Unit of Competency: Prepare Construction Tolls and Materials
Unit of Competency: Prepare Construction Tolls and Materials
ACKNOWLEDGMENT
Technology Teacher:
Contextual Teacher:
Facilitator:
Encoder:
Mr.Lemuel C. Valles/Ms. Catherine Pearl Sevilleno
ACKNOWLEDGEMENT
This learning instrument was refined and enriched by the following educators:
TECHNOLOGY TEACHERS
ROMMEL M, MEDIDA
AFG Bernardino Memorial Trade School FRANCOISE E. FRANCO
Marilao Bulacan Rodriguez Vocational High School
Nagtahan, Manila
HECTOR M. VALLARTA
San Pedro Relocation Center National SAMUEL T. ARANZA
High School San Pedro Relocation Center Nat’l HS
San Pedro, Laguna San Pedro, Laguna
CONTEXTUAL TEACHERS
Science:
MYLA V. COMBALICER
Manuel S. Enverga Memorial College of LOIDA A. RABANG
Arts and Trades (MSEMCAT) Ilocos Norte Regional School of Fisheries
Mauban, Quezon La Paz, Laoag City
Mathematics:
LORENZO Y. BALDOVINO JR. FRANCISCO P. BOGTONG
San Pedro Relocation Ctr National HS AJ Villegas Vocational HS
Dr. ORLANDO E.
MANUEL Tech - Voc Task Force
English:
ANGELITO A. DINA F. PADERANGA
ESPEDIDO AFG Bernardino
San Pedro Relocation Memorial Trade School
Center National HS Marilao, Bulacan
San Pedro, Laguna
FACILITATORS
ENCODER
TECHNOLOGY TEACHER
RODRIGO S. CASTILLO
Bauan Technical High School Bauan,
Batangas
ENGLISH EDITOR
ANGELITO A. ESPEDIDO
San Pedro Relocation Center National HS
San Pedro, Laguna
FACILITATORS
ENCODER
LEONARDO L. FELICIANO
TABLE OF CONTENTS
Page
............................................................................................. 38
HOW TO USE THIS MODULE
If you have questions, do not hesitate to ask your teacher for assistance.
You may already have some basic knowledge and skills covered in this module.
If you can demonstrate competence to your teacher in a particular skill, talk to
him/her so you do not have to undergo the same training again. If you have a
qualification or Certificate of Competency from previous trainings, show it to
him/her. If the skills you acquired are consistent with and relevant to this module,
they become part of the evidence. You can present these for recognition of prior
learning. If you are not sure about your competence / skills, discuss this with
your teacher.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.
INTRODUCTION:
This module consists of three (3) learning outcomes. Each learning outcome
contains learning activities with instruction sheets. Before you start, read well
the information sheets, the answer the self-check and activities provided by your
teacher to assess your competence. He/she will check if you have acquired the
knowledge necessary to perform the skill portion of the particular learning
outcome.
After accomplishing this module, report to your teacher for an assessment. If you
pass the assessment, you will be given a certificate of completion.
ASSESSMENT CRITERIA
PREREQUISITES
Assessment Criteria
1. Electrical tools and materials are prepared in line with the job specification.
2. Quantity, quality and rating of tools and materials/accessories are checked in line
with the job requirements.
3. Damaged electrical tools and materials are reported to the person concerned.
References:
LEARNING EXPERIENCES/ACTIVITIES
3. Do the Activity Sheet 1.1 on the Prepare a table showing the same
preparation of requisition slip details in accomplishing the
form. requisition form.
2
Electrical Tools and Equipments
Pliers are available with both insulated and uninsulated handles, which are
used in handling and twisting wires. The handle insulation is not considered
sufficient protection alone. Other safety precaution must be observed. Common
types of pliers are:
Screw drivers come in various sizes and shapes. They are used to drive and
pull out screws. They are made of insulated handles with either sharp and square
tips. The width of the screw driver should match the width of the screw slot.
Common types of screw drivers are:
Wire puller (fish wire) is used to pull wires into the conduit or raceway.
3
Conduit bender is a tool used to bend rigid metal conduit.
Drilling Equipment is needed to make holes in building structure for passage
of wires and conduit in both new and old installation, indoor or outdoor wiring.
Common types of drilling tools and equipments are:
Soldering tools are used in making splices and taps connections of wires.
Hammers are used to drive and pull out nails. They are made of either hard steel
or plastic. Common examples of hammer are:
4
Claw hammer Ball pin hammer Mallet (Plastic or rubber hammer)
Measuring tools and instrument. The electrician uses the following
measuring tools to measure value of voltage, current and resistance, wire length,
opening sizes of wire, conduit and other items.
5
Megger Phase Sequence Tester High Potential Tester
Sawing and cutting tool. Two of the commonly used saw are:
Electrical Materials
Wires are those electrical conductors with 8 mm America Wire Gauge (AWG) size
no.8 or can be smaller.
Stranded wire
Stranded wire
AWG no. 8
Cables are larger than wires. They are either solid or stranded.
6
Slow Burning SB
Slow Burning Weather proof SBW
Rubber – Code Compound R
Heat Resistant RH
Moisture Resistant RW
Moisture and Heat Resistant RH – RW
Latex (Regular) RU
Latex (Moisture Resistant) RU
Mineral (Metal – Sheated) MI
Thermoplastic Compound
Thermoplastic T
Moisture – Resistant Thermoplastic TW
Moisture and Heat Resistant Thermoplastic THW
Thermoplastic and Fibrous Outer Braid TBS
Thermoplastic and Asbestos T
Varnish Cambric
Standard Black
Heat Resisting V
Paper
Solid Type
Oil – Filled
Oilastati
Untreated
Treated
Asbestos
Non – impregnated A and AA
Impregnated AI and AIA
Asbestos – Varnished – Cambric
Outer Asbestos Braid AVA
Lead Covered
7
Cotton Braid Covered AVB
Silicon Asbestos SA
B. Electrical Boxes
Boxes are made of steel and nonmetallic materials(plastic). Metal boxes are made
of #14 heavy galvanized steel and available in four principal shapes:
square, octagon, rectangular and circular.
They are electrical protective devices which are used to prevent short or
over circuit. They are available in different sizes and shapes. The common
types are:
8
Circuit breaker
Cartridge fuse Knife blade fuse Plug fuse
(Three-phase type)
D. Switch
These are some electrical materials which are commonly used to fit wiring
devices during wiring installation. The following are some examples of these
materials:
9
Metal clamp Double clamp Male plugs
SELF-CHECK 1.1
A. Direction: Identify what is being referred by the following sentence. Write your
answer on a separate sheet of paper.
10
________1. It is used to drive and loose cross – slotted – head screws.
________4. It is commonly used to make terminal loops on copper wire and can reach
tight places.
1. Fuse
2. Utility box
3. Switch
4. Cable
5. Insulated staple
Direction: Using the given format below, make an inventory of your shop laboratory tools
and materials.
Name:
Project:
Location:
Classification:
Purpose:
11
UNIT TOTAL
NO. QUANTIY UNIT DESCRIPTION COST COST
Direction: Using the given wiring plan below, list down the tools, materials and
equipment needed for the installation of the circuit.
Working drawing
12
Two connected circuits in parallel controlled by a
single pole switch with duplex convenience outlet.
Procedure:
3. List down all the necessary tools needed for the installation.(Use the table at the next
page)
5. List down the needed materials such as electrical boxes, wiring supports and fittings;
electrical conductors; switches; and lamp sockets.
6. Identify the PPE required for the installation.
Materials, Tools, Equipment and Personal Protective Devices (PPE)
13
Materials
Tools
Equipment
Personal Protective
Equipment (PPE)
Assessment Criteria:
Criteria Yes No
14
ACTIVITY SHEET 1.3
Direction: Using the given format below, make an inventory of your shop laboratory
materials.
NO. OF NOT
TOOLS / FUNCTIONAL NO. OF NO. OF NO. OF
QUANTITY NO. OF CONDEMNABLEBORROWED
EQUIPMENT BUT MISSING
FUNCTIONAL REPAIRABLE
15
REQUISITIONER TEACHER HEAD PRINCIPAL
Program/Course: BUILDING WIRING INSTALLATION NC II
Assessment Criteria
1. Unused electrical materials are stored in line with the manufacturer’s specification.
2. Proper inventory of materials is kept.
References
LEARNING EXPERIENCES/ACTIVITIES
16
Special Instructions
Learning Activities
3. Do the Activity Sheet 2.1 on storing Prepare a table showing the same
tools. detail of performing the inventory
form.
17
PROPER TOOL STORAGE
Tool Storage
Proper storage of tools ensures their durability and efficiency. They must be
stored in dry places. Correct labeling of cabinets and tool racks in accessible
locations for laboratory activity in the shop is also important. To classify the tools
according to their function or uses are needed so that the user will not have hard
time locating them. Tools are classified as follows:
• Cutting tools
Tools under this classification are the pliers, saw and chisel. Pliers are
available with both insulated and uninsulated handle primarily intended for
cutting, twisting and skinning wires or electrical conductors. Saw is generally
intended for cutting wood. Hack saw is used to cut metals. Chisel is an edge
cutting tool which can also be considered as a boring tool. It bores hole for the
purpose of making passage for electrical conduit or raceway.
• Driving tools
Hammer and the screw drivers are the tools under this classification.
Hammers are manufactured with either soft faced or hard faced. Mallet is an
example of soft faced hammer commonly used to fix the winding of an electric
motor. The claws and the ball hammers are used to drive and pull out nails and
to strike metals. Screwdrivers are composed of two types: the standard and the
Phillips type. They are intended as well to drive and pull out nails.
• Drilling Equipment
• Soldering equipment
• Measuring tools
The extension rule, metric rule, wire gauge and caliper are the common
tools under this classification. It is intended to measure length opening size of
conduit, wires and other items.
18
• Hydraulics
An equipment used with a pressure fluid oil to accomplish work
• Bending Tools
It is done to produce a desired bend angle on conduit for installation. This is done
with the use of a hickey or conduit bender.
The tools under this kind are the multi-tester, insulation tester and clamp meter.
• Commonly used tools and equipment should be placed at the center shelves of the
cabinet.
• Heavy tools and equipment like power grinder should be placed at the lowest shelf.
• Light tools should be placed at the upper shelf.
• Tools and equipment must be stored according to their kinds.
• Defective tools shall be kept in section intended for them for inventory purposes.
1. Wipe or clean tools after every use with a clean and soft cloth to remove dirt.
2. Keep all tools in the tool room and tool rack.
3. Tools should be applied/wiped with an appropriate oil to prevent them from
rusting.
4. Drill tools should be sharpened properly.
5. Tooth cutting tools should be sharpened as often as necessary.
6. Never drop tools especially precision instrument or testing tools.
7. Except for hammers, never use other tools as hammers.
8. Never use screwdrivers as wood chisel or cold chisel.
9. Never file the soldering tip of the soldering copper. If necessary, wipe the tip with
a clean soft cloth to remove dirt.
10. Do not overheat the electric soldering copper.
11. Never use drill tools. They will cause harm to your work or even to yourself.
12. Always issue or lend tools with a receipt.
13. Tools borrowed should be returned in a good condition; otherwise it should be
replaced with a new and similar kind.
SELF-CHECK 2.1
19
I. Direction: On a separate sheet of paper, write T if the statement is correct and F if
it is wrong.
II. Direction: Match the tools in column A with their classification in column B. Write
the letter only of the correct answer in your answer sheet.
Tools Classification
20
STORING TOOLS
Direction: Arrange the tools inside the cabinet or tool rack, then write the name
of the tools that should be placed at the upper, center and lower
shelves using the given table below.
Name: ____________________________________
Section: ____________________________________ School:
____________________________________
Shop lab: ____________________________________
Purpose: ____________________________________
Tool cabinet
Upper shelf
Multi – tester VOM
21
Rubber mallet Diagonal cutting plier
Direction: Using the given format below, make an inventory of your shop laboratory tools.
