From To Load Details Cable Type Sizing For Short Circuit Sizing For Current Rating Voltage Drop Calculation

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The document provides technical specifications and sizing calculations for electrical cables.

The document contains specifications and calculations for medium voltage electrical cables for a project.

The cable schedule table provides information such as cable routes, loads, sizes, ratings and other technical details.

Project: EL Salitre

Client: TYPSA
ELECTRICAL CABLE SCHEDULE - MV CABLES
From To Load Details Cable Type Sizing for short circuit Sizing for Current Rating

Connected Current Derated Checking for Route


Sr. No. From Location Tag No. Equipment Location Tag No Rated Load MVA Full Load Current Power Cable Laid Conductor Type of No. of Fault level Size as per short Cable Derating Size carrying current of No. of runs No. of runs current length
Description Voltage (V) (Refer Load (A) Factor in material cable cores from ETAP ciruit factor Selected capacity of cable required considered carring (m)
List) cable (A) capacity

[C]=[B]/
[A] [B] (SQRT(3)X[A] [D] [E] [F] [G] [H] [I]=[G]X[H] [J]=[C]/[I] [K] [R] [L]

25/30MVA 115kV 11.4KV XLPE,


1 115/11.4kV Substation TRP-01 Switchboard Substation 3 CCM-MT03 11400 25.00 1266.16 0.92 Ground Al Armoured 3 16.00 136.88 1 300 384 384.00 3.30 4 Suitable 200
Transformer

25/30MVA 115kV 11.4KV XLPE,


2 115/11.4kV Substation TRP-02 Switchboard Substation 3 CCM-MT03 11400 25.00 1266.16 0.92 Ground Al Armoured 3 16.00 136.88 1 300 384 384.00 3.30 4 Suitable 200
Transformer

11.4KV 2MVA, XLPE,


3 Switchboard Substation 3 CCM-MT03 11.4/0.48kV Substation 1 TR-01A 11400 2.00 101.29 0.92 Ground Al Armoured 3 16 75.93 1 95 204 204.00 0.50 1 Suitable 1000
Transformer

11.4KV 2MVA, XLPE,


4 Switchboard Substation 3 CCM-MT03 11.4/0.48kV Substation 1 TR-01B 11400 2.00 101.29 0.92 Ground Al Armoured 3 16 75.93 1 95 204 204.00 0.50 1 Suitable 1000
Transformer

2MVA,
5 11.4KV Substation 3 CCM-MT03 11.4/0.48kV Substation 1 TR-01C 11400 2.00 101.29 0.92 Ground Al XLPE, 3 16 75.93 1 95 204 204.00 0.50 1 Suitable 1000
Switchboard Transformer Armoured

2MVA,
6 11.4KV Substation 3 CCM-MT03 11.4/0.48kV Substation 1 TR-01D 11400 2.00 101.29 0.92 Ground Al XLPE, 3 16 75.93 1 95 204 204.00 0.50 1 Suitable 1000
Switchboard Transformer Armoured

2.5MVA,
7 11.4KV Substation 3 CCM-MT03 11.4/0.48kV Substation 2 TR-02A 11400 2.30 116.57 0.92 Ground Al XLPE, 3 16 75.93 1 95 204 204.00 0.57 1 Suitable 500
Switchboard Transformer Armoured

11.4KV 2.5MVA, XLPE,


8 Switchboard Substation 3 CCM-MT03 11.4/0.48kV Substation 2 TR-02B 11400 2.30 116.57 0.92 Ground Al Armoured 3 16 75.93 1 95 204 204.00 0.57 1 Suitable 500
Transformer

11.4KV 2.5MVA, XLPE,


9 Switchboard Substation 3 CCM-MT03 11.4/0.48kV Substation 3 TR-03A 11400 2.50 126.62 0.92 Ground Al Armoured 3 16 75.93 1 95 204 204.00 0.62 1 Suitable 50
Transformer

11.4KV 2.5MVA, XLPE,


10 Switchboard Substation 3 CCM-MT03 11.4/0.48kV Substation 3 TR-03B 11400 2.50 126.62 0.92 Ground Al Armoured 3 16 75.93 1 95 204 204.00 0.62 1 Suitable 50
Transformer

