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11ion Downtown Doha Project -
Phase 1B Sub & Super
Structure Works
General Information
Dates
Sample Attached No
Activity Code
TQ Tracking No.
BLDG GENERAL
AREA GENERAL - GENERAL
LEVEL GENERAL
Submitted Date 11/5/2016
Discipline MEP
Sub Contractor ETA STAR ENGINEERING & CONTRACTING WLL
Compliance: Specification Method Statement for Testing and Commissioning of A.T.S
Requirement Panel
Compliance: Contractor Compliant
Proposal
Compliance: Remarks used in project wide
Description Method Statement for Testing and an assembly of which an dem is a component, nor of an item as delivered
and installed if it does not conform to the Contract Documents.
Commissioning of A.T.S. Panel. Contractor/Supplier is responsible for checking for deviations between
Received Date 12/05/2016 this Submittal differing information or conditions in the Contract
Documents field conditions for determining or substantiating the
accuracy and completeness of other details such as dimensions and
Response Date 23/05/2016 quantities; for substantiating instructions for installation or performance
of equipment or systems designed by Contractor/Supplier; for
construction means, methods, techniques, schedules, sequences.
Responder : Osama Elsayed. - Procedures, and coordination of the Work of the trades, safety
precautions and performing the Work in a safe and satisfactory manner
and in conformance with the Contract Documents. If more than one
Submittal Status : (B) Approved as noted. submittal review stamp appears on this Submittal, the most stringert
actions and annotations shall apply. Signature of a submittal revtew
stamp by CEG or a Consultant does not imply that it has reviewed Work
Comments: not within its professional discipline or scope of services.
1. Submit copy of the manufacture recommendation during the Testing and Commissioning of A.T.S
2- A selector switch to control the operation of ATS on normal, emergency, automatic and OFF.
3- Adjustable 3 phase voltage sensing relays sense failure in a phase/phases and voltage drop below 70%
of the normal voltage (pick-up and drop-out voltages and adjustable within the range 70-100% of the
normal voltage).
4- Visual Mechanical Indicator for transfer switch position.
5- Indicator lamps to show transfer switch position normal, emergency and OFF.
5. An adjustable time delay relay of 1-3 seconds for starting signal to the Generator set after loss of main
supply.
6- An adjustable time delay relay of 0-60 seconds which allows ATS transfer from Normal to emergency
after the voltage build up relay of the generator has sensed 90% rated voltage when frequency is within
90% rated of rated frequency.
7- An adjustable time delay relay of 1-30 minutes to allow ATS transfer from Emergency to Normal upon
return of the normal source.
8- An adjustable time delay relay of 0.5-5 seconds to prevent instantaneous transition
from EMERGENCY to NORMAL, i.e., the delay allows time sufficient for the residual motor voltage to
decay to a safe switching level.
9-Certified factory test reports.
For nternational
4/G? —Phase 1B
1
Unit (E2)
•Purchase Order Plan Date
(E2)
Purchase Order Actual Date
(E2)
Ordered Quantity (E2)
Purchase Order No. (E2)
Supplier (E2)
Supporting Documents
CQB-ETA-CQ002-EPW-MST-00085REV00
1.1!
1
3IE
s Method Submittal for Testing and Commissioning of
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41
Mr.
Mr. K P Pillai AtijayKurnar
Satynarayna Mr. Gurmeet S
14-04-2016 00 Issue Sr. Electrical Engr Manager
Design Manager Project Director
(ETA Star)
(ETA Star)
Date Iss Descriptio
Prepared Reviewed Approved
_LitlEnmiyyyy) ue n Checked
_
MSHEIREB
DOWNTOWN DOHA
Carillon Qatar Bulking Company PHASE 1B PROJECT BUM on TRUST
CQB-ETA-00002-EPW-MST-00085rev00
• • CARILLION CORE FORM
HEALTH, SAFETY, SUSTAINABILITY & QUALITY
- carillion
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Making tomorrow a better place
Check Guidance on aspects that should be covered Adequate? Yes / No: Comments
Description of the Work
1. Location of the Work; Access, Describes scope of work defined by area, chainage,
Egress to and from and structure or building, and arrangements.
