6.1 Industrial Pump Panels: Freedom-Fusible Disconnect and Circuit Breaker
6.1 Industrial Pump Panels: Freedom-Fusible Disconnect and Circuit Breaker
6.1 Industrial Pump Panels: Freedom-Fusible Disconnect and Circuit Breaker
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6 Product Overview
6 Product Description Features
Eaton’s pump controllers are Eaton’s revolutionary design The Freedom series starters ● Overload Relay—Freedom
6 combination starters with for soft starters is shown in are available in either fusible overload relays with trip
accessories and the S801+ and S811+ soft or circuit breaker types indication feature bimetallic
modifications designed to starter products which are utilizing Type 3R rainproof type operation with
6 meet the particular members of the Intelligent and sleet resistant ambient compensation and
requirements of the irrigation, Technologies (IT.) family of enclosures. Convenient a choice of either manual
6 oil well, gas and other pump products. These reduced straight-through wiring with or automatic reset
application industries. The voltage soft starters are the top line connections and C440 electronic overload
6 enclosure is Type 3R most compact, multi- bottom load connections relays are available up to
to provide weather-tight functional, easy-to-install features easily accessible 100A as a self-powered,
6 protection and is available in
several sizes, depending on
products on the market. Their pressure connections for line,
load and control. Starter and
self-contained unit.
superiority begins with the With external CTs, C440
the customer’s control option control package, which disconnect are factory wired.
6 requirements. The features 24 Vdc control,
can protect motor up
to 1500 FLA. Available
disconnect, contactor and onboard Digital Signal
● Motor Circuit Switch—
add-on accessories include
6 overload relay are the same Processor (DSP), and use of a Long life, heavy-duty, quick
remote reset capability and
as used in Freedom lines of low impedance run contactor, acting, double break
action. Positive ON and communication modules
6 combination starters. These all of which contribute to the
positive OFF available in with I/O for DeviceNet,
controllers are available in IT. soft starter’s safety, PROFIBUS, and Modbus.
either fusible or non-fusible
6 standard full voltage as
well as reduced voltage
advanced functionality and
compact size. versions. Fuse clip kits are ● HAND/OFF/AUTO
available for field Selector Switch and
configurations, with vacuum
6 contactors as well as the installation and can be START Pushbutton—
converted in the field for 10250T heavy-duty units
standard electromechanical mounted on the flange of
6 contactors. maximum job flexibility
the enclosure for outside
● Motor Circuit Protector—
accessibility
6 Similar to a magnetic trip
only circuit breaker. ● RESET Button—
Features an adjustable Accessible from front of
6 magnetic trip characteristic enclosure (booted for
for accurate, dependable environmental protection)
6 fault protection and for operation of overload
simultaneous trip of all relay reset function
6 poles to prevent single
phasing
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door latch for locking door more than 65,000 rms surges start-up and stopping 6
closed, as well as provision symmetrical amperes ● “R” Fuse Clip Kits— sequences
for padlocking disconnect ● ECP Irrigation Pump 30–200A, 250V and 600V ● Stop ramp extended to 6
switch in OFF position. Panel—Suitable for use on ratings 60 seconds to help
With a simple modification, circuits capable of ● Disconnect Control control larger motors 6
disconnect can also be delivering not more than Circuit Interlock—To and systems with long
padlocked in ON position 10,000 rms symmetrical disconnect separate piping runs 6
● UL Listed—Underwriters amperes at 480V control circuits
Laboratories Inc. includes
the “Suitable for Use as
maximum 6
Service Equipment” label
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Standards and Certifications 6
Note: See Tab 17 for additional ● UL Listed
information on standards and ● cUL Listed (indicates
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certifications that apply to all
appropriate CSA Standard
enclosed control products.
investigation) 6
● ABS Type Approved
● OSHPD Certified 6
(OSP-0015-10)
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Additional Reference
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V10-T6-5 6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tab 14
Accessories and Modifications . . . . . . . . . . . . . . Tab 15
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Technical Data and Specifications . . . . . . . . . . . . Tab 17
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6 Notes
1 More information on Type 1, 3R, 4X and 12 duplex pump panels is on Page V10-T6-23. Product Selection is on Page V10-T6-26.