11.4KV 2.5MVA, XLPE,


11 Substation 3 CCM-MT03 11.4/0.48kV Substation 3 TR-03C 11400 2.50 126.62 0.92 Ground Al 3 16 75.93 1 95 204 204.00 0.62 1 Suitable 50
Switchboard Transformer Armoured

11.4KV 2.5MVA, XLPE,


12 Switchboard Substation 3 CCM-MT03 11.4/0.48kV Substation 3 TR-03D 11400 2.50 126.62 0.92 Ground Al Armoured 3 16 75.93 1 95 204 204.00 0.62 1 Suitable 50
Transformer

11.4KV 17.5MVA, XLPE,


13 Switchboard Substation 3 CCM-MT03 11.4/4.16kV Substation 2 TR-02C 11400 16.28 824.54 0.92 Ground Al Armoured 3 16 75.93 1 240 304 304.00 2.71 3 Suitable 500
Transformer

11.4KV 17.5MVA, XLPE,


14 Switchboard Substation 3 CCM-MT03 11.4/4.16kV Substation 2 TR-02D 11400 16.28 824.54 0.92 Ground Al Armoured 3 16 75.93 1 240 304 304.00 2.71 3 Suitable 500
Transformer

1
From To Load Details Cable Type Sizing for short circuit Sizing for Current Rating

Connected Current Derated Checking for Route


Sr. No. From Location Tag No. Equipment Location Tag No Rated Load MVA Full Load Current Power Cable Laid Conductor Type of No. of Fault level Size as per short Cable Derating Size carrying current of No. of runs current
Description Voltage (V) (Refer Load (A) Factor in material cable cores from ETAP ciruit factor Selected capacity of cable required No. of runs considered carring length
(m)
List) cable (A) capacity

Derating Factor (DF) for cables in air


Site Conditions DF Basis
Ambient 40 0.91 Refer Table B.10 of IEC 60502-2
Grouping 2 trays, 3 0.8 Refer Table B.22 of IEC 60502-2
cables
Total Derating Factor 0.728 0.91*0.8

Derating Factor (DF) for cables in ground


Site Conditions DF Basis
Temperature of 20 1 Refer Table B.7 of IEC 60502-2
soil

Thermal 1.5kM/W 1 Refer Table B.7of IEC 60502-2


resistivity of soil

Total Derating Factor 1 1

Notes:
1 Resistance and reactance are as per Prysmian cable catalogue enclosed.
2 [F] - Size as per short circuit = A=ICC/k{log[(T2+λ)/(T1+λ)]/t}1/2
where Icc Fault Current inkA k 224
A Area of the conductor T1 90
k Constant for Aluminium T2 250
T1 Maximum operating temperature for XLPE cable λ 228
T2 Maximum possible temperature during short circuit for XLPE cabt 0.65 For Incomer
λ Constant for Aluminium t 0.2 For Outgoing Feeder
t Duration of fault in secs
3 Impedance of cable =[P]=RCOSø+XSINø=[N[X[D]+[O]XSIN(COS-1[D])
4 Running Voltage Drop = √3 x IF.L. x (R x CosФ + X x SinФ) x L
1000 x Number of Runs
5 [R} = Suitable if [I]X[K]>[H]

2
Rev. No. 0
Date: 01.08.2018

Voltage Drop Calculation

Total R (Resist. of X (React % Running


Cable Impedance of cable Voltage D
Length (m) Cable) of Cable) Drop

[M]=[K]X[L [P]=RCOSø+XSINø=[N[X [D]+


] [N] [O] [O]XSIN(COS-1[D] [Q]

