Almita Screw Pile Design Handbook 2008
Almita Screw Pile Design Handbook 2008
Almita Screw Pile Design Handbook 2008
Almita
MANUFACTURING LTD.
Table of Contents
Screw pile foundations are also referred to as helical anchors, screw anchors,
torque piles or helical piles or piers. In this manual screw anchors will assume to be
in tension and screw piles in compression. Figure A shows a typical pile
configuration for pilings with shaft sizes in excess of 3-1/2” diameter. Figure B
shows a typical pier configuration.
Screw piles can be manufactured using almost any pipe size. Typical pipe sizes
range from 2-7/8” to 16” O.D., although pipe in excess of 30” has been used. Helix
sizes range from 6” to more than 42” in diameter. The helix size is dependent on
the size of pipe, the soil conditions and the applied loads. In most cases, the length
of a section of the screw pile is generally limited to the maximum drive head height
on the installation equipment, which is typically 20’ or less. In Almita’s case, 33’ is
possible. Installation depth is limited by or controlled by the available torque and
depth of targeted bearing soil. To increase the depth of a pile, additional shaft
length can be either welded or bolted on.
Design Criteria
thickness);
Pile material (new steel only);
Size of pile (cross-section, length);
Embedment depth of pile;
Position of pile (vertical, horizontal or battered);
Spacing between piles (interaction of piles, group effect);
Installati
Installation
on torque; and
Type of loading (static, cyclic, step-loading, dynamic loading such as
Installation
For piles subjected to uplift and/or frost jacking the embedment depth of the
uppermost helix shall be at least five (5) helix diameters or deeper than the
maximum frost penetration depth that is in the area.
The leading edge on the helical plates are rounded back and sharpened to facilitate
installation and to minimize disturbance of the soil during installation.
The lead ends of the piles are cut to a 45º angle to aid in targeting of the pile
during installation.
Helixes are cut from plate steel and formed using matching metal dies. The dies are
set to provide
shape the
is a “true helix with
flight”. the required
The helical pitch,
plate shall betypically
normal 3.00”
to the or 6.00”.shaft
central The (within
helical
three degrees) over its entire length. The helix is shaped so that it threads into the
soil much like a wood screw going into a piece of wood.
Piles are installed into the ground via drive head motors using rotary hydraulics
attached to a variety of equipment. Boom mounted power utility trucks, skid steers,
mini and large excavators, nodwells and many other types of equipment, even
handheld units are used.
Torque is continuously monitored and recorded throughout the installation of each screw
piling. Continuous recording chart recorders are used to measure the hydraulic pressure
that is used to drive in the piling. For small shaft piles there is a direct relationship
between installation
during installation torque the
provides and installer
screw pile capacity.
with a profileContinuous monitoring
of the underlying soil of torque
conditions.
Screw piles were originally used primarily for their resistance to tensile forces.
Utility companies frequently used screw piles as tie-down anchors for transmission
towers and utility poles. Recent years have seen screw piles being used in many
different applications. The piles’ strong resistance to both uplift and bearing
pressure allow them to be used in situations where resistance to combinations of
these forces are required.
Screw piles offer many advantages over traditional pilings, such as speed of
installation and immediate loading capability. These advantages have made screw
piles an ideal foundation for many mainstream construction projects.
Today, large truck mounted torque heads capable of delivering more than 60,000
ft. lbs or torque and excavator hoes capable of achieving torque greater than
140,000 ft. lbs. are available. These new advances in equipment have made it
possible to install piles of large diameter (both helix and pipe) and high capacity.
Retrofit Applications
Applications
Screw piles are used successfully for
underpinning existing foundations due to
the high flexibility of screwing piles
adjacent to existing foundations. Almita
has done retrofit projects for bridges,
power lines, and schools.
A commonly used method for restoring
failing foundations is underpinning.
Underpinning
jacks projects
to support
support use
the stru hydraulic
structure
cture until the
foundation is lifted and the screw piles
are installed. While Almita does not offer
an underpinning service at this time, we
do design and manufacture custom
screw piles for underpinning projects.
We also offer a wide range of equipment
for underpinning anchors that includes
mini-hoes, skid steer loaders and hand-
held drives.
Figure J. Deer, AB
Residential Foundation, Red Deer,
Temporary Buildings
Screw piles are well suited
for use under mobile or
temporary buildings. They
can be installed
weather in any
and in any terrain
that is accessible by truck.
Screw piles are reusable,
making them as mobile as
the building. With no
curing time, the building
can be placed and welded
immediately after
installation. Varying shaft
Wapasu Creek, AB
Figure K. Industrial Housing Foundation, Wapasu
lengths allow the building
to be installed on uneven or sloping ground. Winter heaving and surface
erosion have little effect on the pilings strength because screw piles are
placed well below the frost line. Optional leveling pile caps ensure the
building remains level, regardless of the soil situation.
Retaining Walls
Screw piles are also designed and used for retaining walls. Vertical piles
combined with structural channels and wood lagging make an effective
retaining structure.
more lateral Vertical
resistance and piles and rows
wall height to aofretaining
tieback piles
wall. can be used to add
Slope Stabilization
Almita manufactures anchors that can be used in a variety of situations,
including slope restoration or stabilization. Once the fault line has been
found,installed,
Once anchors an
canappropriate
be screwedretaining
in almostwall
horizontally intotomore
is attached stable
maintain thesoil.
slope
integrity.
