Welcome To Use Our Injection Molding Machine Control System: Please Read It Before Installation

User's Manual for MK2XXX V1.
0 Preface
Welcome to use Our Injection Molding Machine Control System
Safety Cautions
（Please read it before installation）
1. When the exterior power supply is abnormal or the control system

breaks down, make sure the safety circuit is installed outside the
control system in order to make the entire system work safely.
2. When abnormal situations occur, such as the control system unable
to test the input/output, the output can not be controlled; in order to
Danger
make the machine opera te safety , for the output sign al related to majo r
accid ent, please design the exterior safety circu it or protection device.
3. The emergency door safety device is the core safety part of the
injection molding machine. Make sure related safety protection
devices for machine and oil line are added outside.
1. Others except the trained and qualified professional technicans

are not allowed to install and maintain this system.
Cautions 2. When a valuable or large die is used, the travel control method
must be adopted to use the neutron; otherwise, the control system
can not guarantee the safety of the die.
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User's Manual for MK2XXX V1.0 Preface
Statement
Please read the manual carefully before you use this

syst em. PORCHESON Company will only be resp onsible
for the maintenance of the problems exist in the system
itself, and will not be responsible for the fault caused by
improper operat ion， unauthorized maintenance，natural
disasters， or the system damage or data loss caused by
other abnormal situations. The changes in the manual will
not be informed in advance. The contents in the manual
are for reference，the company will not be responsible.
for the losses caused by the misunderstanding of the
manual.There may be differences between the actual
objects and the abstract image,but the functions are
Consistent.
According to the Copyright Law， the Company owns
and ret ains the exclusive ownersh ip of all works，without
The writte n approval of the Company,any deletio n revision,
reproduction or imitation of the manual are not perm itted.
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User's Manual for MK2XXX V1.0 Preface
System Configuration &

Installation 1
Line of MK2XXX Button Operation specification

5
Operator's Manual
Explanation of the Parameter/

Function Setting 14
Production management 46
Explanation of the System

Debugging and Setting 58
Input/output State Detection 76
Reference & Appendices 81
All copyrights are reserved, any duplication without the prior authorization
shall be forbidden.
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User's Manual for MK2XXX V1.0 Contents
Contents
Chapter 1 System Configuration & Installation
1. System Configuration & Remarks p1
2. Characteristics of MC2000A Control System p1
3. 1Cautions upon Installing the Control System p2
Chapter 2 Specifications of the Button-Pressed Operations
1.Figure of Keyboard on the Operation Panel (See the figure below) p5
2. Explanation of the Functional Keys p6
3. Explanation of the Parameter Setting button p8
4. Cursor Key p9
5.Electrothermal ON/OFF key and Motor ON/OFF key p9
6. Operation Mode Selection Key p9
7. Manual Operation Keys p10
8. Setting Scope of Numeric Items p13
Chapter 3 Descriptions on setting parameters/functions
1. Main page of Starting up p14
2. The descriptions on display P15
3. for celerity setting information P16
4. Set moId close/open information P17
5 The injection/ hold pressure setup information P19
6 the injection function setup information p21
7. The Feed/suck back/Auto clear data setup information p22
8. Nozzle/Mold adjustment data setup p25
9. Set the ejector forward information p26
10. Set core information p28
11. Lubricating/blowing data setup p29
12. The temperature setup information p31
13. Set blowing data setup p32
14. Pre-warming data setup p33
15. Special parameter/time setup p34
16.Set ethernet information p37
17. user management p38
18. MES---setup of injection molding workshop management system（optional） p41
Chapter 4 production management
1. Set setup Imformation p44
2. mold data setup p45
3. Amendment history information p46
4. SPC Tracking record 1 p47
7. The Incident track back page p50
8. The output statistics iformation p51
9. The injection curve page p52
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User's Manual for MK2XXX V1.0 Contents
10. The servo -real time curve page p53

11. the History curve page of servo page p54
12.the temperature tracking curve page p55
13. the temperature monitor page p56
14. the injcetion speed curve page p57
14. USB setting page (for options) p58
Chapter 5 Instructions for the System Commissioning Settings
1. Engineer Setting Page p60
2. Action Delay Setting Page p61
3. Time Delay Setting Page p62
4. Slope Setup Page 1 p63
5. Slope Setup Page 2 p64
6. Pressure Pre-Adjustment P1 Page p65
7. Flow Pre-Adjustment F1 Page p66
8. Back pressure pre-adjustment P2 page p67
9. Flow pre-adjust F2 page p68
10. Pressure pre-adjustment DAC1 page p69
11. Flow pre-adjust DAC2 page P70
12. Back pressure pre-adjust DAC3 page P71
13. Flow Pre-Adjustment DAC4 Page P72
14. Pressure Pre-Adjustment P3 Page p73
15. E-ruler/Pressure sensor/Magnetic suspension displacement sensor p74
16. Special Function Options Page P75
17. Servo Driver Setup Page P79
18. Shift function setup page p82
19. Programmable Standby Function Page P83
20. Temperature ParameterSetting Page p84
21. Machine No./Ex-Factory Value/Time Setting Page p85
Chapter 6 Input/Output Mode Inspection
1. Alarm history page p86
2. Descriptions on operation/prompt mode p89
3. Input Inspection Page p90
4. Key inspection Page p91
Referennce&appendices
Appendix 1:MK2020 keyboard installation dimension Layout p92
Appendix 2:MK2030 keyboard installation dimension Layout p93
Appendix 3:External dimensions for power supply case and transformer p94
Appendix 4:MC2000A system drawing p95
Appendix 5:MC1000A input and outputWiring Diagram p96
Appendix 8:Motor Electric-Heating Wiring Diagram (for reference only) p99
Appendix 9:Introduction of new type of patent double channel compensation linear sensor p101
Appendix 10:Magnetic suspension displacement sensor p102
Appendix 11:Product selection table p104
Appendix 12:Product Guarantee Terms p105
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User's Manual for MK2XXX V1.0 Chapter 1 System Configuration & Installation
Chapter 1 System Configuration & Installation
1. System Configuration & Remarks

