Weighfeeders

SITRANS WW100

Operating Instructions 03/2010

SITRANS
Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
• The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
• All new components are to be provided by Siemens Milltronics Process Instruments Inc.
• Restrict repair to faulty components only.
• Do not reuse faulty components.

Warning: Cardboard shipping package provides limited humidity and moisture protection. This product
can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and
maintained.
This product is intended for use in industrial areas. Operation of this equipment in a residential area
may cause interference to several frequency based communications.

Note: Always use product in accordance with specifications.

Copyright Siemens Milltronics Process Disclaimer of Liability

Instruments Inc. 2010. All Rights Reserved
This document is available in bound version and in While we have verified the contents of this
electronic version. We encourage users to purchase manual for agreement with the instrumentation
authorized bound manuals, or to view electronic described, variations remain possible. Thus we
versions as designed and authored by Siemens cannot guarantee full agreement. The contents
Milltronics Process Instruments Inc. Siemens of this manual are regularly reviewed and
Milltronics Process Instruments Inc. will not be corrections are included in subsequent editions.
responsible for the contents of partial or whole Please check the website shown below for the
reproductions of either bound or electronic versions. latest manual revisions.
We welcome all suggestions for improvement.

Technical data subject to change.

MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.

Contact SMPI Technical Publications European Authorized Representative

at the following address:
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Email: techpubs.smpi@siemens.com

• For a selection of Siemens Milltronics level measurement manuals, go to:

www. siemens.com/level. Choose Instructions and Manuals under the More Info list.
• For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/weighing. Choose Support, and then Manuals / Operating Instructions.

© Siemens Milltronics Process Instruments Inc. 2010

Table of Contents

Table of Contents
SITRANS WW100 ................................................................................................................ 1

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Safety Notes .............................................................................................................................................1
The Manual ...............................................................................................................................................1
Technical Support ....................................................................................................................................2
Safety ..................................................................................................................................... 3
Safety and general precautions ..........................................................................................................3

Specifications ...................................................................................................................... 4
Operation .............................................................................................................................. 6
Weighfeeders ...........................................................................................................................................6
Mechanical Installation .................................................................................................... 7
Installation ................................................................................................................................................7
Electrical installation ..............................................................................................................................8

Calibration .......................................................................................................................... 12
Test Load .................................................................................................................................................12
Zero ...........................................................................................................................................................12
Span ..........................................................................................................................................................12

Wiring .................................................................................................................................. 13
Start Up ............................................................................................................................... 14
Shear Gate (disregard for horseshoe-style infeeds) ...................................................................14
Skirtboards ..............................................................................................................................................14
Changing the Conveyor Belt ...............................................................................................................15
Belt Tension ............................................................................................................................................15
Belt Tracking ...........................................................................................................................................16
Telescoper Adjustment ........................................................................................................................16

Load Cell Replacement .................................................................................................... 18

Removing Old Load Cell .......................................................................................................................18
Installing New Load Cell ......................................................................................................................19
Calibration ...............................................................................................................................................19
Quick Start Up Overview .....................................................................................................................19
Troubleshooting .................................................................................................................20
Mechanical Troubleshooting ..............................................................................................................20
Maintenance ......................................................................................................................21
Preventative maintenance ..................................................................................................................21
Recommended preventative maintenance schedule ..................................................................21
General Maintenance ..........................................................................................................................22

i
 Lubrication ..............................................................................................................................................22
Weighfeeder Storage Recommendations ......................................................................................22
Table of Contents

Dimensions ........................................................................................................................24
Appendix ............................................................................................................................25
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ii
SITRANS WW100
SITRANS WW100 is a high-accuracy, low capacity weighfeeder for minor ingredient
additives.
The unique long length platform weigh bridge mounts directly to a corrosion-resistant
platform load cell. An adjustable mechanical shear gate profiles the material and fixes
the correct material bed depth for a given material application. The belt speed can be
automatically adjusted to attain the correct feed rate. SITRANS WW100 comes with a
weigh bridge, speed sensor, variable frequency drive (if ordered), and calibration test
chain (if ordered). An integrator is required to complete the system.

Introduction
Safety Notes

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Special attention must be paid to warnings and notes highlighted from the rest of the text
by grey boxes.

WARNING means that failure to observe the necessary precautions

can result in death, serious injury, and/or considerable material
damage.

