Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

METHOD STATEMENT

JABAL OMAR DEVELOPMENT PROJECT

METHOD STATEMENT NO.: SBT-A0-0585 REV : 01

DIVISION 04: MASONRY

METHOD STATEMENT FOR BLOCK WORKS

REVIEWER /
REV DATE STATUS REVISION DETAILS APPROVER
RCC EHAF

00 27.11.14 FA First submission for approval.

00 28.12.14 FA Revised & Updated

 
Method Statement For Block Works No. SBT‐A0‐0585 Rev.01 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

CONSULTANT’S COMMENTS REPLY SHEET:

S NO. COMMENTS REPLY

1 Refer to Eng. Comments reflected on submittal Method statement is
amended
2 Comply with ACI 530.1/ASCE 6/TMS 602 Noted
3 Mock up : A mockup has been built
 Build mockups to verify selection made and approved.
under sample submittals and to
demonstrate aresthetic effects and set
quality standard for materials and
execution
4 Contractor to provide clarify procedure regarding : Method statement is
 Delivery storage and handling amended ( refer to General
 Testing ( concrete block , mortar mix , notes )
grout mix )
 Project Conditions : Type of grouting will be as
 Protection of masonry per specs clause 2.13
 Hot weather requirements division 04810 of the specs
 Area of application and applied
accessories for related ( interior work /
external work )
 Types used for grouting and area of
application for each (m,n,s )
 Curing
5 Specify tolerances accepted as per standard and Method statement is
contract doc : amended (a section for
 Dimensions tolerances had been set
 Lines and level
 Joints
 Cavity walls
6 Lateral support methodology Method statement is
amended
7 Applying joint reinforcement and anchoring Approved shop drawing
masonry to building structural shall take place showing
this detail
8 Control and expansion joints Method statement is
amended.
9 Flashing, weep holes , cavity drainage and vents Method statement is
amended
10 Repairing, pointing and cleaning masonry waste Method statement is
disposal amended

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

Content
Page no.

Reply Sheet 2

Contents 3

Introduction 4

Scope 4

Material Specification 4

Accessories Specification 5

Tools and Equipment 5

Responsibilities and preparations 5

Health and safety 6

Inspection Procedure 8

Work procedures 9

Tolerances 15

Inspection, Testing & Plan 18

Risk Assessment 19

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

INTRODUCTION

The purpose of this method statement is to provide a clear and safe step by step
procedure for the execution of a particular work. This method statement covers the
proposed methodology for installation of Blockworks specified below, and as per
specification division 04810: Unit Masonry Assemblies

BLOCKWORK INSTALLATION SCOPE

 NON-load bearing concrete Masonry units “ as per ASTM 129 “

 Unit compressive strength.
 Weight classification: normal weight unless otherwise indicated:
Normal-weight units more than 125 lb./cu. ft. ( 2002Kg/cu. M )
 Fire rating for concrete masonry units including 15 mm cement plaster
facing on both sides shall be as follows:
a. 100 mm solid blocks 2 hrs.
b. 150 mm solid blocks 4 hrs.
c. 100 mm hollow blocks 0.5 hrs.
d. 150 mm hollow blocks 1.00 hrs.
e. 200 mm hollow blocks 2.00 hrs.
 Typical STC rating of concrete masonry walls are as follows:
Thickness w 15 mm plaster
Hollow kg/m2 bare one side both sides
100 mm 90 (18.5) 43 44 45
150 mm 135 45 46 47
200 mm 180 (37) 47 48 49
250 mm 225 48 49 50
300 mm 270 (55.5) 50 51 52

Thickness w 15 mm plaster
Solid kg/m2 (PSF) bare one side both sides
100 mm 200 (41.50) 47 48 48
150 mm 300 (62.25) 51 52 53
200 mm 400 (83) 55 56 57
250 mm 500 (103.75) 58 59 60
300 mm 600 (124.5) 62 63 64

 Thermal conductivity for Lightweight units, K: less than 0.29 Watt/m2

deg K
 Size (Width): Manufactured to the following dimensions:
200 mm nominal; 190 mm actual.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

 Normal weight Concrete Masonry units; have a density >2000 kg m3

(125 lbs ft3).

