV) the
economizer circuit is activated to keep a large amount of sub cooling liquid refrigerant and
significantly increase cooling performance.
• The economizer control is operated only while the pull-down operation is in progress.

1-26
2. ELECTRONIC CONTROLLER
2.1 Electronic controller basic operation
2.1.1 Control panel
Name and function of each component

t
y
u
q i

e COMP. DEFROST INRANGE DEHUMID

r
SUPPLY
RETURN ˚C / ˚F
LED (Light Emitting Diode)
ALARM
R.H.
%R H
OVER 1
SP+5 ˚C
INRANGE 2 LCD (Liquid Crystal Display)
UNDER 3
o S P – 5 ˚C
1 HOURS –12 –10 –8 –6 –4 –2
2 DAYS –6 –5 –4 –3 –2 –1
DECOS Ⅲ
!0 DAIKIN ELECTRONICCONTAINER OPERATION SYSTEM

Sheet key

q SUPPLY LED (Lights when "supply air temperature" is indicated.) u IN RANGE LED (Lights when the control temperature is in range.)
w RETURN LED (Lights when "return air temperature" is indicated.) i DE-HUMID.LED (Lights when the controller is the
e ALARM LED (Blinks when alarm is generated.) dehumidification control. (optional)
r R.H.LED (Lights when "relative humidity" is indicated.) o Temperature base (Used for the graphic chart indication
t COMP.LED (Lights when the compressor is running.) on the LCD.)
y DEFROST LED (Lights when the unit is under the defrosting operation.) !0 Time base (Used for the graphic chart indication on the LCD.)

2-1
Function of operation key
●UNIT ON/OFF key UP ●UP key
UNIT To start or to stop the unit To select the item to be set in
ON/OFF
operation. the selected mode.
Controller has a memory
●DOWN key
function. DOWN
If power supply is cut off To select the item to be set in
suddenly while the unit is on, the selected mode.

power supply is then turned on


●ENTER/ESCAPE key
again, unit automatically starts
ENTER/ESC To determine the setting values
the operation without pressing
or displayed contents in the
unit ON / OFF key again. If the
selected mode.
power supply is cut off while the
unit is off, the unit does not start
operation unless unit ON / OFF
key is pressed.
SELECT
●MODE key CHART key (DISPLAY SELECT key)
MODE
To carry out the following If CHARTLESS Function is "ON",
M
CHART
control this key is effective.
q Generator set (=Power To display logged temperature
consumption control) data in a simple graphic chart on
w Automatic pump down the LCD, press this key when the
e Dehumidification set display reads "set point
●SET key
SET temperature" or other data. When
When the power supply is ON: this is pressed once again, the
S q Change operation mode from display returns to "set point
the CURRENT INDICATION temperature" or other data again.
MODE to the OPERATION
SETTING MODE. OVER
SP + 5˚C
w Select the item to be set in
the operation setting mode. LCD IN RANGE

UNDER
SP – 5˚C
When the power supply is OFF:
–12 –10 –8 –6 –4 –2
q To change operation modes –6 –5 –4 –3 –2 –1

from the POWER OFF


MODE to the BATTERY
OPERATION MODE.
SELECT ●SELECT key
This is not normally used in the
basic operation procedure.
(This is mainly used in the
maintenance procedure.)

2-2
DISPLAY q Indicates the temperature data required to be converted into "˚F"
˚C on the LEDDISPLAY
or LCD.
˚F w Press the
˚C
˚F key, then the temperature data displayed in "˚C"
is converted into "˚F" for one minute.
※ If any other key is pressed during the "˚F" indication, the display
switches to "˚C".

「℃」display 「°F」display

LED

LCD

Manual defrost operation


MANUAL
DEFROST

MANUAL qPress the MANUAL DEFROST key.


DEFROST wSelect "ON" indicated on the LED display using the key or the
key, and press the key to determine the setting, then the
defrost operation starts.

2-3
2.2 Operation procedure
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
2.2.1 Operation procedure flow chart

Power off ※3 Battery mode


No key operation for 30 sec.

Circuit Breaker ON

Unit off Circuit Breaker OFF after setting change


(  OFF
I/O when no setting change)

I/O ON

All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.
PTI ※ 10 ※ 11 ※ 13
※ 12
Preparation Refer to Optional Basic Input
Optional
(for 18 sec.) page 2-32 Function Function Data
Condition
Setting Setting Setting

Current ※2 Operation Setting (Set Point ˚C, Humidity %, Defrost Internal)


indication
※1 or no key operation for 5 min.

※6 Sensor ※7 Temperature ※8 Alarm ※9 PTI record


Indication Record Scroll Record Scroll scrolling

To return current indication with or if no key is pressed for 5 minutes


MODE MODE MODE
M M M
※4 G-Set operation ※4 Automatic pump down ※4 Mode Operation

To current indication with or if not controlled for 5 minutes

CHART CHART
Chart Indication ※5 LED Display Light OFF.
(Refer to page 2-37)
CHART (See note 1.)
CHART

※14 Downloading from controller Refer to page 2-25.

I/O : Unit On / Off key S : S key : Select key : Enter key CHART : 8 / Chart key

Note 1. ※5 activates when the "dISP" in ※11 is set to "ON" in controller initial setting in page 2-21.

2-4
※1. Current indication mode (indication of operation conditions)
Indicates the unit operation conditions. ●Supply air temperature (SS)
●Return air temperature (RS)
Page 2-7
●Defrost interval
●Alarm
●Set point humidity and humidity (optional)

※2. Operation setting mode


Settings for cargo transportation ●Temperature settings
Page 2-8
●Defrost interval settings
●Humidity settings (optional)

※3. Battery mode (settings for operation conditions by using the battery)
Setting can be initiated when ●Temperature settings
main power supply is not available. ●Humidity settings
Note : In environments with a low ambient ●Defrost interval settings
Page 2-9
temperature, the rechargeable ●Unit ON/OFF setting
battery may discharge, making it
impossible to start up the unit in
battery mode.

※4. Mode operation


q G-Set operation : Maximum power consumption can be set in case of operation by
generator. Page 2-10
w Automatic pump down : Pump down can be executed automatically.
e Mode Operation : Dehumidification mode can be set. (optional)

※5. LED display off mode


LED display section on controller can be ●LED lights off Page 2-11
turned off.

※6. Sensor indication mode


Sensor values can be indicated. ●Discharge gas temperature (DCHS)
●Suction gas temperature (SGS)
●Modulating valve opening (SMV)
●High pressure (HPT) ●Electronic expansion valve opening (EV)
●Low pressure (LPT) ●Supply air temperature (SS) Page 2-12
●Total current (CT1) ●Return air temperature (RS) Page 2-13
●Compressor current (CT2) ●Pulp temperature (USDA #1, #2, #3) Page 2-14
●Voltage (PT1) ●Cargo temperature (CTS)
●Ambient temperature (AMBS) ●Data recorder supply air temperature (DSS)
●Evaporator inlet temperature (EIS) ●Data recorder return air temperature (DRS)
●Evaporator outlet temperature (EOS) [optional]

※7. Temperature record scroll mode


Temperature record of control sensor can ●Chilled mode: Supply air temperature
Page 2-15
be displayed in order (scroll indication) ●Frozen mode: Return air temperature
from the latest data. (up to 7 days)

2-5
※8. Alarm record scroll mode
Alarms record can be displayed in order ●Alarm indication
Page 2-17
(scroll indication) from the latest data. (up to 7 days)

※9. PTI record scroll mode Page 2-18


Last 3 PTI results can be displayed.

※10. Optional function mode


Set optional functions if controller is ●USDA sensor available/not available setting Page 2-19
replaced. ●Dehumidification control on/off setting

※11. Basic function setting mode


Set basic functions if the controller is ●Logging interval
replaced. ●Data recorder sensor on/off
Page 2-20
●Controller type ●Power supply
Page 2-21
●Compressor unload ●Compressor horse power
●Reheat coil ●Indication (LED section) light off function
on/off

※12. Optional condition setting mode


●Chartless function setting (d code, H code) ●H001 ●d1--
●Type of USDA sensor ●H002 ●d2-- Page 2-22
●°C/°F set ●H003 ●d3-- Page 2-23
●H004 ●d-1-
●H005 ●d-2-
●H006

※13. Input data mode Page 2-24


Set the container ID and the controller ●Container I.D. (No.)
Page 2-25
time. ●Controller time

Personal computer and controller


※14. Controller software download mode
It can transfer data logging between controller and personal computer. Page 2-25
For the details, refer to the "Operation manual for personal computer software".

2-6
2.2.2 Mode operation procedure
1. CURRENT (Operation state) INDICATION MODE
Supply air temperature (SS), return air temperature (RS), defrosting interval, alarms, set point humidity
and humidity are indicated.
Turn on circuit breaker and UNIT ON/OFF key after turning the power
supply on, then display panel switches to CURRENT INDICATION
Power off
MODE. (Key operation in the CURRENT INDICATION MODE is possible
after approx. 21 seconds from turning on the UNIT ON/OFF key.)
Circuit Breaker ON
In the CURRENT INDICATION MODE, supply air temperature, return air
temperature, defrosting interval, current alarm and current humidity
Unit off (optional) are shown.

I/O ON
All Lighting
(for 3 sec.)

Preparation
(for 18 sec.)

Current
indication

To select an item use the or allows keys. The value of the selected item is indicated on the LED
display, LED display and LCD display.

Indication item LED light on LED display LCD display

SUPPLY AIR
TEMPERATURE(SS) SUPPLY Supply air temperature Set point temperature

RETURN AIR
RETURN Return air temperature Set point temperature
TEMPERATURE(RS)

DEFROSTING Chilled mode: SUPPLY Chilled mode: SUPPLY air temperature Current defrosting
INTERVAL(Def) Frozen mode: RETURN Frozen mode: RETURN air temperature interval setting

All detected alarms


ALARM Total number of
ALARM codes or ("Good" if there
(Note 1) detected alarms
is no detected alarm)

HUMIDITY Value of humidity


R.H. Set point humidity
(optional, Note 2)(RH) sensor

Note 1) ●Each pressing of the down key scrolls through detected alarm codes in sequence when two or more
alarm codes are displayed.
After indicating the last alarm, display goes to the next item.
Top number of the LCD display stands for the current alarm, while the denominator stands for the
number of alarm codes existing.
Note 2) ●Value of the humidity sensor is displayed only when "Dehumidification Control on/off Setting" is set to
"ON", otherwise this item is skipped and the next item is shown.

2-7
2. OPERATION SETTING MODE
Control temperature, defrosting interval and control humidity (optional) can be set.

To change a different OPERATION SETTING MODE, press the S key


Power off while the unit is in the CURRENT INDICATION MODE.

Circuit Breaker ON

Unit off In OPERATION SETTING MODE, Control temperature, Control humidity


(optional) and Defrosting interval can be set.

I/O ON

Display ON
(for 3 sec.)

Preparation
(for 18 sec.)

S
Current
indication ※2 Operation Setting (Set Point ˚C, Humidity %, Defrost Internal)
※1
or no key is pressed for 5 min.

Select an item using the S key. Value of the selected item is indicated on LED and LCD display.

Item LED display LCD display Setting method

CURRENT INDICATION – – –
MODE
key or no key operation for 5 minutes

Current setting "SET-SPC" or "SET- To change the value use the key
S
temperature SPF" or key. Press the key to
CONTROL
TEMPERATURE SETTING Note 2) confirm setting.
Setting temperature range; –30 to 30˚C.
S S
Current setting "SET-SHU" To change the value use the key

CONTROL HUMIDITY humidity or key. Press the key to


SETTING confirm setting.
(optional Note 1)
Setting humidity range: 60 to 95%RH

S Current defrosting "SET-dEF" To select a defrost interval 99, 24h,


12h, 9h, 6h, or 3h use the key
interval
or key. Press the key to
DEFROST confirm setting.
INTERVAL SETTING
"On demand defrosting" is
conducted when "99" has been
selected. (See page 1-19.)

Note 1) ●When the humidity control is not set, this indication does not appear.
Note 2) ●If temperature is set to ˚C setting temperature can be set at intervals of 0.1 ˚C.
If temperature is set to ˚F setting temperature should be the value converted into ˚F based on ˚C
rounded off the two decimal places.

2-8
3. BATTERY MODE
When main power is not available the following functions are available by using the built-in wake up battery.
• Inside supply air temperature (SS) and return air temperature (RS) are indicated.
• Setting for control temperature, control humidity and defrost interval.

To change to BATTERY MODE, press the S key while


the unit is in POWER OFF STATUS.
S
In BATTERY MODE, return air temperature/supply air
Power off ※3 Battery mode
No key operation for 30 sec. temperature can be displayed. Control temperature, Control
humidity (optional), Defrosting interval and Unit ON/OFF
key can be set.
Select an item using the S key. The value of the selected item is indicated on the LCD screen.
When no key operation is performed for 30 seconds in the BATTERY MODE, the battery mode turns off automatically off.
Indications or setting items LED display LCD display Setting method
Power OFF − − −
S
Suction air temperature indication (RS) (Unlit) RS C −
S
Discharge air temperature indication (SS) (Unlit) SS C −
S
Ventilation amount indication (FA) (Unlit) FA If FA SEN is set to "L" or "H"

S Set to "3" Set to "4"


or "AU"
USDA1, USDA2 and USDA3 " 1 US" " 1 USDA1" If USDA is set to "3" or "4", or "AU"
(Unlit)
(CTS) indication (Optional) " 2 US" " 2 USDA2"
" 3 USDA3" " 3 USDA3"
S or "CS"
No operation for 30 seconds

Low pressure indication (LPT) (Unlit) LPT −


S
High pressure indication (HPT) (Unlit) HPT −
S
F. PTI record indication (Unlit) F −
S
S. PTI record indication (Unlit) S −
S
C. PTI Chilled record indication (Unlit) FC −
S
C. PTI Frozen record indication (Unlit) FF −
S
Battery (BAT) (Unlit) bAT V −
S
Software version (SOFT) (Unlit) VER −
S To change temperature setting press the
key and key and confirm the
Control temperature setting (SP) (Unlit) SP C
value using the key to save.
S Temperature set range: –30 to +30˚C
To change humidity setting press the
Control humidity setting key and key and press the key to
(Unlit) SHU
(RH) (Optional) save.
Humidity setting range: 60 to 95%RH
S
To select a defrost interval 99, 24h, 12h,
9h, 6h and 3h press the key and
Defrosting (Def) interval (Unlit) dEF H key and press the key to save.
setting
The on-demand defrosting operation is
S S carried out if "99" is selected.
Select "UNIT ON" or "UNIT OFF" by
"UNIT ON" or pressing the key and key and
Unit ON/OFF setting (Unlit)
"UNIT OFF"
press the key to save.

2-9
4. MODE OPERATION

MODE

Press the M key to go to MODE operation.


In mode operation the following options are available.
1. Generator setting
Power off Total power consumption can be reduced to desired Max setting for the specific
generator or power facility.
Circuit The selections are "off (No limit)", "15" "14" "13" "12" "11" KVA.
Breaker ON
2. Automatic pump down

Unit off Pump down can be executed automatically.


(Refer to "Automatic pump down" in section 3.1.3)
3. Dehumidification mode setting
I/O ON
Dehumidification mode can be executed in this mode (Refer to Dehumidification
All Lighting
control operation in section 1.6.4).
(for 3 sec.)
When dehumidification mode is set to "ON", set temperature can be selected
from the following range.
Preparation
(for 18 sec.) qInside humidity : 95%~60% RH
MODE MODE MODE

Current M M M
indication ※4 G-Set operation ※4 Automatic pump down ※4 Mode Operation
※1

To get to optional display press the or if no key is pressed for 5 minutes

Setting item LED display LCD display Setting method


Current
− − −
indication mode
MODE Power consumption G-SET Select the power consumption
M upper limit setting upper limit setting by using the
Setting values
G-Set operation or key,
Note 1) OFF, 11, 12, 13, 14,
15 and press key to save.
MODE
unit: kVA
M
ON, OFF P down Select "ON" by using key
Automatic pump
down operation and key, and press the

MODE
key to save.

M ON, ON-A, OFF dHu To select desired setting press

Dehumidification or key, and press


key to save.
(OFF) (ON)
MODE MODE 95% RH~60%RH SET-Shu Select desired setting press
M M
key or key, and press
Humidity set key to save.

MODE
M

Note 1) In case of the G-Set operation, G-Set is also turned OFF automatically when the power is turned OFF.

2-10
5. LED display LIGHT-OFF MODE
Controller LED display is turned off in this mode.
※ Activation of the panel (LED) lighting off mode.
To activate the panel (LED) lighting off mode, set the LED lighting off function "dISP" in "11. Basic
function setting mode" to ON. Refer to page 2-21.

<Operation procedure>
Push the 0/CHART key twice during current indication mode to switch to
panel (LED) lighting off mode.
(When pushing the key once the mode changes to chart indication
Power off mode.)

Circuit Breaker ON

Unit off When the panel (LED) lighting off mode is active the LED lighting is
turned off and LCD reads "dISPOFF".
I/O ON

All Lighting
(for 3 sec.) ※ Cancellation of panel (LED) lighting off mode.
When the 0/CHART key is pushed again it returns to previous display
Preparation and LED turns ON.
(for 18 sec.)
CHART CHART
Chart Indication
Current (Refer to page 2-37) LED Display Light OFF.
indication CHART
※1 CHART

2-11
6. SENSOR INDICATION MODE
Suction valve (SMV) and electronic expansion valve (EV) sensor values can be checked. The following
items are shown.
High pressure (HPT), low pressure (LPT), voltage (PT1), total current (CT1), compressor current (CT2),
ambient temperature (AMBS), evaporator inlet temperature (EIS), evaporator outlet temperature (EOS),
discharge gas temperature (DCHS), suction gas temperature (SGS), suction modulating valve opening,
electronic expansion valve opening, supply air temperature (SS) (during PTI only), return air
temperature (RS) (during PTI only), pulp temperature (USDA#1, UADA#2, USDA#3) (optional), cargo
temperature (CTS) (optional), supply air temperature for data recorder (DSS), return air temperature for
data recorder (DRS) (optional).

<Mode selection procedure>


Power off

Circuit Breaker ON

Unit off

I/O ON

All Lighting
(for 3 sec.)

Preparation
(for 18 sec.)

※6 Sensor ※7 Temperature ※8 Alarm ※9 PTI record


Current Indication Record Scroll Record Scroll scrolling
indication
※1
To return current indication with or if no key is pressed for 5 minutes

<Operation procedure>
Whenever the or key is pressed, the display changes.
VENTILATION VOLUME LED: The control temperature is displayed.
(FA) LCD: The value of the ventilation volume is displayed.
(optional) Displayed as "FA "

HIGH PRESSURE LED: The control temperature is displayed.


TRANSDUCER LCD: The value of high pressure transducer is displayed.
(HPT) The display reads: "HPT ".
(In kPa.)
LOW PRESSURE LED: The control temperature is displayed.
TRANSDUCER LCD: The value of the low pressure transducer is displayed.
(LPT)
The display reads: "LPT ".
(In kPa.)
LED: The control temperature is displayed.
VOLTAGE SENSOR
(PT)
LCD: The value of voltage is displayed.
The display reads: " 1 PT V".
(In Volts.)
CURRENT LED: The control temperature is displayed.
SENSOR-1 LCD: The value of total running current is displayed.
(CT1) The display reads: " 1 CT A".
(In Ampere.)
CURRENT LED: The control temperature is displayed.
SENSOR-2 LCD: The compressor running current is displayed.
(CT2) The display reads: " 2 CT A".
(In Ampere.)
AMBIENT LED: The control temperature is displayed.
TEMPERATURE
SENSOR LCD: The ambient temperature is displayed.
(AMBS) The display reads: "Ab C".
(In ˚C or ˚F.)

2-12
6. SENSOR INDICATION MODE (Continued from the previous page)

EVAPORATOR INLET LED: The control temperature is displayed.


TEMPERATURE SENSOR LCD: The evaporator inlet temperature is displayed.
(EIS) The display reads: "EI C".
(In ˚C or ˚F.)

EVAPORATOR OUTLET LED: The control temperature is displayed.


TEMPERATURE SENSOR LCD: The evaporator outlet temperature is displayed.
(EOS)
The display reads: "EO C".
(In ˚C or ˚F.)

DISCHARGE GAS LED: The control temperature is displayed.


TEMPERATURE SENSOR LCD: The discharge gas temperature is displayed.
(DCHS) The display reads: "dC C".
(In ˚C or ˚F.)

SUCTION LED: The control temperature is displayed.


GAS SENSOR LCD: The suction gas temperature is displayed.
(SGS)
The display reads: "SG C".
(In ˚C or ˚F.)

SUCTION MODULATING LED: The control temperature is displayed.


VALVE OPENING LCD: The suction modulating valve opening is displayed.
(SMV) The display reads: "SMV ".
(In % : 0 to 100%)

ELECTRONIC LED: The control temperature is displayed.


EXPANSION VALVE OPENING LCD: The electronic expansion valve opening is displayed.
(EV) The display reads: "EV ".
(In % : 0 to 100%)

SUPPLY AIR (Displayed only during PTI)


TEMPERATURE SENSOR LED: The PTI selection and the step No. are displayed.
(SS) LCD: The supply air temperature is displayed.
The display reads: "SS C".
(In ˚C or ˚F.)
RETURN AIR (Displayed only during PTI)
TEMPERATURE SENSOR LED: The PTI selection and the step No. are displayed.
(RS) LCD: The return air temperature is displayed.
The display reads: "RS C".
(In ˚C or ˚F.)
PULP TEMPERATURE LED: The control temperature is displayed.
SENSOR 1
(USDA 1) LCD: The pulp temperature is displayed.
(optional) The display reads: " 1 US C".
(In ˚C or ˚F.)

PULP TEMPERATURE LED: The control temperature is displayed.


SENSOR 2
(USDA 2) LCD: The pulp temperature is displayed.
(optional) The display reads: " 2 US C".
(In ˚C or ˚F.)

PULP TEMPERATURE LED: The control temperature is displayed.


SENSOR 3
(USDA 3) LCD: The pulp temperature is displayed.
(optional) The display reads: " 3 US C".
(In ˚C or ˚F.)

2-13
6. SENSOR INDICATION MODE (Continued from the previous page)

CARGO TEMPERATURE LED: The control temperature is displayed.


SENSOR LCD: The pulp temperature is displayed.
(CTS)
(optional) The display reads: "CS C".
(In ˚C or ˚F.)

SUPPLY AIR LED: The control temperature is displayed.


TEMPERATURE FOR LCD: The return air temperature for data recorder is displayed.
DATA RECORDER
(DSS) The display reads: "dS C".
(In ˚C or ˚F.)

RETURN AIR LED: The control temperature is displayed.


TEMPERATURE FOR LCD: The supply air temperature for data recorder is displayed.
DATA RECORDER
(DRS) (optional)
The display reads: "dR C".
(In ˚C or ˚F.)

LED: The control temperature is displayed.


BATTERY LCD: The remaining voltage is displayed.
(bAT V)
This is displayed as "bAT V"
(The unit is V.)

(Not displayed during PTI)


YEAR NUMBERING LED: The year based on AD system is displayed.
BASED ON AD
LCD: The year is displayed.
This is displayed as "YEAR".

(Not displayed during PTI)


DAY/MONTH LED: Day/Month is displayed.
LCD: The day and month are displayed.
This is displayed as "dAY/MON".

(Not displayed during PTI)


HOUR/MINUTE LED: Hour/Minute is displayed.
LCD: The time is displayed.
This is displayed as "TIME".

(Not displayed during PTI)


CONTAINER ID USING
ALPHABETIC LED: I.d.-C is displayed.
CHARACTERS LCD: The ID is displayed using alphabetic characters.
This is displayed as "****".
(ex. dilu)

(Not displayed during PTI)


CONTAINER ID USING LED: I.d.-N is displayed.
7-DIGIT NUMBER
LCD: The ID is displayed using 7-digit number.
This is displayed as "*******".
(ex. 1234567)

2-14
7. TEMPERATURE RECORD SCROLL MODE
The temperature history of the control sensor is displayed successively (one record per second) starting
from the latest data. (A maximum of 7 days)
<Mode selection procedure>

Power off

Circuit Breaker ON

Unit off

I/O ON

All Lighting
(for 3 sec.)

Preparation
(for 18 sec.)

※6 Sensor ※7 Temperature ※8 Alarm ※9 PTI record


Current Indication Record Scroll Record Scroll scrolling
indication
※1
To return current indication with or if
no key is pressed for 5 minutes

<Operation procedure>
The LED indicates control temperature, and the LCD displays data/time and the data record temperature
in succession. (In frozen mode return air temperature is the controlled temperature. In chilled mode
supply air temperature is the control temperature.)

Press the key or key to pause the successive display of records. After the pause, the successive
(scrolling) display will be resumed if no key is pressed for 10 seconds.
Keep the key pressed for 3 seconds to view the data again from the beginning.

To restore current indication mode, press the key.


If no key is pressed for 5 minutes, display returns to current indication mode.

2-15
● Example of TEMPERATURE RECORD
SCROLL DISPLAY MODE
※ It is assumed that control temperature is the CAUTION
supply air temperature (SS) and the logging
The displayed temperature is not the
interval is 1 hour and the current date and
current instantaneous value but an average
time is June 27, 2008, 14:00.
taken in a specific logging interval.
Therefore, the printed control temperature
q COMP. DEFROST IN RANGE DE-HUMID. on the trip report (instantaneous value)
printed with the aid of personal computer
SUPPLY

RETURN
ALARM
R.H.
0. 1 may differ from the sensor data of the
----- chartless function.
-----
----- 27 1 3. 0 0 This is not an error.

Example:
Operation data at 1:00 pm, June 27, 2008
SS= – 0.1 ˚C ※To return to previous mode press the
SUPPLY LED lights on. key.
To restart press and hold
ALARM LED lights on (when alarms exist). ※If key operation is not performed within
the key for 3 seconds. 5 minutes, the current indication mode
One second later screen is resumed.

w COMP. DEFROST IN RANGE DE-HUMID. e COMP. DEFROST IN RANGE DE-HUMID. r COMP. DEFROST IN RANGE DE-HUMID.

