®

ULTRAFLOW
PRODUCT CATALOG

FEATURES
• Heating flow sensor
• Ultrasonic flow sensor
• Compact design
• Static meter with no moving parts
• Large dynamic range
• No wear
• Exceptionally accurate
• Longevity

Application
ULTRAFLOW® type 65-S/R is a static flow sensor The ultrasonic signal travelling with the flow direction
based on the ultrasonic measuring principle. The prime reaches the opposite transducer first. The time
area of application is as a volume flow sensor for use difference between the two signals can be converted to
with thermal heat meters such as MULTICAL® and a flow velocity and thus a volume.
MAXICAL.
A multiplug, placed beneath the seal, is used during
ULTRAFLOW® has been designed for use in heating communication and calibration.
installations where water is used as the heat-bearing
medium. A three-wire pulse cable is used to connect
ULTRAFLOW® to the calculator. This cable is used to
ULTRAFLOW® employs micro-processor technology supply the flow sensor from the calculator and also to
and ultrasonic measuring techniques. All circuits for send the signal to the calculator. The signal
calculating and measuring are collected on a single corresponds to the flow, or more correctly, a number of
board, providing compact and rational design in pulses proportional to the water volume flowing through
addition to an exceptionally high level of measuring the meter is transmitted.
accuracy and reliability.
If required a PULSE TRANSMITTER can be used to
The flow is measured using bidirectional ultrasonic supply ULTRAFLOW®, e.g. if the distance between
technique based on the transit time method, with MULTICAL® and ULTRAFLOW® is 10 m or more.
proven long-term stability and accuracy. Two ultrasonic The PULSE TRANSMITTER has a built-in supply and a
transducers are used to send the sound signal both galvanically separated pulse outlet.
against and with the flow direction.

“MULTICAL®, ULTRAFLOW® is a trademark owned by its proprietor and used by Honeywell under license"

SN01-00-2008-09-K1 1
 Approvals
Type approval EMC-directive 89/336/EEC
ULTRAFLOW Types 65-S and 65-R are approved by DANAK
® LV-directive 73/23/EEC (together with the
in accordance with EN1434 and OIML R75. PULSE TRANSMITTER)
PE-directive 97/23/EC
TS 27.01
113 TS 27.01
109
(DN50...DN100 category I,
DN150...DN250 category II)
OIML R75 DS/EN 1434 MID designation (qp 0.6...400 m 3/h)
Mechanical environment Class M1
Please contact Kamstrup A/S for further information
Electromagnetic Class E1
relating to type approval and verification.
environment
CE-marking Ambient temperature 5....55°C, non condensing
closed location
ULTRAFLOW® Types 65-S and 65-R are marked in (indoor installation)
accordance with:
MID-directive 2004/22/EC

Technical data
Mechanical data Electrical data
Metrological class 2 and 3 Supply voltage 3.6 V ±10%
Environmental class Complies with DS/EN Battery
1434:1997/A1:2002 class C (PULSE TRANSMITTER) 3.65 VDC, D-Cell lithium
Ambient temperature 0...55°C Replacement interval 6 years @ tBAT <35°C
Protection class Power supply 230 VAC +15/-30%, 48...52 Hz
– flow sensor IP56 (PULSE TRANSMITTER) 24 VAC ±30%
– PULSE TRANSMITTER IP54 Back-up supply Integral super-cap eliminates
Temperature* of medium 15...130°C operational disturbances due to
Storage temperature short-term power-cuts.
– meter without battery -25...70°C Cable length, flow sensor Max. 10 m
– meter with battery -25...60°C
Cable length Depends on calculator
Pressure stage PN16, PN25 flange (PULSE TRANSMITTER)
Time constant 6 s, fast response meter EMC data Complies with DS/EN
* If the temperature of the medium exceeds 90°C a flange meter 1434:1997/A1:2002 class C
should be used. Additionally, MULTICAL® calculator or the PULSE
TRANSMITTER should be wall-mounted.