MATERIALS (MORTAR) AND SPECIFICATIONS

1. Block
2. Premix plaster (Saveto)
3. Clean water
4. Premix Mortar (alternative material to sand, cement and lime mix)

‐ Mixture of mortar: 28-day crushing strength of the cubes (Compression test shall
be provided for sand and cement mortar mix and manufacturers test
certification for Premix mortar).
‐ Suppliers shall be listed upon approval of submitted samples.

ACCESSORIES AND SPECIFICATIONS

1. Ties ( lateral restraints, head restraints)-Galvanized mild steel
2. Joint reinforcements- Hot dipped galvanized steel (at every 2 layers of
blocks)
3. Sealant- Fire stop sealant
4. Backing Rod
5. Lintels-

TOOLS AND EQUIPMENT

1. Power driven cutting machine
2. Trowel
3. Shovel
4. Measuring tape
5. Metal cutter
6. Mixing board
7. Mechanical mixer
8. Chalk line
9. Level Bar and Hose
10. Plumb bob
11. Marking equipment

RESPONSIBILITIES AND PREPARATIONS

o Material handling
1. Before commencement of any masonry/ block works, materials should be
approved and inspected by Owner or its Representative, to make sure
compliance to the specifications are being observed.
Sample materials and installation provisions: as per specification
a. Block
b. Mortar
a. Sample Panels: Build sample panels to verify selections made under
sample submittals and to demonstrate aesthetic effect
2. Upon Approval of the delivered materials in compliance with the
specification, proper handling and site dispatching shall be the
responsibility of the KE Logistic Officer. KE Safety Officer shall supervise
 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

workers hauling of materials and ensure they are complete with safety
gears and equipment.

o Site Control
1. KE QA/QC inspector together with the foreman will check if the site is
already suitable to install the Block works and if find any discrepancies or
deviation according to plan notify and submit to RCC QA/QC.
2. Surveying, checking lines, fixing necessary points, should be done by KE
Surveyor. The KE Surveyor shall be responsible to coordinate with Main
Contractor to provide primary reference to establish lines and points
necessary to complete the works in accordance with the tolerances of
specification. Main contractor to render datum and grid line plans clearly
marked on site, carried out in accordance with the For Construction
Drawings.
3. Copy of approved shop drawings shall be available on site. KE Document
controller upon receiving of the approved drawings, shall provide copies to
site in charge, 1 copy to the Site Engineer, 1 copy to the foreman, 1 copy
to QA/QC and 1 to be posted on site.
4. Logistic officer shall coordinate with main contractor to secure availability
of water and electricity supplies.
5. Safety officer is responsible to clean the area and clear any obstructions,
make necessary sign on areas prone to accidents.
6. The site shall be inspected by the owner or its representative prior to
commencement of any work identified as Hold Points in the Inspection and
Test Plans.
7. Method statement shall be introduced by the QA/QC Manager to all workers
and site in charge prior to commencement of block work installation, on tool
box meeting.

HEALTH AND SAFETY

It will be the responsibility of the Safety Engineer to ensure that his officers are
enforcing the following:
1. Workers will be required to wear the following in order to avoid the risk of
having unnecessary injuries and complications:
 Use of goggles whenever using electric cutting equipment to protect the
eyes
 Long sleeves and gloves
 PPE’s (Safety shoes, hard hat, ear defenders etc.)
 Breathing masks when whenever using hazardous chemicals.
2. Manual lifting of materials should be limited, and whenever possible use
machines to haul materials.
3. Provide Perimeter protections and warning signs to generate awareness of
what is being done on a particular area.
4. Check electric cables and equipment regularly in order to avoid accidents.
5. Regular site inspection to ensure there are no safety hazards. Safety officer
performing at least 2 shifts of inspection on the morning and another 2 shifts
 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

of inspection on the afternoon. During overtime hours, No work shall be

allowed without the presence of Safety Officer on Site. Conduct safety
briefings/ tool box meeting at least once in the morning prior to
commencement of any work. No workers shall be allowed without having
performed safety induction.
6. Approve fall protection measures (e.g., Personal Fall arrest systems and
Scaffolding) shall be used if the working height is greater than 1.8m (6 ft.)
from floor or platform level.
7. All workers shall be oriented and trained under direct supervision of the
Safety Engineers and Site Supervisors the proper way to erect and use
scaffolding. Safety Officers shall perform daily inspection for the
scaffoldings ensuring the safety welfare of the workers, using appropriate
standard inspection checklist and tags provided by the main Contractor.

