GLOBAL SERVICE NETWORK

Total Customer Support Based on Total Customer Service

Toyota offers a full range of services specifically tailored to individual customers ̶ from design of the mill layout to
installation and after-sales service. In addition, at the Toyota Textile Machinery Training Center, we offer a wide range of
courses that match the needs of individual customers. Here, technical engineers from around the world get the latest
know-how needed for smooth operation of all Toyota textile machinery.

●
12 ●
11
❾
●
13 ●
10
❶ ●
14

❽ ❷
Global Service Centers
❻ ❶Korea ❷China（Shanghai, Shaoxing, Wujiang, Jinan,
❹❸ Changzhou, Lanxi, Tianjin）❸Vietnam ❹Thailand
❼ ❺Indonesia ❻Bangladesh ❼India ❽Pakistan ❾Uzbekistan
●Turkey
10 ●Moldova
11 ●Switzerland
12 ●Spain
13 ●United
14 States
●Brazil
15

●
15

1. Layout 2. Installation 3. After-Sales Service 4. Training 5. Global Service Network

Toyota proposes designs Toyota supervisors will After looms have been In response to customer With a number of service
for layout and installation visit the customer s mill delivered, Toyota will requests, Toyota has set centers located around
of looms in the mill, and and provide advice actively provide after-sales up training courses the world, Toyota is able
offers plans for the ranging from loom service, including ranging from how to use to quickly respond to the
machinery and equipment placement and installation supplying the spare parts the machines to brushing needs of local customers.
most suitable for customer to operational guidance. needed for smooth loom up management skills.
mill requirements. operation. Toyota also helps train
skilled experts adept in
both the hardware
aspects of its products.

TICS
The Toyota Internet Customer Support
system (TICS)※ connects Toyota and its textile
machinery users through the Internet to
provide information such as parts inventory
and price, enabling our customers to get
information they need when they need it.
Part number search Price estimate Order status inquiry
※Data of TICS availability differs from region to region.

Sales Department
Textile Machinery Division Tel: +81-566-27-5328 Fax: +81-566-27-5301
2-1, Toyoda-cho, Kariya-shi, Aichi 448-8671, Japan Service Department
Tel: +81-566-27-5325 Fax: +81-566-27-5681

https://cybermill.toyota-industries.com/
All rights reserved by Toyota Industries Corporation.
English
2016.09
 Innovation for the Future. Reliability From the Past.
The New Toyota LWT 810 Water Jet Loom For TODAY.
The LWT810 enhances the productivity and the quality with the latest
technology advancements that customers expect from Toyota while
achieving the highest energy savings to protect our environment.

01 02

New factory management system,

High Offering a short stroke and extending weft The new function panel offers the latest based on the Toyota Monitoring
Quality insertion time has allowed drastic improve- Operability in electronic technology advancements Factory System (TMS), offers an increased
& ments to high-speed operation and & and troubleshooting including Management management level of productivity and
Improved enhanced quality while placing minimum Support enhanced visibility, improved machine quality in real-time by displaying shift
Productivity strain on the yarn. operation functionality, and handling. reports, actual factory floor layout, and
operation status in various formats.
 New Water Jet Loom ‒ Lives Up to Customer Expectations.

High Quality & Improved Productivity Operability & Support

■New Beating Motion ■New Function Panel

New model
Conventional model

Warp yarn
Reed
Beating
point

Low High

The large 12-inch panel provides simple and easy operability with a strong
03 graphical presentation. 04

■New Weave Assist System (WAS)

In addition to the existing functions (ICS settings, electrical & mechanical parameters) that enable optimum weaving conditions to be set
automatically by selecting the fabric parameters, a newly designed Adjustment Support function was developed. This system assists the
operator in making adjustments to reduce stop marks and the number of faults. In addition, for quality control purposes, WAS monitors the
number of faults and abnormalities. If problems arise, the system warns and stops the machine to prevent defects. Total management is also
The newly designed Beating Motion provides a 50% reduction of Enhanced beating motion can achieve higher versatility available in conjunction with FACT.
machine vibration through the use of lighter weight materials, weaving for high-quality textiles.
hardened beating related components, and applying balance weights
across the full width of the machine.
ICS Adjustment
List

■Micronozzle & ML-Beating

WAS
Micronozzle ML-Beating
New model Conventional model
Adjust
Monitor Support
Reed position Longer insertion time
Insertion time
Insertion time
Nozzle pitch

Nozzle 1
Nozzle pitch

Nozzle 1

Nozzle 2

Reed stroke curve

Factory Management
0
0
Crank angle 360°
■FACT (Toyota Factory Management System) OP ■Internet TTCS OP

FACT is a new factory management system derived from Operators can instantly check the production status of their mill from
Our newly improved ML Beating curve allows an increased weft insertion TMS, which was well received with the LWT710. anywhere in the world via the Internet. This advanced system enables
time for reliable operation. In addition, the combination of a micro nozzle total production management including monitoring machines, obtaining
can provide a higher level of operation. *Please refer to page 9 for details. maintenance records, and keeping track of the entire weaving process.
*One color is an option
 Technology ‒ Weave Wide Range of Fabrics.