Note: means important information about the product or that part of the operating
manual.

The Manual
Notes:
• SITRANS WW100 is to be used only in the manner outlined in this instruction
manual.
• This product is intended for use in industrial areas. Operation of this equipment
in a residential area may cause interference to several frequency based
communications.

This instruction manual covers the operation, installation, and maintenance of

SITRANS WW100.
Please refer to this manual for proper installation and operation of SITRANS WW100.
Adhering to the installation and operating procedures will ensure a quick, trouble-free
installation and allow for the maximum accuracy and reliability of your weighfeeder.
The drive system for the servo gearmotor of the SITRANS WW100 is a Sinamics S110
control unit. All instruction manuals pertaining to the drive components can be found in
the companion manual appendix on the documentation CD.
If you have any questions, comments, or suggestions about the manual contents, please
email us at techpubs.smpi@siemens.com.
For the complete library of Siemens Milltronics manuals,
go to www. siemens.com/weighing.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 1

 Technical Support
Support is available 24 hours a day.
To find your local Siemens Automation Office address, phone number and fax number go
to:
www.siemens.com/automation/partner
• Click on the tab Contacts by Product then find your product group (+Process
Automation > +Process Instrumentation > +Level Measuring Instruments).
• Select the team Technical Support. Click on Next.
• Click on the appropriate continent, then select the country followed by the city. Click
on Next.
Introduction

For on-line technical support go to:

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www.siemens.com/automation/support-request
• Enter the device name (SITRANS WW100) or order number, then click on Search,
and select the appropriate product type. Click on Next.
• You will be prompted to enter a keyword describing your issue. Then either browse
the relevant documentation, or click on Next to email a detailed description of your
issue to Siemens Technical Support staff.

Siemens A&D Technical Support Center: phone +49 180 50 50 222

fax +49 180 50 50 223

Page 2 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Safety

Safety and general precautions

WARNING: Always follow safe practices when working on or
around SITRANS WW100, especially in wet environments and
when adjacent to conductive steel mounting framework.

ALWAYS STOP the belt, lock-out, and/or place a "Do Not Energize"
tag on the main disconnect before working on or around the
weighfeeder.

Always follow established safe operating practices.

Note: A weighfeeder can be dangerous. Pinch points exist along the belt line.

Secure the weighfeeder when:

• replacing the belt
• placing or removing the calibration test chain
• working on or around the load cell

Safety
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• working on or around the speed sensor
• working on or around the gearmotor

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 3

 Specifications
Accuracy
• ± 0.5% to 0.25%1

Operating temperature
• -10 to +40 °C (+14 to +104 °F)

Construction materials
• mild steel or stainless steel [304 (1.4301) or 316 (1.4401)]

Load cells
• one (1) single point, nickel plated platform (standard)
• stainless steel for corrosive and washdown environments (optional)
• non-linearity ± 0.03 %
• non-repeatability ± 0.02 %

Speed sensor
• optical encoder, driven pulley mounted

Framework
• precision machined, stainless or mild steel
• cantilevered design for easy belt replacement

Pulleys
• 115 mm (4.5") diameter, crowned and lagged
Specifications

Belt tension
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• counter-weighted stainless steel tensioning idler for consistent tension, required

for high accuracy weighing

1. Accuracy subject to: On factory approved installations the weigh feeder sys-
tem’s totalized weight will be within the specified accuracy when compared to a
known weighed material test sample. The test rate must be within the specified
range of the design capacity and held constant for the duration of the test. The
minimum material test sample must be equivalent to a sample obtained at the
test flow rate for three revolutions of the belt or at least ten minutes running
time, whichever is greater.

Page 4 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Belting
• polyester carcass with polyurethane top cover and endless finger splice for
maximum weighing consistency

Drive
• standard - 0.24 kW (0.32 hp) drive motor with direct coupled flange mounted gear
reducer 45.6 Nm (404 in-lbs), 2.1 service factor minimum.
• optional - 0.09 kW (0.125 hp) AC drive motor with direct coupled flange mounted
gear reducer 81 Nm (717 in-lbs), 3.12 service factor minimum

Belt cleaning
• UHMW blade type with counterweight at the head pulley for cleaning product side
of belt
• UHMW blade return plow
• optional belt cleaning brush on product side of belt