SUPPLY
− One SUPPLY One SUPPLY
Press the
RETURN
ALARM
R.H.
0. 1 second
later
RETURN
ALARM
R.H.
5. 0 second
later
RETURN
ALARM
R.H.
5. 0 or Key
----- ----- -----
-----
----- RS 0. 2 C -----
----- 27 1 2..
00 -----
----- RS 6..
3C
An example.
p.m. 1:00 June 27, 2008 p.m.12:00 June p.m.12:00 June
RS= 0. 2 ˚C 27, 2008 27, 2008
SS= – 0.1 ˚C SS= 5.0 ˚C SS= 5.0 ˚C
SUPPLY LED lights on. DEFROST LED lights on. RS= 6.3 ˚C
ALARM LED lights on (during defrosting) DEFROST LED lights on.
(when alarms exist). (during defrosting)

t COMP. DEFROST IN RANGE DE-HUMID.


y COMP. DEFROST IN RANGE DE-HUMID.
u COMP. DEFROST IN RANGE DE-HUMID.

SUPPLY
Non key operation No key operation SUPPLY
SUPPLY

5. 0 for 10 seconds.
5. 0 − −− −
RETURN RETURN RETURN
ALARM ALARM ALARM
R.H. R.H. R.H.

----- ----- -----


-----
----- RS 6. 3 C -----
----- 27 1 1. 0 0 Successive display -----
-----
20 1 3. 0 0
One record per second

Stop on the data of Example: The sequential display is resumed After completion of indication of
p.m. 12:00 June 27, 2008 at every 1-hour logging intervals from the oldest data (Final indication)
the data stopped at 12:00 p.m., June
27, 2008.

Note: " " on the far left of LED display shows the temperature record scroll indication mode.

2-16
8. ALARM RECORD SCROLL MODE
The records of alarms are displayed sequently (one record per second) starting from the latest one.
(Alarms for a maximum of 7 days)
<Mode selection procedure>

Power off

Circuit Breaker ON

Unit off

I/O ON

All Lighting
(for 3 sec.)

Preparation
(for 18 sec.)

※6 Sensor ※7 Temperature ※8 Alarm ※9 PTI record


Current Indication Record Scroll Record Scroll scrolling
indication
※1
To return current indication with or no key is pressed for 5 minutes

<Operation procedure>
The alarm codes are displayed in the LED, and the alarm occurrence time and date are displayed in the
LCD.

Press the key or key to pause the successive display of records. After the pause, sequential
(scrolling) display will resume if there is no key pressed for 10 seconds.
Press the key pressed for 3 seconds to view data from the beginning.

Press the key to return to the current display mode screen.


If there is no key pressed for 5 minutes, current display mode screen reappears.

●Example of alarm record scroll mode display


※The example below is based on the presumption that the current time is around 14:00, June 27,

q COMP. DEFROST IN RANGE DE-HUMID.


w COMP. DEFROST IN RANGE DE-HUMID.
e COMP. DEFROST IN RANGE DE-HUMID.

Press the No key


SUPPLY
In 1 SUPPLY SUPPLY
RETURN
ALARM
R.H.
E2 0 7 second
RETURN
ALARM
R.H.
E10 1 key or
key.
RETURN
ALARM
R.H.
E1 0 9 operation for
10 seconds
----- ----- -----
-----
----- 26 1 3..
27 -----
----- 25 1 5. 2 7 -----
----- 23 1 3. 1 5
E207 Latest alarm E101 Alarm (one time before) E109 Alarm (two times before)
26 Date of occurrence: Date of occurrence: Date of occurrence:
25 23
June 26, 2008 June 25, 2008 June 23, 2008
13.27 Time of occurrence 15.27 Time of occurrence 13.15 Time of occurrence

r COMP. DEFROST IN RANGE DE-HUMID. t COMP. DEFROST IN RANGE DE-HUMID.


Restarted if the
key is held pressed SUPPLY SUPPLY

for 3 seconds.
RETURN
ALARM
R.H.
E4 11 No key operation RETURN
ALARM
R.H.
− −− −
----- -----
-----
----- 20 1 8. 0 8Sequential display -----
-----
20 1 3.0 0
※Press the key to return to One record per second
the current display mode. E411 Alarm (three times before) After the oldest data is displayed
※If there is no key operation for 5 20 Date of occurrence: (Last display)
June 20, 2008
minutes, the current display
18.08 Time of occurrence
mode is re-entered.

2-17
9. PTI RECORD SCROLL MODE
The record is shown in sequence (scroll) starting with the latest data.
<Mode selection procedure>

Power off

Circuit Breaker ON

Unit off

I/O ON

All Lighting
(for 3 sec.)

Preparation
(for 18 sec.)

※6 Sensor ※7 Temperature ※8 Alarm ※9 PTI Record


Current Indication Record Scroll Record Scroll Scroll
indication
※1
To return current display with or if
no keys are pressed for 5 minutes

The controller displays the PTI type and the last completion (passing) date.

Full PTI Short PTI Chilled PTI Frozen PTI


Full PTI Record Short PTI Record Custom PTI Chilled Record Custom PTI Frozen Record

Aug 31st July 13th Nov 25th Nov 25th

Below is displayed when there is no PTI data.


(applicable for scroll mode and battery mode)

F-PTI: S-PTI: FC-PTI: FF-PTI:

2-18
10. OPTIONAL FUNCTION SETTING MODE
<Key operation to enter/exit>

Power off

Circuit Breaker ON

Circuit Breaker OFF


Unit off after setting change
(  OFF
I/O when no setting changed)
I/O ON

All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.

※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M.CHECK Function Function Condition Data
Setting Setting Setting

Current
indication
※1

<Key operation in this mode>


Whenever the S key is pressed, the display changes.
To save the setting, turn circuit breaker OFF after changing setting.

Indications or setting items LED display LCD display Setting method


OFF: USDA sensor not available Make selection using the key
3 : 3 USDA sensors and key. Press the key
4 : 3 USDA sensors and 1 cargo
to save selection.
temperature sensor
USDA sensor available/ Note: "3" is set automatically if
Au : To measure the temperature inside or
not available
cargo temperature for the purposes 2 USDA sensors are
Cargo humidity sensor USdA
available/not available other than cold treatment transport, connected.
USDA sensor can record the
temperatures ranging from -38℃ to
+40℃. Don’t use USDA sensor for
S S
cold treatment transport because it
does not meet the USDA standards.

ON : Dehumidification operation with Make selection using the key


dehumidification sensor installed and key. Press the key
ON-A: Dehumidification operation
Dehumidification to save selection.
operation ON/OFF without dehumidification sensor
dHU Note: The dehumidification can
OFF : No dehumidification operation
be turned ON and OFF
Note : Check if the dehumidification coil is
during the mode operation
available or not available in section 2.2.2
described in 2.2.2
(11. Basic function setting mode)
(4. MODE OPERATION)

2-19
11. BASIC FUNCTION SETTING MODE
<Key operation to enter/exit>

Power off

Circuit Breaker ON

Circuit Breaker OFF


Unit off after setting change
(  OFF
I/O when no setting changed)
I/O ON

All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.

※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M. CHECK Function Function Condition Data
Setting Setting Setting

Current
indication
※1

<Key operation in this mode>


Whenever the S key is pressed, the display changes.
To save settings, turn circuit breaker OFF after the setting.

Indications or setting items LED display LCD display Setting method


c : DECOS-Ⅲc f : DECOS-Ⅲf To make selection use the
Controller setting d : DECOS-Ⅲd g : DECOS-Ⅲg dECOS-3 key and key. Press the
e : DECOS-Ⅲe h : DECOS-Ⅲh
key to save the selection.
S
15, 30, 60 and 120 To make selection use the
Logging interval setting (The unit is minute) LOG INT key and key. Press the
key to save the selection.
S
ON : Data recorder sensor available To make selection use the
Data recorder sensor available (With DSS and DRS optional)
※ REC SEN key and key. Press the
or not available setting
OFF : Data recorder sensor not available
key to save the selection.
(Without DSS and DRS optional)
S dSS : Data recorder sensor available
(With DSS / Without DRS optional)

Sing : In case of normal power supply To make selection use the


Power supply setting
dUAL: If the DUAL power supply OC-SET key and key. Press the
(Optional) is available key to save the selection.
S

※ Note) Do not select OFF.


If it is selected to "OFF", cannot detect temperature difference between the control sensor and
data recorder sensor.

2-20
11. BASIC FUNCTION SETTING MODE (Continued from the previous page)

5 : If equipped with 5 horsepower compressor To make selection use the


(Only some units of DecosⅢa)
Horsepower setting HP key and key. Press the
S 10: If equipped with 10 horsepower
compressor key to save the selection.

S ON : Turning-on function available To make selection use the


OFF: Turning-off function not available key and key. Press the
Setting LED indicator lamp key to save selection.
turning-off function available dISP
or not available Note: If turned "ON", the LED
Illuminates by pressing the
0/
CHART key twice.
S
33 : Unloader system available To change setting press the
100: Unloader system not available key and key. Press the
Compressor unloader COMP key to save selection.
system setting
Note: "33" is applicable only for
S LXE10D.

ON : Dehumidification coil available To change setting press the


Setting of dehumidification OFF: Dehumidification coil not REHEAT key and key. Press the
coil available or not available
available
key to save selection.
Note: For the unit equipped with
S
reheat coil, be sure to select ON.

Detection of ventilation amount OFF: Detection function not available To change setting press the
(FA log) function setting H : Detection function available at FA SEN key and key. Press the
the upper ventilator
key to save selection.
L : Detection function available at
the lower ventilator

2-21
12. OPTIONAL CONDITION SETTING MODE
<Key operation to enter/exit>

Power off

Circuit Breaker ON
Circuit Breaker OFF
after setting change
Unit off
(  OFF
I/O when no setting changed)
I/O ON

All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.

※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M. CHECK Function Function Condition Data
Setting Setting Setting

Current
indication
※1

<Key operation in this mode>


Whenever the S key is pressed, the indication changes.
To save setting, turn circuit breaker OFF after changing setting.

Indications or setting items LED display LCD display Setting method


C: Temperature unit = ˚C, To change setting press the
Temperature & pressure Pressure unit = kPa,
display unit setting dEG C/F key and key. Press the
F : Temperature unit = ˚F,
Pressure unit = PSI key to save selection.
S ON : H code and D code are To change setting press the
displayed.
key and key. Press the
Chartless code OFF: H code and D code are not
(H code & D code) CHARTLS key to save selection.
displayed.
Display setting
Note: Refer to section 2.6.3 for
details about H & d codes.
S
1: ST9702-1 sensor To change setting press the
2: NTC type probe sensor key and key. Press the
USDA sensor USDA1/2
type setting key to save selection.
Note: For details, refer to section 4.1.
S
H001 code can be generated at To change setting press the
H001 code generation temperature setting of 1, 2, 3, 4, 5, 10 key and key. Press the
(The unit is ˚C.) H001
temperature setting
key to save selection.
Note: Refer to section 2.6.3.2.
S
The time at which the H002 code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
H002 code generation H002
(The unit is hour)
time setting key to save selection.
Note: Refer to section 2.6.3.2

2-22
12. OPTIONAL CONDITION SETTING MODE (Continued from the previous page)

S The time at which the H003 code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
H003 code generation H003
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.2.
S
The temperature at which the H004 To change setting press the
code is generated can be set to 1, 2, key and key. Press the
H004 code generation H004
time setting 3, 4, 5, 10
key to save selection.
(The unit is ˚C.)
S Note: Refer to section 2.6.3.2.
S
H005 is generated by number of To change setting press the
defrost cycles. Settings are 1, 2, 3, 4, key and key. Press the
H005 code generation H005
5, 10
count setting key to save selection.
(The unit is number of times.)
Note: Refer to section 2.6.3.2.
S
The time at which the H006 code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
H006 code generation
(The unit is number of times.) H006
time setting key to save selection.
Note: Refer to section 2.6.3.2.
S
The time at which the d1- code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
d1-- code generation
(The unit is hour.) d1--
time setting key to save selection.
Note: Refer to section 2.6.3.3.
S
The time at which the d2- code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
d2-- code generation d2--
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.3.
S
The time at which the d3- code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
d3-- code generation d3--
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.3.
S
d-1 code time interval settings are To change setting press the
1, 2, 3, 4, 5, 10 key and key. Press the
d-1- code generation d-1-
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.3.
S
d-2 code time interval settings are To change setting press the
1, 2, 3, 4, 5, 10 key and key. Press the
d-2- code generation d-2-
(The unit is hour.)
time setting key to save selection.
Note: Refer to section 2.6.3.3.

2-23
13. INPUT DATA MODE
Each of the following mode data can be inputted.
Container I.D. (No.) input and controller and controller time

<Key operation to enter/exit>

Power off

Circuit Breaker ON
Circuit Breaker OFF
after setting change
Unit off
(  OFF
I/O when no setting changed)
I/O ON

All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.

※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M. CHECK Function Function Condition Data
Setting Setting Setting

Current
indication
※1

<Key operation in this mode>


Whenever the S key is pressed, the indication changes.
To confirm the setting, turn OFF the circuit breaker.

Indications or setting items LED display LCD display Setting method


Press the key to go to the
SET I.d
lower screen.
I.d.- C: To the screen in which the To change setting press the
shipping company name is input XXXX
(4 alphabetical key and key. Press the key
I.d.- n : To the screen in which the
characters)
number is input to go to each input screen.
<Input of shipping company To change the blinking character
name> XXXX press the key and key. If
I.d.-C (4 alphabetical
characters) the key is pressed the
Input the container The characters blinking character moves to the
I.D. (No.) being selected right. If the key is pressed
blink. First, the
while the rightmost character is lit,
leftmost character
starts to blink. the input is confirmed and the
number input screen appears.
<Input of numbers> To change the blinking number press
the key and key. If the
I.d.-n XXXXXXX key is pressed, the blinking number
(7 numbers) moves to the right. If the key is
The characters
pressed while the rightmost number
being selected
blink. First, the is lit, the input is confirmed.
leftmost character Note: If the number is incorrect, the input
S S starts to blink cannot be confirmed and the
screen in which the shipping
company name appears.

2-24
13. INPUT DATA MODE (Continued from the previous page)

Press the key to go to the


── SET TIME
next "Year" setting screen.
The value can be increased or
20XX decreased by pressing the
YEAR key and key. Press the
(The A.D. year currently set)
key to save selection and go to
the next "Month" setting screen.
The value can be increased or
decreased by pressing the
XX
Controller time input MONTH key and key. Press the
(The month currently set)
key to save selection and go to
the next "Day" setting screen.
Make the setting in the same
XX manner as described above.
dAY
(The day currently set) Save selection to go to the
next "Hour" setting screen.
Make the setting in the same
XX manner as described above.
HOUR
(The hour currently set) Save selection to go to the
next "Minute" setting screen.
XX Make the setting in the same
MINUTE
(The minute currently set) manner as described above.

14. CONTROLLER SOFTWARE DOWNLOAD MODE


The data on a personal computer and a controller are interchanged in this mode.
For details, see the Operation Manual for Personal computer software.
Downloading is possible even in "3. BATTTERY MODE". page 2-9.

<Key operation to enter/exit>

Power off

Circuit Breaker ON

Unit off

I/O ON

All Lighting
(for 3 sec.)

Preparation
(for 18 sec.)

Current
indication ※14 Downloading from controller
※1

2-25
2.3 Information interchange with personal computer
The electronic controller DECOS 3h has a internal memory function to record the set point temperature,
inside temperature, operation mode, occurrence alarm and the report of automatic PTI during
transportation in addition to the normal operation control.
Users can retrieve the logging data and operations condition of the unit and save the information on a
personal computer through the serial communication port (personal computer receptacle) provided on the
controller front panel. The retrieved data is useful to analyze any problems that occurred during
transportation and to prepare various kinds of reports.
In additional to, users can up-load the information such as the container No., cargo name, destination and
other information from their personal computer to the controller.
Refer to the Operation Manual for Personal Computer Software for detail.

2.3.1 Data logging


The data logging function is to store operation data which is generated during operation.
There are seven kinds of logging data.
For Trip data, its logging interval can be selected from 15, 30, 60 (default) and 120 minutes.
※Controller has Max. 2 years capacity at 60 min log interval.

Type Logging data


1 ID data ¡Setting temperature ¡Container ID
¡Setting ventilation amount
¡Setting humidity (Optional)
2 Trip data ¡Operation date (year, month, day) ¡Supply air temperature
¡Operation time ¡Return air temperature
¡Setting temperature ¡Outside air temperature
¡Supply air temperature for data recorder ¡Setting humidity (Optional)
¡Return air temperature for data recorder (Optional) ¡Humidity (Optional)
¡Set O2 concentration, set CO2 concentration (Optional) ¡Operation mode
¡O2 concentration, CO2 concentration (Optional)
3 USDA ¡Pulp temperature sensor USDA #1 to #3
(Optional) ¡Year/month/day/time
¡Logging interval of 1 hour
4 USDA+CTS ¡Pulp temperature sensor USDA #1 to #3
(Optional) ¡Cargo temperature sensor CTS
¡Year/month/day/time
¡Logging interval of 1 hour
5 Event ¡Power ON/OFF ¡Defrosting interval setting change
¡Unit ON/OFF ¡Defrosting IN/OUT
¡Setting temperature change ¡PTI startup and result ¡G-set setting
¡Setting humidity change (Optional) ¡Battery mode startup ¡FA log (optional)
6 Alarm ¡Alarm occurrence date (year/month/day)
¡Alarm code
7 PTI ¡SHORT PTI ¡CA_FULL PTI
¡FULL PTI ¡CA_SHORT PTI
¡CHILLED PTI ¡CA_CUSTOM PTI
¡FROZEN PTI ¡CA TEST
8 Software ¡Version of the software installed in the controller
version
9 Controller Serial number of the controller
serial number
Logged data can be retrieved with the aid of personal computer software.
Refer to the Operation Manual for Personal Computer Software for detail.

2-26
2.4 INSTALLATION OF SOFTWARE
2.4.1 INSTALLATION OF LATEST VERSION SOFTWARE (VERSION UPGRADE)

●Items required
1. Personal computer (with Windows 2000 or Windows XP Windows Vista, Windows 7 installed)
2. Communication cable
3. Tool for software version upgrade
4. Software for controller DECOSⅢh

After controller replacement, software needs to be upgraded. Download the latest version software and tool
for version upgrade (only once) from DAIKIN HOME PAGE by following the procedure shown below.
Note: The unit is operated by using the software already installed in the controller. However, ensure that
the software is upgraded to implement optimal operation.

http//www.daikin.com/service

CONTAINER REFRIGERATION UNIT

DOWNLOAD

--- Enter the ID number and the password.

Latest Controller Software for LXE10E100 or later

LXE10E100 DECOSⅢh
26
or later

Download
Download (Only once)

Version upgrade manual

Upload

Never turn the power OFF or disconnect the battery connector while
the software version upgrade is in progress. Otherwise, the
software version upgrade will fail.
CAUTION In such a case, retry the software version upgrade.

2-27
2.5 Pre-trip inspection
● Perform a pre-trip inspection of each component and take remedial actions if necessary so that the
unit will operate normally. Pre trip inspection includes items listed below.
Precautions regarding long-term storage (three months or longer)
When the refrigeration unit is stored for a long time, give consideration to temperature and humidity.
Additionally, it is recommended to manually turn the rotating shaft of the evaporator and the condenser
fan motor periodically to prevent poor lubrication of rotating shaft parts.
Wash the inside of the box prior to storing the marine type container refrigerator. If the inside of the box
is not sufficiently dried out, the temperature and relative humidity within the box will both increase in
situations such as when the external temperature increases, which will lead to a harsh ambient
environment for the fan motor.
Ensure that no water remains within the box during storage.
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.

(1) Appearance inspection of unit


q Physical damage
w Wiring and refrigerant lines routed through flame casing insulation
e Drain hose (dust and clogging)
r Power cable and plug damage
t Condition of refrigerant piping fasteners.
y Condition of each sensor installation
u Loose mounting hardware
 Bolts and nuts ----- Casing frame, compressor, fan motor and control box
 Cable glands ----- Control box
i Conditions of control box cover seals (water-proof)
o Magnetic contactor contact point.

2-28
(2) Inspection before unit operation
q Refrigerant leakage inspection

w Power voltage inspection (Automatic PTI range)

(3) Operation inspection of safety device and control equipment


q Safety device HPS ----- Check for proper operator of switch when stopping the condenser
fan motor.
w Control equipment Solenoid valve ----- Inspection of operation (open and close) and leakage
EFM ----- Speed switchover and rotating direction
EV, SMV ----- Check operation (open and close) and leakage

(4) Operation in each mode


q Pull-down / 0˚C Pull-down time, voltage and current
w Chilled control 0˚C Return, supply air temperature differential, voltage and current

e Defrosting Defrosting time


r Pull-down / –18˚C Pull-down time, evaporator fan motor speed switchover
t Frozen control –18˚C (Temperature differential and rotating direction)
ON/OFF, voltage and current

Remaining frost inspection

(5) PTI report preparation

● Consumables
q Rechargeable battery: 2 years
w Humidity sensor: Inspect every year. Replace when appropriate.
e Refrigerant: Inspect at PTI. Repair as needed. (malfunction caused by moisture entering, etc.)
r Power plug: Inspect during PTI. Repair as needed.
t Power cable: Inspect during PTI. Repair as needed.

2-29
2.5.1 Manual inspection
Some items subject to manual inspection are listed below

No. Inspection item Inspection content PTI


1 Inspection for physical damage
1) Unit frame
2) Compressor
3) Condenser fan motor
2 Loose mounting bolts 4) Evaporator fan motor
General structure

5) Control box
6) Access panel
Condition of panels,
3
hinges and locks
Drain pan and drain hose
4
cleaning
5 Control box inspection Cover packing inspection and replacement
Sealing condition of holes Air leakage and clearance
6
through unit frame
1 Refrigerant leaks
Check for moisture in refrigeration
2 Refrigerant
system and Freon level
Inspect high pressure
3
switch operations
1) Liquid solenoid valve
Check solenoid valve 2) Economizer solenoid valve
Refrigerant system

4 operation and signs of 3) Injection solenoid valve


leaking 4) Hot gas solenoid valve
5) Discharge gas by-pass solenoid valve
Check suction modulation
5
valve operation and leaking
Check electronic expansion
6
valve operation and leaking
Check function of liquid
7
moisture indicator
Check securing refrigerant
8
line and gauge lines
9 Condenser coil condition Clean with fresh water

2-30
No. Inspection item Inspection content PTI
Damage of power cable
1
and plug
Inspect condition of
2
internal wiring
1) Magnetic switch
Inspect electrical connections
3 2) Electronic controller terminal block
and tighten as needed
3) Terminal block
Condition of monitoring
4
receptacle cover
5 Inspect computer port cap
6 Inspect fuses Burned out or not
Inspection of magnetic
7 Contact point inspection
switch contact
1) Power cable and plug
2) Compressor
Electrical system

8 Check electrical insulation


3) Condenser fan motor
4) Evaporator fan motor
9 Starting procedure inspection
1) Installation condition of sensor
10 Thermo sensor 2) Indication error inspection and
replacement
PT/CT (voltage and current)
11
Alarm codes
Pressure sensor Alarms
12
codes
13 Electronic controller Check wake-up battery
1) Speed switchover
14 Evaporator fan motor
2) Rotation direction
15 Condenser fan motor Rotating direction
Deformation and damage
16 Evaporator fan
inspection
Deformation and damage
17 Condenser fan
inspection
Check for abnormal noise
1
and vibration during operation
Others

Temperature control 1) 0˚C operation


2
function 2) –18˚C operation
3 Defrost operation
4 Clean unit with fresh water

2-31
2.5.2 Automatic PTI
●In order to initiate an automatic PTI the following conditions must be present
43˚C≧ambient temperature≧–10.0˚C
An accurate result of the PTI may not be provided if the ambient temperature is above 43˚C or
below –10˚C, or if it has big difference between Cargo and ambient temperature.(As a guideline, the
difference of temperature is more than 20˚C). Alarm J501 will be indicated except for Short PTI

●Automatic PTI includes Short PTI, Full PTI, Custom PTI (Chilled PTI, and Frozen PTI)

PTI Content
Short PTI Performed in order to find parts abnormalities. PTI continues even if abnormalities are found
during PTI. PTI terminates if controller detects a compressor failure or evaporator fan is locked.
Full PTI Short PTI, Chilled PTI and Frozen PTI are performed.
It terminates as soon as abnormalities are found after the completion of Short PTI
Chilled Short PTI and Chilled PTI are performed.
Custom PTI It terminates as soon as abnormalities are found after the completion of Short PTI
PTI Frozen Short PTI and Frozen PTI are performed.
PTI It terminates as soon as abnormalities are found after the completion of Short PTI

2.5.2.1 Automatic PTI selection mode

Power off

Circuit Breaker ON

Unit off

I/O ON
All indication
for 3 sec. for 3 sec.
Lights on
(for 3 sec.) F. PTI
S. PTI
Starting C. PTI
Preparation M. CHECK
(for 18 sec.)

To start Full PTI, press while LCD screen displays "FULL PTI".

To start Short PTI, press while LCD screen displays "SHORT PTI".

To start Chilled PTI, press while LCD screen


displays "C-CHILL".