Cathodic Protection
Almita has developed and patented a new, cost effective way to install
cathodic protection for underground structures. This procedure (see Figure
N ) is a method of placing cathodic anodes to depth without trenching or
drilling. This system also allows anodes to be battered under tanks and
structures. The screw pile is used as a casing, the anode is installed into the
desired location, and then the screw pile backed out, leaving minimal
disturbance to the site. A cable is plowed in to connect individual anodes to
the rectifier.
1. The entire 2. The outer shaft is 3. The inner shaft is 4. The wire lead to
assembly is screwed disconnected and hooked onto at the the electrode is left
into the ground to backed out, leaving surface, disconnected sticking out of the
desired depth. the inner shaft and at the base and ground ready to
(Charcoal added; anode in place. backed out, leaving connect to the
enough so as to the anode and wire. rectifier load.
surround the anode
in a bed of charcoal).
General Foundation
Screw pile can deal with various loadings so they can be used in a wide
variety of load bearing situations. Included are the aforementioned and the
following:
Static loads (e.g. under buildings);
Alternati
Alternating
ng loads (e.g. under pumps jacks);
Cohesive soils can be classified in relation to undrained shear strength going from
very soft clay to hard clay as shown on Table 1.3 below.
Soft Clay
Stiff Clay
Depth
Dense Sand
Gravel
Bedrock
Figure 1.1.
Soil Stratum
During tensile loading conditions, the upward force pulls on the entire pile. In wet
to moderately wet soils, a suction force develops and this suction helps to
counteract the tension. The water in the soil exerts a small force, known as pore
pressure, on the surrounding soil. When an upward force is applied, a low pressure
area is created
pressure, directly
or suction, andbeneath the helix.
pulls down This This
the helix. low pressure area is
phenomenon causes
moreinward
pronounced in clays, where the soil is unable to move to fill the void. Figure 1.2
illustrates this further.
Upward
Force
Suction
Force
Soils derive their strength and ultimately their load capacity from several
characteristics. The internal friction angle,φ, the adhesion factor, α, the unit weight
of the soil, γ’, the undrained shear strength of soil, Cu, and the lateral earth
pressure coefficient, K are all factors that affect the holding capacity of soils.
Although many of these variables are related, they are dependent on the type,
moisture content, and location of soils.
During installation, the surrounding soil is displaced by the rotary action of the pile.
This creates a zone of compacted soil immediately adjacent to the pile, as shown in
Figure 1.3. This compacted soil places pressure on the pile surface, effectively
increasing the holding capacity of the pile
The pressure placed on the pile also helps create a friction force between the shaft
and the soil. The shaft adhesion factor is a measure of this friction force and
generally varies with soil type, density, and the soils internal friction angle. This
friction helps to resist the applied force, and is used in determining the ultimate
capacity of the pile. The displaced soil pressure also helps to reconsolidate any soil
disrupted during the installation. Soil adhesion along the anchor’s shaft significantly
contributes to the anchor’s overall vertical capacity. Adams and Klym (1972) found
that adhesion provides a substantial resistance to anchors installed in soft clays
with shaft diameter greater than 76.2 mm. The adhesion between the pile shaft and
the soil is taken as a function of the soil undrained shear strength.
Each soil, based on its composition and water content, has a unique density and
weight. A common way to classify soils it to determine the weight of a unit volume,
known as the unit weight of the soil.
Where:
W = Weight of sample
V = Volume of sample
This variable is often used to describe the force or load the soil places on the pile.
During tension, the soil around the pile, especially the helix, acts like ballast and
helps to resist motion. This is particularly important in the case of tensile loading. A
soil with increasing
thereby a higher unit
theweight will place more downward pressure on the pile,
uplift capacity.
During the installation process, soil disruption should be kept to a minimum to
preserve the soils integrity. By forming the helix to a true helical shape, the pile
tends to cut through the soil, causing relatively little soil disruption and preserving
the soils strength. Sufficient downward pressure (crowd) is maintained to ensure
that for every revolution, the pile travels one pitch distance downward. The use of
an installation torque recorder allows for the verification that the above is
happening. The recorded torque values are also valuable as a quality control
process and to determine the capacity of the pile.
substitute for actual soil studies. A more in-depth discussion of soil mechanics is
beyond the scope of this manual and a qualified geotechnical engineer should be
consulted. The variables, tables and figures contained in this manual are similar to
those typically found in soil reports provided by a qualified engineer and/or
geologist.
ADDITIONAL INFORMATION:
When an axial compression or tension force is applied to a vertical pile, the load is
partly supported by the shaft friction, the shear resistance along a cylindrical
surface connecting the top and bottom helices and either bearing resistance below
the bottom helix (compression loading), as shown in Figure 2.1 or bearing capacity
above the top helix (uplift loading), as shown in Figure 2.2.
Qu Ultimate
Qc Ultimate
Uplift
Compression
Capacity
Capacity
Shaft
Friction
Shaft
Friction
Depth to Top
Helix, H
Shaft Dia.
Uplift
Bearing
Resistance
Cylindrical
Shearing Helix
Resistance Spacing, S
Cylindrical
Shearing
Compressive Resistance
Bearing
Resistance
ShaftdDia.