Shipping weight
• Open: 91 kg (200 lbs)
• Enclosed: 181 kg (400 lbs) maximum

Approvals
• CE, C-TICK, meets USDA and FDA requirements for food processing

Specifications
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7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 5

 Operation

Weighfeeders
Weighfeeders weigh bulk material while it is conveyed. An accurate rate of flow and
totalized weight measurement is received without interrupting the flow of material in
process. A weighfeeder can also control the rate of flow of the conveyed product.
In-motion weighing requires accurate transmission of the product load to a strain gauge
load cell. The resulting voltage signal corresponding to weight is transmitted to the
integrator and becomes one of the two inputs required for integration.
Unlike static weighing, in-motion weighing integration requires a second input: a pulse
signal proportional to the speed of the conveyor belt. Each belt speed sensor pulse
represents a fixed distance of belt travel.
Since the force measured by the load cell is represented as weight per unit length, it can
be multiplied by the distance of belt travel (one speed sensor pulse) to provide product
weight for that segment of the belt (lbs/ft x ft = lbs, or kg/m x m = kg).
SITRANS WW100 is designed for assembly for both left and right side belt change. The
unit can be dis-assembled and re-assembled on the opposite side with the same
components.

Enclosed Open
Operation
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Page 6 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Mechanical Installation

Installation
Perform a thorough and systematic inspection of shipping containers immediately upon

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receipt of your Siemens weighfeeder. The shipping containers are packed to separate
each item and provide protection during shipping.

Note: Do not remove equipment from shipping crates or boxes until you check for
possible shipping damage. Contact the carrier immediately if damage is noted.

Your weighfeeder has been designed, assembled, and factory tested to ensure accuracy
and repeatability.

Notes:
• Refer to the mechanical drawings included with this manual prior to beginning
installation.
• Do NOT remove the tagged load cell shipping screw(s) until the installation is
complete to prevent load cell damage.
• Do NOT weld on or near the weighfeeder while the load cell is connected to the
electronic integrator. Damage to the integrator may result if the load cell is not
disconnected from the integrator.
• Follow a scheduled, preventative maintenance program to ensure optimum
performance and long equipment life.

Installation
Note: Only qualified personnel are authorized to install and operate this equipment.
Installation shall be in accordance with local regulations, standards and established
safety practices. Read and understand the instructions before installing, operating or
maintaining the equipment.

1. Align the in-feed section of the weighfeeder with the discharge of the feed device.
Prevent twisting or misalignment that could induce stress on the weighing section.
2. Install a gasket between the flanges for dust control.
3. Securely fasten the unit to a rigid, level structure. Use a level for verification and
shim as necessary. Prevent any twisting of the frame that may affect weighfeeder
performance.
4. Construct the necessary support framework to provide a sturdy, rigid base. Vibration
isolators are recommended if the location is subject to moderate or heavy vibration.

Note: Inlet and discharge will not support load.

5. Check the gear reducer oil level. See the gear reducer information in the appropriate
manual for further details on maintenance.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 7

 6. Flexible in-feed connections are REQUIRED for all applications. Flexible discharge
connections are also recommended.

Note: A de-dust port is provided on enclosed units at the discharge end. Remove the
Installation

plastic insert and connect to system. If no de-dust system is required, do not remove
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plastic insert.

7. Connect the electric supply to the motor and/or motor controller, following the
interwiring diagram supplied with this manual in the Appendix. The AC motor
controller must be grounded to minimize noise to the electronic integrator. Refer to
the applicable wiring diagram to make all electrical connections between the
electronic integrator and the weighfeeder.

Note: A termination box for the loadcells and speed sensor has been provided for
open units installed on the side frame of the unit, this can be removed and placed in
another location. Cable lengths are 9' (3 m) from the loadcell and speed sensor.
Enclosed units do not have a removable termination box.

8. Remove only the tagged shipping screw that is attached to the load cell. This screw
supports the weighbridge during transport and installation.

Notes:
• DO NOT loosen or tighten the overload bolt: it has been factory set to minimize the
possibility of load cell damage resulting from incidental overload.
• Units with a plugged discharge switch should refer to the wiring diagram included
in the CLS100 manual

9. Before starting the weighfeeder, make a final check to see that the conveyor belt is
free of all tools and foreign objects, and that the infeed/skirtboards are not pinching
against the belt.