Flowdata
Nom. flow qp Nom. Meter factor 1) Dynamic range Flow @125 Hz 2) ∆p Min. cut off
[m3/h] diameter [imp./l] qi:qp qs :qp [m3/h] [bar] [l/h]
0.6 DN15 & DN20 300 1:100 2:1 1.5 0.04 2
1.5 DN15 & DN20 100 1:100 2:1 4.5 0.23 3
3 DN20 50 1:100 2:1 9 0.05 6
3.5 DN25 50 1:100 2:1 9 0.07 7
6 DN25 25 1:100 2:1 18 0.19 12
10 DN40 15; 25 1:100 2:1; 1.8:1 30; 18 0.06 20
15 DN50 10 1:100 2:1 45 0.14 30
25 DN65 6; 10 1:100 2:1; 1.8:1 75; 45 0.06 50
40 DN80 5 1:100 2:1 90 0.15 80
60 DN100 2.5 1:100 3) 2:1 180 0.01 120
100 DN100 1.5 1:100 3) 2:1 300 0.03 200
150 DN150 1 1:100 3) 2:1 450 0.02 300
250 DN150 0.6 1:100 3) 2:1 750 0.055 500
400 DN150 0.4 1:100 3) 2:1 1125 0.038 800
400 DN200 0.4 1:100 3) 2:1 1125 0.01 800
400 DN250 0.4 1:100 3) 2:1 1125 0.01 800
600 DN200 0.25 1:100 2:1 1800 0.022 1200
600 DN250 0.25 1:100 2:1 1800 0.022 1200
1000 DN250 0.25 1:100 1.8:1 1800 0.015 2000
1)
The meter factor can be seen on the label on the side of the meter.
2)
Saturation flow. Max. pulse frequency 128 Hz is maintained at higher flow rates.
3)
MID marking: Class 3 and qi:qp = 1:25

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Materials
Wetted parts Electronic housing
ULTRAFLOW , qp 0.6 and 1.5 m /h
® 3
Base PBT 30% GF
Housing Enkotal (alpha brass) Lid PC 10% GF
Transducers AISI 316 (W.no. 1.4401)
Connection cable q p 0.6 to 100 m 3/h
Gaskets EPDM
Silicone cable (3 x 0.5)
Reflectors PES 30% GF and AISI 304
(W.no. 1.4301)
Measuring pipe PES 30% GF

ULTRAFLOW®, qp 3 to 100 m3/h

Housing, gland Enkotal (alpha brass)
Housing, flange RG5204 (red brass)
Transducers AISI 316 (W.no. 1.4401)
Gaskets EPDM
Measuring pipe PES 30% GF
Reflectors AISI 304 (W.no. 1.4301)

ULTRAFLOW®, qp 150 to 1000 m3/h

Housing AISI 304 (W.no. 1.4301)
Transducers AISI 316/Enkotal
Gaskets EPDM
Measuring pipe Integral part of the housing

Type summary
Nom. flow qp Size
[m3/h]
0.6 G¾ x 110 mm G1 x 130 mm

1.5 G¾ x 110 mm G¾ x 165 mm G1 x 130 mm G1 x 165 mm G1 x 190 mm

3 G1 x 190 mm DN20 x 190 mm

3.5 G5/4 x 260 mm DN25 x 260 mm

6 G5/4 x 260 mm DN25 x 260 mm

10 G2 x 300 mm DN40 x 300 mm

15 DN50 x 270 mm

25 DN65 x 300 mm

40 DN80 x 300 mm

60 DN100 x 360 mm

100 DN100 x 360 mm

150 DN150 x 500 mm

250 DN150 x 500 mm

400 DN150 x 500 mm DN200 x 500 mm DN250 x 600 mm

600 DN200 x 500 mm DN250 x 600 mm

1000 DN250 x 600 mm

Thread ISO 228-1

Flange EN 1092-1/-3, PN25
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 Dimension sketches
ULTRAFLOW ® type 65-S/R, G¾ and G1

