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    Chery - SQR477F 1.5L 16V Sohc L4

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    ferran_alfonso
    1. The document provides instructions for removing and installing an engine mechanical. It describes disconnecting electrical and removing various covers and belts to access the engine. 2. Steps are provided to remove the crankshaft pulley and timing components. Instructions detail cleaning surfaces and installing new gaskets. 3. Reinstallation occurs in reverse order, with specifics on tightening cylinder head bolts and installing pistons, connecting rods, and other components. Proper lubrication and torque specifications are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Chery - SQR477F 1.5L 16V Sohc L4

    Uploaded by

    ferran_alfonso
    1K views4 pages
    1. The document provides instructions for removing and installing an engine mechanical. It describes disconnecting electrical and removing various covers and belts to access the engine. 2. Steps are provided to remove the crankshaft pulley and timing components. Instructions detail cleaning surfaces and installing new gaskets. 3. Reinstallation occurs in reverse order, with specifics on tightening cylinder head bolts and installing pistons, connecting rods, and other components. Proper lubrication and torque specifications are noted.

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    CHERY - SQR477F 1.5L 16V SOHC L4

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    © © All Rights Reserved

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    1. The document provides instructions for removing and installing an engine mechanical. It describes disconnecting electrical and removing various covers and belts to access the engine. 2. Steps are provided to remove the crankshaft pulley and timing components. Instructions detail cleaning surfaces and installing new gaskets. 3. Reinstallation occurs in reverse order, with specifics on tightening cylinder head bolts and installing pistons, connecting rods, and other components. Proper lubrication and torque specifications are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views4 pages

    Chery - SQR477F 1.5L 16V Sohc L4

    Uploaded by

    ferran_alfonso
    1. The document provides instructions for removing and installing an engine mechanical. It describes disconnecting electrical and removing various covers and belts to access the engine. 2. Steps are provided to remove the crankshaft pulley and timing components. Instructions detail cleaning surfaces and installing new gaskets. 3. Reinstallation occurs in reverse order, with specifics on tightening cylinder head bolts and installing pistons, connecting rods, and other components. Proper lubrication and torque specifications are noted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 4

    07 - SQR477F ENGINE MECHANICAL

    Removal
    1. Turn off all the electrical equipment and ignition switch.
    2. Disconnect the negative battery cable.
    3. Remove the lower right deflector (See page 46-20).
    4. Remove the drive belt (See page 07-21).
    5. Remove the timing belt cover.
    a. Loosen and remove 2 fixing bolts (arrow) from the
    timing belt upper cover, and then remove the timing
    belt upper cover (1).
    (Tightening torque: 8 - 11 N·m)

    
    07
    b. Rotate the crankshaft pulley to align the mark (arrow)
    on the camshaft timing pulley (1) with the mark (2) on
    the cylinder head as shown in the illustration. Also,
    align the mark (3) on the crankshaft pulley with the
    fifth protrusion mark (4) on the timing belt lower cover 
    (4).


    

    c. Loosen and remove the crankshaft pulley fixing bolt


    (arrow), and then remove the crankshaft pulley.
    (Tightening torque: 105 - 115 N·m)
    HINT:
    Shift the transmission into 5th gear when loosening
    the crankshaft pulley fixing bolt to engage the
    crankshaft and propeller shaft. The other technician
    depresses the brake pedal, which can lock the
    crankshaft by the mechanical gear train.
    

