This document provides design data for a boiler feed water preheater including:
- General specifications such as size, surface area, number of passes, inlet/outlet temperatures and pressures
- Materials of construction including SA516 Grade 70 steel for the shell and channel cover flange
- Dimensions for the 92 tubes including 25.4mm outer diameter and 5500mm length
- Connections including 150mm inlet and outlet nozzles rated for 600#
This document provides design data for a boiler feed water preheater including:
- General specifications such as size, surface area, number of passes, inlet/outlet temperatures and pressures
- Materials of construction including SA516 Grade 70 steel for the shell and channel cover flange
- Dimensions for the 92 tubes including 25.4mm outer diameter and 5500mm length
- Connections including 150mm inlet and outlet nozzles rated for 600#
This document provides design data for a boiler feed water preheater including:
- General specifications such as size, surface area, number of passes, inlet/outlet temperatures and pressures
- Materials of construction including SA516 Grade 70 steel for the shell and channel cover flange
- Dimensions for the 92 tubes including 25.4mm outer diameter and 5500mm length
- Connections including 150mm inlet and outlet nozzles rated for 600#
This document provides design data for a boiler feed water preheater including:
- General specifications such as size, surface area, number of passes, inlet/outlet temperatures and pressures
- Materials of construction including SA516 Grade 70 steel for the shell and channel cover flange
- Dimensions for the 92 tubes including 25.4mm outer diameter and 5500mm length
- Connections including 150mm inlet and outlet nozzles rated for 600#
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DESIGN DATA BOILER FEED WATER PRE HEATER
SI. DESCRIPTION UNITS
NO. A General 1. Tag No 2. Quantity required No. One 3. Type BEM Horizontal 4. Surf/Unit (Gross/Eff.) m2 39.3 5. Size mm VTS 6. Surface per Shell m2 39.3 B Design Data 1. Design standard HEI, ASME SEC-VIII DIV-1, IBR 2. Type Shell and Tube 3. Mounting Horizontal Shell Side Tube Side 4. Medium Saturated Feed Steam water 5. No. Of passes No. 1 2 o 6. Temperature Inlet C 195.3 115.0 o 7. Temperature Outlet C 195.3 155.0 8. Density Inlet Kg/m3 6.86 947.00 9. Density Outlet Kg/m3 872.83 912.04 10. Viscosity Inlet cP 0.0160 0.25 11. Viscosity Outlet cP 0.15 0.19 12. Molecular Weight, Vapor 18 18 13. Specific Heat Inlet Kcal/Kg- o 0.67 1.0043 C 14. Specific Heat Outlet Kcal/Kg- o 1.04 1.0158 C 15. Thermal Conductivity Inlet W/m o C 0.0310 0.59 16. Thermal Conductivity W/m o C 0.5740 0.59 Outlet 17. Latent Heat KCal/Kg 468 SI. DESCRIPTION UNITS NO. 18. Operating Pressure (Inlet) Bar(a) 14.3 50 19. Velocity m/s 1.89 1.4 20. Pressure drop allowed bar 0.204 0.204 (max.) 21. Pressure drop calculated bar 0.058 0.11 22. Fouling factor hrm2-oC/W 0.0002 0.0002 23. Heat Exchanged MMKcal/hr 2.830 o 24. LMTD (corrected ) C 57.97 o 25. Inlet Temperature C 195.3 115 o 26. Outlet Temperature C 195.3 155 27. Design / Test Pressure Bar(g) 22.5 & FV 60 o 28. Design Temperature C 220 220 29. Corrosion Allowance mm 3 3 (except tube) 30. Flow rate Kg/hr ~6,041 70,000 31. Thickness of shell/tube mm 32. Thickness of channel/dish mm end 33. Thickness of Tube sheet mm C. Connections Size/Thickness (Min.) & Rating Shell Side Tube Side 1. Connection / Thickness NB 100 NB (40 150 NB (80 Size Inlet SCH) & SCH) & 300# 600#
2. Connection / Thickness NB 40 NB 150 NB (80
Size Outlet (40SCH) & SCH) & 300# 600#
3. Vent, Drain, Spare Size NB 25 NB, 50 25 NB, 50
NB, 40 NB NB (80 (40 SCH) SCH) / /300# 600# 4. Number of tubes ~92 5. OD of tubes mm ~25.4 SI. DESCRIPTION UNITS NO. 6. Length of tubes mm 5500 7. Pitch layout deg 30 8. Type of Tube Triangular 9. Pitch Ratio 1.25 10. ID of Shell mm 390.0 11. Tube sheet type Fixed 12. Baffle Cross (number) 13. % Cut (d) % 14. Spacing C/C mm
D Material of Construction 1. Tube Material SA 179
2. Steam side Nozzles SA 106 Gr B Smls
3. O-Xylene side Nozzles SA 106 Gr B Smls
4. Shell material SA 516 Gr 70 5. Channel Cover Flange SA 516 Gr 70
6. Tube sheet SA 516 Gr 70
7. Head Cover and Channel SA 516 Gr 70 8. Baffles MOC SA 516 Gr 70 9. Support Tube and Tie Rod CS Expansion Joint with drain 10. plug MOC SS Gaskets – Shell Side Spiral wound SS304 11. Gaskets -Tube Side SS304 Spiral wound 12. Gaskets –Head cover Reinforced Grafoil 13. Supports IS 2062 14. Insulation cleat CS – Hot Insulation (~150 mm Thk) 15. 16. Nozzles SA 106 Gr B 17. Flanges SA 105 18. Fasteners SA 193 Gr B7/ SA 194 Gr 2H SI. DESCRIPTION UNITS NO. 19. Saddle pad plate SA 516 Gr 70 20. Saddle support plates IS 2062