NO. OF NOT
TOOLS FUNCTIONAL NO. OF NO. OF NO. OF
QUANTITY NO. OF CONDEMNABLE
EQUIPMENT BUT BORROWED MISSING
FUNCTIONAL REPAIRABLE
22
REQUISITIONER TEACHER HEAD PRINCIPAL
Direction: Using the given format below, prepare an inventory of your shop laboratory
materials.
Name: ________________________________
Section: ________________________________
School: ________________________________
Shop lab: ________________________________
Purpose: ________________________________
NO. OF NOT
TOOLS FUNCTIONAL NO. OF NO. OF
QUANTITY NO. OF NO. OF
BUT
EQUIPMENT FUNCTIONAL REPAIRABLE CONDEMNABLE BORROWED MISSING
23
REQUISITIONER TEACHER
HEAD PRINCIPAL
Assessment Criteria
1. Basic hand tools are lubricated and stored properly upon completion of the job in
line with the manufacturer’s specifications.
2. Defective hand tools are segregated and reported to the person concerned in line
with the company standards.
References
24
LEARNING EXPERIENCES/ACTIVITIES
3. Do the Activity Sheet 3.1 on the Prepare checklist for the inspection
lubrication of pliers. of tools.
Maintenance Procedure
25
Regular maintenance and servicing of power tools and electric tools will help
to ensure that they operate with the optimum efficiency at all times. This will not
only help to keep tool operating costs low but it can also increase tool safety and
productivity.
The first thing to do in any preventive maintenance system is to use your power
of observation. The most important items of "equipment" for implementing an
effective preventive maintenance system are our eyes, nose, ears, experience, and
judgment.
Planned maintenance
Lubrication
The following features contribute to safety and economic lubricating machine tools:
26
1. Plates on machines clearly show the grades of
lubricant, quantities and intervals are required. The
machine name, type and model should be visible.
Types of Lubricant
1. Liquid
2. Solid
3. Grease
4. Paste
• Liquid lubricant. A lanolin or natural water repellent lanolin is derived from wool
grease and a safe alternative of those common petro chemical based lubricants.
These lubricants are also preventive agents against corrosion.
• Water. It can also be used as a major component aside from other based oils.
• Vegetable oils. These are primarily derived from plants and animals.
Purpose of Lubricating:
27
I. Direction: Identify what is being referred by the following sentence. Write your answer
on a separate sheet of paper.
II. Direction: Give at least 5 reasons why we need to put lubricants on our tools and
equipment.
Materials
• Soft rug
• Lubricating oil
• Fine sand paper
• WD 40 (Rust remover)
Tools
• Lineman’s pliers
• Long nose pliers
• Personal protective equipment; gloves, goggles, and dust mask.
Procedure
6. Apply oil on insulated part especially on the jaw with both handles in upward
position to prevent oil to drip down the insulation.
7. Move the handle in “out and in” directions with both hands.
ACTIVITY 3.2
Direction: Using the given table below, check/identify the tool defects with the possible
remedies.
Supplies
• Activity form
• Pencil
Materials
• Lubricants
• Rugs
• WD 40 (Rust remover)
Tools
• Screw driver
• Files
• Abrasive
29
Tool defect Possible remedy Remarks ( after remedy)
1.
2.
3.
4.
5.
6.
7.
8.
Unit of :
PREPARE CONSTRUCTION MATERIALS AND TOOLS
Competency
Module Title : Preparing Construction Materials and Tools
30
Observation Checklist
Student’s name:
31
Teacher’s name:
Name of School:
Competency
standards
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
32
Did the student’s overall performance meet the Yes No
standard?
Teacher’s Feedback:
Student’s name:
Teacher’s name:
Name of School:
Competency
standards
Unit of
competency:
Description of assessment
activity
33
Location of assessment
activity
Demonstration
Student’s name:
Teacher’s name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
34
Given the necessary materials the student must be able to:
The student’s demonstration was:
Written report
Student’s name:
35
Teacher’s name:
Name of School:
Competency
standards
Unit of
competency:
Task:
Submission date:
Use the checklist below as a basis for judging whether the student’s
report meets the required competency standards.
36
Comments:
Student’s
signature: Date:
Teacher’s
signature: Date:
PERFORMANCE TEST
37
PERFORMANCE STANDARDS
For acceptable achievement, check YES; for Yes No N/A
unacceptable achievement, check NO; and for
achievement skill, check N/A.
Get from Performance criteria of the module
A. Direction: Identify what is being referred by the following sentence. Write your answer
on a separate sheet of paper.
PHILLIP SCREW DRIVER 1. It is used to drive and loose cross – slotted – head screws.
LONG NOSE PLIERS 4. It is commonly used to make terminal loops on copper wire and
can reach tight places.
38
CLAW HAMMER 5. It is used to drive and to pull out nails.
II. Direction: Match the tools in column A with their classification in column B. Write the
letter only of the correct answer on your answer sheet.
39
Tools Classification
D 6. Screw driver A. drilling equipment
D 7. claw hammer B. Cutting tools
B 8. pliers C. measuring tools
C 9. wire gauge D. driving tools
A 10. power drill E. measuring and testing
I. Direction: Identify what is being referred by the following sentence. Write your answer
on a separate sheet of paper.
II. Direction: Give at least 5 reasons why we need to put lubricants on our tools and
equipment.
40
• To prevent corrosion
41
Unit of Competency: PERFORM MENSURATION AND CALCULATION
Module Title: PERFORMING MENSURATION AND
ACKNOWLEDGMENT
Technology Teacher:
Contextual Teacher:
Facilitators:
Encoder:
ACKNOWLEDGEMENT
This learning instrument was refined and enriched by the following educators:
TECHNOLOGY TEACHERS
ROMMEL M, MEDIDA
AFG Bernardino Memorial Trade School FRANCOISE E. FRANCO
Marilao Bulacan Rodriguez Vocational High School
Nagtahan, Manila
HECTOR M. VALLARTA
San Pedro Relocation Center National SAMUEL T. ARANZA
High School San Pedro Relocation Center Nat’l HS
San Pedro, Laguna San Pedro, Laguna
CONTEXTUAL TEACHERS
Science:
MYLA V. COMBALICER
Manuel S. Enverga Memorial College of LOIDA A. RABANG
Arts and Trades (MSEMCAT) Ilocos Norte Regional School of Fisheries
Mauban, Quezon La Paz, Laoag City
Mathematics:
LORENZO Y. BALDOVINO JR. FRANCISCO P. BOGTONG
San Pedro Relocation Ctr National HS AJ Villegas Vocational HS
ACKNOWLEDGEMENT
TECHNOLOGY TEACHER
RODRIGO S. CASTILLO
Bauan Technical High School Bauan,
Batangas
ENGLISH EDITOR
ANGELITO A. ESPEDIDO
San Pedro Relocation Center National HS
San Pedro, Laguna
FACILITATORS
ENCODER
LEONARDO L. FELICIANO
TABLE OF CONTENTS
Page
Introduction ....................................................................................................
ii
If you have questions, do not hesitate to ask your teacher for assistance.
You have already some basic knowledge and skills covered in this module. If
you can demonstrate competence to your teacher in a particular skill, talk to your
him/her so you do not have to undergo the same training again. If you have a
qualification or Certificate of Competency from previous trainings show it to
him/her. If the skills you acquired are consistent with and relevant to this module,
they become part of the evidence. You can present these for RPL. If you are not
sure about your competence skills, discuss this with your teacher.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to accomplish and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.
INTRODUCTION:
This module consists of two (2) learning outcomes. Each learning outcome
contains learning activities supported by instruction sheets. Before you perform
the instructions, read the information sheets and answer the self-check and
activities provided to ascertain to yourself and your teacher that you have
acquired the knowledge necessary to perform the skill portion of the particular
learning outcome.
Upon completing this module, report to your teacher for assessment to check
your achievement of knowledge and skills requirements of this module. If you
pass the assessment, you will be given a certificate of completion.
ASSESSMENT CRITERIA
PREREQUISITES
None
ii
TECHNICAL TERMS 2
Assessment Criteria
References:
LEARNING EXPERIENCES/ACTIVITIES
There are types of measuring tool which are commonly used to perform
electrical work. There are two ways on how tools can be utilized. Tools like vernier
caliper, metric rule, steel rules are tools used to perform layout and installation
of a particular wiring materials. The tools like multi meter, clamp meter, electric
meter are common examples of tools used for measuring electrical magnitude like
the voltage current resistance or even the power consumption of particular
electrical appliances.
The photographs below show modestly priced multi-meters which are suitable
for general electronics use. A digital multimeter is the best choice for your first
multimeter. Even the cheapest will be suitable for testing simple projects.
If you are buying an analog multimeter make sure it has a high sensitivity of
20k /V or greater on DC voltage ranges. Anything less is not suitable for
electronics. The sensitivity is normally marked in a corner of the scale, ignore the
lower AC value (sensitivity on AC ranges is less important), the higher DC value
is the critical one. Beware of cheap analogue multimeters sold for electrical work
on cars because their sensitivity is likely to be too low.
Analog Digital
3
Insulation tester (megger) is an electrical measuring instrument intended to
measure the insulation resistance of electrical conductor. It is particularly used
to detect the condition of the coil of an electric motor. Below are pictures of a
digital and analogue type insulation tester.
The steel rule is considered to be the most convenient size to carry around.
Many steel rules have a "hook" feature that provides an accurate "stop" at the end
of the rule. This can be used to set calipers, dividers, etc. and to take
measurements where it is not possible to make sure that the end of the rule is
even with the edge of the work. Some workers refer steel rules as "machinists
scales."
Metric rule is a tool used measure short and long distances. It is very
important when performing a layout and installation of electrical wiring fixture.
4
Caliper rule can be either vernier or micro meter. These tools are commonly
used to measure the diameter of a wires or thickness of steel plates . It can also
be used to measure the inner distance of a hole.
SELF-CHECK 1.1
consumption.
A. clamp meter B. micrometer C. steel rule D. service meter
5
5. These are the tools which is considered as the most convenient size
to carry around.
A. steel tape B. ammeter C. straight edge D. steel rule
• Activity sheet
• Paper and pencil
• Measuring tools
6
Direction: The following activity requires you to write notes, to draw sketches
and to describe the measuring electrical tools. Do this in a separate
sheet of paper.
Steel Rule
Multi-meter
Insulation tester
Clamp meter
Vernier caliper
7
Learning Outcome 2: Carry out measurements and calculations.
Assessment Criteria
References:
2. www.en.wikipedia.org/system-of-measurement-84k
3. www.regentsprep.org/Regents/Math/meteng/LesEng.htm
4. www.fine-tools.com/mass.htm-29k
LEARNING EXPERIENCES/ACTIVITIES
8
Learning Outcome 2: Carry out measurement and calculation
9
INFORMATION SHEET 2.1
SYSTEM OF MEASUREMENT
Linear measures
1. English system:
• Inch
• Yard
• Miles
• Millimeter
• Centimeter
• Decimeter
• Meter
12 inches = foot(ft)
1 foot = 3yard (yd)
1 yard = 36 inches
10
English to metric equivalent
• 1 inch = 2.54 cm
• 1 foot = 30.48 cm
• 1 yard = 91.44 cm
11
0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1 inch
Converting the unit of measurement from English to metric and vice versa
Example:
24 inches = 2.54 cm
1 inch
12
2. 5 feet = ________ inches
Since
5 feet = 12 inches
1 feet
5 x 12 inches
1
Therefore: 5 feet = 60 inches
SELF-CHECK 2.1
_______ 6. Centimeter
_______ 7. Meter
_______ 8. Decimeter
_______ 9. Yard
_______ 10. Feet
1. 10 feet = _________ cm
2. 70 cm = _________ mm
3. 15 inches = _________ ft
13
ACTIVITY SHEET 2.1
• Sheet of paper
• Pencil
• Steel rule
• Bench rule Metric rule
• Foot rule
Direction: Read the given inch graduation, write your answer in a separate paper.