Delivery Storage and Handling:

A. Store masonry units on elevated platforms in a dry location. If units are not stored
in an enclosed location, cover tops and sides of stacks with waterproof sheeting,
securely tied. If units become wet, do not install until they are dry.
1. Protect Type I concrete masonry units from moisture absorption so that, at the
time of installation, the moisture content is not more than the maximum allowed at the
time of delivery.
B. Deliver pre-blended, dry mortar mix in moisture-resistant containers designed for
lifting and emptying into dispensing silo. Store pre-blended, dry mortar mix in delivery
containers on elevated platforms, under cover, and in a dry location or in a metal
dispensing silo with weatherproof cover.
C. Store masonry accessories, including metal items, to prevent corrosion and
accumulation of dirt and oil.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

INSPECTION PROCEDURE:

STEP 1:
KE QA/QC Inspector / Construction Manager identifies the key stages of inspection with full compliance with
the requirements of specification, A check list has to be signed by KE for acceptance of the area ready to
work RCC has to formally send a clearance form prior to check the area “

STEP 2:
KE Construction Manager and QA/QC Inspector shall be responsible to ensure that any snags written on the
check list is done by the main contractor.

STEP 3:
Upon Completion of the snagging items, KE QA/QC will sign the clearance form and work preparation will
commence.

STEP 4:
Main contractor shall be responsible to notify the consultant about the progress of work step by step

STEP 5:
RCC shall inspect the works, if inspection is not approved they shall issue a snag list. KE shall repeat
starting step 3 until work is approved by RCC after which and IR will be issued to consultant

STEP 6:
RCC shall endorse to the consultant upon approving the inspection request

STEP 7:
Consultant shall inspect the work, and add his comments if any.

STEP 8a:
If Approval is coded A, KE Document controller shall be responsible for the documentation of the results. KE
shall now proceed to the next stage of work. If all works are already finished and inspected, Protection of work
shall be KE Construction Managers responsibility until the work is properly Handed over.

STEP 8b:
If Approval is coded B, KE Site Engineer and foreman shall address the comments in respect with the agreed
time period.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

STEP8c:
If inspection request is rejected , consultant should address his snags and KE shall repeat point 3 onward

Work Procedure:

WORK PROCEDURE

Work Description

1. Before installation, examine rough-in and built-in construction for piping systems to verify
actual locations of piping connections.
2. Make sure all proper installations, cutting and levelling tools are ready for use at the site

3. Prepare inspection request to be submitted to RCC prior to installation of blocks.

4. Prepare and clean site of all waste, obstruction and excess concrete layer on the flooring
prior to beginning any of the work.

5. Leave openings for equipment to be installed before completing masonry. After

installing equipment, complete masonry to match the construction immediately
adjacent to opening
6. If cutting is required to provide a continuous pattern or to fit adjoining construction, cut
units with motor-driven saws; provide clean, sharp, unchipped edges. Allow units to dry
before laying unless wetting of units is specified. Install cut units with cut surfaces and,
where possible, cut edges concealed.

7. The floor slab where CMU walls to be built will be chipped and cleaned

8. The floor slab where CMU walls to be built will be chipped and cleaned

9. Prepare a sufficient amount of cement, sand and water ready for mixing at the time of
installation note that mix shall be used within 45 minutes maximum, hence no extra mix
shall be mixed.

10. Make sure that all materials and quality of work meet the requirements of the
specifications and shop drawings.
11. Prepare the floor for installation of first course by washing with water and keeping area
moist for proper bonding.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

12. Set-out the first course (base course) as a mock up with proper levelling. This course
will act as the foundation course for the remaining levels.