D
Helix Dia.
Figure 2.1.
2.1. Compression Loading F Forces
orces Figure 2.2.
2.2. Tension Loading Forces
Acting on a Multi-helix Screw Pile Acting on a Multi-helix Screw Pile
Copyright © 2008 Almita
2008 Almita Manufacturing Ltd. 20
20 Fifth Edition
Edition
1. COHESIVE SOIL
Thus, in theascase
summarized of compressive loading, the total failure resistance can be
follows:
Qc = Qhelix + Qbearing + Qshaft Eqn. 2.1
Where:
Qc = ultimate pile compression capacity, (kN)
Qhelix = shearing resistance mobilized along the cylindrical failure surface, (kN)
Qbearing = bearing capacity of pile in compression, (kN)
Qshaft = resistance developed along steel shaft, (kN)
For a cohesive soil the ultimate compression capacity of the helical screw pile using
a cylindrical shearing method as proposed by Mooney (1985) is:
Qc= Sf (π D Lc ) Cu + AH Cu Nc + π d Heff α Cu Eqn. 2.2
Where:
D = diameter of helix, (m)
Lc = is the distance between top and bottom helical plates, (m)
Cu = undrained shear strength of soil, (kPa)
AH = area of the helix, (m2)
Nc = dimensionless bearing capacity factors (Tables 2.1 and 2.2)
d = diameter of the shaft, (m)
Heff = effective length of pile, Heff =
= H – D, (m)
α = Adhesion factor (see Figure 2.3)
Sf = Spacing Ratio Factor
Smaller
0.5 tothan
1.0 0.5 9
7
Larger than 1.0 6
Table 2.2. Bearing Capacity Factors, Nc for Cohesive Soils, and Modified for Helix Selection (after ALMITA )
Helix Diameter Nc
< 0.50 m (< 20 in) 9.0
0.51 m (20 in) 8.33
0.56 m (22 in) 7.67
0.61 (24 in) 7.33
0.76 (30 in) 7.0
0.91 (36 in) 6.67
0.97 (38 in) 6.33
> 1.0 m (40 in) 6.0
Copyright © 2008 Almita Manufacturing Ltd. 21 Fifth Edition
1.0
NOT
APPLICABLE
0.7
r
o
t
c
a
F
n
o 0.5
i
s
e
h
d
A
–
0.2
α
0
0 20 40 60 80 100 120 140 160 180
Cu - Undrained Shear Strength, kPa
Figure 2.3. Reduction of Undrained Shea
Shearr Strength for Anchorage Design (after CFEM, 1992)
1992)
Copyright © 2008 Almita Manufacturing Ltd. 22 Fifth Edition
In the case where shaft resistance is considered negligible the compression capacity
equation simplifies to:
Qc= Sf (π D Lc ) Cu + AH Cu Nc Eqn. 2.3
For predicting the total uplift capacity, a cylindrical shear model is also adopted and
the ultimate tension capacity can be determined using the following equation
(Mooney 1985):
Qt= Sf (π D Lc ) Cu + AHN (Cu Nu + γ’ H ) + π d Heff α Cu Eqn. 2.4
Where:
Qt = ultimate screw pile uplift capacity, (kN)
γ’ = Effective unit weight of soil above water table or buoyant weight if
below water table, (kN/m3)
Nu
H == dimensionless uplift(m)
embedment depth, bearing capacity factor for cohesive soils
Sf = Spacing Ratio Factor
AHN = net area of the helix (area of helix – shaft area), (m2)
For multi-helix screw piles loaded in tension, the ultimate capacity is dependent
upon the embedment depth. Generally there are two contributing factors to an
increase in the total uplift capacity with increasing depth. First, the shaft resistance
increases with embedment depth and secondly, the bearing resistance developed
above the top helix is dependent on the depth that the screw pile was installed to.
The uplift bearing capacity factor, Nu increases with the embedment ratio (H/D) to a
limiting value of approximately equal to 9.
Nu = 1.2 ( H / D ) ≤ 9 (Meyerhof 1973) Eqn. 2.5
It is also recommended that Nu does not exceed the values recommended by
FHWA-IF-99-025.
Similar to the compression test, for short piles installed at a shallower depth, the
term for predicting the shaft adhesion can be neglected since the result is
insignificant to the total uplift capacity. The equation can be summarized to:
Qt = (π D Lc ) Cu + AHN (Cu Nu + γ’ H ) Eqn. 2.6
Copyright © 2008 Almita Manufacturing Ltd. 23 Fifth Edition
2. COHESIONLESS SOIL
Q helices =1/2 π Da γ’ ( H32 - H12 ) Ks tanφ ( Or FHWA-IF-99-025 using β*δ’- see below) Eqn. 2.7
Q bearing = γ’ H AH Nq (Or FHWA-IF-99-025 Report using Nf- see below, If N60 is used) Eqn. 2.8
Q shaft =1/2 Ps Heff 2 γ’ Ks tan δ (Or Use 0.75 β recommended below) Eqn. 2.9
Qc = γ’ H AH Nq + 1/2 π Da γ’ ( H32 - H12 ) Ks tanφ+ 1/2 Ps Heff 2 γ’ Ks tanφ
( Or Use FHWA –IF-99-025 Values for fo r each component) Eqn. 2.10
Where:
c
γQ’ = ultimate compression
unit weight ofcapacity, (kN)3
= Effective soil, (kN/m )
Ks = coefficient of lateral earth pressure in compression loading
φ = Soil angle of internal friction, degree
δ = ( 2/3 φ ) Soil angle of internal friction, (shaft component), degree
AH = area of the bottom helix, (m2)
Nq = dimensionless bearing capacity factor, Table 2.3.
