Ain Tsila Development Main EPC Contract A-CNT-CON-000-00282: Itp For Row (Right of Way) Construction B-QAC-PLN-210-39153

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The key takeaways are that this document outlines inspection and testing procedures for right of way construction activities for a pipeline project in Algeria.

The purpose of this document is to describe the practices that will be implemented to manage, verify, and ensure that right of way construction activities and materials conform to the client's specifications, documents, and drawings for the Ain Tsila Development project.

The inspection and test plan covers activities related to right of way construction, including grading and backfilling, restoration of temporary benchmarks and grading, and inspection records.

Ain Tsila Development

Main EPC Contract

A-CNT-CON-000-00282

Sub-contractor Name:
SARPI FLOWLINE &TRUKLINE

PIUL Approval Code/Name/Signature


Name: Praganesh Shah
Signature:

CODE DEFINITION

¥1 Accepted without comments


2 Accepted with comments
Not Accepted. Revise and
3
Resubmit
4 For Information
5 Void-Cancelled / Superseded

ITP FOR
ROW (RIGHT OF WAY) CONSTRUCTION
B-QAC-PLN-210-39153

A Issued For Review & Comments 02/08/2020 Z. KALKIL S. BRAHMI A.TOUNSI

Rev Purpose Date Prepared Checked Approved Approved


ITP FOR RIGHT OF WAY CONSTRUCTION
Document No: B-QAC-PLN-210-39153
Revision A

Revision History
Revision Changes

A Issued For Review & Comments

This revision checked and signed off by:


(This table is only required for multi-discipline documents that are checked and signed off by several groups)

Name Function or Job Title

ZOUBIR KALKIL SARPI QAQC Coordinator

SADEK BRAHMI SARPI QA Responsible ( Head Office)

ALLEL TOUNSI SARPI Project Manager

Holds
Hold No. Location Description

Page 2 of 11
SARPI
ITP FOR RIGHT OF WAY CONSTRUCTION
Document No: B-QAC-PLN-210-39153
Revision A

TABLE OF CONTENTS

1. INTRODUCTION…………………………………………………………………………………..………4

2. PURPOSE…………………………………………………………………………………………..………4

3. SCOPE OF DOCUMENT...………………………………….......……….…………………………..…..4

4. DEFINITIONS AND ABBREVATIONS……….…………......……………….…….………….…..……5

5. REFERENCE .........................……….……………………....…….……………………………..….….6

5.1 PROJECT SPECIFICATIONS..................................................................................................7


5.2 INTERNATIONAL STANDARDS..............................................................................................7

6. LIST OF VERIFYING DOCUMENTS ………………………………….………………........…….…....7

7. INSPECTION AND TEST PLAN………………………………….……………………....………….…8

8. APPENDICES................................................................................................................................11

8.1 ATTACHMENT 1 – ITR-L-0201X – RIGHT OF WAY CONSTRUCTION RECORD..............11

Page 3 of 11
SARPI
ITP FOR RIGHT OF WAY CONSTRUCTION
Document No: B-QAC-PLN-210-39153
Revision A

1. INTRODUCTION:

SARPI hereinafter referred as Subcontractor will execute the (Gathering Pipelines, Wellheads &
Manifolds MEI Works) Subcontract on behalf of PETROFACreferred hereafter as Contractor.
Whereas the Groupement ISARENE, hereinafter collectively referred to as “client” or “COMPANY”
have awarded Petrofac a Contract for EPCC of Ain Tsila Development (hereinafter referred to as the
“Contract” or “Main Contract”).

2. PURPOSE:

The purpose of this document is to describe in detail the practice that will be implemented by SARPI to
manage, verify and control overall Inspections for activities of Right Of way Construction and materials
conforms to the specified requirements of the COMPANY specifications, documents and drawings on
Ain Tsila Development Project.

