15 02 PDF
15 02 PDF
15 02 PDF
Tel: 06-6373-4338
Fax: 06-6373-7297
Tel: 03-6716-0420
Fax: 03-6716-0230
Marine type
Container Refrigeration Unit
Service Manual
Service Manual
LXE10E100 or later
(DECOSⅢh)
LXE10E100 or later
TR15-02
$5,00 (2015.03.00150)NK
TR 15-02
Please read contents of this manual prior to operating unit.
1
CONTENTS
SAFETY PRECAUTIONS 2.6 Chartless function .......................................2-37
• Danger .................................................................4 2.6.1 Chart indication function.......................2-37
• Warning................................................................5 2.6.2 P code (Pull down time indication) .......2-39
1. INTRODUCTION.................................................1-1 2.6.3 Chartless code display function............2-40
1.1 Operation range ............................................1-1 2.6.3.1 List of chartless code.....................2-40
1.2 Specification..................................................1-1 2.6.3.2 H-code ...........................................2-41
1.3 Names of components ..................................1-2 2.6.3.3 d-code ...........................................2-43
1.3.1 Front view...............................................1-2 2.7 Communication modem ..............................2-44
1.3.2 Rear and side section.............................1-5 3. SERVICE AND MAINTENANCE ........................3-1
1.3.3 Control box .............................................1-6 3.1 Maintenance service .....................................3-1
1.4 Protection devices specifications ..................1-9 3.1.1 Recover refrigerant.................................3-1
1.5 Running operating pressures and current...1-10 3.1.2 Gauge manifold ......................................3-1
1.6 Operating modes and control......................1-14 3.1.3 Automatic pump down............................3-3
1.6.1 Frozen operation ..................................1-14 3.1.4 Refrigerant recovery and charge............3-5
1.6.2 Chilled operation ..................................1-16 3.2 Main components and maintenance .............3-8
1.6.3 Defrost operation..................................1-18 3.2.1 Scroll compressor...................................3-8
1.6.4 Dehumidification control operation (optional) .....1-21 3.2.2 Procedure to remove evaporator fan motor ...3-11
1.6.5 CA unit (optional)..................................1-22 3.2.3 Electronic expansion valve...................3-12
1.6.6 Common control ...................................1-23 3.2.4 Suction modulation valve .....................3-13
2. ELECTRONIC CONTROLLER...........................2-1 3.2.5 Drier......................................................3-14
2.1 Electronic controller basic operation .............2-1 3.2.6 Solenoid valve ......................................3-15
2.1.1 Control panel ..........................................2-1 3.2.7 Discharge pressure regulating valve ....3-16
2.2 Operation procedure .....................................2-4 3.2.8 Check valve..........................................3-16
2.2.1 Operation procedure flow chart ..............2-4 3.2.9 High-pressure switch (HPS) .................3-17
2.2.2 Mode operation procedure .....................2-7 3.2.10 High pressure transducer (HPT) ........3-17
1. CURRENT (Operation state) INDICATION MODE ...2-7 3.2.11 Low pressure transducer (LPT)..........3-17
2. OPERATION SETTING MODE..............2-8 3.2.12 Fusible plug ........................................3-18
3. BATTERY MODE ...................................2-9 3.2.13 Sight glass..........................................3-19
4. MODE OPERATION ............................2-10 3.2.14 Evacuation and dehydrating...............3-20
5. LED display LIGHT-OFF MODE ..........2-11 3.3 Periodic inspection items ............................3-22
6. SENSOR INDICATION MODE.............2-12 3.4 Wiring diagram for external junction port ....3-24
7. TEMPERATURE RECORD SCROLL MODE ...2-15 3.4.1 Power plug (P1)....................................3-24
8. ALARM RECORD SCROLL MODE .....2-17 3.4.2 PC port (PPR1,2) .................................3-24
9. PTI RECORD SCROLL MODE ............2-18 3.4.3 Remote monitoring connector
10. OPTIONAL FUNCTION SETTING MODE ...2-19 (RM) (Optional).....................................3-24
11. BASIC FUNCTION SETTING MODE ...2-20 3.4.4 USDA sensor 1-3 junction port
12. OPTIONAL CONDITION SETTING MODE ...2-22 (USDA1-3) (Optional)
13. INPUT DATA MODE ..........................2-24 Cargo temperature sensor junction port
14. CONTROLLER SOFTWARE DOWNLOAD MODE...2-25 (CTR) (Optional)...................................3-24
2.3 Information interchange with personal computer...2-26 4. OPTIONAL DEVICES.........................................4-1
2.3.1 Data logging .........................................2-26 4.1 Cold treatment transport ...............................4-1
2.4 Installation of software ....................................2-27 4.1.1 Setting the number of USDA sensor
2.4.1 Installation of latest version software (version upgrade) ...2-27 connections ............................................4-1
2.5 Pre-trip inspection .......................................2-28 4.1.2 USDA sensor calibration ........................4-1
2.5.1 Manual inspection ................................2-30 4.1.3 USDA report ...........................................4-1
2.5.2 Automatic PTI.......................................2-32 4.1.4 Battery check and replacement..............4-1
2.5.2.1 Automatic PTI selection mode.......2-32 4.1.5 USDA sensor types and setting .............4-2
2.5.2.2 Short PTI (S.PTI) ...........................2-33 4.2 Ventilator outlet opening detection (FA sensor) ...4-3
2.5.2.3 Alarm list during PTI 4.3 Daikin temperature management system (optional)......4-6
(Pre-trip inspection) .......................2-34 4.4 Automatic setpoint change: ASC (optional)......4-8
2.5.2.4 Manual check (M.CHECK) ............2-35 4.5 Automatic cold treatment: ACT (optional) ......4-10
CONTENTS
5. TROUBLESHOOTING........................................5-1 6. APPENDIX..........................................................6-1
5.1 Alarm diagnosis.............................................5-1 6.1 Standard tightening torques for bolts ............6-1
5.2 Refrigeration system and electrical system...5-24 6.2 Standard tightening torque for flare nut.........6-1
5.3 Troubleshooting for automatic PTI (J-code)...5-36 6.3 Resistance of motor coil and solenoid valve coil ...6-1
5.4 Emergency operation ..................................5-38 6.4 Temperature conversion table and temperature
5.4.1 Controller emergency operation ...........5-38 sensor (SS/RS/DSS/DRS (option) /EIS/EOS/
5.4.2 Controller short circuit operation ..........5-39 SGS/AMBS) characteristics table ....................6-2
5.4.3 Electronic expansion valve emergency 6.5 Temperature conversion table and temperature
operation ..............................................5-40 sensor (DCHS) characteristics table..................6-3
5.4.4 Suction modulation valve emergency 6.6 High and low pressure sensor characteristics table..6-4
operation ..............................................5-41 6.7 HFC134a, temperature-vapor pressure
5.5 Alarm display and backup function .............5-43 characteristics table ......................................6-5
5.5.1 Alarm grouping .....................................5-43 6.8 USDA sensor characteristics table................6-6
5.5.2 Backup operation at the time of 6.9 Electric wiring pilot lamps and monitoring
control sensor (SS, RS) abnormality ....5-43 circuit (option)................................................6-8
5.5.3 Backup operation at the time of 6.10 Fuse protection table...................................6-9
sensor abnormality ..............................5-43 6.11 Schematic wiring diagram .........................6-11
5.6 Backup Battery............................................5-45 6.12 Stereoscopic wiring diagram .....................6-12
5.6.1 Function................................................5-45
5.6.2 Checking the remaining battery voltage...5-45
5.6.3 Handling used batteries........................5-46
SAFETY PRECAUTIONS
Always observe the following points before operating or
inspecting a unit.
DANGER
Always shut off the main power supply of the facility
before disconnecting the power plug.
Modem (optional)
Circuit breaker
High voltage
4
WARNING
Do not touch the condenser fan while power to the
unit is ON.
Before removing the condenser fan cover, turn off the
circuit breaker and disconnect the power plug.
During air-cooled operation : Condenser fan may start
and stop automatically by
high pressure control
switch.
During water-cooled operation: Condenser fan may start
and stop automatically by
the control box.
5
WARNING
Before starting unit, run the generator.
Quick-lock lever
6
WARNING
Wash the refrigeration unit with fresh water at PTI.
1. Carefully wash condenser with fresh water to remove salt deposits.
Do not use high-pressure water to wash.
Water may penetrate inside the condenser, which may lead to
malfunctions.
2. Corrosive gases generated from the cargo may corrode the copper
pipes and aluminum internal evaporator fins.
Corrosive gases include but not limited to chlorine, ammonia, sulfuric
acid, acetic acid, sulfur dioxide.
7
WARNING
Refrigerant and refrigerant oil
Be sure to only charge the unit with refrigerant HFC 134a.
Never attempt to use any other refrigerant (CFC12, HCF22, etc) with the
refrigeration unit.
Never mix the refrigerant with air. Never inject air or gas including oxygen gas into the
unit for the purpose of tests such as pressure tests.
Charging the unit with a different refrigerant or being negligent in the usage
method of the unit may lead to explosions.
Use only Daikin specified refrigerant oil (IDEMITSU, Daphne Hermetic Oil FVC46D).
If any other refrigerating machine oil not specified is charged, it may cause problems with the unit.
DA P H N E
HE S W -4 6
R M E TI C O I L
F V C46 D OIL
DAPHNE SUNISO
HERMETIC OIL 3GS - DI
FVC46D
Moisture Moisture
Use only those service tools certified for dedicated to HFC134a. (gauge manifold, etc)
Do not use any tools for CFC12 or HCFC22.
Service ports with exclusive quick joints for HFC134a are provided in the refrigeration
unit to avoid improper refrigerant or refrigerant oil from entering refrigeration system.
(Refer to clause 3.1.2)
The charging hose and gauge port are not interchangeable with those of previous
models using other refrigerants.
8
CLASS 1 PRODUCT SPECIFIED BY THE LAW CONCERNING THE RECOVERY AND
DESTRUCTION OF FLUOROCARBONS OF FLUOROCARBONS
When replacing the power cable, work must be carried out by the manufacturer,
the distributor, or personnel qualified to conduct electrical work.
9
1. INTRODUCTION
1.1 Operation range
Use the units within the following range.
Item Operation range
External temperature range -30˚C to +50˚C (-22˚F to + 122˚F)
Internal temperature range -30˚C to +30˚C (-22˚F to + 86˚F)
50Hz: 380V/400V/415V, 60Hz: 440V/460V
Voltage
Voltage fluctuation rate should be within ±10%
Vibration and shock Horizontal: 5G, Vertical: 2G
1.2 Specification
Model
LXE10E100H
Item
Condenser cooling system Air cooled type
Controller DECOS3h
Power supply AC 3-phase 380V/400V/415V 50Hz, 440V/460V 60Hz
Compressor Full hermetic scroll type (Output: 5.5kW)
Evaporator Cross fin coil type
Air-cooled condenser Cross fin coil type
Evaporator fan Propeller fan
Evaporator fan motor Three-phase squirrel-cage induction motor
Condenser fan Propeller fan
Condenser fan motor Three-phase squirrel-cage induction motor
Defrosting
1-1
1.3 Names of components
1.3.1 Front view
1 2 3 4
9 10
25
10
11
12
24
13 11
23
14
15
22 21 20 19 18 17 16 15 17
Refer to the next page for detail of compressor
and refrigeration control device location
q Access panel !3 Liquid receiver
w Condenser fan motor (CFM) !4 Drier
e Thermometer check port (Return air, optional) !5 Liquid solenoid valve (LSV)
※Thermometer check port is not fitted to some models. !6 Sight glass
r Hot-gas solenoid valve (HSV) !7 Ambient temperature sensor (AMBS)
t Reheater Solenoid Valve for dehumidification !8 Low pressure transducer (LPT)
control(Optional) !9 Suction modulating valve (SMV)
y Discharge gas by-pass solenoid valve (BSV) @0 Thermometer check port (Supply air)
u Economizer solenoid valve (ESV) @1 High pressure transducer (HPT)
i Injection solenoid valve (ISV) @2 High pressure switch (HPS)
o Electronic expansion valve (EV) @3 Storage space for power cable
!0 Pressure Control Valve (PCV) @4 Compressor (CM)
!1 Economizer heat exchanger @5 Control box
!2 Air-cooled condenser @6 Ventilator
1-2
●LXE10E100G
· Solenoid valve location
ESV ISV EV PCV
HSV RSV BSV
[Valve]
BSV :Discharge gas bypass Solenoid Valve
EV :Electronic Expansion Valve
ESV :Economizer Solenoid Valve
HSV :Hot gas Solenoid Valve
ISV :Injection Solenoid Valve
PCV :Pressure Control Valve
RSV :Reheater Solenoid Valve (Optional)
for dehumidification control
DCHS
HPS
SMV
Liquid receiver
HPT Drier
LSV
AMBS
Sight glass
1 Low SGS 2 High LPT 4 High DPR 3 Liquid 5 Liquid
pressure pressure pressure pressure pressure
(Service (Service (Service (Service (Service
Service port port) port) port) port) port)
1-3
Solenoid valve operation and description
BSV : Discharge gas by-pass solenoid valve
BSV bypasses discharge gas to the suction side of the compressor to maintain low
pressure at low ambient temperatures.
1-4
1.3.2 Rear and side section
●LXE10E100H
EIS EOS
USDA
Receptacle
SS/DSS
DRS:Return Air Temperature Sensor for Datacorder (optional) RS :Return Air Temperature Sensor
DSS:Supply Air Temperature Sensor for Datacorder SS :Supply Air Temperature Sensor
EIS :Evaporator Inlet Temperature Sensor
EOS:Evaporator Outlet Temperature Sensor
HuS :Humidity Sensor
1-5
1.3.3 Control box
② ⑨
⑦
③ ⑤
Front ⑳
⑥
⑱ ⑲
⑰
④
Rear
q Display panel
w UNIT ON/OFF key
e MANUAL DEFROST key
r Display board
t Circuit breaker (CB)
y PT/CT board (EC5)
u Transformer for control circuit (Tr1)
i Magnetic contactor for compressor (CC)
o Phase correction contactor (PCC1, PCC2)
!0 Magnetic contactor for high speed evaporator fan (EFH)
!1 Magnetic contactor for low speed evaporator fan (EFL)
!2 Magnetic contactor condenser fan (CFC)
!3 Reversed phase protector (RPP)
!4 Controller CPU board (EC1)
!5 Fuse (Fu1-4, 6-9)
!6 Controller I/O board (EC2)
!7 Battery (BATTERY)
!8 PC Port Receptacle (PPR)
!9 Remote monitoring receptacle (RM, optional)
@0 Modem (RCD, optional)
1-6
· Control box Inside detail
DECOSⅢh
MODEM CONTROLLER
CC EFH EFL CFC RPP (optional) (DECOS3h)
PCC1
PCC2
CB
PPR
[Control Box]
BATTERY :Back-up Battery
CB :Circuit Breaker
CC :Magnetic Contactor, Compressor
EC5 :PT/CT Board
EFH :Magnetic Contactor, Evaporator Fan Motor, High Speed
EFL :Magnetic Contactor, Evaporator Fan Motor, Low Speed
CFC :Magnetic Contactor Condenser Fan
PPR :PC Port Receptacle
PCC1 :Phase Correction Contactor 1
PCC2 :Phase Correction Contactor 2
Tr1 :Transformer
RPP :Reversed Phase protector
1-7
· Control box Inside detail
Battery
for
circuit
board
CN40-1
CN40-2
CN HuS (optional) (Red)
CPU
53
EC1 (CPU board) LPT, HPT
CN CN
45 45 CN46 CN42 CN44 LED1 EC2
-1 -2 FAS (Green) (I/O board)
EC5
(PT/CT board) (optional)
CN47 CN43 (DISPLAY board)
DRS (optional),
BATTERY CTS/USDA EIS, EOS, CN41
(optional)
CN48 RS, DSS, SS,
CN52 CN51 CN50 SGS, AMBS, CN49 CN55
MODEM DCHS
(optional) PPR2 PPR1
Fu4 Fu7 Fu2
CN6
CN8 CN3
EMERGENCY
EV2
CNC1 CNC2
140 139 132 131 125 123 108 103
T/F CN11-2
EC2 (I/O board) T/F CN
optional CN1 CN10 11-1
T/F Tr1
CN2 CN CN CN CN EV2
T/F 7 15 17 18
CTP HPS WPS CBS
CTP CN19 CN9 CN16
MTP CC/RPP, EFH, SMV RM (optional)
EFL, PCC1/PCC2
CFC
CN20 CN12 CN13 CN14
RSV, ISV, LSV
BSV, HSV ESV1, ESV2
1-8
1.4 Protection device specifications
Device name Actuation Set point Detection method Symbol
High-pressure switch OFF 2400kPa (24.47kg/cm2) High-pressure switch HPS
Pressure
switch
ON 1900kPa (19.37kg/cm2)
High-pressure control for Condenser fan OFF 800kPa (8.2kg/cm2) High-pressure transducer HPT
ON 1000kPa (10.2kg/cm ) ※1
Electronic controller
Discharge gas Pull down OFF 135˚C (275°F) Discharge gas DCHS
temperature Reset in 3 minutes temperature sensor
protection Other operation OFF 123˚C (262°F)
set point LPT≦50kpa Reset in 3 minutes
Overcurrent protection set point OFF 26.0A PT/CT board CT2
Reset in 3 minutes
Circuit breaker OFF 30A CB
Current
Fuse – 10A ※2 Fu
Evaporator fan motor thermal protector OFF 145˚C ± 5˚C (293°F ± 9°F)
ON 94˚C ± 15˚C (201°F ± 27°F)
Condenser fan motor thermal protector OFF 135˚C ± 5˚C (275°F ± 9°F) MTP
Motor
※1 When dehumidification is ON in dehumidification mode, the setting figure may change between 900~2100kPa
automatically (Refer to "High Pressure Control" Page 1-23)
※2 Refer to "Fuse Protection table" in section 6.10.
1-9
1.5 Running operating pressures and current
●Chilled mode
Inside : 0°C (32°F) 16
Power supply :
415V / 50Hz 15
14
13
12
Total current
11
10
9
8
7
2
(kPa) (kg/cm)
2000 20
High pressure
1500 15
1000 10
500 5
0 0
(kPa) (kg/cm2)
200 2.0
0 0
–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature
1-10
●Chilled mode
Inside : 0°C (32°F)
16
Power supply :
440V / 60Hz 15
14
13
12
Total current
11
10
9
8
7
2
(kPa) (kg/cm)
2000 20
High pressure
1500 15
1000 10
500 5
0 0
(kPa) (kg/cm2)
200 2.0
0 0
–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature
1-11
●Frozen mode
Inside: –18˚C (–0.4˚F)
16
Power supply: 415V, 50Hz
15
14
13
12
Total current
11
10
9
8
7
(kPa) (kg/cm2)
2000 20
High pressure
1500 15
1000 10
500 5
0 0
(kPa) (kg/cm2)
200 2.0
0 0
–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature ˚C (˚F)
1-12
●Frozen mode
Inside: –18˚C (–0.4˚F)
16
Power supply: 440V, 60Hz
15
14
13
12
Total current
11
10
9
8
7
(kPa) (kg/cm2)
2000 20
High pressure
1500 15
1000 10
500 5
0 0
(kPa) (kg/cm2)
200 2.0
0 0
–100 –76cmHg
5 10 15 20 25 30 35 40 45 50 (˚C)
(41 50 59 68 77 86 95 104 113 122) ( F )
Ambient temperature ˚C (˚F)
1-13
1.6 Operation modes and control
Two types of operation modes are available. chilled mode and frozen mode.