number code content NO remarks
MC1000A 1 set
1.host Computer For specifications please optio nal
MC2000A 1 set
refer to appendix 11Model
MK2020 selection chart 1 set
2.keyboard optio nal
MK2030 1 set
3.power pack PW450 450W 1 set
4.message cable DB-15F 1To8 meter optional 1 set
2. Characteristics of MC2000A Control System

The system has bright LCD display 8-inch (1024*768),10-inch(1280*800)
The system adopts two CPU design with fast operating speed, precise control and high stability.
It has the real time function to display time and date in real time.
With 999 groups of mode data storage, it may enter the mode description and real-time
operating help in Chinese and English.
The password setting and data locking can prevent the operators from changing the established
data arbitrarily to influence the quality of products.
There are multiple languages for your choice that display dynamically in real time.
Packing modulus setting function for 8-digit output may set the packing modulus.
Various self-plugging and tein type programs are applicable for the self-plugging and tein
control in different types.
PID with self temperature control has (6+1) sections of temperatures.
Temperature may be preset a week in advance to enable more convenient operation.
Failure Self-detection functions, alarm display and voice prompt
Input and output are done by the optically coupled circuit to isolate the interference of the
external circuitry.
8 AD linear scale/ 4 channel press ure fee dback/4 channel double-ru ler/4 channel maglev ruler
Multi-injection mode，7 sections of injection，4 level of pressure holding
The output value of pressure, speed, current can have real-time dynamic observation,
and it is not necessary to install another ammeter
8-channel of double-linear scale，8-channel of single linear scale，4-channel of maglev ruler，
4-channel of pressure detection.
Presetting of the voltage and runoff values, proportional valve available for the products in
all brands and better linear proportion.
The management of 255machine production is by a host networking computer ,It canaccurate
Statistics each machine production state and produce data type ,so it is convenient to manage.
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3. Installation and Debugging of Computer Control System

3．1Cautions upon Installing the Control System
The design of control system is simple and easy, only one 15-core shielding cable connecting
the keyboard and host computer shell with flexible and handy installation and connection. The
sketch map for installation is shown as follows:
REF+
REF-
AD5
AD6
AD8
AD7
+10V
AD9
AD10
AD11
AD12
CAN
Strong
压力检测
P1
CO M
Control
AD1
AD2
P1 Pressure
PW450
eletricity
AD3 P2 Pressure
system.
AD4
F1 Speed
P2
nitrogen uppper limit/4B F2 Speed
nitrogen down limit/4A
big pump POWER

Equipment
middle pump
Power
Small pump
fault alarm
24VG front close
core D return stop Door open
core D advance stop
core C return stop core D out
core C advance stop core D in
core B return stop core C out
core B advance stop core C in
core A return stop core B out
core A advance stop core B in
core A out
motor fault core A in
door open stop blow female
mechanic hand ejector blow male
nitrogen release
nitrogen recharge
mechanic hand mold close
back mold adject stop fully auto
front mold adject stop ejector finished
fine adjust teeth number
PORCHESON mold open finished
high pressure mold close

back door 2 Low pressure mold close
back door1 MC2000A mold open fast
mold open buffer
mold thick
differential mold locking
lubricating press is low mold thin
Strong Strong
lubricating oil is low Ejector return
after nozzle stop ejector advance

before nozzle stop mold open
feed rotation speed nozzle return
Electric Eye enter suck back
mold close stop feed
injector Protective cover injector
front door 2 nozzle advance
front door 1 mold close
Relay board eletricity eletricity

Equipment Equipment
Ebb eletricity section Strong eletricity section
control box equipment outfit (for reference only)

（1）Upon installing the host control box, adopt the enclosed distribution cabinet at the first choice.
It shall be fixed in the well-ventilized, greaseproof and dustproof conditions equipped with a
fan and dustproof. The distribution box shall be stored under 50degree.
（2）Upon fixing the host computer and power pack, please keep the interconnecting parts such
as all AC connectors and transformers as far away from each other as possible to prevent the
electric wave interference from the electronic grid.
（3）All electric wires and shielding wires shall not be cut off, lengthened or curtailed arbitrarily.
You should use the electric wires and shielding wires provided by this company to prevent
from influencing the reliability and normal operation of the control system.
（4）The shell of flame couple shall adopt the shielding wire. When the outer shielding of all flame
couples adopts the thermal couple reticles, the reticle and machines shall be well grounded and
connected to the ground with the earthing resistance below 4ohm.
（5）Upon wiring, separate the high and low pressure line from the computer control line as much as
possible, do not bind all electrical wires together to prevent the interference from affecting the
reliable operation of control system.
（6）Upon fixing the keyboard and 15-core communication connections of the host computer, you
shall press and tweak with force to prevent the poor connection from affecting the reliable
operation of control system.
（7）Pay special attention to the oil valve outlet public port YCO M, it shall be connected wel l to prevent
the compu ter from inputting whi le having the phenomen on of oil valve having no mot ion.
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3.2.Inspection of the Control System