3. SCOPE OF DOCUMENT:

The scope of this Inspection and Test Plan including the referenced ITRs applies to the execution of
Inspection and Test activities as per the Quality Control Procedure (QCP) for performing of Right Of
Way constructionby assigned qualified personnel during the Project Construction/Inspection activities.
The Inspection will be carried out by the SARPI in their respective areas as per this procedure under
the guidance of the CONTRACTOR’s Construction and Quality Management team to ensure that
Quality requirements are fulfilled within the scope of this document.
In case of any conflict between Project specification, drawings and applicable code, Project
specifications shall take precedence over this ITP and applicable ITRs.
This ITP serves primarily as a plan and it shall Not be used to obtain signatures. Acceptance signatures
shall be obtained on the referenced Inspection and Test Record, which shall form part of generic
records to be handed over to the Client. COMPANY signature is optional for Review and Surveillance
points.
The referenced Inspection and Test Records (ITRs) are controlled independently. Therefore, the latest
revision of these ITRs, at the time of initiation, shall be utilized.
ITR number suffixed with letter “X” are classified as in-process Site/Field Quality Records and will not
be part of the Turnover System Process where as ITR number suffixed with letter “A” are part of the
Turnover Process and Turnover Records.
When filling ITRs do not leave any blanks. If an item/activity is not applicable, denote as N/A.
Use of Blanco, Tipp-ex etc. on ITR is forbidden.

Page 4 of 11
SARPI
ITP FOR RIGHT OF WAY CONSTRUCTION
Document No: B-QAC-PLN-210-39153
Revision A

4. DEFINITIONS/ABBREVIATIONS:

An inspection where PIUL/GIS plans to audit, monitor or witness the activity in


RI-Random
: process on random or periodic basis. No formal notification (RFI) required to
Inspection
inspection parties.
R- Review An activity that requires the review and acceptance of the Sub-Contractor’s
:
Point documentation. No formal notification (RFI) required to inspection parties.
Monitoring or observation to verify whether or not materials, items, or
installation conform to specified requirements. Surveillance activity may
S-
: include audit, inspection, witness of testing, review of quality documentation
Surveillance
and personnel qualification, and evaluation of personnel performance. No
formal notification (RFI) required to inspection parties.
An activity that requires witnessing by inspection parties as indicated in this
ITP. The Sub-Contractor shall notify PIUL QC/GIS :For onsite:24hrs and For
W-Witness offsite:48hrs in advance respectively. After proper notification has been
:
Point provided, the PIUL is not obliged to hold further processing if the GIS
Inspector is not available to attend or to witness the activity on the date & time
notified. Formal notification (RFI) required to inspection parties.
An activity that requires inspection/verification and acceptance by inspection
parties as indicated in this ITP before any further processing is permitted.
Sub-Contractor shall notify PUIL QC/GIS:For onsite:24hrs and For
H-Hold Point : offsite:48hrs in advance respectively. The Sub-Contractor shall not proceed
with further activities beyond the HOLD point unless the responsible
inspector’s acceptance has been obtained. Formal notification (RFI) required
to inspection parties.
COMPANY : Groupement ISARÈNE (the operator of the Ain Tsila Development)
CONTRACT Petrofac International UAE Limited, who is in charge for the execution of EPC
:
OR project.
PROJECT : Ain Tsila Development Project
Sub-Contractor, The party that contracts to provide services or materials
SC :
necessary for the performance of the contract
PIUL : Petrofac International (UAE) LLC
GIS : GroupementISARENE
ARA : Algerian Regulatory Authorities. For Civil inspections (CTC) is involved.
QA/QC : Quality Assurance/ Quality Control
RFI : Request for Inspection.
ITR : Inspection & Test Record
IM&TE : Inspection, Measuring & Test Equipment
AFC : Approved for Construction
NA : Not Applicable
Petro PCS : Petrofac’s Project Completion System
ITP : Inspection and Test Plan
QCP : Quality Control Procedure
MAR : Material Approval Request
AFC : Approved for Construction

Page 5 of 11
SARPI
ITP FOR RIGHT OF WAY CONSTRUCTION
Document No: B-QAC-PLN-210-39153
Revision A