Electrical installation
Notes:
• Refer to the electrical connection diagrams provided in the Appendix for several
different S110 connection scenerios, and for hand held controller (start, stop,
speed control, auto/man mode, and e-stop) connection.
• The communication cable (green) and power cable (orange) must connect the
servo motor to the S110 to operate.

If the emergency stop is independent from the integrated safety

feature on the control unit, wire or jumper the digital inputs to
complete the circuit. See connection diagrams provided in the
Appendix.

Page 8 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Initial S110 setup
The WW100 is configured with a Sinamics S110 CU305DP control and power module.

Installation
1. Ensure the electrical connections match the connection diagrams in the Appendix.

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2. Apply power to the power module and allow boot sequence to run. The steady
green LED next to RDY on the unit indicates that the boot sequence is complete.

Notes:
• Do not continue until the boot sequence is complete.
• If the drive is in alarm state, refer to the S110 user manuals and/or contact your
Siemens representative.

3. Remove the power and ensure all power sources to the drive are switched OFF.
4. Insert the pre-programmed Micro Memory Card (MMC) into the slot below the S110
display and ensure the card locks into place.
5. Apply main AC power and then 24 Volt DC power to the device and allow the
application software to load.

Do not use P977 until software has loaded and parameters have
been set.
Failure to allow the software to load completely can result in lost
and irretrievable software and application data.

1 S110 Display
1.Drive number: there are two drive
2 data sets, each with their own set of
parameters.
3 01 = Command Data Set
02 = Drive Data Set
2.Parameter/value
4 RUN mode
EDIT mode
3.Function key
4.Parameter key

6. The S110 display will show "0.0" in the parameter/value field (2) when the software is
finished loading and fault F01650 has been acknowledged.

Notes:
• Do not continue until the software is loaded.
• To acknowledge fault, press key (3) on display. (For more fault codes, see the
S110 user manuals and/or contact your Siemens representative).

7. Test the functionality of drive

a.If belt is travelling in reverse, set P1113 to either "0" or "1" (see P1113 - Belt
direction on page 10).
8. Set the maximum RPM P2000 (see P2000 - Maximum RPM on page 11).
9. Verify RPM output on display.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 9

 10. Save application data [see P0977 - Save to Micro Memory Card (MMC) on page 11].
11. Remove card and store for backup.
Installation

Switch drives
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Follow these steps to switch between Command Data Set (CDS) and Drive Data Set
(DDS) parameters.

1. Press and hold and use or arrows to access the alternate drive, as
indicated by the drive number (see S110 Display on page 9).
2. Press to confirm selection. Display will stop flashing.

P0003 - Expert mode

P0003 must be set to EXPERT MODE to access/modify parameter settings .
1. Set S110 display to drive number 01 (see Switch drives on page 10 ).
2. Use or arrows to navigate to P0003.
3. Press so the current parameter value is displayed.
4. Press to activate edit mode (display will flash).
5. Use and to set the value to 3.
6. Press and hold for 3 seconds to save.

P1113 - Belt direction

Note: P0003 must be set to EXPERT MODE to access/modify parameter settings (see
P0003 - Expert mode on page 10).

If the belt is travelling in reverse, change P1113 setting to alternate value.

1. Set S110 display to drive number 02 (see Switch drives on page 10).
2. Use or arrows to navigate to P1113.
3. Press so the current parameter value is displayed.
4. Press to activate edit mode (display will flash).
5. Use and to set the value to either 0 or 1 (whichever is the alternate).
6. Press and hold for 3 seconds to save.

Page 10 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

P2000 - Maximum RPM
Sets the maximum motor RPM.

Installation
Calculate P2000 value using this equation or use the examples:

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Imperial: design speed X 47.28702
Metric: design speed X 9308.468
Design Speed
ft/min m/sec P2000
10 0.05080 472.870
22 0.11176 1040.31
35 0.17780 1655.05
501 0.25400 2364.351

1.
factory default

1. Set S110 display to drive number 02 (see Switch drives on page 10).
2. Use or arrows to navigate to P2000.
3. Press so the current parameter value is displayed.
4. Press to activate edit mode (display will flash).
5. Use and to set the value (calculated above).
6. Press to acknowledge the new value (display will stop flashing).
7. Press again and hold for 3 seconds to save.