800 0.13 0.1 0.16 0.15

800 0.13 0.1 0.16 0.15

1000 0.41 0.117 0.42 0.65

1000 0.41 0.117 0.42 0.65

1000 0.41 0.117 0.42 0.65

1000 0.41 0.117 0.42 0.65

500 0.41 0.117 0.42 0.37

500 0.41 0.117 0.42 0.37

50 0.41 0.117 0.42 0.04

50 0.41 0.117 0.42 0.04

50 0.41 0.117 0.42 0.04

50 0.41 0.117 0.42 0.04

1500 0.161 0.102 0.19 0.39

1500 0.161 0.102 0.19 0.39

3
Voltage Drop Calculation

Total R (Resist. of X (React % Running


Cable Cable) of Cable) Impedance of cable Voltage D
Length (m) Drop

4
253.35 435
380.02 540

300 473.669377
Project: EL Salitre
Client: TYPSA

From To

Sr. No. From Location Tag No. Equipment


Description

17.5MVA, 4.16kV
1 11.4/4.16kV Substation 2 TR-02C Switchboard-IC1
Transformer

17.5MVA,
11.4/4.16kV 4.16kV
2 Substation 2 TR-02D Switchboard-IC2
Transformer

OUTGOING CABLES
From To

Sr. No. From Location Tag No. Equipment


Description

4.16kV
1 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
2 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
3 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
4 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
5 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
6 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
7 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter
4.16kV
8 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
9 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

4.16kV
10 Switchboard Substation 2 CCM-MT02 TGD03
-Soft starter

Derating Factor (DF) for cables in air


Site Conditions DF Basis
Ambient 40 0.91 Refer Table B.10 of IEC 60502-2
2 trays, 3
Grouping cables 0.8 Refer Table B.22 of IEC 60502-2
Total Derating Factor 0.728 0.91*0.8

Derating Factor (DF) for cables in ground


Site Conditions DF Basis
Temperature of
soil 20 1 Refer Table B.7 of IEC 60502-2

Thermal 1.5kM/W 1 Refer Table B.7of IEC 60502-2


resistivity of soil

Total Derating Factor 1 1

Notes:
1 Resistance and reactance are as per Prysmian cable catalogue enclosed.
2 [F] - Size as per short circuit = A=ICC/k{log[(T2+λ)/(T1+λ)/t)1/2
where Icc Fault Current inkA
A Area of the conductor
k Constant for Aluminium
T1 Maximum operating temperature for XLPE cable
T2 Maximum possible temperature during short circuit for XLPE cable
λ Constant for Aluminium
t Duration of fault in secs
3 Impedance of cable =[P]=RCOSø+XSINø=[N[X[D]+[O]XSIN(COS-1[D])
4 Running Voltage Drop = √3 x IF.L. x (R x CosФ + X x SinФ) x L
1000 x Number of Runs
5 [R} = Suitable if [H]>[I]X[K]
To Load Details

Connected
Rated
Location Tag No Voltage Load MVA Full Load
(Refer Load Current (A)
(V) List)

[A] [B] [C]=[B]/


(SQRT(3)X[A]

Substation 2 CCM-MT02 4160 16 2259.56

Substation 2 CCM-MT02 4160 16 2259.56


To Load Details

Rated
Location Tag No Voltage Motor kW Efficiency
(V) Rating

[A] [B]

Substation 3 061C001A 4160 1288 0.963

Substation 3 061C001B 4160 1288 0.963

Substation 3 061C001C 4160 1288 0.963

Substation 3 061C001D 4160 1288 0.963

Substation 3 061C001E 4160 1288 0.963

Substation 3 061C001F 4160 1288 0.963

Substation 3 061C001G 4160 1288 0.963


Substation 3 061C001H 4160 1288 0.963

Substation 3 061C001I 4160 1288 0.963

Substation 3 061C001J 4160 1288 0.963

Basis
ble B.10 of IEC 60502-2
ble B.22 of IEC 60502-2

Basis

ble B.7 of IEC 60502-2

ble B.7of IEC 60502-2

alogue enclosed.

k 224
T1 90
T2 250
XLPE cable λ 228
ng short circuit for XLPE cable t 0.65 For Incomer
t 0.2 For Outgoing Feeder
t 0.45 Gradation For Buscoupler for Protective Relay C
N(COS-1[D])
ELECTRICAL CABLE SCHEDULE - M

tails Cable Type Sizing for short circ

Power Factor Cable Laid Conductor Type of cable No. of cores Fault level
in material from ETAP

[D] [E]