（1）After installation completed, carry out an over all inspection if all connection lines are well
fixed including the switching power supply, host computer shell, electrothermal output line
and the thermal couple of keyboard.
（2）After the line inspection completed, carry out an electric connection inspection. First take
Out the11-digital output line plug of the DC power supply outlet port, namely the power pack
PW450, And then power on to examine and measure if the voltage is the same as the nominal
values and observe if the output indicator on the power pack is normal.
（3）Power off after the measurement completed, insert the DC power supply to input to the plug
of host computer shell. After power-on again for inspection, LCD on the keyboard will display
the normal state of the main page. Revolve on the emergency stop switch to check if the RUN
indicator on the host computer shell turns on. When it turns on, it indicates that the system
can work soundly.
3.3.gging of the Control System
F8
（1）After the system having shown normal operating state, press button on the monitor
page to adjust color and comparison. 生产管理
（2）To conduct the parameter setting and memory testing, press FLOW CHART button to select a group
输入
of mod ule numbe rs and then set data in all screens. Press ENTER
button to save data. Disconnect
the power and connect it again after a few time, the system will automatically call the data of
mod ule numbe rs saved by you. In case of they are correct, it indicates that the memo ry is all right.
（3）Afterwards, set the data in all relevant data (please see Chapter III Explanation of the Parameter
Setting for the detailed operations). Upon setting in the first time, set the pressure and speed
as little as possible and then after all movements come normally, gradually increase the values
to normal parameters to prevent from damaging the mechanical performances.
（4）After all parameter set, save them and carefully inspect if all input and output points are normal.
Carry out an overall inspection of the alarm system, including the front and back safety doors.
The wire of safety doors shall be connected as stated in the following figure.
Safety Door(M C2000A)

LS4 LS2
After Saf ety Door 1 After Safety Door 2
After Door
Front Door
Front Saf ety Door 1 Front Safety Door 2
LS3 LS1
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LS1 LS3 LS2 LS4

XCOM XCOM XCOM XCOM
X00 X01 X15 X16
Safety Door Wiring Diagram (for reference only)
★Safety Doors * Special Explanation:

When X00=ON/X15=OFF or X00=OFF/X15=ON closing/opening the doors, or in case of
other abnormal conditions, the system will issue an alarm 2 seconds later for Safety Door
Failure and simultaneously terminate all operating output. In the semi-automatic mode, the
condition for opening/ closing the safety doors is that the time from LS1, LS2, LS3, LS4 all
turn [OFF] to all turn [ON] is more than 0.5 as valid in order to prevent the twitter of safety
door switches from causing error operation.
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User's Manual for MK2XXX V1.0 Chapter 2 Explanation of the Key Operations
Chapter 2 Explanation of the Key Operations

1. Figure of Keyboard on the Operation Panel (See the figure below)
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2. Explanation of the Functional Keys
keys usage
F1 for setting page of mold opening/closing
F2 for setting pages of injection/pressure holding and injection
F3 for setting pages of feeding/screw back /auto purging
F4 for setting pages of seat stand & mold adjusting
F5 for setting page of ejector
F6 for setting pages of core，air-blowing and lubricating
F7 for setting pages of temperature，air-blowing and lubricating
F8 for setting pages of special parameters
Enter into pages for celerity one 、 two setting
Return to monitor page at any time.
Enter into real time help page under current status.
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keys usage
Enter into page of USB setting
Enter into page to set alarm
Enter into page to injection, servo temp curve
Enter into pages to set production data & SPC Tracking
MES For entering into MES production management page
When cursor moves to such as the time setup location,1 will be

automatically increased with each pressing on this key.
When cursor moves to such as the time setup location, 1 will be

automatically reduced with each pressing on this key
Press this key is equal to move cursor to [Enter] while in log in status
and then press the enter key
When cursor mov es to such as mou ld name mod ification, press this key
to switch Chinese/English input method
Press this key is equal to move cursor to [Cancel] while in log in status
and then press the cancel key .
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3. Explanation of the Parameter Setting

0-9 numeric keys are used for data input in the data
settingpage. When electric lock is in “OFF”State,
These ten numbers are locked to ensure the data will
not be chan ged arbi trari ly. In the meanw hil e, there are 26
english letters and special symbo ls respectively on 0-9
numeric keys used for the input of Chinese and english
letters as well as the machine serial number.[Delete]
key is used to delete the error words during entering
the parameters and serial numbers. [Input] key is
used to select the functions during function election
and used to confirm during item confirmation.
4. Cursor Key
keys usage
Skip key, pressing it will skip the cursor to the upper line
Escape key, pressing it will move the cursor to the left
Escape key, pressing it will move the cursor to the right
Skip key, pressing it will skip the cursor to the lower line
电热开/关马达开/关
5. Electro thermal ON/OFF key HEATER ON/OFF

and Motor ON/OFF key MOTOR ON/OFF
In the manual mode, press the key once and the indicator at the left upper will turn on, indicating
the function state has opened. Pressing the key again and this indicator will turn off, indicating
the function state has shut off. Repeatedly pressing this key, the functions will turn on or off in
turn. Upon the emergency switch stops, the motor will power off swiftly without affecting the
electro thermal operation.
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6. Operation Mode Selection Key
Keys Usage Remarks
Pressing this key will enter the system Ther e is an indi cat or on the left upper
into manual state. of all keys. Pressing any key will turn
on this indi cat or, indi cat ing the sys tem
Is in this state. Every time the computer
is started, the default state of system is
Pressing this key will enter the system
into semi-automatic operation anual operation.In case of the temperature
has not reached the set value, the system
is impossible to perform semi-automatic 、
senr-automatic and time automatic
Pressing this key will enter the system operations. The indicator will not turn
into senr-automatic operation on when the semi-automatic、senr-
automatic and time automaticoperat ion
key pres sed till thet emperat ure reaches
the set val ue.
Pressing this key will enter the system
into time-automatic operation
7. Manual Operation Keys

keys usage operation Conditions
Mold-opening operations 1. Mold is not reached to the termination position.
1.safe door input is normal

