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Mini Contactor
Mini Control Relay

Contact Configuration Control Relay Selection

Catalogue Reference
n 4NO, 3NO+1NC, Poles Configeration
AC control DC control
4NO TCA2-M40* TCA3-M40*
n 2NO+2NC, 3NO+1NC TCA2-M31* TCA3-M31*
4 Pole 2NO+2NC TCA2-M22* TCA3-M22*
n 1NO+3NC & 1NO+3NC TCA2-M13* TCA3-M13*
4NC TCA2-M04* TCA3-M04*
n 4NC
Contact Configuration in AC / DC
Variants

Contact ratings: Thermal Current Ith 16A at 415V AC

Making/Breaking
Rated currents
Currents
Inductive Resistive Inductive Resistive
Load Load Load Load
AC duty 120V 6.0A 10A 66A 66A
240V 3.0A 8A 33A 33A
480V 1.5A 5A 16.5A 16.5A
600V 2.0A 5A 13.2A 13.2A
DC duty 125V 1.1A 5A 3.7A
250V 0.55A 3A 1.8A
440V 0.31A 2.5A 1.4A
600V 0.2A 1A 0.7A

Performance Parameters

Operation per hour 1800

Endurance
Mechanical life 20 mil. opr.
Electrical AC15 duty 220V 0.50 mil. opr.
life 440V 0.50 mil. opr.
AC 12 duty 220V 0.25 mil. opr.
440V 0.25 mil. opr.
DC13,12 duty 24~220V 0.50 mil. Opr.

Coil Voltage Codes

Volts 24 48 110 220

AC Reference B E F M
DC Reference BD ED FD MD

02
Mini Contactor

3 Main contacts plus 1NO or 1NC Aux. Contact

Mini Contactor Selection

Operational current AC3-415V 6A 9A 12A 16A

Screw Clamp Type AC coil TC1-M6 TC1-M9 TC1-M12 TC1-M16
DC coil TP1-M6 TP1-M9 TP1-M12 TP1-M16
Ratings / IEC60947-4 / IS13947-4 kw A kw A kw A kw A
AC1 20 20 20 20
AC3 200/240V 1.5 7 2.2 9 3 12 4 15
380/440V 2.2 6 4 9 5.5 12 7.5 16
500/550V 3 5 3.7 6 4 7 5.5 9
690V 3 4 4 5 4 5 4 5
Ratings / UL508 HP A HP A HP A HP A
Continuous current 20 25 30 32
Single phase 115V 0.5 0.5 1 2
230V 1 2 3 3
Three phase 200V 2 3 5 7
230V 2 3 5 7.5
460V 5 7.5 10 10
575V 7.5 10 15 15
NEMA size 00 00 00 0
Making current 72A 108A 144A 180A
Breaking current 60A 90A 120A 150A
Operation Cycle 1800 Operation / Hours
Endurance : Electrical/Mechanical 1/12 Million Operation

Coil Characteristics

Coil Voltage AC DC
Coil consumption (W) 2 3
Inrush 32VA 3W
Sealed 6VA 3W
Closing Voltage (%) 80 ~ 110 80 ~ 110
Opening Voltage (%) 30 ~ 40 10 ~ 30
Closing Time (ms) 10 ~ 20 40 ~ 50
Opening Time (ms) 35 ~ 45 35 ~ 45

Electrical Lifespan of Contactors

2 2
6 9/1 16 6 9/1 16
1-M 1-M 1-M 1-M 1-M 1-M
TC TC TC TC TC TC
Use in category AC-3 Use in category AC-4
(Ue>440V) (Ue>440V)