Winding Tension（kg） Winding Tension

Control Image
Initial WT

Final WT

Final CL Cloth Length（m）

■w-ITC OP

A wide range of winding tension is settable by

CLOTHING

motor control. It helps reduce wrinkles which

improves the overall quality of cloth.

■Roller Feeder with Speed Control ■BLD Measuring Device ■IR Feeler
Smooth yarn separation by rollers prevents The weft tension can be lowered and ■Double Pump OP IR Feeler / Standard equipment infrared feeler offers
yarn latching and assures stable weft damage of weft is minimized. Adds the capability of setting pressure of each nozzle which allows for separate improved reliability over wider range of yarns such as
measuring. It has excellence functions for insertion timing control. This is effective for high-speed weft insertion. mono-filament, high-twisted yarn, fine and coarse count
weaving mono-filament high-twisted yarns at high speeds.
such as loose-winding and pull-back.

衣料品 ■Total Stop-Mark Prevention System

The powerful CPU controls many devices, including let-off and take-up mechanisms, effectively preventing stop marks.

Delta start-up Star start-up

●Main-motor start-up selection

●Auto leveling
●Delta ON timer
05 ●Pick finder
●Stoppage angle and start-up
 angle selection
06

Speed (rpm)
Startup characteristics

Time

Load cell
Take-up
servomotor ■Selection of the Main-motor Start-up Method
The super-fast start-up motor ensures full beating power
Running Encoder from the first pick. Either a delta or star configuration can
shedding be selected for motor start-up, offering different start-up
torques to prevent heavy or light filling bar defects.

fell forward
Main controller

With
Let-off
servomotor
Loom stopped Slow reverse

fell forward
Function panel

Without
ABS OP

This system reduces peak insertion tension on 2-nozzle pick-at-will and is very effective for
Loom stopped Slow reverse
weaving textures or stretch yarns.
■Fell Forward
●Adjustment of Let-off
●Adjustment to Take-up Releasing warp yarn tension immediately after the loom
●Stoppage factors and
(Electronic Take-up) stops prevents the cloth fell from touching the reed, thus
Weft Breakage Detector OP time settings
●Kickback
●Stoppage factors and time
eliminating a cause of stop marks. When the loom is
settings fell back
Our original photoelectric sensor can detect weft breakage without the yarn being touch. ●Fell forward
restored, the beating resumes at the normal cloth fell
This reduces the chances of yarns being damaged. position.

■Let-Off Adjustment ■Selection of the Machine Stoppage

Air Pull-Back Device OP
The operator can set the amount of let-off permitted as needed in response to Angle and Start-up Angle
This device is very effective for weaving high twist yarns on 2-nozzle models. Air is used to machine stoppages or downtime, thus reliably preventing stop marks. The stoppage angle and start-up angle can be selected to
pull back weft tails at the nozzles to stabilize yarn position to prevent entanglement which match the type of fabric and prevent stop marks.
allows for higher weaving speeds to be reached.
*Please contact about assembly of device.
 INDUSTRIAL MATERIALS Reliability ‒ Realize High Level Quality.

Simple crank
Multi-link crank
Shed lift Back Rod
100
Easing Rod Case

Surface Roller Shaft

0
130° 310° 130° 310° 130°

Dwell angle

Jack Lever Shaft

(Negative Cam
Shedding)

産業資材 Pump

Cross Roller Shaft

Treadle Shaft (Crank Shedding)

07 08
■Multi-link Crank Shedding ■Fully Automated Centralized Lubrication OP

Toyota original crank shedding with dwell angle is ideal for weaving Lubricant is automatically supplied by designating lubrication times and intervals via the function panel.
densely woven fabrics.

《Without WPC》 Reed cc

Feeler

《With WPC》 WPC grip yarn edge when its tension is max

■New SC inverter OP ■Pump for High-Speed Insertion and Wide Width

Fork The New SC Inverter has multiple new technology advancements Weaving OP
including easy operation to control weaving speed by one touch.
It also offers a reduction of space with the SCI now built in the
《With LWPC》 LWPC catch more earlier control box.

■Positive Easing OP

Positive easing is ideal for a wide range of materials, particularly

heavy or densely woven fabrics. It also offers consistent synchro-
nized movement during high-speed operation.