Da = average helix diameter, (m)
H = the embedment depth of pile, (m)
D1 = diameter of top helix, (m)
Heff = effective shaft length, (m)
H1 = depth to top helix, (m)
H3 = depth to bottom helix, (m)
Ps = the perimeter of the screw pile shaft, (m)
β = 1.5 * (1.5- 0.245[z]^0.5), where z = (H1+H3)/2
Nf = 0.59 * [(N60 * 101 / δ’)]^0.8 * δ’ – where N60 is corrected
Table 2.5. Typical
Values of Ko for
Normally Consolidated Sand (after Kulhawy, 1984)
Relative Density Ko
Loose 0.5
Medium-Dense 0.45
Dense 0.35
For predicting the total uplift capacity, a cylindrical shear model proposed by Mitsch
and Clemence (1985) is suggested and the ultimate tension capacity can be
determined. Zhang (1999) suggests that there are two distinct failure mechanisms
for screw piles loaded in tension in the cohesionless soil, namely the shallow or the
deep condition. The shallow condition describes the mechanism where a truncated
pyramidal shaped failure surface propagates
propagates for the top helix to tthe
he ground surface.
Copyright © 2008 Almita Manufacturing Ltd. 25 Fifth Edition
The central angle of the truncated cone is approximately equal to the soil friction
angle, φ. A cylindrical failure surface is formed below the top helix. For helical piles
installed in a much deeper depth, a failure zone develops directly above the top
helix. The overburden pressure confines this failure surface, and therefore the
failure zone does not propagate to the ground surface. Meyerhof and Adam
(1968)’s theory stated that there is a maximum embedment ratio (H/D) cr, where
the failure mode changes from shallow to deep and this maximum value increases
with an increase in the relative density (D r), and the internal soil friction angle, φ of
the sand. Das (1990) expressed the ultimate bearing capacity proposed in Mitsch
and Clemence’s theory in terms of breakout factor F q for shallow anchor conditions
and Fq* as follows:
For Multi-helix Screw Pile installed in Shallow Condition H/D < (H/D)cr
For Multi-helix Screw Pile installed in Deep Condition H/D > (H/D)cr
Qt = γ’ H AHN Fq* + 1/2 π Da γ’ ( H32 - H12 ) Ku tanφ+ 1/2 Ps Heff 2 γ’ Ku tan δ
(Or Use FHWA-IF-99-025 Values stated before) Eqn. 2.14
Where:
Qt = ultimate screw pile uplift capacity, (kN)
γ’ = Effective unit weight of soil, (kN/m3)
φ = the soil angle of internal friction, degree
δ = ( 2/3 φ ) Soil angle of internal friction, (shaft component), degree
Ku = dimensionless coefficient of lateral earth pressure in uplift for sands
H = embedment depth, (m)
AHN = area of the bottom helix, (Area of Helix – Area of Shaft), (m2)
Da = average helix diameter, (m)
D1 = diameter of top helix, (m)
Heff = effective shaft length, Heff =
= H1 – D1, (m)
H1 = depth to top helix, (m)
H3 = depth to bottom helix, (m)
Ps = the perimeter of the screw pile shaft, (m)
Fq = breakout factor for shallow condition, see Figure 2.4
Fq* = breakout factor for deep condition, see Figure 2.5
This coefficient, Ku is used to empirically quantify the lateral stress acting on the
failure surface as the screw pile is pulled out from the soil. The lateral stress
outside the cylindrical failure surface increases to a passive state due to the screw
action during the installation process. The magnitude of the increase is dependent
upon the amount of disturbance and the changes in stress level during the
installation.
Table 2.7. Recommended U Uplift
plift Coefficients, Ku
for Helical Anchors (after Mitsch and Clemence, 1985)
Meyerhof’s Coefficient Recommended Coefficients
Soil Friction Angle, φ
for Foundation Uplift for Helical Anchors
25º 1.20 0.70
30º 1.50 0.90
35º 2.50 1.50
40º 3.90 2.35
45º 5.30 3.20
For a single helix screw pile, the cylindrical shearing resistance connecting the top
and bottom helix for multi-helix piles does not develop. Therefore, the total
resistance is derived
Equations used fromaxial
to obtain shaftcapacity
and bearing resistance
for the (see
multi-helix Figures
screw piles2.6 and 2.7
should be ).
).
adjusted to not include the cylindrical component.
Following FHWA-IF-99-025 Use Maximum Nc = 6.50 for soft clays with undrained
shear strength = 25 kPa and N c = 8.0 for Firm Clays (50 kPa) and 9.0 for Stiff to V.
Stiff Clays.
Following FHWA-IF-99-025 Use Maximum Nc = 6.50 for soft clays with undrained
shear strength = 25 kPa and N c = 8.0 for Firm Clays (50 kPa) and 9.0 for Stiff to V.
Stiff Clays.