13. Prepare the mortar mix. Make sure not to mix a large batch. Mix enough mortar for your
immediate work. Any excess mix will be discarded. No mix will be used after left
standing
14. Standard Walls

 A running bond system is to be used for installation and any cutting of blocks will be
done with the proper cutting tools or half blocks are to be used where applicable.
 Lay out walls in advance for accurate spacing of surface bond patterns with uniform
joint thicknesses and for accurate location of openings, movement-type joints,
returns, and offsets.
 Lay concealed masonry with all units in a Wythe in running bond or bonded by
lapping not less than 50 mm. Bond and interlock each course of each Wythe at
corners. Do not use units with less than nominal 100-mm horizontal face dimensions
at corners or jambs.
 Drill and grout steel reinforcement before installation of 1st layer of CMU blocks.
 Place mortar in masonry unit bed joint back 6mm from edge of unit grout spaces,
bevel back and upward. Permit mortar to cure before placing grout.
 Install the first course using block and mortar as per plan and wall location. Make
sure the base course is properly leveled and straight with proper jointing distances
as per specifications.
 Connect the first course to the wall or column with the proper metal accessories as
per specifications and as indicated in approved shop drawings. Make sure to install
the required filler board backing rod at connection to walls and columns. At the
connection to the reinforced side walls and columns, use corrugated tie anchors (L
shaped) as per specifications to tie to column and walls every 3 courses
continuously on center. Make sure the anchors are secured with butt head pans
explosive cartridges.
 Continue the next 3 courses, maintaining the proper level. Maintain a proper flush
wall and running bond construction. Wet the installed blocks and new blocks prior to
installation to prevent too rapid drying out of the mortar but make sure they are not
over saturated with water. This should apply to all block works.
 Make sure excess mortar from joint are continuously removed in order to have
proper packed joints.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

 Do not shift blocks or tap masonry units after mortar has initially set.
 Perform on site cutting with proper tools for straight, clean and unchipped edges.
 At the top of course number 3, install a 3.76mm ladder mesh reinforcement laid on
top and remaining course. Repeat this process every 3 courses until the ceiling slab
or ceiling beam is reached.
 For connection with the ceiling slab or ceiling beam, use rigid steel anchor (block
wall up blinding anchor) as per specifications and as indicated in the approved shop
drawings.
 Fasten partition top anchors to structure above and build into top of partition. Grout
cells of CMUs solidly around anchors and push tubes down into grout to provide 13-
mm clearance between end of anchor rod and end of tube. Space anchors 1200 mm
o.c. unless otherwise indicated.
 Horizontal 10mm joint between block work internal partition and soffits of beams or
slab shall be left clear and free from mortar and compressible joint filler shall be
placed into the joints.
 All corners and intersection of block work walls are to be bonded or tied at every
other course for the full height of the wall, unless movement joints are required (see
specifications for the type of accessories used)
 For all opening in block work walls, build two continues voids of hollow block work
for the full height of the wall immediately adjacent to the opening: they are to be
completely filled concrete or grout. The two filled voids are to be reinforced with 1
number 12mm. dia steel bar per void at 1250mm O.C. and secured with tying wire.
 Horizontal bond beams: Where horizontal bond beams are required for lateral
support, they shall be located at the door height or as directed by the Engineer.
 Lintels, pad stone etc. shall be true to the line and level and bedded on mortar of the
specified quality.
 For the 200mm x 400mm post, install 6T12 vertical bars and T10 stirrups spaced at
every 200mm. Construct necessary formwork.
 After completion of installation, cure the CMU blocks prior to plastering.
15. Fire Stopping

 Procedure is the same as normal block however the top treatment will be different
 At fire-rated partitions, treat joint between top of partition and underside of structure

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

above to comply with Division 7 Section "Through-Penetration Firestop Systems." of

Specifications.
Insert a backing rod at the top of block “ a space of minimum 10mm should be left ,
backing rod shall be inserted allowing the fire sealant to take it’s place , a minimum
of 10 mm depth for the sealant as well shall be maintained ( note that fire sealant
will be done by others ).
16. General Notes :
1. SHELF ANGLES

A. Fabricate shelf angles from steel angles of sizes indicated and for attachment to
concrete framing. Provide horizontally slotted holes to receive 19-mm bolts, spaced
not more than 150 mm from ends and 600 mm o.c., unless otherwise indicated.
1. Provide mitered and welded units at corners.
2. Provide open joints in shelf angles at expansion and control joints. Make open
joint approximately 50 mm larger than expansion or control joint.