2.ejector retreat is in position
Mold-closi ng oper ation 3.mold closing not reached final position
4.manipulato r sig nal（mold closed）is connected（manipulatr use）
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Keys Usage Operation Conditions
1.if use time-inject，inject time not reached

2.if use position，not reached inject final position
Injection Operation 3.all sections of temp in charging barrel must within set range
（no temp alarms）and cool boot for screw timing is up
1.if E-ru ler not bein g used，suck back time not rea ched
2.if E-ru ler bein g used，not rea ched suck back term ina tion posit ion
Suck back Operation 3.all section s of tem p in charging barre l must within set ran ge
（no tem p ala rms）and cool boot for screw timing is up
1. mold open reached termination position

2. core retre at lim it is connected or its tim e is up（core use optio nal）
3. manipulator signal （ejector）is connected （manipulator
use optional）
Ejector advance operatio n 4. if E-ruler being used，ejector advance position not reached
termination position
5. if E-ruler not being used，1，stroke option is being used，
not reached advance stop pos tion 2，time opt ion is being used，
timing for ejector advance not reached
1. if E-ruler being used，ejector retreat position not reached

termination position
Eject or return oper ation 2. if E-ruler not being used，1，stroke option is being used，
not reached retreat stop pos tion 2，time opt ion is being used，
timing for ejector retreat not reached
1 Feed not reached termination position

Feeding Operation 2 all sections of temp in charging barrel must within set range
1 Auto purging being used

2 times of auto purging not completed
Auto purging operation 3 all sections of temp in charging barrel must within set range
1.operation condition is same as ejector advance,ejector retreat

multi-ejector operation 2 . set times of ejector not finished
lubirca ting pump working 1.Total time of lubricating not completed
1. male blowing optional

male blowing operation 2. male blowing time not completed
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1. female blowing optional

female blowing opeation 2. female blowing time not completed
1 .nozzle advance lim it not being used，no conditio n

2. nozzle advacne lim it being used，a not reached nozzle advance stop
nozzle advance operation positio n b.tim ing for nozzle advance slow not reached
nozzle retrea t operation 1.no conditions
1.when manual mode is being used for mold adjustment，press

Down the key and then if indicator ligh flash means manual
adjustment is allowed
mold adjustment option
2.when auto mode is being used for mold adjustment，press
down the key twice and then if indicator ligh flash means
auto adjustment is allowed
mold adjustment backward 1. ent er into manual adj ust ment mode
operation 2. mold adj ust ment backw ard not reached its terminat ion posi tion
mold adjustment forward 1.enter into manual adjustment mode

operation 2.mold adjustment forward not reached its termination position
1 .Core A being used

core A advance operation 2 . core A advance not reached termination position or time
not completed
3 . ejector retreat reached position or ejector retreat time is up
1 . core A being used

2 . core A retreat not reached termination position or time
core A retreat operation not completed
1 .Core B being used

core B advance operation 2 . core Badvance not reached termination position or time
not completed
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1 . core B being used

2 . core B retreat not reached termination position or time
core B retreat operation not completed
1 .Core C being used

core C advance operation 2 . core C advance not reached termination position or time
not completed
1 . core C being used

2 . core C retreat not reached termination position or time
core C retreat operation not completed
1 .Core D being used

core D advance operation 2 . core D advance not reached termination position or time
not completed
1 . core D being used

2 . core D retreat not reached termination position or time
core D retreat operation not completed
line of Mk360 Keyboard
Nitrogen recharge operation 1 stocker up limit not reached its termination position
line of MK2030 Keyboard
nitrogen release operation 1 . No condition;
safe door open operation 1. Safe door open not reached its termination position or
time not completed
safe door close operation 1. Safe door clo se not rea ched its term ina tion posit ion
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1 . core B being used
Standby operatio n keys 2 . core B retreat not reached termination position or time
not completed

1 .Core C being used
Standby operatio n keys 2 . core C advance not reached termination position or time
not completed
8. Setting Scope of Numeric Items
Number Setting Items Setting Scope Unit
1 Time Setting Digital ≤6 00.00 second
2 Pressure Setting Digital ≤1 60.0 bar

3 Speed Setting Digital ≤9 9.9 %
4 Back Pressure Digital ≤ 160.0 bar

Digital ≤ 999.9(Measure)
5 Temperature Setting
Digital ≤ 600.0(set)
℃
6 Storage of Mold Data Digital ≤ 999 number
7 Predicted Turnout Digital ≤9 9 9 9 9 9 9 9 PC
In case of the set values exceed the above-mentioned scopes, the system will not accept the
numbers set and keep the original set values. For the habit of data input, the data input of this
system is display from right to left.
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User's Manual for MK2XXX V1.0 Chapter 3: Descriptions on setting parameters/functions
Chapter 3: Descriptions on setting parameters/functions

