Handling of Hfcs Refrigerants
Handling of Hfcs Refrigerants
Handling of Hfcs Refrigerants
Handling of
HFCs
Refrigerants
Training Material Reference
Target Group
20 minutes
To make the participants aware of critical characteristics of HFC based refrigerants, precautions
to be taken for handling and storage of HFC cylinders, CANS and general safety issues.
(e) Handling related issues arising out of the usage of Polyester oils.
With increased usage of alternative refrigerants, particularly HFCs and HFC based blends
in the forthcoming period, there will be a growing need to handle and store cylinders filled
with HFCs and HFC based blends. Along with the HFCs and HFC based blends, the PoE
oil handling will also increase. Proper safety precautions must be taken to ensure that no
mishaps occur due to faulty handling or storage of the refrigerant and lubricant.
None.
3 Handling of HFCs Refrigerants
Handling of HFCs and HFC based blends
This is the title slide and discussion can be made on pure HFCs like R134a and blends
like R407C, R410A, R404A to start with this slide.
HFC cylinders should be stored in dry, well ventilated areas, out of direct sunlight. Make sure
there are no sources of direct heat near the storage. It must be well explained here that no
flame or torch must be ignited near to the cylinder as it is shown in picture. The best part is to
work in a well ventilated area.
Cylinder Valve
Never modify the cylinder and cylinder valves as they are designed as per the specifications.
It is advised never to refill disposable cylinders, as these are not designed for refilling.
3
Safety: Decomposition
Handling of HFCs and HFC based blends
HFCs decompose on heating and form hydrofluoric acid. It is therefore advised that
appliances should not be heated by flame, electrical heating element and smoke, etc.
and the work area must be well ventilated. While charging if the cylinder becomes cold
or some frost comes outside the cylinder then do not heat the same with flame but put
the same cylinder in hot water of 40 degree C and then charge the refrigerant.
In case of any decomposition ventilate the work area and advise not to smoke.
Safety - Do not overfill cylinder
The technicians must be advised in this slide not to refill the cylinder more than 75% of the
volume at the temperature of 21°C as the temperature is directly proportional to the space
covered by refrigerant. Even at temperature of 21°C and 85% filled cylinder can get explosion
at the same volume but at a temperature of 54°C.
3
Handling of HFCs and HFC based blends
POE, PAG and POA oils are used with HFCs. The oils cause skin problems. It is advised
to wear gloves when handling oil / components. One must take special precautions
in handling burnt-out systems, as burn-out of compressors results in formation of
undesirable gases and specifically acids. It is better to wear personal protective
equipment (PPE) while handling burnt out systems and even working with mineral oils.
Evaluation Questions
1. What are safety issues with HFCs?