P0977 - Save to Micro Memory Card (MMC)

Saving the application settings to the MMC will ensure quick recovery in case of power
loss.
1. Set S110 display to drive number 01 (see Switch drives on page 10 ).
2. Use or arrows to navigate to P0977.
3. Press so the current parameter value is displayed.
4. Press to activate edit mode (display will flash).
5. Use and to set the value to 1.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 11

 Calibration
After WW100 has been properly installed, calibration of the weighing system must be
done in conjunction with the integrator. Refer to the integrator instruction manual for
programming and calibration. A program sheet has been provided with the weighfeeder
detailing the entries used during factory calibration. The calibration is initially done using
the supplied test chain 1. Material tests are recommended to achieve maximum accuracy.

Test Load
The test load value for your SITRANS WW100 is based on the number of chain strands.
Calibration

chain strand(s) test load

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1 2.41 kg/m (1.62 lbs/ft)

2 4.82 kg/m (3.24 lbs/ft)
3 7.23 kg/m (4.86 lbs/ft)

Zero
Perform the zero calibration as described in the Calibration section of the integrator
manual. Zero calibrations should be at least three belt revolutions or five minutes,
whichever is longer.

Span
The test load used in the calibration procedure is the test chain provided.
Perform the span calibration as described in the Calibration section of the integrator
instruction manual. Span calibrations should be at least three belt revolutions or five
minutes, whichever is longer.
Refer to the illustration below for calibration chain placement. After the span calibration
has been completed, remove the test chain and store it.

1.
For models with skirtboard covers, the cover will need to be removed for test
chain calibration.

Page 12 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Wiring

Wiring
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7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 13

 Start Up
Your weighfeeder has been factory run-in for a minimum of four hours; it should require
little adjustment. However, periodic inspections of the belt tracking are recommended.

Start the belt and observe rotation.

WARNING: Turn off and lock out all power sources before
correcting rotation.

Start the belt again and observe the machine as it is running. If the belt is not tracking
correctly or is travelling off center, see Belt Tracking on page 16.

Shear Gate (disregard for horseshoe-style infeeds)

The shear gate on the inlet of the weighfeeder needs to be set to allow the maximum
feed rate capacity requested by the customer. Consult your Siemens representative if
feed rate changes are required.

Skirtboards
The skirtboards have also been factory set to proper specifications. Note that near the
inlet, the skirtboards are very close to the belt. However, toward the discharge end of the
weighfeeder, the skirtboards are 3 to 5 mm (1/8 to 3/16") higher off the belt. This relieving
effect minimizes the possibility of material becoming lodged between the skirtboard and
the belt.
Periodic adjustments of the skirtboards should not be necessary but if adjustment is
required, set the skirtboards at the heights described above.
Your system has been supplied with soft PVC seal strips if the product being conveyed is
a fine powder and can fluidize, or is dusty. Position the seal strips on the belt as shown. If
these strips are not required, or if the material being conveyed is prone to sticking,
clumping, or stacking on the edge of the strip, the strips should be removed.
Start Up

skirtboard
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Do not force seal

seal strip strip against belt.
belt
pulley

Page 14 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Changing the Conveyor Belt
1. On enclosed models, open and remove the access and non-access side panels by
releasing the latches and sliding the door off the hinges.
2. Rotate the belt tension roller up against the back of the infeed where it is
self−supported during belt change. On non−standard models, this tensioner may
need to be removed for ease of belt change. It is located at the infeed end of the
weighfeeder.
3. To make the belt change easier, remove the belt scraper counterweight located at
the discharge end of the conveyor.
4. Move the belt out from the side guide roller.

Note: It is not normally necessary to loosen the telescopers to remove the belt. If you
do need to loosen the telescopers, mark the current position of the telescoper for
reference.

5. From the access side of the feeder at the discharge end, grab the edge of the belt
and if the belt scraper is still weighted, lift it away from the belt. Gently pull the belt
over the side rail, making sure that the leading edge of the belt does not catch on
any components.
6. Now repeat Step 5 on the inlet end of the feeder. Again, be careful not to cut or
scrape the belt on any components.
7. When both ends have been pulled to the outside of the side rail, you may grab the
belt in the middle and slowly remove the belt , relieving the scraper if neceassary. As
you are removing the belt, mark the direction the belt was rotating. This mark will
allow you to re-install the belt in the same direction. Take care when storing the belt
to prevent kinks or other damage.
8. With the belt removed, inspect the feeder for material buildup, lodged particles, and
signs of wear, paying close attention to the weighing section. Take care when
cleaning the weighing section, as 6 kg (15 lbs) (or less) pressure placed on the
weighbridge could cause load cell damage.
9. Reverse steps 1 to 7 to re-install the same belt.