03
Mini Overload Relay

n Direct mount on the Mini Contactors Overload Relay Selection

o o
n Ambient compensated -5 C to 40 C Setting ranges(A) Reference
n Provides built-in single phase protection 0.1 - 0.16 TR2-M0.14A
n Trip free design 0.16 - 0.25 TR2-M0.21A
n Trip class 10A 0.25 - 0.4 TR2-M0.33A

n Automatic/Manual reset site selectable 0.4 - 0.63 TR2-M0.52A

0.63 - 1.0 TR2-M0.82A
n 1NO+1NC potential free contacts
1.0 - 1.6 TR2-M1.3A
n Overload Relay provided with 5 prongs,
1.6 - 2.5 TR2-M2.1A
to facilitate easy termination
2.5 - 4.0 TR2-M3.3A
n DIN rail or screw mountable with the
optional base TA7-M0964 4.0 - 6.0 TR2-M5A
5.0 - 8.0 TR2-M6.5A
6.0 - 9.0 TR2-M7.5A
Overload connection diagram 1 3 5 13 A1 7.0 - 10.0 TR2-M8.5A
9.0 - 13.0 TR2-M11A
12.0 - 16.0 TR2-M14A
2 4 6 14 A2

Shows pre-wiring inside

95 96 97 98
Auxiliary (Trip) contact rating
2 4 6 14

AC15(11)duty DC13(11) duty

110V 220V 550V 110V 220V
2.5(0.3)A 2(0.3)A 1(0.3)A 0.28A 0.14A

Note : Values are the ratings of NO contact under auto reset mode.

Overload Relay Adaptor

TA9-M980

Overload Relay Curves

Differential Type Cold State Hot State

TR2-M

04
 Accessories

Auxiliary Contact Blocks (Ith = 10A)

Mounting Composition Catalog no.

Top Mounted
TA1M40 Front mount 2NO TA1-M20
2NC TA1-M02
1NO+1NC TA1-M11
4NO TA1-M40
Top Mounted 3NO+1NC TA1-M31
Side Mounted
TA1M20 TA8M 2NO+2NC TA1-M22
1NO+3NC TA1-M13
4NC TA1-M04
Side mount 1NO TA8-M10
1NC TA8-M01

Front Mounted Electronic Timers

Electronic Timer Surge Suppressor

TA2M TA9-M98

Coil Suppressor (Varistor)

Voltage Reference
AC 24~ 48V TA9-M980/1
AC 60~ 127V TA9-M980/2
AC 200~ 240V TA9-M980/3
DC 12~ 24V TA9-M980/4
DC 30 ~ 72V TA9-M980/5
DC 100 ~ 127 V TA9-M980/6
DC 200~ 250 V TA9-M980/7

Reversing Contactors Interlock Unit, TA9-M978 Consists of

– Mechanical Interlock for Horizontal Mounting

Type TA9-M978

– Cable Kits for line & load side

05
Dimensions

TC1-M06/TCA2-M**

TC1-M09/TCA2-M**

TC1-M12/TCA2-M**

TC1-M16/TCA2-M**

TP1-M06/TCA3-M**

TP1-M09/TCA3-M**

TP1-M12/TCA3-M**

TP1-M16/TCA3-M**

M3.5 93.4
TA1-M**+TC1-M06 45
M3.5 81 37.7
36.1 43.1 35
(Coil terminal)
TA1-M**+TC1-M09