14
ACTIVITY SHEET 2.2
• Sheet of paper
• pencil
• Steel rule
• Bench rule Metric rule
• Foot rule
Direction: Using any of the given measuring tools, read the actual
measurement of the given samples. Write your answer on the space
provided.
Block of wood
Length of wire
15
Length of the tool
cabinet
INTORDUCTION
16
Function of each parts of a multitester
Meter scale is used to identify the amount of voltage current and resistance
of the circuit being measured.
Pointer is a movable part of the multi-tester which deflects and indicates the
reading.
17
Pointer
Infinite position adjusting screw is used to adjust the pointer to zero before
testing is performed in order to gain an accurate measurement.
Range Selector switch is composed of several setting for voltage, current and
resistance which is used to indicate the kind of range ( voltage, current and
resistance)to be measured.
Test probe positive (red), negative (black) is used to connect the circuit to
the electrical components being tested.
18
Range 0-2 2-10 10-20 20-50 50-100 100-200
Range x10
2 5 10 20 50 200
Range x
10k 200 500 1K 2K 5K 20K
Voltage scale
19
Range Value/div
Range 50V 1V
Range 5V
250V
Range 20V
100V
Voltage scale
Range Value/div
Range 50V 1V
Range 250V 5V
20
Voltage scale
Range Value/div
Range 50V 1V
Range 250V 5V
21
Voltage scale
• Sheet of paper
• Pencil
Measuring Instrument
• Multitester
Direction: Complete the table by reading the value indicated by the ohmmeter
scale. Please use the table below as your guide in filling out the table.
22
0 2 5 10 20 30 50 ohms
1 2 3 4 5
Range
x1 0.2 0.5 1 2 5 20
Range
x10 2 5 10 20 50 200
Range
x1k 20 50 100 200 500 2K
Range x
10k 200 500 1K 2K 5K 20K
• Sheet of paper
• pencil
Measuring Instrument
• Multitester
Direction: Complete the table below by reading the value using the range setting
given in the table.
0 2 4 6 8 10V
23
0 10 20 30 40 50V
0 50 100 150 200 250V
ASSESSMENT PLAN
24
Observation Checklist
25
Student’s name:
Teacher’s name:
Competency
standards
Unit of competency:
Description of assessment
activity
Location of assessment
activity
26
Did the student’s overall performance meet the standard? Yes No
Teacher’s feedback:
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
27
Description of assessment
activity
Location of assessment
activity
Demonstration
Student’s name:
Teacher’s name:
Unit of competency:
Competency standards:
Date of assessment:
28
Time of assessment:
to show if a skill is
demonstrated
The student’s demonstration was:
Written report
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
29
Task:
Submission date:
Use the checklist below as the basis for judging whether the student’s
report meets the required competency standards.
Comments:
Student’s
signature:
Date:
Teacher’s
signature:
Date:
PERFORMANCE TEST
30
Competency: Test Attempt
1st 2nd 3rd
PERFORMANCE STANDARDS
For acceptable achievement, check YES; for Yes No N/A
unacceptable achievement, check NO; and for
achievement skill, check N/A.
Get from Performance criteria of the module
31
ANSWER KEY 1.1
consumption.
A. clamp meter B. micrometer C. steel rule D. service meter
around.
A. steel tape B. ammeter C. straight edge D. steel rule
32
Megger Digital multitester Watt meter
Cm 6. Centimeter
M 7. Meter
Dm 8. Decimeter
Yd 9. Yard
Ft. 10. Feet
1. 10 feet = _________ cm
2. 70 cm = _________ mm
33
3. 15 inches = _________ ft
4. 5 meters = _________ yard
34
Unit of Competency: INTERPRET TECHNICAL DRAWINGS AND PLANS
Technology Teacher:
Contextual Teacher:
Facilitator:
Encoders:
ACKNOWLEDGEMENT
This learning instrument was refined and enriched by the following educators:
TECHNOLOGY TEACHERS
ROMMEL M, MEDIDA
AFG Bernardino Memorial Trade School FRANCOISE E. FRANCO
Marilao Bulacan Rodriguez Vocational High School
Nagtahan, Manila
HECTOR M. VALLARTA
San Pedro Relocation Center National SAMUEL T. ARANZA
High School San Pedro Relocation Center Nat’l HS
San Pedro, Laguna San Pedro, Laguna
CONTEXTUAL TEACHERS
Science:
MYLA V. COMBALICER
Manuel S. Enverga Memorial College LOIDA A. RABANG
of Arts and Trades (MSEMCAT) Ilocos Norte Regional School of Fisheries
Mauban, Quezon
La Paz, Laoag City
Mathematics:
LORENZO Y. BALDOVINO JR. FRANCISCO P. BOGTONG
San Pedro Relocation Ctr National HS AJ Villegas Vocational HS
San Pedro, Laguna Tondo, Manila
GINA C. DELOS
SANTOS
A.F.G. Bernardino
Memorial Trade School Lias, Marilao, Bulacan
Dr. ORLANDO E.
MANUEL Tech - Voc Task Force
English:
ANGELITO A. DINA F. PADERANGA
ESPEDIDO AFG Bernardino
San Pedro Relocation Memorial Trade School
Center National HS Marilao, Bulacan
San Pedro, Laguna
FACILITATOR
S
ENCODER
FLORELYN B. MORADA
Dept. of Education
ACKNOWLEDGEMENT
TECHNOLOGY TEACHER
RODRIGO S. CASTILLO
Bauan Technical High School Bauan,
Batangas
ENGLISH EDITOR
ANGELITO A. ESPEDIDO
San Pedro Relocation Center National HS
San Pedro, Laguna
FACILITATORS
ENCODER
LEONARDO L. FELICIANO
TABLE OF CONTENTS
Page
If you have questions, do not hesitate to ask your teacher for assistance.
You may already have some basic knowledge and skills covered in this module.
If you can demonstrate competence to your teacher in a particular skill, talk to
him/her so you do not have to undergo the same training again. If you have a
qualification or Certificate of Competency from previous trainings, show it to
him/her. If the skills you acquired are consistent with and relevant to this module,
they become part of the evidence. You can present these for RPL. If you are not
sure about your competence / skills, discuss this with your teacher.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.
i
Program/Course: BUILDING WIRING INSTALLATION NC II
INTRODUCTION:
This module consists of three (3) learning outcomes. Each learning outcome
contains learning activities supported by instruction sheets. Before you perform
the instructions, read the information sheets and answer the self-check and
activities provided to ascertain to yourself and your teacher that you have
acquired the knowledge necessary to perform the skill portion of the particular
learning outcome.
ASSESSMENT CRITERIA
PREREQUISITE
None
ii
TECHNICAL TERMS
iii
Program/Course: BUILDING WIRING INSTALLATION NC II
Assessment Criteria:
1. Electrical signs, symbols, and data are identified according to the job specifications.
2. Work plans are drawn according to the specifications based on the working/technical
drawing.
References:
1. Azares, Efren F. and Recana, Cirilo B. Practical Electricity III; Adriana Publishing:
1999.
1
LEARNING EXPERIENCES/ACTIVITIES
1. Read the Information Sheet 1.1 Do not write anything in this module.
about electrical signs, symbols,
and data.
3. Read the Information Sheet 1.2 Prepare a table showing the same
about the guidelines in making detail of load specifications.
electrical layout.
ELECTRICAL SYMBOLS
2
Electrical symbol is one of the most important electrical principles that
engineers and technician should know and understand for them to interpret
electrical installation of equipment, fixture and correction stated in the plan. Aside
from drawing pictures or preparing special photograph of equipment and
connections, symbols are essential in indicating the parts of an electrical circuit.
3
Electrical Signs Your power tool with its manual may contain "WARNING ICONS" (a
picture symbol intended to alert you to, and/or to instruct you how to avoid a potentially
hazardous condition). Knowing and understanding these symbols will help you operate
your tool better and safer.
4
CAUTION: Indicates some
precautionary measures against
potential hazardous situation which, if
not avoided, may result to a minor or
moderate injury.
5
VOLTAGE DANGER: This indicates
high voltage in the area and
surrounding equipment.
Electrical data
For example, the name plate data of the motor will help the technician to interpret
the performance of the motor
This guide gives the basic specifications typically found on a motor nameplate.
Use the sample nameplates pictured below as an aid in locating and identifying
the data. When replacing a motor, certain specs must match or fall within a
particular range. These are indicated in bold print below.
6
Wire color coding
7
The number of wires in the service depends on the limits given in the figures
and other factors, such as equipment rating. Two-wire service requires two
circuits in general-service buildings and four circuits or a 3-kilowatt connected
load in barracks. Three-wire services requires greater loads. Use three- or fourwire
service to supply more than one service switch.
SELF-CHECK 1.1
8
Incandescent Light Outlet Convenience Outlet
II. Direction: Give the meaning of the following electrical sign. Write your answer on a
separate sheet of paper.
9
INFORMATION SHEET 1.2
1. The code requires sufficient circuitry to supply residential load of 30 watts per
square meter.
10
2. The requirement 30 watts per square meter is up to 80 square meters for 20 amp
circuit (2400 watts) or 60 square meters for 15 amp circuit (1800watts).
3. The code requires a minimum of 20 amperes for appliance branch to feed all small
appliances outlet in the kitchen, dining and living room.
4. The general purpose branch shall be rated 20 amperes. Wire no. 12 AWG is the
minimum size of conductor required for all the convenience outlets.
5. The circuit load of 15 ampere circuit shall be used for light circuit.
6. Plug outlet or convenience receptacles shall be counted in computing the load if its
not in the load of general lighting circuit.
8. All kitchen outlets should be fed from any of the circuits except lighting circuit.
Materials
• Paper
• Pencil
Working Drawing
11
Electrical Layout
Direction: Complete the data in the table below by writing the correct number of light
and outlet, size of wire and branch rating.
Branch
Branch
Light Outlet Size of Wire Circuit
circuit No.
Rating
Assessment Criteria:
12
1. Necessary tools, materials and equipment are identified according to the plan.
2. Components, assemblies or object are recognized as per job requirement.
3. Dimensions and specification are identified according to the job requirements.
References:
1. Azares, Efren F. and Recana, Cirilo B. Practical Electricity III; Adriana Publishing:
1999.
LEARNING EXPERIENCES/ACTIVITIES
13
2. Read the Information Sheet 2.2
about electrical layout.
BASIC DRAWING
Alphabet of lines
Each line in a technical drawing has a definite meaning and is drawn in various ways.
Visible lines are lines which are seen on the edge of an object. When drawn
using the ink, the lines are heavy and solid; when pencil is used, the line produced
is medium. The thickness of the lines depends on the size of the drawing.
14
Long break lines are lines which show that a line has been broken. These lines have
definite breaks and are medium in weight.
Short break lines are lines drawn with a heavy freehand line.
Hidden lines are also called dotted line. They are short medium weight dashes
measuring about 3-4 millimeter wide. These kind of lines are used to represent
hidden view of an object.
A leader line is a fine broken line. It has an arrow head at one end. The broken
line has a short horizontal and an inclined line to indicate either a part or
measurement of an object.
Reference line is a curve line with an arrow at one end. This kind of line is used to
label the parts of an object.
15
Centre lines are lines used to pinpoint center of objects, arcs and circle. They are
drawn using one long and one short dash alternately.
Section lines are lines used to show sectional view. The spaces are placed evenly so
that a shaded effect may be achieved.
Types of drawing
Orthographic working drawing shows the front, the top and the right side
views of an object. In orthographic drawing, lines are true size. Hidden lines are
dotted. Center line indicates circle and cylinder.
16
Isometric Pictorial Drawing shows the 3 dimensional views of the object. The
height of the object is shown in vertical lines. The length and the width are the
isometric axes that were drawn at 30° angle line which is the true size. Circle that
appears as eclipses isometric drawings usually has center line. Hidden lines are
not shown.
Steps in
Performing
Orthographic
Projection
1. Draw the
front view of the
object.
2. Project all
corners of front
view to top then
to side view.
17
3. Draw
the top view
of the object.