Storage Areas
2. Programme - The Sequence Describes how the basic methodology
of Events
3. Interfacing Activities Describes how other activities may affect the work
activity and how they will be controlled
4. Constraints Describes factors that may affect the work sequence
Check Guidance on aspects that should be covered Adequate? Yes / No: Comments
15.Materials Describes key materials, whether hazardous special
measures for storage, handling, use and protection.
16. Inspection and Test Regime Describes inspection requirements, hold points and
required records; also acceptance criteria
Protection Arrangements
17.Temporary Alterations to Describes how safety and service is maintained if
Installations and Services key installations are temporarily off-line.
18. Segregation Describes segregation of personnel and public from
work activities and traffic.
19. Security Arrangements Describes how third parties (children) are kept out of
the works. Plant, equipment and material security
needs.
20. Emergency Arrangements Describes arrangements for dealing with health,
safety or environmental incidents and accidents.
21. Waste Management Describes waste streams and how each is dealt with;
particularly hazardous waste.
22. Distribution of Information Describes arrangements for briefing and confirmation
of understanding.
23. Welfare Adequately describes suitable and sufficient welfare
arrangements.
24. Change Management A description of the arrangements should change be
necessary once the activities have commenced.
25. Additional Information References supplementary drawings, sketches,
COSHH data sheets, risk assessments
If fort I I
DOWNTOWN DOHA
PHASE 1B PROJECT
carillion
aartkx, 0.rar Bul piny
Contents Page
No.
1.0 Purpose 4
2.0 Definitions 4
4.0 Responsibilities 4
9.0 Attachments 7
1.0 PURPOSE
The Method Statement confirms the procedures for Testing and Commissioning of
Automatic Transfer Switch (ATS) and to ensure that the installation, testing &
commissioning is in accordance with project specifications, applicable standards and
manufacturer recommendations.
2.0 DEFINITIONS
4.0 RESPONSIBILITIES.
4.1 The Commissioning Engineer (C.E.) shall be responsible for preparing the testing
plan, for the observance of all safety precautions required by the ETA Plan, for
supervising the testing activities.
4.2 The Manufacturer Trained Technician will supervise tests, recording the test
values and make the necessary settings of the system.
4.3 The Independent Third Party Agency (IND) shall be responsible for conducting
reviews of the test records to ensure that all tests have been performed in
accordance with the approved inspection and test plan.
5.5 Safety warning signs, lights and caution notices shall be displayed at location
of work where it is necessary.
5.6 Proper housekeeping to be maintained.
5.7 The STARRT Card preparation and tool box talk to be conducted before
starting the work.
5.8 All control measure detailed in the relevant risk assessment shall be complied
with.
6.2.1 Measure input Normal side source voltages, should be 415 VAC,
record on T & C report.
6.2.2 Measure ATS output voltage against each Normal source input phase
voltages, should be same as source voltage on which ATS is
operating.
6.2.3 Measure input Emergency source phase voltages, should be 415VAC
with frequency 50Hz.
6.2.4 Cary-out Phase sequence and phase rotation check on both Normal
and Emergency source side. Record the activity and ensure the
results match.
6.2.5 Set time for ATS to transfer on Emergency source, set at 3 sec at
415VAC and 50HZ frequency.
6.2.6 Set time for ATS to transfer from Emergency to Normal source, set at
5 sec.
7.1 Prerequisites.
7.1.1 Permit to work
7.1.2 Safety requirements and LOTO are implemented.
7.1.3 Pre-commissioning inspections are done and reports are approved.
7.1.4 All relevant documentation is available.
7.1.5 HVAC system is in operation. ;.;r
7.1.6 Firefighting system should be in place. -
7.1.7 Ensure Generator and Switchgear commissioning is completed.
7.1.8 Ensure Generator is ready for operation in Auto mode.
7.1.9 Ensure the power distribution system is ready to be energised.
AS
7.2.1 Carry out record visual inspection as per attached check list. Nct itu •
7.2.2 Perform Mechanical checks of the ATS Breaker.
7.2.3 Carry out Insulation Resistance Test on ATS Breaker.
7.2.4 Ensure the phase sequence at ATS terminal is checked and recorded
with the Normal supply and Emergency supply available at terminals.