1. Main page of Starting up
Connect with power, turn the red urgent stop switches, the operation light of the computer-
RUN-flickers, the following menu shown on the display, now the control system is running
and it is ready to operate the machine.
PORCHESON Monitor 2016-07-26 16:33:30
mold open total no
35 Mould
Temperture.OK system pressure
0.0 bar
system flow
0.0 %
mold base position
50.00 mm
Ejection position
33
0
66
99
0.00 mm
7.6 %
33
0
66
99
cou nting all the time
1866.6 Sec
7.6 %
motion setup
0.00 Sec
motion counting
0.00 Sec
output current
move mold:593. 9 mm ejector: 0.00 mm injection: 0.00 mm nozzle: 0.00 mm
0.0 A
motor speed
0 RPM
Machine Run Well mold close slow
mold close/open Injection/ hold pressure feed/auto clear nozzle/mold adjustment ejector setup core setup/other temperature setup Parameters/system
Press key at any time after re-turning on the computer, and then enter the menu of the
monitor menu of the machi ne. This menu is for monitori ng temperat ure and machi ne running con dition.
The names and numbers of the moulds will be set in mould information menu.The temperature
Scale and current oil temperature show the real value of each stage thus its information cannot be
modified. Each function of the menus is described as follows:
The descriptions on mode:
mode meanings
means manual mode

means semi-manual mode
means electric-eye auto mode
means time auto mode
means lubricating pump is working with oil
means failure warning
means electric heating is on
means motor is running
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2.The descriptions on display:

Display Meanings and descriptions
Manual The running mode of the machine；

Injector This section is heating；
Mold number The current mold number；
System records the open mold times for the current mold no during the
Current mold number process of auto running.
Cycle time Cycle time of actual operation of system;

System pressure The set pressure valule of the current charge motion
System flow The set flow value of the current motion
Thimble Shows the current position of the thimble. The unit: mm；
System back pressure The set back pressure valule of the current charge motion
Motion setup The time value or counter data of the current motion
When a time value is set for current motion，onl y the ope ration time gradually
Motion counting reaches set value，can next motion be proceeded，if number of times is set
correspondingly the number of times would be displayed and to reached its set.
Charging speed The number of rotation of the screw in one minute.(Unit：RPM)
Packed mold number Syste m records the fin ish ed mold no of this box durin g the process of auto running.
Movable mold Shows the current position of the mold. The unit: mm；
Screw Shows the current position of the screw. The unit: mm;
Ejector Shows the current position of the thimble.The unit：mm
Nozzle Shows the current position of nozzle.The unit：mm
Actual temperature is not within setting range, showing current ly all
Low temperature
sections of temperature are abnormal
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3. for celerity setting information
快速设定
Press CELERITY SET key, enter the menu for fast setup information, now as following:
PORCHESON Fast setup 2016-07-26 16:33:30
slow speed fast speed middle speed low pressure high pressure 7Segment 6Segment 5Segment 4Segment 3Segment 2Segment 1Segment
pressure (bar) 25.0 65.0 40.0 12.0 40.0 pressure (bar) 45.0 45.0 45.0 45.0 45.0 45.0 45.0
flow (%) 35.0 35.0 35.0 35.0 35.0 flow (%) 35.0 35.0 35.0 35.0 35.0 35.0 35.0
positio n (mm) 509 210 105 5.0 position (mm) 35.0 35.0 35.0 35.0 35.0 35.0
time (sec) ****** ****** ****** ****** ****** ******
Low speed middle speed fast speed slow speed
switch to pressure holding position switch to pressure holding position
pressure (bar) 25.0 65.0 12.0 40.0
time (sec) 5.0 position (mm) 5.0 pressure (bar) ******
flow (%) 35.0 35.0 35.0 35.0
position (mm) 509 210 5.0
4Level 3Level 2Level 1Level Forwarde Suck Back Feed 1 Feed 2 Feed 3 Suck Back
pressure (bar) 45.0 45.0 45.0 45.0 pressure (bar) 45.0 45.0 45.0 45.0 45.0
flow (%) 35.0 35.0 35.0 35.0 flow (%) 35.0 35.0 35.0 35.0 35.0
time (sec) 35.0 35.0 35.0 35.0 Back pressure (bar) 35.0 35.0 35.0
position (mm) 35.0 35.0 35.0 35.0 position (mm) 35.0 35.0 8.00 8.00 8.00
slope function Disabled Disabled Disabled Disabled Time (sec) ****** ******
Inject Feed Suck Back

pressure (bar) 45.0 45.0 45.0
flow (%) 35.0 35.0 35.0 Nozzle return 1 Nozzle return 2 Nozzle advance 1 Nozzle advance 2 keeping
pressure (bar) 45.0 45.0 45.0 45.0 45.0 ejector mode by times
Back pressure (bar) 35.0 ejector times
flow (%) 35.0 35.0 35.0 35.0 35.0 1 times
position (mm) 35.0 position (mm) 35.0 35.0 8.00 35.0 Re-ejector 0.00 sec
Time (sec) 35.0 8.00 Time (sec) ****** ****** ****** 1.00 1.00 ejector begin 0.00 sec
Fast setup menus are parameters cluster menus common used by jet plastice machines.This menus
can provide important parameters needed daily adjustment by machines,including: mold close, mold
open, injection, hold pressure, plasticization, ejector forward .
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4. Set moId close/open information
F1
Press key, enter the menu for setting mold close information , now the menu is as followi ng:
PORCHESON Mold close/open 2016-07-26 16:33:30

