BIRLA INSTITUTE OF TECHNOLOGY & SCIENCE, PILANI

WORK INTEGRATED LEARNING PROGRAMMES

Digital Learning
Part A: Content Design

Course Title Mechatronics

Course No(s) DE ZG516 / DM ZG511 / ES ZG511

Credit Units 5

Credit Model 1-1-2

(32 Hours of Class-room Instruction + 32 Hours of Case-

studies/Tutorials/Laboratories + 64 Hours of Student Preparation)

Content Authors SAMATHA MUJUMDAR

Course Objectives

No Objective

CO1 An introduction to the applications of mechatronics in various household and industrial

products like in washing machines, microwave ovens, computers, printers,
programmable logic controllers, CNC machines etc.

CO2 Introduction to the various mechatronics building blocks like the System modelling,
Signal sensing and conditioning, Control system engineering, Electrical and mechanical
actuation systems etc.

CO3 Learning about Sensors and Transducers, Operational Amplifiers, Hydraulic and
Pneumatics, Dynamic response of systems, System transfer function, Frequency
response, Closed loop controllers, Programmable logic controllers etc.

Text Book(s)

T1 Mechatronics by W. Bolton, 4th Edition, Pearson

T2 Introduction to Mechatronics and Measurement Systems by D.G. Alciatore and M.B.

Histand, 4th Edition, Tata McGraw Hill
Reference Book(s) & other resources

R1 Mechatronics, HMT Limited, Tata McGraw Hill, 1998

R2 Pneumatics and Electropneumatics: Basic Level by Festo Didactic

R3 Fluid Power with Applications by Anthony Esposito, Prentice Hall

R4 Control Systems by W. Bolton, Newnes

Content Structure

1. Introduction to Mechatronics
1.1. Measurement systems
1.1.1. Sensors
1.1.2. Transducers
1.1.3. Need for signal conditioning
1.2. Control systems
1.2.1. Open and Closed loop controllers
1.2.2. Microprocessors and Microcontrollers
1.3. Actuators
1.3.1. Electric actuators
1.3.2. Mechancal actuators
1.3. Application examples
1.3.1. Mechatronics in Industry
1.3.2. Mechatronics in home appliances
2. Sensors and Transducers
2.1. Definition of sensors and transducers
2.2. Performance terminology
2.2.1. Range and Span
2.2.2. Errors: Hystersis and Non-linearity errors
2.2.3. Accuracy, precision and sensitivity
2.2.4. Resolution
 2.2.5. Repeatibility and Stability
2.3. Static and Dynamic characterisitcs
2.3.1. Response, rise and settling times
2.3.2. Time constant
2.4. Sensing various physical quantities
2.4.1. Sensing displacement, position and proximity
2.4.2. Sensing force, velocity and motion
2.4.3. Sensing fluid flow rate, pressure and level
2.4.4. Sensing temperature with the following:
Thermocouples, Thermistors, RTDs, AD590, LM35
2.5. Sensor selection
3. Signal Conditioning
3.1. Need for signal conditioning
3.1.1. Signal protection
3.1.2. Noise elimination
3.1.3. Getting right type and level of signal
3.1.4. Signal manipulation
3.2. Signal conditioning with operational amplifiers
3.2.1. Inverting amplifier
3.2.2. Non-inverting amplifier
3.2.3. Summing amplifier
3.2.4. Difference amplifier
3.2.5. Integrating amplifier
3.2.6. Differentiating amplifier
 3.2.7. Logarithmic amplifier
3.2.8. Analog to Digital conversion and vice versa
3.3. Wheatstone bridge
3.3.1. Applications with strain gauges
3.3.2. Temperature compensation
3.3.3. Temperature compensation
4. System modelling and dynamic response
4.1. Basic system models
4.1.1. Mechanical, electrical, thermal and fluid systems
4.1.2. Rotational-translational systems
4.1.3. Electromechanical systems
4.1.4. Hydraulic-mechanical systems
4.2. Dynamic response of systems
4.2.1. 1st and 2nd order systems and their identification
4.2.2. Performance measures
4.3. System transfer functions
4.3.1. 1st and 2nd order systems
4.3.2. Systems in series
4.3.3. Systems with feedback loops
4.3.4. Effect of pole location on transient response
4.4. Frequency response of systems
4.4.1. Frequency response with a sinusoidal input
4.4.2. Bode plots
4.4.3. Performance specifications
5. Controllers
5.1. Controller types
5.1.1. Open loop controllers
5.1.2. Closed loop controllers
5.2. Various control modes
5.2.1. Two step control mode
5.2.2. Proportional control mode
5.2.3. Derivative control mode
5.2.4. Integral control mode
5.2.5. PID controllers
5.3. Control system performance
5.3.1. Controller tuning
6. Actuators
6.1. Electrical actuators
6.1.1. Relays, contactors and solenoids
6.1.2. Electric motors: AC, DC, stepper
6.2. Mechanical actuators
6.2.1. Gears, belt and chain drives
6.2.2. Linkage mechanisms, Ratchet and pawl
7. Hydraulics and Pneumatics
7.1. Hydraulics
7.1.1. Hydraulic power pack
7.1.2. Various types of pumps, valves, cylinders, motors
7.1.3. Hydraulic component symbols and drawings
 7.2. Pneumatics
7.2.1. Various types of compressors
7.2.2. Compressed air distribution
7.2.3. Various types of valves, cylinders, pneumatic motors
7.3. Hydraulic and pneumatic circuits
7.3.1. Circuit for single and double acting cylinders
7.3.2. Circuits for counter-balancers
7.3.3. Expand here
8. Microprocessors and Microcontrollers
8.1. Microprocessor systems
8.1.1. Buses
8.1.2. Microprocessor components
8.1.3. Memory and input / output
8.2. Microcontrollers
8.2.1. Difference with microprocessor
8.2.2. Motorola M68HC11
8.2.3. Intel 8051
8.2.4. Programming
9. Programming Logic Controllers
9.1. Basic structure of a PLC
9.1.1. Input and output modules
9.1.2. Power supply and CPU
9.1.3. Sinking and sourcing inputs and outputs
9.2. PLC programming
9.2.1. Ladder logic programming
9.3. Timers, Counters, Internal relays, Registers