2. COHESIONLESS SOIL
SOIL
2
Qc = ’ H A Nq + 1/2 Ps Heff ’ Ks tan Eqn. 2.17
2.2 TENSION LOADING
For Single Helix Screw Piles Installed in Shallow Condition H/D < (H/D)cr
For Single Helix Screw Piles Installed in Deep Condition H/D > (H/D) cr
Qc Ultimate Qu Ultimate
Compression Uplift Capacity
Capacity
Shaft Shaft
Friction Friction
Compressive
Bearing Uplift
Resistance Bearing
Resistance
Figure 2.7. Compression Loading Forces Figure 2.8. Tension Loading Forces
Acting on Single Helix Screw Pile
Pile Acting on Single Helix Screw Pile
Pile
The theory behind soil mechanics is complicated and is beyond the scope of this
manual. The determination of the exact load capacity of each pile is impossible
without actual load tests. A load test should be performed at each site to verify the
above information. The above formulas provide guidelines that, when used with
accurate soil data and appropriate safety factors, can be confidently used to design
a suitable screw pile.
Copyright © 2008 Almita
2008 Almita Manufacturing Ltd. 29
29 Fifth Edition
Edition
An empirical method has been derived and used in the screw anchor industry for
many years. Installation torque is used to calculate the ultimate capacity of the
screw anchor.
installation The average
is directly torque to
proportional achieved duringaxial
the ultimate the last threeoftothe
capacity fivepier.
feet of
A pull out test to failure is preformed with the capacity achieved recorded as the
ultimate capacity. Using the ultimate capacity at the given installation
installation torque an
empirical torque factor can be calculated. (NOTE : A tension test is often performed
instead of a compression test because they are quicker to set up and perform. The
capacities are also generally less than the compression tests – inherent factor of
safety.)
From the pullout test, an empirical torque factor, K t can be calculated using the
following:
Typical values for Kt range from 20 /ft to 2 /ft, with the majority of soils giving a Kt
value of 7 /ft to 10 /ft. Unless load tests are preformed to provide a Kt value, a
conservative
conservati ve Kt value should be selected when designing piles. It is important to
note that the value for Kt is a combination of soil and anchor properties, primarily
relating to frictional resistance along the shaft, the frictional resistance along the
cylinder formed by the helixes, the soil, the top and bottom surfaces of the helixes
and
Kt forthe passive
dense dry resistance
sand wouldalong the leading
normally be less edge(s)
than forofhard
the wet
helixes.
clay.As an example,
Kt factor of 3 /ft is recommended in the CFEM (2007) for pipe shaft greater than 8”
in diameter. The factor for 3-1/2” pipe anchors is recommended to be around 7 /ft
for most soils and the factor for 2-7/8” pipe anchors is usually in the 7 to 10 range
for most soils.
Appropriate safety factors should then be applied (minimum S.F. = 2.0).
project.
Copyright © 2008 Almita Manufacturing Ltd. 30 Fifth Edition
General
Pile foundations are frequently used in situations where large lateral forces and
movements must be resisted. Some examples include: tall free-standing structures
such as high-rise buildings or signage subjected to wind loads; pipeline thrust
blocks; bridge abutments; structures located in earthquake-prone areas;
telecommunication towers and power transmission line towers. The successful
design of a pile foundation subjected to lateral loads must satisfy several criteria
including: acceptable lateral movements at working loads; the maximum bending
moment along the pile shaft should not exceed its bending capacity; piles must
resist collapse during extreme loading events; and finally, for piles installed in
harsh environments such as aggressive soils, the pile material should be durable.
All criteria of failure should be considered in the design. The soil resistance in soft
soils may be improved by injecting grout (an Almita Patented product). Bending
moment in the pipe shaft can be improved by either increasing the section of the
pile shaft or filling the shaft with concrete but lateral deflection criterion is always
the governing factor.
Several approaches can be used for predicting pile performance subjected to lateral
loads including the subgrade reaction method and the elastic continuum approach.
The subgrade reaction method is usually used to calculate the lateral response of
piles (e.g. Matlock and Ripperger 1956; Reese et al. 1974; and Reese and Welch
1975). In this method the pile is considered as a beam on an elastic foundation and
the soil is replaced by a series of elastic and closely-spaced but independent
springs. Reese (1984) considered the soil nonlinearity using the p-y curve
approach. Prakash and Kumar (1996) modified the subgrade reaction method to
predict the nonlinear load displacement relationship for piles embedded in sand. L-
Pile Software, a software program developed based on the p-y curve approach, is
often used to predict the lateral deflection of piles subjected to lateral loads. The
lateral pile deflection is dependent on the soil types and properties in the upper 1.5
meters to 3 meters.
The response of laterally loaded piles can also be evaluated using the theory of
elasticity
elasticity (e.g. Polous 1971; Pise 1984; Randolph 1981; Budhu and Davies 1988).
Copyright © 2008 Almita Manufacturing Ltd. 31 Fifth Edition
Almita recommends the use of L-Pile to predict the lateral deflection of screw piles.
In L-Pile program the pile can be modeled either as free head where the lateral
force and moment are specified or as fixed head where lateral force and rotation
can be specified. The pile head fixity conditions depend on the connection between
the pile cap and head of the pile.
A simple approach suitable for hand calculations using Brom’s method is explained
in detail in the next section, for approximate estimate of the lateral deflection of
single pile under design lateral loads.