mold open total no
slow speed fast speed middle speed low pressure high pressure 35 Mould
pressure (bar) 25.0 65.0 40.0 12.0 40.0 system pressure
0.0 bar
flow (%) 35.0 35.0 35.0 35.0 35.0
system flow
positio n (mm) 509 210 105 5.0
0.0 %
mold base position
Low speed middle speed middle speed 2 fast speed slow speed 50.00 mm
pressure (bar) 25.0 65.0 40.0 12.0 40.0 Ejection position
0.00 mm
flow (%) 35.0 35.0 35.0 35.0 35.0
positio n (mm) 509 210 105 5.0 1866.6 Sec
motion setup
0.00 Sec
low pressure protect 5.00 sec Mold close/open limit 15.00 sec
motion counting
Differential mold close Disabled low pressure alarm mold-opening 1.00 sec 0.00 Sec
intelligent decelerattion Disabled mold-closing stop inflating 0.00 sec output current
decompression time ****** sec mold-opening stop working zone 19 mm 0.0 A
motor speed
0 RPM
Descriptions on setting parameters/ process/function mold
Action S low Fast Low pressure high pressure
Pressure 20 50 20 1 20
Flux 20 80 30 25
Place 508.8 109.0 2.0
(1). Process: while closing mould, enter slow clamping first, and then enter fast clamping stroke
Arrives at[508.8], and then enter low pressure clamping when stroke runs another [109.0],And
then enter high pressure clampi ng whe n stroke runs another [2.0] till clampi ng compl eted. It alarms
[low pressure mould protection time is over ] when the low pressure time is over but not enter the
high pressure yet.
(2). Low pressure protection: Set a smal ler low-pressure time for mou ld closing, it is better to be fitting,
otherwise,the mou ld can not be protected.
(3). Limitation to mould clos ing /op ening : time limitation to mold clos ing /op ening ,plea se set it lon ger, and it
Is Better to be fitting, otherwise, the system alarms [mold open/close not completed on time].
(4).Differential mould closing: press enter key to select[on]or[off], output when select [on]for
quick mould closing and Y12 is with signal, when select[off] for quick mould closing,and Y
12 is without signal.
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(5). Mold-closed terminated & high pressure holding means high-pressure mold closed is
terminated and X03 got signal and then hold high pressure until it is finished.
Action Low Middle Fast Slow

Pressure 45 60 40 20
Flux 20 70 80 20
Place 600.0 550.8 215.5 50.5
(6).Process: while opening mould, enter slow mould opening first, and then switches to fast mould
Opening when stroke arrives at 50.5mm, and then switches to middle speed mould opening when
arrives at 215.5mm, and then switches to low speed mould opening when arrives at 550.8 mm,and
then mould opening completed when arrives at 600mm
(7). Slow down intelligently：There are 【able 】and【disable】available.When selected 【able】,the pressure﹑
flow﹑position﹑and mold open stopped position of mold opened slowly and mold open fastly can be
set，when the position of E-ruler is bigger than the one of mold open fastly during the process of mold
opening then switching to PID slow down intelligently；otherwise is standard control mode.
(8). Effe ctive area of mold open stpped ：For exam ple，set val ue is 10. 0mm,the val ue of mold open stopp ed
set as 600.0mm，when mold open motion reaches 600.0mm then movable mold ruler is bigger
than 590.0mm（600.0mm minus 10.0mm）then regardes as mold open stopped and proceed to
ejector motion.
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5. The injection/ hold pressure setup information
F2
Press key , ent er the inject ion/ hold pres sur e set up infor mation , now the menu is as following:
PORCHESON Injection/ hold pressure setup 2016-07-26 16:33:30

mold open total no
7Segment 6Segment 5Segment 4Segment 3Segment 2Segment 1Segment 35 Mould
pressure (bar) 45.0 45.0 45.0 45.0 45.0 45.0 45.0 system pressure
0.0 bar
flow (%) 35.0 35.0 35.0 35.0 35.0 35.0 35.0
system flow
positio n (mm) 35.0 35.0 35.0 35.0 35.0 35.0
0.0 %
time (sec) ****** ****** ****** ****** ****** ****** mold base position
50.00 mm
switch to pressure holding positio n switch to pressure holding positio n Ejection position
time (sec) 5.0 positio n (mm) 5.0 pressure (bar) ****** 0.00 mm
1866.6 Sec
4Level 3Level 2Level 1Level motion setup
pressure (bar) 45.0 45.0 45.0 45.0 0.00 Sec
flow (%) 35.0 35.0 35.0 35.0 motion counting
time (sec) 35.0 35.0 35.0 35.0 0.00 Sec
positio n (mm) 35.0 35.0 35.0 35.0 output current
slo pe functio n Disabled Disabled Disabled Disabled 0.0 A
motor speed
0 RPM
mold close/open Function feed/auto clear nozzle/mold adjustment ejector setup core setup/other temperature setup Parameters/system

Level 4
Level 3
Level 2
Level 1
Segment 7
Segment 6
Segment 5
Segment 4
Segment 3
Segment 2
Segment 1
Action
Press ure 507085 80 30 110 20 65 10 5 75 12 5

Flux 201515 15 18 85 39 50 98 21 20
Place 0.0 18.5 25.9 12 0 .0 25 2 .0 32 0 .5 35 0.5
Time T4 T3T2 T1 15. 0 s
(1). Process:while injecting,it will firstly proceed to inject delay, and when delayed time is reached,
it will execute section 1 injection and switch to section 2 when moves to 350.5mm and switch to
section 3 when it moves to 320.5mm and it moves to section 4 when moves to 252.0mm and then
switch to section 5 when moves to 120.0mm and switch to section 6 when moves to 25.9mm and
switch to section 7 when moves to 18.5mm and then switch to pressure holding when moves to
0.00mm.When entering into pressure holding,it will work with pressure and speed of pressure
holding grade 1,and it will switch to grade 2 when grade 2 time is up,and switch to grade 3 when
grade 2 time is reach and switch to grade 4 whe n garde 3 is reached and whe n grade 4 time is reached
it will swith to cooling before feeding .......
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(2). Switch to pressure holding：There are【time】【position】and 【pressure】.It will start to count