4. Project
the corners
of the top
view to the
front view.
Isometric
Orthographic
18
Parts of an Electrical Plan
The Floor Plan shows the layout of the location of light, switches, convenience outlets,
and the power outlets.
19
Drawing of floor Plan
The Legend shows the meaning of each symbol used in the electrical plan. The
following are sample symbol commonly used in the plan.
20
Symbols
commonly used in
the plan
The Load
Schedule
The following
details can be seen
in the schedule of
load:
• Number of
branch circuit of
electrical wiring
system
• Number of
light outlet, power
outlet and switches
per branch
• Total wattage
rating and of the load per circuit branch
• Total current load per circuit and size of wire used
• Computation of the total wattage and current of each circuit branch.
21
Riser diagram
Title Block
The title block or the name plate indicates the following details:
RESIDENCE
LOCATION
DRAWN BY
CHECKED BY
Title block
Specification
22
1. Classification of service
2. Type of wiring method to be used
3. Number of branch circuit and their corresponding sizes
4. Supplies materials to be used by the contractor
Location map
SELF-CHECK 2.1
I. Direction: Identify what is being asked by the following statement. Write your answer
on a separate sheet of paper.
wiring installation.
Material
24
Tools
• Pencil
• Ruler
• Eraser
• Triangle 30° x 60°
Working Drawing
1. 2.
3.
Assessment Criteria:
25
1. Correct freehand sketching is produced in accordance with the job requirements.
2. Work plan is drawn according to the specifications.
Refernces:
1. Azares, Efren F. and Recana, Cirilo B. Practical Electricity III; Adriana Publishing:
1999.
LEARNING EXPERIENCES/ACTIVITIES
26
1. Read the Information Sheet 3.1 Do not write anything on this module.
about free hand sketching.
5. Perform the Job Sheet 3.1. Use 1 drawing paper for every drawing
27
Sample Isometric Free Hand Sketch
28
Sample Floor Plan
SELF-CHECK 3.1
A. Direction: Identify what is being referred by the following statements. Write your
answer on a separate answer sheet.
29
2. It is a kind of drawing which shows the front, top
and right side view of an object.
Material:
Tool:
• Pencil
Working Drawing:
Direction: Draw the schematic diagram of the given working drawing using the free hand
sketch.
Condition: Two bulbs are controlled individually with multi-ground convenience outlet.
30
CB 1 2
Total 40 pts
31
JOB SHEET 3.1
Material
Tools
6. Prepare legends.
32
ASSESSMENT PLAN
*Note: The teacher will check the criteria wether it was performed or not.
33
Observation Checklist
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
34
Did the student’s overall performance meet the Yes No
standard?
Feedback to student:
*Note: The teacher will check the criteria wether it was performed or not.
Observation and Questioning Checklist
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
*Note: The teacher will check the criteria wether it was performed or not.
Demonstration
Student’s name:
Teacher’s name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
36
Materials and equipment:
to show if evidence is
demonstrated
The student’s demonstration was:
Student’s name:
Teacher’s name:
Name of School:
Competency
standards
Unit of
competency:
Task:
Submission date:
Use the checklist below as a basis for judging whether the student’s
report meets the required competency standards.
37
The student’s report…. If completed, check
the box
Comments:
Student’s
signature: Date:
Teacher’s
signature: Date:
*Note: The teacher will check the criteria wether it was performed or not.
PERFORMANCE TEST
38
in the following critical
task and performance 4 - Can perform this skill without supervision
criteria below and with initiative and adaptability to problem
situations.
You will be rated based
on the overall evaluation 3 - Can perform this skill satisfactorily without
at the right side. assistance or supervision.
PERFORMANCE STANDARDS
For acceptable achievement, check YES for un Yes No N/A
acceptable achievement, check NO; and for an achieved
skill, Check N\A.
Get from Performance criteria of the module
*Note: The teacher will check the criteria wether it was performed or not.
ANSWER KEY 1.1
39
Incandescent High Outlet Convenience Outlet
II. Direction: Give the meaning of the following electrical sign. Write your answer on a
separate sheet of paper.
40
READ AND UNDERSTAND
INSTRUCTION MANUAL
VOLTAGE DANGER
ELECTRICAL HAZARD
SAFETY ALERT
I. Directions: Identify what is being asked in the following statements. Write your
answer on a separate sheet of paper.
41
system proposed to be installed in building or
house.
RISER DIAGRAM
2. It is a part of electrical plan which shows
wiring installation.
COMMUNICATE WITH
DRAFTER 9.
The three
main purposes of sketching.
DETERMINE WHAT
IDEAS SHOULD BE
DEVELOPED 10.
43
GRADE 11
Technology Teacher:
Contextual Teacher:
Facilitator:
Encoder:
Lemuel C. Valles
2. www.wikipedia.com
ACKNOWLEDGEMENT
This learning instrument was refined and enriched by the following educators:
TECHNOLOGY TEACHERS
ROMMEL M, MEDIDA
AFG Bernardino Memorial Trade School FRANCOISE E. FRANCO
Marilao Bulacan Rodriguez Vocational High School
Nagtahan, Manila
HECTOR M. VALLARTA
San Pedro Relocation Center National SAMUEL T. ARANZA
High School San Pedro Relocation Center Nat’l HS
San Pedro, Laguna San Pedro, Laguna
CONTEXTUAL TEACHERS
Science:
MYLA V. COMBALICER
Manuel S. Enverga Memorial College LOIDA A. RABANG
of Arts and Trades (MSEMCAT) Ilocos Norte Regional School of Fisheries
Mauban, Quezon La Paz, Laoag City
Mathematics:
GINA C. DELOS
SANTOS
A.F.G. Bernardino
Memorial Trade School Lias, Marilao, Bulacan
Dr. ORLANDO E.
MANUEL Tech - Voc Task Force
English:
ANGELITO A. DINA F. PADERANGA
ESPEDIDO AFG Bernardino
San Pedro Relocation Memorial Trade School
Center National HS Marilao, Bulacan
San Pedro, Laguna
FACILITATOR
S
ENCODER
FLORELYN B. MORADA
Dept. of Education
ACKNOWLEDGEMENT
TECHNOLOGY TEACHER
RODRIGO S. CASTILLO
Bauan Technical High School Bauan,
Batangas
ENGLISH EDITOR
ANGELITO A. ESPEDIDO
San Pedro Relocation Center National HS
San Pedro, Laguna
FACILITATORS
ENCODER
LEONARDO L. FELICIANO
TABLE OF CONTENTS
Page
If you have questions, do not hesitate to ask your teacher for assistance.
You have already some basic knowledge and skills covered in this module. If
you can demonstrate competence to your teacher in a particular skill, talk to your
teacher so you do not have to undergo the same training again. If you have a
qualification or Certificate of Competency from previous trainings, show it to
him/her. If the skills you acquired are consistent with and relevant to this
module, they become part of the evidence. You can present these for RPL. If you
are not sure about your competence/skills, discuss this with your teacher.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activities.
Assessment Criteria
Resources
3. www.google.com
4. www.yahoo.com
2
LEARNING EXPERIENCES/ACTIVITIES
3
INFORMATION SHEET NO.1
Types of Manual
4
relationship and location. Usually these manuals also include the
part number and a brief description.
I & T Service Manual is made for tractors and have been published
since the early 1950’s and are still available today. I & T service
manual has the necessary specifications and the brief but terse
procedural data needed by a mechanic when repairing a tractor on
which he has no previous actual experience.
• Operation and Test Manual is made by John Deere and this tells
you how to figure which component of the machine may be causing
the problem.
6
• Diagnostic manual is introduced/designed by John Deere.
Diagnostic manual helps the user to diagnose the problem.
Diagnostic manual usually contains electrical and hydraulic
schematic (fold outs). This manual rarely contains actual repair
information.
7
INFORMATION SHEET NO.1.2
Your power tool and its Owner’s Manual may contain "WARNING ICONS"
(a picture symbol intended to alert you to, and/or instruct you how to avoid, a
potentially hazardous condition). Understanding and heeding these symbols will
help you operating your tool better and safer.
8
The symbol for CLASS II (double Insulation)
Use sensibly.
Use only in the normal position as explained
in the product documentation.
Qualified Service
Only qualified personnel may install or
repair this product.
Water Resistance
The product is not water resistant. Keep it
dry.
9
SELF CHECK NO.1.2
1. Use safety information and specifications from any available manual for basic
maintenance.
2. Identify the information on how to safely operate and use the machine.
Guide Questions:
4. What are the desirable features of parts service manual in performing the
task?
5. If you don’t follow the series of procedures, what may be the result?
CRITERIA YES NO
Assessment Criteria
Resources
1. Azares, Efren F. and Recana, Cirilo B. Practical Electricity III; Adriana Publishing:
1999.
2. Agpaoa, Feleciano. Interior and Exterior Wiring Troubleshooting; National
Bookstore: 1991.
3. www.aged.vt.edu/VaAgEd/safety/pdf/pgrinder.pdf
4. www.yahoo.com
LEARNING EXPERIENCES/ACTIVITIES
12
1. Read the attached information Answer the Activity sheet 2-1 on
sheet # 2 – 1 manual of identification of steps and procedures.
specification.
Grinding operation
1. Wear an industrial quality face shield and safety glasses when grinding.
2. Select a grinding wheel which will fit the arbor shaft.
3. Match the R.P.M. range of the wheel to the R.P.M. of the grinder when selecting
grinder wheels. This protects the wheel from exploding due to high R.P.M. and rim
speed.
4. Examine the grinding wheel for cracks before installing.
5. Be sure that the grinding wheel is kept at room temperature. A very cold wheel may
become frozen and break when used.
6. Firmly secure all work to the ground.
7. Hold the grinder with both hands when using.
8. Be sure the wheel guard is in place when grinding.
9. Be sure that no one is near with the grinding wheel when you start the grinding
operation.
10. Turn the grinder on and off to see if the grinding wheel vibrates excessively and that
it runs properly.
11. Feed the grinding wheel lightly into the work after the motor has reached full
operating speed.
12. Do not try too much pressure to grinder that may cause the wheel speed to be
reduced.
13
13. Do not lay the grinder down until the wheel has stopped turning.
14. Lay the grinder at rest, so nothing touches the grinding wheel while not in use to
avoid harm.
15. Return the portable grinder to its proper storage place after use.
15
ACTIVITY SHEET 2.2
Hand Tool: A power tool (e.g. rechargeable electric drill) with its manual of operation.
Question:
1. According to the manual, how will you operate the hand tool?
4. Did you notice the result of using power tool prior to the reading of the
manual? What was the outcome?
16
ASSESSMENT (SELF-CHECK) 2.2
CRITERIA YES NO
Total
Manual of Specification
Introduction
17
• Safety instruction which includes
warnings and precaution in using the
product.
• Service location which contains the location of the factory and the
authorized technician to be consulted.
SELF-CHECK 2.2
Direction: Identify the type of manual to be used under the following situation.
18
2. Untoward accident has to be prevented using power tools.
INTERPRETING SPECIFICATION
Procedure:
1. The teacher will provide you the copy of the manual containing
specification.
19
4. List down the information given in each section of the manual of
specifications.
Specification of the
Information given Importance
product
Running Capacity
Product manufactured
Product Model
• Safety information
• Service Center
• Product Specification
• Name of model
• Set of instruction
Assessment Criteria
20
1. Manuals are stored in their designated locations.
2. Proper arrangement of the stored manuals is implemented in accordance with
the established policies.
Resources
3. www.aged.vt.edu/VaAgEd/safety/pdf/pgrinder.pdf www.yahoo.com
LEARNING EXPERIENCES/ACTIVITIES
Learning Activities
Special Instructions
21
Try to answer the Self-Check
without looking at the information
1. Read the information sheet #3.1 sheet.
Storing Manuals
Introduction
23
Question:
Is it proper to store manuals in the cabinet together with some other tools and
chemicals used in electrical work, adhesive solvents, oil and other form of
lubricant? Why it is proper to use book mark instead of folding the corner of the
manual to remember certain page?
a. Rain
b. Extreme heat
c. Air exposure
SELF-CHECK 3-1
24
Direction: Supply the word or group of words that will make the statement complete.