※For details, refer to clause 1.6.1 to 1.6.6
Operation mode Set point Control air sensor Evaporator fan Operation
Supply air Capacity control operation with
–9.9˚C to 30.0˚C
Chilled mode temperature High speed suction modulating valve and hot-
(+14.1˚F to +86.0˚F)
sensor gas bypass control
Return air
–30.0˚C to –10.0˚C Compressor
Frozen mode temperature Low speed
(–22.0˚F to +14.0˚F) ON/OFF control
sensor
Hot-gas defrosting with refrigerant
Defrost mode - - OFF
quantity control
Thermostat OFF
●Compressor Stop
●Evaporator fan Low speed
1-14
(1) Set point temperature and control sensor
When the set point temperature (referred to as SP hereafter) is –10.0˚C(+14.0˚F) or lower, the
compressor is cycled ON and OFF, in response to return air temperature.
(2) Control
qWhen the control temperature reaches SP (point A), the
compressor and condenser fan are turned off.
wWhen the control temperature exceeds SP+1.0˚C, the compressor,
liquid solenoid valve and condenser fan are turned on.
However, the compressor runs for at least 2 minutes every
–10˚C
time it is turned on. Even if the control temperature reaches
SP or lower (point C) within 2 minutes after the compressor
is turned on, the compressor, condenser fan and liquid SP+2˚C
solenoid valve are not turned off. (2 minutes compressor SP+1˚C
forced operation) SP A
SP–1˚C
SP–2˚C C
FILTER
M M
RSV EVAPORATOR
REHEAT COIL
PCV
SV
EV2
SV L
R
ESV
DPR
M R
SV
AIR COOLED
CONDENSER
SV DRIER
RECEIVER H
8
P
S SV
H
P
T
Sight glass
LPT SV
COMPRESSOR L LSV
SV
ISV
BSV SMV
BSV :Discharge gas Bypass Solenoid Valve HSV:Hot Gas Solenoid Valve
DPR:Discharge pressure regulator RSV :Reheat Solenoid Valve
ISV :Injection Solenoid Valve ESV :Economizer Solenoid Valve
LPT :Low Pressure Transducer EV :Electronic Expansion Valve
LSV :Liquid Solenoid Valve HPS:High Pressure Switch
PCV :Pressure Control Valve HPT :High Pressure Transducer
SMV:Suction Modulation Valve
1-15
1.6.2 Chilled operation
Control state transition and common control
START
SS≧SP+1.5˚C SS<SP+1.5˚C
Pull-down Heat-up
Capacity control
(SS≦SP–3.0˚C
SS≧SP+1.0˚C and 3-minutes elapse)
and 3-minutes or (SS≦SP–0.5˚C
elapse and 30-minutes elapse)
Overcool protection
SS≦SP–0.5˚C and 3-minutes elapse
SS : Supply air sensor (control temperature)
SP: Set point temperature
Note) ※1: High pressure control (P.1-24) ※4: Release control (P.1-26)
※2: Injection control (P.1-25) ※5: Capacity control and hot gas by-pass (P.1-25)
※3: Charge control (P.1-26)
1-16
(1) Set point temperature and control sensor
If the set point temperature is –9.9˚C (+14.1˚F) or higher, the suction modulating valve is controlled by the
supply air temperature to adjust the cooling capacity.
(2) Control
(a) Pull-down operation
Pull-down operation is carried out with fully opened suction modulating valve when control
temperature (SS) is 1.5˚C or higher above set point q.
(b) Capacity control operation
When the control temperature reaches point w, the suction modulating valve is adjusted to control capacity .
After rising and dropping, control temperature remains stable at the point e. During the capacity control
operation, hot gas by-pass (HSV, BSV) and liquid injection (ISV) are used in order to maintain the optimum
operation condition of the refrigerant system.
(c) Heating
When control temperature (SS) is lower than the set point temperature by +1.5˚C (r), heat-up operation
using hot gas is conducted. This heating operation raises control temperature to set point temperature +1.0˚C
(t). It rises up to set point temperature +2.0˚C during 1
dehumidification operation.
(d) Overcool protection operation +2℃
2
Although the unit's operation is stable, if the control +1℃ 5
temperature lowers below set point temp by –3.0˚C (y),
SP 3
compressor stops and only the evaporator fans
continues to operate. −1℃
−2℃
−3℃ 6
4
FILTER
M M
RSV EVAPORATOR
REHEAT COIL
PCV
SV
EV2
SV L
R
ESV
DPR
M R
SV
AIR COOLED
CONDENSER
SV DRIER
RECEIVER H
8
P
S SV
H
P
T Sight glass
LPT SV
COMPRESSOR L LSV
SV
ISV
BSV SMV
1-17
1.6.3 Defrost operation
Start defrost
Yes
Defrosting range
●Compressor ON
●Evaporator fan OFF
●Condenser fan ON/OFF
●Hot gas solenoid valve ON
Is terminating No
condition OK?
Yes
1-18
Defrost operation
(1) Defrosting system
Unit use hot gas defrost. High temperature and high pressure refrigerant (hot gas) from the compressor is
sent to the evaporator and drain pan for defrosting. Since the evaporator is heated directly by the hot gas
(refrigerant), defrosting can be performed efficiently.
(2) Defrost initiation
Short timer
Defrosting interval (frozen)
EOS≦20.0˚C
Out-range timer
Manual defrosting
1-19
(4) Defrost termination conditions
FILTER
M M
RSV EVAPORATOR
REHEAT COIL
PCV
SV
EV2
SV L
R
Release※1
ESV
DPR
M R
SV
AIR COOLED
CONDENSER
SV DRIER
RECEIVER H
8
P
S SV
H
P
T
Sight glass
LPT
Charge※1 SV
COMPRESSOR L LSV
SV
ISV
BSV SMV
Note 2
*1 : "Charge" and "Release" control during defrost operation
1-20
1.6.4 Dehumidification control operation (optional)
Dehumidification control, similar to defrost operation, uses high temperature refrigerant (hot gas) from
the compressor. Hot gas flows to the reheat coil mounted to the bottom of the evaporator. This control
is optional, available for units equipped with a reheat coil only.
1. To execute dehumidification control, setting the dehumidification control dHU to "ON" or "ON-A" is
necessary. "ON" for the unit equipped with humidity sensor. And "ON-A" for the unit without humidity
sensor. For setting procedures, refer to 2.2.2 (4. Mode operation)
2. Humidity setting range: 60 to 95%RH (when dHU is set to "ON"). For setting procedures, refer to 2.2.2
(2. Operation setting mode).
3. When dHU is set to "ON" or "ON-A", the "DEHUMID" lamp at the top of the control panel lights up.
FILTER
M M
RSV EVAPORATOR
REHEAT COIL
PCV
SV
EV2
SV L
R
Release※1
ESV
DPR
M R
SV
AIR COOLED
CONDENSER
SV DRIER
RECEIVER H
8
P
S SV
H
P
T
Sight glass
LPT
Charge※1 SV
COMPRESSOR L LSV
SV
ISV
BSV SMV
1-21
1.6.5 CA unit (optional)
• The CA (Control Atmosphere) unit controls the composition of the atmospheric gas within the container
box of the Marine type Container Refrigeration Unit. Controlling the concentration of oxygen and carbon
dioxide within the container box makes it possible to maintain the freshness of fruits and vegetables
during transportation.
• The VPSA method (*) is used to adjust the concentration of oxygen, the air pump is used to draw in
atmosphere, the built-in adsorption cylinders are used to separate the oxygen, the remaining low
concentration oxygen gas is pressurized again with the air pump, and then low concentration oxygen gas
is supplied to the inside of the container box. The carbon dioxide concentration is adjusted by the
respiration of the fruits and vegetables and by supplied outside air into the container box by air pump.
(*) VPSA method for Vacuum Pressure Swing Adsorption. In this method, two adsorption cylinders are
used to perform adsorption at atmospheric pressure and desorption in a vacuum.
Use the CA unit in the following set temperature range within the reefer box.
Item Operation range
Refrigeration unit internal temperature range –2˚C to +20˚C (+28.4˚F to 68˚F)
*For details on the CA unit, refer to the CA service manual for the Marine type Container Refrigeration
Unit.
1-22
1.6.6 Common control
The following are controlled in different operation modes. (For the details, refer to the following pages.)
Operation mode
Control name Control content
Frozen Chilled※ Dehumidification Defrost
The compressor is operated on and off to adjust
A Compressor ON/OFF control
inside temperature.
At the start of the operation with low ambient
B Starting control
temperature, an oil temperature raising control
is initiated.
When a protection device activates at the operation
start, a high pressure/current control is executed.
Evaporator fan is switched to high or low speed
C Evaporator fan speed control
according to set point temperature.
In order to keep superheat of the evaporator
D Superheat control optimum, the opening of the electronic expansion
valve is controlled.
In order to keep high pressure optimum, opening
E High-pressure control
of the electronic expansion valve is controlled.
In order to prevent refrigerant oil from
F Injection deteriorating, the injection solenoid valve control or
electronic expansion valve control is carried out.
When the control temperature is within SP ±2˚C,
G In-range control
in-range light is turned on.
After defrosting initiation, the in-range lamp is
H In-range masking control kept on for 100 minutes or 130 minutes if set
point is less than equal to -20 degree C.
I Capacity control It conducts capacity control during chilled operation.
Heating capacity of defrosting and heating
J Charging and releasing control
operation are controlled.
The liquid refrigerant is collected into the liquid receiver
K Pump down control
(or water cooled condenser).
The economizer circuit is initiated to enhance
L Economizer control
cooling capacity.
The reheat solenoid valve (RSV) is controlled to
M Reheat coil control
carry out dehumidification.
※ Note) CA mode operations (optional) are included in chilled mode (the operation range is –2˚C to +20˚C).
1-23
Common control
A : Compressor ON/OFF control
When the control temperature reaches the set temperature or lower, the compressor is stopped.
When the control temperature rises and becomes higher than the [set point temperature +1.0˚C], the
compressor runs again.
When the compressor starts running, it is forcibly run for 2 minutes. (2 minutes compressor forced
operation) in order to prevent the compressor from deterioration due to shortage of lubricant.
B : Starting control
™Control when protective device activated
When the high pressure rapidly rises on starting or when the starting current is overcurrent, the
compressor automatically stops to suppress high pressure and starting current.
™Temperature control of refrigerant oil
When ambient temperature is low, the temperature of refrigerant oil for compressor is also low and
the viscosity of the oil may be high.
On starting the unit, by-pass discharge gas to suction side of the compressor by opening the
solenoid valve (BSV) to raise the oil temperature rapidly ensuring a stable feed of oil.
In order to control the oil temperature of refrigerating unit or in 1300kPa
the event the high pressure is low, operate the compressor with ON
the condenser fan stopped. If the high pressure reaches 1500
kPa or more, the fan will restart to operate.
The temperature control for refrigerant oil should be executed OFF
not with power ON/OFF in normal operation but with power ON 1500kPa
under low ambient temperature.
An oil temperature raising control can be executed when all of the following conditions are met.
• The time turning power supply ON
• Ambient temperature ≦ 10˚C
• (Discharge gas temperature – ambient temperature) ≦ 4˚C
D : Superheat control
Evaporator superheat is adjusted to be optimum by controlling the opening of the electronic
expansion valve based on evaporator inlet and outlet refrigerant temperature and compressor
suction gas temperature.
E : High-pressure control
• By electronic expansion valve
When the ambient temperature is high during air-cooled operation, condensing pressure (high
pressure) will increase and the high pressure switch may be activated.
In order to prevent this situation, high pressure is controlled to be 2350kPa or lower by adjusting
the opening of the electronic expansion valve.
1-24
• By condenser fan control
When the ambient temperature is low during the air-cooled operation, condenser pressure (high
pressure) will decrease. And low pressure will decrease.
In order to prevent this situation, when high pressure is within range or lower, condenser fan stops
to prevent high pressure from rapidly dropping.
When the high pressure is in range or higher the condenser fan will restart.
This control varies upon dehumidification setting.
Dehumidification : OFF Dehumidification : ON
OFF OFF
High pressure > 1000kPa High pressure > 900~2100kPa
F : Injection control
In order to decrease the discharge gas temperature, liquid refrigerant is injected into the suction pipe.
• During normal compressor operation
The injection solenoid valve will be turned on or off to control discharge gas temperature lower than
specification.
Injection control is monitored by discharge gas temperature and return air temperature.
Condition of Injection solenoid valve
• AMBS<40˚C Frozen mode Pull down at Chilled mode
ISV ON ISV OFF
RS≦0˚C DCHS>120˚C DCHS<110˚C
RS>0˚C DCHS>125˚C DCHS<118˚C
※ISV is opened by AMBS or RS at AMBS>40˚C.
G : In-range control
When set point temperature is close to the setting value (SP),
Control In-range lamp
in-range lamp on the display panel is lit. temperature (OFF)
SP+ 2 ˚C
SP+1 ˚C
H : In-range masking control
If return air temperature is within range when defrost is SP
In-range lamp
initiated, in-range lamp will be kept turned on forcibly for set (ON)
time as shown below regardless of return air temperature SP–1 ˚C
thereafter. SP– 2 ˚C
In-range lamp
(OFF)
This will avoid misunderstanding that there is a problem as
return air temperature temporarily rises during defrosting.
I : Capacity control
In the chilled mode operation, adjusting cooling capacity makes the supply air temperature stable at
the set point temperature (SP).
1-25
The capacity control is executed by adjusting the opening of suction modulating valve (SMV)
between 3 to 100 %.
OFF
HPT < 700 kPa
• Release control
HPT ≦ 1150 kPa
The discharge pressure (HPT) is detected and the condenser ON
fan (CFM) is turned on, then, the refrigerant is released into the
condenser.
OFF
HPT > 1200 kPa
L : Economizer control
This unit has an economizer circuit combining the intermediate injection into the scroll compressor
with the refrigerant from heat exchanger. By turning ON the economizer solenoid valve (ESV) the
economizer circuit is activated to keep a large amount of sub cooling liquid refrigerant and
significantly increase cooling performance.
• The economizer control is operated only while the pull-down operation is in progress.
1-26
2. ELECTRONIC CONTROLLER
2.1 Electronic controller basic operation
2.1.1 Control panel
Name and function of each component
t
y
u
q i
r
SUPPLY
RETURN ˚C / ˚F
LED (Light Emitting Diode)
ALARM
R.H.
%R H
OVER 1
SP+5 ˚C
INRANGE 2 LCD (Liquid Crystal Display)
UNDER 3
o S P – 5 ˚C
1 HOURS –12 –10 –8 –6 –4 –2
2 DAYS –6 –5 –4 –3 –2 –1
DECOS Ⅲ
!0 DAIKIN ELECTRONICCONTAINER OPERATION SYSTEM
Sheet key
q SUPPLY LED (Lights when "supply air temperature" is indicated.) u IN RANGE LED (Lights when the control temperature is in range.)
w RETURN LED (Lights when "return air temperature" is indicated.) i DE-HUMID.LED (Lights when the controller is the
e ALARM LED (Blinks when alarm is generated.) dehumidification control. (optional)
r R.H.LED (Lights when "relative humidity" is indicated.) o Temperature base (Used for the graphic chart indication
t COMP.LED (Lights when the compressor is running.) on the LCD.)
y DEFROST LED (Lights when the unit is under the defrosting operation.) !0 Time base (Used for the graphic chart indication on the LCD.)
2-1
Function of operation key
●UNIT ON/OFF key UP ●UP key
UNIT To start or to stop the unit To select the item to be set in
ON/OFF
operation. the selected mode.
Controller has a memory
●DOWN key
function. DOWN
If power supply is cut off To select the item to be set in
suddenly while the unit is on, the selected mode.
UNDER
SP – 5˚C
When the power supply is OFF:
–12 –10 –8 –6 –4 –2
q To change operation modes –6 –5 –4 –3 –2 –1
2-2
DISPLAY q Indicates the temperature data required to be converted into "˚F"
˚C on the LEDDISPLAY
or LCD.
˚F w Press the
˚C
˚F key, then the temperature data displayed in "˚C"
is converted into "˚F" for one minute.
※ If any other key is pressed during the "˚F" indication, the display
switches to "˚C".
「℃」display 「°F」display
LED
LCD
2-3
2.2 Operation procedure
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
2.2.1 Operation procedure flow chart
Circuit Breaker ON
I/O ON
All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.
PTI ※ 10 ※ 11 ※ 13
※ 12
Preparation Refer to Optional Basic Input
Optional
(for 18 sec.) page 2-32 Function Function Data
Condition
Setting Setting Setting
CHART CHART
Chart Indication ※5 LED Display Light OFF.
(Refer to page 2-37)
CHART (See note 1.)
CHART
I/O : Unit On / Off key S : S key : Select key : Enter key CHART : 8 / Chart key
Note 1. ※5 activates when the "dISP" in ※11 is set to "ON" in controller initial setting in page 2-21.
2-4
※1. Current indication mode (indication of operation conditions)
Indicates the unit operation conditions. ●Supply air temperature (SS)
●Return air temperature (RS)
Page 2-7
●Defrost interval
●Alarm
●Set point humidity and humidity (optional)
※3. Battery mode (settings for operation conditions by using the battery)
Setting can be initiated when ●Temperature settings
main power supply is not available. ●Humidity settings
Note : In environments with a low ambient ●Defrost interval settings
Page 2-9
temperature, the rechargeable ●Unit ON/OFF setting
battery may discharge, making it
impossible to start up the unit in
battery mode.
2-5
※8. Alarm record scroll mode
Alarms record can be displayed in order ●Alarm indication
Page 2-17
(scroll indication) from the latest data. (up to 7 days)
2-6
2.2.2 Mode operation procedure
1. CURRENT (Operation state) INDICATION MODE
Supply air temperature (SS), return air temperature (RS), defrosting interval, alarms, set point humidity
and humidity are indicated.
Turn on circuit breaker and UNIT ON/OFF key after turning the power
supply on, then display panel switches to CURRENT INDICATION
Power off
MODE. (Key operation in the CURRENT INDICATION MODE is possible
after approx. 21 seconds from turning on the UNIT ON/OFF key.)
Circuit Breaker ON
In the CURRENT INDICATION MODE, supply air temperature, return air
temperature, defrosting interval, current alarm and current humidity
Unit off (optional) are shown.
I/O ON
All Lighting
(for 3 sec.)
Preparation
(for 18 sec.)
Current
indication
To select an item use the or allows keys. The value of the selected item is indicated on the LED
display, LED display and LCD display.
SUPPLY AIR
TEMPERATURE(SS) SUPPLY Supply air temperature Set point temperature
RETURN AIR
RETURN Return air temperature Set point temperature
TEMPERATURE(RS)
DEFROSTING Chilled mode: SUPPLY Chilled mode: SUPPLY air temperature Current defrosting
INTERVAL(Def) Frozen mode: RETURN Frozen mode: RETURN air temperature interval setting
Note 1) ●Each pressing of the down key scrolls through detected alarm codes in sequence when two or more
alarm codes are displayed.
After indicating the last alarm, display goes to the next item.
Top number of the LCD display stands for the current alarm, while the denominator stands for the
number of alarm codes existing.
Note 2) ●Value of the humidity sensor is displayed only when "Dehumidification Control on/off Setting" is set to
"ON", otherwise this item is skipped and the next item is shown.
2-7
2. OPERATION SETTING MODE
Control temperature, defrosting interval and control humidity (optional) can be set.
Circuit Breaker ON
I/O ON
Display ON
(for 3 sec.)
Preparation
(for 18 sec.)
S
Current
indication ※2 Operation Setting (Set Point ˚C, Humidity %, Defrost Internal)
※1
or no key is pressed for 5 min.
Select an item using the S key. Value of the selected item is indicated on LED and LCD display.