B. For cavity walls, provide vertical channel brackets to support angles from backup
masonry and concrete.

C. Galvanize shelf angles located in exterior walls.

D. Prime shelf angles located in exterior walls with zinc-rich primer.

E. Furnish wedge-type concrete inserts, complete with fasteners, to attach shelf

angles to cast- inplace concrete.

2. Control / Expansion joint :

A. General: Install control and expansion joint materials in unit masonry as masonry
progresses. Do not allow materials to span control and expansion joints without
provision to allow for in-plane wall or partition movement.

B. Form control joints in concrete masonry using one of the following methods as
directed by Engineer:
1. Fit bond-breaker strips into hollow contour in ends of CMUs on one side of control
joint. Fill resultant core with grout and rake out joints in exposed faces for application
of sealant.
2. Install preformed control-joint gaskets designed to fit standard sash block.
3. Install interlocking units designed for control joints. Install bond-breaker strips at joint.
Keep head joints free and clear of mortar or rake out joint for application of sealant.
4. Install temporary foam-plastic filler in head joints and remove filler when unit
masonry is complete for application of sealant.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

C. Provide horizontal, pressure-relieving joints by either leaving an air space or

inserting a compressible filler of width required for installing sealant and backer rod
specified in Division 7 Section "Joint Sealants," but not less than 10 mm.
1. Locate horizontal, pressure-relieving joints beneath shelf angles supporting
masonry

3. FLASHING, WEEP HOLES, CAVITY DRAINAGE, AND VENTS

A. General: Install embedded flashing and weep holes in masonry at shelf angles,
lintels, ledges, other obstructions to downward flow of water in wall, and where
indicated. Install vents at shelf angles, ledges, and other obstructions to upward flow
of air in cavities, and where indicated.

B. Install flashing as follows unless otherwise indicated:

1. Prepare masonry surfaces so they are smooth and free from projections that
could puncture flashing. Where flashing is within mortar joint, place through-wall
flashing on sloping bed of mortar and cover with mortar. Before covering with mortar,
seal penetrations in flashing with adhesive, sealant, or tape as recommended by
flashing manufacturer.
2. At multiwythe masonry walls, including cavity walls, extend flashing through outer
wythe, turned up a minimum of 100 mm, and 38 mm into the inner wythe. Form 6-mm
hook in edge of flashing embedded in inner wythe.
3. At lintels and shelf angles, extend flashing a minimum of 150 mm into masonry at
each end. At heads and sills, extend flashing 150 mm at ends and turn up not less
than 50 mm to form end dams.
4. Interlock end joints of ribbed sheet metal flashing by overlapping ribs not less than
38 mm or as recommended by flashing manufacturer, and seal lap with elastomeric
sealant complying with requirements in Division 7 Section "Joint Sealants" for
application indicated.
5. Install metal drip edges and sealant stops with ribbed sheet metal flashing by
interlocking hemmed edges to form hooked seam. Seal seam with elastomeric sealant
complying with requirements in Division 7 Section "Joint Sealants" for application
indicated.
6. Install metal flashing termination beneath flexible flashing at exterior face of wall.
Stop flexible flashing 13 mm back from outside face of wall and adhere flexible flashing
to top of metal flashing termination.

C. Install Single-Wythe CMU flashing system in bed joints of CMU walls where
indicated to comply with manufacturer's written instructions. Install CMU cell pans with
upturned edges located below face shells and webs of CMUs above and with weep
spouts aligned with face of wall. Install CMU web covers so that they cover upturned
edges of CMU cell pans at CMU webs and extend from face shell to face shell.

D. Install reglets and nailers for flashing and other related construction where they are
shown to be built into masonry.
 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

E. Install weep holes in head joints in exterior wythes of first course of masonry
immediately above embedded flashing and as follows:
1. Use specified weep/vent products to form weep holes.
2. Use wicking material to form weep holes above flashing under brick sills.
Turn wicking down at lip of sill to be as inconspicuous as possible.
3. Space weep holes 600 mm o.c. unless otherwise indicated.
4. Cover cavity side of weep holes with plastic insect screening at cavities insulated
with loose-fill insulation.
5. Trim wicking material flush with outside face of wall after mortar has set.