Learning Outcomes: Students will be able to

 LO1 Apply mechatronics in the design of products

LO2 Acquire concepts of signal sensing and conditioning, control and decision making and
output actuation.

LO3 Illustrate working of various sensors and transducers, system modelling and dynamic
response, open and closed loop controllers, electrical and mechanical actuators.

LO4 Develop hydraulic and pneumatic drawings for industry automation

LO5 Put to use PLC programming using ladder logic.

Part B: Learning Plan

Academic Term First Semester 2020-2021

Course Title Mechatronics

Course No DE ZG516 / DM ZG511 / ES ZG511

Lead Instructor SAMATHA MAJUMDAR

Contact Hour 1

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Introducing Mechatronics, T1: Chapter 1, T2: Chapter 1

CH Concepts of signal
measurement, control and output
actuation

Post CH

Contact Hour 2

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T2 Mechatronics application T2: Page no. 84, 98, 101, 108, 146,
CH examples 188, 245, 247, 290, 312, 405, 449

Post CH
Contact Hour 3

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Sensor and Transducers: T1: Chapter 2, T2: Chapter 9

CH Definition and performance
terminology, Static and dynamic
characteristics

Post CH Chapter end problems

Contact Hour 4

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Sensing physical quantities: T1: Chapter 2, T2: Chapter 9

CH Displacement, position and
proximity

Post CH Chapter end problems

Contact Hour 5

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Sensing physical quantities: T1: Chapter 2, T2: Chapter 9

CH Force, strain, velocity and
motion

Post CH Chapter end problems

Contact Hour 6

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Sensing physical quantities: T1: Chapter 2, T2: Chapter 9

CH Fluid flow rate, pressure and
liquid level

Post CH Chapter end problems

Contact Hour 7

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Sensing physical quantities: T1: Chapter 2, T2: Chapter 9

CH Temperature measurement with
Thermocouples, Thermistors,
RTDs, AD590, LM35

Post CH

Contact Hour 8

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Signal conditioning: Need for T1: Chapter 3, T2: Chapter 5
CH condioning, protection, noise
elimination

Post CH
Contact Hour 9

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 T1: Chapter 3, T2: Chapter 5

CH
Signal conditioning with
operational amplifiers:
Inverting, non-inverting
amplifiers

Post CH Chapter end problems

Contact Hour 10

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Signal conditioning with T1: Chapter 3, T2: Chapter 5

CH operational amplifiers: Summing
and difference amplifiers

Post CH Chapter end problems

Contact Hour 11

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Signal conditioning with T1: Chapter 3, T2: Chapter 5

CH operational amplifiers:
Integrating, Differentiating and
lograthimic amplifiers

Post CH Chapter end problems

Contact Hour 12

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Signal conditioning: Wheatstone T1: Chapter 3, T2: Chapter 9

CH bridge, application examples and
temperature compensation

Post CH

Contact Hour 13

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 Signal conditioning: Analog to T1: Chapter 4

CH digital conversion and vice versa

Post CH

Contact Hour 14

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 System modelling: Modelling of T1: Chapter 10

CH mechanical and electrical
systems, Modelling of thermal
and fluid systems

Post CH Chapter end problems

Contact Hour 15

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 System modelling: Modelling of T1: Chapter 11