IFC : Issued for Construction


MRIR : Material Receiving Inspection Report
UG : Under Ground
AG : Above Ground
BM : Bench Mark
QC : Quality Control
NCR : Non-Conformance Report
SHALL : Indicates a requirement
SHOULD : Indicates a recommendation
ROW : Right of Way

5. REFERENCES:

Document Number Description


B-QAC-PRO-210-39167 QCP for Right Of Way Construction

A-QAC-PLN-000-30000 Project Quality Plan

A-QAC-PLN-000-39151 SARPI Project Quality Plan

A-QAC-PRO-000-30000 Material Control and Traceability Procedure

A-QAC-PRO-000-30001 Monitoring and Measuring Equipment Control Procedure

A-QAC-PRO-000-30002 Vendor Inspection procedure

A-QAC-PRO-000-30003 Receiving Inspection Procedure

A-QAC-PRO-000-30004 Quality Record Control Procedure.

A-QAC-PRO-000-30005 Qualification and Certification for Measuring and Monitoring personnel

A-QAC-PRO-000-30008 Quality Auditing Procedure

A-QAC-PRO-000-30009 Non-conforming Item Control Procedure

A-QAC-PRO-000-30010 Corrective Action Procedure

A-QAC-PRO-000-30012 Quality Requirements for Sub-Contractors

A-QAC-PRO-000-30013 Inspection & test control Procedure

A-QAC-PRO-000-30014 Procedure for Coordination with Algerian Regulatory Authorities.


Typical Drawing - Pipeline Right of Way Single Pipeline
A-PLE-DWG-200-30001
(Gathering System)
Typical Drawing - Pipeline Right of Way Multiple
A-PLE-DWG-200-30002
Pipelines (Gathering System)

Note: In case of conflict with documents, Project Specifications is governing document.

Page 6 of 11
SARPI
ITP FOR RIGHT OF WAY CONSTRUCTION
Document No: B-QAC-PLN-210-39153
Revision A

5.1 PROJECT SPECIFICATIONS:

Document Number Description


B-PLE-BOD-210-30001 Gathering System Pipeline Basis of Design
A-ENG-LST-000-00001 List of Codes and Standards
A-PLE-SPE-200-30010 Pipeline Construction Specification
A-QAC-PRO-000-30014 Procedure for Coordination with Algerian Regulatory Authorities.

5.2 INTERNATIONAL STANDARDS:

Document Number Description


Regles de Security pour les Canalisations de Transport
Algerian Gas Pipeline
Degas Combustibles (Safety Regulations for the
Regulations
Transport by Pipeline of Combustible Gas)
Algerian Regles de Securite pour les Canalisations de Transport
LiquidHydrocarbon D’HydrocarburesLiquides (Safety Regulations for the
Pipeline Regulations Transport by Pipeline of Liquid Hydrocarbons)
Regles de Securite pour les Canalisations de Transport
Algerian LPG Pipeline D’HydrocarburesLiquides liquefies sous pression
Regulations (Safety Regulations for the Transport by Pipeline of
HydrocarbonsLiquefied Under Pressure)
Procédure de traitement des dossiers techniques et
modalités d'exécution des contrôles et essais
P-CTE-1 règlementaires.
Note: French and English side-by-side translation
issued as project document A-PMT-PRO-000-00005.
Dédinissant la nature des canalisations et ouvrages annexes
Decree No. 88-35, 1988 relatifs à la production et au transport d’hydrocarbures ainsi que
les procedures applicables a leur réalisation
ASME B31.4,2016 Pipeline Transportation Systems for Liquid and Slurries
ASME B31.8 ,2018 Gas Transmission and Distribution Piping Systems
API 1102 Steel Pipelines Crossing Railroads and Highways
API 1104 Welding of Pipeline and Related Facilities
API 5L, 46th Edition Specification for Line Pipe
API 6D Specification for Pipeline and Piping Valves

6. LIST OF VERIFYING DOCUMENTS:

No. ITR Number Project ITR Description


Number
1 ITR-L-0201X 2045-ITR-002 Right Of Way Construction record

Page 7 of 11
SARPI
ITP forRight Of Way Construction
Document No: B-QAC-PLN-210-39153
Revision A