2 For other voltages and single-phase applications, consult your Eaton representative.
6 3 HOA selector switch and START pushbutton provided as standard.
4 Engineering determination depending on size, horsepower FLA, NEC or other considerations.
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Description
Catalog Number
Suffix Catalog Number
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Backspin timer—0.2 sec. to 3 min. (60 Hz) B12 — 6
Control transformers 240/480V primary, 120V secondary
Size 1 C1 — 6
Size 2 C1 —
Size 3 C1 — 6
Size 4 C1 —
Size 5 C1 —
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Lightning arrestor L3 — 6
Control circuit fuse kit (600V) C31 —
Electrical interlocks—Freedom line/vacuum 6
NO A27 —
NC A28 C320KGS2 6
NO and NC A29 C320KGS3
Time delay relay—3 minutes
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ON delay (unwired) T6 —
OFF delay (unwired) T7 —
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24-hour programming clock P44 — 6
Interchangeable hubs for enclosure. 1
Enclosure has removable top plate. If conduit hub is required, order:
3/4 in conduit size — DS075H1
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1-1/4 in conduit size — DS125H1 6
1-1/2 in conduit size — DS150H1
2 in conduit size — DS200H1 6
2-1/2 in conduit size — DS250H2
3 in conduit size — DS300H2
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Power supply C34 —
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Note
1 Does not apply to reduced voltage controllers.
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Overload Relays
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Freedom Solid-State Overload Relays
6 Three-Phase without Ground Fault Three-Phase with Ground Fault
Full Load Current Auto/Manual Reset Overload Auto/Manual Reset Overload
6 NEMA Size Adjustment Range (A) Selectable Class 10/20/30 Selectable Class 10/20/30
00 0.33–1.65 1 R63/A R64/A
6 1–5 R63/B R64/B
4–20 R63/C R64/C
6 0 and 1 0.33–1.65 1 R63/A R64/A
Notes
6 1 Not UL Listed.
2 NEMA Size 5 starter available with 60–300A panel mounted CTs. Starter as an assembled unit with 1–5A C440 overload relay
6 (C440A1A005SELAX or C440A2A005SELAX).
3 NEMA Size 6 starter available with 120–600A panel mounted CTs. Starter as an assembled unit with 1–5A C440 overload relay
(C440A1A005SELAX or C440A2A005SELAX).
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Notes 6
Starters do not include heater packs. Select one carton of three heater packs. For heater pack selection, see Tab 15.
Starters with electronic overload, see Modification Codes in Tab 15. 6
1 Dual element fuse ratings.
2 Class R fuse clips, except for Size 7 which uses Class L fuse clips. For starters with clips “Not Installed”, select fuse clip kit on Page V10-T6-8. 6
3 To order without the START pushbutton, add modification code P6.
4 For Compact NEMA Size 1 or Size 4 Pump Panel, add modification code C60. (Example: ECN5412AAA-C60). 6
Compact NEMA Size 1 and Size 4 Starters
Electrical Life at Rated Continuous Current
NEMA Rated Current (Amp)
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Size AC3/AC4 Operations
1C 27/150 2,500,000/40,000
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1 27/153 5,000,000/110,000 6
4C 135/516 500,000/40,000
4 135/822 800,000/70,000 6
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Accessories
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C351—Fuse Clip Selection—Three-Pole (Three Fuses)
6 Fuse Clip Kit for Field Installation in Non-Fusible Starter
For Non-Rejection For Use with “R”
6 NEMA Motor Fuse Clip Rating Type Fuses Rejection Type Fuses
Size Voltage Amperes Volts Catalog Number Catalog Number
6 1 200/230 30 250 C351KC21 C351KC21R
460–575 600 C351KD22-61 C351KD22-61R
6 2 200 60 250 C351KD22-61 C351KD22-61R
Note
6 1 Fuse clip “R” rejection members for use with Class R fuses are supplied loose both in fuse clip kits and when fuse clips are factory installed.