CURRENT INDICATION – – –
MODE
key or no key operation for 5 minutes
Current setting "SET-SPC" or "SET- To change the value use the key
S
temperature SPF" or key. Press the key to
CONTROL
TEMPERATURE SETTING Note 2) confirm setting.
Setting temperature range; –30 to 30˚C.
S S
Current setting "SET-SHU" To change the value use the key
Note 1) ●When the humidity control is not set, this indication does not appear.
Note 2) ●If temperature is set to ˚C setting temperature can be set at intervals of 0.1 ˚C.
If temperature is set to ˚F setting temperature should be the value converted into ˚F based on ˚C
rounded off the two decimal places.
2-8
3. BATTERY MODE
When main power is not available the following functions are available by using the built-in wake up battery.
• Inside supply air temperature (SS) and return air temperature (RS) are indicated.
• Setting for control temperature, control humidity and defrost interval.
2-9
4. MODE OPERATION
MODE
Current M M M
indication ※4 G-Set operation ※4 Automatic pump down ※4 Mode Operation
※1
MODE
key to save.
MODE
M
Note 1) In case of the G-Set operation, G-Set is also turned OFF automatically when the power is turned OFF.
2-10
5. LED display LIGHT-OFF MODE
Controller LED display is turned off in this mode.
※ Activation of the panel (LED) lighting off mode.
To activate the panel (LED) lighting off mode, set the LED lighting off function "dISP" in "11. Basic
function setting mode" to ON. Refer to page 2-21.
<Operation procedure>
Push the 0/CHART key twice during current indication mode to switch to
panel (LED) lighting off mode.
(When pushing the key once the mode changes to chart indication
Power off mode.)
Circuit Breaker ON
Unit off When the panel (LED) lighting off mode is active the LED lighting is
turned off and LCD reads "dISPOFF".
I/O ON
All Lighting
(for 3 sec.) ※ Cancellation of panel (LED) lighting off mode.
When the 0/CHART key is pushed again it returns to previous display
Preparation and LED turns ON.
(for 18 sec.)
CHART CHART
Chart Indication
Current (Refer to page 2-37) LED Display Light OFF.
indication CHART
※1 CHART
2-11
6. SENSOR INDICATION MODE
Suction valve (SMV) and electronic expansion valve (EV) sensor values can be checked. The following
items are shown.
High pressure (HPT), low pressure (LPT), voltage (PT1), total current (CT1), compressor current (CT2),
ambient temperature (AMBS), evaporator inlet temperature (EIS), evaporator outlet temperature (EOS),
discharge gas temperature (DCHS), suction gas temperature (SGS), suction modulating valve opening,
electronic expansion valve opening, supply air temperature (SS) (during PTI only), return air
temperature (RS) (during PTI only), pulp temperature (USDA#1, UADA#2, USDA#3) (optional), cargo
temperature (CTS) (optional), supply air temperature for data recorder (DSS), return air temperature for
data recorder (DRS) (optional).
Circuit Breaker ON
Unit off
I/O ON
All Lighting
(for 3 sec.)
Preparation
(for 18 sec.)
<Operation procedure>
Whenever the or key is pressed, the display changes.
VENTILATION VOLUME LED: The control temperature is displayed.
(FA) LCD: The value of the ventilation volume is displayed.
(optional) Displayed as "FA "
2-12
6. SENSOR INDICATION MODE (Continued from the previous page)
2-13
6. SENSOR INDICATION MODE (Continued from the previous page)
2-14
7. TEMPERATURE RECORD SCROLL MODE
The temperature history of the control sensor is displayed successively (one record per second) starting
from the latest data. (A maximum of 7 days)
<Mode selection procedure>
Power off
Circuit Breaker ON
Unit off
I/O ON
All Lighting
(for 3 sec.)
Preparation
(for 18 sec.)
<Operation procedure>
The LED indicates control temperature, and the LCD displays data/time and the data record temperature
in succession. (In frozen mode return air temperature is the controlled temperature. In chilled mode
supply air temperature is the control temperature.)
Press the key or key to pause the successive display of records. After the pause, the successive
(scrolling) display will be resumed if no key is pressed for 10 seconds.
Keep the key pressed for 3 seconds to view the data again from the beginning.
2-15
● Example of TEMPERATURE RECORD
SCROLL DISPLAY MODE
※ It is assumed that control temperature is the CAUTION
supply air temperature (SS) and the logging
The displayed temperature is not the
interval is 1 hour and the current date and
current instantaneous value but an average
time is June 27, 2008, 14:00.
taken in a specific logging interval.
Therefore, the printed control temperature
q COMP. DEFROST IN RANGE DE-HUMID. on the trip report (instantaneous value)
printed with the aid of personal computer
SUPPLY
−
RETURN
ALARM
R.H.
0. 1 may differ from the sensor data of the
----- chartless function.
-----
----- 27 1 3. 0 0 This is not an error.
Example:
Operation data at 1:00 pm, June 27, 2008
SS= – 0.1 ˚C ※To return to previous mode press the
SUPPLY LED lights on. key.
To restart press and hold
ALARM LED lights on (when alarms exist). ※If key operation is not performed within
the key for 3 seconds. 5 minutes, the current indication mode
One second later screen is resumed.
w COMP. DEFROST IN RANGE DE-HUMID. e COMP. DEFROST IN RANGE DE-HUMID. r COMP. DEFROST IN RANGE DE-HUMID.
SUPPLY
− One SUPPLY One SUPPLY
Press the
RETURN
ALARM
R.H.
0. 1 second
later
RETURN
ALARM
R.H.
5. 0 second
later
RETURN
ALARM
R.H.
5. 0 or Key
----- ----- -----
-----
----- RS 0. 2 C -----
----- 27 1 2..
00 -----
----- RS 6..
3C
An example.
p.m. 1:00 June 27, 2008 p.m.12:00 June p.m.12:00 June
RS= 0. 2 ˚C 27, 2008 27, 2008
SS= – 0.1 ˚C SS= 5.0 ˚C SS= 5.0 ˚C
SUPPLY LED lights on. DEFROST LED lights on. RS= 6.3 ˚C
ALARM LED lights on (during defrosting) DEFROST LED lights on.
(when alarms exist). (during defrosting)
SUPPLY
Non key operation No key operation SUPPLY
SUPPLY
5. 0 for 10 seconds.
5. 0 − −− −
RETURN RETURN RETURN
ALARM ALARM ALARM
R.H. R.H. R.H.
Stop on the data of Example: The sequential display is resumed After completion of indication of
p.m. 12:00 June 27, 2008 at every 1-hour logging intervals from the oldest data (Final indication)
the data stopped at 12:00 p.m., June
27, 2008.
Note: " " on the far left of LED display shows the temperature record scroll indication mode.
2-16
8. ALARM RECORD SCROLL MODE
The records of alarms are displayed sequently (one record per second) starting from the latest one.
(Alarms for a maximum of 7 days)
<Mode selection procedure>
Power off
Circuit Breaker ON
Unit off
I/O ON
All Lighting
(for 3 sec.)
Preparation
(for 18 sec.)
<Operation procedure>
The alarm codes are displayed in the LED, and the alarm occurrence time and date are displayed in the
LCD.
Press the key or key to pause the successive display of records. After the pause, sequential
(scrolling) display will resume if there is no key pressed for 10 seconds.
Press the key pressed for 3 seconds to view data from the beginning.
for 3 seconds.
RETURN
ALARM
R.H.
E4 11 No key operation RETURN
ALARM
R.H.
− −− −
----- -----
-----
----- 20 1 8. 0 8Sequential display -----
-----
20 1 3.0 0
※Press the key to return to One record per second
the current display mode. E411 Alarm (three times before) After the oldest data is displayed
※If there is no key operation for 5 20 Date of occurrence: (Last display)
June 20, 2008
minutes, the current display
18.08 Time of occurrence
mode is re-entered.
2-17
9. PTI RECORD SCROLL MODE
The record is shown in sequence (scroll) starting with the latest data.
<Mode selection procedure>
Power off
Circuit Breaker ON
Unit off
I/O ON
All Lighting
(for 3 sec.)
Preparation
(for 18 sec.)
The controller displays the PTI type and the last completion (passing) date.
2-18
10. OPTIONAL FUNCTION SETTING MODE
<Key operation to enter/exit>
Power off
Circuit Breaker ON
All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.
※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M.CHECK Function Function Condition Data
Setting Setting Setting
Current
indication
※1
2-19
11. BASIC FUNCTION SETTING MODE
<Key operation to enter/exit>
Power off
Circuit Breaker ON
All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.
※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M. CHECK Function Function Condition Data
Setting Setting Setting
Current
indication
※1
2-20
11. BASIC FUNCTION SETTING MODE (Continued from the previous page)
Detection of ventilation amount OFF: Detection function not available To change setting press the
(FA log) function setting H : Detection function available at FA SEN key and key. Press the
the upper ventilator
key to save selection.
L : Detection function available at
the lower ventilator
2-21
12. OPTIONAL CONDITION SETTING MODE
<Key operation to enter/exit>
Power off
Circuit Breaker ON
Circuit Breaker OFF
after setting change
Unit off
( OFF
I/O when no setting changed)
I/O ON
All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.
※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M. CHECK Function Function Condition Data
Setting Setting Setting
Current
indication
※1
2-22
12. OPTIONAL CONDITION SETTING MODE (Continued from the previous page)
S The time at which the H003 code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
H003 code generation H003
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.2.
S
The temperature at which the H004 To change setting press the
code is generated can be set to 1, 2, key and key. Press the
H004 code generation H004
time setting 3, 4, 5, 10
key to save selection.
(The unit is ˚C.)
S Note: Refer to section 2.6.3.2.
S
H005 is generated by number of To change setting press the
defrost cycles. Settings are 1, 2, 3, 4, key and key. Press the
H005 code generation H005
5, 10
count setting key to save selection.
(The unit is number of times.)
Note: Refer to section 2.6.3.2.
S
The time at which the H006 code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
H006 code generation
(The unit is number of times.) H006
time setting key to save selection.
Note: Refer to section 2.6.3.2.
S
The time at which the d1- code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
d1-- code generation
(The unit is hour.) d1--
time setting key to save selection.
Note: Refer to section 2.6.3.3.
S
The time at which the d2- code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
d2-- code generation d2--
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.3.
S
The time at which the d3- code is To change setting press the
generated can be set to 1, 2, 3, 4, 5, 10 key and key. Press the
d3-- code generation d3--
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.3.
S
d-1 code time interval settings are To change setting press the
1, 2, 3, 4, 5, 10 key and key. Press the
d-1- code generation d-1-
time setting (The unit is hour.)
key to save selection.
Note: Refer to section 2.6.3.3.
S
d-2 code time interval settings are To change setting press the
1, 2, 3, 4, 5, 10 key and key. Press the
d-2- code generation d-2-
(The unit is hour.)
time setting key to save selection.
Note: Refer to section 2.6.3.3.
2-23
13. INPUT DATA MODE
Each of the following mode data can be inputted.
Container I.D. (No.) input and controller and controller time
Power off
Circuit Breaker ON
Circuit Breaker OFF
after setting change
Unit off
( OFF
I/O when no setting changed)
I/O ON
All Lighting
(for 3 sec.)
for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec.
※ 10 ※ 11 ※ 12 ※ 13
Preparation PTI Optional Basic Optional Input
(for 18 sec.) M. CHECK Function Function Condition Data
Setting Setting Setting
Current
indication
※1
2-24
13. INPUT DATA MODE (Continued from the previous page)
Power off
Circuit Breaker ON
Unit off
I/O ON
All Lighting
(for 3 sec.)
Preparation
(for 18 sec.)
Current
indication ※14 Downloading from controller
※1
2-25
2.3 Information interchange with personal computer
The electronic controller DECOS 3h has a internal memory function to record the set point temperature,
inside temperature, operation mode, occurrence alarm and the report of automatic PTI during
transportation in addition to the normal operation control.
Users can retrieve the logging data and operations condition of the unit and save the information on a
personal computer through the serial communication port (personal computer receptacle) provided on the
controller front panel. The retrieved data is useful to analyze any problems that occurred during
transportation and to prepare various kinds of reports.
In additional to, users can up-load the information such as the container No., cargo name, destination and
other information from their personal computer to the controller.
Refer to the Operation Manual for Personal Computer Software for detail.
2-26
2.4 INSTALLATION OF SOFTWARE
2.4.1 INSTALLATION OF LATEST VERSION SOFTWARE (VERSION UPGRADE)
●Items required
1. Personal computer (with Windows 2000 or Windows XP Windows Vista, Windows 7 installed)
2. Communication cable
3. Tool for software version upgrade
4. Software for controller DECOSⅢh
After controller replacement, software needs to be upgraded. Download the latest version software and tool
for version upgrade (only once) from DAIKIN HOME PAGE by following the procedure shown below.
Note: The unit is operated by using the software already installed in the controller. However, ensure that
the software is upgraded to implement optimal operation.
http//www.daikin.com/service
DOWNLOAD
LXE10E100 DECOSⅢh
26
or later
Download
Download (Only once)
Upload
Never turn the power OFF or disconnect the battery connector while
the software version upgrade is in progress. Otherwise, the
software version upgrade will fail.
CAUTION In such a case, retry the software version upgrade.
2-27
2.5 Pre-trip inspection
● Perform a pre-trip inspection of each component and take remedial actions if necessary so that the
unit will operate normally. Pre trip inspection includes items listed below.
Precautions regarding long-term storage (three months or longer)
When the refrigeration unit is stored for a long time, give consideration to temperature and humidity.
Additionally, it is recommended to manually turn the rotating shaft of the evaporator and the condenser
fan motor periodically to prevent poor lubrication of rotating shaft parts.
Wash the inside of the box prior to storing the marine type container refrigerator. If the inside of the box
is not sufficiently dried out, the temperature and relative humidity within the box will both increase in
situations such as when the external temperature increases, which will lead to a harsh ambient
environment for the fan motor.
Ensure that no water remains within the box during storage.
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
2-28
(2) Inspection before unit operation
q Refrigerant leakage inspection
● Consumables
q Rechargeable battery: 2 years
w Humidity sensor: Inspect every year. Replace when appropriate.
e Refrigerant: Inspect at PTI. Repair as needed. (malfunction caused by moisture entering, etc.)
r Power plug: Inspect during PTI. Repair as needed.
t Power cable: Inspect during PTI. Repair as needed.
2-29
2.5.1 Manual inspection
Some items subject to manual inspection are listed below
5) Control box
6) Access panel
Condition of panels,
3
hinges and locks
Drain pan and drain hose
4
cleaning
5 Control box inspection Cover packing inspection and replacement
Sealing condition of holes Air leakage and clearance
6
through unit frame
1 Refrigerant leaks
Check for moisture in refrigeration
2 Refrigerant
system and Freon level
Inspect high pressure
3
switch operations
1) Liquid solenoid valve
Check solenoid valve 2) Economizer solenoid valve
Refrigerant system
2-30
No. Inspection item Inspection content PTI
Damage of power cable
1
and plug
Inspect condition of
2
internal wiring
1) Magnetic switch
Inspect electrical connections
3 2) Electronic controller terminal block
and tighten as needed
3) Terminal block
Condition of monitoring
4
receptacle cover
5 Inspect computer port cap
6 Inspect fuses Burned out or not
Inspection of magnetic
7 Contact point inspection
switch contact
1) Power cable and plug
2) Compressor
Electrical system
2-31
2.5.2 Automatic PTI
●In order to initiate an automatic PTI the following conditions must be present
43˚C≧ambient temperature≧–10.0˚C
An accurate result of the PTI may not be provided if the ambient temperature is above 43˚C or
below –10˚C, or if it has big difference between Cargo and ambient temperature.(As a guideline, the
difference of temperature is more than 20˚C). Alarm J501 will be indicated except for Short PTI
●Automatic PTI includes Short PTI, Full PTI, Custom PTI (Chilled PTI, and Frozen PTI)
PTI Content
Short PTI Performed in order to find parts abnormalities. PTI continues even if abnormalities are found
during PTI. PTI terminates if controller detects a compressor failure or evaporator fan is locked.
Full PTI Short PTI, Chilled PTI and Frozen PTI are performed.
It terminates as soon as abnormalities are found after the completion of Short PTI
Chilled Short PTI and Chilled PTI are performed.
Custom PTI It terminates as soon as abnormalities are found after the completion of Short PTI
PTI Frozen Short PTI and Frozen PTI are performed.
PTI It terminates as soon as abnormalities are found after the completion of Short PTI
Power off
Circuit Breaker ON
Unit off
I/O ON
All indication
for 3 sec. for 3 sec.
Lights on
(for 3 sec.) F. PTI
S. PTI
Starting C. PTI
Preparation M. CHECK
(for 18 sec.)
To start Full PTI, press while LCD screen displays "FULL PTI".
To start Short PTI, press while LCD screen displays "SHORT PTI".
2-32
2.5.2.2 Short PTI (S.PTI)
●Displayed steps during short PTI
Short Full Custom PTI
Step Content
PTI PTI Chilled PTI Frozen PTI
Basic data record (container No., date, time,
P00
compressor integrated run-hour, ambient tempera ture)
P02 All sensor alarm check, evaporator fan lock check
P04 Power conditions (voltage and frequency) check
P05 Compressor running check
P06 Actuating pressure check at OFF and ON of High pressure switch (HPS)
P08 Pump-down check
Solenoid valve leakage check
•Liquid solenoid valve (LSV)
•Injection solenoid valve (ISV)
P10
•Hot gas solenoid valve (HSV)
•Discharge gas by-pass (BSV)
•Economizer solenoid valve (ESV)
Supply and return air sensor (SS and RS), evaporator
P12
temperature sensor(EIS and EOS)accuracy check
P14 Pressure sensor (HPT and LPT) accuracy check
P16 Evaporator fan high and low-speed operation check
P18 Start up
P20 Economizer solenoid valve (ESV) opening or closing check ※1 ※2
P22 Discharge gas by-pass solenoid valve (BSV) opening or closing check ※2
P24 Standard pull-down operation
P26 Standard pull-down operation
P28 Suction modulating valve (SMV) operation check
P29 Electronic expansion valve (EV) operation check
P30 Injection solenoid valve (ISV) opening or closing check ※2
Hot-gas solenoid valve (HSV) and SGS sensor
P32 accuracy check and Reheat coil solenoid valve (RSV
-optional) opening or closing check
P50 Check pull-down to 0˚C
P60 Check controllability of chilled mode operation.
P70 Check defrosting
P80 Check pull-down from 0˚C through –18˚C
P90 Check controllability of frozen mode operation
※1 If the ambient temp is –10˚C or lower, function check of the solenoid valve cannot be preformed correctly,
jump terminals 121 and 102 on the terminal board, and check the operation of the solenoid valve.
※2 If the difference between ambient temperature and return air temperature is 15˚C or higher, these
steps will be skipped.
※3 Step No. are indicated in LED display. Custom PTI Custom PTI
Short PTI Full PTI Frozen PTI Chilled PTI
Example: Step No.10
SP 10 FP 10 CP 10 CP 10
2-33
2.5.2.3 Alarm list during PTI (Pre-trip inspection)
Alarms during automatic PTI are concerned with PTI inspection items in addition to those during normal
operation.
Alarms generated at automatic PTI are indicated by J ※※※., separated from those during normal
operation.
There are some alarms which are not displayed on the control panel, however they can be checked
referring to the PTI report.
2-34
2.5.2.4 Manual check (M.CHECK)
In M. CHECK, each functioning component is inspected. However, unlike in S.PTI and F.PTI, there is no
alarm indication etc.