when intering into process of injection when 【time】is selected and it will switching to pressure
holding；when 【position】is selected，the screw position of injection movement less or equal
to position of pressure holding namely swithching to pressure holding；and when 【pressure】is
selected the detection pressure of injection is large or euqal to pressure of the one of pressure
switch then it switch to pressure holding.And it will switch to pressure holding regardless of
【postion】【pressure】is selected.
(3). Injection way：There are 【position】and 【time】available，the switch of different grades is done
by changing E-ruler postion （such as grade 1 to grade 2）when 【position】is selecte and the
switch will be done by chaning time.
(4). Slope function：is to control pressure holdingas holdingpressure or slope change，please refer to
the picture setting and then the actual pressure output is as below：
Level 4 Level 3 Level 2 Level 1
50 55
35
20 Le ve l5 Pr es
125.9
(Curve graph of slope function)
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6. the injection function setup information
F2
Pres s key two times, enter the inje ction function setup info rmation , now the menu is as following :
PORCHESON injection function setup 2016-07-26 16:33:30

mold open total no
35 Mould
injectio n delay 45.0 Sec injection monitoring Disabl e system pressure
0.0 bar
Mould no of collection ****** Mould allowable deviation ****** mm
system flow
injection protective cover Enable nitro gen functio n Disabl e
0.0 %
mold base position
injectio n nozzle Disabl e nozzle on pressure bar 50.00 mm
******
Ejection position
nozzle on tim e ****** Sec nozzle on flo w ****** %
0.00 mm
nozzle off tim e ****** Sec nozzle off pressure ****** bar
nozzle off flo w ****** % 1866.6 Sec
motion setup
0.00 Sec
motion counting
0.00 Sec
output current
0.0 A
motor speed
0 RPM
(1).Injection delay：in auto mode it will delay the setup time and then proceed to inject
(2). Injection monitoring：There are 【Enable】【Disable】available,computer will take average
value of injection destination from frist 1--100 mould as injection detection point under semi/auto
mode once 【Enable】is selected，user can set allowable error range on pressure holding page，
if exceeds set mould no，system will alarm【injection failure】and regard this mould as defects
when discover：injection finished not reach the detecton range or exceeds the detection range.
(3). Injection protective shell：The re are 【Ena ble】【Disbale】available,whe n 【Ena ble】is selected，
X02 of injection，feeding and suck back movement is OFF,alarms :injection protective shell not
closed, and no movement output；otherwise movement will not be affected by X02 signal.
(4). Nitrogen function：The re are 【Disable】【Ena ble】available.When select 【Ena ble】，injection
motion Y25 of nitrogen released sync output after motor power on，while injection wihout motion
and when X46 accumulator down limit with signal then Y24 will be recharged nitrogen，and stop
recharging when X47 accumulator up limit with signal，otherwise，there is no related motion
with nitrogen.
(5). Nozzle function：There are 【Disable】【Enable】available.When select 【Enable】，open
the nozzle before injecton and it will inject once timing for nozzle open motion count time，and
it will close nozzle once inject finished,and it will stop nozzle -close motion once timing for nozzle
close motion is up；otherwise，there is no nozzle motions.
.
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7. The Feed/suck back/Auto clear data setup information
储料
FEEDING
Press key , enter the Feed/suck back/Auto clear data setup information ,now the menu
is as following:
PORCHESON Feed/suck back/Auto clear 2016-07-26 16:33:30
mold open total no
Forwarde Suck Back Feed 1 Feed 2 Feed 3 Suck Back 35 Mould
pressure (bar) 45.0 45.0 45.0 45.0 45.0 system pressure
0.0 bar
flow (%) 35.0 35.0 35.0 35.0 35.0
system flow
Back pressure (bar) 35.0 35.0 35.0
0.0 %
positio n (mm) 35.0 35.0 8.00 8.00 8.00 mold base position
Time (sec) ****** ****** 50.00 mm
Ejection position
0.00 mm
Inject Feed Suck Back cou nting all the time
pressure (bar) 45.0 45.0 45.0 1866.6 Sec
flow (%) 35.0 35.0 35.0 motion setup
Back pressure (bar) 35.0 0.00 Sec
positio n (mm) 35.0 motion counting
Time (sec) 35.0 8.00 0.00 Sec
output current
0.0 A
motor speed
0 RPM
Action Front ejector Feed 1 Feed 2 Feed 3 Feed 4 Back ejector
Pressure 30 120 1 10 80 90 50
Back Pressure 25 85 90 70 20 43
Flux 15 20 22 30 15
Place 30.0 1 70 . 0 220.0 300.0 3 0 5.5 3 80 . 6
(1). Feed /Back eject or Proce ss: After phase of pressure maint aini ng, it will switch to storing 1when injecti on
Retreats move to30.00mm, and then switch to storing 2 when move to170.0mm,and then switch
to suck back backward when move to 220.00 ,and finish storing when move to 300.00mm,and
finish storing when move to 305.50mm.,and finish storing when move to 380.60mm.
(2). stuff auto-clearing p rocess: How to use the stuff auto-clearing up function. In manual mode, press
key of materi al auto-clearing up, the system start s the materi al auto-clearing up process, first is process
of with draw ing, and then cycles automati cally according with process shown in the diagram above.
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Inject
[NO]
Feed Suck Back Times of material clearing up？
[Yes]
[End]
F3
Press key two times, to enter into Feed/suck back/Auto clear function setup page which
will be as folowing:
PORCHESON Feed/suck back/Auto clear 2016-07-26 16:33:30
mold open total no
Forwarde Feed Cooling 45.0 Sec Feed delay 15.0 Sec 35 Mould