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Wiring Diagram
6
Typical Wiring Diagram
6 L1 L2 L3
6 Circuit
Breaker or
Motor Circ.
6 Switch
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Hand
Auto
OFF
M
6 Pressure Switch
OL
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T2 Start M OL
6 T1 T3
M
6 Motor
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Dimensions
6 Approximate Dimensions in Inches (mm)
6 Panel Space
6 W
Pos.
6 H
A
H
6 Panel Pos. H
Space B
6 W
W
6 Panel Size
NEMA
Size
Position
(see figure above) Width W Height H
Narrow 1
6 1–2 — 5.5 (140) 6.0 (152)
Standard 1–3 — 8.5 (216) 26.0 (660)
6 Note
1 Space is between disconnect switch or circuit breaker and starter.
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Wiring Diagram
6
Typical Wiring Diagram
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L1 L2 L3
6 Circuit
Breaker or
Motor Circ.
6 Switch
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Hand
Auto
OFF
6 M
Pressure Switch
OL
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T2 Start M OL
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T1 T3
M
6 Motor
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Dimensions
6 Approximate Dimensions in Inches (mm)
6 Panel Space
6 W
Pos.
6 H
A
H
6 Panel Pos. H
Space B
6 W
W
6 Panel Size
NEMA
Size
Position
(see figure above) Width W Height H
Narrow 1
6 1–2 — 5.5 (140) 6.0 (152)
Standard 1–3 — 8.5 (216) 26.0 (660)
6 Note
1 Space is between disconnect switch or circuit breaker and starter.
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Product Selection
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Class ECV54—Combination Vacuum Pump Panel—Fusible Disconnect
6 NEMA Motor Max. hp Fuse Clip Rating With START Pushbutton
Size Voltage 50/60 Hz Amperes Volts Catalog Number
6 4 230 50 200 250 ECV5442BAH
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Class ECV55—Combination Vacuum Pump Panel—Circuit Breaker
6 NEMA Motor Max. hp Circuit Breaker With START Pushbutton
6 Size
4
Voltage
230
50/60 Hz
50
Size
150A
Catalog Number
ECV5542BAH
6 DS or CB
Disconnecting Means
6 Fusible
Disconnect Switch
or Circuit Breaker
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OFF
3 4
6 Hand
1
Auto
1
6 4 A
3
3
6 6
”D” 2 4
6 1
2
9 10
Coil Aux. 3
6 Contact
M
+ M
6 A B
C – D
6 98
97
6 OL 96
Reset
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95
T1 T2 T3
6 Class
Disconnect Fuse Clip Ratings
A= None F= 100A/250V R
54 = Type 3R pump panel—fusible disconnect
6 55 = Type 3R pump panel—circuit breaker disconnect
B=
C=
30A/250V R
30A/600V R
G=
H=
100A/600V R
200A/250V R
D= 60A/250V R J= 200A/600V R
6 NEMA Size/Enclosure E= 60A/600V R
12 = Size 1/3R 32 = Size 3/3R Circuit Breaker Ratings
6 22 = Size 2/3R 42 = Size 4/3R B= 3A F = 50A
C= 7A G = 100A
6 Voltage D=
E=
15A
30A
H = 150A
B = 240V/60 or 220/50
6 C = 460V/60 or 440/50
Cover Control
A = None
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Notes
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Starters do not include heater packs. Select one carton of three heater packs. For heater pack selection, see Tab 15.
1 Dual element fuse ratings. 6
2 Class R fuse clips.
3 For Compact NEMA Size 1 or Size 4 Pump Panel, add modification code C60. (Example: ECN5412AAA-C60). 6
Compact NEMA Size 1 and Size 4 Starters
Electrical Life at Rated Continuous Current 6
NEMA Rated Current (Amp)
Size AC3/AC4 Operations
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1C 27/150 2,500,000/40,000
1 27/153 5,000,000/110,000 6
4 Fuse clip “R” rejection members for use with Class R fuses are supplied loose both in fuse clip kits and when fuse clips are factory installed.
