Electromagnetic Breaking

Electromagnetic breaking :
Electromagnetic brakes is a new revolutionary concept. Electromagnetic brakes are

the brakes working on the electric power & magnetic power. They works on the
principle of electromagnetism. These are totally friction less. Due to this they are
more durable & have longer life span. Less maintenance is there. These brakes are
an excellent replacement on the convectional brakes due to their many advantages.
The reason for implementing this brake in automobiles is to reduce wear in brakes
as it friction less. Therefore there will also be no heat loss. It can be used in heavy
vehicles as well as in light vehicles. The electromagnetic brakes are much effective
than conventional brakes & the time taken for application of brakes are also smaller.
There is very few need of lubrication. Electromagnetic brakes gives such better
performance with less cost which is today’s need. There are also many more
advantages of Electromagnetic brakes. That’s why electromagnetic brakes are
excellent replacement on conventional brakes.
Electromagnetic brakes are of today’s automobiles. A electromagnetic braking
system for automobiles like cars, an effective braking system. And, by using this
electromagnetic brakes, we can increase the life of the braking unit. The working
principle of this system is that when the magnetic flux passes through and
perpendicular to the rotating wheel the eddy current flows opposite to the rotating
wheel/rotor direction. This eddy current trying to stop the rotating wheel or rotor. This
results in the rotating wheel or rotor comes to rest/ neutral.
CONSTRUCTION
The construction of the electromagnetic braking system is very simple. The

parts needed for the construction are electromagnetic coil,metal disc and magnetic
insulator. A cylindrical ring shaped electromagnet with winding is placed parallel to
rotating wheel disc/ rotor. The electro magnet is fixed, like as stator and coils are
wounded along the electromagnet. These coils are connected with electrical circuit
containing one switc, which is connected with brake lever. And the rheostat is used
to control the current flowing is used to control the magnetic flux. And also it is used
to prevent the magnetization of other parts like axle and it act as asupport frame for
the electromagnet.
WORKING PRINCIPLE
The working principle of the electric retarder is based on the creation of eddy
currents with in a metal discs rotating rotating between electro magnets, which set
up a force opposing the rotation of the discs. If the electromagnet is not energized,
the rotation of the disc free and accelerates uniformly under the action of the weight
to which its shaft is connected. When the electromagnet is energized, the rotation of
the disc is retarded and the energy absorbed appears as heating of the discs. If the
current exciting the electromagnet is varied by a rheostat, the raking force varies
indirect proportion of the value of the current. The development of this invention
began when the French company Telma, associated with Raoul Sarazin, developed
and marketed several generations of electric brake based on the functioning
principle described above. A typical retarder consists of stator and rotor. The stator
hold induction coils, energized separately . The coils are made up of varnished
aluminium wire mounted in epoxy resin. The stator assembly is supported resiliently
through anti-vibration mountings on the chasis frame of the vehicle. The rotor is
made up of two discs, which provide the braking force when subjected to the
electromagnetic influence when the coil are excited. Care fully design of the fins,
which are integral to the disc, permit independent cooling of the arrangement.
ADVANTAGES
1. Electromagnetic brakes can develop a negative power which represents nearly
twice the maximum power output of a typical engine.
2. Electromagnetic brakes work in a relatively cool condition and satisfy all
the energy requirements of braking at high speeds, completely without the use of
friction.
3. Electromagnetic brakes have been used as supplementary retardation equipment
in addition to the regular friction brakes on heavy vehicles.
4. Electromagnetic brakes has great braking efficiency and has the potential to
regain energy lost in braking.
5. It’s component cost is less.
DISADVANTAGES
1. The installation of an electromagnetic brake is very difficult if there is

Not enough space between the gearbox and the rear axle.
2. Need a separate arrangment.
3. Maintenance of the equipment components such as hoses, valves has to done

periodically.
4. It cannot use grease or oil.
APPLICATIONS
1. Used in crane control system.
2. Used in winch controlling.
3. Used in lift controlling.
4. Used in automatic purpose.

The lot’s of new technologies are arriving in world. They create a lot of effect. Most
industries got their new faces due to this arrival of technologies. Automobile industry
is also one of them. There is a boom in World’s automobile industry. So lot’s of
research is also going here. As an important part of automobile, there are also
innovations in brakes. Electromagnetic brake is one of them.

A electromagnetic braking for automobiles like cars, an effective braking

system. And, by using this electromagnetic brakes, we can increase the life of the
braking unit. The working principle of this system is that when the electromagnetic
flux passes through and perpendicular to the rotating wheel the eddy current is
induced in the rotating wheel or rotor. This eddy current flows opposite to the rotating
wheel. This eddy current tries to stop the rotating wheel or rotor. This results in the
rotating wheel or rotor comes to rest.

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Electromagnetic breaking :

Electromagnetic brakes is a new revolutionary concept. Electromagnetic brakes are

The construction of the electromagnetic braking system is very simple. The

5. It’s component cost is less.

1. The installation of an electromagnetic brake is very difficult if there is

2. Need a separate arrangment.

3. Maintenance of the equipment components such as hoses, valves has to done

4. It cannot use grease or oil.

1. Used in crane control system.

2. Used in winch controlling.

3. Used in lift controlling.

4. Used in automatic purpose.

A electromagnetic braking for automobiles like cars, an effective braking

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