Brom’s Method
Brom’s method (1964) will be used to estimate pile capacity for each case. Brom
classified pile behavior into two categories:
1. Short pile failure where the lateral capacity of the soil adjacent to the pile is
fully mobilized (CFEM, 2007)
2. Long pile failure where the bending resistance of the pile is fully mobilized
(CFEM, 2007).
Results are given for:
Pile diameter, d;
Embedded length, L;
Lateral load capacity, HU;
Yield moment of pile, MYIELD;
Clay cohesion, CU;
Coefficient of passive sand resistance, K P;
clay, the soil modulus is generally assumed to be constant with depth. Tomlinson
(1987) identifies those factors as:
4 EI
Stiffness factor R = √ ( / K
K ) (in units of length) Eqn. 3.1
For most normally consolidated clays and for granular soils the soil modulus is
assumed to increase linearly with depth, for which
5 EI
Stiffness factor T = √ ( /nh )) (in units of length) Eqn. 3.3
Where: K = nh x x/B Eqn. 3.4
Having calculated the stiffness factors R or T , the criteria for behavior as a short
rigid pile or as a long elastic pile are related to the embedded length L as follows in
Table 3.3.
Almita utilizes and recommends Broms’ method to determine the ultimate lateral
resistance for an Almita screw type piling. These piles are most often classified as
“unrestrained
“unrestrained or fre
free-head
e-head short rigid pil
piles”.
es”. (See Bro
Broms
ms (1964a) and Broms
(1964b) in the References).
ALMITA models the Pile in lateral loading using different analysis types as:
Type 1 - Computations of Pile Response with User-Specified, Constant EI
This analysis type performs the analysis of a laterally-loaded pile using flexural
stiffness computed from the values of moment of inertia (I) and modulus of
elasticity
elasticity (E) .
Type 2 - Computations of Ultimate Bending Moment of Cross Section
(Section Design)
This analysis type performs only an analysis of the pile’s cross-section. This type of
analysis is used to compute the ultimate bending moment and the nonlinear
variation of flexural stiffness with applied moment. Selection of this option activates
the commands at the bottom of the Data pull-down menu.
Type 3 - Computations of Ultimate Bending Moment and Pile Response
using Nonlinear EI
Selection of this analysis type performs an analysis of the cross section to obtain
the ultimate bending moment and the variation of flexural stiffness with applied
bending moment. In the second part of the computations performs an analysis of a
laterally loaded pile using the nonlinear flexural stiffness computed in the cross-
section analysis (using the internally-generated values obtained in the first part of
computations).
One special type of analysis performed with the Type 3 analysis is a “pushover”
analysis. The purpose of performing a pushover analysis is to determine the level of
loading and/or deflection that results in the development of a plastic hinge in the
pile. In a pushover analysis, the displacement and moment pile-head boundary
condition is specified and a number of increasing pile-head displacements are
specified until a plastic hinge is developed in the pile.
Type 4 - Computations of Ultimate Bending Moment and Pile Response with
User-Specified EI
With selection of this analysis type, we perform an analysis of the cross section to
obtain the ultimate bending moment and the variation of flexural stiffness with
applied bending moment. In the second part of the computations, we perform an
analysis of a laterally-loaded pile using flexural stiffness computed from the values
of moment of inertia (I) and modulus of elasticity (E).
Copyright © 2008 Almita Manufacturing Ltd. 34 Fifth Edition
For uniform cohesionless soils, Broms (1964b) has established the graphical
relationships for H/KpB3γ and MU / B4γ Kp shown in Figure 3.1 (For short piles) and
Figure 3.2 (For long piles), from which the ultimate lateral resistance H u can be
determined.
Figure 3.2soil
in cohesionless . Ultimate
related Lat
Lateral
to eral Resistance
embedded of (after
length Long Pile
Broms)
For uniform cohesive soils, Broms (1964) has established the graphical
/ CuB3 Figure 3.3 (For short piles) and Figure 3.4 (For
relationships for H/C uB2 and M u /
long piles), from which the ultimate lateral resistance H u can be determined.
Where Y0 is the pile head deflection for lateral load (H) in the dimensionless lateral
deflection in Figure 3.5 .
Copyright © 2008 Almita Manufacturing Ltd. 37 Fifth Edition
5
η = √ (ηh / EI ) Eqn. 3.6
Where Y0 is the pile head deflection for lateral load (H) in the dimensionless lateral
deflection in Figure 3.6.
For the subgrade reaction models, it is assumed that the soil around a pile can be
simulated by a series of horizontal springs, with each spring representing the
behaviour of a layer of soil of unit height. When the pile is forced against the soil
under the action of the horizontal loads, the soil deforms and generates an elastic
reaction assumed to be identical to the force that would be generated by simulating
a spring subjected to the same deformatio
deformation.
n. With the further assumption that the
soil is homogenous, and that all of the springs are therefore identical, the soil’s
behaviour can be estimated if the equivalent spring constant is known. This spring
constant is called the coefficient of subgrade reactions ks (Dimension:
force/volume).