Write your answer in your test notebook.
a. Heat c. Chemical
b. Light d. Damp environment
3. Too much __________fades inks and dyes and accelerate decomposition of paper
in which manuals are made of
a. Light c. Air
b. Moisture d. Chemicals
a. Vermin c. Moisture
b. Chemical d. all of the choices
25
OPERATION SHEET 3.1
Storing Manual
6. Do not get the manual from the cabinet if its not needed.
26
ASSESSMENT PLAN
LO 3 Store manuals
Observation Checklist
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
28
Did the student’s overall performance meet the Yes No
standard?
Teacher’s feedback:
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
29
1. Observe the student how to observe procedure, specification and manual of
instructions.
2. Describe the assessment activity and the date when it was undertaken.
3. Put check in the box to show that the student completed each area of the
activity to the standard expected in the enterprise.
4. Ask the student a selection of the questions from the attached list to confirm
his/her underpinning knowledge
5. Place a tick in the box to show that the student has answered the questions
correctly.
6. Complete the feedback sections of the form.
Date of observation
Description of assessment
activity
Location of assessment
activity
30
Demonstration
Student’s name:
Teacher’s name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
to show if all s is
skill demonstrated
The student’s demonstration was:
Student’s name:
31
Teacher’s name:
Name of the
School:
Competency
standards
Unit of
competency:
Task:
Submission date:
Use the checklist below as the basis for judging whether the student’s
report meets the required competency standards.
Comments:
32
Student’s
signature: Date:
Teacher’s
signature: Date:
PERFORMANCE TEST
PERFORMANCE STANDARDS
For acceptable achievement, check YES for un Yes No N/A
acceptable achievement, check NO; and for an achieved
skill, Check N\A.
Get from Performance criteria of the module
33
34
Answer key 1.1
1. Repair
2. dangerous voltage
5. water resistance
3. Warranty information
4. Assembly instruction
1. A
2. D
3. A
4. D
5. D
33
Republic of the Philippines
Department of Education
PUBLIC TECHNICAL-VOCA TIONAL
HIGH SCHOOLS
Module No.: 5
ACKNOWLEDGMENT
Technology Teacher:
Contextual Teacher:
Facilitator:
Encoder:
2. Max B. Fajardo Jr. & Leo R. Fajardo. Electrical Layout and Estimate, 2nd
Edition.
This learning instrument was refined and enriched by the following educators:
TECHNOLOGY TEACHERS
ROMMEL M, MEDIDA
AFG Bernardino Memorial Trade School FRANCOISE E. FRANCO
Marilao Bulacan Rodriguez Vocational High School
Nagtahan, Manila
HECTOR M. VALLARTA
San Pedro Relocation Center National SAMUEL T. ARANZA
High School San Pedro Relocation Center Nat’l HS
San Pedro, Laguna San Pedro, Laguna
CONTEXTUAL TEACHERS
Science:
MYLA V. COMBALICER
Manuel S. Enverga Memorial College LOIDA A. RABANG
of Arts and Trades (MSEMCAT) Ilocos Norte Regional School of Fisheries
Mauban, Quezon La Paz, Laoag City
Mathematics:
LORENZO Y. BALDOVINO JR. FRANCISCO P. BOGTONG
San Pedro Relocation Ctr National HS AJ Villegas Vocational HS
San Pedro, Laguna Tondo, Manila
GINA C. DELOS
SANTOS
A.F.G. Bernardino
Memorial Trade School Lias, Marilao, Bulacan
Dr. ORLANDO E.
MANUEL Tech - Voc Task Force
English:
ANGELITO A. DINA F. PADERANGA
ESPEDIDO AFG Bernardino
San Pedro Relocation Memorial Trade School Center
National HS Marilao, Bulacan
San Pedro, Laguna
FACILITATOR
S
ENCODER
FLORELYN B. MORADA
Dept. of Education
ACKNOWLEDGEMENT
TECHNOLOGY TEACHER
RODRIGO S. CASTILLO
Bauan Technical High School Bauan,
Batangas
ENGLISH EDITOR
ANGELITO A. ESPEDIDO
San Pedro Relocation Center National HS
San Pedro, Laguna
FACILITATORS
ENCODER
LEONARDO L. FELICIANO
TABLE OF CONTENTS
Page
If you have questions, do not hesitate to ask your teacher for assistance.
You may already have some basic knowledge and skills covered in this
module. If you can demonstrate competence to your teacher in a particular
skill, talk to him/her so you do not have to undergo the same training again.
If you have a qualification or Certificate of Competency from previous
trainings, show it to him/her. If the skills you acquired are consistent with
and relevant to this module, they become part of the evidence. You can
present these for RPL. If you are not sure about your competence skills,
discuss this with your teacher.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may
have more than one learning activity.
i
Unit of Competency: MAINTAIN TOOLS AND EQUIPMENT
INTRODUCTION:
ASSESSMENT CRITERIA
PREREQUISITE
None
ii
TECHNICAL TERMS
Flash Point is the temperature at which oil gives off ignitable vapors. The
flash point is not necessarily a safe upper limit for oil because some
decomposition takes place below the flash point.
Pour Point is the lowest temperature at which oil will pour or flow and is most
critical in low temperature applications.
Viscosity Index indicates how viscosity varies with temperature, which can
be an important consideration in applications where operating temperatures
very widely.
iii
Program/Course: BUILDING WIRING INSTALLATION NC II
Assessment Criteria
References
3. www.wikihow.com/
4. www.thefabricator.com/Safety/Safety_Article.cfm?ID=1095
1
LEARNING EXPERIENCES/ACTIVITIES
1. Read the attached Information You can ask assistance from your
Sheet 1.1 about the importance teacher to explain the topics you
and types of tools and equipment. cannot understand well.
Introduction
Importance of Tools
2
1. Availability and sufficiency of the materials
2. Experience and skill of the workers in their respective fields
3. Tools and equipment of good quality
There are three main types of tools/equipment in the shop. One type is
known as hand tools because your hand supplies the energy to operate them.
The other type is called machine or power tools/equipment which uses either
electricity, compressed air, or hydraulic pressure to make them operate. The
last type is referred to as measuring tools.
Hand tools
1. Screwdrivers are used to drive, or turn screws. The common type has a single
flat blade for driving screws with slotted heads. The other type has the cross
slotted head
2. Hammers are mostly used tools in the shop. They should be gripped at the
end of the handle.
3. Pliers are specified types of adjustable wrenches. The two legs move on a pivot
so that items of various sizes can be gripped.
4. Wrenches are used to turn screws, nuts and bolts with hexagonal heads.
“Hexagonal” means six-sided. A variety of wrenches are used in the shop.
5. Pullers are used to remove gears and hubs from shafts, bushings from blind
holes, and cylinders’ liners from the engine blocks.
Power tools/Equipment
A. Electric tools
1. Electric drill has an electric motor that drives a chuck. The chuck has jaws
that can be opened and then closed to grip a drill kit.
3. Vacuum cleaner is used for cleaning the floor and car interiors after service.
3
B. Pneumatic tools
1. Air chisel uses reciprocating motion to drive a cutting hammering tool. An air
hammer drives a chisel to cut off a nut that has frozen to a stud. It can be
used with a variety of tools-cutters and punches-to do many jobs.
2. Air impact wrenches use a pounding or impact force to loosen or tighten nuts
or bolts.
4. Air racket uses the sockets and attachments from a standard socket set.
5. Pneumatic floor jack uses compressed air to flow into the jack cylinder and
causes the ram to extend and raise the vehicle.
C. Hydraulic tools
1. Car lifts-single or double post are both have pads that must be placed under
the designated lift points of the car frame.
2. Hydraulic floor jack is used to raise the lifting saddle. A lever on the handle
releases the pressure so that the saddle and load will settle back down.
3. Portable crane is used for lifting the engine out of the car. It is operated
hydraulically by a hand pump.
Measuring tools
The different kinds of measuring tools that are used in electrical workshop
otherwise known as “Rules” are:
1. Zig-Zag rule is available in 4 feet long commonly used by carpenters for rough
lay-out.
4
2. Push pull Tape is used to measure longer distances available from one meter
to 50 meters long.
4. Marking Gauge is a tool most appropriate in making lines parallel with the
edges of the wood.
Occupational Health Safety Act (OHSA) also states that some unsafe
electric equipment and installations can be identified by faulty insulation,
improper grounding, loose connections, defective parts, ground faults,
unguarded live parts, and underrated equipment. The environment can also
contribute to electrical accidents. Environments containing flammable
vapors, liquids, or gases; areas having corrosive atmospheres; and wet and
damp locations are some unsafe environments affecting electrical safety.
Finally, unsafe acts include the failure to de-energized electric equipment
when it is being repaired or inspected, using obviously defective and unsafe
tools, and using tools or equipment too close to energized parts.
5
Figure 1. Cord- and plug-connected equipment without a grounded
connector
6
The force and awkward Avoid manual wire pulling and
posture and to pull wire by use a tugger or a handtool
hands is hard and tiring. whenever possible
SAFETY TIPS
7
PRACTICE GOOD HOUSEKEEPING. Pick up debris
and scrap material to prevent from trips, slips, and
falls. Good housekeeping allows you and your
equipment to get closer for an efficient work.
8
• Use a good-quality multi-meter
with external fused leads when
measuring voltage on energized
electrical equipment. Fuses and
thermal resistors inside older
multi-meter cannot react quickly
enough to protect against sudden
spikes in voltage.
Introduction:
Electrical work is not an easy task. It is highly recommended that you must
check all the tools, instruments and equipment before using. Use them
according to their specification. Avoid using defective hand tools and
equipment to avoid accident.
9
3. Performance. When there is something wrong with the performance of either
hand tools or equipment they need an immediate repair or maintenance.
4. Power supply (for electrically operated only). Failure to meet the required
power supply, malfunction will occurs in the part of hand tools or equipment.
5. Person’s involved. It refers to the technical person who has the knowledge
and skills about the technology.
1. Measuring tools
2. Holding tools
3. Cutting tools
4. Driving tools
5. Boring tools
6. Electrical equipment
7. Miscellaneous tools/instrument/equipment
III. Perform the segregation of non functional or defective hand tool and
equipment, following the given method previously.
Direction: Write the letter only of the correct answer on a separate sheet of paper.
10
b. air hose, air rackets, air jacks
c. air hammer, air racket and air hoses
d. power saw, disk grinder, socket
5. Electrician A says it is all right to perform activity without permission from the
teacher because he knows the procedure. Electrician B says you should seek
permission from the teacher before performing any activity. Who is right? a.
Electrician A
b. Electrician B
c. neither A or B
d. both A and B
11
9. The most often used hammer in the electrical shop is the
a. claw hammer
b. plastic-tipped hammer
c. brass hammer
d. rawhide hammer
13. The United State Code Standard (USCS) micrometer reads in:
a. thousandths of an inch
b. centimeters
c. thousandths of millimeter
d. meters
12
b. push pull tape rule
c. marking gauge
d. slide caliper rule
Program/Course: BUILDING WIRING INSTALLATION NC II
Assessment Criteria
References
2. Max B. Fajardo Jr. & Leo R. Fajardo. Electrical Layout and Estimate, 2nd
Edition.
4. www.thefabricator.com/Safety/Safety_Article.cfm?ID=1095
13
LEARNING EXPERIENCES/ACTIVITIES
1. Read the Information Sheet 2.1 You can ask assistance from teacher
about basic lubrication. to explain furtherly the topics you
cannot understand well.
BASIC LUBRICATION
14
pressure, keeping the metal parts separated. Lubricants also prevent
corrosion, block contaminants and can serve as a coolant. A good lubricant
flows easily under pressure and remains in contact with moving surfaces. It
does not leak out from gravitational or centrifugal forces nor does it stiffen in
cold temperatures.