7. INSPECTION AND TEST PLAN:

Ite Reference Responsible Verifying Intervention Points


Control Activity Action to be verified Acceptance Criteria
m Document Party Document SARPI PIUL GIS ARH
ƒ Site Quality Plan
ƒ Pipeline Approved Work
a. Verify those relevant work Construction permit {from
Availability of work ƒ Client approval to Client and/or
permits are obtained from Specification(A- SARPI/PIUL
permit and approved execute. statutory H H H
1.0 concerned authorities. PLE-SPE-200- NA
ƒ Client Approved Site Supervisor authority}
procedure. b. Verify approved QCP is 30010)
procedure.
available. ƒ QCP for Right of Approved
Way : B-QAC- procedure
PRO-210-39167
ƒ Manufacturer’s
data sheet
ƒ Pipeline
ƒ Review & verify validity of SARPI & PIUL
Construction
calibration certificates, ƒ Good mechanical and Site supervisor
Control of Inspection Specification Calibration
Identification Number/Sticker electrical condition
(A-PLE-SPE-200-
2.0 Test & Measuring before each use. ƒ Valid calibration Certificate/ H R R N/A
30010) SARPI Civil
Equipment certificate
ƒ Verify condition of the test ƒ Monitoring and Inspector IM & TE Register
equipment before each use. Measurement of
Equipment
A-QAC-PRO-000-
30001
Material Inspection ƒ Confirm to
ƒ Check fill material. ƒ Material approval Approved
specifications
(subject to provisions ƒ Storage and preservation (e.g. request(MAR) PIUL /SARPI
3.0 ƒ Confirms to storage material approval H R R N/A
of Project Material long term outdoor storage at ƒ Test certificates Civil Inspector
and preservation document
Receiving procedure) site)
requirements
ƒ Review of applicable
PIUL Site
drawings/documents and ƒ List of latest ƒ Complies with AFC
ensure that latest revision is revision of document register Supervisor
4.0
Drawings and available at site applicable ƒ Complies with AFC N/A
Drawing Register H R R
Documents status ƒ Review of work procedures, drawings drawings, applicable SARPI/PIUL
Method Statements, QC ƒ AFC drawings and standards and Civil Inspector
Procedures and other related Specifications specifications
documents etc.

Page 8 of 11
ITP forRight Of Way Construction
Document No: B-QAC-PLN-210-39153
Revision A

7. INSPECTION AND TEST PLAN:

Ite Reference Responsible Verifying Intervention Points


Control Activity Action to be verified Acceptance Criteria
m Document Party Document SARPI PIUL GIS ARH
a. Verification of all existing utilities
ƒ Locate all utilities and
and crossings including those ƒ Specification for
crossings. SARPI/PIUL
Locate and Identify of missed in the drawings). Pipeline
ƒ Clear identification. Site Supervisor
b. Marking and /or fencing, Construction Ref.
5.0
all existing utilities ƒ Acceptance by Client ITR-L-0201X H W R NA
protection of the existing utilities (A-PLE-SPE-200-
and crossings (above and /or relevant
and crossings. 30010) SARP QC
and underground). authority.
c. Inform Client and/or relevant ƒ AFC Drawing Inspector
authority prior to manual and
machine excavation.
ƒ Width of ROW shall be
as per approved
drawings.
ƒ No damage shall be
done to any shrines,
and monuments
a. Width of ROW as per Approved including border
drawings. stones.
ƒ Specification for
b. Protection of all ƒ Restore survey
Pipeline
archeologicalstructures (e.g. reference points. SARPI / PIUL
Construction Ref.
shrines and monuments), ƒ Free from debris, Site Supervisor
Clearing ROW (A-PLE-SPE-200-
6.0 including border stones, survey vegetation and all ITR-L-0201X H S S NA
30010).
(working strip). reference points. other detrimental
ƒ QCP- Right of SARPI Civil
Ensure ROW is free from debris. materials areas
Way construction.: Inspector
c. Install distinct markers, fencing ƒ Survey reference
B-QAC-PRO-210-
and barriers as per standard points as per Drawings
39167
drawings including for the road ƒ Goal post erection with
crossing. warning signs in
English, French &
Arabic, on each side
where, overhead
electrical or telecom
cables exist, with a
clear warning sign.

