US20070293692A1
US20070293692A1
US20070293692A1
PHOSPHORIC ACID ESTERS AND THEIR USE AS organic and inorganic pigments, as well as for fillers and
WETTING AND DISPERSINGAGENT extenders in aqueous and non-aqueous systems.
0001. This invention relates to phosphoric acid esters and 0009. The invention relates to a phosphoric acid ester and
their salts and to the use of these phosphoric acid esters and salts thereof of the general formula I,
salts as dispersants.
0002 To introduce solid substances, such as pigments, O
into liquid media, high mechanical forces are necessary.
This depends to a large extent on the Solid Substance's wet
ability by the surrounding medium, as well as on the affinity
for this medium. In order to reduce these dispersing forces,
it is conventional to use dispersing agents, which facilitate wherein
incorporating the Substances. This mostly concerns Surface
active agents or Surfactants, of anionic or cationic or non A is a monohydroxyl residue;
ionic structure. In relatively low amounts of addition, these
agents are either applied directly to the Solid Substance or B is a mono-, di-, tri- or polyhydroxy di-, tri- or multi
added to the dispersing medium. Through Such a surfactant, carboxylic acid residue which is linked via the hydroxy
the energy required for the dispersion is considerably group to the phosphoric acid and via one of the carboxylic
reduced. acid groups to the monohydroxyl residue A, the remaining
carboxylic acid group(s) is/are free or is/are esterified with
0003. Further, it is known that such solid substances, after a further monohydroxyl residue A, resulting in branched
dispersion, tend to reagglomerate, which nullifies the ini esters;
tially induced dispersing energy and leads to serious prob
lems. This phenomenon can be explained by inter alia n is 1-2;
London/van der Waals forces, by which the solid sub m is 1-4.
stances are mutually attracted. In order to nullify these
attractive forces, adsorption layers should be provided on 0010. An essential feature of the inventive phosphoric
the Solid Substances. This occurs through the use of Such acid esters is the presence of a mono-, di-, tri- or polyhy
surfactants or polymers. droxy di-, tri- or multi-carboxylic acid residue B).
0004. During and after the dispersion, however, there 0011. With regard to B it is important that either at least
arises an interaction of the Surrounding medium with the one free carboxylic acid group is present or that at least one
Solid particle, so that desorption of the Surfactant can arise branching center results by esterifying the free carboxylic
in exchange for the Surrounding medium present in a higher acid.
concentration. However, in most cases this Surrounding 0012. If a tri- or multi-carboxylic acid is chosen, two or
medium is incapable of building up Such stable adsorption more free carboxylic acid groups are present. It is possible
layers, so that the entire system flocculates. This is evi that the free carboxylic acid groups remain free, are fully
denced by inter alia an increase of the Viscosity in liquid esterified resulting in branched compounds or are partly
systems, loss of gloss, color shifts in paints and coatings, esterified resulting in branched compounds having a free
insufficient development of coloring power in pigmented carboxylic acid group. The free carboxylic groups can be
plastics and lacquers, as well as a decrease of the mechanical transformed into a salt in all cases.
strength in reinforced plastics.
0005. The European Patent EP 0417 490 B1 (Byk-Che 0013 The mono-, di-, tri- or polyhydroxy di-, tri- or
mie) describes phosphoric acid esters and their salts corre
multi-carboxylic acid B to be used may, for example, be
sponding to the formula (HO). PO—(OR), wherein R is tartaric acid, malic acid, citromalic acid (2-methylmalic
acid), 3-hydroxy-3-methylglutaric acid, 5-hydroxyisoph
an aliphatic, cycloaliphatic and/or aromatic residue contain thalic acid, ascorbic acid or citric acid, preferably malic acid
ing at least one ether oxygen (-O ) and at least one (hydroxybutane dicarboxylic acid) or citric acid.
carboxylic acid ester group (-COO-) and/or urethane
group (-NHCOO ) without Zerewitinoff hydrogen. As an 0014) A multi-carboxylic acid is any acid that comprises
example a compound of the following formula: Alkyl more than three carboxylic acid groups, e.g. hydroxyben
(O(CH),), O C=O(CH.),), O P=O(OH), is dis Zene-1,2,4,5-tetracarboxylic acid.
closed.
0015 The monohydroxyl residue A may comprise a
0006. The European Patent EP765356 B1 (Zeneca) polyether chain, a polyester chain or a mixed polyether
describes a dispersant obtainable by reacting a polyethylene polyester chain, whereby the respective groups can be
glycol with a hydroxycarboxylic acid and/or with an alky arranged in blocks or randomly.
lene oxide to form a polymeric diol and phosphating the
diol. 0016 Preferably Acomprises a polyC-C alkylene gly
colmonoether and/or a poly C-C alkylene glycol monoester
0007 Phosphoric acid esters having a free carboxyl of a carboxylic acid.
group, or phosphoric acid esters which are branched via the 0017 Suitable polyC-C alkylene glycolmonoethers are
free carboxylic acid group are not described. C-Coalkylethers, preferably methylethers (MePEG),
0008. It is an object of the present invention to provide a (MePPG), butylethers (BuPPG), alkylphenol ethers (APE),
dispersant having improved dispersing properties for C-C fatty alcohol ethers or Co-Cs oxoalcohol ethers.