To start Frozen PTI, press while LCD screen


displays "C-FROZN"

To start manual check, press while LCD screen displays


"M.CHECK" For details, refer to 2.5.2.4

2-32
2.5.2.2 Short PTI (S.PTI)
●Displayed steps during short PTI
Short Full Custom PTI
Step Content
PTI PTI Chilled PTI Frozen PTI
Basic data record (container No., date, time,
P00
compressor integrated run-hour, ambient tempera ture)
P02 All sensor alarm check, evaporator fan lock check
P04 Power conditions (voltage and frequency) check
P05 Compressor running check
P06 Actuating pressure check at OFF and ON of High pressure switch (HPS)
P08 Pump-down check
Solenoid valve leakage check
•Liquid solenoid valve (LSV)
•Injection solenoid valve (ISV)
P10
•Hot gas solenoid valve (HSV)
•Discharge gas by-pass (BSV)
•Economizer solenoid valve (ESV)
Supply and return air sensor (SS and RS), evaporator
P12
temperature sensor(EIS and EOS)accuracy check
P14 Pressure sensor (HPT and LPT) accuracy check
P16 Evaporator fan high and low-speed operation check
P18 Start up
P20 Economizer solenoid valve (ESV) opening or closing check ※1 ※2
P22 Discharge gas by-pass solenoid valve (BSV) opening or closing check ※2
P24 Standard pull-down operation
P26 Standard pull-down operation
P28 Suction modulating valve (SMV) operation check
P29 Electronic expansion valve (EV) operation check
P30 Injection solenoid valve (ISV) opening or closing check ※2
Hot-gas solenoid valve (HSV) and SGS sensor
P32 accuracy check and Reheat coil solenoid valve (RSV
-optional) opening or closing check
P50 Check pull-down to 0˚C
P60 Check controllability of chilled mode operation.
P70 Check defrosting
P80 Check pull-down from 0˚C through –18˚C
P90 Check controllability of frozen mode operation

※1 If the ambient temp is –10˚C or lower, function check of the solenoid valve cannot be preformed correctly,
jump terminals 121 and 102 on the terminal board, and check the operation of the solenoid valve.
※2 If the difference between ambient temperature and return air temperature is 15˚C or higher, these
steps will be skipped.
※3 Step No. are indicated in LED display. Custom PTI Custom PTI
Short PTI Full PTI Frozen PTI Chilled PTI
Example: Step No.10
SP 10 FP 10 CP 10 CP 10

2-33
2.5.2.3 Alarm list during PTI (Pre-trip inspection)
Alarms during automatic PTI are concerned with PTI inspection items in addition to those during normal
operation.
Alarms generated at automatic PTI are indicated by J ※※※., separated from those during normal
operation.
There are some alarms which are not displayed on the control panel, however they can be checked
referring to the PTI report.

Check NO. Alarm Indication


Check content Alarm content Remarks
(LED display) (LED display)
P00 Basic data No indication Check basic-data
P02 All sensor Same as normal operation Check basic-data
Evaporator fan lock check J161 Evaporator fan failure
P04 Power supply No indication Check basic-data
P05 Starting J051 Compressor malfunction
P06 HPS J061 Abnormal OFF value
′′ J062 Not recovered (Not reset)
′′ J064 High pressure does not rise.
′′ J065 High pressure does not drop.
P08 Pump-down J081 Long pump-down
P10 Liquid solenoid valve J101 Valve leakage
P12 RS, SS accuracy J121 Sensor deterioration
EIS, EOS accuracy Same as normal operation Sensor deterioration
P14 HPT, LPT accuracy J141 Sensor deterioration
P16 Evaporator fan motor J161 Evaporator fan motor malfunction
P20 Economizer solenoid valve J201 Economizer solenoid valve malfunction
P22 Discharge gas by-pass solenoid valve J221 Discharge gas by-pass solenoid valve malfunction
P24 Operation No indication
P26 Operation No indication
P28 Suction modulating valve J281 Suction modulating valve does not activate
P29 Electronic expansion valve J291 Long pump-down
P30 Injection solenoid valve J301 Injection solenoid valve malfunction
P32 Hot-gas solenoid valve J321 Hot-gas solenoid valve malfunction
SGS accuracy Same as normal operation Sensor deterioration
Reheat coil solenoid valve J322 Reheat coil solenoid valve malfunction
P50 Pull-down cooling capacity J501 Out of ambient temperature conditions Press the
P50 0˚C pull-down check J502 Long pull-down time select key for
P60 0˚C holding check No indication 3 seconds to
P70 Defrosting J701 Out of starting conditions restart when
J702 Long defrosting time alarms are
P80 Pull-down cooling capacity J801 Long pull-down time displayed in
P90 –18˚C control No indication J code

Refer to section 5.3 for more information.

2-34
2.5.2.4 Manual check (M.CHECK)
In M. CHECK, each functioning component is inspected. However, unlike in S.PTI and F.PTI, there is no
alarm indication etc.

<Inspection items>
Compressor operation time, evaporator fan high-speed operation current, evaporator fan low-speed
operation current, condenser fan operation current, battery lifespan (number of years or months),
horsepower indication, time elapsed since starting the trip, operation time of evaporator fans 1 & 2,
operation time of the condenser fan, and software version

<Control method>
Setting items LED display LCD display Setting method and description
Press the key to display the number
in the LED meaning the accumulated
Compressor Accumulated operation time operating time of the compressor.
accumulated of the compressor CC ×10H Operation time = Number in LED × 10 [hours]
operation time
Keep the key pressed for 3 seconds to
reset the accumulated operation time to 0.
Press the key to operate the
evaporator fan in high speed,
Evaporator fan Evaporator fan operation operating current of the fan is
high-speed EFH A indicated on the LED display.
operation current current at high speed

The unit is A.

Press the key to operate the


evaporator fan at low speed, operating
Evaporator fan Evaporator fan operation current of the fan is indicated on the
low-speed EFL A LED display.
operation current current at low speed

The unit is A.

Press the key to operate the


condenser fan, operating current of the
Condenser fan Evaporator fan operation
CF A fan is indicated on the LED display.
operation current current

The unit is A.

Press the key to show the time


elapsed since starting the trip.

Time elapsed Time elapsed since starting The unit is [hour].


TS H
since trip start a trip Keep the key pressed for 3
seconds to start the trip with the time
elapsed reset to 0 [hour].

Press the key to show the accumulated


running time of evaporator fan 1 on the LED display.

Evaporator fan 1 Operation time = Number in LED × 10


Accumulated running time
accumulated EF1 ×10H [hours]
of evaporator fan 1
operation time Keep the key pressed for 3 seconds to
reset the accumulated running time to 0.
Evaporator fan 1 is located on the right
view from the inside.

2-35
Press the key to display the accumulated
operation time of evaporator fan 2 in the LED.

Evaporator fan 2 Running time = Number in LED × 10


Accumulated operation time
accumulated EF2 ×10H [hours]
operation time of evaporator fan 2
Keep the key pressed for 3 seconds to
reset the accumulated running time to 0.
Evaporator fan 2 is located on the left view
from the inside.
Press the key to display the accumulated running
time of the condenser fan on the LED display.
Condenser fan Accumulated operation time
accumulated CF ×10H
of the condenser fan Running time = Number in LED × 10 [hours]
operation time
Keep the key pressed for 3 seconds to
reset the accumulated run time to 0.

Press the key to display software


Controller version on the LED display.
software Software version SOFTVER
version display

Ventilation amount(FA) is indicated on


LED display when pressing . If
ventilation amount is displayed despite
FA calibration Ventilation amount (FA) FA CAL
the ventilator exit totally closed, press
for 3 seconds to calibrate
ventilation amount to zero.

2-36
2.6 Chartless function
The controller provides temperature recorder function.
In the case of recorder-equipped units, checking temperature on the chart recorder will provide ease
of monitoring the trip status.
Since recent controllers are available for long and accurate temperature recording, non-recorder-
equipped units have been reduced. In place of the recorder the following three "Chartless functions"
are available.
 Chart Indication Function
 Pull Down Time Indication Function
 Chartless Code display Function
2.6.1 Chart indication function
Temperature recorder data is indicated in a graphic chart on the LCD panel in chart display mode.
 The displayed log period is selected from 12 hours ( 1 HOURS on the time base) or 6 days ( 2 DAYS
on the time base).
 The displayed intervals are 2 hours for 12 hours log ( 1 HOURS). One day for 6 days log ( 2 DAYS).
 Display of data during the defrosting is flickered and the indication of the other chart data is steady.
● LCD panel
Temperature Selected time
range base is lights up.

OVER
SP+ 5°C
1

IN RANGE 2

UNDER
SP –5°C

Indication for Indication for


temperature temperature
change trend changing state

1 HOURS
–12 –10 –8 –6 –4 –2
Time range
2 DAYS
–6 –5 –4 –3 –2 –1

● Example of chart indication Ex.1


The arrow indicates the temperature change trend when all segments
are in the same temperature range.
SP+20°C

OVER
SP + 5°C

SP+10°C
IN RANGE 2
SP+ 5°C
SP+ 2°C UNDER
SP SP – 5°C
SP– 2°C
1 HOURS –12 –10 –8 –6 –4 –2
SP– 5°C
–6days –5days –4days –3days –2days –1day –12hours –10hours –8hours –6hours –4hours –2hours
2 DAYS
–6 –5 –4 –3 –2 –1

Ex.1 Ex.2
The graphic chart of the temperature change for 6 day log
(time base : 2 (DAYS))
Ex.2
OVER
SP + 5°C 1

IN RANGE

UNDER
SP – 5°C

1 HOURS
–12 –10 –8 –6 –4 –2

2 DAYS
–6 –5 –4 –3 –2 –1

The graphic chart of the temperature change for 12 hours log


(time base : 1 (HOURS))

2-37
●Displaying temperature change trend:
 The temperature change trend is shown on the left side of LCD.
 However, this display is shown only when all segments are in the same temperature range.

Trend indication Condition


Temperature rise trend

The latest the oldest


data on the – data on the > ※ set point of H001
chart chart (ALARM indication
setting)

Temperature stable tendency The latest the oldest


data on the – data on the < set point of H001
chart chart
or
the oldest The latest
data on the – data on the < set point of H001
chart chart

Temperature fall tendency

the oldest The latest


data on the – data on the > set point of H001
chart chart

※The trend display varies depending on setting of H001.


For details about the setting of H001, refer to page 2-22∼23, "OPTIONAL CONDITION SETTING
MODE."
< Operation procedure >
0/
CURRENT To shift to the chart indication mode, press the CHART key while the unit is in the
current indication mode.
INDICATION
MODE
⎞Operation state⎞
⎟ ⎟
⎠ display ⎠
In the chart indication mode, the LCD displays a simple graphic chart.
0/ 0/
CHART CHART The left side of LCD screen displays temperature base and the horizontal section
at the bottom of LCD displays time.
The No. indicated at the time base is the same as the No. on the left side of LCD,
CHART
which indicates the simple graphic chart is of 12 hours log or 6 days log display.
INDICATION
To select base to be used press the or key.
MODE
0/
When the CHART key is pressed, Display goes back to previous mode.

2-38
2.6.2 P code (Pull down time indication)
The control temperature and pull-down time are displayed alternately during pull-down operation.
When the pull-down is completed, the P code will be deleted.
P001: Pull-down last for 1 hour.
P002: 2 hours passed since pull-down started.

COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID.

SUPPLY SUPPLY
RETURN
ALARM
R.H.
P00 1 RETURN
ALARM
R.H.
5. 0
----- -----
-----
----- S
2P7 1 8.
2. 0 0 LED display alters
-----
----- S
2P7 1 2.
8. 0 0
every 1 sec.
----- -----
----- -----

If the setpoint is –18˚C:


When RS reaches –17˚C,
"P00X" will disappear automatically

–17.0˚C

–18.0˚C

Figure1

2-39
2.6.3 Chartless code display function
The chartless code represents the coded inside air temperature.
Select "ON" for the chartless code setting to display the code on the LED display.
For the chartless code setting, refer to the "OPTIONAL CONDITION SETTING MODE" on pages
2-22∼2-23.
 P code: Indicates pull-down time.
 H code: Indicates abnormal temperature records.
 d code: Indicates operation history.
2.6.3.1 List of chartless code
C: chilled mode, F: Frozen mode
Code Description Operation mode Figure
Alarm is displayed when control temperature does not decrease by
H001 C, F 2
3˚C or more, every 4 hours during pull-down operation.
The alarm is displayed when the total out-of- in-range reaches 2 hours.
H002 C, F 3
(Count is not performed during defrost.)
Abnormal temperature record

The alarm is displayed when the integrated time of state "below SP-1˚C"
H003 C 4
reaches 2 hours.
The alarm is displayed when the integrated time of state "below SP-2˚C"
H004 C 4
reaches 2 hours.

The alarm is displayed when control air temperature is Out-of Range and
H005 defrosting was performed successively three times when the control air C, F 5
temperature does not return to in-range.

The alarm is displayed when over 2 deg.C temperature difference between


H006 C, F 6
control sensor and recording sensor more than 1 hour.

When temperature stays +3˚C above set point for 1 hour , XX = 01


d3XX C, F 7
will be displayed.
When temperature stays +2˚C above set point for 1 hour , XX = 01
d2XX C 7
Operation history

will be displayed.
When temperature stays +1˚C above set point for 1 hour , XX = 01
d1XX C 7
will be displayed.
When temperature stays -1˚C below set point for 1 hour , XX = 01
d–1X C 7
will be displayed.
When temperature stays -2˚C below set point for 1 hour , 2X = 21
d–2X C 7
will be displayed.
XXX: When the total pull-down time reaches one hour, will display
PXXX C, F 1
XXX=001 appears.

Note 1) The Circled value setting can be changed. Setting in the box varies
according to the Circled value setting.
Note 2) To delete the H code or d code, press the key for 3 seconds during the
relevant code indicated.
Note 3) H code and d code are deleted when the power supply is turned off for 3 days.

2-40
2.6.3.2 H-code
H001 =Alarm is displayed when control temperature does not decrease by 3˚C or more every 4
hours during pull-down operation.

Inside
Temperature If "t" is smaller than 3˚C, code "H001" appears.
※1 This criteria (3˚C) can be adjusted from 1, 2, 5 or 10˚C.

4Hr

SP+1˚C

Figure2
SP
time

H002 =Alarm is displayed when the total time out of range reaches 2 hours. (Counting is not
performed during defrosting).

t1+t2+t3 > 2Hrs

H002

SP+1

SP

t1 t2 t3 Figure3

H003 =Alarm will be displayed when the total time below setpoint –1˚C for 2 hours.

H004 =Alarm will be displayed when the total time below setpoint –2˚C for 2 hours.

t1+t2 > 2Hrs

t1 t2 H003

SP

SP–1

SP–2

t1'+t2' > 2Hrs


t1' t2' H004
Figure4

2-41
H005 =Alarm is displayed when control air temperature is out of range and defrost was performed
three times while control air temperature does not return to in-range.

SP+2

4Hr 4Hr
SP

30min
=

Figure5
Out range timer

※2
H006 =Alarm is displayed when the temperature difference between control sensor and recording
sensor is 2˚C for 1 hour, or more.

Supply air sensor (SS)

Data recorder for supply air (DSS)

DSS–SS > 2˚C→ H006 Figure6

※1 Do not set the data recorder sensor ON/OFF setting to "OFF" in basic function setting mode.
If it is selected to "OFF", cannot detect temperature difference between the control sensor and
data recorder sensor.
※2 Regardless of whether the chartless code display function is set to "ON" or "OFF," this function
will be activated.

2-42
2.6.3.3 d-code:
The d-code shows the current operation state of the unit.

Example d101:
• This code "d101" will be displayed when the total time above set point +1˚C reaches 1 hour.
The code "d102" will then be displayed when the total time above set point +1˚C reaches 2 hours.
Example d-21:
• This code "d-21" will be displayed when the total time below set point –2˚C reaches 1 hour.
The code "d-22" will then be displayed when the total time below set point –2˚C reaches 2 hours.

t1=6 hours

t2=4 hours

t3=2 hours

SP+3˚C

SP+2˚C
Point A
SP+1˚C

SP

SP–1˚C

SP–2˚C

t4=2 hours t6=1 hour

t5=3 hours
Example : If inside temperature was recorded above graph, controller shows the following "d code"
when user checks codes at "point A"
d106 (above setpoint +1˚C for 6 hours)
d204 (above setpoint +2˚C for 4 hours)
d302 (above setpoint +3˚C for 2 hours)
d-22 (below setpoint –2˚C for 2 hours)
d-13 (below setpoint –1˚C for 3 hours)
d-11 (below setpoint –1˚C for 1 hour) Figure7

2-43
2.7 Communication modem
DECOS 3 h controller can transmit operation data through power line, if slave modem is installed in
control box.
The slave modem shall be complied with ISO10368. The following items can be monitored and/or send
commands via master modem: (*1)

Item Description
¡Inside temperature and humidity ¡Sensor data
¡Set point temperature ¡Trip data
¡Defrosting interval ¡Alarm data
Inquiries
1 ¡Container No.
(Remote monitoring)
¡Logger header information
¡Alarm
¡Operation mode
¡Set point temperature changing ¡Container No. changing
Commands
2 ¡Defrosting interval changing ¡Unit ON/OFF changing
(Remote control)
¡Manual defrosting initiation ¡Header information changing
(*1) According to the relationship among slave modem, Master modem and controller, items which can
monitor and/or 2-way communication are different. Please contact DAIKIN sales office if you have a
specific item to monitor or send commands.

2-44
3. SERVICE AND
MAINTENANCE WARNING
3.1 Maintenance service 1. Use the pressure indicating function
of the controller to check the working
3.1.1 Recover refrigerant pressure as much as possible
qWhen recovering refrigerant from the instead of using the gauge manifold
refrigerant system, be sure to use a in order to prevent foreign particles
refrigerant recovery unit to protect the ozone or moisture from mixing into the
layer around the earth from depletion. refrigerant system.
wObserve all environmental laws relating to the
country where the repair is performed. 2. Do not use any pressure gauge,
gauge manifold, charge hose and
charging cylinder that has been used
3.1.2 Gauge manifold for CFC12 in order to prevent
(1) Attaching manifold gauges refrigerant or refrigerant oil of a
Turn the valve handle of coupler different kind from mixing.
counterclockwise (push pin is retracted). Use the exclusive tools for HFC
Slide the sleeve upward and press against 134a.
the service port. Then, securely push the
valve handle (section A) until a click sound 3.The service ports are provided for
is heard. After the coupler is inserted into easier securing.
the service port, release the sleeve.
Next, turn the valve handle clockwise. ※Quick joint system
Lower the push pin, and open the check
valve at the service port.
Valve handle

A
Sleeve

Turn the valve


handle

HFC134a
(SAE quick joints)
Note: Do not fully turn the valve handle clockwise.
High pressure side Low pressure side

Otherwise the push pin may be broken.

Be sure to use the gauge manifold with


the quick joints shown above.

3-1
●Location of service ports on the high and (2) Removal of gauge manifold
low side of refrigeration system are Turn valve handle of coupler
illustrated below. counterclockwise (the push pin is retracted).
Slide the sleeve upward while pushing
down the valve handle (section A) to
disconnect the quick joint from the service
Pressure gauge port.

Valve handle

A
Sleeve
Service port (High pressure)

Compound gauge

Service port (Low pressure)

CAUTION
Manifold gauges Be sure to install service caps to
the service ports after removal of
Open / Close manifold gauges.
high side
Low-pressure hose
High-pressure hose

Coupler
(Low pressure)

Charging hose
Coupler
(high pressure)
Manifold gauge operation

Open state Closed state


Open and closed states of manifold gauge

3-2
3.1.3 Automatic pump down
An automatic pump down is performed to prevent damage to compressor due to extremely low suction
pressure or front seated service valve.
(1) Access to automatic pump down operation mode
Automatic pump Automatic pump down
Automatic pump down setup down operation completed
COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID.

SUPPLY SUPPLY SUPPLY SUPPLY


RETURN RETURN RETURN RETURN
ALARM ALARM ALARM ALARM
R.H. R.H. R.H. R.H.

Pump down is
started when the
key is pressed.

① M ② ③ ④ I/O
① Press the "M" key ② Alter the display from ④ Turn the Switch OFF.
twice while the unit is "OFF" to "ON" with the ⑤ Deactivate the circuit breaker.
running (press it once "△" key. ・The unit is stopped
during the ③ To hold display press when pumpdown is
dehumidification enter key. finished.
・If not functioning correctly,
control setup). Then, E201 (faulty pump down)
the unit enters the is displayed.
pump down mode.

(2) Use of automatic pumpdown


[1] Replacement of drier
※After the automatic pumpdown operation is completed, pressure on each side of the drier is
slightly higher than the atmospheric pressure.
Thus, although no ambient air will enter into the piping, even when the drier is replaced, replace
it quickly in a short period. (For details, see section 3.2.5)

※Therefore, the system inside does not need to be dried with vacuum after the drier is replaced.

[2] Recovering refrigerant


※Before recovering refrigerant, perform automatic pump down operation.
(As for the details, see (3) of section 3.1.4)

[3] Charging refrigeration system (third step)


※ If the ambient temperature is low and refrigerant cannot be charged to the specified amount
because of pressure balance, initiate an automatic pump down. (See (4) of section 3.1.4)

3-3
(3) Automatic pump down operation
Once the automatic pump down is started, all of the service works from refrigerant collection into
the receiver, to the equalizing in suction piping system, can be executed automatically.
When "Good" is displayed, automatic pump down has finished and low side components can be
serviced.

Step q w e r t
[Preparation] [Pump down]※2 [Pressure
[Termination]
Turn on Pump down Compressor equalizing]
EV full close
Automatic pump start stop for 20 All stop for 40
down. seconds. seconds.

Termination
Normal operation Compressor
"GOOD"
for 30 minute stop at Prevention of air mixing
※1 LP≦–10kPa (vacuum) in the system
COMP ON ON OFF OFF OFF
EFM High speed High speed High speed OFF OFF
CFM ON ON ON OFF OFF
LSV ON
ESV ON
ISV ON (2nd) ※3
HSV ON (1st) ※3
BSV
RSV
SMV 328pls(100%) 328pls(100%) 328pls(100%) 328pls(100%) 328pls(100%)
EV 77pls(18%) 146pls(34%) 146pls(34%) 146pls(34%) 0pls(fullclose)
※1. If HPT exceeds 1700 kPA, no operation is executed for thirty seconds.
※2. The pumpdown operation described inw ⇒ eshown in the table above is repeated
depending on the status 20 seconds after the compressor is stopped (ten times, maximally).
※3. If LPT exceeds 0 kPa 40 seconds after the unit is stopped completely, next operation of
shifting from "HSV ON" to "ISV ON" is not executed.

Evaporator
Reheat coil (optional) EV

PCV
R
BSV RSV HSV
ESV
Check valve DPR LSV
Condenser Drier

Receiver

ISV
SMV
Compressor

Refrigeration lines with refrigerant after automatic pump down operation

3-4
3.1.4 Refrigerant recovery and charge

Evaporator EV

PCV ESV
service port BSV HSV
R

w Check valve DPR Condenser


q Drier

Receiver LSV
SMV

Compressor

service port r ISV t e

Service work Service port Remarks


High pressure w
Pressure Check
Low pressure q
Recover refrigerant from port t
t after Automatic Pump-Down
[1] Refrigerant
finishes.
Recovery
Completely recover refrigerant remaining
r&t
by using service ports r & t.
After recovering, evacuate system
[2] Vacuum & using ports r & t.
r&t
Dehydration ※
The connection at port r is same
Refrigerant charge
size at q.
(R134a)
After evacuating, charge liquid
refrigerant using port t first and
<LXE10E100H>
t→e※1 them e.
4.5 kg
(r※2) Close gauge manifold and keep
charging hose connected to r.
For details, refer to the
If not reached to the specified
model name plate.
amount, go to next item below.
[3] Liquid charging
1. Operate Automatic Pump-Down
first and stop it using ON/OFF
e※1 switch after compressor stops
(r※2) during the Auto pump down
operation.
2. Charge liquid refrigerant from
port e.
Note)※1 Charging liquid refrigerant from q causes malfunction of the compressor.
Note)※2 It is possible for air to enter when you remove r for vacuuming before finishing [3] liquid
charging.

3-5
(1) Check refrigeration pressures (3) Refrigerant Recovery
Check high pressure from the service port w qOperate Automatic Pump Down.
on the compressor discharge. Check low wRecover refrigerant from port t.
pressure from the service port q on the
compressor suction.

R
w

t
LP HP
q

eCompletely recover refrigerant remaining


using ports r & t.
(2) Recovery non-condensable gas
If air or other non-condensable gases are
present in the refrigeration system they will
gather in the condenser and the pressure

R
inside the condenser will rise significantly
and the thermal conductivity of the
condensing surface will be decreased,
resulting in deterioration of refrigeration
performance. It is very important to remove r t
non-condensable gases.
If the discharge pressure is abnormally high,
check whether air or other non-condensable
gases are present by following the
procedure below.
●After carrying out the automatic pump-
down operation to collect refrigerant in the (4) Vacuum-dehydrating, and refrigerant
liquid receiver, stop the unit once. Operate charging
the condenser fan in accordance with the If all refrigerant has leaked out and air has
condenser fan check procedure included in entered the refrigeration system, repair leak
the manual check procedure, and wait until and evacuate system. Then charge with
the air inlet and outlet temperatures are proper amount of refrigerant.
equal. Non-condensable gases are [Required tools]
present if there is any difference between 1. Refrigerant cylinder (content of 20kg)
the saturation pressure and the equipped with fittings HFC134a
condensation pressure corresponding to 2. HFC R134a manifold gauge with quick
temperature of the outside air. joints
3. Weighing scale (up to 50kg)
4. Vacuum pump

3-6
(a) Vacuum dehydrating 2.Move manifold gauge hose to port e
After recovering refrigerant, replace filter and add the liquid refrigerant. Then if it
drier and evacuate system using service reached to the specified amount close
ports r and t at the liquid receiver valve on refrigerent cylinder.
outlet line and discharge pressure And remove all charging hose.
regulating valve inlet, then evacuate to
76cmHg. Disconnect the vacuum pump,
while holding the refrigeration in a
Figure 2
vacuum. However, if air enters in the

R
refrigerant circuit, vacuum up the circuit to
76cmHg and then vacuum the system for
another 2 hours or more.

e
r
R134a
R

(Keep to close)

r t

Vacuum Pump If it is not reached to the specified


amount because pressures are equal,
close valve on refrigerant cylinder and
(b) Cylinder weight recording go to next 3 & 4.
Place a refrigerant cylinder on a scale
and record the cylinder weight. 3.Operate Automatic Pump Down first.
When the compressor stops during the
(c) Charging of liquid refrigerant operation, stop the Auto. P. D.
1.After vacuum & dehydration, charge the operation using Unit ON/OFF switch.
liquid refrigerant using port t.
(Approx. 50% of the specified amount 4.Open ref. cylinder valve and add liquid
will be charged.) refrigerant using port e.
Note)※It is possible for air to enter when If reached to the specified amount close
you remove charging hose from the valve on ref. cylinder.
service port r for vacuuming
before finishing liquid charging.
R

Figure 1
CAUTION
Carry out the operation check after
the replacing and charging of
r※ t R134a refrigerant, then replace the drier.