<Inspection items>
Compressor operation time, evaporator fan high-speed operation current, evaporator fan low-speed
operation current, condenser fan operation current, battery lifespan (number of years or months),
horsepower indication, time elapsed since starting the trip, operation time of evaporator fans 1 & 2,
operation time of the condenser fan, and software version
<Control method>
Setting items LED display LCD display Setting method and description
Press the key to display the number
in the LED meaning the accumulated
Compressor Accumulated operation time operating time of the compressor.
accumulated of the compressor CC ×10H Operation time = Number in LED × 10 [hours]
operation time
Keep the key pressed for 3 seconds to
reset the accumulated operation time to 0.
Press the key to operate the
evaporator fan in high speed,
Evaporator fan Evaporator fan operation operating current of the fan is
high-speed EFH A indicated on the LED display.
operation current current at high speed
The unit is A.
The unit is A.
The unit is A.
2-35
Press the key to display the accumulated
operation time of evaporator fan 2 in the LED.
2-36
2.6 Chartless function
The controller provides temperature recorder function.
In the case of recorder-equipped units, checking temperature on the chart recorder will provide ease
of monitoring the trip status.
Since recent controllers are available for long and accurate temperature recording, non-recorder-
equipped units have been reduced. In place of the recorder the following three "Chartless functions"
are available.
Chart Indication Function
Pull Down Time Indication Function
Chartless Code display Function
2.6.1 Chart indication function
Temperature recorder data is indicated in a graphic chart on the LCD panel in chart display mode.
The displayed log period is selected from 12 hours ( 1 HOURS on the time base) or 6 days ( 2 DAYS
on the time base).
The displayed intervals are 2 hours for 12 hours log ( 1 HOURS). One day for 6 days log ( 2 DAYS).
Display of data during the defrosting is flickered and the indication of the other chart data is steady.
● LCD panel
Temperature Selected time
range base is lights up.
OVER
SP+ 5°C
1
IN RANGE 2
UNDER
SP –5°C
1 HOURS
–12 –10 –8 –6 –4 –2
Time range
2 DAYS
–6 –5 –4 –3 –2 –1
OVER
SP + 5°C
SP+10°C
IN RANGE 2
SP+ 5°C
SP+ 2°C UNDER
SP SP – 5°C
SP– 2°C
1 HOURS –12 –10 –8 –6 –4 –2
SP– 5°C
–6days –5days –4days –3days –2days –1day –12hours –10hours –8hours –6hours –4hours –2hours
2 DAYS
–6 –5 –4 –3 –2 –1
Ex.1 Ex.2
The graphic chart of the temperature change for 6 day log
(time base : 2 (DAYS))
Ex.2
OVER
SP + 5°C 1
IN RANGE
UNDER
SP – 5°C
1 HOURS
–12 –10 –8 –6 –4 –2
2 DAYS
–6 –5 –4 –3 –2 –1
2-37
●Displaying temperature change trend:
The temperature change trend is shown on the left side of LCD.
However, this display is shown only when all segments are in the same temperature range.
2-38
2.6.2 P code (Pull down time indication)
The control temperature and pull-down time are displayed alternately during pull-down operation.
When the pull-down is completed, the P code will be deleted.
P001: Pull-down last for 1 hour.
P002: 2 hours passed since pull-down started.
SUPPLY SUPPLY
RETURN
ALARM
R.H.
P00 1 RETURN
ALARM
R.H.
5. 0
----- -----
-----
----- S
2P7 1 8.
2. 0 0 LED display alters
-----
----- S
2P7 1 2.
8. 0 0
every 1 sec.
----- -----
----- -----
–17.0˚C
–18.0˚C
Figure1
2-39
2.6.3 Chartless code display function
The chartless code represents the coded inside air temperature.
Select "ON" for the chartless code setting to display the code on the LED display.
For the chartless code setting, refer to the "OPTIONAL CONDITION SETTING MODE" on pages
2-22∼2-23.
P code: Indicates pull-down time.
H code: Indicates abnormal temperature records.
d code: Indicates operation history.
2.6.3.1 List of chartless code
C: chilled mode, F: Frozen mode
Code Description Operation mode Figure
Alarm is displayed when control temperature does not decrease by
H001 C, F 2
3˚C or more, every 4 hours during pull-down operation.
The alarm is displayed when the total out-of- in-range reaches 2 hours.
H002 C, F 3
(Count is not performed during defrost.)
Abnormal temperature record
The alarm is displayed when the integrated time of state "below SP-1˚C"
H003 C 4
reaches 2 hours.
The alarm is displayed when the integrated time of state "below SP-2˚C"
H004 C 4
reaches 2 hours.
The alarm is displayed when control air temperature is Out-of Range and
H005 defrosting was performed successively three times when the control air C, F 5
temperature does not return to in-range.
will be displayed.
When temperature stays +1˚C above set point for 1 hour , XX = 01
d1XX C 7
will be displayed.
When temperature stays -1˚C below set point for 1 hour , XX = 01
d–1X C 7
will be displayed.
When temperature stays -2˚C below set point for 1 hour , 2X = 21
d–2X C 7
will be displayed.
XXX: When the total pull-down time reaches one hour, will display
PXXX C, F 1
XXX=001 appears.
Note 1) The Circled value setting can be changed. Setting in the box varies
according to the Circled value setting.
Note 2) To delete the H code or d code, press the key for 3 seconds during the
relevant code indicated.
Note 3) H code and d code are deleted when the power supply is turned off for 3 days.
2-40
2.6.3.2 H-code
H001 =Alarm is displayed when control temperature does not decrease by 3˚C or more every 4
hours during pull-down operation.
Inside
Temperature If "t" is smaller than 3˚C, code "H001" appears.
※1 This criteria (3˚C) can be adjusted from 1, 2, 5 or 10˚C.
4Hr
SP+1˚C
Figure2
SP
time
H002 =Alarm is displayed when the total time out of range reaches 2 hours. (Counting is not
performed during defrosting).
H002
SP+1
SP
t1 t2 t3 Figure3
H003 =Alarm will be displayed when the total time below setpoint –1˚C for 2 hours.
H004 =Alarm will be displayed when the total time below setpoint –2˚C for 2 hours.
t1 t2 H003
SP
SP–1
SP–2
2-41
H005 =Alarm is displayed when control air temperature is out of range and defrost was performed
three times while control air temperature does not return to in-range.
SP+2
4Hr 4Hr
SP
30min
=
Figure5
Out range timer
※2
H006 =Alarm is displayed when the temperature difference between control sensor and recording
sensor is 2˚C for 1 hour, or more.
※1 Do not set the data recorder sensor ON/OFF setting to "OFF" in basic function setting mode.
If it is selected to "OFF", cannot detect temperature difference between the control sensor and
data recorder sensor.
※2 Regardless of whether the chartless code display function is set to "ON" or "OFF," this function
will be activated.
2-42
2.6.3.3 d-code:
The d-code shows the current operation state of the unit.
Example d101:
• This code "d101" will be displayed when the total time above set point +1˚C reaches 1 hour.
The code "d102" will then be displayed when the total time above set point +1˚C reaches 2 hours.
Example d-21:
• This code "d-21" will be displayed when the total time below set point –2˚C reaches 1 hour.
The code "d-22" will then be displayed when the total time below set point –2˚C reaches 2 hours.
t1=6 hours
t2=4 hours
t3=2 hours
SP+3˚C
SP+2˚C
Point A
SP+1˚C
SP
SP–1˚C
SP–2˚C
t5=3 hours
Example : If inside temperature was recorded above graph, controller shows the following "d code"
when user checks codes at "point A"
d106 (above setpoint +1˚C for 6 hours)
d204 (above setpoint +2˚C for 4 hours)
d302 (above setpoint +3˚C for 2 hours)
d-22 (below setpoint –2˚C for 2 hours)
d-13 (below setpoint –1˚C for 3 hours)
d-11 (below setpoint –1˚C for 1 hour) Figure7
2-43
2.7 Communication modem
DECOS 3 h controller can transmit operation data through power line, if slave modem is installed in
control box.
The slave modem shall be complied with ISO10368. The following items can be monitored and/or send
commands via master modem: (*1)
Item Description
¡Inside temperature and humidity ¡Sensor data
¡Set point temperature ¡Trip data
¡Defrosting interval ¡Alarm data
Inquiries
1 ¡Container No.
(Remote monitoring)
¡Logger header information
¡Alarm
¡Operation mode
¡Set point temperature changing ¡Container No. changing
Commands
2 ¡Defrosting interval changing ¡Unit ON/OFF changing
(Remote control)
¡Manual defrosting initiation ¡Header information changing
(*1) According to the relationship among slave modem, Master modem and controller, items which can
monitor and/or 2-way communication are different. Please contact DAIKIN sales office if you have a
specific item to monitor or send commands.
2-44
3. SERVICE AND
MAINTENANCE WARNING
3.1 Maintenance service 1. Use the pressure indicating function
of the controller to check the working
3.1.1 Recover refrigerant pressure as much as possible
qWhen recovering refrigerant from the instead of using the gauge manifold
refrigerant system, be sure to use a in order to prevent foreign particles
refrigerant recovery unit to protect the ozone or moisture from mixing into the
layer around the earth from depletion. refrigerant system.
wObserve all environmental laws relating to the
country where the repair is performed. 2. Do not use any pressure gauge,
gauge manifold, charge hose and
charging cylinder that has been used
3.1.2 Gauge manifold for CFC12 in order to prevent
(1) Attaching manifold gauges refrigerant or refrigerant oil of a
Turn the valve handle of coupler different kind from mixing.
counterclockwise (push pin is retracted). Use the exclusive tools for HFC
Slide the sleeve upward and press against 134a.
the service port. Then, securely push the
valve handle (section A) until a click sound 3.The service ports are provided for
is heard. After the coupler is inserted into easier securing.
the service port, release the sleeve.
Next, turn the valve handle clockwise. ※Quick joint system
Lower the push pin, and open the check
valve at the service port.
Valve handle
A
Sleeve
HFC134a
(SAE quick joints)
Note: Do not fully turn the valve handle clockwise.
High pressure side Low pressure side
3-1
●Location of service ports on the high and (2) Removal of gauge manifold
low side of refrigeration system are Turn valve handle of coupler
illustrated below. counterclockwise (the push pin is retracted).
Slide the sleeve upward while pushing
down the valve handle (section A) to
disconnect the quick joint from the service
Pressure gauge port.
Valve handle
A
Sleeve
Service port (High pressure)
Compound gauge
CAUTION
Manifold gauges Be sure to install service caps to
the service ports after removal of
Open / Close manifold gauges.
high side
Low-pressure hose
High-pressure hose
Coupler
(Low pressure)
Charging hose
Coupler
(high pressure)
Manifold gauge operation
3-2
3.1.3 Automatic pump down
An automatic pump down is performed to prevent damage to compressor due to extremely low suction
pressure or front seated service valve.
(1) Access to automatic pump down operation mode
Automatic pump Automatic pump down
Automatic pump down setup down operation completed
COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID. COMP. DEFROST IN RANGE DE-HUMID.
Pump down is
started when the
key is pressed.
① M ② ③ ④ I/O
① Press the "M" key ② Alter the display from ④ Turn the Switch OFF.
twice while the unit is "OFF" to "ON" with the ⑤ Deactivate the circuit breaker.
running (press it once "△" key. ・The unit is stopped
during the ③ To hold display press when pumpdown is
dehumidification enter key. finished.
・If not functioning correctly,
control setup). Then, E201 (faulty pump down)
the unit enters the is displayed.
pump down mode.
※Therefore, the system inside does not need to be dried with vacuum after the drier is replaced.
3-3
(3) Automatic pump down operation
Once the automatic pump down is started, all of the service works from refrigerant collection into
the receiver, to the equalizing in suction piping system, can be executed automatically.
When "Good" is displayed, automatic pump down has finished and low side components can be
serviced.
Step q w e r t
[Preparation] [Pump down]※2 [Pressure
[Termination]
Turn on Pump down Compressor equalizing]
EV full close
Automatic pump start stop for 20 All stop for 40
down. seconds. seconds.
Termination
Normal operation Compressor
"GOOD"
for 30 minute stop at Prevention of air mixing
※1 LP≦–10kPa (vacuum) in the system
COMP ON ON OFF OFF OFF
EFM High speed High speed High speed OFF OFF
CFM ON ON ON OFF OFF
LSV ON
ESV ON
ISV ON (2nd) ※3
HSV ON (1st) ※3
BSV
RSV
SMV 328pls(100%) 328pls(100%) 328pls(100%) 328pls(100%) 328pls(100%)
EV 77pls(18%) 146pls(34%) 146pls(34%) 146pls(34%) 0pls(fullclose)
※1. If HPT exceeds 1700 kPA, no operation is executed for thirty seconds.
※2. The pumpdown operation described inw ⇒ eshown in the table above is repeated
depending on the status 20 seconds after the compressor is stopped (ten times, maximally).
※3. If LPT exceeds 0 kPa 40 seconds after the unit is stopped completely, next operation of
shifting from "HSV ON" to "ISV ON" is not executed.
Evaporator
Reheat coil (optional) EV
PCV
R
BSV RSV HSV
ESV
Check valve DPR LSV
Condenser Drier
Receiver
ISV
SMV
Compressor
3-4
3.1.4 Refrigerant recovery and charge
Evaporator EV
PCV ESV
service port BSV HSV
R
Receiver LSV
SMV
Compressor
3-5
(1) Check refrigeration pressures (3) Refrigerant Recovery
Check high pressure from the service port w qOperate Automatic Pump Down.
on the compressor discharge. Check low wRecover refrigerant from port t.
pressure from the service port q on the
compressor suction.
R
w
t
LP HP
q
R
inside the condenser will rise significantly
and the thermal conductivity of the
condensing surface will be decreased,
resulting in deterioration of refrigeration
performance. It is very important to remove r t
non-condensable gases.
If the discharge pressure is abnormally high,
check whether air or other non-condensable
gases are present by following the
procedure below.
●After carrying out the automatic pump-
down operation to collect refrigerant in the (4) Vacuum-dehydrating, and refrigerant
liquid receiver, stop the unit once. Operate charging
the condenser fan in accordance with the If all refrigerant has leaked out and air has
condenser fan check procedure included in entered the refrigeration system, repair leak
the manual check procedure, and wait until and evacuate system. Then charge with
the air inlet and outlet temperatures are proper amount of refrigerant.
equal. Non-condensable gases are [Required tools]
present if there is any difference between 1. Refrigerant cylinder (content of 20kg)
the saturation pressure and the equipped with fittings HFC134a
condensation pressure corresponding to 2. HFC R134a manifold gauge with quick
temperature of the outside air. joints
3. Weighing scale (up to 50kg)
4. Vacuum pump
3-6
(a) Vacuum dehydrating 2.Move manifold gauge hose to port e
After recovering refrigerant, replace filter and add the liquid refrigerant. Then if it
drier and evacuate system using service reached to the specified amount close
ports r and t at the liquid receiver valve on refrigerent cylinder.
outlet line and discharge pressure And remove all charging hose.
regulating valve inlet, then evacuate to
76cmHg. Disconnect the vacuum pump,
while holding the refrigeration in a
Figure 2
vacuum. However, if air enters in the
R
refrigerant circuit, vacuum up the circuit to
76cmHg and then vacuum the system for
another 2 hours or more.
e
r
R134a
R
(Keep to close)
r t
Figure 1
CAUTION
Carry out the operation check after
the replacing and charging of
r※ t R134a refrigerant, then replace the drier.
(Keep to close)
3-7
Flare nut for
3.2 Main components and injection piping
[Model JT224D-NYR]
* Precharged refrigerant oil Auxiliary parts
DAPHNE FVC46D * 2.9L packed in plastic
* Precharged with gas bag
Blind flange,
Discharge Suction flange
cover
Cable connection
label (See Note 1)
Weight
72 Kg
[Auxiliary parts]
Instruction Suction Discharge Securing tape Insulation tape Cable connection
card Gasket Gasket for suction for suction label for LXE10E-1
flange flange
2 pcs 1 pcs 1 pcs 1 pcs 1 pcs 1 pcs
(See Note 1)
Note 1. Stick the auxiliary cable connection label onto the label stuck on the
compressor body. This is only for LXE10E-1.
Cable connection label
stuck on the body Auxiliary cable connection label
Stick on
U W U W
V V
or
Orange CE
(For LX E10E-1)
Note 2. Do not replace precharged refrigerant oil out after removing the flange covers.
3-8
(2) Removal of compressor
3-9
Connect cables 5. Connect wires to the terminals.
CAUTION CAUTION
The preparation of refrigerant oil is not The unit does not have suction stop
required. valve. Be sure to adhere packing tape at
The compressor has been charge with suction piping section to prevent
the oil. moisture from entering.
3-10
3.2.2 Procedure to remove evaporator fan motor
(1) Removing
a.Remove access panel.
Tighten / Loosen
(2) Installation
f. Re-stall fan in a reverse way of removing.
Make sure to connect fan motor power plug connector securely.
3-11
3.2.3 Electronic expansion valve Coil
● Model Coil : HCM-MD12DM Metal fitting
Body : HCM-BD35DM
This unit adopts an electronic expansion valve.
The electronic expansion valve controls the Cable tie
optimum refrigerant flow rate automatically, Main unit
using the temperature sensor mounted on
evaporator inlet and outlet pipes.
Lead wire
In case of emergency including controller
malfunction, refer to the chapter on
troubleshooting, section 5.4, Emergency
Cable tie Anti-condensation tube
operation.
(1) Replacing coil <Part names>
q Remove cable tie securing coil lead wire.
w Disconnect coil connector.
e Remove the metal clip and the coil. Metal clip
r Install new coil.
t Install metal clip. Coil
y Plug in coil connector. (*)
u Install cable tie's as shown in illustration.
(*) Note) There are types with a connector that
is a different shape.
Fixing pipe
Ensure that the connector is attached
to the correct socket position on the
I/O board side before use.
Valve body
(2) Replacing body
q Remove the binding band fixing the coil lead
wire.
w Remove the anti-condensation tube at the <Replacement of the coil>
curved part of the pipe.
e Remove the metal clip and the coil.
r Un-solder expansion valve body. Metal fitting
t Solder in the new valve body.
→Braze the new valve body while cooling it Stopper
with a wet cloth.
Maximum body temperature : 120˚C (248˚F) or less
y Mount the coil and the metal clip.
u Install the anti-condensation tubing. Fixing pipe
i Fix the coil lead wire with cable tie. Correctly installed Wrongly installed
* It clicks when installed.
<Confirmation of metal fitting installation>
Curved part of
the pipe
Attention (When installing the coil
and the metal fitting)
Brazed part of the pipe
●Securely attach the coil stopper to the valve
body fixing pipe.
→If wrongly attached, the expansion valve
may function abnormally, damaging the
compressor.
●Take care not to allow the metal clip to
Anti-condensation tube damage or pinch wires.
→Malfunction of the expansion valve may
arise.
<Replacement of main unit>
3-12
3.2.4 Suction modulation valve q Upper rubber e Cable tie
cover
The flow rate of suction gas is controlled
between 10 to 328pls (3 to 100%) by a stepping w Lower rubber
cover ass'y
motor in order to control capacity.
1. Replacing the coil
● To remove coil
(1) Disconnect the SMV lead wire connector !1 Lead wire
and wire loom
q from the inside of control box.