Thread ISO 228-1

Thread L M H2 A B1 B2 H1 App. weight [kg]
G¾ 110 L/2 92 10.5 61 35 60 0.8
G1 130 L/2 92 20.5 61 35 60 0.9
G¾ 165 L/2 92 20.5 61 35 60 1.2
G1 165 L/2 92 20.5 61 35 60 1.2
G1(qp 1.5) 190 L/2 92 20.5 61 35 60 1.4

G1(qp 3.0) 190 L/2 92 20.5 60 36 60 1.3

ULTRAFLOW type 65-S/R, G5/4 and G2

®

Thread ISO 228-1

Thread L M H2 A B1 B2 H1 App. weight [kg]
G5/4 260 L/2 92 17 60 22 60 2.3
G2 300 L/2 92 21 68 31 60 4.5

ULTRAFLOW ® type 65-S/R, DN20 to DN50

Flange EN 1092-3, PN25

Nom. L M H2 B1 D H k Bolts App. weight
dia. No. Thread d2 [kg]

DN20 190 L/2 92 60 105 95 75 4 M12 14 2.9

DN25 260 L/2 92 60 115 106 85 4 M12 14 5.0
DN40 300 L/2 92 <D/2 150 136 110 4 M16 18 8.3
DN50 270 155 92 <D/2 165 145 125 4 M16 18 10.1

4
Dimension sketches
ULTRAFLOW ® type 65-S/R, DN65 and DN80

Flange EN 1092-3, PN25

Nom. L M H2 B1 D H k Bolts App. weight
dia. No. Thread d2 [kg]

DN65 300 170 92 <H/2 185 168 145 8 M16 18 13.2

DN80 300 170 92 <H/2 200 184 160 8 M16 18 16.8

ULTRAFLOW ® type 65-S/R, DN100

Flange EN 1092-3, PN25

Nom. L D H k Bolts App. weight
dia. No. Thread d2 [kg]
DN100 360 235 220 190 8 M20 22 25.6

5
 Dimension sketches
ULTRAFLOW® type 65-S/R, DN150, DN200 and DN250

Flange EN 1092-1, PN25

Nom. L D k Bolts App. weight
dia. No. Thread d2 [kg]
DN150 500 300 250 8 M24 26 37
DN150
500 300 250 8 M24 26 32
(qp 400 m3/h)
DN200 500 360 310 12 M24 26 47
DN250 600 425 370 12 M27 30 68
DN250
600 425 370 12 M27 30 65
(qp 1000 m3/h)

PULSE TRANSMITTER

Pressure loss
qp k v4) Q@0,25 bar
Graph Nom. diameter
[m3/h] [m3/h]
A 0.6 & 1.5 DN15 & DN20 3 1.5
B 3 & 3.5 & 6 DN20 & DN25 13.5 6.8
C 10 & 15 DN40 & DN50 43 21.5
D 25 & 40 DN65 & DN80 103 52
E 60 & 100 DN100 600 300
F 150 & 250 DN150 1060 530
G 400 DN150 2050 1025
H 400 & 600 DN200 & DN250 4040 2020
J 1000 DN250 8160 4080
4)
q=kv x √∆p

6
Pressure loss graphs

∆p ULTRAFLOW® type 65-S/R

A B C D E F G H J
1
∆p [bar]

0,1

0,01
0,1 1 10 100 1000 10000
Flow [m³/h]

Installation
Installation angle for ULTRAFLOW ® ≤DN100 Installation angle for ULTRAFLOW ® ≥DN150