(Keep to close)

3-7
Flare nut for
3.2 Main components and injection piping

maintenance Discharge flange


Flare nut for gauge
3.2.1 Scroll compressor piping

Compressor is a hermetic scroll type


Terminal box Suction flange
compressor with a built-in motor so there are
less places for refrigerant to leak. Before
delivery unit has been charged with refrigerant
oil.
(1) Preparation of replacement compressor

[Model JT224D-NYR]
* Precharged refrigerant oil Auxiliary parts
DAPHNE FVC46D * 2.9L packed in plastic
* Precharged with gas bag

Blind flange,
Discharge Suction flange
cover
Cable connection
label (See Note 1)
Weight
72 Kg

[Auxiliary parts]
Instruction Suction Discharge Securing tape Insulation tape Cable connection
card Gasket Gasket for suction for suction label for LXE10E-1
flange flange
2 pcs 1 pcs 1 pcs 1 pcs 1 pcs 1 pcs

(See Note 1)
Note 1. Stick the auxiliary cable connection label onto the label stuck on the
compressor body. This is only for LXE10E-1.
Cable connection label
stuck on the body Auxiliary cable connection label
Stick on

U W U W
V V

Yellow Gray Pink Gray


Red White Black Brown Blue Black
132 131 22 23 24 132 131 22 23 24

or
Orange CE

(For LX E10E-1)
Note 2. Do not replace precharged refrigerant oil out after removing the flange covers.

The preparation of refrigerant oil is not required.


CAUTION The compressor has been charged with the oil.

3-8
(2) Removal of compressor

Recover 1. Recover refrigerant using service port r on discharge line


refrigerant and t at receiver/water cooled condenser outlet.
(Refer to the section 3.1.4 Refrigerant Recovery and charge)
2. Back seat discharge and suction service valves on compressor.

Disconnect 3. Switch off the power.


cables and 4. Open the terminal box cover and disconnect wires.
mounting bolts

Disconnect 5. Remove the flare nuts on compressor injection line and


pipings compressor pressure gauge lines.
Injection
Attention !
piping
Use double wrenches
when the flare nuts Gauge
Compressor
are removed. piping

6. Remove the insulation tape on suction flange and discharge


flange.
7. Remove the bolts for suction and discharge flange.
8. Remove compressor mounting bolts.

(3) Installation of compressor


Connect 1. Before connecting lines, screw in
pipings and compressor mounting bolts but do not tighten.
fix mounting 2. Tighten the flare nuts on compressor injection line
bolts and gauge line on compressor body.
Tightening
torque:
Attention !
370 Kgf.cm
Use double wrenches
Compressor (36.3 N.m)
when the flare nuts
are tightened. 160 Kgf.cm
(15.7 N.m)

3. Install suction and discharge service


valves on compressor flanges using Tightening torque
suppled gasket. 257 Kgf.cm (25.2 N.m)
4. Tighten compressor mounting bolts.
435 Kgf.cm (42.7 N.m)

3-9
Connect cables 5. Connect wires to the terminals.

Attention ! Pay attention to the cable connection.


Incorrect wiring may run the compressor in wrong
direction and may cause compressor failure.
Charge 6. Open the discharge and suction service valves.
refrigerant 7. Evacuate and dehydrate from service ports r and t.
8. Then charge refrigeration system using service ports t and e.
(Refer to the section 3.1.4 Refrigerant Recovery and charge)
9. Leak check refrigeration system especially at suction/discharge
flanges and flare nuts for injection gauge/gauge piping.

10. Install insulation tape and securing tape.


To suction flange using zip tie's.

11. Seal with


11. Seal with silicon sealant around Silicon
the flare nut for gauge piping.
10. Install insulation tape

CAUTION CAUTION
The preparation of refrigerant oil is not The unit does not have suction stop
required. valve. Be sure to adhere packing tape at
The compressor has been charge with suction piping section to prevent
the oil. moisture from entering.

3-10
3.2.2 Procedure to remove evaporator fan motor
(1) Removing
a.Remove access panel.

b.Loosen 4 pcs bolts (M8) from fan blade mounting plate.

c.Disconnect evaporator fan motor connector.

Loosen 4bolts (M8)


d.Remove fan assembly toward front side.

e.Remove fan mounting plate and replace fan motor.


(Mounting nut (M14) is reverse direction.)

Tighten / Loosen

(2) Installation
f. Re-stall fan in a reverse way of removing.
Make sure to connect fan motor power plug connector securely.

3-11
3.2.3 Electronic expansion valve Coil
● Model Coil : HCM-MD12DM Metal fitting
Body : HCM-BD35DM
This unit adopts an electronic expansion valve.
The electronic expansion valve controls the Cable tie
optimum refrigerant flow rate automatically, Main unit
using the temperature sensor mounted on
evaporator inlet and outlet pipes.
Lead wire
In case of emergency including controller
malfunction, refer to the chapter on
troubleshooting, section 5.4, Emergency
Cable tie Anti-condensation tube
operation.
(1) Replacing coil <Part names>
q Remove cable tie securing coil lead wire.
w Disconnect coil connector.
e Remove the metal clip and the coil. Metal clip
r Install new coil.
t Install metal clip. Coil
y Plug in coil connector. (*)
u Install cable tie's as shown in illustration.
(*) Note) There are types with a connector that
is a different shape.
Fixing pipe
Ensure that the connector is attached
to the correct socket position on the
I/O board side before use.
Valve body
(2) Replacing body
q Remove the binding band fixing the coil lead
wire.
w Remove the anti-condensation tube at the <Replacement of the coil>
curved part of the pipe.
e Remove the metal clip and the coil.
r Un-solder expansion valve body. Metal fitting
t Solder in the new valve body.
→Braze the new valve body while cooling it Stopper
with a wet cloth.
Maximum body temperature : 120˚C (248˚F) or less
y Mount the coil and the metal clip.
u Install the anti-condensation tubing. Fixing pipe
i Fix the coil lead wire with cable tie. Correctly installed Wrongly installed
* It clicks when installed.
<Confirmation of metal fitting installation>
Curved part of
the pipe
Attention (When installing the coil
and the metal fitting)
Brazed part of the pipe
●Securely attach the coil stopper to the valve
body fixing pipe.
→If wrongly attached, the expansion valve
may function abnormally, damaging the
compressor.
●Take care not to allow the metal clip to
Anti-condensation tube damage or pinch wires.
→Malfunction of the expansion valve may
arise.
<Replacement of main unit>

3-12
3.2.4 Suction modulation valve q Upper rubber e Cable tie
cover
The flow rate of suction gas is controlled
between 10 to 328pls (3 to 100%) by a stepping w Lower rubber
cover ass'y
motor in order to control capacity.
1. Replacing the coil
● To remove coil
(1) Disconnect the SMV lead wire connector !1 Lead wire
and wire loom
q from the inside of control box.
(2) Cut cable tie e at the upper rubber cover q and
!22Cable tie
lower rubber cover w, then remove the rubber
q Lead wire
cover q. connector
Insulation material !2Cable tie
(3) Cut the tie wrap t located above the coil r, Fig. A
then remove it. u Coil bracket
q Upper rubber cover
(4) Remove the coil r and the lower cover t Tie wrap
assembly w. o Dimple
● Reinstalling the coil
r Coil
(1) Install lower rubber cover assembly w and the
coil r. i Dimple !0 Rim

Note) Engage the dimple i of coil bracket u


with the dimple (protrusion) o of coil r,
and adjust the angle as shown in the
Fig. D.
Since the angle adjustment is important Fig. B w Lower rubber cover ass'y
for control of suction modulating value, ⎫
carry out the adjusting accurately.
o Dimple ⎪
(protrusion) ⎪
(2) Install r and coil bracket u. Install cable tie t ⎪
so that the coil r and the position of the dimple ⎪

on coil bracket u are together. r Coil

Note) Ensure that the cable tie is in groove. ⎪
(3) Route wires as shown in the Fig. A and Fig. D
⎪Coil
⎬assembly
and fix them with the cable tie so there is no ⎪
slack in the wires.
y Lead wire hole

w Lower rubber ⎪
(4) Install the upper rubber cover q.
cover ass'y ⎪
Note) Align upper cover to fit with the rim of ⎪
lower rubber cover !0. ⎪

(5) Install cable tie's e on upper and lower covers. !1 Lead wire ⎪
Note) Secure wire and wire loom so that water
and wire loom ⎭
does not get between loom and wire.
(Secure wire with cable ties.) i Dimple
(6) Connect plug inside of control box.

!22Cable tie's
Fig. C

90°

The lead wire


should remain
Fig. D out of this area.

3-13
2. Replacement of body 3.2.5 Drier
(1) Remove the coil. Refer to the section 1. The drier absorbs moisture from the
"Replacing the coil" for removing procedure. refrigerant. It also works as a filter to remove
(2) Remove the heat insulator q for the SMV after particles in the refrigeration system. Replace
cutting cable tie's w. the drier if it does not absorb moisture, is
(3) Heat up the brazed joint on the line of SMV plugged, or if the system has been opened to
body and remove body. the atmosphere. When installing the new drier,
(4) Assemble braze new SMV body while keeping refer to arrows on drier.
the temperature of the SMV below 120˚C (1) Replacement procedure
(248˚F) by covering the body with wet cloths. q Conduct the automatic pump down to
Note) When brazing, to keep the temperature of collect liquid refrigeration receiver.
body, including value body, coil, lead Refer to page 3-3 and 3-4 for the automatic
wire, etc. below 120˚C by supplying pump down.
water.
w Then, quickly replace the drier with a new one
Be sure to prevent water from entering
after loosening the flare nuts on the inlet and
into the wire insulation.
outlet side of the drier.
(5) Install the heat insulator q and fasten it with
e After replacing drier, be sure to check for
cable tie's w.
leaks.
(6) Install coil. Refer to the section 1.
r Check green color of the Sight glass after
"Replacing the coil" for removing procedure on
system start up.
the previous page.
t Apply silicon to the drier body including the
flare nuts on the inlet and outlet sides

Outlet flare nut

w Cable tie q Heat insulator


Inlet flare nut

Fully apply silicon to the drier


body including the flare nuts
on the inlet and outlet sides

① When put under low


temperature and pressure by
some operation conditions, ①
and ② might have the threads
② ③ damaged moisture
penetration.

Suction modulating ③ may become rusty as a


valve body result of coating peel-off after
a wrench is used.
q Heat insulator

3-14
3.2.6 Solenoid valve (1) Replacing the coil
Two kinds of solenoid valves are employed for q Remove connector from the inside of the control
the unit. box, and cut and recover cable ties.
w Remove the hexagonal head bolt on top of the
Coils are similar and replacement procedure is
coil and remove coil.
also almost the same for all types of valves.
e Replace the coil with a new one and restore the
Valve name Symbol Valve type Type of coil hexagonal head bolt install cable tie's and
Economizer connector on the original position.
ESV
Solenoid valve. When reassembling the coil, tightening torque
NEV-202DXF
Injection Solenoid should be 1.10 ~1.34 N m (11.21 ~13.66kgf・cm).
ISV
valve. (2) Replacement of valve body
Liquid Solenoid q Remove the hexagonal head bolt on top of the
LSV
valve.
NEV- coil and remove.
Discharge gas
MOAB507C w Remove the hexagonal head bolt of the mounting
by-pass Solenoid BSV
valve. VPV-803DQ plate and cut the two pipes on each side of the
Hot gas Solenoid valve body.
HSV
valve. Disconnect the remaining pipes at the brazed joint
Reheat Solenoid sections.
RSV
valve. (optional) e Solder in new valve body while keeping the
temperature of the valve body below 120 ˚C (248
˚F).
r Install coil and hexagonal head bolt of the
mounting plate and the connector inside control
box.
r Valve body

e Coil

VPV-803DQ
Fig. 1

w Hexagon
head bolt
q Lead wire

e Valve body

r mounting plate

w Coil

NEV-202DXF
Fig. 2

t Hexagon head q Hexagon


bolt for fixing plate head bolt

3-15
3.2.7 Discharge pressure regulating valve 3.2.8 Check valve
● Model KVR15 ● Model LCVP11-5D [LCV(B)5 is available]
(1) Valve replacement (1) Replacement procedure
q Remove the protection cap to conduct brazing q Remove refrigerant line clamp at check
for the valve body. valve, then un-solder valve.
Be sure not to turn the regulating screw inside w Install the new check valve taking care to
the valve, since the pressure has been install it in the correct direction, which is the
adjusted to 690 kPa (7.0 kg/cm2). same direction as the arrow shown illustrated
w When brazing, it is required to keep the valve below.
body below 140 ˚C by covering the body with
e While brazing keep valve cool below 120 ˚C
wet cloth.
(248 ˚F) with a wet cloth.
e After brazing install and tighten the protection
cap. r After replacing the valve, Leak check
The tightening torque should be 8 to 10 N  m. refrigeration system.
Apply lock-tight, etc. on the screw section to Suction
avoid loosening of the cap. Compressor modulation valve
r Leak check refrigeration system.
Protection cap

Discharge pressure
regulating valve body

Check valve

3-16
3.2.9 High-pressure switch (HPS) 3.2.10 High pressure transducer (HPT)
● Model ACB-KB15
Model NSK
● Set point OFF : 2400kPa (24.47kg/cm2)
Transducer type NSK-BH030F-391
ON : 1900kPa (19.37kg/cm2)
Transducer Green body

Identification
When discharge pressure rises abnormally,

color
compressor stops for safety. HPS activates Connector Nothing
when the high pressure is greater than or The HPT is located in the refrigerant circuit.
equal to 2400kPa due to poor water flow of the High pressure value is displayed on the
cooling water or condenser fan is failed. controller display.
(1) Replacement procedure (1) Replacement procedure
q Disconnect plug inside control box. The replacement procedure is the same as
w In order to prevent refrigerant from flowing that for the low pressure transducer.
out, disconnect the high-pressure gauge Make sure mounting position and plug
piping from the gauge joint (with check valve) connection is correct.
○A on the compressor side.
e Remove the flare nut ○ B and mounting
screws of HPS on the casing at the left side 3.2.11 Low pressure transducer (LPT)
of the compressor. Model NSK
r Replace the HPS. tighten flare nut ○ B , then
Transducer type NSK-BC010F
flare nut ○ .
A
Transducer Black body
Identification

t After tightening ○A , slightly loosen the flare


color

nut ○ , remove air, and retighten ○


B B. Connector Nothing
y After replacing, check for refrigerant leaks. The LPT is located in the refrigerant circuit.
Low pressure value is displayed on the
H controller display.
P
S (1) Replacing the transducer
B L q Disconnect wire connection from the control
H Disconnect flare nut here
box.
P when replacing LPT.
T w In order to prevent refrigerant loss,
disconnect the low-pressure transducer line
A C from the gauge joint (with check valve) ○ C on
the compressor side.
LPT e Remove two screws on the clamp plate
Disconnect flare nut here
when replacing HPT. COMPRESSOR securing low pressure transducer in place,
and cut the cable tie.
q Clamp plate

w Cable tie

r Remove the heat shrink tubing, and


disconnect the connector from the low
pressure transducer.
¡NSK-BC010F Union joint
Low pressure transducer Flare nut

3-17
t Insert the pressure transducer cable through 3.2.12 Fusible plug
the new heat shrink tubing, and connect the
union joint and connector to the new low
pressure transducer. If paint on the low
pressure transducer is peeled off, apply clear Receiver q Fitting
lacquer. mount
Low pressure transducer Union joint
Heat shrinkage tube Flare nut w Body
Service port
(Liquid
pressure)
e Fusible plug

CAUTION Fusible plug


● Replacing fusible plug
Refrigeration system pressures rise
Do not expose the low pressure
abnormally fusible plug will release pressure
transducer to hot air of a drier for
automatically by melting.
excess time.
If the fusible plug is activated, the fusible alloy
Otherwise, the transducer may be damaged.
q melts and refrigerant blows out (Melting
y Apply the heat shrinkage in the following point: 95˚C ~100˚C).
position, then shrink it with hot air of a drier. For replacement, q-e shall be replaced.
w Connector
e Flare nut
Low pressure
transducer cable side Gauge
pipe side
q Heat shrinkage tube
Make the heat shrink
tubing fit in this area

r Drier

u Apply sealer between the heat shrink tubing


and the flare nut. (Sealer :KE4898)

Sealer

i Secure low pressure transducer to the clamp


plate, and install cable tie.
Direct heat shrink tubing tube end of cable
side down to prevent water from entering
tube.

q Clamp plate

w Cable tie

Direct heat shrink tubing end down

3-18
3.2.13 Sight glass
Sight glass Indicator shows refrigerant flow rate and moisture content in the refrigeration system.
(1) Sight glass

Color Judgement

Green Dry
ATTENTION 1
Wet
Yellow (Contains excessive moisture) Replace refrigerant

(2) Determining for refrigerant flow rate (normal, shortage or overcharge)

ATTENTION 2
Operation Judgement
Due to EEV control,
RS<approx. 0˚C Refrigerant charge is normal if the it is possible to show
Normal indicator is full of liquid when RS is as full or bubbles
Full repeatedly during
under approx. 0˚C pull-down. Determine
normal or not normal
RS<approx 0˚C Refrigerant charge is suspected to when return
Frozen short if the indicator always showing temperature has
Shortage
operation Bubbles bubbling of refrigerant when RS is reached –5˚C.
under approx 0˚C
ATTENTION 3
RS>approx 0˚C Normal Refrigerant charge is normal with
As bubbling here
Bubbles in most flashing in the indicator in most cases, does not mean gas
cases when RS is above approx 0˚C shortage, do not
charge with
Refrigerant charge is normal with additional refrigerant.
Normal
Chilled bubbling in the indicator in most cases, Possibly caused by
Bubbles in most
operation during chilled operation with capacity overcharging
cases
control.

CAUTION
If the amount of refrigerant is excessive or insufficient, completely recover all refrigerant
and charge with a correct amount of refrigerant.
Additionally charging refrigerant exceeding the specified amount may cause a failure to
the compressor.

3-19
3.2.14 Evacuation and dehydrating Boiling point of water (˚C) Atmospheric pressure(mmHg) Vacuum degree(mmHg)
After repairing refrigeration system, vacuate system 40 55 –705
before charging. 30 36 –724
Evacuation is performed to remove moisture from 26.7 25 –735
refrigeration system using the vacuum pump. 24.4 23 –737
As the pressure lowers below normal atmosphere 22.2 20 –740
(760mmHg), the boiling point of water drops. If the 20.6 18 –742
boiling point drops beyond the atmospheric 17.8 15 –745
temperature, water will be vaporized. 15.0 13 –747
Example: If the atmospheric temperature is 7.2 ˚C 11.7 10 –750
(45 ˚F), evacuation will be impossible 7.2 8 –752
unless pressure goes lower than 0 5 –755
–752mmHg. Important to maintain (Reference) Kinds of vacuum pumps and achievable vacuum degree
vacuum pump for optimized evacuation. Achievable vacuum degree Application
Type
Displacement For vacuum-dehydrating For air exhausting

0 760mmHg Oil rotary type –759.98mmHg


60 700
600
Applicable Applicable
160
260 500 (oil-necessary type) 100r/min.
400
360
–750mmHg
460 300 Inapplicable Inapplicable
Oil less rotary type 50r/min.
560 200
(oil-unnecessary type) –759.98mmHg
Applicable Applicable
Absolute pressure (mmHg)
Gauge pressure (–mmHg)

660 100 40r/min.


670 90
680 70
690
700
60
50
Take care that this type is often used as the
710
720 Required 40 most convenient type.
730 Vacuum 30
When using an oil type pump, it is important to
740 degree 20
replace the oil and check the achievability every
10
1 to 2 months.
Ambient (2) Evacuation procedure
Freezing temperature
755
point range 5 There are two evacuation procedures,
normal and special. Normal evacuation is
used most often. If there is any moisture in
the refrigeration system use special
760
–20 –10 0 10 20 30 40 50 60 70 80
0mmHg
evacuation practices.
Temperature (°C) qVacuum-dehydrating(first time)
(1) Vacuum pump selection Connect the gauge manifold to the service
When selecting a vacuum pump consider. ports of the liquid line and the outlet of
qSelect a vacuum pump whose vacuum discharge pressure regulator. Evacuate to
achievability is excellent. –755mmHg or lower.
(A vacuum degree of –755mmHg or lower If a pressure of –755mmHg or lower can not be
achieved even after evacuating for 2 hours,
can be achieved.)
moisture or leakage may exist in the system. In
wThe displacement must be relatively large
this case, run the pump another hour or more.
(approx. 40r/min. or more). If a pressure of –755mmHg or lower can not be
Before evacuation, be sure to confirm that achieved even after evacuating for 3 hours or
the pump can achieve of –755mmHg or more, check for leakage.
lower by using a micron gauge. Note: Evacuate the system from service
ports r of both liquid and outlet of
the check valve t, because the
liquid solenoid valve is closed .

3-20
w Evacuation Holing Test qEvacuation-dehydrating (first time)
Hold the system at a pressure of ..... 2 hours
–755mmHg or lower for 1 hour or longer wEvacuation-breaking (first time)
and confirm that the vacuum reading does Insert nitrogen gas pressurized to
not rise on the vacuum gauge. If it rises, 0.5kg/cm2 from the service port on suction
moisture or leakage may exist in the pipe. Since nitrogen gas breaks the
system. However, take care not to leak air vacuum the effect of the vacuum-
from the gauge manifold. If air enters, it is dehydrating is enhanced. However, if there
recommended to use the copper tube is a lot of moisture, it can not be removed
directly instead of gauge manifold. by this method. Therefore, do not allow
e Charging of refrigerant water entry or produce water during the
After the evacuation-holding test, make refrigerant piping work.
the circuit vacuous again for approx. 10 eEvacuation-dehydrating (second time)
minutes. Then, charge the specified Run the vacuum pump. (The achievable
amount of refrigerant through the service vacuum must be –755mmHg or lower.)
port on the liquid line using the charging If pressure of –755mmHg or lower can not
cylinder. be achieved even after evacuation, repeat
step w vacuum-breaking and e
Time chart of normal vacuum-dehydrating Evacuation-dehydrating.
rVacuum holding test ..... 1 hour ⎫ Same as normal
+0.5kg/cm2
Positive
pressure ⎬ vacuum-
tAdditional charge of refrigerant ⎭ dehydrating
Atmospheric
pressure
0kg/cm2
Note: Make sure to use nitrogen gas for
–200mmHg vacuum-breaking. (If any oxygen gas is
Vacuum
used, it may explode.)
–400mmHg

Time chart of special vacuum-dehydrating


–600mmHg +0.5kg/cm2
Additional
–755mmHg pressure
–700mmHg
–760mmHg
Atmospheric
Charge of pressure
refrigerant 0kg/cm2
Vacuum-dehydrating Vacuum
leaving
test
(2 hours) (1 hours)
Totally 3 hours –200mmHg

Vacuum
–400mmHg
[Special evacuation-dehydrating]
Evacuation-breaking process with nitrogen
–600mmHg
gas is integrated one time or more in the –755
mmHg
–755
–700mmHg mmHg
same way as normal evacuation- –760mmHg

dehydrating process.
Vacuum-dehydrating
2 hours

Vacuum-breaking
Vacuum-dehydrating
1 hour
Vacuum-holding
test 1 hour
Charge of refrigerant

Totally 4 hours

(1mmHg=0.0013kg/cm2=0.133kPa)

3-21
3.3 Periodic inspection items
Always to operate the unit as specified, conduct periodic inspections of each part in addition to pre-
operation and make adjustments or repairs where necessary.
The following table shows an example of inspection plan.

No. Inspection item Inspection content 2nd year 4th year 8th year
1 Inspect for physical damage
2 Loose mounting bolts
Condition of panels,
3
hinges and locks
1) Cover seal inspection and replacement
4 Control box inspection 2) Loose cable gland
general structure

3) Internal cleaning
Casing frame sealing Air leakage and clearance
5
holes condition
Seal inspection and Ventilator cover seals
6
replacement
1) Compressor
2) Water-cooled condenser/liquid receiver
7 Painted area recondition
3) Solenoid valve (coil cap)
4) Unit frame
1) Compressor
2) Water-cooled condenser/liquid receiver
8 Repainting
3) Condenser fan motor
4) Condenser fan
1 Refrigerant leaks
2 Compressor Water entering to compressor electrical terminals
3 Drier Visual check
Function inspection and
4
replacement of Sight glass
Refrigerant system

Condition of refrigerant
5 lines and gauge lines
clamp hardware
Condition of refrigerant
6
line thermal insulation
Evaporator coil cleaning
7
(BY water)
1) Water-cleaning
8 Condenser coil cleaning 2) Steam-cleaning (after pumping
down the refrigerant)
Water-cooled condenser 1) Water-leakage inspection
9
inspection 2) Operation of water pressure switch
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual
for the Marine type Container Refrigeration Unit.

3-22
No. Inspection item Inspection content 2nd year 4th year 8th year
Damage of power cable
1
and plug
Inspect condition of
2
internal wiring
Terminal looseness 1) Magnetic switch
3 inspection and retighten 2) Electronic controller terminal block
if necessary 3) Terminal block
Condition of monitoring
4
receptacle cap
Condition of personal
5
computer receptacle cap
6 Fuse conditions Good or Bad
1) Contact point inspection
Magnetic contactor
2) Replace compressor contactor
7 inspection and
3) Replace condenser fan contactor
Electrical system

replacement
4) Replace evaporator fan contactor
1) Power cable and plug
2) Compressor
8 Electrical insulation check
3) Condenser fan motor
4) Evaporator fan motor
1) Installation condition of sensors
2) Inspection of sensor and sensor
9 Thermo sensor lead for damage
3) Display error inspection and
replacement
PT/CT (voltage and current)
10
indication error inspection
Pressure sensor indication
11
error inspection
12 Electronic controller LCD panel replacement
13 Evaporator fan motor Inspect bearings ※ ※ ※
14 Condenser fan motor Inspect bearings ※ ※ ※
Deformation and damage
15 Evaporator fan
inspection
Deformation and damage
16 Condenser fan
inspection
※It is recommended to manually turn the rotating shafts once every three months.
This is to prevent poor lubrication of rotating shaft parts.