F. Place pea gravel in cavities as soon as practical to a height equal to height of

first course above top of flashing, but not less than 50 mm, to maintain drainage.
1. Fill cavities full height by placing pea gravel in cavities as masonry is laid so that
at any point masonry does not extend more than 600 mm above top of pea gravel.

G. Place cavity drainage material in cavities to comply with configuration

requirements for cavity drainage material in "Miscellaneous Masonry Accessories"
Article.

H. Install vents in head joints in exterior wythes at spacing indicated. Use specified
weep/vent products to form vents.
1. Close cavities off vertically and horizontally with blocking in manner indicated.
Install through-wall flashing and weep holes above horizontal blocking.

4.Reinforced Unit
A. Temporary Formwork and Shores: Construct formwork and shores as needed to
support reinforced masonry elements during construction.
1. Construct formwork to provide shape, line, and dimensions of completed masonry
as indicated. Make forms sufficiently tight to prevent leakage of mortar and grout.
Brace, tie, and support forms to maintain position and shape during construction and
curing of reinforced masonry.
2. Do not remove forms and shores until reinforced masonry members have
hardened sufficiently to carry their own weight and other loads that may be placed
on them during construction.
B. Placing Reinforcement: Comply with requirements in ACI 530.1/ASCE 6/TMS
602. C. Grouting: Do not place grout until entire height of masonry to be grouted
has attained enough strength to resist grout pressure.
1. Comply with requirements in ACI 530.1/ASCE 6/TMS 602 for cleanouts and for
grout placement, including minimum grout space and maximum pour height.
2. Limit height of vertical grout pours to not more than 1520 mm.

 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

5.Repairing/Jointing/Cleaning .
A. Remove and replace masonry units that are loose, chipped, broken, stained, or
otherwise damaged or that do not match adjoining units. Install new units to match
adjoining units; install in fresh mortar, pointed to eliminate evidence of replacement.

B. Pointing: During the tooling of joints, enlarge voids and holes, except weep holes,
and completely fill with mortar. Point up joints, including corners, openings, and
adjacent construction, to provide a neat, uniform appearance. Prepare joints for sealant
application, where indicated

C. In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to

remove mortar fins and smears before tooling joints.

6.Waste disposal.
A. Salvageable Materials: Unless otherwise indicated, excess masonry
materials are Contractor's property. At completion of unit masonry work,
remove from Project site.

B. Waste Disposal as Fill Material: Dispose of clean masonry waste, including excess
or soil- contaminated sand, waste mortar, and broken masonry units, by crushing and
mixing with fill material as fill is placed.
1. Crush masonry waste to less than 100 mm in each dimension.
2. Mix masonry waste with at least two parts of specified fill material for each part
of masonry waste. Fill material is specified in Division 2 Section "Earthwork."
3. Do not dispose of masonry waste as fill within 450 mm of finished grade.

C. Excess Masonry Waste: Remove excess clean masonry waste that cannot be used
as fill, as described above, and other masonry waste, and legally dispose of off
Employer's property.

7.Hot weather requirement .

Protect unit masonry work when temperature and humidity conditions produce
excessive evaporation of water from mortar and grout. Provide artificial shade and wind
breaks and use cooled materials as required.
1. When ambient temperature exceeds 38 deg C, or 32 deg C with a wind velocity
greater than 13 km/h, do not spread mortar beds more than 1200 mm ahead of
masonry. Set masonry units within one minute of spreading mortar

TOLERANCES

A. Dimensions and Locations of Elements:

1. For dimensions in cross section or elevation do not vary by more than plus 12
mm or minus 6 mm.
 
Method Statement For Block Works No. SBT‐A0‐0585 Rev.01 
28th December 2014     
 
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Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

2. For location of elements in plan do not vary from that indicated by more than plus
or minus 12 mm.

3. For location of elements in elevation do not vary from that indicated by more than
plus or minus 6 mm in a story height or 12 mm total
B. Lines and Levels:
1. For bed joints and top surfaces of bearing walls do not vary from level by more
than 6 mm in 3 m, or 12 mm maximum.
2. For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals,
do not vary from level by more than 3 mm in 3 m, 6 mm in 6 m, or 12 mm maximum.
3. For vertical lines and surfaces do not vary from plumb by more than 6 mm in 3
m, 9 mm in 6 m, or 12 mm maximum.
4. For conspicuous vertical lines, such as external corners, door jambs, reveals,
and expansion and control joints, do not vary from plumb by more than 3 mm in 3
m, 6 mm in 6 m, or 12 mm maximum.
5. For lines and surfaces do not vary from straight by more than 6 mm in 3 m, 9 mm
in 6 m, or 12 mm maximum.
6. For vertical alignment of exposed head joints, do not vary from plumb by more
than 6 mm in 3 m, or 12 mm maximum.

