Feed Water Preheater Data Sheet

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DESIGN DATA BOILER FEED WATER PRE HEATER

SI. DESCRIPTION UNITS


NO.
A General
1. Tag No  
2. Quantity required No. One
3. Type BEM Horizontal
4. Surf/Unit (Gross/Eff.) m2 39.3
5. Size mm VTS
6. Surface per Shell m2 39.3
B Design Data  
1. Design standard   HEI, ASME SEC-VIII
DIV-1, IBR
2. Type   Shell and Tube
3. Mounting   Horizontal
Shell Side Tube Side
4. Medium   Saturated Feed
Steam water
5. No. Of passes No. 1 2
o
6. Temperature Inlet C 195.3 115.0
o
7. Temperature Outlet C 195.3 155.0
8. Density Inlet Kg/m3 6.86 947.00
9. Density Outlet Kg/m3 872.83 912.04
10. Viscosity Inlet cP 0.0160 0.25
11. Viscosity Outlet cP 0.15 0.19
12. Molecular Weight, Vapor 18 18
13. Specific Heat Inlet Kcal/Kg- o 0.67 1.0043
C
14. Specific Heat Outlet Kcal/Kg- o 1.04 1.0158
C
15. Thermal Conductivity Inlet W/m o C 0.0310 0.59
16. Thermal Conductivity W/m o C 0.5740 0.59
Outlet
17. Latent Heat KCal/Kg 468
SI. DESCRIPTION UNITS
NO.
18. Operating Pressure (Inlet) Bar(a) 14.3 50
19. Velocity m/s 1.89 1.4
20. Pressure drop allowed bar 0.204 0.204
(max.)
21. Pressure drop calculated bar 0.058 0.11
22. Fouling factor hrm2-oC/W 0.0002 0.0002
23. Heat Exchanged MMKcal/hr 2.830
o
24. LMTD (corrected ) C 57.97
o
25. Inlet Temperature C 195.3 115
o
26. Outlet Temperature C 195.3 155
27. Design / Test Pressure Bar(g) 22.5 & FV 60
o
28. Design Temperature C 220 220
29. Corrosion Allowance mm 3 3 (except
tube)
30. Flow rate Kg/hr ~6,041 70,000
31. Thickness of shell/tube mm
32. Thickness of channel/dish mm  
end
33. Thickness of Tube sheet mm
C. Connections
Size/Thickness (Min.) &
Rating
Shell Side Tube Side
1. Connection / Thickness NB 100 NB (40 150 NB (80
Size Inlet SCH) & SCH) &
300# 600#

2. Connection / Thickness NB 40 NB 150 NB (80


Size Outlet (40SCH) & SCH) &
300# 600#

3. Vent, Drain, Spare Size NB 25 NB, 50 25 NB, 50


NB, 40 NB NB (80
(40 SCH) SCH) /
/300# 600#
4. Number of tubes ~92
5. OD of tubes mm ~25.4
SI. DESCRIPTION UNITS
NO.
6. Length of tubes mm 5500
7. Pitch layout deg 30
8. Type of Tube Triangular
9. Pitch Ratio 1.25
10. ID of Shell mm 390.0
11. Tube sheet type Fixed
12. Baffle Cross (number)
13. % Cut (d) %
14. Spacing C/C mm

D Material of Construction
1. Tube Material SA 179

2. Steam side Nozzles SA 106 Gr B Smls

3. O-Xylene side Nozzles SA 106 Gr B Smls


4. Shell material SA 516 Gr 70
5. Channel Cover Flange SA 516 Gr 70

6. Tube sheet SA 516 Gr 70


7. Head Cover and Channel SA 516 Gr 70
8. Baffles MOC SA 516 Gr 70
9. Support Tube and Tie Rod CS
Expansion Joint with drain
10. plug MOC SS
Gaskets – Shell Side Spiral wound SS304
11.
Gaskets -Tube Side SS304 Spiral wound
12.
Gaskets –Head cover Reinforced Grafoil
13.
Supports IS 2062
14.
Insulation cleat CS – Hot Insulation (~150 mm Thk)
15.
16. Nozzles SA 106 Gr B
17. Flanges SA 105
18. Fasteners SA 193 Gr B7/ SA 194 Gr 2H
SI. DESCRIPTION UNITS
NO.
19. Saddle pad plate SA 516 Gr 70
20. Saddle support plates IS 2062

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