Page 9 of 11
ITP forRight Of Way Construction
Document No: B-QAC-PLN-210-39153
Revision A

7. INSPECTION AND TEST PLAN:

Ite Reference Responsible Verifying Intervention Points


Control Activity Action to be verified Acceptance Criteria
m Document Party Document SARPI PIUL GIS ARH
a. Removal of high, sharp points,
and backfill low points.
b. Install distinct markers, fencing ƒ Free from debris
and barriers as per standard ƒ Specification for ƒ Minimize bend
drawings including for the road Pipeline utilization.
crossing. Construction Ref. ƒ Markers, fencing,
c. Removal of debris. (A-PLE-SPE-200- barriers, removal of
d. Construction of ramps, 30010) debris shall be as per
crossovers etc. for crossing ƒ QCP- Right of Client Standards. ITR-L-0201X,
tracks, above grade pipeline etc. Way ƒ Protection to existing Location and
e. Preservation of top soil in constru ction tracks, above and Surveyor,SARP
Grading and depth of top soil
7.0 identified cultivable land. B-QAC-PRO-210- underground utilities. I / PIUL Site H S S NA
Backfilling of ROW. preservation to
f. Ensure identification and 39167 ƒ Top soil if present, be Supervisor be recorded.
protection of underground ƒ AFC Alignment separated from subsoil
services (Cables, Pipelines Sheets. and stored for
etc.). ƒ Environmental replacement during
g. Ensure bridging of water ditches Management reinstatement.
and ensure diversion of water Plan/Env. Impact ƒ Manual excavation
crossings. Assessment within two meter area
h. Ensure construction of ramps, Report of underground or
crossovers etc. for crossing above ground services.
tracks, above grade pipeline,
falaises etc.
Following areas which might have
been damaged during
Restoration of construction shall be restored.
temporary a. Ensure ROW and surrounding ƒ Pipeline
ƒ Restore to the same
Bench marks and ground areas is cleaned from construction
level, which was Surveyor,
Row grading, when rubbish and debris. specification.
8.0 existing during grading SARPI / PIUL H W W NA
A-PLE-SPE-200- ITR-L-0201X
get destroyed or b. Ensure damaged fences are of R.O.W and prior to
30010 Site Supervisor
damaged during restored. construction.
x B-QAC-PRO-210-
subsequent c. Ensure damaged roads are 39167
construction activities. repaired.
d. Restore all survey markers and
bench marks.

Page 10 of 11
ITP forRight Of Way Construction
Document No: B-QAC-PLN-210-39153
Revision A

7. INSPECTION AND TEST PLAN:

8. APPENDICES:

8.1 ATTACHMENT 1 – ITR-L-0201X – RIGHT OF WAY CONSTRUCTION RECORD

Page 11 of 11
INSPECTION & TEST RECORD-PIPELINE
ITR No:L-0201X
RIGHT OF WAY CONSTRUCTION
JI2045-ITR-002 Rev A

L-0201X
Chainage From: Project No.: Record No:

Chainage To: Sub System No.: Date:

Abbreviations
Location: Vegetation Landscape
A – Agricultural F – Flat
S – Sabkha H – Hill
Alignment Sheet Number: D – Dessert R – Rocky
O – Others O – Others
Chainage Length Type of
Comments (As built details)
From To (in m) Vegetation Landscape

Test Instruments Used Make Model Sl. No. Cal. Due Date

Note: Any third party crossing shall be mentioned in the comments.


: Location and depth of top soil preservation to be recorded.

Company Signature: Applicable Not Applicable

Record Acceptance SARPI QC Petrofac Construction GIS

Name

Signature

Date

Page 1 of 1 Ref. ITP No. B-QAC-PLN-210-39153

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