(2) Cut cable tie e at the upper rubber cover q and
!22Cable tie
lower rubber cover w, then remove the rubber
q Lead wire
cover q. connector
Insulation material !2Cable tie
(3) Cut the tie wrap t located above the coil r, Fig. A
then remove it. u Coil bracket
q Upper rubber cover
(4) Remove the coil r and the lower cover t Tie wrap
assembly w. o Dimple
● Reinstalling the coil
r Coil
(1) Install lower rubber cover assembly w and the
coil r. i Dimple !0 Rim
!22Cable tie's
Fig. C
90°
3-13
2. Replacement of body 3.2.5 Drier
(1) Remove the coil. Refer to the section 1. The drier absorbs moisture from the
"Replacing the coil" for removing procedure. refrigerant. It also works as a filter to remove
(2) Remove the heat insulator q for the SMV after particles in the refrigeration system. Replace
cutting cable tie's w. the drier if it does not absorb moisture, is
(3) Heat up the brazed joint on the line of SMV plugged, or if the system has been opened to
body and remove body. the atmosphere. When installing the new drier,
(4) Assemble braze new SMV body while keeping refer to arrows on drier.
the temperature of the SMV below 120˚C (1) Replacement procedure
(248˚F) by covering the body with wet cloths. q Conduct the automatic pump down to
Note) When brazing, to keep the temperature of collect liquid refrigeration receiver.
body, including value body, coil, lead Refer to page 3-3 and 3-4 for the automatic
wire, etc. below 120˚C by supplying pump down.
water.
w Then, quickly replace the drier with a new one
Be sure to prevent water from entering
after loosening the flare nuts on the inlet and
into the wire insulation.
outlet side of the drier.
(5) Install the heat insulator q and fasten it with
e After replacing drier, be sure to check for
cable tie's w.
leaks.
(6) Install coil. Refer to the section 1.
r Check green color of the Sight glass after
"Replacing the coil" for removing procedure on
system start up.
the previous page.
t Apply silicon to the drier body including the
flare nuts on the inlet and outlet sides
3-14
3.2.6 Solenoid valve (1) Replacing the coil
Two kinds of solenoid valves are employed for q Remove connector from the inside of the control
the unit. box, and cut and recover cable ties.
w Remove the hexagonal head bolt on top of the
Coils are similar and replacement procedure is
coil and remove coil.
also almost the same for all types of valves.
e Replace the coil with a new one and restore the
Valve name Symbol Valve type Type of coil hexagonal head bolt install cable tie's and
Economizer connector on the original position.
ESV
Solenoid valve. When reassembling the coil, tightening torque
NEV-202DXF
Injection Solenoid should be 1.10 ~1.34 N m (11.21 ~13.66kgf・cm).
ISV
valve. (2) Replacement of valve body
Liquid Solenoid q Remove the hexagonal head bolt on top of the
LSV
valve.
NEV- coil and remove.
Discharge gas
MOAB507C w Remove the hexagonal head bolt of the mounting
by-pass Solenoid BSV
valve. VPV-803DQ plate and cut the two pipes on each side of the
Hot gas Solenoid valve body.
HSV
valve. Disconnect the remaining pipes at the brazed joint
Reheat Solenoid sections.
RSV
valve. (optional) e Solder in new valve body while keeping the
temperature of the valve body below 120 ˚C (248
˚F).
r Install coil and hexagonal head bolt of the
mounting plate and the connector inside control
box.
r Valve body
e Coil
VPV-803DQ
Fig. 1
w Hexagon
head bolt
q Lead wire
e Valve body
r mounting plate
w Coil
NEV-202DXF
Fig. 2
3-15
3.2.7 Discharge pressure regulating valve 3.2.8 Check valve
● Model KVR15 ● Model LCVP11-5D [LCV(B)5 is available]
(1) Valve replacement (1) Replacement procedure
q Remove the protection cap to conduct brazing q Remove refrigerant line clamp at check
for the valve body. valve, then un-solder valve.
Be sure not to turn the regulating screw inside w Install the new check valve taking care to
the valve, since the pressure has been install it in the correct direction, which is the
adjusted to 690 kPa (7.0 kg/cm2). same direction as the arrow shown illustrated
w When brazing, it is required to keep the valve below.
body below 140 ˚C by covering the body with
e While brazing keep valve cool below 120 ˚C
wet cloth.
(248 ˚F) with a wet cloth.
e After brazing install and tighten the protection
cap. r After replacing the valve, Leak check
The tightening torque should be 8 to 10 N m. refrigeration system.
Apply lock-tight, etc. on the screw section to Suction
avoid loosening of the cap. Compressor modulation valve
r Leak check refrigeration system.
Protection cap
Discharge pressure
regulating valve body
Check valve
3-16
3.2.9 High-pressure switch (HPS) 3.2.10 High pressure transducer (HPT)
● Model ACB-KB15
Model NSK
● Set point OFF : 2400kPa (24.47kg/cm2)
Transducer type NSK-BH030F-391
ON : 1900kPa (19.37kg/cm2)
Transducer Green body
Identification
When discharge pressure rises abnormally,
color
compressor stops for safety. HPS activates Connector Nothing
when the high pressure is greater than or The HPT is located in the refrigerant circuit.
equal to 2400kPa due to poor water flow of the High pressure value is displayed on the
cooling water or condenser fan is failed. controller display.
(1) Replacement procedure (1) Replacement procedure
q Disconnect plug inside control box. The replacement procedure is the same as
w In order to prevent refrigerant from flowing that for the low pressure transducer.
out, disconnect the high-pressure gauge Make sure mounting position and plug
piping from the gauge joint (with check valve) connection is correct.
○A on the compressor side.
e Remove the flare nut ○ B and mounting
screws of HPS on the casing at the left side 3.2.11 Low pressure transducer (LPT)
of the compressor. Model NSK
r Replace the HPS. tighten flare nut ○ B , then
Transducer type NSK-BC010F
flare nut ○ .
A
Transducer Black body
Identification
w Cable tie
3-17
t Insert the pressure transducer cable through 3.2.12 Fusible plug
the new heat shrink tubing, and connect the
union joint and connector to the new low
pressure transducer. If paint on the low
pressure transducer is peeled off, apply clear Receiver q Fitting
lacquer. mount
Low pressure transducer Union joint
Heat shrinkage tube Flare nut w Body
Service port
(Liquid
pressure)
e Fusible plug
r Drier
Sealer
q Clamp plate
w Cable tie
3-18
3.2.13 Sight glass
Sight glass Indicator shows refrigerant flow rate and moisture content in the refrigeration system.
(1) Sight glass
Color Judgement
Green Dry
ATTENTION 1
Wet
Yellow (Contains excessive moisture) Replace refrigerant
ATTENTION 2
Operation Judgement
Due to EEV control,
RS<approx. 0˚C Refrigerant charge is normal if the it is possible to show
Normal indicator is full of liquid when RS is as full or bubbles
Full repeatedly during
under approx. 0˚C pull-down. Determine
normal or not normal
RS<approx 0˚C Refrigerant charge is suspected to when return
Frozen short if the indicator always showing temperature has
Shortage
operation Bubbles bubbling of refrigerant when RS is reached –5˚C.
under approx 0˚C
ATTENTION 3
RS>approx 0˚C Normal Refrigerant charge is normal with
As bubbling here
Bubbles in most flashing in the indicator in most cases, does not mean gas
cases when RS is above approx 0˚C shortage, do not
charge with
Refrigerant charge is normal with additional refrigerant.
Normal
Chilled bubbling in the indicator in most cases, Possibly caused by
Bubbles in most
operation during chilled operation with capacity overcharging
cases
control.
CAUTION
If the amount of refrigerant is excessive or insufficient, completely recover all refrigerant
and charge with a correct amount of refrigerant.
Additionally charging refrigerant exceeding the specified amount may cause a failure to
the compressor.
3-19
3.2.14 Evacuation and dehydrating Boiling point of water (˚C) Atmospheric pressure(mmHg) Vacuum degree(mmHg)
After repairing refrigeration system, vacuate system 40 55 –705
before charging. 30 36 –724
Evacuation is performed to remove moisture from 26.7 25 –735
refrigeration system using the vacuum pump. 24.4 23 –737
As the pressure lowers below normal atmosphere 22.2 20 –740
(760mmHg), the boiling point of water drops. If the 20.6 18 –742
boiling point drops beyond the atmospheric 17.8 15 –745
temperature, water will be vaporized. 15.0 13 –747
Example: If the atmospheric temperature is 7.2 ˚C 11.7 10 –750
(45 ˚F), evacuation will be impossible 7.2 8 –752
unless pressure goes lower than 0 5 –755
–752mmHg. Important to maintain (Reference) Kinds of vacuum pumps and achievable vacuum degree
vacuum pump for optimized evacuation. Achievable vacuum degree Application
Type
Displacement For vacuum-dehydrating For air exhausting
3-20
w Evacuation Holing Test qEvacuation-dehydrating (first time)
Hold the system at a pressure of ..... 2 hours
–755mmHg or lower for 1 hour or longer wEvacuation-breaking (first time)
and confirm that the vacuum reading does Insert nitrogen gas pressurized to
not rise on the vacuum gauge. If it rises, 0.5kg/cm2 from the service port on suction
moisture or leakage may exist in the pipe. Since nitrogen gas breaks the
system. However, take care not to leak air vacuum the effect of the vacuum-
from the gauge manifold. If air enters, it is dehydrating is enhanced. However, if there
recommended to use the copper tube is a lot of moisture, it can not be removed
directly instead of gauge manifold. by this method. Therefore, do not allow
e Charging of refrigerant water entry or produce water during the
After the evacuation-holding test, make refrigerant piping work.
the circuit vacuous again for approx. 10 eEvacuation-dehydrating (second time)
minutes. Then, charge the specified Run the vacuum pump. (The achievable
amount of refrigerant through the service vacuum must be –755mmHg or lower.)
port on the liquid line using the charging If pressure of –755mmHg or lower can not
cylinder. be achieved even after evacuation, repeat
step w vacuum-breaking and e
Time chart of normal vacuum-dehydrating Evacuation-dehydrating.
rVacuum holding test ..... 1 hour ⎫ Same as normal
+0.5kg/cm2
Positive
pressure ⎬ vacuum-
tAdditional charge of refrigerant ⎭ dehydrating
Atmospheric
pressure
0kg/cm2
Note: Make sure to use nitrogen gas for
–200mmHg vacuum-breaking. (If any oxygen gas is
Vacuum
used, it may explode.)
–400mmHg
Vacuum
–400mmHg
[Special evacuation-dehydrating]
Evacuation-breaking process with nitrogen
–600mmHg
gas is integrated one time or more in the –755
mmHg
–755
–700mmHg mmHg
same way as normal evacuation- –760mmHg
dehydrating process.
Vacuum-dehydrating
2 hours
Vacuum-breaking
Vacuum-dehydrating
1 hour
Vacuum-holding
test 1 hour
Charge of refrigerant
Totally 4 hours
(1mmHg=0.0013kg/cm2=0.133kPa)
3-21
3.3 Periodic inspection items
Always to operate the unit as specified, conduct periodic inspections of each part in addition to pre-
operation and make adjustments or repairs where necessary.
The following table shows an example of inspection plan.
No. Inspection item Inspection content 2nd year 4th year 8th year
1 Inspect for physical damage
2 Loose mounting bolts
Condition of panels,
3
hinges and locks
1) Cover seal inspection and replacement
4 Control box inspection 2) Loose cable gland
general structure
3) Internal cleaning
Casing frame sealing Air leakage and clearance
5
holes condition
Seal inspection and Ventilator cover seals
6
replacement
1) Compressor
2) Water-cooled condenser/liquid receiver
7 Painted area recondition
3) Solenoid valve (coil cap)
4) Unit frame
1) Compressor
2) Water-cooled condenser/liquid receiver
8 Repainting
3) Condenser fan motor
4) Condenser fan
1 Refrigerant leaks
2 Compressor Water entering to compressor electrical terminals
3 Drier Visual check
Function inspection and
4
replacement of Sight glass
Refrigerant system
Condition of refrigerant
5 lines and gauge lines
clamp hardware
Condition of refrigerant
6
line thermal insulation
Evaporator coil cleaning
7
(BY water)
1) Water-cleaning
8 Condenser coil cleaning 2) Steam-cleaning (after pumping
down the refrigerant)
Water-cooled condenser 1) Water-leakage inspection
9
inspection 2) Operation of water pressure switch
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual
for the Marine type Container Refrigeration Unit.
3-22
No. Inspection item Inspection content 2nd year 4th year 8th year
Damage of power cable
1
and plug
Inspect condition of
2
internal wiring
Terminal looseness 1) Magnetic switch
3 inspection and retighten 2) Electronic controller terminal block
if necessary 3) Terminal block
Condition of monitoring
4
receptacle cap
Condition of personal
5
computer receptacle cap
6 Fuse conditions Good or Bad
1) Contact point inspection
Magnetic contactor
2) Replace compressor contactor
7 inspection and
3) Replace condenser fan contactor
Electrical system
replacement
4) Replace evaporator fan contactor
1) Power cable and plug
2) Compressor
8 Electrical insulation check
3) Condenser fan motor
4) Evaporator fan motor
1) Installation condition of sensors
2) Inspection of sensor and sensor
9 Thermo sensor lead for damage
3) Display error inspection and
replacement
PT/CT (voltage and current)
10
indication error inspection
Pressure sensor indication
11
error inspection
12 Electronic controller LCD panel replacement
13 Evaporator fan motor Inspect bearings ※ ※ ※
14 Condenser fan motor Inspect bearings ※ ※ ※
Deformation and damage
15 Evaporator fan
inspection
Deformation and damage
16 Condenser fan
inspection
※It is recommended to manually turn the rotating shafts once every three months.
This is to prevent poor lubrication of rotating shaft parts.
3-23
3.4 Wiring diagram for external 3.4.3 Remote monitoring connector
junction port (RM) (Optional)
● Location (Seen from front on)
3.4.1 Power plug (P1)
● Location
● Wiring diagram
● Wiring diagram
● Wiring diagram
3-24
4. OPTIONAL DEVICES
The following optional devices are available for some models. For other optional devices, refer to the
"Optional function" manual and parts list.
Setting the number of USDA sensor connections Setting the number of USDA sensor connections
The number of USDA sensor connections can be 3 or 4. Set "3" USDA setting Number of
or "4" in accordance with the number of connections based on "OFF", "3", "4" connections
the cold treatment transport standards (USDA). If there is no When there is no
OFF
USDA transportation, set "OFF" USDA transportation
3 3
Note 1: For the setting procedures of the number of USDA 4 4
sensor connections, refer to 2.2.2 (10. Optional function setting mode)
4-1
4.1.5 USDA sensor types and setting
Temperature
sensing element Made by Shibaura Electronics Amphenol
setting ST9702-1 Before 2004 connector
Ф20
USDA1/2 Ф5
"1"
70 100 12000
90 70 15000
setting
Temperature Deutsch
setting connector
sensing element Ф6.8
USDA1/2
NTC
"2"
90 70 15000
Temperature
sensing element Made by SENMATIC Amphenol
setting ST9702-1 connector
Ф11 Since 2005
USDA1/2 Ф3.5
"1"
77 77 15000
Temperature
Deutsch
setting sensing element
connector
USDA1/2 Ф3.5 NTC Ф11
"2"
77 77 15000
4-2
4.2 Ventilator outlet opening detection Control box
FA sensor
(FA sensor)
Ventilator
●Type: 5ZZ2157 outlet cover
Consisting of the body (wire reel and position
meter) and the wire. The top of the wire is
connected to the ventilator outlet cover so that
the ventilator outlet opening can be detected.
Setting method
To validate the ventilator outlet opening
detection function, it is necessary to configure
the settings in accordance with the installation
positions of the ventilator outlet in the "basic
Set to "H"
function setting mode" mentioned below
Compressor unloader
system setting
Setting of dehumidification
coil available or not available
4-3
* Applicable models: LXE10E H Type (DECOS III H) and later
* The calibration method for the FA sensor varies depending on the model.
Wing bolts
FA intake port
Ventilation cover
FA outlet port
4-4
Function description
1. Ventilation amount log function
Ventilation amount data can be provided to the controller as an event log
3. Log timing
・When the unit starts to run
・Once a day (12:00 am)
・When the ventilation outlet opening changes
Replacement method
① Remove the lead wire (connector connection) in the control box
② Remove the screws that hold the ventilator outlet cover to the top of the wire
③ Remove the screws hold the body to the casing and replace sensor assembly including wire
* Be sure to replace sensor assembly including the wire
④ After replacing, seal with silicon sealant around the screws holding the position meter in the sensor body
Screws
4-5
4.3 Daikin Temperature Management System (optional)
DTMS function
This is a temperature control function to reduce power consumption. To conserve energy, this system
controls the compressor's ON-OFF switching, High-Low switching for the evaporator fan speed while
maintaining present temperature control
Control details
DTMS
Operating range -9.9˚C≦SP≦-2.6˚C, -1.0˚C≦SP≦+30.0˚C*2
Temperature control range Same as normal chilled operations*2(SP-0.5˚C≦SS≦SP+0.5˚C)
Chilled mode Compressor ON-OFF operation*3
Condenser fan motor OFF when the compressor is OFF
Evaporator fan motor High-Low-Off switching operation*3
Operating range Whole frozen range(-10.0˚C≧SP≧-30.0˚C)
Temperature control range Same as normal frozen operations(SP≦RS≦SP+1.0˚C)
Frozen mode*1 Compressor ON-OFF operation
Condenser fan motor OFF when the compressor is OFF
Evaporator fan motor Low-OFF operation
*1 Energy-saving control applicable to the frozen mode in DTMS 2
*2 Operating range for DTMS 1: -1.0˚C≦SP≦+30.0˚C
*3 The unit operation is different from normal operation under DTMS operation.
4-6
Setting method for DTMS operation cancellation
z Press and hold the M key until the DTMS setting screen is displayed
x When the DTMS setting screen is displayed, select "oFF" using the and keys and press the
key to save setting
c Press the M key to go back to the normal operation screen
Operation
G-SET operation
screen
Dehumidification
x
DTMS setting
S
Configure the default value
"dFLt" to "oFF" using the
and keys and press
the key to save setting
4-7
4.4 Automatic setpoint change: ASC (optional)
ASC function
It is necessary to change the set temperature over time for some types of cargos. ASC function can specify
set temperature and its duration
For example, as shown below, ASC function allows the set temperatures to change automatically by
specifying in advance first set temperature (SP1) and its duration (TM1), second set temperature (SP2)
and its duration (TM2), third set temperature (SP3) and its duration (TM3), pull down and the pull up
operations. For some types of cargoes, dehumidification control settings are configured as well.
Pull down
Pull down
z
x
SP1 z c
Pull up
SP3
z
Timer TMI SP2
starts
TM1 TM2 TM3
z ASC screen and the normal screen alternate every 5 seconds during the in-range control
In the following example, the second set temperature SP2 (0.0˚C) and its duration TM2 (14Hr)
4-8
Setting ASC function
z When the unit is running, press and hold the M key until ACS setting screen is displayed
x When ACS setting screen is displayed, select "ON" using the and keys and press key to
save setting
c Specifying the set temperature (SP1 for first item) ⇒ move to the next item using the key
⇒ dehumidification control (dHU1) on/off setting ⇒ control humidity HU 1% setting
⇒ HOUR1 (Hr) setting
v Specifying SP2, SP3.....SPn. n=9 at maximum
b To determine HOURn for the last SPn, press the key to go to "LASt" screen
n To start ASC operations, press the key in ASC START screen
M z c
LASt
b * To set HOURn, press the key to
HOUR n confirm the initial screen "LASt"
ASC
n * Press the key to start ASC operations
START
4-9
4.5 Automatic cold treatment: ACT (optional)
ACT function
When cold treatment is completed during USDA transport (when the standard period has passed with the
standard pulp temperature kept equal to or less than the base temperature), ACT function switches the
temperature to preset temperature automatically to continue operation.
② US-M
b
x v
③ CTSP
① CT
z When USDA sensor temperature has fallen or equal to or cold treatment pulp temperature (US-M),
timer for cold treatment period (CT day) starts to count.
x When the temperature exceeds US-M during cold treatment, results are logged, CT counting is
cancelled. When the temperature falls or equal to or below US-M is repeated, counting restarts to
recount cold treatment days (CT day).
c After cold treatment is completed, operation starts at FTSP set temperature.
v CTSP and FTSP can be changed during ACT operations (CT day and US-M cannot be changed)
b Temperature inside rises gradually (0.1˚C per hour) to prevent rapid temperature rise.