XLPE,
0.92 Ground Al Armoured 1 25.00

XLPE,
0.92 Ground Al Armoured 1 25.00
tails Cable Type Sizing for short circ

Full Load Power Cable Laid Conductor Type of cable No. of cores
Current (A) Factor in material

[C]=[B]/
(SQRT(3)X[A] [D]

XLPE,
203.99 0.91 Air Cu Armoured 3

XLPE,
203.99 0.91 Air Cu Armoured 3

203.99 0.91 Air Cu XLPE, 3


Armoured

XLPE,
203.99 0.91 Air Cu Armoured 3

XLPE,
203.99 0.91 Air Cu Armoured 3

XLPE,
203.99 0.91 Air Cu Armoured 3

XLPE,
203.99 0.91 Air Cu Armoured 3
203.99 0.91 Air Cu XLPE, 3
Armoured

XLPE,
203.99 0.91 Air Cu Armoured 3

203.99 0.91 Air Cu XLPE, 3


Armoured
oupler for Protective Relay Coordination
SCHEDULE - MV CABLES

izing for short circuit Sizing for Current Rating

Current
Cable Derated
Size as per short Derating Size Selected carrying current of No. of runs
ciruit capacity
factor of cable cable (A)

[F] [G] [I] [H]=[G]X[K] [J]=[C/[H]

213.88 1 400 470 470.00 4.81

213.88 1 400 470 470.00 4.81


izing for short circuit Sizing for Current Rating

Current Derated
Fault level from Size as per Cable Derating Size carrying current of
ETAP short ciruit factor Selected capacity of cable (A)
cable

[E] [F] [G] [I] [H]=[G]X[K]

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02


25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02

25.00 118.64 0.728 150.0 397 289.02


ting Voltage Drop Calculation
No. of
runs Checking for
consider Total
ed, per current Route length Cable R (Resist. X (React of
carring (m) of Cable) Cable)
phase capacity Length (m)
for 1C
cables

[K] [R] [L] [M]=[K]X[L [N] [O]


]*3

5 Suitable 50 750 0.102 0.095

5 Suitable 50 750 0.102 0.095


nt Rating

Checking for Total


No. of No. of runs current Route Cable R (Resist. of
runs considered carring length (m) Length (m) Cable)
capacity

[J]=[C/ [M]=[K]X[L
[H] [K] [R] [L] ] [N]

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16


0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16

0.71 1.0 Suitable 65 65 0.16


Rev. No. 0
Date: 01.08.2018

Voltage Drop Calculation

Impedance of cable % Running Voltage Drop

[P]=RCOSø+XSINø= [N[X [D]+


[Q]
[O]XSIN(COS-1[D]

0.13 0.12

0.13 0.12
Voltage Drop Calculation

X (React of Cable) Impedance of cable % Running


Voltage Drop

[P]=RCOSø+XSINø=[N[X [D]+
[O] [Q]
[O]XSIN(COS-1[D]

0.094 0.18 0.10

0.094 0.18 0.10

0.094 0.18 0.10

0.094 0.18 0.10

0.094 0.18 0.10

0.094 0.18 0.10

0.094 0.18 0.10


0.094 0.18 0.10

0.094 0.18 0.10

0.094 0.18 0.10


Starting pf Starting %Starting
impedance Voltage Drop

0.3 0.14 0.228

0.3 0.14 0.228

0.3 0.14 0.228

0.3 0.14 0.228

0.3 0.14 0.228

0.3 0.14 0.228

0.3 0.14 0.228


0.3 0.14 0.228

0.3 0.14 0.228

0.3 0.14 0.228


XLPE Aluminium Armoured cables
Rated voltage 3,6/6 kV to 18/30 kV

Current Rating as per Table of Table B.7 of IEC 60502-2

Cable sizes, 3 Current rating Cable sizes, 3 Current rating in


Core in air Core ground

Sqmm A Sqmm A
16 85 16 78
25 111 25 100
35 133 35 119
50 159 50 140
70 196 70 171
95 238 95 204
120 274 120 232
150 309 150 259
185 354 185 262
240 415 240 304
300 472 300 384
400 545 400 393