ULTRAFLOW® may be installed horizontally, vertically or ULTRAFLOW® may be installed horizontally, vertically or at
at an angle. an angle.
IMPORTANT! IMPORTANT!
With ULTRAFLOW® ≤DN100 (100 m3/h), the electronics/ With ULTRAFLOW® ≥DN150 (150 m³/h), the electronics
plastic case must be placed to the side (with horizontal must be placed upwards (with horizontal installation).
installation). ULTRAFLOW® may be turned up to ±45° in relation to the
ULTRAFLOW® may be turned up to ±45° in relation to the pipe axis.
pipe axis.
Working Pressure
Straight inlet (UF 65-S)
In order to prevent cavitation the working pressure at
ULTRAFLOW® requires neither straight inlet nor outlet ULTRAFLOW® must be min. 1.5 bar at qp and min. 2.5 bar
to meet the Measuring Instruments Directive (MID) at qs (4.5 bar for DN80). This applies to temperatures up
2004/22/EC, OIML R75:2002 and EN 1434:2007. Only to approx. 80°C.
in case of heavy flow disturbances before the meter will ULTRAFLOW® must not be exposed to lower pressure than
a straight inlet section be necessary. We recommend to the ambient pressure (vacuum).
follow the guidelines in CEN CR 13582.

7
 Examples of installation
Gland meter with MULTICAL®/PULSE TRANSMITTER fitted directly on ULTRAFLOW®.

Glands and short direct sensor fitted in ULTRAFLOW® (G¾ (R½) and G1 (R¾) only).

Gasket

Gasket

Torque approx. 4 Nm

Flange meter with MULTICAL®/PULSE TRANSMITTER fitted directly on ULTRAFLOW®.

NB: For meters ≥DN100 MULTICAL® or the PULSE TRANSMITTER cannot be fitted directly on the flow part.

8
Electrical connection
Connecting MULTICAL®/MAXICAL III & ULTRAFLOW® ULTRAFLOW® -> PULSE TRANSMITTER -> MULTICAL®
ULTRAFLOW® -> MULTICAL®, MAXICAL III In Out
Blue (GND)/11A -> 11 Blue (GND)/11A -> 11 11A -> 11
Red (supply)/9A -> 9 Red (supply)/9A -> 9 9A -> 9
Yellow (signal)/10A -> 10 Yellow (signal)/10A -> 10 10A -> 10

Connecting via PULSE TRANSMITTER ULTRAFLOW® -> PULSE TRANSMITTER -> MAXICAL III
3.65 VDC supply 5) -> PULSE TRANSMITTER In Out
Red (+) -> 60 Blue (GND)/11A -> 11 11A -> 11

Black (-) -> 61 Red (supply)/9A -> 9

5)
From battery or supply module. Yellow (signal)/10A -> 10 10A -> 10

If long signal cables are used, please consider the

installation carefully. There must be at least 25 cm
between the signal cable and all other cables due to
EMC.

Example of connecting ULTRAFLOW ® and MULTICAL ®

ULTRAFLOW ® type 65-S/65-R, q p ≤100 m 3 /h
MULTICAL®

ULTRAFLOW®

ULTRAFLOW ® type 65-S with terminal, q p ≥150 m 3/h

ULTRAFLOW® MULTICAL®

ø4...6 mm

M16, ø4...9 mm

9
 Order specification
The list below shows type numbers for ULTRAFLOW® type 65-S.

Type number 6) qp qi qs Connection Length Meter factor CCC

[m3/h] [m3/h] [m3/h] [mm] [pulses/l]