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6 3 4–20 ECP5412BAB-R63/C
7-1/2 9–45 ECP5412BAB-R63/D
6 2 10 60 9–45 ECP5422BAD-R63/D
15 ECP5422BAD-R63/D
6 3 25 100 20–100 ECP5432BAF-R63/E
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6 480V 1 30 1.0–5.0 ECP5412CAC-R63/B
2 ECP5412CAC-R63/B
6 5 4–20 ECP5412CAC-R63/C
10 ECP5412CAC-R63/C
6 2 20 60 9–45 ECP5422CAE-R63/D
25 ECP5422CAE-R63/D
6 3 50 100 20–100 ECP5432CAG-R63/E
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Class ECP55—Combination Irrigation Pump Panel with
6 Solid-State Overload—Circuit Breaker 1
Motor
6 Voltage NEMA Size Maximum hp Breaker Rating Trip Range Catalog Number
240V 12 1 7 1.0–5.0 ECP5512BAC-R63/B
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3 15 4–20 ECP5512BAD-R63/C
Note
6 1 Motor FLA based on NEC Table.
2 For Compact NEMA Size 1 or Size 4 Pump Panel, add modification code C60. (Example: ECN5412AAA-C60).
6 NEMA
Size
Rated Current (Amp)
AC3/AC4 Operations
6 1C 27/150 2,500,000/40,000
1 27/153 5,000,000/110,000
6 4C 135/516 500,000/40,000
4 135/822 800,000/70,000
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Features:
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• Self powered
• Phase loss protection
• Current adjustment knob
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• ±1% repeat accuracy
• 1NO and 1NC isolated contacts 6
• Predictive indication
• Enhanced protection and monitoring
• Communication capabilities
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Wiring Diagram
6
Typical Wiring Diagram
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L1 L2 L3
6 Circuit
Breaker or
Motor Circ.
6 Switch
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Hand
Auto
OFF
6 M
Pressure Switch
OL
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T2 Start M OL
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T1 T3
M
6 Motor
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Magnetic Coil Codes (System Voltage) 2 Control Power Transformer Codes (System Voltage)
6 Code Magnet Coil Code Magnet Coil Code Magnet Coil Code Primary Secondary
6 W 415/50 24
X 240/480/600 wired for 480V 120
includes CPT (that is, ECN07, 18) see table to the right for system voltage code.
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Notes
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1 Type 1, NEMA Sizes 00–4 non-combination ONLY.
2 Type 1, NEMA Sizes 5–9 non-combination PLUS all Type 3R, 4X, 12 non-combination PLUS all combination—
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NEMA sizes only.
3 Add code letter from the table below to catalog number for voltage—kits only. Example: C400T9B. 6
Rating Code Letter Rating Code Letter Rating Code Letter
120V 60 Hz A 240V 60 Hz B 480V 60 Hz C
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208V 60 Hz E 380V 50 Hz L 600V 60 Hz D
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Non-Combination
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Features
6 ● Full voltage non-reversing Alternator
non-combination In normal operation, the
6 ● Three-phase magnetic, alternator automatically
three-pole selects alternate pumps for
6 ● Interchangeable heater each succeeding cycle to
equalize pump wear. During
OLR
periods of heavy demand,
6 ● 600V maximum
both pumps will operate.