Notes:
• On a new replacement belt, there may be an arrow printed on the underside of
Start Up

the belt. This arrow indicates what direction the belt should rotate when it is
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installed. If there is no arrow, rotation of the belt may be in either direction.

Whenever a new belt is installed, perform the belt tracking procedure (see Belt
Tracking on page 16).
• New belts should be un-rolled and allowed to relieve any kinks or bends: this will
help tracking and weighing accuracy.

Belt Tension
The ideal belt tension for any weighfeeder is just enough tension to prevent the belt from
slipping on the drive pulley. The tension minimizes the effect of the belt on weighing
accuracy. Often, the cause of an inaccurate weighfeeder is excessive belt tension.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 15

 Belt tension can vary depending on the application. As a general guideline, the bottom of
the belt should be taut and running parrallel with the top strand of the belt. However,
some applications may require more or less tension due to varying belt loading and other
operating characteristics. The belt plow should be adjusted to contact the clean side of
the belt, without applying extra tension.

Belt Tracking
1. Before attempting to track the belt, be sure:
• belt scraper and belt tension counterweights are in place.
• belt tension is near guidelines suggested on page 15.
• feeder is level and true.
• installation has not warped or twisted the frame.
• head and tail pulley are parallel to each other.
• plow is contacting underside, belt is engaged inside guide rollers.
• belt plow blades are adjustable vertically for proper contact to the belt.
2. Turn on the feeder and observe its tracking line on the head and tail pulleys.
If the belt is drifting toward one side of the feeder, then adjust the telescoper on
either side of the machine (see below).

Telescoper Adjustment
1. Determine which side of the weighfeeder you want to adjust. Compressing the
telescoper on one side will cause the belt to drift toward that side of the
weighfeeder. Conversely, extending the telescoper will cause the belt to drift away
from that side of the weighfeeder.
2. Loosen the jam nut.
3. Turn the adjusting screw in the desired direction. Often, only a small amount of
adjustment (1 turn or less) will be required.
4. Observe the results of the adjustment and then readjust, if necessary.

Note: As you extend or compress the telescoper, you may be changing the belt
tension. If belt tension has increased (or decreased) considerably while attempting to
track the belt, then compress (or extend) both telescopers and complete the belt
Start Up

tracking process again. To avoid this problem, extend one telescoper while
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compressing the other to obtain proper belt tracking.

5. Re-tighten the jam nut located on the telescoper to maintain the new telescoper
position after completing the tracking procedure.

Page 16 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

 6. If you are having problems tracking the belt, consult your Siemens representative.
Common causes of belt tracking problems are: uneven or improperly distributed
product loading, twisted frame, or product build up on head or tail pulleys.

side rail

adjusting screw
jam nut

driven shaft

Start Up
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7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 17

 Load Cell Replacement
If a load cell on SITRANS WW100 has been damaged, is not functioning, or if you are
changing the capacity, you will need to replace the load cell.

Note: Please read and understand all of the instructions before proceeding with the
replacement. Contact your Siemens representative for assistance if you have any
questions or problems.

Removing Old Load Cell

1. Confirm the new load cell is correct and functional. Using a digital volt meter or
ohm meter, verify that the resistance of the new load cell matches the resistance
printed on the specification sheet that comes with the load cell. If the
resistances do not match, the load cell may be damaged. Consult your Siemens
representative.
2. Disconnect the load cell being replaced from the junction box. Verify that the
load cell is connected according to the interwiring diagram supplied with this
manual. Disconnect the load cell from the load cell junction box. Free the load
cell cable from the feeder so it is hanging free from the load cell.
3. Install the shipping screw (tagged) through the bottom load cell mount and into
the load cell. Tighten the shipping screw until the load cell bottoms out on the
overload screw.

weigh deck

load cell
overload stop

shipping screw

bottom load cell

mount

4. Remove the belt.

5. Remove the top load cell mount bolts, for nickel plated cells remove the
threaded bushing from the loadcell for the replacement.
6. Remove the weighdeck.
Load Cell

7. Remove the two bottom load cell mount bolts. The load cell is now held in place
mmmmm

only by the shipping screw.