• Oils cover a broad class of fluid lubricants which has particular physical
properties and characteristics. Petroleum oils (mineral oils) are made from
naphthenic or paraffinic oils. Naphthenic oils contain little wax and their
low pour point makes them good lubricants for most applications.
Paraffinic oils, on the other hand, are very waxy, which makes them useful
for hydraulic equipment and other machineries.
• Ideal for lubricating bearings, gaskets, seals and other moving parts,
greases consist of an oil or synthetic fluid (~80%), a thickening agent
(~10%) and additives (~10%). The consistency of greases is usually ranked
by their relative hardness on a scale set by the National Lubricating Grease
Institute (NLGI). The softest greases are rated at 000 (which is a flowing
liquid) with higher numbers indicating harder grease. Most grease falls in
the range between 1 and 4.
15
• Dry lubricant is a product that, although greasy when applied,
dries in a few minutes and leaves a protective film. Since it dries
rapidly, it doesn't attract dust, so there is no mess. This is why
it is recommended to be used on rubber, car door gaskets,
handsaws, mitre saw, saw sliders, window sashes, etc. It can
also be used on balky wooden drawers, but cabinetmakers
usually prefer floor wax because it is more durable. JIG-A-LOO
is the common brand of a dry lubricant.
• Synthetic greases can last a lifetime, making them very cost-effective. They
are chemically inert, and their high thermal stability makes them useful
for aerospace, electrical, automotive and other high-tech or industrial
applications. Some of these lubricants keep their viscosity in temperatures
ranging as high as 550° F and are nonflammable up to 1,200° F.
Silicones are very stable and very inert lubricants, which provide a wider
range of operating temperatures than non-silicone synthetic lubricants. Other
advantages include water repulsion and electrical insulation. Flourosilicones
have a higher resistance to harsh environments and the ability to carry
bearing loads. Lubricant manufacturers can provide technical data sheets on
their products to advise you on the best applications of each type of lubricant.
16
Kinds, Uses and Properties of Cleaning Solvents
Solvents are usually used for cleaning in automotive shops. They are
water, gasoline, kerosene, thinner and detergent soap.
The table below shows the kinds of cleaning solvent based on their
solubility in water.
a. water soluble x
b. gasoline insoluble X X
insoluble x
c. kerosene
insoluble x
d. thinner
soluble
e. detergent
soap
17
solvent for a polar substance such as detergent soap but a poor solvent for a
nonpolar substance such as gasoline.
A great percentage of eye injury and cuts results from a disregard for
the simplest of rules in handling cleaning solvents. You should never use
compressed air to clean your clothes, hands or body. The pressure can cause
the cleaning solvents and dirt particles to penetrate your skin, resulting in
infection and /or blood poisoning.
If a job or cleaning task requires the use of gloves, use the appropriate
gloves. If you have cut, nicked, or burned yourself, or something has got into
your eyes, report immediately to the first-aid person.
5S (METHODOLOGY)
18
5S is a reference to a list of five Japanese words translated into English,
the letter 5S are actually the first name methodology. This list is a mnemonic
for a methodology that is often incorrectly characterized with "standardized
cleanup. In fact, it is much more than a cleanup. 5S is a philosophy and a
way of organizing and managing the workplace and work flow with the intent
to improve efficiency by eliminating wastes, improving flow of production,
reducing process delays.
The key targets of 5S are workplace morale and efficiency. The assertion
of 5S is, that time must not be wasted. Additionally, it is quickly obvious when
something is missing from its designated location. 5S advocates believe the
benefits of this methodology come from deciding what should be kept, where
it should be kept, and how it should be kept. This decision making process
usually comes from a concept of standardization which builds a clear
understanding, among employees how work should be done.
"Sorting" means to sort everything in each work area. Keep only what is
necessary. Materials, tools, equipment and supplies that are not frequently
used should be moved to a separate, specified storage area. Items that are
not any more useful should be discarded. Do not keep things around
thinking they might be used someday.
Sorting is the first step in making the work area tidy. It makes easier to find
the things you need and frees up additional space.
In sorting process, you can eliminate (or repair) broken equipment and tools.
Obsolete fixtures, molds, jigs, scrap material, waste and other unused items
and materials are disposed.
19
SEITON: SET IN ORDER (ORGANIZE)
This is the step 2 in the Five S program: Step two is to organize, to arrange
to identify everything in a work area for the most efficient and effective
retrieval and return of the item to their proper places.
The objective of this step is to put everything in the workplace and properly
identified and labeled.
This means that there are two important parts to systematic organization. The
first part is putting everything in its proper place and setting up a system so
that it is easy to return each item to its proper place. The second part is where
good labeling and identification practices are important. Both the
equipment/tools and materials you use, as well as their proper storage
locations, need to be clearly identified and labeled.
Step Three: Once you have everything from each individual work area up to
your entire facility, sorted (cleaned up) and organized, you need to keep it that
way. This requires regular cleaning or to go along with our third S, "shining"
things up.
20
Step Four: To ensure that the first three steps in your Five S program are done
effectively, the fourth step is to simplify and to standardize actions
One of the hardest steps is avoiding old work habits. It is easy to slip back
into what you have been doing for years. It gives comfort most of the time for
this is part of your habit. Use standards to help people work into new habits
that are a part of your Five S program.
Any easy way of making people to be aware of, and reminded of the
standards is to use labels, signs, posters and banners in the workplace.
SHITSUKE: SUSTAIN
Step Five: The final step is to continue training and maintaining the standards.
Have a formal system for monitoring the results of your Five S program.
Do not expect that you can clean up, get things organized and labeled, and
ask people to clean and inspect their areas every day -- and then have
everything continue to happen without any follow-up.
Often in the west, alternative terms are used for the five S. These are
"Sort, Straighten, Shine, Systemize and Sustain". "Standardize" is also used
as an alternative for "Systemize". Sometimes "Safety" is included as 6th S.
Similarly 5Cs aim at same goal but without the strength of maintaining the
5S name.
• Clear out and Classify o Clearing items no longer required o Tagging items
that may be required and storing away from workplace
21
• Clean and check o Identify the cleaning zones and establishing cleaning
routines
• Conformity
22
affects the amount of business it does. Good housekeeping goes hand-in-hand
with good public relations. It projects order, care, and pride.
There have been a large number of workplace incidents where workers have
been electrocuted or suffered electrical shock or burns while using electrical
tools and equipment. Most often, the lack of proper maintenance is the cause
of these incidents.
23
o Better spares inventory management
ALWAYS:
1. Clean the exterior and the interior of the equipment cabinet, using a
vacuum cleaner and/ or a clean cloth.
5. Inspect all modules mounted in panels on I/O slots to insure that each
module is securely seated in its connector. Remove and clean any module
which may have collected excess dust or dirt.
24
6. Inspect the power supply for proper voltages and check components such
as capacitors or resistors for leakage or overheating. Replace any defective
components.
7. Check disk drive for proper speed. Adjust speed according to the
manufacturer’s specifications.
8. Clean disk drive heads, magnetic tape heads or optical paper tape reader.
25
OPERATION SHEET 2.1
Procedure:
A. Tools
7. Get the tools from the washing pan and wipe them with rags
until dry.
B. Work Area
2. If there is dirt on the floor such as paint, used oil, grease, rust,
etc., remove it first using the appropriate cleaning solvent.
3.Use the air compressor to dry the floor and the broom in
cleaning the remaining dirt in the work area.
Assessment: The teacher will assess the students based on the
performance criteria listed below.
26
PERFORMANCE
PERFORMANCE CRITERIA LEVEL
YES NO NA
1. Were protective clothing and goggles worn at all
times?
2. Were tools and equipment free of dust, grease, oil
and other substances?
Satisfactory
Overall Performance Unsatisfactory
Test – I. Identification
_____________ 1. Removing rust from bolts, hand tools, bicycle chain and
equipment parts.
_____________ 2. Maintaining heavy structures like garage door or gate and other
related tasks.
_____________ 3. Application of maintenance activity for common hand tools,
equipment and other hardware.
_____________ 4. Recommended to be used on rubber, car door gaskets and
window sashes.
27
_____________ 5. Maintenance for stock-up parts like bearing, bushing and heavy
bolts and nuts.
Direction: Read the instruction in each sub-test. Write your answer on a separate
sheet of paper.
A. Classify the following cleaning solvents whether they are Polar or Nonpolar.
Write P for polar and NP for nonpolar.
1. water
2. gasoline
3. kerosene
4. diesoline
5. thinner
6. detergent soap
1. Polar substances
a. dust
b. mud
28
2. Nonpolar substances
c. oil
d. grease oil
C. Match the cleaning solvents at the right with their uses at the left. Write
the letter only of your answer.
F. thinner
D. Write the letter only of your answer on the answer sheet provided.
29
4. Which of the following should we use to keep a flammable cleaning
solvent?
Assessment Criteria
3. Workplace is cleaned and kept in safe state in line with the OHS regulations.
References
2. Max B. Fajardo Jr. & Leo R. Fajardo. Electrical Layout and Estimate, 2nd
Edition.
4. www.wikihow.com/
5. www.acmehowto.com/howto/maintenance/electrical/
6. www.thefabricator.com/Safety/Safety_Article.cfm?ID=1095
7. www2.worksafebc.com
30
LEARNING EXPERIENCES/ACTIVITIES
1. Read the Information Sheet 3.1 on Ask assistance from your teacher to
why we have to maintain inventory explain topics you cannot understand
of tools and equipment. well.
31
INFORMATION SHEET 3.1
32
OPERATION SHEET 3.1
Procedure:
4. List down any losses and damages you find while conducting the
inventory.
5. Fill out the remarks column of the inventory forms for any losses/
damages.
PERFORMANCE
PERFORMANCE CRITERIA LEVEL
YES NO NA
1. Were the Record Book and the Inventory Form
secured from your trainer before starting the
performance of task?
2. Were all tools of different sizes, conditions and
quantities checked and recorded in the inventory
form?
33
3. Were all equipment of different ratings/capacities,
conditions and quantities checked and recorded in
the inventory form??
4. Were damaged/lost tools/equipment identified and
recorded?
Satisfactory
Overall Performance Unsatisfactory
Item
Quantity Unit Description Condition Remarks
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
34
12.
13.
14.
15.
16.
17.
18.
19.
20.
Prepared by:
Procedure:
Assessment: The teacher will assess you based on the performance criteria
listed below.
PERFORMANCE
PERFORMANCE CRITERIA LEVEL
YES NO NA
1. Were the tools and equipment ready before
performing the task?
35
2. Were the tools arranged according to their types?
Satisfactory
Overall Performance Unsatisfactory
Instruction: Given a cartolina, pair of scissors and glue, you will make
and post visible corresponding labels on the tools and
equipment using a computer.
Procedure:
Assessment: The teacher will assess you based on the performance criteria
listed below.
36
PERFORMANCE
PERFORMANCE CRITERIA LEVEL
YES NO NA
1. Was the spelling of tools correct?
Instruction: Given a record book, ball pen and correction fluid, you
will log-in tools and equipment in the record book
satisfactorily.
Procedure:
37
c. dimension/capacity/power rating
5. Indicate the date of acquisition- data to be taken from the
Memorandum Receipt.
6. Indicate the date of issuance- data to be taken from the
Memorandum Receipt.
7. Submit your record book to your teacher for assessment.
8. Lock up the workshop.
PERFORMANCE
PERFORMANCE CRITERIA LEVEL
YES NO NA
1. Were tools/equipment and materials prepared
prior to the performance of the task?
2. Were the parts of the Record Book identified and
enumerated?
Satisfactory
Overall Performance Unsatisfactory
38
4 Tools are cleaned and lubricated according to standard
procedures.
39
3. Workplace is cleaned and kept in safe state in line with
OHS regulations.
Observation Checklist
Student name:
Teacher name:
Name of the
School:
Competency
standards:
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
40
Did the student’s overall performance meet the Yes No
standard?