Maximum conductor temperature 90 °C


Ambient air temperature 30 °C
Ground temperature 20 °C
Depth of laying 0,8 m
Thermal resistivity of soil 1,5 K.m/W
Thermal resistivity of earthenware ducts 1,2 K.m/W

XLPE Aluminium Armoured cables


Rated voltage 3,6/6 kV to 18/30 kV

Current Rating as per Table of Table B.7 of IEC 60502-2

Cable sizes, 3 Current rating Cable sizes, 3 Current rating in


Core in air Core ground

Sqmm A Sqmm A
16 85 16 78
25 111 25 100
35 133 35 119
50 159 50 140
75 196 75 171
90 238 90 204
120 274 120 232
150 309 150 259
185 354 185 262
240 415 240 304
300 472 300 343
400 545 400 393

XLPE Aluminium Armoured cables


Rated voltage 3,6/6 kV to 18/30 kV
Current Rating as per Table of Table B.7 of IEC 60502-2

Cable sizes, 1 Current rating Cable sizes, 3 Current rating in


Core in air Core ground

Sqmm A Sqmm
185 424 185 317
240 502 240 367
300 577 300 414
400 673 400 470

Cable sizes, 3 Current rating Cable sizes, 3 Current rating in


Core in air Core ground
Sqmm A Sqmm A
2.5 33 2.5
4 45 4
6 57 6 53
10 76 10 70
16 105 16 91
25 110 25 96
35 137 35 117
50 167 50 138
75 214 75 170
90 259 90 202
120 301 120 230
150 343 150 260
185 391 185 291
240 468 240 336
300 380
Data from Nexans catalogue for
12.7/22kV cables, three core Al,
screened, SWA armoured

A.C A.C
REACTAN
Cable sizes - 3 RESISTANCE
CE
Core (OHM/KM) at
(OHM/K
90°C M)

Sqmm
16
25
35 1.113 0.1400
50 0.821 0.1340
70 0.568 0.1240
95 0.410 0.1170
120 0.325 0.1130
150 0.265 0.1100
185 0.211 0.1060
240 0.161 0.1020
300 0.130 0.1000
400 0.102 0.0950

XLPE COPPER Armoured cables


Rated voltage 3,6/6 kV to 18/30 kV

Data from Nexans catalogue for


3.8/6.6kV cables, three core Al, Current Rating as per Table of Table B.7 of IEC
screened, SWA armoured 60502-2

A.C
A.C REACTAN
Cable sizes - 3 RESISTANCE Cable sizes, Current
CE
Core (OHM/KM) at 3 Core rating in air
(OHM/K
90°C
M)

Sqmm Sqmm A
16 16 110
25 25 143
35 1.113 0.1090 35 172
50 0.821 0.1040 50 205
70 0.568 0.0960 75 253
95 0.410 0.0920 90 307
120 0.325 0.0900 120 352
150 0.265 0.0880 150 397
185 0.211 0.0860 185 453
240 0.161 0.0840 240 529
300 0.130 0.0840 300 599
400 0.102 0.0810 400 683

Data from Nexans catalogue for 3.8/6.6k

A.C
A.C REACTAN
Cable sizes - 3 RESISTANCE CE
Core (OHM/KM) at
(OHM/K
90°C
M)

Sqmm
185 0.211 0.1080
240 0.161 0.1040
300 0.130 0.1020
400 0.102 0.0990
cables

Data from Nexans catalogue for


ble of Table B.7 of IEC 3.8/6.6kV cables, three core Al,
screened, SWA armoured

A.C
A.C
Cable Current Cable RESISTAN REACTAN
CE
sizes, 3 rating in sizes - 3 CE
(OHM/K
Core ground Core (OHM/K
M) at
M)
90°C

Sqmm A Sqmm
16 101 16 1.470 0.1340
25 129 25 0.927 0.1270
35 154 35 0.668 0.1200
50 181 50 0.494 0.1150
75 220 70 0.342 0.1090
90 263 95 0.247 0.1010
120 298 120 0.196 0.0970
150 332 150 0.160 0.0940
185 374 185 0.128 0.0920
240 431 240 0.099 0.0890
300 482 300 0.080 0.0880
400 541 400 0.064 0.0810

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