● ACT screen and the normal screen alternate every 5 seconds during ACT operation.
Switching every
Control LED 5 seconds
temperature
FTSP set LCD
temperature
Nor m al s c r een During cold treatment After cold treatment
is completed
4-10
Settings of ACT function
z With the unit running, press and hold the M key until the ACT setting screen is displayed
x When the ACT setting screen is displayed, change "OFF" to "ON" using the and keys and
press the key to save setting
c Specifying the number of CT days for first item ⇒ to move to the next item press the key ⇒
configuring US-M, CTSP, and FTSP in order.
v To start ACT operations, press the key in ACT START screen
M z
c
* To set the number of CT
G - SET operation LED 0 day press the and keys
Operation and press the key to
screen LCD CT dAY save selection
M
* CT day: 1 to 99 days
Automatic
pump - down * To set US-M press the
operation 0.0 and keys and press the
key to save selection
M US-M C * US-M: −4.9℃ to +30.0℃
4-11
5. TROUBLESHOOTING
5.1 Alarm diagnosis
When an alarm occurs, confirm cause of failure and take action according to the table below.
Note 1: If electronic controller connections are bad, alarms codes may also be generated.
Check connectors of controller.
Note 2: If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for
the Marine type Container Refrigeration Unit.
●F Alarm
Alarm
Diagnosis Page Alarm content Controller action
code
001 5-3 F101 ・High pressure switch (HPS) is open Unit stopped
・If HPS is opened before compressor starts
・Fuse (Fu1) is open
・Faulty controller
002 5-4 F109 ・LPT drops below –90kPa within 2 seconds after compressor Unit stopped
starts to operate
003 5-5 F111 ・A communication error in the CPU and I/O board Restart after 3 minutes
004 5-5 F301 ・Temperature setting request
Unit stopped
005 5-6 F315 ・PT / CT board failure
006 5-6 F401 ・Air temperature sensors [SS][DSS][RS] failure
006 5-6 F403 ・Air temperature sensors [RS][DRS-optional][SS] failure
007 5-7 F405 ・High pressure sensor (HPT) fault (E415) & discharge gas
temperature sensor (DCHS) fault (E405)
Unit stopped
007 5-7 F407 ・Low pressure sensor (LPT) fault (E413) & high pressure sensor
(HPT) fault (E415)
007 5-7 F409 ・Low pressure sensor (LPT) fault (E413) & discharge gas
temperature sensor (DCHS) fault (E405)
008 5-8 F603 ・Suction modulation valve [SMV] failure (DECOS-III c, d settings only)
Unit stopped
・Incorrect controller model setting
009 5-8 F701 ・Main power is greater than 535V or less than 300V within
2 seconds during unit start
Unit stopped
・Main power frequency abnormality
010 5-9 F705 ・S phase is open
011 5-9 F803 If any of the following conditions apply (DECOS-III g and earlier settings)
・Compressor magnetic switch arcing / Connector of compressor
disconnected
・Failures are present in any 2 of HPT sensor, LPT sensor and
DCHS sensor
Unit stopped
・E107 is generated twice due to EV opening error
012 5-10 F805 ・Compressor magnetic switch arcing
013 5-10 F807 ・Compressor connection disconnected
014 5-10 F809 ・Refrigerant shortage (E107) x2 (DECOS-III g and earlier settings)
・Refrigerant shortage (E809) x2 (DECOS-III h setting only)
5-1
●E Alarm
Alarm
Diagnosis Page Alarm content Controller action
code
・High pressure switch (HPS) is open during normal operation
001 5-3 E101
・Compressor operating current is high (electronic type OC)
015 5-11 E103
・Compressor operating current is high (microcomputer type OC)
015 5-11 E105
・The discharge gas temperature is excessively high
016 5-12 E107 Restart after 3 minutes
Refrigerant shortage is detected (EV opening large) (DECOS-III
g and earlier settings)
002 5-4 E109
・Low pressure stays at –90kPa or less for 2 seconds during
normal operation
・Low pressure stays at 400kPa or higher for 5 minutes
017 5-13 E201 ・Pump down is not completed within 120 seconds Alarm display only
018 5-13 E203 ・Overcooling prevention (Supply sensor is less –3 degree C Restart after 3 minutes
below Set Point) continues for 3 minutes in the chilled mode
・If supply sensor 0.5 degree C lower than set point for 30
minutes in chilled mode
019 5-14 E207 ・Defrosting is not completed within 100 minutes Alarm display only
020 5-14 E303 ・Humidity setting request / dHU is set to ON when REHEAT set Alarm display only
to OFF
021 5-15 E305 ・Defrost timer setting request Alarm display only
021 5-15 E307 ・Calendar setting request Alarm display only
021 5-15 E311 ・Trip start setting request Alarm display only
022 5-15 E315 ・PT/CT board failure Restart after 3 minutes
023 5-16 E401 ・Supply air temperature sensor (SS) fault Backup operation
023 5-16 E402 ・Data recorder supply air temperature sensor (DSS) fault Backup operation
023 5-16 E403 ・Return temperature air sensor (RS) fault Backup operation
023 5-16 E404 ・Data recorder return air sensor (DRS optional) fault Backup operation
024 5-17 E405 ・Discharge gas temperature sensor (DCHS) fault Alarm display only
024 5-17 E406 ・Suction gas temperature sensor (SGS) fault Backup operation
024 5-17 E407 ・Evaporator inlet temperature sensor (EIS) fault Backup operation
024 5-17 E409 ・Evaporator outlet temperature sensor (EOS) fault Backup operation
024 5-17 E411 ・Ambient temperature sensor (AMBS) fault Alarm display only
025 5-18 E413 ・Low pressure sensor (LPT) fault Backup operation
025 5-18 E415 ・High pressure sensor (HPT) fault Backup operation
026 5-18 E417 ・Voltage sensor (PT1) fault Alarm display only
026 5-18 E421 ・Current sensor (CT1) fault Alarm display only
026 5-18 E423 ・Current sensor (CT2) fault Restart after 3 minutes
027 5-19 E425 ・USDA sensor (USDA1 optional) fault Alarm display only
027 5-19 E427 ・USDA sensor (USDA2 optional) fault Alarm display only
027 5-19 E429 ・USDA sensor (USDA3 optional) fault Alarm display only
028 5-20 E431 ・Humidity sensor (HuS optional) fault Alarm display only
027 5-19 E433 ・Cargo temperature sensor (CTS optional) fault Alarm display only
029 5-20 E603 ・Suction modulating valve (SMV) wiring fault, drive circuit fault or Backup operation
controller setting error
030 5-21 E607 ・Contact point of manual defrost key (key pad) faulty Alarm display only
031 5-21 E707 ・Instantaneous voltage failure shutdown Restart after 3 minutes
・Power supply voltage failure shutdown during operation (greater
than 535V, less than 334V)
032 5-22 E801 ・CPU board battery failure Alarm display only
033 5-22 E805 ・FA sensor failure
・Initial setting [FA SEN] is set incorrectly.
034 5-23 E807 ・The ventilator is opened during frozen operation mode
・Refrigerant shortage is detected (EV opening large) (DECOS-III
035 5-23 E809 Restart after 3 minutes
h setting only)
5-2
001 F101・E101
Alarm F101
Logic ・High pressure switch (HPS) is opened
・If HPS is opened before the compressor starts as soon as power turns on or if compressor
has not been activated 5 times during start operation
・Fuse Fu1 is open
E101
・High pressure switch (HPS) is opened during operation
3. Solenoid valve leaks internally during pull down 3. Solenoid valve may have failed
・Check outlet line of solenoid valve BSV, HSV during solenoid valve outlet is hot
pull-down Replace as needed
7. Compressor failure
・Check if compressor is locked (refer to page 5-25). Replace compressor as needed
5-3
002 F109・E109
Alarm F109
Logic ・Low pressure transducer (LPT) drops lower than –90kPa within 2 seconds after the
compressor starts to operate. Fuse 3 is open
E109
・Low pressure transducer (LPT) failure during normal operation. Fuse Fu3 is open
2. Check mounting position of discharge gas temperature sensor (DCHS) 2. Repair as needed
5-4
003 F111
Alarm
F111 A communication error between CPU and I/O board
Logic
Possible Controller fault
Causes ・CPU board fault (EC1)
・I/O board fault (EC2)
Trouble ・Check connector CN40-1 and CN40-2 on CPU board and CN6 on I/O board
Shooting ・Check wiring and connectors on board
Controller
F111 Unit stopped
Action
004 F301
Alarm
F301 Request temperature setting
Logic
Possible
Request temperature setting
Causes
Trouble
Set setting (refer to page 2-8) operation setting mode
Shooting
Controller
F301 Unit stopped
Action
5-5
005 F315
Alarm
F315 PT/CT board failure
Logic
Possible PT/CT board failure
Causes There is no input from the PT/CT board (Due to burnout of PT transformer temperature fuse)
Trouble ・Check connectors CN45-1 and CN45-2 for securing and disconnecting on CPU board, and
Shooting CN1 and CN2 on PT/CT board
・Check open circuit from 10 to 11 on PT/CT board (EC5)
・Replace PT/CT board if connector and wiring is normal
Controller
F315 Unit stopped
Action
006 F401・F403
Alarm F401 Supply air temperature sensor (SS) fault. And both DSS and RS fault
Logic F403 Return air temperature sensor (RS) fault. And both DRS (option) and SS
Possible Unit can not be controlled due to backup operation is not available
Causes ・Lead line of sensor is disconnected / Lead line is short circuited
・Connector disconnected
・Sensor failure
・CPU board failure
Trouble ・Check sensor resistance value. (refer to sensor specifications table in page 6-2) Replace
Shooting as needed
Controller F401 Unit stopped
Action F403 Unit stopped
5-6
007 F405・F407・F409
Alarm F405 High pressure sensor (HPT) fault (E415) & discharge gas temperature sensor (DCHS)
Logic fault (E405)
F407 Low pressure sensor (LPT) fault (E413) & high pressure sensor (HPT) fault (E415)
F409 Low pressure sensor (LPT) fault (E413) & discharge gas temperature sensor (DCHS)
fault (E405)
1-1. Connect gauge manifold, compare the value of 1-1. Replace HPT if the difference is
pressure gauge and HPT greater than 100kPa
1-2. Connect gauge manifold, compare the value of 1-2. Replace LPT if the difference is
pressure gauge and LPT greater than 30kPa
2. Remove connector CN44 on CPU board and check if 2. If the input to transducer is 5VDC,
there is 5VDC from the controller check the transducer
LPT : CN44 No.1-2-3 (Black-White-Red) If input is less than 5V, check
HPT : CN44 No.4-5-6 (Black-White-Red) controller and wiring
Black-Red : 5VDC
CPU board CN44 V 5VDC
1
2
3 V
5VDC
4
5
6
3. Check connector CN43 and make sure it is properly 3. Proceed to the next step if the
installed alarm still occurs
4. Remove CN43 connector and check sensor resistance 4. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table
(refer to pages 6-2 and 6-3)
17 DCHS
18
5-7
008 F603
Alarm F603
Logic ・Incorrect controller model setting
・If the suction modulating valve (SMV) does not fully close after commands from controller
(DECOS-III c, d settings only)
Possible Incorrect controller model setting
Causes ・Incorrect initial setting of controller type
Faulty suction modulation valve (SMV)
・Faulty SMV body
・Broken coil
・Faulty operation cycle
・Connector disconnected / Fuse Fu7 is open
Controller failure
Trouble ・Check controller type DECOSⅢ [h]
Shooting ・Check connector CN9 on I/O board
・Replace fuse Fu7 if open
・Check value of resistance for SMV. Blue-Yellow : 113Ω at degree 20 C / Orange-White :
113Ω at degree 20 C
・Check SMV coil disconnected. Replace as needed (refer to page 3-13)
・Check SMV body. Replace as needed (refer to page 3-14)
Controller
F603 Unit stopped
Action
009 F701
Alarm F701 Main power supply voltage error
Logic ・Main power is greater than 535V or less than 300V when start within 2 seconds
・If phase (in-phase or reverse-phase) is unknown
・If main power frequency is greater than or equal to 70Hz, or less than equal to 40Hz
Possible ・Main power is greater than 535V or less than 300V
Causes ・Faulty voltage detection : Connector disconnected / Faulty PT on PT/CT board (other than
disconnection and short circuit) / S phase is open
・Main power frequency is greater than or equal to 70Hz, or less than equal to 40Hz
Trouble 1. Main power check 1. Supply power is in range
Shooting ・Check if the main power supply remains in allowable Damage to parts may accrue
range (300V-535V)
Controller
F701 Unit stopped
Action
5-8
010 F705
Alarm
F705 S phase is open
Logic
Possible Power supply voltage abnormal : S phase is open / Main power supply is faulty
Causes Faulty power supply equipment : Faulty power plug contacts / Power cable contact faulty /
Faulty PT/CT board
Trouble 1. Check if there is phase missing on power supply 1. Provide correct power supply if
Shooting equipment side there is a power phase missing.
2. Check if there is a broken wire (open) in power plug or 2. Repair as needed.
power cable on the power side of circuit breaker
3. Check for broken wire (open) on the secondary side of 3. Repair as needed
circuit breaker
・Between C/B and CN2 on PT/CT board (EC5)
・Between C/B and Tr1 and CN1 on I/O board (EC2)
Controller
F705 Unit stopped
Action
Controller
F803 Unit stopped
Action
5-9
012 F805
Alarm If any of the following conditions is apply
Logic 1. Excessive arcing on compressor magnetic switch
Controller
F805 Unit stopped
Action
013 F807
Alarm If any of the following conditions is apply
Logic 1. Compressor connection disconnected
2. I/O board malfunction (compressor miniature relay)
Possible 1. Compressor connection disconnected
Causes 2. I/O board malfunction (compressor miniature relay)
Controller
F807 Unit stopped
Action
014 F809
Alarm If any of the following conditions is apply
Logic 1. E107 is generated twice due to EV opening error (DECOS-III g and earlier settings)
2 E809 is generated twice due to EV opening error (DECOS-III h setting only)
Trouble 1. Refer to alarm diagnosis 011 (page 5-9) and repair as needed (DECOS-III g and earlier settings)
Shooting 2. Refer to alarm diagnosis 035 (page 5-23) and perform repairs as needed (DECOS-III h setting only)
Controller
F809 Unit stopped
Action
5-10
E103 (Electronic type OC)
015
E105 (Micro computer type OC)
Alarm E103 Compressor operating current is high (Electronic type OC)
Logic E105 Compressor operating current is high (Micro computer type OC)
Possible E103
Causes Single phase operation due to faulty contact
・Compressor magnetic contactor / Compressor wires / Compressor terminal
・Compressor locked / Compressor thermal protector CTP activated Faulty / PT/CT board
(EC5) / Faulty controller (CPU and I/O board)
・Wrong initial set up of PT/CT board (Jumper wire)(Single or Dual power supply, 10HP or 5HP)
E105
Single phase operation due to faulty contact
・Compressor magnetic contactor / Compressor wires / Compressor terminal
・Compressor locked / Faulty PT/CT board / CPU board failure
・Incorrect initial setting of controller (Single or Dual power supply, 10HP or 5HP)
Trouble If PT/CT board is replaced.
Shooting ・Check power setting Single or Dual
・Check horsepower setting 10HP or 5HP (refer to jumper check table)
Remove possible cause (listed below) of overload or starting error of the compressor.
・High differential pressure when unit is starting up / Liquid refrigerant / Excessive oil /
Overcharge refrigerant / Compressor motor coil failure / Compressor motor shaft failure
5-11
016 E107
Alarm E107
Logic ・The discharge gas temperature becomes abnormally high temperature
・If EV opening error keeps 5 minutes (DECOS-III g and earlier settings)
Refer to alarm diagnosis 035 (page 5-23) and perform repairs as needed (DECOS-III h
setting only)
CN43
DCHS
17 18
5-12
017 E201
Alarm
E201 Pump down is not completed within 120 seconds
Logic
Controller
E201 Alarm display only
Action
018 E203
Alarm E203
Logic ・If supply sensor is 3˚C lower than set point for 5 minutes in chilled mode
・If supply sensor is 0.5˚C lower than set point for 30 minutes in chilled mode
Possible ・Cooling load is reduced rapidly
Causes ・Faulty low pressure transducer (LPT)
・Faulty discharge gas temperature sensor (DCHS)
・Faulty suction modulation valve (SMV)
・Faulty discharge gas bypass solenoid valve (BSV)
・Fuse circuit disconnected (Fuse 2)
・Evaporator fan motor abnormality
Trouble <If the control temperature is not stable>
Shooting ・Replace LPT if pressure difference between pressure gauge and sensor reading is greater than 30kPa
・Check installation of DCHS
・Reset SMV opening if SMV opening is fixed at around 79pls (24%)
・Check wiring and connector CN12 on I/O board for BSV if SMV opening is except 79pls
<If the temperature continues to fall>
・Replace Fuse Fu2 if it is open
・Check evaporator fan motor magnetic contacts bave failed
・Check SMV wiring and connector CN9 on I/O board
Controller
E203 Restart after 3 minutes
Action
5-13
019 E207
Alarm
E207 Defrost can not be completed within 100 minutes
Logic
Possible Malfunction
Causes ・Faulty sensor (EOS, RS, HPT, LPT, DCHS) / Controller failure / HSV, ISV failure
Refrigerant system not functioning correctly
・Low on refrigerant / Excessive frosting
Trouble ・Remove rest frost by manual defrost
Shooting ・Also, check whether defrost completes within 100 minutes on screen (refer to page 2-13)
If defrost completes, it is normal. Monitor unit operation
If defrost does not complete, there may be low hot-gas temperature, Insufficient hot-gas
circulation
Check sensors (EOS, RS, HPT, LPT, DCHS) and valves (HSV, ISV), replace as needed
(refer to alarm diagnosis 023,024,025)
Controller
E207 Alarm display only
Action
020 E303
Alarm E303
Logic ・Request humidity setting
・The dHU is set to ON when REHEAT set to OFF
Possible ・Dehumidification dHU set to ''ON'' with humidity RH % not set
Causes ・The dHU is set to ON when REHEAT set to OFF
・Controller failure (CPU board failure)
Trouble ・Check installing of humidity sensor (optional)
Shooting ・Confirm unit is equipped with sensor and check humidity sensor settings and reheat setting
(refer to page 2-19 and 2-21)
Controller
E303 Alarm display only
Action
5-14
021 E305・E307・E311
Alarm E305 Request defrost timer setting
Logic E307 Calendar setting request
E311 Trip start setting request
022 E315
Alarm
E315 PT/CT board failure
Logic
Possible PT/CT board failure
Causes There is no input from the PT/CT board
Trouble ・Check connectors CN45-1 and CN45-2 for securing and disconnecting on CPU board, and
Shooting CN1 and CN2 on PT/CT board
・Check open circuit from 10 to 11 on PT/CT board (EC5)
・Replace PT/CT board if connector and wiring is normal
Controller
E315 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
Action
5-15
023 E401 (SS)・E402 (DSS)・E403 (RS)・E404 (DRS-optional)
Alarm E401 Supply air sensor (SS) is not functioning correctly
Logic E402 Supply air sensor for Data-recorder (DSS) is not functioning correctly
E403 Return air sensor (RS) is not functioning correctly
E404 Return air sensor for Data-recorder (DRS optional) is not functioning correctly
Possible Device malfunction
Causes Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble 1. Check connector CN43 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs
2. Remove CN43 connector and check sensor resistance 2. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table (refer
2
1 DRS to page 6-2 Check CPU board)
8
7 RS
9 10 DSS
11 SS
12
5-16
E405 (DCHS)・E406 (SGS)・E407 (EIS)
024
E409 (EOS)・E411 (AMBS)
Alarm E405 Discharge gas temperature sensor (DCHS) is not functioning correctly
Logic E406 Suction gas temperature sensor (SGS) is not functioning correctly
E407 Evaporator inlet pipe temperature sensor (EIS) is not functioning correctly
E409 Evaporator outlet pipe temperature sensor (EOS) is not functioning correctly
E411 Ambient temperature sensor (AMBS) is not functioning correctly
Trouble 1. Check connector CN43 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs
2. Remove CN43 connector and check sensor resistance 2. Sensor is functioning if it matches
the resistance and temperature
CN43
sensor characteristics table
4 (refer to pages 6-2 and 6-3)
3 EIS
5 EOS
6
13 14
SGS
15 AMBS
16 DCHS
17
18
5-17
025 E413 (LPT)・E415 (HPT)
Alarm E413 Low pressure transducer (LPT) is not functioning correctly
Logic E415 High pressure transducer (HPT) is not functioning correctly
Possible Device malfunction
Causes ・Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
・Pressure transducer faulty
・Controller faulty
Trouble 1. Check connector CN44 and make sure it is properly 1. Proceed to the next step if the
Shooting installed alarm still occurs
1-1. Connect gauge manifold, compare the value of 1-1. Replace HPT if the difference is
pressure gauge and HPT greater than 100kPa
1-2. Connect gauge manifold, compare the value of 1-2. Replace LPT if the difference is
pressure gauge and LPT greater than 30kPa
2. Remove connector CN44 on CPU board and check if 2. If the input to transducer is 5VDC,
there is 5VDC from the controller check the transducer
LPT : CN44 No.1-2-3 (Black-White-Red) If input is less than 5V, check
HPT : CN44 No.4-5-6 (Black-White-Red) controller and wiring
Black-Red : 5VDC
CPU board CN44 V 5VDC
1
2
3 V
5VDC
4
5
6
5-18
E425 (USDA1-optional)・E427 (USDA2-optional)
027
E429 (USDA3-optional)・E433 (CTS-optional)
Alarm E425 USDA sensor 1 (USDA1) is not functioning correctly
Logic E427 USDA sensor 2 (USDA2) is not functioning correctly
E429 USDA sensor 3 (USDA3) is not functioning correctly
E433 Cargo temperature sensor (CTS) is not functioning correctly
Possible ・Setting are incorrect
Causes ・Device malfunction
Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble ・Check optional function setting mode refer to page 2-19
Shooting ・If it is set to "4" or "3'' on USDA setting, it needs to match actual sensor number
・Check setting is turned OFF when unit has no USDA connection (optional)
・Check connector CN47 on CPU board, USDA connector and cable is open or short circuit
・Check components and wiring for open or shorted circuit. Repair as needed
8 USDA1
7
6 USDA2
5
4 USDA3
3
2
1 CTS
Check the resistance value of each sensor USDA and Sensor is functioning if it matches
Cargo temperature sensor (CTS) the resistance and USDA sensor
characteristics table
CN47
(Section 6-8 refer to USDA sensor
USDA1 characteristics table)
USDA2 Caution!