7.2.5 Switch on control power to ATS Panel and perform manual operations
of AU Breaker.
7.2.6 Check for Bypass operations and Interlocks and record as per check
list.
7.2.7 Switch off the Generator and transfer the selector switch on Generator
Control to Auto start position.
7.2.8 Perform test for auto start of Generator by simulating Normal supply
fail condition. Record Generator starting time delay, change over time,
Voltage and Frequency at ATS and indications.
7.2.9 Perform test for shut down of Generator by restoring Normal supply.
Records change over time, Generator cool down time, Voltage at
terminals and indications.
7.2.10 Upon successful completion of the above test select Auto position for
selector switch for ATS auto operation.
7.2.11 Now repeat Mains failure, Generator auto starting, Mains return,
Generator shut down tests with ATS in auto mode. Record all
parameters as done in the above steps.
7.2.12 The final setting of time delay are done as agreed by ATS and
Generator suppliers and Contractor / Consultant during the testing.
7.2.13 ATS shall set for normal operation in auto mode after tests.
Note: All measuring tools to be calibrated and have valid calibration certification at the
time of performing the tests.
9.0 ATTACHMENTS
ThE carillion
A T S - PRE COMMISSIONING CHECK LIST
DESCRIPTION:
Verify the equipment name plate and tag numbers are in line with the approved
1
drawings
Verify all components are of proper type, model and rating in accordance with the
3
approved Drawings
Ensure termination of control and power cable are completed as per approved
9
drawings / diagrams
10 Ensure that the earthing and bonding are done properly as per drawings
C.,kez.IC 7- e Ccdfre:e-5
Vendor/system specialist
MEP contractor
Main contractor
Third Party
Consultant
DESCRIPTION:
Vendor/system specialist
MEP contractor
Main contractor
Third Party
Consultant
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DESCRIPTION:
6 Test on No Load
7 Test on Load
Select ATS for Auto Operation - and perform the various transfer operations as
16
listed above.
Vendor/system specialist
MEP contractor
Main contractor
Third Party
Consultant
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MSHEIREB DOWN TOWN DOHA PHASE IB PROJECT
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DESCRIPTION:
Voltage
Voltage reading at receiving end R-Y R-B B-Y R-N Y-N B-N
Normal Voltage
Generator Voltage
8 TS isolated AMBER
Vendor/system specialist
MEP contractor
Main contractor
Third Party
Consultant
MSHEIREB
STAR
DOWNTOWN DOHA
I II I ..o I- I • PHASE 1B PROJECT Carillon Qatar BJdng Ccepany
Hazard Identification & Risk Assessment Sheet for RISK ASSESSMENT REGISTER: Testing and Commissioning of ATS Panel RA Ref. EPW-MST-00085
Responsible
Risk
Person
Risk Assessment
Assessment
Item Process Hazard Controls (With Controls)
(No Control)
P S R P S R
• Tools provided should be assessed to ensure they are fit for the
Supplier Rep.
of tools resulting to hand/ and used so as not to cause injury to others.
Use of hand tools arm injury,
4 3 A • All persons using hand tools will be suitably trained in the correct 1 3 D
Use of damaged hand
method of use.
tools resulting to physical
• Do not use damaged tools.
injury
• Store all tools in designated storage area.
• Only take the required tools to the working area to prevent possible
damage and mishandling.
• Mandatory PPE will be worn at all times.
• Only trained technician will be allowed to use instruments.