4
TA1-M**+TC1-M12
33.5
12

57

50
TA1-M**+TC1-M16

7.6
17.4
34.8
0.21kg

TA8-M**+TC1-M06 M3.5
45 58 37.7
M3.5 43.1 35
(Coil terminal)
TA8-M**+TC1-M09 4

TA8-M**+TC1-M12
33.5

57
52

50

TA8-M**+TC1-M16

7.6
17.4
10.1 34.8
65

0.21kg

2x(TC1-M06) + TA9-978

2x(TC1-M09) + TA9-978

2x(TC1-M12) + TA9-978

2x(TC1-M16) + TA9-978

06
TC1-M06 + TR2-M**

TC1-M09 + TR2-M**

TC1-M12 + TR2-M**

TC1-M16 + TR2-M**

TP1-M06 + TR2-M**

TP1-M09 + TR2-M**

TP1-M12 + TR2-M**

TP1-M16 + TR2-M**

TR2-M** 45
8.1 8.8
? ý1.6 ? ý1.3 43.1
73.2

M3.5
55.5

(Main terminal)
7.6
10

M3.5
(Main terminal)
10.6 7.6 1.9 20.4
44.5
63.7
0.1kg

TR2-M** + TA7-M0964 4-M4

45 (Mounting hole)
7.6 70.7 35
8.7 1.9 49.8

M3.5
(Main terminal)
81
89

M3.5
55.5

(Aux. terminal) 7.6

10

M3.5
(Main terminal)
7

10.6 7.6 7
27.4
51.5

0.4kg

07
Dimensions

TA1-M**

TP1-M6/TCA3-M**

TP1-M9/TCA3-M**

TP1-M12/TCA3-M**

TP1-M16/TCA3-M**

TA8-M**

TA2-M/**

TA9-M980

Note : All Dimensions are in mm

08
Circuit Diagram

TC1-M6 ~ M16

TP1-M6 ~ M16
A1 1/L1 3/L2 5/L3 13 A1 1/L1 3/L2 5/L3 21

A2 2/T1 4/T2 6/T3 14 A2 2/T1 4/T2 6/T3 22

TCA2-M**

TCA3-M**
A1 13 23 33 43 A1 13 21 31 43

A2 14 24 34 44 A2 14 22 32 44

09
TC Contactors Profile

Contactors & Overload Relays

n Wide range of Power Contactors 9A to 800A and Control Relays in AC & DC control;
Choice of 10 ratings in 3 Pole & 4 Pole versions
n Common add-on accessories - Front / Side Auxilliary Contact Block, Pneumatic Timer -
ON/OFF delay & Star Delta, Latch Block, Mechanical Interlock
n Compatible overload relays from 0.1A to 1000A having built-in single phase protection
and Auto-Manual reset facility
n Heavy duty application core balance CT operated overload relays; range 2.5A to 400A

Capacitor Duty Contactors

n Range from 10 kVAR to 60 kVAR
n Saves cost of expensive replacements
n High electrical life
n Reduced watt loss during ‘ON’condition, saves energy
n Switching of Capacitor bank in parallel without de-rating

D range Contactors
n Conforms to IEC 60947-4-1; IS 13947-4-1
n 3P Power Contactors range 9A ~ 80A & Control Relays
n Common add-on accessories - Front Auxiliary Contact Block, Pneumatic timer, Mechanical
Interlock, Latch Block & Coil suppressor
n Compatible overload relays range 0.10A thru 66A with built-in single phase prote

10
Definite Purpose Contactors
n Range; 1, 2 & 3 Pole versions for 20A, 25A, 30A & 40A
n Application: Ventilation & HVAC: Heating elements, Power Supplies etc.
n Maximum operating altitude: 2000 meters above sea level
n Ambient Air Temp: - 40 degree to + 65 degree C
n Ambient air dampness around the device: 45 to 85% RH
n Coil apply voltage: 80% - 105% rate voltage

Mini Contactors
n Conforms to IEC60947-4-1; IS 13947-4-1
n 3P Power Contactor with 1 built in aux. contact 6A ~ 16A
n Control relays in #5 variants in AC & DC coil
n Common add-on accessories - Front/ Side Auxiliary Contact Block, Electronics Timer,
Mechanical Interlock & Coil Suppressor
n Compatible overload relays, Auto/Manual reset, 0.1~16A with built-in single phase
protection

2 Pole Contactors
n Compact & common frame size in four different AC3 Motor duty ratings
n Din-Rail mounting facility
n Snap fit top mounted Aux. contact: 2 NO, 2 NC, 1 NO + 1 NC
n Extra thick inter phase barrier assures long trouble free life
n Dual rated coil 220/240V AC operating range 160~260 Volts
n High 10,00,000 electrical life

11
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