3-23
3.4 Wiring diagram for external 3.4.3 Remote monitoring connector
junction port (RM) (Optional)
● Location (Seen from front on)
3.4.1 Power plug (P1)
● Location

● Wiring diagram

● Wiring diagram 3.4.4 USDA sensor 1-3 junction port


(USDA1-3) (Optional)
Cargo temperature sensor
junction port
(CTR) (Optional)
● Location (Seen from front on)

3.4.2 PC port (PPR1,2)


● Location (Seen from front on)

● Wiring diagram

● Wiring diagram

3-24
4. OPTIONAL DEVICES
The following optional devices are available for some models. For other optional devices, refer to the
"Optional function" manual and parts list.

4.1 Cold treatment transport


Models equipped with USDA sensor and receptacle (optional for both) can perform cold treatment transport.

4.1.1 Setting the number of USDA sensor connections


It is necessary to set the number of USDA sensor connections prior to cold treatment transport. The setting
procedures are described below

Setting the number of USDA sensor connections Setting the number of USDA sensor connections
The number of USDA sensor connections can be 3 or 4. Set "3" USDA setting Number of
or "4" in accordance with the number of connections based on "OFF", "3", "4" connections
the cold treatment transport standards (USDA). If there is no When there is no
OFF
USDA transportation, set "OFF" USDA transportation
3 3
Note 1: For the setting procedures of the number of USDA 4 4
sensor connections, refer to 2.2.2 (10. Optional function setting mode)

4.1.2 USDA sensor calibration


USDA sensors must be calibrated for each trip. Connect PC with installed DCCS software and operate
according to procedures. Select "USDA SENSOR CALIBRATION" when the number of USDA sensor
connections is 3 and select "4 PULP SENSOR CALIBRATION" if the number of them is 4. For details, refer
to DCCS operation manual

Checking USDA sensor type setting


If a significantly different calibration value is obtained at USDA sensor model setting
calibration it is possible that the USDA sensor model setting is USDA1/2 setting Sensor type
incorrect. USDA sensor type includes "ST9702-1" type and to "1" or "2" Probe type
"NTC" type. Refer to 4.1.5 in the USDA sensor. Make sure that 1 ST9702-1
USDA1/2 is set to "1" for "ST9702-1" type and "2" for the "NTC" 2 NTC
type.
If the setting is wrong, correct it.
Note 1: To set USDA1/2 to "1" or "2", refer to 2.2.2 (12. Optional condition setting mode)
Note 2: Setting error does not allow the controller to recognize the sensor property and correct
data cannot be recorded. Be sure to connect correctly

4.1.3 USDA report


Temperature record data during cold treatment transport can be prepared in the format that confirms with
USDA standards which is downloadable from the PC with DCCS software. Select "USDA TREATMENT
REPORT" when the number of USDA sensor connections is 3 and select "4 PULP SENSORS
TREATMENT REPORT" when the number of them is 4. For details, refer to DCCS operation manual

4.1.4 Battery check and replacement


Temperature data must be recorded for 72 hours after the power is turned off. Be sure to check the backup
batteries for the controller prior to voyages.
Rechargeable batteries:Check battery voltage mentioned in 5.6 section.

4-1
4.1.5 USDA sensor types and setting

Temperature
sensing element Made by Shibaura Electronics Amphenol
setting ST9702-1 Before 2004 connector
Ф20
USDA1/2 Ф5
"1"

70 100 12000

Temperature Made by SENMATIC Amphenol


setting
sensing element Ф6.8 2004∼2005 connector
USDA1/2
ST9702-1
"1"

90 70 15000
setting

Temperature Deutsch
setting connector
sensing element Ф6.8
USDA1/2
NTC
"2"

90 70 15000

Temperature
sensing element Made by SENMATIC Amphenol
setting ST9702-1 connector
Ф11 Since 2005
USDA1/2 Ф3.5
"1"

77 77 15000

Temperature
Deutsch
setting sensing element
connector
USDA1/2 Ф3.5 NTC Ф11
"2"

77 77 15000

4-2
4.2 Ventilator outlet opening detection Control box
FA sensor

(FA sensor)
Ventilator
●Type: 5ZZ2157 outlet cover
Consisting of the body (wire reel and position
meter) and the wire. The top of the wire is
connected to the ventilator outlet cover so that
the ventilator outlet opening can be detected.

Setting method
To validate the ventilator outlet opening
detection function, it is necessary to configure
the settings in accordance with the installation
positions of the ventilator outlet in the "basic
Set to "H"
function setting mode" mentioned below

11. Basic function setting mode


Set to "L"

Compressor unloader
system setting

Setting of dehumidification
coil available or not available

Detection of ventilation amount


(FA log) function setting

LED display LCD display Setting method

OFF : Detection function not available


H : Detection function available Make selection using the   LED part

at the upper ventilator opening FA SEN key and  key. Press the  


L : Detection function available key to confirm the selection LCD part
at the lower ventilator opening

4-3
* Applicable models: LXE10E H Type (DECOS III H) and later
* The calibration method for the FA sensor varies depending on the model.

FA sensor calibration (zero point adjustment) method


When setting the ventilation amount (FA amount), calibrate the position of the ventilator outlet cover
and the FA sensor (zero point adjustment) in advance in accordance with the steps below.

1. Positioning the ventilator outlet cover Step 1. Step 2.


Position the ventilator outlet cover in Fully open Close the cover until it is aligned
accordance with the two steps (fully with the 0 position on the ventilator
outlet name plate, and then tighten
open ⇒ 0 position) given at right. the four wing bolts.

Wing bolts
FA intake port

Ventilation cover

FA outlet port

Zero point adjustment


2. Calibrating the FA sensor
After the positionng of the ventilator outlet cover has been completed, carry out the FA sensor
calibration.
Refer to "FA calibration" in the manual check selection mode (P. 2-35, 2.5.2.4 M.CHECK) for
details of the calibration operation.

Ventilation amount (FA amount) Step 1. Step 2.


setting method Fully open Setting of FA amount
Step 1: Fully open the ventilator
outlet cover.
Step 2: Move the cover downward
until the FA amount which is
displayed on the LED reaches the
setting value.
Tighten the four wing bolts to
secure the cover.
FA air amount display FA air amount display FA air amount display
If the cover is moved upward in
step 2, repeat the procedure LED FA 0 FA 250* FA 50
starting from step 1.
LCD SP 5.0 SP 5.0 SP 5.0
Display the FA amount on the LCD *The maximum FA Setting of FA amount
 amount for each In case of 50m3/h
in accordance with the method
 product will be
given in 6. SENSOR INDICATION  displayed.
MODE (P.2-12) or 3. BATTERY
MODE (P.2-9).

4-4
Function description
1. Ventilation amount log function
Ventilation amount data can be provided to the controller as an event log

2. Data logging details


・Ventilation amount (FA) converted from the ventilator outlet opening degree (indicated in m3/h)
・Time, data, month, year for data logging

3. Log timing
・When the unit starts to run
・Once a day (12:00 am)
・When the ventilation outlet opening changes

Replacement method
① Remove the lead wire (connector connection) in the control box
② Remove the screws that hold the ventilator outlet cover to the top of the wire
③ Remove the screws hold the body to the casing and replace sensor assembly including wire
* Be sure to replace sensor assembly including the wire
④ After replacing, seal with silicon sealant around the screws holding the position meter in the sensor body

Screws

4-5
4.3 Daikin Temperature Management System (optional)
DTMS function
This is a temperature control function to reduce power consumption. To conserve energy, this system
controls the compressor's ON-OFF switching, High-Low switching for the evaporator fan speed while
maintaining present temperature control

Control details
DTMS
Operating range -9.9˚C≦SP≦-2.6˚C, -1.0˚C≦SP≦+30.0˚C*2
Temperature control range Same as normal chilled operations*2(SP-0.5˚C≦SS≦SP+0.5˚C)
Chilled mode Compressor ON-OFF operation*3
Condenser fan motor OFF when the compressor is OFF
Evaporator fan motor High-Low-Off switching operation*3
Operating range Whole frozen range(-10.0˚C≧SP≧-30.0˚C)
Temperature control range Same as normal frozen operations(SP≦RS≦SP+1.0˚C)
Frozen mode*1 Compressor ON-OFF operation
Condenser fan motor OFF when the compressor is OFF
Evaporator fan motor Low-OFF operation
*1 Energy-saving control applicable to the frozen mode in DTMS 2
*2 Operating range for DTMS 1: -1.0˚C≦SP≦+30.0˚C
*3 The unit operation is different from normal operation under DTMS operation.

Special instruction for DTMS function


1) "1" or "2" is displayed in LCD screen during DTMS operation
Example of screen indication

indicates DTMS indicates DTMS


2) Operation control
DTMS is not activated for the following cases even if DTMS is set to ON (dFLt)
1)During dehumidification operations 7)During automatic PTI
2)When USDA is set to ON (USDA=3 or 4) 8)During high-load operations (chilled mode only)
3)During pull down operations ・When there is a huge gap between SS and RS
4)During defrosting operations ・When the compressor's ON-OFF switching
5)During heating operations cycle becomes short
6)Out of in-range 9)When protection devices are activated

3) Cancellation of DTMS operation


When DTMS function is unnecessary for some transportation, cancel the operation in accordance with
the procedures described in the next page. But DTMS function is automatically switched to ON (dFLt) at
the completion of the PTI mentioned below
1) When F-PTI is completed 2) When Chilled PTI is completed 3) When Frozen PTI is completed

4-6
Setting method for DTMS operation cancellation
z Press and hold the M key until the DTMS setting screen is displayed
x When the DTMS setting screen is displayed, select "oFF" using the and keys and press the
key to save setting
c Press the M key to go back to the normal operation screen

Operation
G-SET operation
screen

Automatic pump-down operation

Dehumidification

x
DTMS setting

S
Configure the default value
"dFLt" to "oFF" using the
and keys and press
the key to save setting

4-7
4.4 Automatic setpoint change: ASC (optional)
ASC function
It is necessary to change the set temperature over time for some types of cargos. ASC function can specify
set temperature and its duration

For example, as shown below, ASC function allows the set temperatures to change automatically by
specifying in advance first set temperature (SP1) and its duration (TM1), second set temperature (SP2)
and its duration (TM2), third set temperature (SP3) and its duration (TM3), pull down and the pull up
operations. For some types of cargoes, dehumidification control settings are configured as well.

ASC function starts to operate

Pull down

Pull down
z
x
SP1 z c
Pull up
SP3

z
Timer TMI SP2
starts
TM1 TM2 TM3

z ASC screen and the normal screen alternate every 5 seconds during the in-range control
In the following example, the second set temperature SP2 (0.0˚C) and its duration TM2 (14Hr)

Control temperature The remaining


when the second Switching every time for the second
temperature is set LED 5 seconds set temperature
The second set LCD The whole duration
temperature
A SC screen for the second set
N o r ma l s c re e n
temperature
x The temperature inside rises gradually (0.5˚C/Hr) to prevent rapid temperature rise during the pull up
operation
c Up to 9 patterns are available for set temperatures (up to 8 for setting time). There is no duration limit
for the last set temperature

Special instructions for ASC operation


1)It is impossible to change the set temperature and set duration during ASC operation.
To change the settings, configure ASC settings to "OFF" and "ON" again.
2)When power is turned off (unit off) during ASC operation, ASC operation restarts at next power-on
3)The following items are recorded as event log
ASC "ON"/ "OFF", SP1, TM1, dHU1 "ON"/ "OFF", RH1, SP2 ----, SP3 ---
4)The last set temperature is displayed on the modem. Settings cannot be changed via the modem
5)Cancellation of ASC operation
①When configuring ASC to "OFF" ②When F-PTI is completed ③When Custom PTI (Chilled &
Frozen) is completed

4-8
Setting ASC function
z When the unit is running, press and hold the M key until ACS setting screen is displayed
x When ACS setting screen is displayed, select "ON" using the and keys and press key to
save setting
c Specifying the set temperature (SP1 for first item) ⇒ move to the next item using the key
⇒ dehumidification control (dHU1) on/off setting ⇒ control humidity HU 1% setting
⇒ HOUR1 (Hr) setting
v Specifying SP2, SP3.....SPn. n=9 at maximum
b To determine HOURn for the last SPn, press the key to go to "LASt" screen
n To start ASC operations, press the key in ASC START screen

M z c

* Specify the first SP1 using the


G - SET operation LED 1.0 and keys and press the
Operation LCD SP 1 C key to save setting
screen M * Control SP: −9.9℃ to +30℃

Automatic * When dehumidification is needed in


pump-down SP1, select "ON" using the and
operation on △ keys and press the key to
dHU 1 save selection
M Not displayed in the unit not equipped
*
with the reheat coil (Reheat "OFF" setting)

* To change control humidity in SP1


M
Hu 95 use the and keys and press
M the key to save selection
oFF SET-HU1
* Control humidity: 60 to 95%
ASC ON * Not displayed when dHU is set to "OFF"

x * Change the initial screen to HOUR1


To cancel 14 for SP1 using the and keys
and press the key to save selection
M HOUR 1 * Setting time: 1 to 999 Hr

In this way, specify up to n-th settings. n = 9 at maximum.


v SP2, dHU2, HU2, HOUR2
SP3, dHU3, HU3, HOUR3
----, ----, ----, ----
SPn, dHUn, HUn  ----To set HOURn, determine "LASt" (see below)

LASt
b * To set HOURn, press the key to
HOUR n confirm the initial screen "LASt"

ASC
n * Press the key to start ASC operations
START

4-9
4.5 Automatic cold treatment: ACT (optional)
ACT function
When cold treatment is completed during USDA transport (when the standard period has passed with the
standard pulp temperature kept equal to or less than the base temperature), ACT function switches the
temperature to preset temperature automatically to continue operation.

To activate ATC, the following 4 items must be set


① Cold treatment period (day) ----CT
② Maximum pulp temperature (˚C) ----US-M
③ Set temperature during cold treatment (˚C) ----CTSP
④ Set temperature after cold treatment is completed (˚C) ----FTSP

ACT operation starts Supply temperature sensor (control sensor SS)


USDA sensor temperature
c v
z Timer ① CT count starts
④ FTSP
Cold treatment

② US-M
b
x v
③ CTSP

① CT

z When USDA sensor temperature has fallen or equal to or cold treatment pulp temperature (US-M),
timer for cold treatment period (CT day) starts to count.
x When the temperature exceeds US-M during cold treatment, results are logged, CT counting is
cancelled. When the temperature falls or equal to or below US-M is repeated, counting restarts to
recount cold treatment days (CT day).
c After cold treatment is completed, operation starts at FTSP set temperature.
v CTSP and FTSP can be changed during ACT operations (CT day and US-M cannot be changed)
b Temperature inside rises gradually (0.1˚C per hour) to prevent rapid temperature rise.

● ACT screen and the normal screen alternate every 5 seconds during ACT operation.

Switching every
Control LED 5 seconds
temperature
FTSP set LCD
temperature
Nor m al s c r een During cold treatment After cold treatment
is completed

Special instructions for ACT function


1)Cancellation of ASC operation
1)When ASC is set to "OFF" 2)When F-PTI is completed 3) When Chilled PTI is completed
4) When Frozen PTI is completed
2)Power off (unit off) during ACT operation and operations when restarting
Stop time ACT operation when restarting
Less than 1 hour ACT operation continues
1 hour or more to less than 48 hours CT counting is reset and ACT operation continues
48 hours or more to less than 72 hours ACT operation cancelled (can run at set temperture FTSP)
72 hours or more ACT operation cancelled

4-10
Settings of ACT function
z With the unit running, press and hold the M key until the ACT setting screen is displayed
x When the ACT setting screen is displayed, change "OFF" to "ON" using the and keys and
press the key to save setting
c Specifying the number of CT days for first item ⇒ to move to the next item press the key ⇒
configuring US-M, CTSP, and FTSP in order.
v To start ACT operations, press the key in ACT START screen

M z
c
* To set the number of CT
G - SET operation LED 0 day press the and keys
Operation and press the key to
screen LCD CT dAY save selection
M
* CT day: 1 to 99 days
Automatic
pump - down * To set US-M press the
operation 0.0 and keys and press the
key to save selection
M US-M C * US-M: −4.9℃ to +30.0℃

M * To set CTSP press the


0.0 and keys and press the
ASC key to save selection
CTSP C * CTSP: −4.9℃ to +30.0℃
M

M * To set FTSP press the


oFF and keys and press the
0.0
key to save selection
ACT ON x FTSP C * FTSP: −4.9℃ to +30.0℃
To cancel
M
ACT * Press the key to start
ACT operations
START

4-11
5. TROUBLESHOOTING
5.1 Alarm diagnosis
When an alarm occurs, confirm cause of failure and take action according to the table below.
Note 1: If electronic controller connections are bad, alarms codes may also be generated.
Check connectors of controller.
Note 2: If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for
the Marine type Container Refrigeration Unit.

Alarm Controller action

F xxx Alarm stops the unit.

Unit continues operation.


E xxx
Unit is in backup operation or restart, alarm indication only.

●F Alarm
Alarm
Diagnosis Page Alarm content Controller action
code
001 5-3 F101 ・High pressure switch (HPS) is open Unit stopped
・If HPS is opened before compressor starts
・Fuse (Fu1) is open
・Faulty controller
002 5-4 F109 ・LPT drops below –90kPa within 2 seconds after compressor Unit stopped
starts to operate
003 5-5 F111 ・A communication error in the CPU and I/O board Restart after 3 minutes
004 5-5 F301 ・Temperature setting request
Unit stopped
005 5-6 F315 ・PT / CT board failure
006 5-6 F401 ・Air temperature sensors [SS][DSS][RS] failure
006 5-6 F403 ・Air temperature sensors [RS][DRS-optional][SS] failure
007 5-7 F405 ・High pressure sensor (HPT) fault (E415) & discharge gas
temperature sensor (DCHS) fault (E405)
Unit stopped
007 5-7 F407 ・Low pressure sensor (LPT) fault (E413) & high pressure sensor
(HPT) fault (E415)
007 5-7 F409 ・Low pressure sensor (LPT) fault (E413) & discharge gas
temperature sensor (DCHS) fault (E405)
008 5-8 F603 ・Suction modulation valve [SMV] failure (DECOS-III c, d settings only)
Unit stopped
・Incorrect controller model setting
009 5-8 F701 ・Main power is greater than 535V or less than 300V within
2 seconds during unit start
Unit stopped
・Main power frequency abnormality
010 5-9 F705 ・S phase is open
011 5-9 F803 If any of the following conditions apply (DECOS-III g and earlier settings)
・Compressor magnetic switch arcing / Connector of compressor
disconnected
・Failures are present in any 2 of HPT sensor, LPT sensor and
DCHS sensor
Unit stopped
・E107 is generated twice due to EV opening error
012 5-10 F805 ・Compressor magnetic switch arcing
013 5-10 F807 ・Compressor connection disconnected
014 5-10 F809 ・Refrigerant shortage (E107) x2 (DECOS-III g and earlier settings)
・Refrigerant shortage (E809) x2 (DECOS-III h setting only)

5-1
●E Alarm
Alarm
Diagnosis Page Alarm content Controller action
code
・High pressure switch (HPS) is open during normal operation
001 5-3 E101
・Compressor operating current is high (electronic type OC)
015 5-11 E103
・Compressor operating current is high (microcomputer type OC)
015 5-11 E105
・The discharge gas temperature is excessively high
016 5-12 E107 Restart after 3 minutes
Refrigerant shortage is detected (EV opening large) (DECOS-III
g and earlier settings)
002 5-4 E109
・Low pressure stays at –90kPa or less for 2 seconds during
normal operation
・Low pressure stays at 400kPa or higher for 5 minutes
017 5-13 E201 ・Pump down is not completed within 120 seconds Alarm display only
018 5-13 E203 ・Overcooling prevention (Supply sensor is less –3 degree C Restart after 3 minutes
below Set Point) continues for 3 minutes in the chilled mode
・If supply sensor 0.5 degree C lower than set point for 30
minutes in chilled mode
019 5-14 E207 ・Defrosting is not completed within 100 minutes Alarm display only
020 5-14 E303 ・Humidity setting request / dHU is set to ON when REHEAT set Alarm display only
to OFF
021 5-15 E305 ・Defrost timer setting request Alarm display only
021 5-15 E307 ・Calendar setting request Alarm display only
021 5-15 E311 ・Trip start setting request Alarm display only
022 5-15 E315 ・PT/CT board failure Restart after 3 minutes
023 5-16 E401 ・Supply air temperature sensor (SS) fault Backup operation
023 5-16 E402 ・Data recorder supply air temperature sensor (DSS) fault Backup operation
023 5-16 E403 ・Return temperature air sensor (RS) fault Backup operation
023 5-16 E404 ・Data recorder return air sensor (DRS optional) fault Backup operation
024 5-17 E405 ・Discharge gas temperature sensor (DCHS) fault Alarm display only
024 5-17 E406 ・Suction gas temperature sensor (SGS) fault Backup operation
024 5-17 E407 ・Evaporator inlet temperature sensor (EIS) fault Backup operation
024 5-17 E409 ・Evaporator outlet temperature sensor (EOS) fault Backup operation
024 5-17 E411 ・Ambient temperature sensor (AMBS) fault Alarm display only
025 5-18 E413 ・Low pressure sensor (LPT) fault Backup operation
025 5-18 E415 ・High pressure sensor (HPT) fault Backup operation
026 5-18 E417 ・Voltage sensor (PT1) fault Alarm display only
026 5-18 E421 ・Current sensor (CT1) fault Alarm display only
026 5-18 E423 ・Current sensor (CT2) fault Restart after 3 minutes
027 5-19 E425 ・USDA sensor (USDA1 optional) fault Alarm display only
027 5-19 E427 ・USDA sensor (USDA2 optional) fault Alarm display only
027 5-19 E429 ・USDA sensor (USDA3 optional) fault Alarm display only
028 5-20 E431 ・Humidity sensor (HuS optional) fault Alarm display only
027 5-19 E433 ・Cargo temperature sensor (CTS optional) fault Alarm display only
029 5-20 E603 ・Suction modulating valve (SMV) wiring fault, drive circuit fault or Backup operation
controller setting error
030 5-21 E607 ・Contact point of manual defrost key (key pad) faulty Alarm display only
031 5-21 E707 ・Instantaneous voltage failure shutdown Restart after 3 minutes
・Power supply voltage failure shutdown during operation (greater
than 535V, less than 334V)
032 5-22 E801 ・CPU board battery failure Alarm display only
033 5-22 E805 ・FA sensor failure
・Initial setting [FA SEN] is set incorrectly.
034 5-23 E807 ・The ventilator is opened during frozen operation mode
・Refrigerant shortage is detected (EV opening large) (DECOS-III
035 5-23 E809 Restart after 3 minutes
h setting only)

5-2
001 F101・E101
Alarm F101
Logic ・High pressure switch (HPS) is opened
・If HPS is opened before the compressor starts as soon as power turns on or if compressor
has not been activated 5 times during start operation
・Fuse Fu1 is open
E101
・High pressure switch (HPS) is opened during operation

Possible ・HPS or HPS circuit failure


Causes ・Condenser air restriction / Short circuiting / CFM reverse rotation / Ambient temperature is
greater than 50 degree C
・Solenoid valve leaks internally during pull down (BSV, HSV)
・Discharge line of compressor is restricted
・Fuse Fu1 is open
・Non-condensable gas
・Refrigerant overcharge
・Compressor failure / Controller failure
Trouble 1. High temperature switch (HPS) 1. Replace HPS if HPS is activated
Shooting ・Check value of HPS activating while watching to at less than 2400kPa while
High temperature transducer (HPT) watching HPT
2. Condenser fan motor (CFM) 2. Repair as needed
・Check if there is a restriction or short circuiting of air
passage for air cooled condenser
・Check CFM for reverse rotation or stopped

3. Solenoid valve leaks internally during pull down 3. Solenoid valve may have failed
・Check outlet line of solenoid valve BSV, HSV during solenoid valve outlet is hot
pull-down Replace as needed

4. Discharge line of compressor 4. Check difference of pressure at


・Check discharge pressure control valve (DPR) and each port. Replace body as
discharge check valve for restriction needed

5. Non-condensable gas Remove refrigerant from unit if


・Refer to page 3-6 section of [Recovery non- refrigerant system failure. Charge
condensable gas] with specified amount of refrigerant
6. Refrigerant overcharge

7. Compressor failure
・Check if compressor is locked (refer to page 5-25). Replace compressor as needed

Controller F101 Unit stopped


Action
E101 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
If unit has E101 within 30 minutes of power on. 4 restart attempts. Retry after 4 hours

5-3
002 F109・E109
Alarm F109
Logic ・Low pressure transducer (LPT) drops lower than –90kPa within 2 seconds after the
compressor starts to operate. Fuse 3 is open
E109
・Low pressure transducer (LPT) failure during normal operation. Fuse Fu3 is open

Possible ・Reduced air flow


Causes ・Position of Discharge gas temperature sensor (DCHS) is incorrect
・Low pressure transducer (LPT) cycle is faulty / Fuse Fu3 is open or cycle is failure
・Clogging at refrigerant cycle (SMV, EV, LSV, Drier)
・Refrigerant shortage / Moisture in refrigerant system
・CPU board fault
Trouble 1. Check air flow of evaporator 1) Activate manual defrosting
Shooting 1) Excessive frosting 2) Check air direction by opening
2) Reverse rotation of evaporator fan and check the ventilator and check current on
current draw fan motor secondary side of
magnetic contactor