USDA3 There are different USDA sensor
CTS characteristics type ''1" and ''2".
The condition setting mode option
shows the what refer to page 2-22.
5-19
028 E431 (HuS-optional)
Alarm
E431 Humidity sensor (HuS) is not functioning correctly
Logic
Possible ・Setting are incorrect
Causes ・Device malfunction
Sensor failure / Controller failure / Broken wire / Connector disconnected / short circuit
Trouble ・Check installing humidity sensor (optional)
Shooting *Humidity setting operation can not be set without connecting to humidity sensor
・Check connector CN46 on CPU board for secure connection
・Remove connector CN46, check if there is 5VDC from the controller
HuS:CN46 No.1-2-3 (Black-Yellow-Red) Black-Red : Input voltage 5VDC
CPU board CN46
1
3 V 5VDC
5
・If the input to transducer is 5VDC, replace the transducer. If the input is less than 5V, check
the controller
Controller
E431 Alarm display only
Action
029 E603
Alarm E603
Logic ・Suction modulation valve (SMV) is not functioning correctly
・Electronic expansion valve (EV) connection is not connect
Possible SMV malfunction
Causes ・I/O board failure / SMV coil failure / controller failure
EV is disconnected
・EV wiring is disconnected / EV connector is disconnected
Trouble SMV malfunction
Shooting ・Check CN9 connector on I/O board for proper connection or broken wire
EV is disconnected
・Check CN11 connector on I/O board for proper connection or broken wire
Controller
E603 Backup operation
Action
5-20
030 E607
Alarm
E607 Sheet key (key pad) contact point failure
Logic
Possible
Display board short circuit / CPU board short circuit
Causes
Trouble Check connectors CN31 and CN32 on Display board (EC3) for proper connection or broken wire
Shooting Check connector CN41 on CPU board (EC1) for proper connection or broken wire
Check connector pins and secure socket correctly
Replace the sheet key if the alarm still occures
Controller
E607 Alarm display only
Action
031 E707
Alarm
E707 Main power supply voltage out of range
Logic
Possible Supply power is abnormal, unit stopped during operation
Causes If main power is greater than 535V for 15 seconds or less than 334V during operation
Controller
E707 Restart after 3 minutes. 9 restart attempts. Retry after 4 hours
Action
5-21
032 E801
Alarm
E801 Battery on CPU board is drained
Logic
Controller
E801 Alarm display only
Action
Controller
E805 Alarm display only
Action
5-22
034 E807 (FAS-optional)
Alarm E807 Ventilation port is open in the frozen mode
Logic ※Alarm generates only if unit has FA sensor (FAS-optional).
Possible
Ventilation door is still open when unit is in the frozen mode
Causes
Trouble
Make sure to fully close ventilation in frozen operation
Shooting
Controller
E807 Alarm display only
Action
2. Refrigerant level
Unit might be low on refrigerant. Make sure there are no leaks and then charge system with
specified amount.
5-23
5.2 Refrigeration system and electrical system
If the unit does not work properly, refer to the following table to find causes of trouble and provide
appropriate measures.
Symptom Cause Checkpoint Remedy
A. Compressor, Faulty power supply Voltage on primary side of circuit Check power supply
Ⅰ Unit does not operate
5-24
Symptom Cause Checkpoint Remedy
Ⅰ Unit does not operate
Faulty controller Ry
Stopped if the main All the three phases should be AC 300 V or higher
power supply
voltage drops and
compressor stops
with E103 or E105
error.
5-25
Symptom Cause Checkpoint Remedy
Ⅰ Unit does not operate
Faulty controller NO
Controller ・R or T-phase is
power supply open Is the voltage
YES
of three-phase power supply on the
does not turn ・Faulty power supply primary side of the circuit breaker *R or T-phase is open
*Faulty power supply
on (voltage drop) 300 V or less? (voltage drop)
*Disconnection of power cable
・Power cable *Faulty power plug
disconnected NO
disconnected
NO
YES
Is the voltage at CN1
・Faulty of TB1 20 V or less?
Replace transformer TrC
transformer
NO
A. Unit
operates but
soon stops Refer to the Alarm
─── ───
(full stop) list (page 5-1)
B. Evaporator
fan runs, but
condenser Thermo OFF
─── ───
fan and (normal)
compressor
stop soon.
C. Compressor
runs, but
condenser fan Defrost (normal) ─── ───
and evaporator
fan stop.
5-26
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop
NO
excessively low
NO
Is temperature
Drier plugged difference in drier YES
Check for clog in a drier⇒Replace the drier
inlet and outlet more
than 5˚C?
NO
Is pressure
difference between
Frosted Faulty high pressure gauge and HPT
YES
Faulty HPT⇒Replace the HPT
compressor pressure transducer more than 100kPa?
body or suction HPT
line NO
5-27
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop
NO(Normal rotation)
NO
・Entering air
・Overcharge Check for entering of air
YES
Is HPS open
YES
Overcharge
・Wrong refrigerant Entering of air,
wrong
type refrigerant
type
NO ⇒Replace the
refrigerant
NO
Air in system
wrong
Compressor internal refrigerant
Check for leaks at type
leak the solenoid valve
YES
Faulty compressor
⇒Replace the
refrigerant
S-PTI alarm J101? ⇒Replace the compressor
(P10)
NO
5-28
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop
YES
Is pull-down possible? Normal
NO
Is suction
Low air volume and discharge YES(Fan rotates reverse)
(reverse rotation of air reversed when Check evaporator fan magnetic
the ventilator is contactor wiring
evaporator fan) opened?
NO
NO
Displacement of discharge
line temperature sensor Is the DCHS sensor YES(Inappropriate)
Correct installation of sensor
DCHS (detection of installed inappropriately?
humidity)
NO(Correct)
Faulty
Faulty electronic resistance of electronic YES(Inappropriate)
Replace the electronic expansion valve coil
expansion valve coil expansion valve coil
(46Ω phase) * See page 3-12
NO(Normal)
Entering of water in
YES
refrigerant system Is pull-down possible? Normal
Water choke
NO
Replace electronic
expansion valve body
Replace drier
5-29
Symptom Cause Checkpoint Remedy
Ⅲ Inside temperature does not drop
Solenoid valve
YES (Hot)
internal leak(BSV, Is HSV, BSV outlet line hot? Leak from solenoid valve
⇒Replace
HSV) *HSV: Hot gas solenoid valve
BSV: Discharge gas bypass solenoid valve
NO (Cold)
NO (Cold)
Pressures at YES
Is pull-down possible? Finish
compressor are not
correct
NO
5-30
Symptom Cause Checkpoint Remedy
Ⅳ Inside temperature does not rise (during heating operation)
Heating operation
Discharge
pressure is low
The discharge
Faulty operation of
gas temperature
valve YES
is low Is the outlet line of HSV cold? Faulty operation of HSV
(HSV) ⇒Replace
Low side
pressure is
excessively high NO
High pressure
transducer HPT
failure (pressure Is the difference in pressure YES
between pressure gauge and Faulty HPT
reading is not HPT 100 kPa or more? ⇒Replace
correct)
NO
Low pressure
transducer LPT failure Is the difference in pressure YES
Faulty LPT
between the pressure gauge
(pressure reading is not and LPT 30 kPa or more? ⇒Replace
correct)
NO
Displacement of
Is the DCHS or heat
HPT, DCHS insulator installed
YES
Correct installation of
(Evaporator fan improperly? DCHS
NO
NO
Pressure leak to
condenser due to leak YES
HPT<700kPa ? Leak from DPR
from discharge pressure ⇒Replace the DPR
control valve (DPR)
ISV is leaking and NO
not able to control
refrigerant flow Leak from ISV
⇒Replace the ISV
5-31
Symptom Cause Checkpoint Remedy
Ⅴ Control is unstable (during chilled proportional control operation)
Operating temperature
Box is fluctuating
temperature
can not be
controlled
Faulty low pressure Is pressure
reading between gauge and YES
transducer LPT LPT 30 kPa or more?
Replace the LPT
NO
NO
Suction modulation
The SMV opening is YES
valve opening fixed to approx. 79pls (24%)
Reset the opening of SMV
(Circuit breaker ON)
failure
NO
5-32
Symptom Cause Checkpoint Remedy
Ⅴ Box temperature fluctuating (during chilled proportional control operation)
Temperature continues
Box to decrease
temperature
continues to
decrease
Fuse disconnected Check if Fu2 circuit is YES
Replace the Fu2
disconnected
(Fu2) circuit
NO
NO
Faulty operation of suction
Check the SMV
modulating valve SMV Check controller wiring and connector
Box temperature
continues to increase
Box
temperature
continues to
increase Excessive frost on Is the opening of the NO
evaporator SMV 118pls (36%) or more?
YES
Opened discharge
gas bypass solenoid Is the BSV outlet YES
Check operation of the BSV
valve BSV (dusts line hot? ⇒Replace the BSV
caught in)
NO
Excessive frost on
Manual defrost ※ As for the manual defrost, refer to page 1-19.
evaporator
Malfunction of Auditory check Replace
Ⅵ Abnormal noise or vibration
5-33
Symptom Cause Checkpoint Remedy
Ⅶ Abnormal frosting on compressor
compressor
head
YES
YES
NO
ISV wiring check Correct wiring
YES
NO
Electronic
Is there any frost YES
expansion valve on the compressor?
Replace EV
(EV) failure
NO
Finish
5-34
Symptom Cause Checkpoint Remedy
Ⅷ Does not perform water cooled operation
NO
Water pressure
YES
switch WPS is WPS has continuity Faulty WPS
short-circuited
NO
Faulty CBS
Ⅸ Others
The remote
monitoring RM Disconnection of Is the fuse Fu9 circuit YES
Replace the Fu9
has no output. Fu9 disconnected?
NO
NO
5-35
5.3 Troubleshooting for automatic PTI (J-code)
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
Alarm
Step Content Conclusion Possible cause Check method
code
P00 Basic data record No No conclusion
indication
P02 Alarm check on all Same as Same as normal Same as normal operation Same as normal
sensors normal operation operation
operation
Evaporator fan lock J161 Same as normal Evaporator fan lock Check evaporator fan
check operation Evaporator fan and motor failure and motor
P04 Power supply No Same as normal Same as normal operation Same as normal
check indication operation operation
P05 Compressor startup J051 Same as normal Same as normal operation Same as normal
running check operation operation
P06 HPS check J061 Out of range (1) HPS malfunction (1) Check HPS
J062 Switch open (2) High pressure transducer (2) Compare to Gauge
(HPT) malfunction manifold
J064 High pressure does not rise.
(3) Gauge manifold leaking (3) Remove Gauge
J065 High pressure does not drop. (Unit is not malfunctioning) manifold.
P08 Pump down check J081 Pump down is Blocked with contamination of Try again S-PTI
taking too long liquid solenoid valve
Leakage of hot gas by-pass Touch the outlet pipe of
solenoid valve the solenoid valve.
Leakage of discharge gas by- Touch the outlet pipe of
pass solenoid valve the solenoid valve.
P10 Solenoid valve J101 Solenoid valve Liquid solenoid valve malfunction Check Liquid solenoid valve
check leaking by Suction modulating valve malfunction Check Suction modulating valve
Injection valve malfunction Check Injection valve
P12 RS, SS accuracy J121 Excessively large SS malfunction Compare the SS with
check temperature DSS on the control
difference between panel.
RS and DRS
Excessively large RS malfunction Compare the RS with the
temperature DRS(optional) on the
difference between control panel. Without DRS,
SS and DSS compares RS with SS
EIS, EOS accuracy Same as Compare the EIS, EIS, EOS malfunction Compare the EIS, EOS
check normal EOS with SS with SS
operation
P14 HPT, LPT J141 Excessively large HPT malfunction Compare the high pressure
accuracy check pressure valve with the gauge manifold of
difference HPT (on the control panel).
between HPT LPT malfunction Compare the low pressure
and LPT valve with the gauge manifold
of LPT (on the control panel)
P16 Evaporator fan H/L J161 Evaporator fan Evaporator fan and motor malfunction. Check Evaporator fan and motor.
speed operation speed abnormal Magnetic contactor (EFH/L) and wiring Check magnetic contactor
check malfunction. (EFH/L) and wiring.
P20 Check economizer J201 ESV does not ESV coil malfunction Check ESV coil, wiring
solenoid valve open. and terminals.
(ESV) ESV malfunction Check capillary tube
temperature on ESV outlet.
5-36
Alarm
Step Content Conclusion Possible cause Check method
code
P22 Check discharge J221 BSV does not BSV coil malfunction Check BSV coil, wiring
gas by-pass open. and terminals.
solenoid valve
BSV malfunction Check outlet line
(BSV)
temperature of BSV
P24 Standard Pull down No
operation indication
P26 Standard Pull No
down operation indication
P28 Check suction J281 (LPT : decrease SMV coil malfunction Refer to section 3.2.4.
modulating valve 20kPa) Faulty controller connection Check appearance.
(SMV) wiring (Replace coil bracket)
(Open SMV to 3%) Check wiring and connector
P29 Electronic J291 Pump down time Electronic expansion valve Check knocking sound of the coil
expansion valve is too long. wiring malfunction Disconnect and connect the coil
check connector.
RSV opening or J322 RSV does not RSV coil malfunction Check outlet line
closing check open. temperature of RSV
P50 Pull-down cooling J501 Out of ambient Unit is not wrong Check ambient
capacity temperature Ambient temperature is lower than -10˚C temperature.
condition Ambient temperature is higher than 43˚C
J502 Pull down time is Same as normal operation ※ Same as normal
too long. operation ※
P60 0˚C control No No conclusion
indication
P70 Defrosting J701 Out of starting Wrong installation of EOS. Check the installation of
operation check condition. (EOS EOS.
is 20˚C or more.) Hot gas solenoid valve leaking Touch solenoid valve
outlet line.
J702 Defrost time is Wrong installation of EOS. Check the installation of EOS.
too long. EOS malfunction. Check EOS.
P80 Pull-down cooling J801 Pull down time is Same as normal operation ※ Same as normal
capacity too long. operation ※
P90 –18˚C control No No judgement
indication
Note :※"Same as normal operation" means that it is same as judgement, countermeasure and check method at
normal operation. (Refer to from Page 5-24 to 5-35)
5-37
5.4 Emergency operation
5.4.1 Controller emergency operation
In case of the controller malfunction, emergency operation can be done by using emergency
operation kit. However, CA operation is not possible.
(1) Components to be prepared (emergency operation kit)
Short-circuit connector ... Installed in front of the controller inside the control box
Emergency magnet ... (Part No. 1896110)
(2) On-site work
The following steps are required for emergency operation.
q Wiring change for short circuit operation
1) Wiring change for cutting off the power to CPU board
2) Wiring change to force running of Compressor, Condenser Fan and Evaporator Fans.
* Install the short-circuit connector in front of the controller.
* For the details, refer to section 5.4.2 "Controller short circuit operation"
w Opening of electronic expansion valve
* The emergency magnet is used to open valve.
* For the details, refer to section 5.4.3 "Electronic expansion valve emergency operation"
e Suction Modulation Valve fully open.
* Use Emergency Magnet for full opening.
* For details, refer to "Suction modulation valve emergency operation" in section 5.4.4.
(3) Operating condition at emergency
Temperature can not be controlled. Turn the circuit breaker on or off to maintain set temperature.
Available function of
Mode Operating condition of unit
protection devices
Cooling operation HPS : High pressure switch Compressor runs continuously.
CTP : Compressor thermal protector Evaporator fan runs at low speed
continuously.
Condenser fan runs continuously.
Electronic expansion valve
operates at full open.
Suction modulating valve operates
at full open.
Heating operation Compressor stops.
Evaporator fan runs at high speed
––––––––––––– continuously.
Condenser fan stops.
5-38
5.4.2 Controller short circuit operation
●LXE10E100F or later
Caution when Check power supply reversed phase again when running the unit after having
turning the turned the power OFF.
power off
5-39
5.4.3 Electronic expansion valve emergency operation
If controller does not work or the electronic expansion valve coil has failed the emergency magnet can
be used to fully open electronic expansion valve.
①Disconnect the CN11-1 connector or CN11-2 connector from the power supply I/O board of the
controller to turn off power to the electronic expansion valve.
②Locate the emergency magnet.
③Remove the electronic expansion valve coil.
④Bring the emergency magnet into contact with the coil mount section of the electronic expansion
valve body with indication "UP SIDE" located upward. (The emergency magnet is magnetically
attracted to the coil mount section by moving magnet located inside.)
⑤Turn the emergency magnet in the OPEN direction (clockwise) mounted on valve.
