Electrical Tutoring CABLE SELECTION
Electrical Tutoring CABLE SELECTION
Electrical Tutoring CABLE SELECTION
G107A
STEP BY STEP
HANDBOOK
CABLE SELECTION 3008
THIS IS TO BE DONE AS PART OF THE G107
UNIT TO GAIN EXPERIENCE IN USING CABLE
SELECTION 3008 BOOK
The minimum cable size will be the smallest cable that satisfies the above
three requirements.
b) Voltage drop
The voltage drop limitation is usually the deciding factor for longer route
lengths, which are not subject to the factors mentioned above.
capacity consideration.
This will then inturn lead us in selecting the minimum permissible size of
the cable.
Where high rupturing capacity (HRC) fuses form the circuit protection, a
This derating factor is necessary because of the desire to limit the maximum
In other words, the longer it takes for the fuse element to open circuit
(melt), the longer the insulation around the cable has to withstand the high
overload current – and in the worst scenario, causing it to melt and create a
fire hazard.
Using AS/NZS 3008.1.1 to determine
the current carrying capacity and minimum
cable size for circuit
Note.
In the following examples, no reference is made of voltage drop.
Voltage drop is a topic by itself and is covered later in the resource
material.
Note:
All current ratings given in AS/NZS3008.1.1 are for Circuit
Breaker protection.
If a cable is protected by an HRC fuse, the nominal current of a fuse
should not exceed 90% of the continuous current-carrying capacity of
the cable.
(See clause 2.5.3.1 of AS/NZS3000:2018 Wiring Rules).
1. Enclosed
Table 3(2), Page 30-31
Column 4 of Table 3, indicates the main table and the column to turn to in
the main table grouping.
Having selected the table and correct column, select cable/and or current
rating.
Points to be aware of :
Derating
Look for information that may involve derating.
EXAMPLE PROBLEM No 1
The cable is to be clipped directly to a vertical wall, open to the air and
SOLUTION:
Step 3. Determine the best description from the above sub-headings that
best suits the method of installation of the cable.
Step 5. Scan down column 2 of Table 3(1) for the best description of the type
of cable.
Step 6. Compare column 2 with the diagram of the cable in column 3 and the
written method of installation in column 5.
size). 247A.................120mm2
EXAMPLE PROBLEM No 2
conduit and saddled to an external wall. The cables are to be protected by circuit
breakers.
SOLUTION:
Step 1. Determine from the question, the type of cable to be used and how it
is to be installed.
(page 33).
Step 3. Determine the best description from the above sub-headings that
best suits the method of installation of the cable.
Step 5. Scan down column 2 of Table 3(2) for the best description of the type
of cable.
Step 6. Compare column 2 with the diagram of the cable in column 3 and the
written method of installation in column 5.
conductors)
Step 8. After turning to Table 7, Column 15, scan down column 15
maximum demand current of the cable, but not smaller than it.
demand current).
size). 119A.................50mm2
50mm2.
EXAMPLE PROBLEM No 3
by HRC fuses.
SOLUTION:
size cable to satisfy the question, we must use the derating value of 0.9
Step 3. Determine the best description from the above sub-headings that
best suits the method of installation of the cable.
Step 5. Scan down column 2 of Table 3(4) for the best description of the type
of cable.
copper conductors)
Step 8. After turning to Table 14, Column 25, scan down column 25 and find
a current rating that is equal to or nearest to the
maximum demand current of the cable, but not smaller than it.
demand current).
size). 348A.................185mm2
The maximum demand current to be carried by the three cables has been
cover. The cables are to be laid in a single layer and touching each other.
circuit breakers.
SOLUTION:
Step 1. Divide the maximum demand current value by the number of cables
that will share it.
435A ÷ 3 = 145A
This is because the heat given off by the three cables laying
Step 2. Determine from the question, the type of cable to be used and how
it is to be installed.
Step 3. Refer to Table 3 of AS/NZS3008.1.1, pages 28-33.
Step 4. Determine the best description from the above sub-headings that
best suits the method of installation of the cable.
manner? (Three)!
Step 10. Return to Table 3(2) and scan down column 2 for the best
Step 11. Compare column 2 with the diagram of the cable in column 3 and the
written method of installation in column 5.