2. Check mounting position of discharge gas temperature sensor (DCHS) 2. Repair as needed

3. Check Low pressure transducer (LPT) 1) If the difference in pressure is


1) Connect manifold gauge, compare the value of more than 30kPa, replace LPT
pressure gauge and LPT (refer to page 3-1). LPT value after checking wire connection
is shown on display mode sensor (refer to page 2-12)

4-1. Liquid solenoid valve (LSV) 1) The resistance value is 15.2Ω±


1) Remove the CN14 on I/O board, check resistance 10% at 20 degree C
value of the sensor 2) Replace LSV body if it does not
2) LCV ON/OFF check. Listen for clicking sound of LSV body make a sound
4-2. Liquid line check 1) Check for restrictions
1) Suction modulating valve (SMV) / Expansion valve Replace as needed, and charge
(EV) / Liquid solenoid valve (LSV) / Drier with specified amount of refrigerant

5. Electronic expansion valve (EV) 1) The resistance value is 46Ω±3Ω


1) Remove the CN11 on I/O board, check resistance 2) Check coil or controller
value of coil Coil should chatter with EV
2) Touch EV body and check for chatter when opening opening operation
(pulse) along with EV opening operation (refer to 2- 3) If the alarm is still detected, the
13 page) valve body is not working
3) Fully open the valve body using emergency magnet Replace EV body
(refer to page 5-40) then operate the unit without
mounting coil
6. Refrigerant shortage
1) If bubbles are present in site glass all the time and box temp is –5 degree C in frozen mode
check for restriction and low on refrigerant. Recover refrigerant and charge with specified
amount of refrigerant

Controller F109 Unit stopped


Action
E109 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours

5-4
003 F111
Alarm
F111 A communication error between CPU and I/O board
Logic
Possible Controller fault
Causes ・CPU board fault (EC1)
・I/O board fault (EC2)
Trouble ・Check connector CN40-1 and CN40-2 on CPU board and CN6 on I/O board
Shooting ・Check wiring and connectors on board
Controller
F111 Unit stopped
Action

004 F301
Alarm
F301 Request temperature setting
Logic
Possible
Request temperature setting
Causes

Trouble
Set setting (refer to page 2-8) operation setting mode
Shooting

Controller
F301 Unit stopped
Action

5-5
005 F315
Alarm
F315 PT/CT board failure
Logic
Possible PT/CT board failure
Causes There is no input from the PT/CT board (Due to burnout of PT transformer temperature fuse)
Trouble ・Check connectors CN45-1 and CN45-2 for securing and disconnecting on CPU board, and
Shooting CN1 and CN2 on PT/CT board
・Check open circuit from 10 to 11 on PT/CT board (EC5)
・Replace PT/CT board if connector and wiring is normal
Controller
F315 Unit stopped
Action

006 F401・F403
Alarm F401 Supply air temperature sensor (SS) fault. And both DSS and RS fault
Logic F403 Return air temperature sensor (RS) fault. And both DRS (option) and SS
Possible Unit can not be controlled due to backup operation is not available
Causes ・Lead line of sensor is disconnected / Lead line is short circuited
・Connector disconnected
・Sensor failure
・CPU board failure
Trouble ・Check sensor resistance value. (refer to sensor specifications table in page 6-2) Replace
Shooting as needed
Controller F401 Unit stopped
Action F403 Unit stopped

5-6
007 F405・F407・F409
Alarm F405 High pressure sensor (HPT) fault (E415) & discharge gas temperature sensor (DCHS)
Logic fault (E405)
F407 Low pressure sensor (LPT) fault (E413) & high pressure sensor (HPT) fault (E415)
F409 Low pressure sensor (LPT) fault (E413) & discharge gas temperature sensor (DCHS)
fault (E405)

Possible Device malfunction


Causes Pressure transducer faulty / Broken wire/ Connector disconnected / short circuit Sensor failure /
Controller failure / Broken wire/ Connector disconnected / short circuit
Trouble 1. Check connector CN44 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs

1-1. Connect gauge manifold, compare the value of 1-1. Replace HPT if the difference is
pressure gauge and HPT greater than 100kPa
1-2. Connect gauge manifold, compare the value of 1-2. Replace LPT if the difference is
pressure gauge and LPT greater than 30kPa

LPT or HPT value shows by monitoring data or display


mode sensor. (refer to page 2-12)

2. Remove connector CN44 on CPU board and check if 2. If the input to transducer is 5VDC,
there is 5VDC from the controller check the transducer
LPT : CN44 No.1-2-3 (Black-White-Red) If input is less than 5V, check
HPT : CN44 No.4-5-6 (Black-White-Red) controller and wiring
Black-Red : 5VDC
CPU board CN44 V 5VDC
1
2
3 V
5VDC
4
5
6

3. Check connector CN43 and make sure it is properly 3. Proceed to the next step if the
installed alarm still occurs

4. Remove CN43 connector and check sensor resistance 4. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table
(refer to pages 6-2 and 6-3)

17 DCHS
18

Controller F405 Unit stopped


Action F407 Unit stopped
F409 Unit stopped

5-7
008 F603
Alarm F603
Logic ・Incorrect controller model setting
・If the suction modulating valve (SMV) does not fully close after commands from controller
(DECOS-III c, d settings only)
Possible Incorrect controller model setting
Causes ・Incorrect initial setting of controller type
Faulty suction modulation valve (SMV)
・Faulty SMV body
・Broken coil
・Faulty operation cycle
・Connector disconnected / Fuse Fu7 is open
Controller failure
Trouble ・Check controller type DECOSⅢ [h]
Shooting ・Check connector CN9 on I/O board
・Replace fuse Fu7 if open
・Check value of resistance for SMV. Blue-Yellow : 113Ω at degree 20 C / Orange-White :
113Ω at degree 20 C
・Check SMV coil disconnected. Replace as needed (refer to page 3-13)
・Check SMV body. Replace as needed (refer to page 3-14)
Controller
F603 Unit stopped
Action

009 F701
Alarm F701 Main power supply voltage error
Logic ・Main power is greater than 535V or less than 300V when start within 2 seconds
・If phase (in-phase or reverse-phase) is unknown
・If main power frequency is greater than or equal to 70Hz, or less than equal to 40Hz
Possible ・Main power is greater than 535V or less than 300V
Causes ・Faulty voltage detection : Connector disconnected / Faulty PT on PT/CT board (other than
disconnection and short circuit) / S phase is open
・Main power frequency is greater than or equal to 70Hz, or less than equal to 40Hz
Trouble 1. Main power check 1. Supply power is in range
Shooting ・Check if the main power supply remains in allowable Damage to parts may accrue
range (300V-535V)

2-1. R,S,T phase missing check 2-1. Replace or repair if there is


・Check if there is a missing phase on the power side problem in power plug or cable
of circuit breaker 2-2. If a phase is missing repair as
2-2. Check if there is a broken wire (open) on the needed
secondary side of circuit breaker Repair if there is a broken wire
・Between C/B and CN2 (PT/CT board) (open) on the secondary side of
・Between C/B and Tr1 and CN1 (I/O board) circuit breaker

Controller
F701 Unit stopped
Action

5-8
010 F705
Alarm
F705 S phase is open
Logic
Possible Power supply voltage abnormal : S phase is open / Main power supply is faulty
Causes Faulty power supply equipment : Faulty power plug contacts / Power cable contact faulty /
Faulty PT/CT board
Trouble 1. Check if there is phase missing on power supply 1. Provide correct power supply if
Shooting equipment side there is a power phase missing.
2. Check if there is a broken wire (open) in power plug or 2. Repair as needed.
power cable on the power side of circuit breaker

3. Check for broken wire (open) on the secondary side of 3. Repair as needed
circuit breaker
・Between C/B and CN2 on PT/CT board (EC5)
・Between C/B and Tr1 and CN1 on I/O board (EC2)

Controller
F705 Unit stopped
Action

011 F803 (DECOS-III g and earlier settings)


Alarm If any of the following conditions is apply
Logic 1. Excessive arcing on compressor magnetic switch / Compressor connection disconnected
2. Failures are present in any 2 of HPT sensor, LPT sensor and DCHS sensor
3. E107 is generated twice due to EV opening error
Possible 1. Excessive arcing on compressor magnetic switch / Compressor connection disconnected
Causes 2. Abnormal sensor / Controller failure / Wiring disconnected / Connector disconnected / short
circuit
3. Refrigeration system restriction : Drier / Filter
・Refrigerant shortage
・ISV malfunction / Restriction at ESV outlet line capillary / Mounting position of discharge
gas temperature sensor
Trouble 1. Repair as needed
Shooting ・Check compressor motor coil opening / Check terminal / Check voltage
2. Refer to alarm E405 (page 5-17) diagnosis 024 and E413, E415 diagnosis 025 (page 5-18) ,
repair as needed
3. Refer to alarm diagnosis 011 (page 5-9) and perform repair as needed

Controller
F803 Unit stopped
Action

5-9
012 F805
Alarm If any of the following conditions is apply
Logic 1. Excessive arcing on compressor magnetic switch

Possible 1. Excessive arcing on compressor magnetic switch


Causes

Trouble 1. Repair as needed


Shooting ・Check compressor motor coil opening / Check terminal / Check voltage

Controller
F805 Unit stopped
Action

013 F807
Alarm If any of the following conditions is apply
Logic 1. Compressor connection disconnected
2. I/O board malfunction (compressor miniature relay)
Possible 1. Compressor connection disconnected
Causes 2. I/O board malfunction (compressor miniature relay)

Trouble 1. Repair as needed


Shooting ・Check compressor motor coil opening / Check terminal / Check voltage

Controller
F807 Unit stopped
Action

014 F809
Alarm If any of the following conditions is apply
Logic 1. E107 is generated twice due to EV opening error (DECOS-III g and earlier settings)
2 E809 is generated twice due to EV opening error (DECOS-III h setting only)

Possible 1. Refrigeration system restriction : Drier / Filter


Causes ・Refrigerant shortage
・ISV malfunction / Restriction at ESV outlet line capillary / Mounting position of discharge
gas temperature sensor

Trouble 1. Refer to alarm diagnosis 011 (page 5-9) and repair as needed (DECOS-III g and earlier settings)
Shooting 2. Refer to alarm diagnosis 035 (page 5-23) and perform repairs as needed (DECOS-III h setting only)

Controller
F809 Unit stopped
Action

5-10
E103 (Electronic type OC)
015
E105 (Micro computer type OC)
Alarm E103 Compressor operating current is high (Electronic type OC)
Logic E105 Compressor operating current is high (Micro computer type OC)
Possible E103
Causes Single phase operation due to faulty contact
・Compressor magnetic contactor / Compressor wires / Compressor terminal
・Compressor locked / Compressor thermal protector CTP activated Faulty / PT/CT board
(EC5) / Faulty controller (CPU and I/O board)
・Wrong initial set up of PT/CT board (Jumper wire)(Single or Dual power supply, 10HP or 5HP)
E105
Single phase operation due to faulty contact
・Compressor magnetic contactor / Compressor wires / Compressor terminal
・Compressor locked / Faulty PT/CT board / CPU board failure
・Incorrect initial setting of controller (Single or Dual power supply, 10HP or 5HP)
Trouble If PT/CT board is replaced.
Shooting ・Check power setting Single or Dual
・Check horsepower setting 10HP or 5HP (refer to jumper check table)
Remove possible cause (listed below) of overload or starting error of the compressor.
・High differential pressure when unit is starting up / Liquid refrigerant / Excessive oil /
Overcharge refrigerant / Compressor motor coil failure / Compressor motor shaft failure

Controller E103 Restart after 3 minutes (continuous restart)


Action E105 Restart after 3 minutes (continuous restart)

5-11
016 E107
Alarm E107
Logic ・The discharge gas temperature becomes abnormally high temperature
・If EV opening error keeps 5 minutes (DECOS-III g and earlier settings)
Refer to alarm diagnosis 035 (page 5-23) and perform repairs as needed (DECOS-III h
setting only)

Possible Refrigeration system restriction : Drier / Filter


Causes ・ISV malfunction / Restriction for ESV outlet line capillary / Mounting position of discharge
gas temperature sensor
Trouble Discharge gas temperature is abnormal Replace the sensor if resistance
Shooting 1. Check mounting position of discharge gas temperature value is not with specification.
sensor

CN43

DCHS
17 18

2. Liquid line Replace as needed if it is restricted.


Check drier and filter for restriction. Replace parts if
needed
3. Check drier for restriction and ISV outlet line strainer. ISV is open when DCHS
Replace parts if needed temperature is high. Repair as
needed if ISV does not open.

Controller E107 [If discharge gas temperature is abnormal]


Action Restart after 3 minutes. 9 restart attempts. Retry after 4 hours.
If unit can't operate after 9 attempts, Retry after 4 hours repeatedly.

5-12
017 E201
Alarm
E201 Pump down is not completed within 120 seconds
Logic

Possible ・The solenoid valves can not close (debris)


Causes Liquid solenoid valve (LSV) / Hot gas solenoid valve (HSV) / Discharge gas bypass
solenoid valve (BSV)
・Compressor failure
・Low pressure transducer (LPT)
Trouble Check EV and LSV (refer to page 5-4)
Shooting If EV or LSV is functioning correctly, check below items
<During pump-down operation before defrost operation starts>
Connect manifold gauge, start manual defrost operation and check whether the LPT at pump-
down completion is lower than –40kPa within 300 seconds and verify with the low-pressure gauge
<In case of auto pump-down operation>
Check whether the LPT at pump-down completion is lower than –40kPa and verify with the
low pressure gauge
*If LPT reading reaches to desired pressure, it is normal. Monitor unit operation
*If LPT reading does not reach to desired pressure, suction capacity of the compressor may be insufficient

Controller
E201 Alarm display only
Action

018 E203
Alarm E203
Logic ・If supply sensor is 3˚C lower than set point for 5 minutes in chilled mode
・If supply sensor is 0.5˚C lower than set point for 30 minutes in chilled mode
Possible ・Cooling load is reduced rapidly
Causes ・Faulty low pressure transducer (LPT)
・Faulty discharge gas temperature sensor (DCHS)
・Faulty suction modulation valve (SMV)
・Faulty discharge gas bypass solenoid valve (BSV)
・Fuse circuit disconnected (Fuse 2)
・Evaporator fan motor abnormality
Trouble <If the control temperature is not stable>
Shooting ・Replace LPT if pressure difference between pressure gauge and sensor reading is greater than 30kPa
・Check installation of DCHS
・Reset SMV opening if SMV opening is fixed at around 79pls (24%)
・Check wiring and connector CN12 on I/O board for BSV if SMV opening is except 79pls
<If the temperature continues to fall>
・Replace Fuse Fu2 if it is open
・Check evaporator fan motor magnetic contacts bave failed
・Check SMV wiring and connector CN9 on I/O board

Controller
E203 Restart after 3 minutes
Action

5-13
019 E207
Alarm
E207 Defrost can not be completed within 100 minutes
Logic
Possible Malfunction
Causes ・Faulty sensor (EOS, RS, HPT, LPT, DCHS) / Controller failure / HSV, ISV failure
Refrigerant system not functioning correctly
・Low on refrigerant / Excessive frosting
Trouble ・Remove rest frost by manual defrost
Shooting ・Also, check whether defrost completes within 100 minutes on screen (refer to page 2-13)
If defrost completes, it is normal. Monitor unit operation
If defrost does not complete, there may be low hot-gas temperature, Insufficient hot-gas
circulation
Check sensors (EOS, RS, HPT, LPT, DCHS) and valves (HSV, ISV), replace as needed
(refer to alarm diagnosis 023,024,025)
Controller
E207 Alarm display only
Action

020 E303
Alarm E303
Logic ・Request humidity setting
・The dHU is set to ON when REHEAT set to OFF
Possible ・Dehumidification dHU set to ''ON'' with humidity RH % not set
Causes ・The dHU is set to ON when REHEAT set to OFF
・Controller failure (CPU board failure)
Trouble ・Check installing of humidity sensor (optional)
Shooting ・Confirm unit is equipped with sensor and check humidity sensor settings and reheat setting
(refer to page 2-19 and 2-21)
Controller
E303 Alarm display only
Action

5-14
021 E305・E307・E311
Alarm E305 Request defrost timer setting
Logic E307 Calendar setting request
E311 Trip start setting request

Possible E305 Request defrost timer setting


Causes E307 Calendar setting request
E311 Trip start setting request / CPU board failure
Trouble E305 Request defrost timer setting
Shooting Set defrost interval time

E307 Calendar setting request


Set calendar (day / hour / minute / month / year) on the screen ''SET TIME" refer to page 2-25

E311 Trip start setting request


Set 0 (press ENTER key for 3 seconds) to display trip time on the screen ''TS H" refer to page
2-35
※If E801, replace rechargeble battery

Controller E305 Alarm display only


Action E307 Alarm display only
E311 Alarm display only

022 E315
Alarm
E315 PT/CT board failure
Logic
Possible PT/CT board failure
Causes There is no input from the PT/CT board

Trouble ・Check connectors CN45-1 and CN45-2 for securing and disconnecting on CPU board, and
Shooting CN1 and CN2 on PT/CT board
・Check open circuit from 10 to 11 on PT/CT board (EC5)
・Replace PT/CT board if connector and wiring is normal
Controller
E315 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
Action

5-15
023 E401 (SS)・E402 (DSS)・E403 (RS)・E404 (DRS-optional)
Alarm E401 Supply air sensor (SS) is not functioning correctly
Logic E402 Supply air sensor for Data-recorder (DSS) is not functioning correctly
E403 Return air sensor (RS) is not functioning correctly
E404 Return air sensor for Data-recorder (DRS optional) is not functioning correctly
Possible Device malfunction
Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit

Trouble 1. Check connector CN43 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs

2. Remove CN43 connector and check sensor resistance 2. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table (refer
2
1 DRS to page 6-2 Check CPU board)

8
7 RS
9 10 DSS
11 SS
12

Controller E401 Abnormal SS ⇒ 1st backup by DSS ⇒ 2nd backup by RS=SP–2˚C


Action E402 Abnormal DSS ⇒ backup by SS
E403 Abnormal RS ⇒ 1st backup by DRS (optional) ⇒ 2nd backup by SS=SP–5˚C
E404 Abnormal DRS (optional) ⇒ backup by RS

5-16
E405 (DCHS)・E406 (SGS)・E407 (EIS)
024
E409 (EOS)・E411 (AMBS)
Alarm E405 Discharge gas temperature sensor (DCHS) is not functioning correctly
Logic E406 Suction gas temperature sensor (SGS) is not functioning correctly
E407 Evaporator inlet pipe temperature sensor (EIS) is not functioning correctly
E409 Evaporator outlet pipe temperature sensor (EOS) is not functioning correctly
E411 Ambient temperature sensor (AMBS) is not functioning correctly

Possible Device malfunction


Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit

Trouble 1. Check connector CN43 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs

2. Remove CN43 connector and check sensor resistance 2. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table
4 (refer to pages 6-2 and 6-3)
3 EIS
5 EOS
6

13 14
SGS
15 AMBS
16 DCHS
17
18

Controller E405 Alarm display only


Action E406 Backup operation (refer to page 5-44)
E407 Backup operation (refer to page 5-44)
E409 Backup operation (refer to page 5-44)
E411 Alarm display only

5-17
025 E413 (LPT)・E415 (HPT)
Alarm E413 Low pressure transducer (LPT) is not functioning correctly
Logic E415 High pressure transducer (HPT) is not functioning correctly
Possible Device malfunction
Causes ・Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
・Pressure transducer faulty
・Controller faulty
Trouble 1. Check connector CN44 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs
1-1. Connect gauge manifold, compare the value of 1-1. Replace HPT if the difference is
pressure gauge and HPT greater than 100kPa
1-2. Connect gauge manifold, compare the value of 1-2. Replace LPT if the difference is
pressure gauge and LPT greater than 30kPa

LPT or HPT value shows by monitoring data or display


mode sensor. (refer to page 2-12)

2. Remove connector CN44 on CPU board and check if 2. If the input to transducer is 5VDC,
there is 5VDC from the controller check the transducer
LPT : CN44 No.1-2-3 (Black-White-Red) If input is less than 5V, check
HPT : CN44 No.4-5-6 (Black-White-Red) controller and wiring
Black-Red : 5VDC
CPU board CN44 V 5VDC
1
2
3 V
5VDC
4
5
6

Controller E413 Backup operation


Action E415 Backup operation

026 E417 (PT1)・E421 (CT1)・E423 (CT2)


Alarm E417 Voltage sensor (PT1) is not functioning correctly
Logic E421 Current sensor 1 (CT1) is not functioning correctly
E423 Current sensor 2 (CT2) is not functioning correctly
Possible Device malfunction
Causes ・Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble ・Check connector for securing and disconnecting CN1 and CN2 on PT/CT board (EC5)
Shooting ・Check PT/CT board. Replace PT/CT board as needed
Controller E417 Alarm display only
Action E421 Alarm display only
E423 Restart after 3 minutes

5-18
E425 (USDA1-optional)・E427 (USDA2-optional)
027
E429 (USDA3-optional)・E433 (CTS-optional)
Alarm E425 USDA sensor 1 (USDA1) is not functioning correctly
Logic E427 USDA sensor 2 (USDA2) is not functioning correctly
E429 USDA sensor 3 (USDA3) is not functioning correctly
E433 Cargo temperature sensor (CTS) is not functioning correctly
Possible ・Setting are incorrect
Causes ・Device malfunction
Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble ・Check optional function setting mode refer to page 2-19
Shooting ・If it is set to "4" or "3'' on USDA setting, it needs to match actual sensor number
・Check setting is turned OFF when unit has no USDA connection (optional)

・Check connector CN47 on CPU board, USDA connector and cable is open or short circuit
・Check components and wiring for open or shorted circuit. Repair as needed

8 USDA1
7
6 USDA2
5
4 USDA3
3
2
1 CTS

CN47 Sensor component


(CPU board) (Inside of Cargo)

Check the resistance value of each sensor USDA and Sensor is functioning if it matches
Cargo temperature sensor (CTS) the resistance and USDA sensor
characteristics table
CN47
(Section 6-8 refer to USDA sensor
USDA1 characteristics table)
USDA2 Caution!
USDA3 There are different USDA sensor
CTS characteristics type ''1" and ''2".
The condition setting mode option
shows the what refer to page 2-22.

Controller E425 Alarm display only


Action E427 Alarm display only
E429 Alarm display only
E433 Alarm display only

5-19
028 E431 (HuS-optional)
Alarm
E431 Humidity sensor (HuS) is not functioning correctly
Logic
Possible ・Setting are incorrect
Causes ・Device malfunction
Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble ・Check installing humidity sensor (optional)
Shooting *Humidity setting operation can not be set without connecting to humidity sensor
・Check connector CN46 on CPU board for secure connection
・Remove connector CN46, check if there is 5VDC from the controller
HuS:CN46 No.1-2-3 (Black-Yellow-Red) Black-Red : Input voltage 5VDC
CPU board CN46

1
3 V 5VDC
5

・If the input to transducer is 5VDC, replace the transducer. If the input is less than 5V, check
the controller
Controller
E431 Alarm display only
Action

029 E603
Alarm E603
Logic ・Suction modulation valve (SMV) is not functioning correctly
・Electronic expansion valve (EV) connection is not connect
Possible SMV malfunction
Causes ・I/O board failure / SMV coil failure / controller failure
EV is disconnected
・EV wiring is disconnected / EV connector is disconnected
Trouble SMV malfunction
Shooting ・Check CN9 connector on I/O board for proper connection or broken wire
EV is disconnected
・Check CN11 connector on I/O board for proper connection or broken wire

Controller
E603 Backup operation
Action

5-20
030 E607
Alarm
E607 Sheet key (key pad) contact point failure
Logic

Possible
Display board short circuit / CPU board short circuit
Causes

Trouble Check connectors CN31 and CN32 on Display board (EC3) for proper connection or broken wire
Shooting Check connector CN41 on CPU board (EC1) for proper connection or broken wire
Check connector pins and secure socket correctly
Replace the sheet key if the alarm still occures

Controller
E607 Alarm display only
Action

031 E707
Alarm
E707 Main power supply voltage out of range
Logic
Possible Supply power is abnormal, unit stopped during operation
Causes If main power is greater than 535V for 15 seconds or less than 334V during operation

Trouble Repair main power supply


Shooting Once the unit is stopped, restarts after 3 minutes 9 attempts. If voltage is within specification
unit will run

Controller
E707 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
Action

5-21
032 E801
Alarm
E801 Battery on CPU board is drained
Logic

Possible ・Battery failure


Causes ・Battery on CPU board is drained
Trouble
Replace lithium battery or CPU board if needed
Shooting

Controller
E801 Alarm display only
Action

033 E805 (FAS-optional)


Alarm
E805 FA sensor (optional) failure
Logic
Possible ・Setting is incorrect
Causes ・FA wiring is installed incorrectly
・FA sensor failure
・Controller (defective CPU board)
Trouble Check settings (refer to page 2-21 Basic function setting mode)
Shooting ・''H'' setting is use for upper ventilator
・''L'' setting is use for lower ventilator
・''OFF" setting is used when no ventilator is available

Check if FA wiring is correctly installed


Replace the FA sensor If you move the lever of ventilation door fully open or fully closed, and
alarm still occurs

Controller
E805 Alarm display only
Action

5-22
034 E807 (FAS-optional)
Alarm E807 Ventilation port is open in the frozen mode
Logic ※Alarm generates only if unit has FA sensor (FAS-optional).
Possible
Ventilation door is still open when unit is in the frozen mode
Causes

Trouble
Make sure to fully close ventilation in frozen operation
Shooting

Controller
E807 Alarm display only
Action

035 E809 (DECOS-III h setting only)


Alarm
If EV opening error keeps 5 minutes
Logic
Possible ・Refrigerant shortage
Causes

Trouble 1. EV opening error Replace the parts as needed


Shooting Check EV coil and body with alarm diagnosis 002 EV
check (refer to page 5-4)

2. Refrigerant level
Unit might be low on refrigerant. Make sure there are no leaks and then charge system with
specified amount.

Controller E809 [If EV opening error continues 5 minutes]


Action Restart after 3 minutes. F809 alarm occur when E809 is generated two times.
Unit stopped.