8. Remove the shipping screw and slide the load cell off the mount.

Page 18 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Installing New Load Cell
1. Slide the new load cell into position and carefully screw in the load cell shipping
screw. Do not overtighten the screw.
2. Install the two bottom load cell mount bolts. Tighten them by hand. Now re-
tighten the shipping screw so the load cell is resting against the overload stop.
3. Install the two top load cell mount bolts. Tighten them by hand.
4. Start with the bottom load cell mounting bolts and tighten them to the specified
torque in the chart provided with the replacement loadcell. Replace the
weighdeck and the threaded bushings for nickel plated cells. Now tighten the
two top load cell mounting bolts.
5. Remove the shipping screw.
6. Route the load cell cable to the junction box and connect the load cell according
to the supplied interwiring diagram.

Calibration
1. Power up the integrator and using the appropriate integrator menu, verify that
the new load cell is operating correctly.
2. Zero calibrate the unit using the integrator manual for reference. Record zero
calibration procedure results.
3. Span calibrate the unit using the integrator manual for reference. Record span
calibration procedure results.
4. Run another zero calibration and record the results. Verify that the zero repeated
to the same value recorded in step 2.
5. Confirm calibration with material test as described in the integrator manual, if
possible, before placing the feeder back in operation.

Quick Start Up Overview

1. Verify that the weighfeeder is installed properly as described in Mechanical
Installation on page 7. Verify that the belt is tracking and the shear gate (if used) is
properly set.
2. Verify that the weighfeeder, integrator/controller, and variable speed drive are all
properly wired.
3. Refer to the supplied integrator/controller manual for calibration and configuration
information.
Load Cell
mmmmm

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 19

 Troubleshooting Troubleshooting

Mechanical Troubleshooting
mmmmm

Review mechanical installation procedures and perform a thorough visual inspection to

be sure the operating error is caused by a mechanical problem. Then review and check
the common problems listed below.

Note: If you have difficulty determining the cause of the problem, contact your
Siemens representative. Be sure to have the Model Number and Serial Number of
your system and all of the calibration and setup parameters available before calling.

Zero Drift, Non-Repeatability, or Non-Linearity

Check for these following conditions:
• weigh deck alignment. Verify weigh deck alignment is accurate. Improper
alignment is the most common mechanical problem affecting scale accuracy.
Contact your Siemens representative for assistance
[should be +1/32" (+0.8 mm) - 0" (0 mm) aligned with slider beds retreat and
approach].
• material buildup on weigh section, pulleys, or between the weigh deck and feeder
frame.
• belt mis-tracking.
• belt too tight.
• load cell bolts loose.
• speed sensor pulley slippage.
• load cell shipping screw (tagged) never removed.
• head or tail pulley too high or low, relative to slider bed alignment. The head and
tail pulleys should be at least 1/8" lower than the approach and retreat slider beds.

Page 20 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Maintenance

Preventative maintenance
The maintenance schedule below is recommended to maintain top performance and
accuracy of the system. Weighfeeders mounted in severe weather or dusty conditions
may require a more rigorous maintenance schedule.
Make sure the weigh deck is aligned with the approach and retreat sections for accurate
weighing. Periodic measurement to verify alignment is recommended.

Recommended preventative maintenance

Maintenance
schedule

mmmmm
Item Required maintenance Frequency Comments
Weigh Blow or brush off any material More frequently in dirty
Weekly
section building up on load cell area. environments
Visually inspect to assure the
Belt tracking Daily -------
conveyor belt remains trained
Integrator
Span check Monthly Use calibration chain
controller
Calibration Daily, at least See Calibration section of
Verify belt zero
span check once/week Integrator Manual
Every 10,000 Use food grade grease (see
Bearings Inspect and lubricate as required
hours notes below)
Electric gear Daily, at least
Check oil level in gearbox Fill as necessary
motor once/week
Check for holes, wearing, frays,
Belt Weekly Replace as required
or other damage
Belt side
Check for wear and proper belt
rollers, Weekly Clean and replace as required
contact
scraper, plow
Belt
Ensure roller rotates freely and
tensioner Weekly Replace as required
remove material build up
roller
Infeed seal Check for holes, wearing, frays,
Weekly Replace as required
strips or other damage
Every 10,000 Inspect and replace as
Pullies Check lagging
hours necessary

Notes:
• In extraordinary climatic or environmental conditions, special lubricants may be
required.
• In corrosive environments, more frequent lubrication is required to purge
contaminants.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 21

 General Maintenance
The equipment should be cleaned periodically to maintain a high level of accuracy. Any
excess accumulation of product should be removed to minimize potential damage to the
mechanical components and scale accuracy.