C. Joints:
1. For bed joints, do not vary from thickness indicated by more than plus or minus 3
mm, with a maximum thickness limited to 12 mm.
2. For exposed bed joints, do not vary from bed-joint thickness of adjacent courses
by more than 3 mm.
3. For head and collar joints, do not vary from thickness indicated by more than
plus 9 mm or minus 6 mm.
4. For exposed head joints, do not vary from thickness indicated by more than plus
or minus 3 mm. Do not vary from adjacent bed-joint and head-joint thicknesses by
more than 3 mm.
5. For exposed bed joints and head joints of stacked bond, do not vary from a straight
line by more than 1.5 mm from one masonry unit to the next.

 
Method Statement For Block Works No. SBT‐A0‐0585 Rev.01 
28th December 2014     
 
Page 16 of 19
    
 
 
 
Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

Responsibilities:
Project Manager should ensure:
 All work is carried out within the terms of relevant specifications and drawings
 Specific attention is paid to all safety measures and quality control in
coordination with Safety Engineer and QC Engineer and in line with HSE plan
and Quality plan.
 Project Manager shall be responsible for overall project execution, he will
coordinate with client and head office, progress monitoring, attending review
meeting, resource management, overall he will be responsible for timely
completion of project in accordance to all contractual requirements.
 The implementation of any request that might be raised by the Consultant.
 Location of manpower, materials and equipment a n d monitoring their timely
supply at construction location.

Construction Manager should ensure:

 The works are located and set-out within the tolerances allowed within the
specification.
 The work progress is monitored in accordance with the required program and
reports the same to the Project Manager.
 Coordination with the QC Engineer for tests to be carried out and initiate
Request for the Inspection of the finished works.
 Efficient daily progress has been obtained from all the equipment and
manpower engaged in the work and check the same against the daily report
received from the site engineer.
 The passage of all the revised information to the Site Supervisor and ensure
that it’s being carried out properly.

Site Supervisor should ensure:

 Preparing daily progress report / site report.
 Engagement of manpower and machineries in work as required.
 Verifying line, level etc.
 Supervising every individual activity.

QA/QC Engineer should ensure:

 The carrying out of the works as per the specifications and the related quality
procedures.
 Ensure that BLOCK WORK is carried out to manufacturer’s recommendations
and Client Rep comments
 Maintenance of complete work and test records for any further reference.
 Timely raising of inspection requests to minimize site delays.
 Raising and closing internal NCR if any.
 Documentation in accordance to approved PQP/ ITP.
 Meeting with any type of unforeseen incident or requirement and reporting the
same to the Site Engineer / Project Manager immediately
 
Method Statement For Block Works No. SBT‐A0‐0585 Rev.01 
28th December 2014     
 
Page 17 of 19
    
 
 
 
Client: Jabal Omar Dev.  PMC: Hill  Main Consultant: Ehaf  Contractor: RCC
Corp  International  Consulting 

INSPECTION, TEST & PLAN:

JABAL OMAR DEVELOPMENT

INSPECTION AND TEST PLAN
PROJECT- PHASE IV
ZONE S09
WORK SCOPE BLOCKWORKS

PART 1- APPROVALS REQUIRED PRIOR TO COMMENCEMENT OF THE WORKS

Hold, or Witness Point
Item Description of Operation/Inspection, Test Frequency of Inspection Records
No. and Approval & Test Plan Generated Subco
RCC EHAF
n
Approved
1 Shop Drawings and Details Once Sub* R R&A
Drawings
2 Materials Submittals Once Material Submittals Sub R R&A
3 Method Statement, Inspection & Test Plan Once MS & ITP Sub R R&A
Approved
Survey reference and Bench Marks
4 Once Drawings, Control Sub** R R&A
(drawings)
Point
5 Work Notification to Start New Activity Once Approval of work Sub** R R&A
Note*- All deviation from the approved drawings/documents to be recorded and discussed with the Main Consultant prior
to proceeding. * Other subcontractor/sub consultant engaged by RCC. ** By RCC
PART 2- INSPECTION AND TEST DURING CONSTRUCTION WORKS
Frequency of Hold, or Witness Point
Item Description of Operation/Inspection, Test and Records
Inspection & Test Subc
No. Approval Generated RCC EHAF
Plan on
By
1 Material Inspection MIR H H R&A
Area/Stages/Layout
By
2 Mortar mix Visual H H S
Area/Stages/Layout
By
3 Surface Preparation & Survey Layout IR H H I&A
Area/Stages/Layout
By
4 Setting out of 1st Layer of Masonry IR H H I&A
Area/Stages/Layout
By
5 1st Lift of Masonry IR H H RC
Area/Stages/Layout
MEP Opening–size, location as per MEP shop By
6 IR H H S
drawings and layout Area/Stages/Layout
By
7 Lintel IR H H I
Area/Stages/Layout
By
8 2nd Lift of Masonry IR H H RC
Area/Stages/Layout
9 Testing of Blocks for Compressive Strength Every 464 sq.m Test Report Sub H R&A
Abbreviations: Sub- SUBMIT, H- HOLD, R&A- REVIEW & APPROVE, RC- RANDOM CHECK, I&A- INSPECT &
APPROVE, S- SURVEILANCE, CL= CHECKLIST, IR- INSPECTION REQUEST, I- INSPECT

 
Method Statement For Block Works No. SBT‐A0‐0585 Rev.01 
28th December 2014     
 
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KOCACHE RISK ASSESSMENT For: Installation OF BLOCKWORKS 
    Risk Assessment Rating (Score Sheet)  Pre Caution         

Item  Who might be  Site  General Assessment 

Site Work Hazard  Consequences  Threat  Vulnerability  Risk Rating  Action to be taken to 
no.  affected and harmed  Responsible  and Remarks 
Rating (CR)   Rating (TR)   Rating (VR)   (Average)  prevent hazard 

        Use safety belt and other  H&S Dept, Site 
protective equipments  Engineer in‐
1.  Falling from scaffolding    7  9  9  8.3 (High)  Workers  charge 

        Use gloves, breathing masks, if  H&S Dept, Site 
not avoided, submit materials  Engineer in‐
2.  hazardous chemicals  3  3  3  3 (Low)  of low risk of harm  Workers  charge 
(sealant) 

        Use safety goggles to protect  H&S Dept, Site 
the eyes  Engineer in‐
3.  Eye injuries  6  6  7  6.3 (Moderate‐High)  Workers  charge 

        H&S Dept, Site 
Engineer in‐
4.  Strains caused by manual  5  5  9  6.3 (Moderate‐High)  Limit the allowable material to  Workers  charge 
handling  be carried by workers 

        H&S Dept, Site 
Engineer in‐
5.  Noise (cutting and  2  3  9  5 (Moderate)  Use ear defenders  Workers, All site  charge 
installation)  personnels, Visitors, 
Contractors, Passerby 

       

6.  Head, Hand and Foot Injuries  6  8  9  7.7 (High)  Use safety shoes, hard hats and  Workers, All site  H&S Dept, Site 

gloves  personnels, Visitors,  Engineer in‐
Contractors, Passerby  charge 

        Use good quality equipments,  H&S Dept, Site 
Inspection of equipment prior  Engineer in‐
7.  Electric shock  7  9  9  8.3 (High)  to work  Workers  charge 

  Note:  To Control the Site work hazards the following should be observed;

Site  work  hazard  are  common  to  all  The value of each parameter (CR, TR and VR) varies from 1 to 10, where 1   Safety  rules  enforcements,  Regular  inspection  on  site,  Regular  inspection  of  tools  and  equipments, 
works varying only according to Risk  represents the lowest risk and 10 represents the highest contribution of  Awareness to safety hazards by making perimeter protections and signs, Wearing PPE’s at all times 
assessment  Ratings  in  each  type  of  risk. 
work. 
Low (1‐3), Moderate (4‐6), High (7‐9) and 100%probability (10) 

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