     07–29
    07 - SQR477F ENGINE MECHANICAL

    Installation

    CAUTION

    Remove the residual seal gum and oil on the cylinder head and cylinder block.
    Replace the O-ring and cylinder head gasket.
    Check that the cylinder head gasket is neat and clean without any chips and scratches. The side
    stamped with part number of cylinder gasket should face upward.
    Install the cylinder gasket to the flat surface of cylinder block with a dowel pin.
    Clean the joint surface between cylinder head and combustion chamber, together with the flat surface of
    cylinder block top and thread hole. There should be no accumulated oil at the bottom of cylinder block
    thread hole.
    During installation, the piston should not be located at the top dead center, in order to prevent it from
    being impacted by the opening valve when installing the rocker arm.
    Install the cylinder head bolt washer with the chamfering surface facing upward and the flat side facing
    cylinder head.
    07
    1. Make sure to tighten the cylinder head fixing bolts in the
    sequence from (1) to (10) shown in the illustration:     

    a. Apply a small amount of oil to the bolt head and root.


    b. Install the bolts and tighten them in place by hands.
    c. Tighten the cylinder head fixing bolts in the following
    procedures:
    1st step: Tighten the bolts to 20 - 25 N·m in the
    sequence from (1) to (10) shown in the illustration.
        
    2nd step: Tighten the bolts to 40 - 45 N·m in the
    
    sequence from (1) to (10) shown in the illustration.
    3rd step: Rotate the bolts by 90° in tightening
    sequence.
    4th step: Rotate the bolts by 90° again in tightening
    sequence.

    CAUTION

    Check the cylinder head fixing bolts before installation. If they are damaged, replace them immediately.
    Be sure to tighten the cylinder head bolts by following the operating procedures above strictly to achieve
    the technology standard for vehicle usage.

    Other installation procedures are in the reverse order of removal.

    07–54 
    07 - SQR477F ENGINE MECHANICAL

    4. Install the crankshaft.


    a. Place the crankshaft on the cylinder block carefully.
    b. There are "1 - 2 - 3 - 4 - 5" and "arrow" stamped on
    the crankshaft main bearing cap. Install the crankshaft
    main bearing caps from the timing belt side and make
    sure that the "arrow" points to the timing belt side.     

    

    c. Install the crankshaft main bearing cap fixing bolts in


    place by hands, and then tighten the crankshaft main     
    bearing cap fixing bolts in the sequence shown in the
    illustration. 07
    (Tightening torque: 90 - 100 N·m)

        

    

    5. Install the piston ring.


    a. The first compression ring is rectangular ring (1), the
    second compression ring is conical ring (2), and the
    oil ring is steel band combination ring. Apply a small
    amount of engine lubricant to the piston ring groove

    and piston. Note that the side with words for first
    compression ring should face upward and the outer 

    cutting of second compression ring should face


    downward. 
    b. The oil ring is steel band combination oil ring and 
    composed of upper rail (3), lower rail (5) and bushing
    ring (4). When installing the oil ring, first install the 

    bushing ring into the oil groove, then install the two 
    rails with the two rails opening of steel band 

    combination oil ring staggered by 90° from the  


    bushing ring closed gap, and the upper and lower rails  

    180°. Then install the second compression ring, and  

    install the first compression ring finally with the two 
    compression rings staggered by 120° from the upper
    rail opening. The piston ring should rotate in the ring 

    groove freely without any stuck condition.


    

    c. Rotate the piston ring several turns after applying engine oil to the piston ring groove, and note that the
    position of ring notch should be the same with that described above; clean the crankshaft connecting
    rod journal and cylinder bore with a non-woven fabric cloth.

     07–85
    07 - SQR477F ENGINE MECHANICAL

    

    8. Install the connecting rod bearing cap.


    HINT:
    The direction of the number on one side of connecting
    rod is the same as that of the number on the connecting
    rod bearing cap. These numbers are cylinder numbers
    indicating at which cylinder are located. For example, 07
    number 3 indicates that the mounting position is at No.3
    cylinder.

    

    a. Install the connecting rod bearing caps in place, and


    screw the connecting rod bearing cap fixing bolts
    (arrow) by hands, then tighten the connecting rod
    bearing cap fixing bolts to 20 + 5 N·m with a torque
    wrench.

    

    CAUTION

    Apply a small amount of engine lubricant to the connecting rod, connecting rod bearing cap and thread
    joint surface.

    Other assembly is in the reverse order of disassembly.

     07–87

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