Lubrication
All head and tail pulley bearings are pre-greased at the factory. These bearings should be
field greased periodically. Lubrication frequency may vary; dry, dusty applications may
warrant weekly greasing, while less harsh applications may need greasing only once or
twice a year. Do not exceed 10,000 hours of operation between re-greasing.
The tensioner roller uses a sealed bearing, so greasing is not necessary.
Maintenance

The gear reducer supplied with your weighfeeder, has an initial break-in period. After the
mmmmm

first 250 hours of operation, the gear box should be drained and refilled to the proper
level. Subsequent oil changes should be done every 2500 hours. See the gear reducer
manual for further details.

Weighfeeder Storage Recommendations

If a weighfeeder will be stored for a period of three months or more, follow the guidelines
below:

Load cell care

The load cell shipping screws should be installed whenever the feeder is moved. It is
good practise to install these shipping screws during the storage period as an extra
safety measure. Do not forget to remove the shipping screws upon re-installation.

Gear reducer
Uncouple the gear reducer from the feeder drive shaft and the motor and grease all shaft
surfaces liberally with an appropriate lubricant to help with reassembly.
In addition, completely fill the gear reducer with an appropriate gear oil to prevent
oxidation. When the equipment is re-installed, completely drain this gear oil and refill the
reducer to the appropriate level.

Electrical
To prevent oxidation, place a desiccant or moisture removal material in all electrical
junction boxes. This includes the load cell junction box, the integrator cabinet, and the
motor speed controller enclosure (if present).

Lubrication
Grease all greasable points.

Page 22 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

 Belt care
Reduce belt tension to a minimum to prevent belt damage and re-adjust belt tension at
re-installation.

Note: Do NOT store the weighfeeder in direct sunlight, as this will cause premature
breakdown of the belt.

Maintenance
mmmmm

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 23

 Dimensions
Open
inlet 838 mm
(33") 317.5 mm
(12.5")

discharge

450 mm
(17.7")

406 mm 216 mm
172 mm 917.5 mm (16") (8.5")
(6.8") (36.1") 368 mm
1056.5 mm (14.5")
(41.6")

Open Horseshoe
838 mm
inlet (33") 317.5 mm
(12.5")

discharge

416 mm
(16")

406 mm
Dimensions

172 mm 216 mm
(6.8") 917.5 mm (16") (8.5")
(36.1") 1056.5 mm 368 mm
(14.5")
mmmmm

(41.6")

Open Dust Hood

813 mm
(32") 417 mm
(16.4")

438 mm (17.3")

838 mm
(33")

Enclosed
838 mm
(33")

482 mm (19")
368 mm (15")
87 mm (3.4")
610 mm
406 mm 127 mm (5") (24")
109 mm (16") 387 mm
(4.3") (15.3") 710 mm
1226 mm (28")
(48.3")

Page 24 SITRANS WW100 - OPERATING INSTRUCTIONS 7ML19985MN01

Appendix
System wiring diagrams on following pages.

7ML19985MN01 SITRANS WW100 - OPERATING INSTRUCTIONS Page 25

Notes.fm Page 1 Thursday, October 11, 2001 8:48 AM

Notes
IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM
 www.siemens.com/processautomation

For more information

www.siemens.com/level

www.siemens.com/continuous-weighing

Siemens Milltronics Process Instruments Inc. Subject to change without prior notice
Industry Automation (IA) 7ML19985MN01 Rev. 1.0
1954 Technology Drive

*7ml19985MN01*
P.O. Box 4225 © Siemens Milltronics Process Instruments Inc. 2010
Peterborough, ON
Canada K9J 7B1
Printed in Canada
email: techpubs.smpi@siemens.com
www.siemens.com/processautomation