Teacher’s feedback
Student name:
Teacher name:
Competency
standards
Unit of competency:
41
1. Observe the student how to maintain tools and equipment.
2. Describe the assessment activity and the date when it was undertaken.
3. Place a tick in the box to show that the student completed each area of the
activity to the standard expected in the enterprise.
4. Ask the student a selection of the questions from the attached list to confirm
his/her underpinning knowledge
5. Put check in the box to show that the student answered the questions correctly.
6. Complete the feedback sections of the form.
Date of observation
Description of assessment
activity
Location of assessment
activity
Demonstration
42
Student’s name:
Teacher’s name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
to show if a skill is
demonstrated
The student’s demonstration was:
Student’s name:
43
Teacher’s name:
Name of School:
Competency
standards:
Unit of competency:
Task:
Submission date:
Use the checklist below as the basis for judging whether the student’s
report meets the required competency standards.
Comments:
44
Student’s
signature:
Date:
Teacher’s
signature:
Date:
PERFORMANCE TEST
PERFORMANCE STANDARDS
For acceptable achievement, check YES for un Yes No N/A
acceptable achievement, check NO; and for an achieved
skill, Check N\A.
Get from Performance criteria of the module (TR)
45
46
ANSWER KEY 1.1 4. c
5. a
1. b 6. b
2. d 7. b
3. c 8. a
4. a 9. a
5. b 10. a
13. a
1. Rust remover
2. Grease 14. c
3. Oil 15. B
5. Penetrating
lubricant 1. Always
2. Never
3. Always 4. Always
5. Always
ANSWER KEY 2.2 6. Never 7. Always 8.
Always
A.
9. Always 10. Never
1. polar
2. nonpolar 3.
B.
nonpolar 4.
nonpolar a. water and detergent soap
5. nonpolar b. water and detergent soap
6. polar c. gasoline, kerosene, diesoline,
thinner
C. d. gasoline, kerosene,
1. d diesoline, thinner
2. e
D.
3. b
1. c 3. b 4. a
2. c
46
47
Unit of Competency: PREPARE ELECTRICAL AND HYDRAULIC TOOLS
Module Title: PREPARING OF ELECTRICAL AND
HYDRAULIC TOOLS
Module No.: 6
ACKNOWLEDGMENT
Technology Teacher:
Contextual Teacher:
Facilitators:
Encoder:
ACKNOWLEDGEMENT
This learning instrument was refined and enriched by the following educators:
TECHNOLOGY TEACHERS
ROMMEL M, MEDIDA
AFG Bernardino Memorial Trade School FRANCOISE E. FRANCO
Marilao Bulacan Rodriguez Vocational High School
Nagtahan, Manila
HECTOR M. VALLARTA
San Pedro Relocation Center National SAMUEL T. ARANZA
High School San Pedro Relocation Center Nat’l HS
San Pedro, Laguna San Pedro, Laguna
CONTEXTUAL TEACHERS
Science:
MYLA V. COMBALICER
Manuel S. Enverga Memorial College LOIDA A. RABANG
of Arts and Trades (MSEMCAT) Ilocos Norte Regional School of Fisheries
Mauban, Quezon La Paz, Laoag City
Mathematics:
LORENZO Y. BALDOVINO JR. FRANCISCO P. BOGTONG
San Pedro Relocation Ctr National HS AJ Villegas Vocational HS
Dr. ORLANDO E.
MANUEL Tech - Voc Task Force
English:
ANGELITO A. DINA F. PADERANGA
ESPEDIDO AFG Bernardino
San Pedro Relocation Memorial Trade School
Center National HS Marilao, Bulacan
San Pedro, Laguna
FACILITATOR
S
ENCODER
FLORELYN B. MORADA
Dept. of Education
ACKNOWLEDGEMENT
TECHNOLOGY TEACHER
RODRIGO S. CASTILLO
Bauan Technical High School Bauan,
Batangas
ENGLISH EDITOR
ANGELITO A. ESPEDIDO
San Pedro Relocation Center National HS
San Pedro, Laguna
FACILITATORS
ENCODER
LEONARDO L. FELICIANO
TABLE OF CONTENTS
Page
If you have questions, do not hesitate to ask your teacher for assistance.
You may already have some or most of the knowledge and skills covered in
this module.
After completing this module ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.
i
NC II independently at your own pace or with minimum supervision or help from
your teacher.
INTRODUCTION:
This module contains the “know” and “do” units in preparing electrical power
and hydraulic tools.
It covers the knowledge, skills and attitude in preparing electrical power tools
needed before starting work. Tools are inspected and damaged tool, if any, must
be reported to the teacher and serviced. Proper checking must also be done before
commencing work so that lubrications and auxiliary parts are per enterprise
specifications. Proper storing must also be practiced.
This module consists of three (3) learning outcomes (LOs) that contain learning
activities for both knowledge and skills supported with information sheets,
job/operation sheets and self-check. Before attempting to perform the manual
exercises, see to it that you have already read and understood the
information/operation sheet and answered correctly the self-check provided in
every Learning Activities.
ASSESSMENT CRITERIA:
PREREQUISITE:
ii
None
TECHNICAL TERMS
Accuracy means how near the instrument reading to its actual value.
Amperage means electricity; electrical current flow; and electron flow which is
measured at a point within a circuit.
Bender is a tool used to make various angles or bends in conduit. Calibration
is a technique of testing and adjusting an instrument by referring to
another instrument or device of known accuracy and precision.
Chuck is a portion of drill that holds the bit.
Cross handle is the handle set across a power tool to prevent the tool from
burning.
Cutter is a hardened steel device used to cut holes in metal boxes.
Die is a component that bucks up cutter on opposite side of the metal box. Cold
is the absence of heat. A temperature which is considerably below normal.
Ground is an electrical point or any good conductor that is connected to a
common chassis with zero relative voltage. Usually, conductors are
connected to the earth.
Hydraulic is using pressurized fluid oil to accomplish work.
Hydraulic oil is specially formulated oil for hydraulic pumps.
NOTE: No oil or other fluid should ever be used as a substitute
hydraulic oil.
Knockout punch is a device used to make openings for conduit in metal
enclosures.
Ram is a device used to transfer hydraulic pressure to a mechanical device.
iii
Program/Course: BUILDING WIRING INSTALLATION NC II
Assessment Criteria:
1. Parts and functions of electrical power tools are identified in accordance with
the manufacturer’s manual.
2. Electrical power tools are inspected for damage in line with the prescribed
checklist.
3. Defective parts /components/accessories are replaced according to the
manufacturer’s specification.
4. Electrical power tool is stored in line with the manufacturer’s requirements.
References:
1. Mulin, R.C., Smith R.L. Electrical Wiring-Commercial, Six Ed., New York:
Delmar’s Publishing Inc.; 1984, pp.
3. www.diydata.com/tool/drills/drills.php
4. www.powertoolinstitute.com
5. www.technologystudent.com
1
LEARNING EXPERIENCES/ACTIVITIES
1. Read the Information sheet # 01 in You can ask the assistance of your
this module teacher to show you and explain
further topic you can’t understand.
2
3. Answer the Self-check 1.1 – 1.3 Check your answer by using the
answer key.
Tools are used to modify raw materials for human use. Tools can be considered
as extension of the human hand thereby increasing its speed, power and
accuracy.
3
• availability and sufficiency of materials
• experience and skill of the workers in their respective fields
• quality of tools and equipment
• carpentry tools
• masonry tools
• tinsmith tools
• painters tools
• plumbing tools
• electrical tools
Portable Electric drill is a small drilling machine with a chuck of ¼” and 3/8”.
It is used to bore holes on lighter metal work.
4
Figure 1. Parts of a Portable Electric Drill
5
Procedure in using Portable Electric Drill
1. Always put the punch at the center or make a starting indentation in the
material being drilled to get an accurate starting point for the drill bit.
2. Tighten the drill bit by rotating the chuck key to all three holes in the chuck.
This will help you to keep the drill bit centered.
3. Use only straight shank or silver and deming drill bits in portable electric
drills.
4. Apply moderate pressure to the drill during the drilling operation. If
excessive pressure is required to make the bit cut, it means that the bit
needs to be sharpened.
5. Maintain good balance at all times when drilling.
6. Use slow drill speeds for drilling metal and fast speeds for drilling wood.
7. To obtain holes that are placed accurately, drill a small pilot first then drill
the final hole.
1. Wear safety glasses, or face shield at all times when using the portable disc
grinder.
2. Wear hearing protection when grinding operating the portable disc grinder.
3. Position the grinder so that sparks and grits thrown during grinding will
not hit the operator or the others working in the area.
6
4. Make sure the material being ground is well secured.
5. Never grind with the portable disc grinder in an area with flammable
materials or combustible gases.
6. Replace the grinding disk when half its original diameter worns out.
7. Wear long sleeve leather gloves when grinding to protect hands and
forearms from injury.
8. Hold the portable disk grinder with both hands when grinding.
9. Never lay the portable disc grinder down until the disk stopped rotating.
10. Keep the electrical cords and extension cords out of the way work when
grinding.
11. When using the wire brush attachment on the portable disc grinder, hold
the grinder firmly to prevent it from being thrown away and from causing
an accident.
12. Caution others in the work area to wear safety glasses, hearing protection
and to watch out for any thrown sparks and grits.
1. Tighten the grinding disk snuggly when mounting it on the portable disc
grinder. The disk will tighten itself during normal operation.
2. Be sure to hold the portable disc grinder firmly when the switch is turned
on. The centrifugal force created by the rotating disk will cause the portable
disc grinder to move or jump.
3. For extended periods of grinding, the operator may lock the switch on
position to avoid fatigue from holding the switch on manually.
4. When an extension cord is used with the portable disc grinder, make sure
that the cord is sufficiently large in size for the grinder. A #14 gauge
extension cord is minimum and #12 gauge is preferred.
5. Keep the electrical and extension cords away from the grinding area. Cords
can be damaged by the portable disc grinder.
6. When laying the portable disc grinder down, always position it on the tool
rest.
7. Before using the switch lock on the portable disc grinder always check to
make sure the lock is functioning properly.
8. Hold the portable disc grinder so that sparks and grit are thrown away from
the operator and from others who are working in the area.
9. Operating the portable disc grinder is a hard work and causes fatigue. Take
rest and don’t be exhausted.
7
Figure 3
TYPICAL POWER EQUIPMENT
• Always hold the drill steady and perpendicularly to prevent the bit from
breaking or binding.
• Always use a T-handle when drilling to allow you to secure the drill when it
encounters hard surfaces.
• Never lock the trigger to “on” position.
• Never drill while not in balance.
• Always wear eye protection.
8
Parts of a core drilling machine
• Ensure that the core drilling machine is securely mounted to the surface to
be drilled.
• Never leave the machine drilling unattended.
• Do not force the drill to cut faster than what is suggested by the
manufacturer.
• Never drill while not in balance.
• Always wear eye protection.
9
Parts of a power drill
Figure 5
10
Portable Power Threader
If spend your day operating a drill press thinking that your hand drill may not
cause any danger, think again. It is estimated that about 8% of industrial
accidents involve the unsafe use of hand tools (both manual and power). These
accidents result from using the wrong tool for the job, or using the right tool
incorrectly, failing to wear personal protective equipment, or failure to follow
approved safety guidelines. The following checklist provides some basic rules for
the safe use of portable power tools. Take a moment to review this list and use the
tips here whenever you use a portable power tool.
11
Power Tool Rules
• Use your tool only for the specific task it was designed for.
• Read the owner's manual before using your tool.
• Never use any tool (power or manual) unless you are trained to do so.
• Inspect before each use and replace or repair if parts are worn out or
damaged.
• Inspect screws, nuts, bolts and moveable parts to make sure they are
tightened.
• Before plugging or unplugging tools, make sure that the power switch is
turned "OFF."
• Never disconnect power by pulling out the cord. Remove the plug from the
outlet.
• Never clean or repair a tool in use unless power is disconnected. (Repair
tools only if you are trained to do so.)