Step 12. Select the most appropriate description and note the
copper conductors)
Step 13. Scan down column 11 of table 14 to find a current rating that is equal
to or nearest to the maximum demand current of the cable, but not
smaller than it. (173 ampere is the closest to the 145 ampere
maximum demand current).
Step 14. Take the current-carrying capacity of the cable and derate it with the
derating factor.
70mm2 = 173A
It can be seen, that after derating the 70mm2 cable, the new
current of 145A.
95mm2 = 209A
is 95mm2.
EXAMPLE PROBLEM No 5
Two separate cables, each a 4-core V75 insulated and sheathed non-
The two cables are to be installed directly in the ground to a depth of 0.5
metres. The cables are to be laid touching each other and are to be protected
soil is 250C.
The maximum demand current to be carried by the two cables has been
SOLUTION:
Step 3. Determine from the question, the type of cable to be used and
how it is to be installed.
Step 7. From table 3(3), scan down columns 2 & 3 and determine the
Step 8. Whilst we are still at table 3(3), scan down column 6 (more
than one circuit) to see what derating table we must use. Table
25(2)
Step 9. Go to table 25(2) and determine the first derating factor – 0.81
Step 10. Our second derating factor is 0.9 for the HRC fuse.
Step 11. We must now go back to Table 13, Column 24 and select a
of 103A.
Step 12. Return to Table 13 and scan down column 24 to find a the
50mm2 = 138A
of 103A.
Step 13. Return to Table 13 and scan down column 24 to find a the
70mm2 = 170A
Alternatively, instead of using the “Hit and Miss” method above, you can find the
correct size cable in one shot by doing the following:
After you have located all your derating factors, simply divide your required
current by all derating factors multiplied together.
70mm2 = 170A
Using this method you will find the correct cable size first shot. If there are more
than 2 derating factors, simply keep multiplying them in the highlighted brackets
above.
Self Check Questions -
AS/NZS3008.1.1:2017 Selection of Cables
Question 1
A single 16mm2, V75 four-core and earth TPS circular cable with copper
conductors is tied to a catenary wire and exposed to the open air.
Question 2
Three single 70mm2 V75 aluminium insulated and unsheathed cables are
installed in non-metallic conduit saddled to an external wall and exposed to the
open air.
Question 4
Three 6mm2, single-core V75, insulated, unsheathed cables with copper
conductors are run in non-metallic conduit buried below the ground
surface to a depth of 0.5 metres in an ambient soil temperature of
25 degrees Celsius.
Question 5
One flat, 1mm2two-core V75, thermoplastic insulated and sheathed cable
with copper conductors is to be buried directly in the ground to a depth of
0.5 metres below the surface in a soil temperature of 25 degrees Celsius.
Answer:
Question 7
Ten circuits of 10mm2, three-core V90 circular insulated and sheathed
copper cables are to be buried in the ground to a depth of 0.5 metres from
the surface in an ambient soil temperature of 25 degrees Celsius.
Derating Factor:
HRC Fuse:
Question 8
One 16mm2, two-core V75, flat TPS cable with copper conductors is
to be run in approved PVC conduit and installed in a concrete slab
floor on the surface of the ground, suitable to the requirements of
AS/NZS3000:2018.
HRC Fuse:
Question 10
Four 1mm2, two-core, flat V75, TPS cables with copper conductors are to
Answer:
Question 11
numbers, determine:
(b) the minimum size main earth conductor required for the installation
circuit breakers.
126 ampere.
Answer:
Question 13
The cable is buried direct in the ground at the minimum depth required and
The cable has been enclosed in 80mm PVC heavy-duty conduit and saddled
To meet the new demand value, it has been decided to run another 120mm2
cable in parallel with the existing four core cable, keeping in mind the
The new cable is to be installed in its own conduit and laid touching the
existing conduit.
Answer:
Question 15
A three-phase electric arc furnace with a full load current of 270 ampere
in its own heavy duty PVC conduit and touching. Determine the
minimum size cables that can be used if the cables are protected by circuit
breakers.
Answer:
Question 16
Six 95mm2 PVC V75 insulated and sheathed single-core cables with
installation.
Two single core cables connected in parallel will be used for each phase
can carry if the cables are to be installed laid flat and touching on
Answer:
Self Check Answers - AS/NZS3008.1.1:2009
Selection of Cables
Table 22 Col 5