QM ZG663 L1 09 08 2020 1597498962266 PDF

Concurrent Engineering
DE ZG663 / QM ZG663
BITS Pilani
Work Integrated Learning
Programmes Division Faculty & Handout
Concurrent Engineering Faculty Details
(DE ZG663 / QM ZG663)
Name: Dr. Srinivas Kota
Designation: Assistant Professor
Station: Bengaluru
Experience: 18 years in Design Research
Contact:
Email: srinivas.kota@pilani.bits-pilani.ac.in
WhatsApp: +919414935853
09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 2

Concurrent Engineering: Expectations

Course Description & Objectives
Title: Concurrent Engineering

Units: 5
Introduction of concurrent engineering and need, concurrent

engineering tools, advances in design and manufacturing
engineering, design for manufacture, design for assembly, rapid
prototyping, simulation, concurrent approaches to design,
manufacturing and other aspects of engineering.
• Create awareness about the philosophy, perspectives and

methodology of concurrent engineering
• Provide basic functional knowledge of product development

from a cross functional perspective to be able to manage
quality during all phases of the life-cycle

Handout: Learning Outcomes
1) to consider multiple perspectives in product development
simultaneously [Performance / Quality / Reliability / Cost /
Time / Resources / Environmental Impact]
2) categorize the quality requirements for a product at

different stages during development
3) interpret the economic feasibility of the product proposed
4) demonstrate the skills of working in cross functional
teams
5) develop new concepts and products
6) evaluate and optimise new concepts and products
7) improve product ideas to sustain in the market
Handout: Content Structure
Introduction Design
Concurrent
Engineering
Manufacturing Tools and Techniques

Handout: Evaluation
Component Name Type Duration Weight Day, Date, Session, Time
Quiz‐1 Online 10 days 5% September 10‐20, 2020
Quiz‐2 Online 10 days 5% October 20‐30, 2020
EC‐1 Quiz‐3 Online 10 days 5% November 10‐20, 2020
Project / One October 01‐31, 2020
Online 15%
Assignment month
Mid‐Semester Saturday, 10/10/2020 (AN)
EC‐2 Closed Book 2 hours 30%
Exam 2 PM – 4 PM
Comprehensive Saturday, 28/11/2020 (AN)
EC‐3 Open Book 3 hours 40%
Exam 2 PM – 5 PM

Handout: Queries

QM ZG663 / DE ZG663
BITS Pilani
Work Integrated Learning L1: Introduction
Programmes Division
Contents
1. Introduction
2. Concurrent Engineering (CE)
– Definition and Basic Principles
3. Why use Concurrent Engineering
4. Support for Concurrent Engineering
5. Teams
6. Concurrent Engineering Tools

1. Introduction
• Demanding customers • Slow economic growth

• Rapid technology • Excess capacity
change • Demographic change
• Environmental issues • Complex markets
• Legislation compliance • Globalization
Shorter time
Quality Cost
to market

Introduction…
– Quality wave by Japanese companies

– Technology (computer based)
• New Tools x Existing structures, practices and
attitudes
– Better quality and shorter development lead
times
Concurrent Engineering approach

Traditional Engineering
Information flow
Engineering/ Full
Marketing Manufacturing Test
Design Production
Errors, changes and corrections
Sequential engineering
Serial engineering
Time phased engineering
Chimney method
Over the wall approach
[Syan., C.S. & Menon, U., (Eds), Concurrent Engineering: Concepts, Implementation and Practice, Chapman & Hall, London, 1994 ]

Cost, information and ease of changes
100 –
Costs committed
80 –
Percent of total cost
60 –
Costs incurred
40 –
20 –
Ease of change
0–
Concept Detailed Manufacturing Distribution,

design design service,
prototype and disposal
Weaknesses of over the wall approach
• insufficient product specification

– leading to an excessive amount of modifications
• little attention to manufacturability issues of the
product at the design stage
• the estimated costs have usually degrees of
magnitude in error
– due mainly to the uncontrolled late design change costs
– leads to a lack of confidence in the estimated costs of
projects
• the likelihood of late changes usually leads to
– expensive changes to tooling and other equipment

2. Concurrent Engineering (CE)
• Simultaneous Engineering
• Concurrent Design
• Life-Cycle Engineering
• Integrated Product Development
• Team Design
– Interdisciplinary co-operation
– Design, manufacturing, service, marketing etc.

• Not new
• Applying it in a systematic way
• Japanese auto manufacturers practiced
• In 1986, Institute for Defense Analysis (IDA)

Report R-338 coined the term “Concurrent
Engineering” a systematic method of product
and process design as well as other support
processes and services

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Concurrent Engineering

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 2

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 3

Title: Concurrent Engineering

Introduction of concurrent engineering and need, concurrent

• Create awareness about the philosophy, perspectives and

• Provide basic functional knowledge of product development

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 4

2) categorize the quality requirements for a product at

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 6

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 7

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 8

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 10

• Demanding customers • Slow economic growth

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 11

– Quality wave by Japanese companies

Concurrent Engineering approach

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 12

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 13

Concept Detailed Manufacturing Distribution,

• insufficient product specification

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 15

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 16

• In 1986, Institute for Defense Analysis (IDA)

09/08/2020 QM ZG663 / DE ZG663 Concurrent Engineering BITS Pilani 17

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