• Instruments to be used and maintained as per manufacturer
Hazard Identification & Risk Assessment Sheet for RISK ASSESSMENT REGISTER: Testing and Commissioning of ATS Panel RA Ref. EPW-MST-00085
Risk
Risk Assessment
Assessment
Item Process Hazard Controls (With Controls)
(No Control)
R P S R
• All work platforms will be fully boarded and guarded to prevent falls.
• Proper access to be provided and maintained at all times.
• The scaffolds will be erected by trained operatives and inspected by
certified scaffolding inspector.
• After inspection, green tag will be placed indicating as safe to use.
• Mandatory PPE like safety shoes, helmets, Hi-Viz jacket, goggles,
safety gloves & safety harness will be used and strictly monitored for
Improper erection or use compliance by the task supervisor.
of scaffold resulting to • Tool box talk to all the operatives before the job starts.
collapse of scaffold
• Mobile scaffolds shall not be moved with men or material on the
Improper use of ladder
Working at Height platform.
Defective scaffold/
• Ladder will only be used when scaffolding can't be erected due to area
ladder
restriction. CQBC PTW will be implemented
Fall of material/ people
from height • 3 points contact will be maintained at all times otherwise safety
harness will be used.
• Ladders to be used for short duration or low risk activity only.
• Ladders to be erected on firm and level base.
• Ladders should be secured to avoid collapse/ fall
• Ladders to be inspected regularly/ monthly
• Ensure adequate lighting in the working area.
• Provide training to operatives relating to the usage of safety harness
Hazard Identification & Risk Assessment Sheet for RISK ASSESSMENT REGISTER: Testing and Commissioning of ATS Panel RA Ref. EPW-MST-00085
Responsible
Risk
Person
Risk Assessment
Assessment
Item Process Hazard Controls (With Controls)
(No Control)
P S R P S R
Hazard Identification & Risk Assessment Sheet for RISK ASSESSMENT REGISTER: Testing and Commissioning of ATS Panel RA Ref. EPW-MST-00085
Responsible
Risk
Person
Risk Assessment
Assessment
Item Process Hazard Controls (With Controls)
(No Control)
P 5 R P S R
Hazard Identification & Risk Assessment Sheet for RISK ASSESSMENT REGISTER: Testing and Commissioning of ATS Panel RA Ref. EPW-MST-00085
Responsible
Risk
Person
Risk Assessment
Assessment
Item Process Hazard Controls (With Controls)
(No Control)
P S R P S R
Hazard Identification & Risk Assessment Sheet for RISK ASSESSMENT REGISTER: Testing and Commissioning of ATS Panel RA Ref. EPW-MST-00085
Risk
Risk Assessment
Assessment
Item Process Hazard Controls (With Controls)
(No Control)
P S R
When completing this Performa you must take due consideration of local conditions, including adjacent operations and premises.
PPE REQUIRED: Activity related PPEs in addition to site basic PPE requirements
Person Responsible for Completing the Risk Assessment:
Name Khadaffy Position HSEM
Signature Date Review Date
Approved By:
Name Position
Signature Date Review Date
9.4PTW
Date NUNISSO
Tome Maimed V.ovi fru
ISOLATION PERMIT VALIDATION SHALL NOT EXCEED THE STATED DURATION
Section - III PRE-REQUISITE (Won, May be Mopped If one of the following In not complled with)
1 for YES and X for No Yes N A 1 1for YES end X for No Yes A
A
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A Approved nee asscsencovnvmhoo statement • K Apr:neonate VVoikatg Plagonn
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C ' Isolation Penh terparee 7 O I4 vuniAmen O 0
cane. peanse le g rtyiWtcal Not were
Danger and Caubon fleeter-0P (Mate rehrff• posted) and Cananed space. etc, n
NM.. shall be calmed oat ONLY Moor comptymg wadi Ow piecaullens Awn m agaggrill 40 eft Passe
1 hr pormd n v.111.1 up to his an L I If lee lo die enassed Not Ole egsgieeeee eaeueng the Job has a men of the perm* 44
.0 lime • sunny was Inc Work arse shoe not be lett unattended at any 110111M may be
CA-M.642 Rev 0