CH rotational and translational
systems, Modelling of
electromechanical systems

Post CH Chapter end problems

Contact Hour 16

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 System modelling: Modelling of T1: Chapter 11

CH hydraulic-mechanical systems

Post CH

Contact Hour 17

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 Dynamic response of systems: T1: Chapter 12

CH 1st and 2nd order systems and
their performance measures

Post CH Chapter end problems

Contact Hour 18

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 System transfer functions: 1st nd T1: Chapter 13

CH 2nd order systems, systems in
series and with feedback, effect
of pole location

Post CH Chapter end problems

Contact Hour 19

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 Frequency response of systems: T1: Chapter 13

CH Response with a sinusoidal
input, Bode plots, Performance
specifications

Post CH

Contact Hour 20

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, R4 Control systems: Open and T1: Chapter 15, R4

CH closed loop controllers, On-off
and proportional control modes

Post CH Chapter end problems

Contact Hour 21

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, R4 Control systems: Derivative, T1: Chapter 15, R4

CH Integral and PID controllers

Post CH Chapter end problems

Contact Hour 22

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Actuators: Electric actuators like T1: Chapter 9, T2: Chapter 10
CH relay, contactor, solenoid, AC,
DC, Stepper motors

Post CH

Contact Hour 23

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 Actuators: Mechanical actuators T1: Chapter 8

CH like belt and chain drives,
linkage mechanisms

Post CH
Contact Hour 24

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, R3 Hydraulics and pneumatics: T1: Chapter 7, R3: Chapter 6, 8

CH Hydraulic pumps and valves

Post CH

Contact Hour 25

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, R3 Hydraulics and pneumatics: T1: Chapter 7, R3: Chapter 7

CH Hydraulic cylinders and motors

Post CH

Contact Hour 26

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, R2,R3 Hydraulics and pneumatics: T1: Chapter7, R2, R3: Chapter 11,
CH Compressed air generation and 12
distribution system,
compressors, valves and
cylinders

Post CH
Contact Hour 27

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, R2,R3 Hydraulics and Pneumatics: R2, R3

CH Drawing symbols and basic
circuits

Post CH

Contact Hour 28

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Digital logic: Logic gates, T1: Chapter 5, T2: Chapter 6
CH boolean algebra, applications

Post CH

Contact Hour 29

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1, T2 Microprocessors and micro- T1: Chapter 17, T2: Chapter 7
CH controllers: Components and
programming

Post CH
Contact Hour 30

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 Programmable logic controllers: T1: Chapter 21

CH Components, programming
using ladder logic

Post CH Chapter end problems

Contact Hour 31

Type Content Ref. Topic Title Study/HW Resource Reference

Pre CH

During T1 Programmable logic controllers: T1: Chapter 21

CH Use of relays, timers, counters,
registers in ladder logic,
application examples etc.

Post CH

Assignments

 Each student is given an individual assignment on any of the topics discussed in the class
 Assignments are take-home and deadline-driven (typically of 2 weeks duration) announced
post Mid-semester examination
 Students to spend at least 16 hours of work in study, research, discussion and preparation of
the report and presentation.
 As part of deliverables, the student is expected to prepare a report and make a short-
presentation in the class
Evaluation Scheme

Evaluation Name Type Weight Duration Schedule

Component

EC - 1 Assignments Individual and 10% 2 Weeks Throughout

Take-home

Lab -1 Online 10% 1 Week To be announced

Lab -2 Online 10% 1 Week To be announced

EC - 2 Mid-Semester Closed Book 30% 2 Hrs Sunday, 11/10/2020

Examination (AN)
2 PM – 4 PM

EC - 3 End-Semester Open Book 40% 3 Hrs Sunday, 29/11/2020

Examination (AN)
2 PM – 5 PM

Closed Book No reference material of any kind will be permitted inside the exam hall.
Open Book: Use of any printed / written reference material (books and notebooks) will be permitted inside the
exam hall. Loose sheetsPhotocopies and Laser printouts of any material willL not be permitted. Computers of
any kind will not be allowed inside the exam hall. Use of calculators will be allowed in all exams. No exchange of
any material will be allowed.

Note:
It shall be the responsibility of the individual student to be regular in maintaining the self study schedule as
given in the course handoutattend the online/on demand lectures as per details that would be put up in the
BITS eLearn (Taxila) website elearn.bits-pilani.ac.in and take all the prescribed components of the
evaluation such as Assignments/QuizesMid Semester and End Semester Examination according to the
Evaluation Scheme given in the respective Course Handout. If the student is unable to appear for the Regular
Examination due to genuine exigenciesthe student must refer to the procedure for applying for Make-up
Examinationwhich will be available through the Important Information link on the eLearn website on the date of
the Regular Examination. The Make-up Tests/Exams will be conducted only at selected exam centres on the
dates to be announced later.

Instructor-in-Charge