5-23
5.2 Refrigeration system and electrical system
If the unit does not work properly, refer to the following table to find causes of trouble and provide
appropriate measures.
Symptom Cause Checkpoint Remedy
A. Compressor, Faulty power supply Voltage on primary side of circuit Check power supply
Ⅰ Unit does not operate

Evaporator breaker Check power supply plug


fan, It should be within the voltage range Check for disconnected
Condenser shown on page 1-1. cable
fan does not Condenser fan Ensure that the condenser fan is stopped Unit is normal if the
run. does not run while high pressure is under control. condenser fan is
(Increase the high pressure stopped while the HPT
compulsorily, and make sure that the is 1000 kPa or more
condenser fan stops when the HPT is
1000 kPa or more.)
Megger check secondary side of Replace faulty device
magnetic contactor
(Evaporator fan motor, condenser
fan motor, compressor)
Controller Unit switch ON/OFF check Turn switch ON
Alarm presence (F code) See the instructions for alarm code
of electronic controller in section 5.1
Secondary side of Check for disconnection of Fu1 (fuse) Replace fuse
power supply Check for malfunction in select Replace faulty device
transformer models shown in section 6.10
Check for disconnection on Replace the
secondary side of transformer (Tr) transformer
Connector type terminal board: Check
24V between lead wires 101 and 104
B. Evaporator fan runs, Not functioning Display of controller See the alarm code
but condenser fan and (thermo-OFF (ALARM display) when ALARM is
compressor do not run. status) generated
C. Evaporator fan Not functioning (high Check of operation of HPT (E101) Refer to section 5.1
and compressor pressure control) by controller display page 5-3
run,but External Visual check debris and damage Remove debris
condenser fan components (including relevant parts such as
does not run. controllers)
D. Condenser Electrical system of ・Motor coil resistance ・Replace the fan
fan and evaporator fan faulty ・Ensure that the magnetic motor
compressor ・CTP activation contactor is turned ON ・Replace the magnetic
run, but ・Motor failed ・Voltage on secondary side of contactor
evaporator (disconnection) magnetic contactor (three-phase)
fan does not ・Disconnected coil
run. of magnetic
contactor
Debris Visual check for foreign matters caught in Remove debris
and deformation
(including relevant parts such as controllers)
E. Compressor runs, Not malfunction Check LED light status (red) of DEF
but evaporator fan (defrost) on control panel
and condenser
fan do not run.

5-24
Symptom Cause Checkpoint Remedy
Ⅰ Unit does not operate

F. Evaporator ・Faulty compressor power


fan and supply
Is the magnetic YES
condenser ・Burnt-out of compressor contactor for compressor Check for disconnection of
compressor motor coil
fan run, but motor (disconnection) energized?
Check the terminals
compressor ・Compressor terminal Check the voltage
NO
does not run board connections bad
(throbs) (disconnection, entering
of water)
Is the voltage between YES
Magnetic contactor the wiring 133 Faulty magnetic contactor
coil for compressor
and 134 24V AC?
coil disconnected
NO

Faulty controller (Ry)

Faulty controller Ry

Stopped if the main All the three phases should be AC 300 V or higher
power supply
voltage drops and
compressor stops
with E103 or E105
error.

5-25
Symptom Cause Checkpoint Remedy
Ⅰ Unit does not operate

The Fuse circuit


compressor disconnected YES
Is the fuse Fu1 circuit
does not run disconnected?
Replace fuse Fu1

Faulty controller NO

Faulty PT/CT board Replace the controller or


PT/CT board

Controller ・R or T-phase is
power supply open Is the voltage
YES
of three-phase power supply on the
does not turn ・Faulty power supply primary side of the circuit breaker *R or T-phase is open
*Faulty power supply
on (voltage drop) 300 V or less? (voltage drop)
*Disconnection of power cable
・Power cable *Faulty power plug
disconnected NO

・Faulty power plug YES


Is fuse Fu7 circuit
・Fu7 circuit disconnected?
Replace fuse Fu7

disconnected

NO

YES
Is the voltage at CN1
・Faulty of TB1 20 V or less?
Replace transformer TrC

transformer
NO

Replace the controller


Ⅱ Unit operates but soon stops

A. Unit
operates but
soon stops Refer to the Alarm
─── ───
(full stop) list (page 5-1)

B. Evaporator
fan runs, but
condenser Thermo OFF
─── ───
fan and (normal)
compressor
stop soon.

C. Compressor
runs, but
condenser fan Defrost (normal) ─── ───
and evaporator
fan stop.

5-26
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop

Indicator flashes Refrigerant shortage


when the RS is Refrigeration YES
Gas leak check Freon leak⇒Repair leaks
0˚C or less system blockage
during frozen (Including solenoid
operation valves) NO
Air in refrigeration
system

Is the difference in pressure


The high Faulty discharge between the ports w and t 1000 kPa
YES
Clogged section between the ports w and t
or DRP operation is faulty⇒Replace the DPR
pressure is pressure control or more?
excessively valve DPR
high NO

Air in refrigeration Check for YES


Air is entering⇒Replace refrigerant
entering of air
system Note: Recover refrigerant when
replacing

NO

The low Faulty liquid Is the difference in pressure YES


Blocked section between the ports t and e
between the ports t and e 100 kPa
pressure is solenoid valve LSV or more?
or blocked LSV⇒Replace the LSV

excessively low
NO

Is temperature
Drier plugged difference in drier YES
Check for clog in a drier⇒Replace the drier
inlet and outlet more
than 5˚C?

NO

Is pressure
difference between
Frosted Faulty high pressure gauge and HPT
YES
Faulty HPT⇒Replace the HPT
compressor pressure transducer more than 100kPa?
body or suction HPT
line NO

Gas shortage⇒Replace the refrigerant

5-27
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop

The high Check for


pressure is Solenoid valve leak at solenoid
valve during pull-down. YES
excessively internal leak Is the temperature in the Leak from solenoid valve
piping on the BSV, ⇒Replace the solenoid valve
high HSV, outlet
side high? BSV: Discharged gas bypass solenoid valve
HSV: Hot gas solenoid valve
NO

Reverse rotation of YES(Reverse rotation)


Does the condenser
condenser fan fan rotate in reverse?
Check the wiring on secondary side
of solenoid contactor for condenser fan

NO(Normal rotation)

・Ambient Is the discharge air


YES
temperature at condenser Out of operation range
temperature is 50˚C or higher? Restore discharge air circulation
high
・Block air flow NO

・Is the condenser YES


Is the condenser water-cooled?
water-cooled?
・Low water level
・Water NO
temperature is Is the water valve fully open?
YES
Shortage of water volume
⇒Check water source
high
Clogged heat
Visually check for YES
exchanger of obstructions on air cooled Clogged NO
⇒cleaning
condenser condenser
Fully open the valve

NO

・Entering air
・Overcharge Check for entering of air
YES
Is HPS open
YES
Overcharge
・Wrong refrigerant Entering of air,
wrong
type refrigerant
type
NO ⇒Replace the
refrigerant
NO
Air in system
wrong
Compressor internal refrigerant
Check for leaks at type
leak the solenoid valve
YES
Faulty compressor
⇒Replace the
refrigerant
S-PTI alarm J101? ⇒Replace the compressor
(P10)

NO

Overcharge⇒Replace the refrigerant


Water cooling: Water temperature is high, water cooled condenser is dirty
⇒Check the facility, or clean or replace the water cooled condenser

5-28
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop

Reset opening of EV, SMV


The low ・Electronic (Circuit breaker ON)
pressure is expansion valve
excessively low (EV) not functioning
・Suction YES
Is pull-down possible? Normal
modulating valve
(SMV) not
functioning NO

・Low air volume Manual defrost


(frosted
NO
evaporator)

YES
Is pull-down possible? Normal

NO

Is suction
Low air volume and discharge YES(Fan rotates reverse)
(reverse rotation of air reversed when Check evaporator fan magnetic
the ventilator is contactor wiring
evaporator fan) opened?

NO(Fan rotates normally)

Low air volume Is the current at


evaporator fan motor 0? YES
(evaporator fan (on the secondary side of
Replace the fan motor

stopped) magnetic contactor)

NO

Low air volume Open the access


panel and check if YES
(Fan blade missing the evaporator fan
Install the propeller fan

on damage) blade is removed

NO

Displacement of discharge
line temperature sensor Is the DCHS sensor YES(Inappropriate)
Correct installation of sensor
DCHS (detection of installed inappropriately?

humidity)
NO(Correct)

Faulty
Faulty electronic resistance of electronic YES(Inappropriate)
Replace the electronic expansion valve coil
expansion valve coil expansion valve coil
(46Ω phase) * See page 3-12

NO(Normal)

Entering of water in
YES
refrigerant system Is pull-down possible? Normal

Water choke
NO

Replace electronic
expansion valve body
Replace drier

5-29
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop

Suction Normal operation


pressure is high

Solenoid valve
YES (Hot)
internal leak(BSV, Is HSV, BSV outlet line hot? Leak from solenoid valve
⇒Replace
HSV) *HSV: Hot gas solenoid valve
BSV: Discharge gas bypass solenoid valve

NO (Cold)

Solenoid valve YES (Hot)


Is the ISV outlet line hot? Leak from solenoid valve
internal leak(ISV) ⇒Replace
*ISV: Injection solenoid valve

NO (Cold)

Circuit breaker OFF→ON

Pressures at YES
Is pull-down possible? Finish
compressor are not
correct
NO

Replace the compressor

5-30
Symptom Cause Checkpoint Remedy
Ⅳ Inside temperature does not rise (during heating operation)

Heating operation
Discharge
pressure is low
The discharge
Faulty operation of
gas temperature
valve YES
is low Is the outlet line of HSV cold? Faulty operation of HSV
(HSV) ⇒Replace
Low side
pressure is
excessively high NO

High pressure
transducer HPT
failure (pressure Is the difference in pressure YES
between pressure gauge and Faulty HPT
reading is not HPT 100 kPa or more? ⇒Replace

correct)
NO

Low pressure
transducer LPT failure Is the difference in pressure YES
Faulty LPT
between the pressure gauge
(pressure reading is not and LPT 30 kPa or more? ⇒Replace

correct)
NO

Displacement of
Is the DCHS or heat
HPT, DCHS insulator installed
YES
Correct installation of
(Evaporator fan improperly? DCHS

stopped) ※ DCHS: Discharge gas temperature sensor

NO

Evaporator fan Is the magnetic


stopped contactor (high speed) for YES
Faulty DCHS temperature
evaporator fan motor detection
turned OFF? ⇒Replace

NO

Reduced heating air


volume
Is the evaporator fan motor YES
(Evaporator fan stopped?
Faulty motor
⇒Replace
stopped or dropped
off)
NO

Pressure leak to
condenser due to leak YES
HPT<700kPa ? Leak from DPR
from discharge pressure ⇒Replace the DPR
control valve (DPR)
ISV is leaking and NO
not able to control
refrigerant flow Leak from ISV
⇒Replace the ISV

5-31
Symptom Cause Checkpoint Remedy
Ⅴ Control is unstable (during chilled proportional control operation)

Operating temperature
Box is fluctuating
temperature
can not be
controlled
Faulty low pressure Is pressure
reading between gauge and YES
transducer LPT LPT 30 kPa or more?
Replace the LPT

NO

Faulty discharge line Is the DCHS or heat YES


temperature sensor DCHS insulator installed Correct installation of DCHS
improperly?

NO

Suction modulation
The SMV opening is YES
valve opening fixed to approx. 79pls (24%)
Reset the opening of SMV
(Circuit breaker ON)
failure

NO

Solenoid valve Check the BSV


※ BSV: Discharge gas bypass solenoid valve
connector or lead wire
(BSV) contact failure

5-32
Symptom Cause Checkpoint Remedy
Ⅴ Box temperature fluctuating (during chilled proportional control operation)

Temperature continues
Box to decrease

temperature
continues to
decrease
Fuse disconnected Check if Fu2 circuit is YES
Replace the Fu2
disconnected
(Fu2) circuit

NO

Hot gas valve (HSV) Is the HSV outlet YES


Check operation of the HSV
failure line cold? ⇒Replace the HSV

NO
Faulty operation of suction
Check the SMV
modulating valve SMV Check controller wiring and connector

Box temperature
continues to increase
Box
temperature
continues to
increase Excessive frost on Is the opening of the NO
evaporator SMV 118pls (36%) or more?

YES

Opened discharge
gas bypass solenoid Is the BSV outlet YES
Check operation of the BSV
valve BSV (dusts line hot? ⇒Replace the BSV

caught in)
NO
Excessive frost on
Manual defrost ※ As for the manual defrost, refer to page 1-19.
evaporator
Malfunction of Auditory check Replace
Ⅵ Abnormal noise or vibration

Abnormal noise compressor


Fan motor of Auditory check Replace the unit
evaporator, condenser
・Worn bearings
・Interference with Auditory check Replace failed parts
fan guide Visual check
Compressor, fan Auditory check Tighten bolts
Abnormal motor Visual check
vibration ・Loosen bolt
Refrigerant line Auditory check Correct the cramp
・Removed or Visual check
loosen cramp

5-33
Symptom Cause Checkpoint Remedy
Ⅶ Abnormal frosting on compressor

Abnormal Manual defrost ※ As for the manual defrost, refer to P.1-19.


frosting on
compressor
・Frosting on
terminal
cover
NO
・Frosting on Defrost completed

compressor
head
YES

Dirt caught in Is the ISV


NO
injection solenoid outlet pipe frosted?
(Leak from ISV)
valve ISV

YES

NO
ISV wiring check Correct wiring

YES

Is there any frost YES


Replace the
on the compressor? ISV valve

NO

Circuit breaker OFF⇒ON

Electronic
Is there any frost YES
expansion valve on the compressor?
Replace EV

(EV) failure
NO

Finish

5-34
Symptom Cause Checkpoint Remedy
Ⅷ Does not perform water cooled operation

The condenser fan continues rotating


Evaporator fan Water pressure
continues to switch WPS will
run not operate
・Water pressure is low
・Water
temperature is The high pressure is YES
Check the water pressure,
excessively high
excessively high water temperature, and
water volume
・Water flow rate is low
NO

Temperature in the Is the condenser YES


fan stopped when the CBS OK
control box is high CBS is cooled?
*CBS: Control box temperature sensor

NO

Water pressure
YES
switch WPS is WPS has continuity Faulty WPS

short-circuited

NO
Faulty CBS
Ⅸ Others

The remote
monitoring RM Disconnection of Is the fuse Fu9 circuit YES
Replace the Fu9
has no output. Fu9 disconnected?

NO

Short-circuit of RM Is there any short circuit or YES


circuit disconnection on the secondary side of Check the wiring on ship
RM junction port (on ship)? ⇒Correct it

NO

・Faulty controller Is there any short circuit or


YES
disconnection on the primary side of Check the wiring
Short-circ of RM RM connection port (on unit)? ⇒Correct
・circuit on ship
Check for short circuit or disconnection at round crimp type
terminal board: from No.23, 24, 25, 26 to RM connection
NO
port or connector type terminal board: from CN26 to RM
connection port
Check the controller⇒Replace

5-35
5.3 Troubleshooting for automatic PTI (J-code)
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
Alarm
Step Content Conclusion Possible cause Check method
code
P00 Basic data record No No conclusion
indication
P02 Alarm check on all Same as Same as normal Same as normal operation Same as normal
sensors normal operation operation
operation
Evaporator fan lock J161 Same as normal Evaporator fan lock Check evaporator fan
check operation Evaporator fan and motor failure and motor
P04 Power supply No Same as normal Same as normal operation Same as normal
check indication operation operation
P05 Compressor startup J051 Same as normal Same as normal operation Same as normal
running check operation operation
P06 HPS check J061 Out of range (1) HPS malfunction (1) Check HPS
J062 Switch open (2) High pressure transducer (2) Compare to Gauge
(HPT) malfunction manifold
J064 High pressure does not rise.
(3) Gauge manifold leaking (3) Remove Gauge
J065 High pressure does not drop. (Unit is not malfunctioning) manifold.
P08 Pump down check J081 Pump down is Blocked with contamination of Try again S-PTI
taking too long liquid solenoid valve
Leakage of hot gas by-pass Touch the outlet pipe of
solenoid valve the solenoid valve.
Leakage of discharge gas by- Touch the outlet pipe of
pass solenoid valve the solenoid valve.
P10 Solenoid valve J101 Solenoid valve Liquid solenoid valve malfunction Check Liquid solenoid valve
check leaking by Suction modulating valve malfunction Check Suction modulating valve
Injection valve malfunction Check Injection valve
P12 RS, SS accuracy J121 Excessively large SS malfunction Compare the SS with
check temperature DSS on the control
difference between panel.
RS and DRS
Excessively large RS malfunction Compare the RS with the
temperature DRS(optional) on the
difference between control panel. Without DRS,
SS and DSS compares RS with SS
EIS, EOS accuracy Same as Compare the EIS, EIS, EOS malfunction Compare the EIS, EOS
check normal EOS with SS with SS
operation
P14 HPT, LPT J141 Excessively large HPT malfunction Compare the high pressure
accuracy check pressure valve with the gauge manifold of
difference HPT (on the control panel).
between HPT LPT malfunction Compare the low pressure
and LPT valve with the gauge manifold
of LPT (on the control panel)
P16 Evaporator fan H/L J161 Evaporator fan Evaporator fan and motor malfunction. Check Evaporator fan and motor.
speed operation speed abnormal Magnetic contactor (EFH/L) and wiring Check magnetic contactor
check malfunction. (EFH/L) and wiring.
P20 Check economizer J201 ESV does not ESV coil malfunction Check ESV coil, wiring
solenoid valve open. and terminals.
(ESV) ESV malfunction Check capillary tube
temperature on ESV outlet.

5-36
Alarm
Step Content Conclusion Possible cause Check method
code
P22 Check discharge J221 BSV does not BSV coil malfunction Check BSV coil, wiring
gas by-pass open. and terminals.
solenoid valve
BSV malfunction Check outlet line
(BSV)
temperature of BSV
P24 Standard Pull down No
operation indication
P26 Standard Pull No
down operation indication
P28 Check suction J281 (LPT : decrease SMV coil malfunction Refer to section 3.2.4.
modulating valve 20kPa) Faulty controller connection Check appearance.
(SMV) wiring (Replace coil bracket)
(Open SMV to 3%) Check wiring and connector
P29 Electronic J291 Pump down time Electronic expansion valve Check knocking sound of the coil
expansion valve is too long. wiring malfunction Disconnect and connect the coil
check connector.

Electronic expansion valve coil Check knocking sound


failure. of coil.
Hot gas by-pass solenoid valve Touch the outlet line of
solenoid valve.
Leakage of discharge gas by- Touch the outlet line of
pass solenoid valve leaking the solenoid valve.
P30 ISV opening or J301 ISV does not ISV coil malfunction Check ISV coil, wiring
closing check open. and terminals.
ISV malfunction Check capillary tube
temperature on ISV outlet.
P32 HSV opening or J321 HSV does not HSV coil malfunction Check HSV coil, wiring
closing check open. and terminals.
SGS accuracy Same as Compare SGS Sensor deterioration SGS malfunction
check normal with EOS
operation

RSV opening or J322 RSV does not RSV coil malfunction Check outlet line
closing check open. temperature of RSV
P50 Pull-down cooling J501 Out of ambient Unit is not wrong Check ambient
capacity temperature Ambient temperature is lower than -10˚C temperature.
condition Ambient temperature is higher than 43˚C
J502 Pull down time is Same as normal operation ※ Same as normal
too long. operation ※
P60 0˚C control No No conclusion
indication
P70 Defrosting J701 Out of starting Wrong installation of EOS. Check the installation of
operation check condition. (EOS EOS.
is 20˚C or more.) Hot gas solenoid valve leaking Touch solenoid valve
outlet line.
J702 Defrost time is Wrong installation of EOS. Check the installation of EOS.
too long. EOS malfunction. Check EOS.
P80 Pull-down cooling J801 Pull down time is Same as normal operation ※ Same as normal
capacity too long. operation ※
P90 –18˚C control No No judgement
indication
Note :※"Same as normal operation" means that it is same as judgement, countermeasure and check method at
normal operation. (Refer to from Page 5-24 to 5-35)

5-37
5.4 Emergency operation
5.4.1 Controller emergency operation
In case of the controller malfunction, emergency operation can be done by using emergency
operation kit. However, CA operation is not possible.
(1) Components to be prepared (emergency operation kit)
 Short-circuit connector ... Installed in front of the controller inside the control box
 Emergency magnet ... (Part No. 1896110)
(2) On-site work
The following steps are required for emergency operation.
q Wiring change for short circuit operation
1) Wiring change for cutting off the power to CPU board
2) Wiring change to force running of Compressor, Condenser Fan and Evaporator Fans.
* Install the short-circuit connector in front of the controller.
* For the details, refer to section 5.4.2 "Controller short circuit operation"
w Opening of electronic expansion valve
* The emergency magnet is used to open valve.
* For the details, refer to section 5.4.3 "Electronic expansion valve emergency operation"
e Suction Modulation Valve fully open.
* Use Emergency Magnet for full opening.
* For details, refer to "Suction modulation valve emergency operation" in section 5.4.4.
(3) Operating condition at emergency
Temperature can not be controlled. Turn the circuit breaker on or off to maintain set temperature.

Available function of
Mode Operating condition of unit
protection devices
Cooling operation HPS : High pressure switch  Compressor runs continuously.
CTP : Compressor thermal protector  Evaporator fan runs at low speed
continuously.
 Condenser fan runs continuously.
 Electronic expansion valve
operates at full open.
 Suction modulating valve operates
at full open.
Heating operation  Compressor stops.
 Evaporator fan runs at high speed
––––––––––––– continuously.
 Condenser fan stops.

5-38
5.4.2 Controller short circuit operation
●LXE10E100F or later

Cooling operation Heating operation


Power OFF ①Turn OFF the circuit breaker.
Preparation ②Remove connector (black) from CN6 located on the I/O board.
③Remove connectors attached to the controller, SCC1-0 (yellow), SCC1-1
(blue), SCC1-2 (red) and SCC3 (white).

SCC1-2 (Red)−heating operation


SCC1-1 (Blue)−cooling operation
SCC3 (White)−reverse phase
correction socket
SCC1-0(Yellow)
CN6(Black)

Power supply ④Connect SCC1-0 (yellow) to SCC1-0


reversed phase CN-8 and SCC3 (white) to
confirmation CN-C1, respectively. CN8

SCC3 Correct phase For reversed phase


⑤Turn ON the breaker. CN-C1 CN-C2
If the power supply is in reversed phase,
CN8
the condenser rotates inversely.

⑥In case of reverse phase, Turn OFF the


breaker and remove SCC3 (white) from
CN-C1 and insert in CN-C2. CN-C1 CN-C2
Forcible <Cooling Operation> <Heating Operation>
operation of 1.Turn OFF breaker. 1.Turn OFF the breaker.
compressor 2.Pull SCC1-10 (yellow) from CN8 and 2.Pull SCC1-0 (yellow) from CN8 and
and condenser insert SCC1-1 (blue). insert SCC1-2 (red).
fan 3.Turn ON breaker. 3.Turn ON the breaker.
CN8 CN8 SCC1-2

SCC1-1 CN-C1 CN-C2 CN-C1 CN-C2

Caution when Check power supply reversed phase again when running the unit after having
turning the turned the power OFF.
power off

5-39
5.4.3 Electronic expansion valve emergency operation
If controller does not work or the electronic expansion valve coil has failed the emergency magnet can
be used to fully open electronic expansion valve.

①Disconnect the CN11-1 connector or CN11-2 connector from the power supply I/O board of the
controller to turn off power to the electronic expansion valve.
②Locate the emergency magnet.
③Remove the electronic expansion valve coil.
④Bring the emergency magnet into contact with the coil mount section of the electronic expansion
valve body with indication "UP SIDE" located upward. (The emergency magnet is magnetically
attracted to the coil mount section by moving magnet located inside.)
⑤Turn the emergency magnet in the OPEN direction (clockwise) mounted on valve.
→Ensure that the valve is fully open. (There is a small click sound.)
⑥Turn emergency magnet mounted on the valve 90˚ to 180˚ counterclockwise.

To shorten the operation time, it is recommended that the opening be adjusted.

Note : slightly closed if there is frost around the compressor due to the operation in wet conditions or
the degree of superheat is small.


Controller body CN11-2

CN11-1

Coil
② Emergency
magnet
(Part No.1896110)


Coil mount ⑤
UP SIDE UP SIDE section
OPEN OPEN
DOWN SIDE DOWN SIDE

○Yellow label ×Silver label

Attention
Main unit Emergency
●The silver label is not used. (The silver
magnet
labels are used for LXE10E-A, 10E-1
and 10D.)

5-40
5.4.4 Suction modulation valve emergency operation
If controller does not work or the suction modulation valve coil has failed, emergency magnet can be
used to fully open the suction modulation valve.

①Disconnect CN9 connector from the power supply I/O board of the controller to remove power to the
suction modulation valve coil.
②Remove cable tie on suction modulation valve cap, and then remove the cap.
③Remove cable tie on upper section of the suction modulation valve coil.
④Remove cable tie on suction modulation valve cover to expose the lower section of the suction
modulation valve coil.
⑤Remove cable tie on the lower section of the suction modulation valve coil.

Controller body


CN9

②Cable tie Cap ③Cable tie ④Cable tie ⑤Cable tie

Cover

Bracket

Back of coil

5-41
⑥Locate emergency magnet.
⑦Remove suction proportional coil. (Removed together with the coil's lower rubber cover)
⑧Bring the emergency magnet into contact with the coil mount section of the suction modulation valve
with indication "UP SIDE" located upward. (The emergency magnet is magnetically attracted to the
coil mount section by the driving magnet located inside.)
⑨Turn the emergency magnet in the OPEN direction (clockwise) in the same place.
→Ensure that the valve is fully open. (There is a small clicking sound.)

⑦ Coil
Rubber cover

⑥ Emergency
magnet ⑨ ⑧
(Part No.1896110)
Coil mount section

UP SIDE UP SIDE
OPEN OPEN
DOWN SIDE DOWN SIDE

○Yellow label ×Silver label

Attention
●The silver label is not used. (The silver
labels are used for LXE10E-A, 10E-1
and 10D.)