• When working on ladders or scaffolding, rest power tools on a flat surface
or in a bin secured to the ladder itself. (A falling tool can seriously injure a
coworker or a bystander)
• Use a ground fault circuit interrupter when working with power tools.
• Do not wear rings, jewelry, or loose clothing when operating power tools.
• Wear Personal Protective Equipment (PPE) such as face shields, safety
goggles, disposable masks, etc. as required.
1. Mechanical Parts
2. Electrical Parts
a. Switch (lock, reversing and trigger) – defective
b. Line cord – open line
c. Carbon brush – worn – out
12
d. Rotor winding – shorted / open
e. Stator winding – shorted / open
NOTE: In servicing electrical power tools, always replace parts according to the
manufacturer’s specification.
SELF-CHECK 1.1
Direction: Identify the parts of a portable electric drill from the options. Write the
number on the space before each item.
A. Chuck
B. Chuck Wrench
D. Electrical Cord
E. Pistol Grip
F. Reversing Switch
G. Switch Lock
H. Trigger Switch
13
SELF-CHECK 1.2
Multiple Choice: Write the letter of the correct answer in your answer sheet.
2. The purpose of moving the drill and the bit up and down oftenly while
drilling deep hole is to __________________.
3. If a large capacity portable drill bit hangs during the drilling operation what
will likely to happen?
14
4. What kind of pressure should be applied to a drill during the drilling
operation?
a. Light, even
b. Medium, even
c. Moderate, even
d. Heavy, even
a. Low
b. Low-medium
c. Medium
d. High
6. What type of drill speed is needed for most metal drilling operations?
a. Low
b. Medium-low
c. Medium-high
d. High
15
SELF-CHECK 1.3
Multiple Choice: Write the letter of the correct answer in your answer sheet.
a. Safety glasses
b. Safety glasses and hearing protection
c. Safety glasses, hearing protection and gloves
d. Safety glasses, hearing protection, gloves and respirator.
2. When operating the portable disc grinder, the grinding disk should be
positioned so that the sparks and grit are thrown.
3. Grinding with the portable disc grinder should not be done in an area
which______________.
a. is enclosed.
b. is freshly painted.
c. has windows.
d. contains flammables or combustible gases.
4. The grinding disc should be replaced when worn out and reduces
_____________ of its original diameter.
a. 1/4
b. 1/2
c. 5/8
d. 3/4
16
5. Hands and arms should be protected by wearing ____________ when using
the portable disc grinder.
a. gloves
b. long sleeved shirt
c. long sleeved leather jacket
d. long sleeved leather gloves.
6. What can the operator expect to happen when the wire brush attachment is
used on the portable disc grinder?
8. What is the minimum size of the electrical extension cord used with most
portable disc grinders?
a. #14
b. #12
c. #10
d. #8
9. Why is it necessary to tighten the disk lock nut snuggly only when the disc
is replaced on the portable disc grinder?
17
10. What can the operator do to avoid hand and finger fatigue when using
the portable disc grinder for extended periods of time?
The student will perform the following while operating the portable electric
drill.
Yes No
3. The drill bit is tight in the chuck, runs true, and the chuck
wrench has been removed from the chuck key before the
drilling operation begins.
18
8. The student can properly select, remove and replace bits on
the portable electric drill.
10. The student can safely control the portable electric drill and
perform satisfactory drill work.
Comments: _________________________________________________________
_________________________________________________________
Conformed: Attested:
2. Label the good as well as the defective electrical power tools and the
defective parts.
3. Report to the teacher those defective electrical power tools and the defective
parts.
Mechanical Parts:
a. Chuck
b. Bearing
c. Rotor Shaft
Electrical Parts:
a. Switch
b. Line cord
c. Carbon brush
d. Rotor winding
e. Stator winding
TOTAL
Program/Course: BUILDING WIRING INSTALLATION NC II
Assessment Criteria:
1. Parts and functions of hydraulic tools are identified in accordance with the
manufacturer’s manual.
2. Hydraulic tools are inspected for damage in line with the prescribed
checklist.
3. Defective parts/components/accessories are replaced according to the
manufacturer’s specification
References:
:
20
1. Mulin, R.C., Smith R.L. Electrical Wiring-Commercial, Six Ed., New York:
Delmar’s Publishing Inc.; 1984, pp.
3. www.diydata.com/tool/drills/drills.php
4. www.powertoolinstitute.com
5. www.technologystudent.com
LEARNING EXPERIENCES/ACTIVITIES
1. Read the Information sheet # 2.1 You can ask the assistance of your
teacher to show you and explain
further topic you can’t understand.
21
2. Listen to the teacher’s Observe and write the different
demonstration and answer the kinds of defect of electrical tools
attached activity sheet # 01 and from the teacher’s demonstration.
list the different kinds of defects
of electrical tools.
3. Read the activity sheet # 1 and Follow the procedure, label the good
listen to the teacher’s presentation and defective tools, and report the
defective tools to your teacher.
4. Perform the Job Sheet No. 1: Bend You can ask the assistance of your
a 90-Degree Stub Using a
teacher to show you and explain
Hydraulic Pipe Bender
further topic you can’t understand.
22
Figure 1. Parts of a Hydraulic Pipe Bender
23
Figure 2. Parts of a Hydraulic Knockout Set
Note: This model has a hinged crimping head for easy splice loading and
unloading. The crimper swivel head also rotates 180 degrees for flexibility.
24
Safety rules in using hydraulic crimpers
Instruction: When you are ready to perform this task, ask your teacher to observe
the process and to rate your performance using the specified
criteria.
25
Procedure (NOTE: The procedure below is specified for a Greenlee #880 bender.
Other benders may vary in measurements, but the procedure will be basically the
same. See figure 1 in the information sheet 2.1)
5. Place the pipe on a bender shoe, matching center mark of shoe with
second mark on pipe.
6. Close the hydraulic pump valve and pump handle until the ram travel
gauge indicates amount of travel for a 1-inch pipe with a 90-degree
bend.
7. Release hydraulic pump valve and allow ram to return fully before
removing pipe.
8. Check the height of the stub and its accuracy for evaluation.
9. Disassemble bender.
26
The procedure was safely performed.
Teacher’s Comments:
___________________________________________________
___________________________________________________
___________________________________________________
Specific Instruction:
2. Label the good and defective hydraulic tools and its parts.
3. Report to the teacher the defective hydraulic tools and its parts.
4. Replace the defective parts according to the manufacturer’s specification.
27
1. Hydraulic hose
2. Hydraulic Pump
3. Hydraulic Ram
5. Bender shoe
6. Pipe support
TOTAL
Assessment Criteria:
1. Electrical and hydraulic tools are stored in line with the manufacturer’s
requirements.
2. Safety procedure in using and storing tools is strictly followed according
to the occupational health and safety procedure.
3. Electrical tools and equipment are safely stored in line with the
prescribed requirements.
4. Tools are properly kept according to its classification.
5. Damaged tools are reported.
References:
28
3. www.diydata.com/tool/drills/drills.php
4. www.powertoolinstitute.com
5. www.technologystudent.com
LEARNING EXPERIENCES/ACTIVITIES
1. Read the Information sheet # 3.1 You can ask the assistance of your
teacher to show you and to explain
further topic you can’t understand.
29
2. Answer the Self-Check Check your answer by using the
Answer Key.
Safety within the shop and beyond is an ongoing concern for every vocational
teacher. Teaching young people to respect power tools and take hazards and
safety procedures to heart represents a continual challenge and a serious
responsibility. Some students come to class without any idea what a power tools
are. Others have received poor instruction or downright bad advice and
mistakenly think they “know what they are doing.” It’s essential that both groups
must gain from you a solid foundation in modern power tool safety practices that
30
they can use in class and throughout their lives. To avoid accidents, power tool
operators must be knowledgeable in handling these tools. Inexperienced,
untrained, and unprepared operators can be injured within minutes of attempting
to use them.
Handling every tool has its rules and precautions to be observed. In terms of
the power tools, many of these precautions are common to all. Learn these by
heart and you’ll always be at safe.
• Always read, understand and follow the Instruction Manual before using
any power tool. Also read the nameplate information and follow the warning
labels of the tool itself.
• Always wear safety goggles or safety glasses with side shields. Use a dust
mask for dusty operations and wear hearing protection if you’ll be using the
tool for an extended period of time.
• Dress right and remember that looks don’t count. No loose-fitting clothing,
no neckties, no jewelry, no dangling objects of any kind. Long hair must be
tied back out of your way. Non-slippy footwear are recommended.
• Make sure your work area is neat and clean and free from any debris that
might get in your way or be ignited by hot tools, chips or sparks.
• Never use power tools if you are tired, sick, distracted, or under the
influence of drugs or alcohol.
• Make sure cutters or blades are clean, sharp and securely in place. Never
use bent, broken, or warped blades or cutters.
• When using hand-held power tools, always keep a firm grip with both
hands. Losing control creates a hazardous situation. Do not use any tool
that is too heavy for you to easily control.
• Always use the right tool for the right job. No substitutions are allowed.
• Always unplug, clean and store the tool in a safe, dry place when done.
Safety Symbols
Your power tool and its owner’s manual may contain "WARNING ICONS" (a
picture symbol intended to alert you to, and/or instruct you how to avoid, a
potentially hazardous condition). Understanding and heeding these symbols will
help you operate your tool better and safer.
SAFETY ALERT
(Potential Personal Injury Hazards)
PROHIBITION
WARNING: It indicates
a
potentially hazardous situation
which, if not avoided, could result serious injury or death.
32
CAUTION: It indicates
a potentially hazardous situation which if
not
avoided, may result in minor or major
injury.
Develop a system of racks, bins and tools panels to make it easy to find the right
tool or materials quickly. Don’t store tools, supplies or spare parts in the aisle or
on the floor where they become tripping hazards. Keep other flammable materials
away from heaters and welding areas to prevent fire. Grease oil, paint and solvent
should be stored in a close metal container, preferably in metal cabinets. Gasoline
or other fuels should never be stored inside a shop. Supplies, tools and equipment
should be stored in any area designed specifically for them. Electrical power tools
33
should have its own racks or tool panels while hydraulic tools should have its own
racks or tool panels.
SELF-CHECK 3.1
Direction: Identify the safety symbols. Choose from the options below and then
write the letter on the space provided for.
A B E
34
C D F
G H
ASSESSMENT PLAN
35
Observation Checklist
Student’s name:
Teacher’s name:
36
Name of the
School:
Competency
standards:
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
37
Did the student’s overall performance meet the Yes No
standard?
Teacher’s Feedback:
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards:
Unit of
competency:
Description of assessment
activity
Location of assessment
activity
38
Did the student’s overall performance meet the Yes No
standard?
Demonstration
Student’s name:
Teacher’s name:
Unit of competency:
Competency standards:
Date of assessment:
Time of assessment:
39
Materials and equipment:
to show if skill is
demonstrated
The student’s demonstration was:
Student’s name:
Teacher’s name:
Name of the
School:
Competency
standards:
Unit of
competency:
Task:
Submission date:
40
Use the checklist below as a basis for judging whether the student’s
report meets the required competency standards.
Comments:
Student’s
signature: Date:
Teacher’s
signature: Date:
PERFORMANCE TEST
41
in the following critical
task and performance 4 - Can perform this skill without direct
criteria below supervision and shows initiative and adaptability
to problem situations.
You will be rated based on
the overall evaluation at 3 - Can perform this skill satisfactorily without
the right side. direct assistance or supervision.
PERFORMANCE STANDARDS
For acceptable achievement, check YES; for Yes No N/A
unacceptable achievement, check NO; and for
achievement skill, check N/A.
Get from Performance criteria of the module
ANSWER KEY
1. E
2. C
3. D 4. G
5. H
6. B
7. F
8. A
1. A
2. A
3. D
4. C 5. B 6. C
7. B
8. D
1. A
2. A
3. D
4. C 5. B
6. C
7. D
8. A
9. C
10. D
43
ANSWER KEY
1. E
2. C
3. D 4. G
5. H
6. B
7. F
8. A
44