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Product Selection
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Class ECN68—Non-Combination Duplex Pump Panels with Automatic Alternator 12
6 Type 4X 3 Type 12
Watertight and Dust-Tight
6 Max. Magnet Type 1 Type 3R Dust-Tight Industrial Component
NEMA Motor hp Coil General Purpose Rainproof Stainless Steel External Reset 4 Starter (Open) 5
6 Size Voltage Rating Voltage Catalog Number Catalog Number Catalog Number Catalog Number Catalog Number
0 — — 120 ECN6801AAA ECN6802AAA ECN6804AAA ECN6808AAA AN16BN0AC
6 200 3 208 ECN6801EAA ECN6802EAA ECN6804EAA ECN6808EAA AN16BN0EC
230 240 ECN6801BAA ECN6802BAA ECN6804BAA ECN6808BAA AN16BN0BC
6 460 5 480 ECN6801CAA ECN6802CAA ECN6804CAA ECN6808CAA AN16BN0CC
575 600 ECN6801DAA ECN6802DAA ECN6804DAA ECN6808DAA AN16BN0DC
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1 — — 120 ECN6811AAA ECN6812AAA ECN6814AAA ECN6818AAA AN16DN0AB
6 Notes
Starters do not include heater packs. Select two cartons of three heater packs (two overload relays—one for each motor).
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For heater pack selection, see Tab 15.
Circuitry arranged for two-pole pilot devices.
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All duplexes come standard with alternator. To remove, add modification code D12.
The catalog numbers listed in the Type 4X column are for Type 4X 304-Grade stainless steel, as indicated by the seventh digit.
Example: ECN6804AAA. To order Type 4X 316-Grade stainless steel, change that digit to 9. To order Type 4 painted steel, change that digit to 3.
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To order non-metallic, change that digit to 5. For details on these alternate enclosures, see Tab 13.
All Type 12 enclosures are standardized with external reset. For internal reset, order modification code R5.
6 5 Requires two starters.
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575
230 50
600
120 200A
ECN6931DAG
ECN6941AAH
ECN6932DAG
ECN6942AAH
ECN6934DAG
ECN6944AAH
ECN6938DAG
ECN6948AAH
AN16KN0D
AN16NN0A
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460 100 ECN6941AAJ ECN6942AAJ ECN6944AAJ ECN6948AAJ AN16NN0A
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200 40 208 ECN6941EAH ECN6942EAH ECN6944EAH ECN6948EAH AN16NN0E
230 50 240 ECN6941BAH ECN6942BAH ECN6944BAH ECN6948BAH AN16NN0B 6
460 100 480 ECN6941CAJ ECN6942CAJ ECN6944CAJ ECN6948CAJ AN16NN0C
575 600 ECN6941DAJ ECN6942DAJ ECN6944DAJ ECN6948DAJ AN16NN0D 6
Notes
Starters do not include heater packs. Select two cartons of three heater packs (two overload relays—one for each motor). 6
For heater pack selection, see Tab 15.
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Circuitry arranged for two-pole pilot devices. 6
All duplexes come standard with alternator. To remove, add modification code D12.
3 For 200V and 575V motors—starters with 120V coil (for separate control) are available. To order, substitute the letter A for the eighth character of the listed catalog number.
4 The catalog numbers listed in the Type 4X column are for Type 4X 304-Grade stainless steel, as indicated by the seventh digit.
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Example: ECN6904AAB. To order Type 4X 316-Grade stainless steel, change that digit to 9. To order Type 4 painted steel, change that digit to 3.
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To order non-metallic, change that digit to 5. For details on these alternate enclosures, see Tab 13. 6
All Type 12 enclosures are standardized with external reset. For internal reset, order modification code R5.
6 Type 12 enclosure is without safety door interlock.
7 Requires two starters.
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6 Notes
Starters do not include heater packs. Select two cartons of three heater packs (two overload relays—one for each motor).
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For heater pack selection, see Tab 15.
Circuitry arranged for two-pole pilot devices.
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All duplexes come standard with alternator. To remove, add modification code D12.
The catalog numbers listed in the Type 4X column are for Type 4X 304-Grade stainless steel, as indicated by the seventh digit.
Example: ECN6904AAA. To order Type 4X 316-Grade stainless steel, change that digit to 9. To order Type 4 painted steel, change that digit to 3.
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To order non-metallic, change that digit to 5. For details on these alternate enclosures, see Tab 13.
All Type 12 enclosures are standardized with external reset. For internal reset, order modification code R5.
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Type 12 enclosure is without safety door interlock.
Requires two starters.
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