5-42
5.5 Alarm display and backup function
5.5.1 Alarm grouping
Abnormal LED
Code Description Operation AUTO PTI
FXXX Critical error such as the box temp is out of range or the unit
shut down. ○ ○
EXXX Box temperature is in range. Backup operation is executed in
most cases. ● ○
HXXX Information code: When the temperature inside is out of in-
range (alternative to the temperature recorder) ●
DXXX Information code: When the temperature inside is out of in-
range (alternative to the temperature recorder) ●
JXXX Displayed in J code when judged as abnormal by AUTO PTI ○
PXXX The unit is in the pull down process. "XXX" indicates the pull
down time ○
○LED on ●LED off
5.5.2 Backup operation at the time of control sensor (SS, RS) abnormality
Control sensor Alarm at the time of control Operation at each control mode Backup at the time of control sensor abnormality
sensor abnormality Chilled Frozen First stage Second stage
SS E401 Backup Normal operation continued DSS RS-2.0˚C
RS E403 Normal operation continued Backup DRS (optional) ※1 SS+5.0˚C
SS : Supply air temperature sensor RS : Return air temperature sensor
DSS : Supply air temperature for data recorder DRS (optional) : Return air temperature sensor for data recorder
※1 It controls by SS +5.0˚C when malfunction occures in RS without DRS (optional)

5.5.3 Backup operation at the time of sensor abnormality


Abnormal sensor Mode Backup operation method
AMBS Ambient temperature air sensor All modes Only abnormal indication (Operation continued)
DCHS Discharge gas Chilled Only abnormal indication (Operation continued)
temperature sensor Frozen Only abnormal indication (Operation continued)
Defrosting
EIS Evaporator inlet sensor Chilled See the next page No 2
Frozen See the next page No 1
Defrosting Only abnormal indication (Operation continued)
EOS Evaporator outlet sensor Chilled See the next page No 2
Frozen See the next page No 1
Defrosting Defrosting initiation: permission given at any time
Defrosting termination: terminating when the timer has
reached 100 minutes or EIS has exceeded 90˚C or RS has
exceeded the set temperature
SGS Suction gas temperature Chilled Only abnormal indication (Operation continued)
sensor Frozen See the next page No 1
Defrosting Only abnormal indication (Operation continued)
HPT High pressure sensor Chilled, Only abnormal indication (Operation continued)
Frozen
Defrosting Charge: Only abnormal indication (Operation continued)
Release: Executed by LPT
LPT Low pressure sensor Chilled, Only abnormal indication (Operation continued)
Frozen
Defrosting Charge: Executed by HPT
Pump down: No pump down (Operation continued)

5-43
1.Backup for temperature sensors (EIS, EOS, SGS) at frozen mode (superheat control)

Evaporator inlet Evaporator outlet Suction gas


No. temperature sensor temperature sensor temperature sensor Backup operation
EIS EOS SGS
1 Normal Normal Normal superheat control
2 Normal Normal Abnormal superheat control
Liquid refrigerant back prevention to
3 Normal Abnormal Normal
compressor by EIS and SGS
Expansion valve fixed
4 Normal Abnormal Abnormal
opening rate control
Liquid refrigerant back prevention to
5 Abnormal Normal Normal
compressor by EOS and SGS
Expansion valve fixed
6 Abnormal Normal Abnormal
opening rate control
Expansion valve fixed
7 Abnormal Abnormal Normal
opening rate control
Expansion valve fixed
8 Abnormal Abnormal Abnormal
opening rate control

2.Backup for temperature sensors (EIS, EOS, SGS) at chilled mode (superheat control)

Evaporator inlet Evaporator outlet Suction gas


No. temperature sensor temperature sensor temperature sensor Backup operation
EIS EOS SGS
1 Normal Normal Normal Super heat control
2 Normal Normal Abnormal Super heat control
Super heat control by
3 Normal Abnormal Normal
discharge gas
Super heat control by
4 Normal Abnormal Abnormal
discharge gas
Super heat control by
5 Abnormal Normal Normal
discharge gas
Super heat control by
6 Abnormal Normal Abnormal
discharge gas
Super heat control by
7 Abnormal Abnormal Normal
discharge gas
Super heat control by
8 Abnormal Abnormal Abnormal
discharge gas

5-44
5.6 Backup Battery
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
5.6.1 Function
When main power supply is not available, backup battery can be used as power supply to display and set
the following items.
Refer to section 2.2.2 (3. Battery mode).
1) Display function 2) Setting function
Return air temperature indication (RS) Control temperature setting (SP)
Supply air temperature indication (SS) Control humidity setting (RH)
Ventilation amount indication (FA) Defrosting interval setting (Def)
USDA & CTS temperature indication
High pressure indication (HPT)
Low pressure indication (LPT)
Full-PTI record indication
Short-PTI operation day record indication
Chilled-PTI operation day record indication
Frozen-PTI operation day record indication
Remaining battery voltage indication (BAT)

5.6.2 Checking the remaining battery voltage


1) Checking the remaining battery voltage
The remaining battery voltage can be checked during operation in accordance with section 2.2.2 (6.
Sensor indication mode).
When the unit does not run or main power is not available the remaining battery voltage can be checked
see section 2.2.2 (3. Battery mode).

The remaining voltage


7.6V or more: The battery has been charged.
7.5V or less : The battery may have failed. Verify battery voltage and replace.
7.1V or less : The battery has failed. Verify battery voltage and replace.

●Things to keep in mind when checking the remaining voltage


Make sure that the unit has run for 14 hours at least or main power supply has recharged for 14 hours
at least with the circuit breaker ON (the unit OFF) before checking the remaining voltage. Recharging
for 14 hours at least is a must.

Note 1: Because of the battery property, accurate remaining voltage cannot be obtained if not fully
charged.
Note 2: The remaining voltage during recharging, under the recharger's influence, is indicated (blinking)
higher than it should be.

2) Rechargeable battery
The battery life is approximately 2 years. In the event of using the battery for 2 years or more, data
logging etc. may not be executed when the power is turned off even if the LCD screen indicates that the
remaining voltage is 7.6V or more.

3) The remaining voltage for dry batteries can be checked, but replace the new ones before a voyage as
needed basis such as refrigerated transport (USDA). Don’t judge by the remaining voltage.

5-45
5.6.3 Handling used batteries
The rechargeable battery included with the unit is labeled with the symbols below.
These symbols mean that the battery in question must not be mixed in with unsorted household waste.

If there is a chemical symbol printed at the bottom of the symbol, this means that the battery contains over
a certain concentration of heavy metal.
Battery waste must be processed at a special processing facility for reuse. Checking that battery waste is
disposed of appropriately contributes to the prevention of potential negative impacts on environmental and
human health.

NiCad battery
⇒ Cadmium (Cd) : Lead (>0.002%)

NiMH battery

In addition, the used batteries, please send to our certified stores or the satellite parts centers as follows.

Please send batteries replaced in EU member nations to the following address.

DAIKIN REFRIGERATION OFFICE


FASCINATIO BOULEVARD 562 CAPELLE
A/D IJSSEL NETHERLANDS 2909 VA
TEL: +31-(0)10-286-2090
FAX: +31-(0)10-286-2099

5-46
6. APPENDIX
6.1 Standard tightening torques for bolts
Tightening torque
Bolt size Main part
Nm kgf  cm lbf  ft
M4 Small parts 1.6 16 1.2
Solenoid valve coil mounting bolt 1.2 12.2 0.9
M5
Except Solenoid valve coil mounting bolt 3.0 30 2.3
M6 Access panel 5.2 53 3.8
Stainless steel

Evaporator fan motor


Condenser fan motor
M8 12.3 125 9.1
Control box
Service door
Evaporator fan motor mounting base
M10 Compressor suction flange 25.2 257 18.6
Compressor discharge flange
M12 Compressor 42.7 435 31.5
Note: Tolerance of tightening torque is within ±10%.

6.2 Standard tightening torque for flare nut


Pipe size Tighten torque
Main part
mm in. Nm kgf  cm Ibf  ft
φ 6.4 2/8 Compressor pressure port 15.7 160 11.3
φ 9.5 3/8 – 36.3 370 26.8
φ 12.7 4/8 Drier 54.9 500 40.5
Note: Tolerance of tightening torque is within ± 10%.

6.3 Resistance of motor coil and solenoid valve coil


Symbol Parts name Value of resistance Ω Remarks
CM Compressor motor coil 1.780Ω(@75˚C)
CFM Condenser fan motor coil 21.5Ω(20℃)
EFMH Evaporator fan motor coil (high speed) 23.0Ω±10%(20℃)
EFML Evaporator fan motor coil (low speed) 89.2Ω±10%(20℃)
LSV Liquid solenoid valve coil
HSV Hot gas solenoid valve coil
ISV Injection solenoid valve coil
15.2Ω±10%(20℃)
ESV Economizer solenoid valve coil
BSV Hot gas by-pass solenoid valve coil
RSV Reheater solenoid valve
EV Electronic expansion valve coil White - Red : 46±3Ω White

Orange - Red : 46±3Ω (COM) Red

Orange
Yellow - Brown : 46±3Ω
Blue - Brown : 46±3Ω
Yellow Brown Blue
(COM)

SMV Suction modulation valve coil Blue - Yellow : 113Ω(20℃) Blue

Orange - White : 113Ω(20℃) Yellow

Black White

※The values of resistance are at room temperature excluding those of compressor.

6-1
6.4 Temperature conversion table and temperature sensor
(SS/RS/DSS/DRS (optional) /EIS/EOS/SGS/AMBS) characteristics table
Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)
−40 −40 53.54 +1 +33 6.557
−39 −38 50.52 +2 +35 6.270
−38 −36 47.69 +3 +37 5.997
−37 −34 45.04 +4 +39 5.737
−36 −32 42.55 +5 +41 5.490
−35 −31 40.21 +6 +42 5.255
−34 −29 38.01 +7 +44 5.031
−33 −27 35.95 +8 +46 4.818
−32 −25 34.01 +9 +48 4.616
−31 −23 32.19 +10 +50 4.423
−30 −22 30.47 +11 +51 4.239
−29 −20 28.86 +12 +53 4.064
−28 −18 27.34 +13 +55 3.897
−27 −16 25.91 +14 +57 3.737
−26 −14 24.57 +15 +59 3.586
−25 −13 23.30 +16 +60 3.441
−24 −11 22.10 +17 +62 3.303
−23 −9 20.98 +18 +64 3.171
−22 −7 19.91 +19 +66 3.045
−21 −5 18.91 +20 +68 2.925
−20 −4 17.96 +21 +69 2.810
−19 −2 17.07 +22 +71 2.700
−18 −0 16.23 +23 +73 2.596
−17 +1 15.43 +24 +75 2.496
−16 +3 14.68 +25 +77 2.400
−15 +5 13.96 +26 +78 2.308
−14 +6 13.29 +27 +80 2.221
−13 +8 12.65 +28 +82 2.137
−12 +10 12.05 +29 +84 2.057
−11 +12 11.48 +30 +86 1.980
−10 +14 10.94 +31 +87 1.907
−9 +15 10.43 +32 +89 1.837
−8 +17 9.940 +33 +91 1.769
−7 +19 9.480 +34 +93 1.705
−6 +21 9.044 +35 +95 1.643
−5 +23 8.631 +36 +97 1.584
−4 +24 8.239 +37 +98 1.527
−3 +26 7.867 +38 +100 1.473
−2 +28 7.514 +39 +102 1.421
−1 +30 7.178 +40 +104 1.371
−0 +32 6.860 +41 +105 1.323
+42 +107 1.277
+43 +109 1.232
+44 +111 1.190
+45 +113 1.149
+46 +114 1.110
+47 +116 1.072
+48 +118 1.036
+49 +120 1.002
+50 +122 0.968

6-2
6.5 Temperature conversion table and temperature sensor (DCHS)
characteristics table
Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)
10 50 478.765 51 123 75.191
11 51 455.208 52 125 72.229
12 53 432.939 53 127 69.398
13 55 411.880 54 129 66.692
14 57 391.960 55 131 64.105
15 59 373.110 56 132 61.630
16 60 355.269 57 134 59.264
17 62 338.376 58 136 56.999
18 64 322.377 59 138 54.832
19 66 307.220 60 140 52.758
20 68 292.857 61 141 50.772
21 69 279.241 62 143 48.871
22 71 266.330 63 145 47.049
23 73 254.085 64 147 45.305
24 75 242.467 65 149 43.633
25 77 231.442 66 150 42.031
26 78 220.975 67 152 40.496
27 80 211.037 68 154 39.024
28 82 201.598 69 156 37.612
29 84 192.629 70 158 36.258
30 86 184.107 71 159 34.959
31 87 176.005 72 161 33.713
32 89 168.302 73 163 32.517
33 91 160.976 74 165 31.369
34 93 154.006 75 167 30.267
35 95 147.374 76 168 29.208
36 96 141.061 77 170 28.192
37 98 135.051 78 172 27.216
38 100 129.328 79 174 26.278
39 102 123.876 80 176 25.376
40 104 118.681 81 177 24.510
41 105 113.731 82 179 23.677
42 107 109.012 83 181 22.877
43 109 104.512 84 183 22.107
44 111 100.221 85 185 21.366
45 113 96.127 86 186 20.654
46 114 92.221 87 188 19.969
47 116 88.493 88 190 19.309
48 118 84.935 89 192 18.675
49 120 81.537 90 194 18.064
50 122 78.291

6-3
6.6 High and low pressure sensor characteristic table
For high pressure sensor For low pressure sensor
pressure output pressure output pressure output pressure output
(kPa・G) (V) (kPa・G) (V) (kPa・G) (V) (kPa・G) (V)
0 0.50 1100 1.62 −500 −1.03 300 1.42
100 0.60 1200 1.72 −400 −0.72 400 1.72
200 0.70 1300 1.83 −300 −0.42 500 2.03
300 0.81 1400 1.93 −200 −0.11 600 2.34
400 0.91 1500 2.03 −100 0.19 700 2.64
500 1.01 1600 2.13 0 0.50 800 2.95
600 1.11 1700 2.23 100 0.81 900 3.25
700 1.21 1800 2.34 200 1.11 1000 3.56
800 1.32 1900 2.44
900 1.42 2000 2.54
1000 1.52 2100 2.64

Red
White
Black
Input voltage 5V
HPT
LPT

Output voltage 5V

6-4
6.7 HFC134a, temperature - vapor pressure characteristics table
Temperature Vapor pressure Temperature Vapor pressure
°C °F kPa kg/cm2・G PSIG °C °F kPa kg/cm2・G PSIG
−40 −40 −49 −0.50 −7.1 20 68 470 4.79 68.1
−39 −38.7 −46 −0.47 −6.6 21 69.8 488 4.97 70.7
−38 −36.4 −44 −0.44 −6.3 22 71.6 507 5.16 73.5
−37 −34.6 −41 −0.41 −5.9 23 73.4 525 5.35 76.1
−36 −32.8 −37 −0.38 −5.3 24 75.2 544 5.55 78.8
−35 −31 −34 −0.34 −4.9 25 77 564 5.75 81.7
−34 −29.2 −31 −0.31 −4.4 26 78.8 584 5.95 84.6
−33 −27.4 −27 −0.27 −3.9 27 80.6 604 6.16 87.5
−32 −25.6 −24 −0.24 −3.4 28 82.4 625 6.37 90.6
−31 −23.8 −20 −0.20 −2.9 29 84.2 647 6.59 93.8
−30 −22 −16 −0.16 −2.3 30 86 668 6.81 96.8
−29 −20.2 −12 −0.12 −1.7 31 87.8 691 7.04 100.1
−28 −18.4 − 8 −0.07 −1.1 32 89.6 713 7.27 103.3
−27 −16.6 − 3 −0.03 −0.4 33 91.4 737 7.51 106.8
−26 −14.8 1 0.01 0.1 34 93.2 760 7.75 110.2
−25 −13 6 0.06 0.8 35 95 785 8.00 113.8
−24 −11.2 11 0.11 1.5 36 96.8 810 8.25 117.4
−23 − 9.4 16 0.16 2.3 37 98.6 835 8.51 121.0
−22 − 7.6 21 0.21 3.0 38 100.4 861 8.77 124.8
−21 − 5.8 27 0.27 3.9 39 102.2 887 9.04 128.6
−20 − 4 32 0.33 4.6 40 104 914 9.31 132.5
−19 − 2.2 38 0.39 5.5 41 105.8 941 9.59 136.4
−18 − 0.4 44 0.45 6.3 42 107.6 969 9.88 140.5
−17 1.4 51 0.51 7.3 43 109.4 998 10.17 144.7
−16 3.2 57 0.58 8.2 44 111.2 1027 10.47 148.9
−15 5 64 0.64 9.2 45 113 1057 10.77 153.2
−14 6.8 71 0.71 10.2 46 114.8 1087 11.08 157.6
−13 8.6 78 0.79 11.3 47 116.6 1118 11.39 162.1
−12 10.4 85 0.86 12.3 48 118.4 1149 11.72 166.6
−11 12.2 93 0.94 13.4 49 120.2 1182 12.04 171.3
−10 14 100 1.02 14.5 50 122 1214 12.38 176.0
− 9 15.8 108 1.10 15.6 51 123.8 1248 12.72 180.9
− 8 17.6 117 1.18 16.9 52 125.6 1281 13.06 185.7
− 7 19.4 125 1.27 18.1 53 127.4 1316 13.42 190.8
− 6 21.2 134 1.36 19.4 54 129.2 1351 13.77 195.8
− 5 23 143 1.45 20.7 55 131 1387 14.14 201.1
− 4 24.8 152 1.55 22.0 56 132.8 1424 14.51 206.4
− 3 26.6 162 1.65 23.4 57 134.6 1461 14.89 211.8
− 2 28.4 172 1.75 24.9 58 136.4 1499 15.28 217.3
− 1 30.2 182 1.85 26.3 59 138.2 1538 15.67 223.0
0 32 192 1.96 27.8 60 140 1577 16.07 228.6
1 33.8 203 2.07 29.4 61 141.8 1617 16.48 234.4
2 35.6 214 2.18 31.0 62 143.6 1658 16.90 240.4
3 37.4 225 2.29 32.6 63 145.4 1699 17.32 246.3
4 39.2 237 2.41 34.3 64 147.2 1741 17.75 252.4
5 41 249 2.53 36.1 65 149 1784 18.19 258.6
6 42.8 261 2.66 37.8 66 150.8 1828 18.63 265.0
7 44.6 274 2.79 39.7 67 152.6 1872 19.09 271.4
8 46.4 287 2.92 41.6 68 154.4 1918 19.55 278.1
9 48.2 300 3.06 43.5 69 156.2 1964 20.02 284.7
10 50 314 3.20 45.5 70 158 2010 20.50 291.4
11 51.8 328 3.34 47.5 71 159.8 2058 20.98 298.4
12 53.6 342 3.48 49.5 72 161.6 2107 21.48 305.5
13 55.4 357 3.63 51.7 73 163.4 2156 21.98 312.6
14 57.2 372 3.79 53.9 74 165.2 2206 22.49 319.8
15 59 387 3.95 56.1 75 167 2257 23.01 327.2
16 60.8 403 4.11 58.4 76 168.8 2309 23.54 334.8
17 62.6 419 4.27 60.7 77 170.6 2362 24.08 342.4
18 64.4 436 4.44 63.2 78 172.4 2415 24.62 350.1
19 66.2 453 4.62 65.6 79 174.2 2470 25.18 358.1
80 176 2525 25.74 366.1

Conversion rate:1kgf/cm2・G=98.0665kPa
1kPa = 0.145PSIG

6-5
6.8 USDA sensor characteristics table
●NTC type USDA Sensor Characteristics, USDA1, USDA2, USDA3, CTS
(Option)
Receptacle for
Set sensor type "2" in ※12 Optional condition setting NTC
mode in paragraph 2.2 for NTC type USDA sensor.
setting "2"

Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)


−20 −4 97.391 10 50 19.893
−19 −2 91.883 11 52 18.964
−18 0 86.721 12 54 18.083
−17 1 81.882 13 55 17.249
−16 3 77.343 14 57 16.457
−15 5 73.034 15 59 15.709
−14 7 69.087 16 61 14.995
−13 9 65.333 17 63 14.320
−12 10 61.805 18 64 13.678
−11 12 58.491 19 66 13.069
−10 14 55.379 20 68 12.491
−9 16 62.442 21 70 11.041
−8 18 49.684 22 72 11.419
−7 19 47.087 23 73 10.922
−6 21 44.641 24 75 10.450
−5 23 42.338 25 77 10.001
−4 25 40.167 26 79 8.574
−3 27 38.120 27 81 8.157
−2 28 36.190 28 82 8.779
−1 30 34.369 29 84 8.411
0 32 32.651 30 86 8.060
1 34 31.028 31 88 7.725
2 36 29.494 32 90 7.406
3 37 28.047 33 91 7.102
4 39 25.678 34 93 6.812
5 41 25.385 35 95 6.535
6 43 24.162 36 97 6.271
7 45 23.005 37 99 6.200
8 46 21.910 38 100 5.779
9 48 20.874 39 102 5.550
3P156427A

6-6
●ST9702-1 type USDA Sensor Characteristics, USDA1, USDA2, USDA3,
CTS (Option)

Set sensor type "1" in ※12 Optional condition


Receptacle for
setting mode in paragraph 2.2 for ST9702-1 ST9702-1
type USDA sensor.
setting "1"

Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)


−20 −4 36.240 10 50 9.196
−19 −2 34.470 11 52 8.821
−18 0 32.800 12 54 8.465
−17 1 31.220 13 55 8.124
−16 3 29.720 14 57 7.800
−15 5 28.310 15 59 7.490
−14 7 26.970 16 61 7.194
−13 9 25.710 17 63 6.911
−12 10 24.510 18 64 6.641
−11 12 23.370 19 66 6.383
−10 14 22.290 20 68 6.136
−9 16 21.270 21 70 5.901
−8 18 20.300 22 72 5.675
−7 19 19.380 23 73 6.460
−6 21 18.510 24 75 5.253
−5 23 17.680 25 77 5.056
−4 25 16.900 26 79 4.867
−3 27 16.150 27 81 4.685
−2 28 15.440 28 82 4.513
−1 30 14.770 29 84 4.348
0 32 14.120 30 86 4.189
1 34 13.520 31 88 4.036
2 36 12.940 32 90 3.891
3 37 12.380 33 91 3.751
4 39 11.860 34 93 3.617
5 41 11.360 35 95 3.488
6 43 10.880 36 97 3.365
7 45 10.430 37 99 3.247
8 46 9.999 38 100 3.133
9 48 9.588 39 102 3.024
10 50 9.196 40 104 2.919
AD970217A

6-7
6.9 Electric wiring pilot lamps and monitoring circuit (option)
Four pilot lamps which indicate operating mode are mounted on
the controller in the control box.
Pilot lamp Color Operating condition
COMP. Green The compressor is running
DEFROST Red The unit is under defrosting operation
The inside temperature is within the proper range
IN RANGE Orange
(within±2.0˚C (±3.6˚F) of the preset temperature).
The unit is set to the dehumidification control
DE-HUMID. Yellow
operation. (optional)

Also, the receptacle for remote monitoring of the indicator lamp


can be remotely mounted. The connection is as shown below.
A: Earth
B: Compressor (green)
C: Defrost (red)
D: In range (orange)

w e r t

 RANGEDE−HUMID.
COMP. DEFROST IN 

SUPPLY
RETURN C °
°/F
ALARM
R.H.
%RH
OVER 1
SP+ C

IN 
 RANGE 2
UNDER 3
SP−5 C
1 HOURS −12 −10 −8 −6 −4 −2
2 DAYS −6 −5 −4 −3 −2 −1
DAIKINELECTRONIC   
 CONTAINER    SYSTEM
 OPERATION  DECOS b

MANUAL UNIT
 SELECT G−SET DEFROST
DISPLAY  ON/OFF

SET SELECT UP DOWN ENTER/ESC


q q Receptacle for remote monitoring (optional)


w COMP. (green)
e DEFROST (red)
r IN RANGE (orange)
t DE-HUMID. (yellow)

6-8
6.10 Fuse protection table
Protection of:
Fuse 1 (250V, 10A) • High pressure switch (HPS)
• Compressor contactor (CC)
• Evaporator fan contactor high speed (EFH)
• Evaporator fan contactor low speed (EFL)
• Condenser fan contactor (CFC)
• Compressor terminal protector (CTP)
• Phase correction contactor (PCC1, PCC2)
Fuse 2 (250V, 10A) • Gas bypass solenoid valve (BSV)
• Reheater solenoid valve (RSV) for dehumidification
Fuse 3 (250V, 10A) • Hot gas solenoid valve (HSV)
• Liquid solenoid valve (LSV)
• Injection solenoid valve (ISV)
• Economizer solenoid valve (ESV)
Fuse 4 (250V, 10A) • Modem
Fuse 6 (250V, 10A) • Recorder
Fuse 7 (250V, 10A) • CPU board
• Electronic expansion valve (EV)
• Suction modulating valve (SMV)
• LED display
• LCD screen
Fuse 8 (250V, 10A) • Spare
Fuse 9 (250V, 10A) • Remote monitoring receptacle (RM)

6-9
MEMO

6-10
MEMO

6-11
MEMO

6-12
6.11 Schematic wiring diagram (LXE10E136H, 147H)

6-13
6.12 Stereoscopic wiring diagram (LXE10E136H, 147H)

6-14
Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan.

Tel: 06-6373-4338

Fax: 06-6373-7297

Marine type Container Refrigeration Unit


Tokyo Office. JR Shinagawa East Bldg., 11F 18-1, Konan 2-chome, Minato-ku Tokyo, 108-0075 Japan.

Tel: 03-6716-0420

Fax: 03-6716-0230

Marine type
Container Refrigeration Unit

Service Manual

Service Manual
LXE10E100 or later
(DECOSⅢh)
LXE10E100 or later

TR15-02
$5,00 (2015.03.00150)NK
TR 15-02

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