US 2007/0293692 A1 Dec. 20, 2007
0.036 Preferred are mixtures of the phosphoric acid esters During several hours, reaction water was removed from the
of the formula I with phosphoric esters of polyC reactor until an acid value of 105-115 mg KOH/g was
Calkylene glycolmonoethers in wt ratio of 0.01 to 99.99; reached. Subsequent cooling of the light yellow liquid to 60°
preferably 10 to 90, more preferably 50 to 50. C. was followed by slow addition of polyphosphoric acid
0037. The invention also relates to the use of the phos (tetraphosphoric acid (PPA 116), 20.8 g., 0.33 equivalents)
phoric acid esters of the formula I as dispersants and as under vigorous stirring. This mixture was stirred at 100° C.
dispersion stabilizers. The dispersants according to the for one hour. No solvent was added during the whole
invention can be used for the production of water- and process. Phosphoric ester A was obtained as a clear, viscous,
Solvent-based coatings and printing inks. Those dispersants, yellowish liquid at room temperature.
which are not water-soluble, may have a self-emulsifying Example 2
effect in water, so that these are suitable for use in water- and Procedure B, Phosphoric Ester B-1
Solvent-based coatings and printing inks as well. Alterna
tively, they can be made fully water-soluble by neutralising Me-(EO), CL-MA-P
the phosphoric and carboxylic ester groups by alkali hydrox 0042. Under a nitrogen atmosphere, polyethyleneglycol
ides, like potassium hydroxide Solution, or amines like monomethylether (MW 350, 44.4 g, 1 equivalent) and
ammonia, dimethylethanolamine and the like. The neutrali caprolactone (28.3 g, 2 equivalents) were placed in a reactor
sation degree is 0.5 to 2 equivalents of neutralising agent per at room temperature and heated to 180° C. Two drops of
dispersant, preferably 0.8 to 1.5 equivalents of neutralising dibutyl tin dilaurate were added as esterification catalyst.
agent. In this connection water- and solvent-based coatings The reaction mixture was stirred for a few hours until a solid
and printing inks, as used herein, also refer to those prod content of >98% was reached.
ucts, which partially comprise organic cosolvents. Pigments
used in this field are the organic and inorganic pigments 0043. The reaction mixture was cooled to 140°C., and
insoluble in the employed liquid, e.g., soot, polycyclic malic acid (16.6 g. 1 equivalent) was added. Subsequently,
pigments, iron oxides, etc. the reaction mixture was heated to 180° C. and during
0038. The dispersants according to the invention can also several hours, reaction water was removed from the equip
be employed in the production of resins comprising Solids ment until an acid value of 60-70 mg KOH/g was reached.
Subsequent cooling of the light yellow liquid to 60° C. was
Such as pigments, fillers and fibres. Such systems are known followed by slow addition of polyphosphoric acid (tetra
as sheet moulding compounds (SMC) or bulk moulding phosphoric acid, 13.8 g., 0.33 equivalents) under vigorous
compounds (BMC) and are based on unsaturated polyester stirring. This mixture was stirred at 100° C. for one hour. No
resins. In the state of the art, these systems must contain a solvent was added during the whole process. Phosphoric
high loading of such solids (typically >250 phr) in order to ester B was obtained as a clear, Viscous, orange liquid, which
achieve the desired physical properties of the final product. slowly solidified at room temperature.
Due to the high viscosity caused by the high solids load,
insufficient wetting of the reinforcing fibres and air entrap Example 3
ment is observed. The use of the dispersants, according to Procedure B, Phosphoric Ester B-2
the invention, lead to a Sufficient reduction in Viscosity to
enhance wetting of the fibres at Such high filler grades. Me-(EO), CL-MA-P
0.039 Examples of extenders and fillers which can be 0044) Under a nitrogen atmosphere, polyethyleneglycol
dispersed are, for example, calcium carbonate, alumina, monomethylether (MW 350, 44.4 g, 1 equivalent) and
aluminium trihydroxide (ATH), sand, china clay, talc, caprolactone (56.6.3 g, 4 equivalents) were placed in a
kaolin, silica, barytes and chalk, glass fibers, glass beads or reactor at room temperature and heated to 180°C. Two drops
metal powders. of dibutyl tin dilaurate were added as esterification catalyst.
The reaction mixture was stirred for a few hours until a solid
0040. It is obvious and conventional to the skilled worker content of >98% was reached.
that these examples represent merely a selection of the
possibilities, which exist and are in no way to be regarded 0045. The reaction mixture was cooled to 140°C., and
as a limitation. malic acid (16.6 g. 1 equivalent) was added. Subsequently,
the reaction mixture was heated to 180° C. and during
EXPERIMENTAL several hours, reaction water was removed from the equip
ment until an acid value of 50-60 mg KOH/g was reached.
General Procedure for Phosphoric Ester Preparation Subsequent cooling of the light yellow liquid to 60° C. was
and Examples followed by slow addition of polyphosphoric acid (tetra
phosphoric acid, 13.8 g., 0.33 equivalents) under vigorous
Example 1 stirring. This mixture was stirred at 100° C. for one hour. No
solvent was added during the whole process. Phosphoric
Procedure A, Phosphoric Ester A ester B was obtained as a clear, Viscous, orange liquid, which
slowly solidified at room temperature.
Example 4
0041 Under a nitrogen atmosphere, polyethyleneglycol Procedure C, Phosphoric Ester C
monomethylether (MPEG 350, MW 350, 65.3 g, 1 equiva
lent) and malic acid (25.0 g, 1 equivalent) were placed in a Me-(EO), CL-CA-P
reactor at room temperature and heated to 180°C. Two drops 0046 Under a nitrogen atmosphere, polyethyleneglycol
of dibutyl tin dilaurate were added as esterification catalyst. monomethylether (MW 350, 43.3 g, 1 equivalent) and
US 2007/0293692 A1 Dec. 20, 2007