This section considers only the most common case of piles with a rigid cap at
ground surface. (CFEM 1992)
The distribution and magnitude of moments and deflections in a pile subjected to
horizontal forces are essentially a function of the relative stiffnesses, T, of the pile-
soil system. For sand, T is
is given by the following relation:
4 E I
T =
= ( / nh )1/5 Eqn. 4.3
M m ( P T
p = F )) Eqn. 4.5
δ
p = F ( P T 3 / E I ))
δ
δ Eqn. 4.6
P
T = applied horizontal
relative stiffness load
Copyright © 2008 Almita Manufacturing Ltd. 40 Fifth Edition
0
DEFLECTION COEFFICIENT, Fδ FOR APPLIED
LATERAL LOAD, P
1
5 & 10
Lp
T 2
T = 2
/ P δp
z
,
R
O
T z
C
A
3
F
3 Lp
H
T
P
E
D
δp = Fδ ( PT3 )
4 EI
4 10
5
-0.2 0 0.2 0.4 0.6 0.8 1.0
DEFLECTION COEFFICIENT, Fδ
Figure 4.1. Deflection Coefficients for Laterally Loaded Piles. (CFEM 1992)
1
MOMENT COEFFICIENT, Fm FOR APPLIED
LATERAL LOAD, P
T P LTp = 2
/ 2
z
,
R MP z
O
T
C LP
A
F 3
3
H
T
P
E
D
MP=Fm(PT) 4
4
5 & 10
During loading, a partly embedded vertical pile subjected to a vertical load. The
stiffness factors R and T as
as calculate
calculated
d from equations 3.1 and 3.3 and have been
used to obtain the equivalent length of a freestanding pile with a fixed base, from
which the factor of safety against failure due to buckling can be calculated using
conventional structural design methods.
For a partly embedded pile carrying a vertical load P , the equivalent height Le, of
the fixed-base pile is shown in Figure 5.1b.
The relationships of equations 5.1 and 5.2 are only approximate, but they are valid
for structural design purposes provided that l max
max , which is equal to L/R, is greater
than four for soils having a constant modulus and provided that z max , which is equal
to L/T , is greater than 4 for soils having a linearly-increasing modulus. From
equations 5.1 and 5.2 the equivalent length Le of the fixed-base pile (or column) is
equal to e + z f f and
and the critical load for buckling is:
2
π E I
Pcr = For free-headed conditions Eqn. 5.3
4R2 (SR + Z R)2
2
π E I
Pcr = For fixed- (and translating-) headed conditions Eqn. 5.4
R2 (SR + Z R)2
Where:
SR = LS / R Eqn. 5.5
P P
L L
LS
L
Figure 5.1. Partially Embedded Piles (after Poulos and Davis 1980)
Copyright © 2008 Almita Manufacturing Ltd. 43 Fifth Edition
Estimating the lateral loads (Figure 6.1.) acting against retaining walls as exerted
by the soil requires knowledge of:
Soil type and condition
conditions;
s;
wall. Figure 6.2 shows this condition and a guideline for setting the location of the
tieback anchor. Experience indicated that the tieback should be located close to the
point of maximum wall bulge and/or close to the most severe transverse crack. In
many cases the tieback placement location must be selected on a case-by-case
basis.
Another factor to consider is the height of soil cover over the helical anchor. Figure
6.2 also indicates that the minimum height of the cover is six times the diameter of
the largest helical plate. Finally, the helical anchor must be installed a sufficient
distance from the wall that the helical plate(s) can develop an anchoring capacity
by passive pressure. This requires the length of installation to be related to the
height of soil backfill.
Based on the information above we determine the active pressure of the soil and
the water pressure against the wall. Upon preliminary design of anchor rows depth,
the load on each row/meter width of the wall is calculated. Almita’s extensive
experience with screw anchors ensures that we can select the horizontal spacing
between anchors and accordingly establish the load on each screw anchor.
Depending on the spacing between helices (S) / Helix diameter (D) ratio, the design
method of the Screw anchors will be either:
e ither:
Many factors determine the selection of the pipe shaft used in a screw piling. The
criteria that directly lead to the selection of the appropriate shaft size are: axial
load, tension load, lateral load, moment of overturn, torque considerations,
installation equipment, helix size, soil conditions and possibly others. (See Parts 3,
4 and 5 for shaft designing).
The critical factors that dictate the helix size are axial load, tension load, torque
consideration, installation equipment, soil conditions and pipe shaft size (see Table
7.2).
1. Determine applied loads on pile. What is dead load, what is the live lload?oad?
What are the safety factors?
2. Determine site specific soils information. What is soil type, soil
description, soil classification? What is the depth of frost penetration? Where
is the water table level?
3. Compare soils information with pile load and location information.
Consider pile spacing. Is there a group effect among piles?
4. Design pile and pile geometry. Determine pile shaft, helix diameter and
thickness, number of helixes and spacing, embedment depth. Is an
extension required? Should it be bolted on or welded? (See parts 1 through 5
of manual)
5. Estimate installation torque.
6. Evaluate the design. Is it practical? Can designed pile be installed? Do soil
conditions allow for installing? What are the equipment or power
requirements?
Repeat Step 4 if necessary.
7. Calculate ultimate pile capacity and apply safety factors. (Minimum
S.F. = 2.0).
The steps
factors areastoseismic
such be usedconsiderations
as a general guide
or soilinchemistry
the pile design process
may come intobut
playother
when
designing a screw pile. In some situations load tests may be carried out at the early
stages of design to optimize the design or may be required as part of quality
assurance.