→Ensure that the valve is fully open. (There is a small click sound.)
⑥Turn emergency magnet mounted on the valve 90˚ to 180˚ counterclockwise.
Note : slightly closed if there is frost around the compressor due to the operation in wet conditions or
the degree of superheat is small.
②
Controller body CN11-2
①
CN11-1
Coil
② Emergency
magnet
(Part No.1896110)
⑥
③
Coil mount ⑤
UP SIDE UP SIDE section
OPEN OPEN
DOWN SIDE DOWN SIDE
④
○Yellow label ×Silver label
Attention
Main unit Emergency
●The silver label is not used. (The silver
magnet
labels are used for LXE10E-A, 10E-1
and 10D.)
5-40
5.4.4 Suction modulation valve emergency operation
If controller does not work or the suction modulation valve coil has failed, emergency magnet can be
used to fully open the suction modulation valve.
①Disconnect CN9 connector from the power supply I/O board of the controller to remove power to the
suction modulation valve coil.
②Remove cable tie on suction modulation valve cap, and then remove the cap.
③Remove cable tie on upper section of the suction modulation valve coil.
④Remove cable tie on suction modulation valve cover to expose the lower section of the suction
modulation valve coil.
⑤Remove cable tie on the lower section of the suction modulation valve coil.
Controller body
①
CN9
Cover
Bracket
Back of coil
5-41
⑥Locate emergency magnet.
⑦Remove suction proportional coil. (Removed together with the coil's lower rubber cover)
⑧Bring the emergency magnet into contact with the coil mount section of the suction modulation valve
with indication "UP SIDE" located upward. (The emergency magnet is magnetically attracted to the
coil mount section by the driving magnet located inside.)
⑨Turn the emergency magnet in the OPEN direction (clockwise) in the same place.
→Ensure that the valve is fully open. (There is a small clicking sound.)
⑦ Coil
Rubber cover
⑥ Emergency
magnet ⑨ ⑧
(Part No.1896110)
Coil mount section
UP SIDE UP SIDE
OPEN OPEN
DOWN SIDE DOWN SIDE
Attention
●The silver label is not used. (The silver
labels are used for LXE10E-A, 10E-1
and 10D.)
5-42
5.5 Alarm display and backup function
5.5.1 Alarm grouping
Abnormal LED
Code Description Operation AUTO PTI
FXXX Critical error such as the box temp is out of range or the unit
shut down. ○ ○
EXXX Box temperature is in range. Backup operation is executed in
most cases. ● ○
HXXX Information code: When the temperature inside is out of in-
range (alternative to the temperature recorder) ●
DXXX Information code: When the temperature inside is out of in-
range (alternative to the temperature recorder) ●
JXXX Displayed in J code when judged as abnormal by AUTO PTI ○
PXXX The unit is in the pull down process. "XXX" indicates the pull
down time ○
○LED on ●LED off
5.5.2 Backup operation at the time of control sensor (SS, RS) abnormality
Control sensor Alarm at the time of control Operation at each control mode Backup at the time of control sensor abnormality
sensor abnormality Chilled Frozen First stage Second stage
SS E401 Backup Normal operation continued DSS RS-2.0˚C
RS E403 Normal operation continued Backup DRS (optional) ※1 SS+5.0˚C
SS : Supply air temperature sensor RS : Return air temperature sensor
DSS : Supply air temperature for data recorder DRS (optional) : Return air temperature sensor for data recorder
※1 It controls by SS +5.0˚C when malfunction occures in RS without DRS (optional)
5-43
1.Backup for temperature sensors (EIS, EOS, SGS) at frozen mode (superheat control)
2.Backup for temperature sensors (EIS, EOS, SGS) at chilled mode (superheat control)
5-44
5.6 Backup Battery
Note) If you have set the CA unit's on board ON/OFF setting to "ON," refer to the CA service manual for the
Marine type Container Refrigeration Unit.
5.6.1 Function
When main power supply is not available, backup battery can be used as power supply to display and set
the following items.
Refer to section 2.2.2 (3. Battery mode).
1) Display function 2) Setting function
Return air temperature indication (RS) Control temperature setting (SP)
Supply air temperature indication (SS) Control humidity setting (RH)
Ventilation amount indication (FA) Defrosting interval setting (Def)
USDA & CTS temperature indication
High pressure indication (HPT)
Low pressure indication (LPT)
Full-PTI record indication
Short-PTI operation day record indication
Chilled-PTI operation day record indication
Frozen-PTI operation day record indication
Remaining battery voltage indication (BAT)
Note 1: Because of the battery property, accurate remaining voltage cannot be obtained if not fully
charged.
Note 2: The remaining voltage during recharging, under the recharger's influence, is indicated (blinking)
higher than it should be.
2) Rechargeable battery
The battery life is approximately 2 years. In the event of using the battery for 2 years or more, data
logging etc. may not be executed when the power is turned off even if the LCD screen indicates that the
remaining voltage is 7.6V or more.
3) The remaining voltage for dry batteries can be checked, but replace the new ones before a voyage as
needed basis such as refrigerated transport (USDA). Don’t judge by the remaining voltage.
5-45
5.6.3 Handling used batteries
The rechargeable battery included with the unit is labeled with the symbols below.
These symbols mean that the battery in question must not be mixed in with unsorted household waste.
If there is a chemical symbol printed at the bottom of the symbol, this means that the battery contains over
a certain concentration of heavy metal.
Battery waste must be processed at a special processing facility for reuse. Checking that battery waste is
disposed of appropriately contributes to the prevention of potential negative impacts on environmental and
human health.
NiCad battery
⇒ Cadmium (Cd) : Lead (>0.002%)
NiMH battery
In addition, the used batteries, please send to our certified stores or the satellite parts centers as follows.
5-46
6. APPENDIX
6.1 Standard tightening torques for bolts
Tightening torque
Bolt size Main part
Nm kgf cm lbf ft
M4 Small parts 1.6 16 1.2
Solenoid valve coil mounting bolt 1.2 12.2 0.9
M5
Except Solenoid valve coil mounting bolt 3.0 30 2.3
M6 Access panel 5.2 53 3.8
Stainless steel
Orange
Yellow - Brown : 46±3Ω
Blue - Brown : 46±3Ω
Yellow Brown Blue
(COM)
Black White
6-1
6.4 Temperature conversion table and temperature sensor
(SS/RS/DSS/DRS (optional) /EIS/EOS/SGS/AMBS) characteristics table
Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)
−40 −40 53.54 +1 +33 6.557
−39 −38 50.52 +2 +35 6.270
−38 −36 47.69 +3 +37 5.997
−37 −34 45.04 +4 +39 5.737
−36 −32 42.55 +5 +41 5.490
−35 −31 40.21 +6 +42 5.255
−34 −29 38.01 +7 +44 5.031
−33 −27 35.95 +8 +46 4.818
−32 −25 34.01 +9 +48 4.616
−31 −23 32.19 +10 +50 4.423
−30 −22 30.47 +11 +51 4.239
−29 −20 28.86 +12 +53 4.064
−28 −18 27.34 +13 +55 3.897
−27 −16 25.91 +14 +57 3.737
−26 −14 24.57 +15 +59 3.586
−25 −13 23.30 +16 +60 3.441
−24 −11 22.10 +17 +62 3.303
−23 −9 20.98 +18 +64 3.171
−22 −7 19.91 +19 +66 3.045
−21 −5 18.91 +20 +68 2.925
−20 −4 17.96 +21 +69 2.810
−19 −2 17.07 +22 +71 2.700
−18 −0 16.23 +23 +73 2.596
−17 +1 15.43 +24 +75 2.496
−16 +3 14.68 +25 +77 2.400
−15 +5 13.96 +26 +78 2.308
−14 +6 13.29 +27 +80 2.221
−13 +8 12.65 +28 +82 2.137
−12 +10 12.05 +29 +84 2.057
−11 +12 11.48 +30 +86 1.980
−10 +14 10.94 +31 +87 1.907
−9 +15 10.43 +32 +89 1.837
−8 +17 9.940 +33 +91 1.769
−7 +19 9.480 +34 +93 1.705
−6 +21 9.044 +35 +95 1.643
−5 +23 8.631 +36 +97 1.584
−4 +24 8.239 +37 +98 1.527
−3 +26 7.867 +38 +100 1.473
−2 +28 7.514 +39 +102 1.421
−1 +30 7.178 +40 +104 1.371
−0 +32 6.860 +41 +105 1.323
+42 +107 1.277
+43 +109 1.232
+44 +111 1.190
+45 +113 1.149
+46 +114 1.110
+47 +116 1.072
+48 +118 1.036
+49 +120 1.002
+50 +122 0.968
6-2
6.5 Temperature conversion table and temperature sensor (DCHS)
characteristics table
Temperature(°C) Temperature(°F) Resistance(kΩ) Temperature(°C) Temperature(°F) Resistance(kΩ)
10 50 478.765 51 123 75.191
11 51 455.208 52 125 72.229
12 53 432.939 53 127 69.398
13 55 411.880 54 129 66.692
14 57 391.960 55 131 64.105
15 59 373.110 56 132 61.630
16 60 355.269 57 134 59.264
17 62 338.376 58 136 56.999
18 64 322.377 59 138 54.832
19 66 307.220 60 140 52.758
20 68 292.857 61 141 50.772
21 69 279.241 62 143 48.871
22 71 266.330 63 145 47.049
23 73 254.085 64 147 45.305
24 75 242.467 65 149 43.633
25 77 231.442 66 150 42.031
26 78 220.975 67 152 40.496
27 80 211.037 68 154 39.024
28 82 201.598 69 156 37.612
29 84 192.629 70 158 36.258
30 86 184.107 71 159 34.959
31 87 176.005 72 161 33.713
32 89 168.302 73 163 32.517
33 91 160.976 74 165 31.369
34 93 154.006 75 167 30.267
35 95 147.374 76 168 29.208
36 96 141.061 77 170 28.192
37 98 135.051 78 172 27.216
38 100 129.328 79 174 26.278
39 102 123.876 80 176 25.376
40 104 118.681 81 177 24.510
41 105 113.731 82 179 23.677
42 107 109.012 83 181 22.877
43 109 104.512 84 183 22.107
44 111 100.221 85 185 21.366
45 113 96.127 86 186 20.654
46 114 92.221 87 188 19.969
47 116 88.493 88 190 19.309
48 118 84.935 89 192 18.675
49 120 81.537 90 194 18.064
50 122 78.291
6-3
6.6 High and low pressure sensor characteristic table
For high pressure sensor For low pressure sensor
pressure output pressure output pressure output pressure output
(kPa・G) (V) (kPa・G) (V) (kPa・G) (V) (kPa・G) (V)
0 0.50 1100 1.62 −500 −1.03 300 1.42
100 0.60 1200 1.72 −400 −0.72 400 1.72
200 0.70 1300 1.83 −300 −0.42 500 2.03
300 0.81 1400 1.93 −200 −0.11 600 2.34
400 0.91 1500 2.03 −100 0.19 700 2.64
500 1.01 1600 2.13 0 0.50 800 2.95
600 1.11 1700 2.23 100 0.81 900 3.25
700 1.21 1800 2.34 200 1.11 1000 3.56
800 1.32 1900 2.44
900 1.42 2000 2.54
1000 1.52 2100 2.64
Red
White
Black
Input voltage 5V
HPT
LPT
Output voltage 5V
6-4
6.7 HFC134a, temperature - vapor pressure characteristics table
Temperature Vapor pressure Temperature Vapor pressure
°C °F kPa kg/cm2・G PSIG °C °F kPa kg/cm2・G PSIG
−40 −40 −49 −0.50 −7.1 20 68 470 4.79 68.1
−39 −38.7 −46 −0.47 −6.6 21 69.8 488 4.97 70.7
−38 −36.4 −44 −0.44 −6.3 22 71.6 507 5.16 73.5
−37 −34.6 −41 −0.41 −5.9 23 73.4 525 5.35 76.1
−36 −32.8 −37 −0.38 −5.3 24 75.2 544 5.55 78.8
−35 −31 −34 −0.34 −4.9 25 77 564 5.75 81.7
−34 −29.2 −31 −0.31 −4.4 26 78.8 584 5.95 84.6
−33 −27.4 −27 −0.27 −3.9 27 80.6 604 6.16 87.5
−32 −25.6 −24 −0.24 −3.4 28 82.4 625 6.37 90.6
−31 −23.8 −20 −0.20 −2.9 29 84.2 647 6.59 93.8
−30 −22 −16 −0.16 −2.3 30 86 668 6.81 96.8
−29 −20.2 −12 −0.12 −1.7 31 87.8 691 7.04 100.1
−28 −18.4 − 8 −0.07 −1.1 32 89.6 713 7.27 103.3
−27 −16.6 − 3 −0.03 −0.4 33 91.4 737 7.51 106.8
−26 −14.8 1 0.01 0.1 34 93.2 760 7.75 110.2
−25 −13 6 0.06 0.8 35 95 785 8.00 113.8
−24 −11.2 11 0.11 1.5 36 96.8 810 8.25 117.4
−23 − 9.4 16 0.16 2.3 37 98.6 835 8.51 121.0
−22 − 7.6 21 0.21 3.0 38 100.4 861 8.77 124.8
−21 − 5.8 27 0.27 3.9 39 102.2 887 9.04 128.6
−20 − 4 32 0.33 4.6 40 104 914 9.31 132.5
−19 − 2.2 38 0.39 5.5 41 105.8 941 9.59 136.4
−18 − 0.4 44 0.45 6.3 42 107.6 969 9.88 140.5
−17 1.4 51 0.51 7.3 43 109.4 998 10.17 144.7
−16 3.2 57 0.58 8.2 44 111.2 1027 10.47 148.9
−15 5 64 0.64 9.2 45 113 1057 10.77 153.2
−14 6.8 71 0.71 10.2 46 114.8 1087 11.08 157.6
−13 8.6 78 0.79 11.3 47 116.6 1118 11.39 162.1
−12 10.4 85 0.86 12.3 48 118.4 1149 11.72 166.6
−11 12.2 93 0.94 13.4 49 120.2 1182 12.04 171.3
−10 14 100 1.02 14.5 50 122 1214 12.38 176.0
− 9 15.8 108 1.10 15.6 51 123.8 1248 12.72 180.9
− 8 17.6 117 1.18 16.9 52 125.6 1281 13.06 185.7
− 7 19.4 125 1.27 18.1 53 127.4 1316 13.42 190.8
− 6 21.2 134 1.36 19.4 54 129.2 1351 13.77 195.8
− 5 23 143 1.45 20.7 55 131 1387 14.14 201.1
− 4 24.8 152 1.55 22.0 56 132.8 1424 14.51 206.4
− 3 26.6 162 1.65 23.4 57 134.6 1461 14.89 211.8
− 2 28.4 172 1.75 24.9 58 136.4 1499 15.28 217.3
− 1 30.2 182 1.85 26.3 59 138.2 1538 15.67 223.0
0 32 192 1.96 27.8 60 140 1577 16.07 228.6
1 33.8 203 2.07 29.4 61 141.8 1617 16.48 234.4
2 35.6 214 2.18 31.0 62 143.6 1658 16.90 240.4
3 37.4 225 2.29 32.6 63 145.4 1699 17.32 246.3
4 39.2 237 2.41 34.3 64 147.2 1741 17.75 252.4
5 41 249 2.53 36.1 65 149 1784 18.19 258.6
6 42.8 261 2.66 37.8 66 150.8 1828 18.63 265.0
7 44.6 274 2.79 39.7 67 152.6 1872 19.09 271.4
8 46.4 287 2.92 41.6 68 154.4 1918 19.55 278.1
9 48.2 300 3.06 43.5 69 156.2 1964 20.02 284.7
10 50 314 3.20 45.5 70 158 2010 20.50 291.4
11 51.8 328 3.34 47.5 71 159.8 2058 20.98 298.4
12 53.6 342 3.48 49.5 72 161.6 2107 21.48 305.5
13 55.4 357 3.63 51.7 73 163.4 2156 21.98 312.6
14 57.2 372 3.79 53.9 74 165.2 2206 22.49 319.8
15 59 387 3.95 56.1 75 167 2257 23.01 327.2
16 60.8 403 4.11 58.4 76 168.8 2309 23.54 334.8
17 62.6 419 4.27 60.7 77 170.6 2362 24.08 342.4
18 64.4 436 4.44 63.2 78 172.4 2415 24.62 350.1
19 66.2 453 4.62 65.6 79 174.2 2470 25.18 358.1
80 176 2525 25.74 366.1
Conversion rate:1kgf/cm2・G=98.0665kPa
1kPa = 0.145PSIG
6-5
6.8 USDA sensor characteristics table
●NTC type USDA Sensor Characteristics, USDA1, USDA2, USDA3, CTS
(Option)
Receptacle for
Set sensor type "2" in ※12 Optional condition setting NTC
mode in paragraph 2.2 for NTC type USDA sensor.
setting "2"
6-6
●ST9702-1 type USDA Sensor Characteristics, USDA1, USDA2, USDA3,
CTS (Option)
6-7
6.9 Electric wiring pilot lamps and monitoring circuit (option)
Four pilot lamps which indicate operating mode are mounted on
the controller in the control box.
Pilot lamp Color Operating condition
COMP. Green The compressor is running
DEFROST Red The unit is under defrosting operation
The inside temperature is within the proper range
IN RANGE Orange
(within±2.0˚C (±3.6˚F) of the preset temperature).
The unit is set to the dehumidification control
DE-HUMID. Yellow
operation. (optional)
w e r t
RANGEDE−HUMID.
COMP. DEFROST IN
SUPPLY
RETURN C °
°/F
ALARM
R.H.
%RH
OVER 1
SP+ C
5
IN
RANGE 2
UNDER 3
SP−5 C
1 HOURS −12 −10 −8 −6 −4 −2
2 DAYS −6 −5 −4 −3 −2 −1
DAIKINELECTRONIC
CONTAINER SYSTEM
OPERATION DECOS b
MANUAL UNIT
SELECT G−SET DEFROST
DISPLAY ON/OFF
6-8
6.10 Fuse protection table
Protection of:
Fuse 1 (250V, 10A) • High pressure switch (HPS)
• Compressor contactor (CC)
• Evaporator fan contactor high speed (EFH)
• Evaporator fan contactor low speed (EFL)
• Condenser fan contactor (CFC)
• Compressor terminal protector (CTP)
• Phase correction contactor (PCC1, PCC2)
Fuse 2 (250V, 10A) • Gas bypass solenoid valve (BSV)
• Reheater solenoid valve (RSV) for dehumidification
Fuse 3 (250V, 10A) • Hot gas solenoid valve (HSV)
• Liquid solenoid valve (LSV)
• Injection solenoid valve (ISV)
• Economizer solenoid valve (ESV)
Fuse 4 (250V, 10A) • Modem
Fuse 6 (250V, 10A) • Recorder
Fuse 7 (250V, 10A) • CPU board
• Electronic expansion valve (EV)
• Suction modulating valve (SMV)
• LED display
• LCD screen
Fuse 8 (250V, 10A) • Spare
Fuse 9 (250V, 10A) • Remote monitoring receptacle (RM)
6-9
MEMO
6-10
MEMO
6-11
MEMO
6-12
6.11 Schematic wiring diagram (LXE10E136H, 147H)
6-13
6.12 Stereoscopic wiring diagram (LXE10E136H, 147H)
6-14
Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan.
Tel: 06-6373-4338
Fax: 06-6373-7297
Tel: 03-6716-0420
Fax: 03-6716-0230
Marine type
Container Refrigeration Unit
Service Manual
Service Manual
LXE10E100 or later
(DECOSⅢh)
LXE10E100 or later
TR15-02
$5,00 (2015.03.00150)NK
TR 15-02