■Automatic Weft Tail Removal OP

■LWPC Removal of weft tails is automatically accomplished through
LWPC grip yarn edge earlier makes a uniform weft yarn tension and improves fabric quality. simple design.
 Factory Management
■ Installation dimensions
■Toyota Factory Management System (FACT) OP

Toyota developed the new factory management system based on the

Toyota Monitoring System (TMS). Data such as shift reports and stop
analysis graphs currently available can be displayed, as well as various
breakouts showing operating status with sequence according to actual
factory layouts. FACT data can be viewed not only from an office
computer, but also from a loom function panel or tablet.

Cloth Roll Map

Negative cam Crank Posivite cam Dobby
Stop Analysis Graph 1C
（BLD） R/S+1799 R/S+1544 R/S+1544 R/S+1544
Machine width (W) (Note 1) The dimensions shown apply to the following specifications:
2C R/S+2029 R/S+1774 R/S+1774 R/S+1774 1. R/S 170 to 280
2. Yarn beam flange diameter: 800
Depth (D) 1805 1805 1805 1805 3. Max. roll diameter: 520
Height (H) (Note 2) Dimensions may differ depending on the required specification.
1966 1966 2295 2332
Please contact us final confirmation of size.

Main Specifications

Item Standard specifications Item Variations

Super-fast start-up motor Designated reed
Start, stop, forward / reverse slow motion 170 cm, 190 cm, 210 cm, 230 cm, 280 cm
width (R /S)
Drive Activated by push-button operation
Uses a roll map to show stoppage location and the cause of the stop. Solenoid-brake stoppage Super-short stroke
Beating
Automatic compensation for fixed-position stops ML beating
Operation Condition Screen Two-sided crank drive with oil bath
Beating Positive-easing double back rollers
Multiple short sleysword Beating
(Front / rear adjustable position)
09 Electronic Let-off Motion
10
Let-off Dia. 800
Negative-easing double back rollers
Yarn beam Dia. 914
Mechanical take-up motion Dia. 1,000
Take-up
Flat cloth line
Temple Full width temple
Flange-type pressurized pump
Weft insertion Negative cam (max. capacity 10 frames)
Adjustable ring nozzle Shedding Crank (max. capacity 6 frames)
［Operation Monitor Mode］ ［Doffing Forecast Mode］ ［Wrap Out Forecast Mode］ Auto pick finder Dobby (max. capacity 16 frames)
Give easy-to-see operating conditions according to Predicts which looms will require cloth doffing within Predicts which looms will have wrap out within the
actual factory layout. the next hour. next hour. Temple Lower cover temple
Single pump
Weft insertion
Selectable main motor start-up Double pump
Selectable stop / startup angle
Internet-TTCS and TMS (Toyota Monitoring System) will continue to be available. Stop mark prevention BLD measurement
Adjustable let-off amount Length measurement
Roller feader with speed control
Fell forward

Selvage Planetary-gear leno type (enclosed gears)

Waste Selvage Waste selvage on the right with catch cord Main Options

Shedding Negative Cam Shedding, Crank Shedding, Positive Cam Shedding, Electronic Dobby Shedding Water extraction
Circulating-flow steam-separator type (moisture-removal tank)
Energy-saving high-pressure blower Intelligent Take-Up Controller (ITC)
Cutter Mechanical cutter w-ATC
ABS
■Negative Cam Shedding ■Electronic Dobby Shedding Leno selvage and waste salvage stop motion
Tensioner
Stop motion IR Feeler
Proprietary Toyota shedding technology provides for w-IFC
LED 4-color signal lamp
optimum cam curves. Automatic bobbin change
Lubrication Oil-bath lubrication method for main parts, grease supply method Balloon cover
Electronic take-up motion with density variable method
Large 12-inch interactive touchscreen color function panel
Slanted cloth line
Main controls 32-bit CPU & function panel
Weft Breakage Detector
Fiber-optic and Ethernet LAN communications network
Air Pull-Back Device
Independent catch cord shedding
24-hour / weekly efficiency graphs, beam and cloth Fully Automated Centralized Lubrication
prediction, standardized condition automatic set up (CS) Speed control inverter
Function panel Displays individual stop causes Pump for High-Speed Insertion and Wide Width Weaving
Weavers monitor Toyota Total Computer System (Internet TTCS)
Toyota Monitoring System (TMS)
New Weaving Assist System (WAS)
Toyota Factory Management System (FACT)

1) For further details and information concerning other combinations of options and variations, please contact Toyota or your Toyota representative.
2) Drawings, data, and photograph which appear in this catalogue are subject to change without prior notice.