Copyright © 2008 Almita Manufacturing Ltd. 49 Fifth Edition
Figure 8.1.
8.1.
The results of these tests also showed that the galvanized coating will prevent
pitting of steel in soil, just as it does under atmospheric exposure, and that even in
instances where the zinc coating was completely consumed, the corrosion of the
underlying steel was much less than that of bare steel specimens exposed under
identical conditions.
Figure 8.2.
* The expected life for a galvanized screw pile is calculated using a conservative
coating thickness of 200 µm. The actual measured coating thickness of Al Almita
mita screw
piles is usually in the 300 – 400 µm range. If this value is used then the life
expectancy would be double the values shown above.
As the above chart illustrates, the galvanized coating will provide 50 -100 years of
corrosion free service in all but the most corrosive soils. The study also showed that
even after all of the galvanized coating is consumed the residual zinc in the soil
would reduce the corrosion on the remaining steel pile.
Prepared by Darcy Pretula, P.Eng., Daam Galvanizing Inc. 21-November-2001
Copyright © 2008 Almita Manufacturing Ltd. 51 Fifth Edition
Helical Plate:
ASTM A36 or CSA G40.21 44W Hot Rolled Structural Steel Plate
Welding:
Almita Manufacturing Ltd. is certified by the Canadian Welding Bureau (CWB) in
Division 2.1. The welding design and welding fabrication of structural steel will be in
accordance with the CSA Standard W47.1.
All welding performed in accordance with the requirements of CSA Standard W59.1,
Latest Edition.
Fasteners:
All bolts are supplied as per customers’ requirements.
Minimum requirements are ASTM A 325 bolts.
Bolts are bare metal (black), plated
p lated or hot-dipped galvanized.
Copyright © 2008 Almita Manufacturing Ltd. 52 Fifth Edition
Testing Standards:
Pile Load Tests are preformed in accordance with ASTM D1143, Standard Method of
Testing Piles Under Axial Compressive Loads; ASTM D3689, Standard Method of
Testing Individual Piles Under Static Axial Tensile Loads; and ASTM D3966,
Standard Method of Testing Piles Under Lateral Loads.
MECHANICAL PROPERTIES
(1) Pier Shaft: API 5CT Grade J55 pipe (API- American Petroleum Institute)
Seamless Tubing
Mechanical Specifications:
Yield Strength Tensile Strength
min Psi (MPa) max Psi (MPa) Psi (MPa)
55000 (379) 80000 (552) 75000 (517)
Tolerances:
Outside Diameter Wall Thickness
API 5CT +/- 1% +20 / -0%
CSA W47.1 deals with the certification of companies for fusion welding of steel
structures. Certification requires that the company has the organization, personnel,
welding
to whichprocedures, welding
it is Certified standards,
, to produce and equipment
satisfactor
satisfactory as weldments.
y welds and required of the Division
Part B. References
ASTM D 1143-81 (1981). “Standard Test Method for Piles Under Static Axial
Compressive Load”; (Reapproved 1984). Annual Book of ASTM Standards,
1997, Vol. 04.08, pp. 95-105.
ASTM D 3689-90 (1990). “Standard Test Method for Individual Piles Under Static
Axial Tensile Load”; (Reapproved 1995). Annual Book of ASTM Standard,
1997, Vol. 04.08, pp.366-375.
ASTM D 3966-90 (1990). “Standard Test Method for Individual Piles Under Lateral
Loads”; (Reapproved 1995). Annual Book of ASTM Standard, 1997, Vol.
04.08, pp.389-399.
Broms, B.B. (1964a). “Lateral Resistance of Piles in Cohesive Soils”; Journal for Soil
Mech. and Found. Engrg., ASCE, Vol. 90, SM2, pp. 27-64.
Broms, B.B. (1964b). “Lateral Resistance of Piles in Cohesionless Soils”; Journal for
Soil Mech. and Found. Engrg., ASCE, Vol. 90, SM3, pp. 123-156.
Meyerhof, G.G., and Adams, J.I. (1968). “Ultimate Uplift Capacity of Foundations
Foundations”;
”;
Canadian Geotechnical Journal, Vol. V, no.4, pp.225-244.
Mitsch, M.P., and Clemence, S.P. (1985). “The Uplift Capacity of Helix Anchors in
Sand. Uplift Behavior of Anchor Foundations in Soil”; Proceedings of ASCE,
New York, N.Y. pp. 26-47.
Poulos, H.G. and Davis, E.H. (1980) Pile Foundation Analysis and Design. University
of Sydney, John Wiley and Sons, New York, N.Y. pp 324-327.
Copyright © 2008 Almita Manufacturing Ltd. 58 Fifth Edition
Tomlinson, M.J. (1987) Pile design and Construction Practice, 3rd Edition. E & FN
Spon, London, pp 205-215.
Trofimenkov, J.G., and Mariupolskii, L.G. (1965). “Screw Piles Used for Mast and
Tower Foundations”; Proceedings of Sixth International Conference on Soil
Mechanics and Foundation Engineering, Montreal, Quebec, Vol. 11, pp.328-
332.
U.S. Army Corps of Engineers, (1985) “Pile Construction”, Field Manual No. 5-134,
www.adtdl.army.mil/atdls.htm , Headquarters, Department of the Army,
Washington, DC,