65-S-CAAA-XXX 0.6 0.006 1.2 G¾B (R½) 110 300 116

65-S-CAAD-XXX 0.6 0.006 1.2 G1B (R¾) 130 300 116
65-S-CDAA-XXX 1.5 0.015 3.0 G¾B (R½) 110 100 119
65-S-CDAC-XXX 1.5 0.015 3.0 G¾B (R½) 165 100 119
65-S-CDAD-XXX 1.5 0.015 3.0 G1B (R¾) 130 100 119
65-S-CDAE-XXX 1.5 0.015 3.0 G1B (R¾) 165 100 119
65-S-CDAF-XXX 1.5 0.015 3.0 G1B (R¾) 190 100 119
65-S-CFAF-XXX 3.0 0.03 6.0 G1B (R¾) 190 50 136
65-S-CFBA-XXX 3.0 0.03 6.0 DN20 190 50 136
65-S-CGAG-XXX 3.5 0.035 7.0 G5/4B (R1) 260 50 151
65-S-CGBB-XXX 3.5 0.035 7.0 DN25 260 50 151
65-S-CHAG-XXX 6.0 0.06 12 G5/4B (R1) 260 25 137
65-S-CHBB-XXX 6.0 0.06 12 DN25 260 25 137
65-S-C1AJ-XXX 10 0.1 18 G2B (R1½) 300 25 137
65-S-C1BD-XXX 10 0.1 18 DN40 300 25 137
65-S-CJAJ-XXX 10 0.1 20 G2B (R1½) 300 15 7)
178
65-S-CJBD-XXX 10 0.1 20 DN40 300 15 7)
178
65-S-CKBE-XXX 15 0.15 30 DN50 270 10 120
65-S-C2BG-XXX 25 0.25 45 DN65 300 10 120
65-S-CLBG-XXX 25 0.25 50 DN65 300 6 7)
179
65-S-CMBH-XXX 40 0.4 80 DN80 300 5 158
65-S-FACL-XXX 60 0.6 8) 120 DN100 360 2.5 170
65-S-FBCL-XXX 100 1.0 8) 200 DN100 360 1.5 180
65-S-FCCN-XXX 150 1.5 8)
300 DN150 500 1 147
65-S-FDCN-XXX 250 2.5 8)
500 DN150 500 0.6 181
65-S-FECN-XXX 400 4.0 8)
800 DN150 500 0.4 171 or 191
65-S-FECP-XXX 400 4.0 8)
800 DN200 500 0.4 171 or 191
65-S-FECR-XXX 400 4.0 8) 800 DN250 600 0.4 171 or 191
65-S-FFCP-XXX 600 6.0 1200 DN200 500 0.25 172 or 192
65-S-FFCR-XXX 600 6.0 1200 DN250 600 0.25 172 or 192
65-S-F1CR-XXX 1000 10.0 1800 DN250 600 0.25 172 or 192
6)
XXX-code pertaining to final assembly, approvals etc. is determined by Kamstrup A/S. Some variants may not be included in national approvals.
7)
New pulse figures compared with ULTRAFLOW® II.
8)
MID markning: class 3, qi:qp = 1:25 (type no. 65-?-H???-XXX)

ULTRAFLOW® type 65-S ≤DN100 are as standard supplied PULSE TRANSMITTER – type No. 66-99-603
with 2.5 m cable, but can also be supplied with 5 or 10 The PULSE TRANSMITTER is supplied with built-in supply
m cable. for ULTRAFLOW®. Battery, 24 VAC and 230 VAC
When ordering ULTRAFLOW® with 5 and 10 m cable, supply are available. Please state the required supply
please state type No. 65-R-????-XXX 6) and the required type when ordering.
cable length.
ULTRAFLOW® ≥DN150 is supplied without cable. A 5 m or
10 m cable can be ordered and delivered, separately.

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Accessories
Glands including gaskets (PN16) Gaskets for flange meters
Size Type No. 2 pcs. Size Type No.
DN15, (R½ x G¾) 65-61-321 DN20 2210-147
DN20, (R¾ x G1) 65-61-322 DN25 2210-133
DN25, (R1 x G5/4) 65-61-313 DN40 2210-132
DN40, (R1½ x G2) 65-61-315 DN50 2210-099
DN65 2210-141
Gaskets for glands DN80 2210-140
Size Type No. DN100 1150-142
G¾ 2210-061 DN150 1150-140
G1 2210-062 DN200 1150-139
G5/4 2210-063 DN250 1150-141
G2 2210-065

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(Headquarters for Southeast Asia) th
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For further information, a quotation or a demonstration, please contact our nearest Honeywell office or local distributor.

Environmental & Combustion Controls

Honeywell Pte Ltd
(Headquarters for Southeast Asia)
17 Changi Business Park Central 1
Singapore 486073
Tel: (65) 6355 2828
Fax: (65) 6445 3033
www.honeywell.com