system pressure
Coolin g tim e 45.0 Sec Feed lim it 10.0 Sec
0.0 bar
Coolin g mode Purging mode after feed
system flow
Feed back pressure Disabl e Auto purgin function Disabl e 0.0 %
Feed simultaneously mold opening Enable Purging tim es ****** Times mold base position
Feed key lock automatically Enable Auto feed nozzle advance Disabl e 50.00 mm
Feed single-loop tooth no 1 Feed in advance suck back mode position Ejection position
Feed again functio n Disabl e Inject- return mode position 0.00 mm
Refeed mode ****** refeed tim e 45.0 Sec cou nting all the time
Refeed pressure refeed positio n 1866.6 Sec
****** bar 45.0 mm
motion setup
Refeed flu x ****** %
0.00 Sec
Refeed back pressure ****** bar
motion counting
0.00 Sec
output current
0.0 A
motor speed
0 RPM
(1)Feeding time delay: Set delay time when under auto state and then to proceed for feeding.
(2). Feed limit Time : Monitor time for no material. It is regarded as no material when time is up but
Feeding is not completed, therefore, set time limit longer than actual feeding time, otherwise,
[feeding not completed on time] will be alarmed.
(3).Cooling time: In auto mode, injection and pressure maintaining are completed, cooling time starts
To count, time for feeding and injection retreats is also part of cooling time. If movement time ex
ceeds cooling time, cooling time will end, and mould opened can be proceeded only if feeding,in
jection retreats finished, conversely, cooling time ends to open mould immediately.
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(6). Feed back pressure ：There are 【Disab le】【Enable】available.When sel ect 【Enable】，Y42 of
feed ing back pressure ，feed rat io are syn c output during feed motions;otherw ise，no worki ng.
(7). Auto purging：There are 【Disab le】【Enable】avail able.When sel ect 【Enable】and system will
proceed to auto purging motion and record purging times,it will sotp purging once times is
reached；otherwise，there is no purging motion.
(8). Feed simultaneously mold opening：There are 【Disable】【Enable】available.When select 【Enable】，
Under auto mode，timing for cooling is up and proceed to mold opening motion but the feed
motion may be not finished yet；otherwise，need to meet the conditions of timing for cooling
is up and feed motion finished and then proceed to mold opening.
(9). Feed key lock automati cally：There are 【Disab le】【Enable】avail able.When sel ect 【Enable】，
under manual mode，press down feed key and feed motion works by this moment realease
feed key but continue the motion；otherwise，feed motion will be finished.
(10). Auto feed nozzl e advan ce：There are 【Disabl e】【Enabl e】avai labl e.When sel ect 【Enabl e】，
under auto mode during feed motion runing, Y1 of nozzle advance valve sync work；otherwise，
Y1 of nozzle advance valve not working.
(11). Feed single-loop tooth no：the tooth no of screw in one week
(12). Feed in advance suck back mode：There are 【Postion】【Time】available.When select
【Position】，forward-inject-retreat motion will be switched to feed motion by screw position
changing detection；whe n select【Time】，it will switch to feed motion by timing for forwar d
- inject-retreat motion.
(13). Inject- retreat mode：There are 【Pos i tion】【Time】available.When select 【Position】，
backward-inject -retreat will be finished by screw position changing detection；and when
select【Time】，it will be finished once timing for backward-inject-retreat is up.
(14). Feed again function：There are 【Disable】【Enable】available.When select 【Enable】，
under auto mode system will proceed to feed motion before injection and then inject once
feeding is finished.
(15). Ref eed mode：The re are 【Pos tion】【Time】available.When select 【Pos ition】，refeed motion
will be finished according to screw postion changing；otherwise use 【Time】to sotp.
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8. Nozzle/Mold adjustment data setup
F4
Press key to enter into nozzle/mold adjustment data setup page which will be as folowing:
PORCHESON nozzle/mold adjustment 2016-07-26 16:33:30
mold open total no
35 Mould
Nozzle advance 1 Nozzle advance 2 Nozzle return 1 Nozzle return 2 nozzle retrea t mode system pressure
pressure (bar) 45.0 45.0 45.0 45.0 Disabl e 0.0 bar
flow (%) 35.0 35.0 35.0 35.0 nozzle termination mode system flow
0.0 %
positio n (mm) ****** ****** 8.00 8.00 Time
mold base position
Time (sec) 2.0 1.00 1.00 manual nozzle advance limit
50.00 mm
Disabl e Ejection position
0.00 mm
Nozzle advance 1 Nozzle advance 2 Nozzle return 1 mold adjustment way cou nting all the time
pressure (bar) 45.0 45.0 45.0 10 1866.6 Sec
flow (%) 35.0 35.0 35.0 motion setup
mold close time 5.0 0.00 Sec
motion counting
0.00 Sec
output current
0.0 A
motor speed
0 RPM
(1). Nozzle advance 2 motion: 1 when E-ruler not being used and while nozzle advance touch X06
switch of nozzle advance stop then switching to nozzle advance 2 speed to connect with the mold,
and nozzle advance 2 will be finished once time is up2.when E-ruler being used,the speed 1 and
speed 2 of nozzle advance are controled by E-ruler position.(Fnunction：To prevent crash and
protect the mold life）
(2).Nozzle retreat mode：There are 【Disable】and【After feeding】，【mold open advance】and
【After injection】，when 【After feeding】is being used under auto mode and while it is operating
automatically it will proceed to nozzle retreat motion once feed inject -backward is finished；and
when 【Mold open advance】is being used and under auto mode it will proceed to nozzle retreat
and then mold open;and whe n 【After injection】is being used, the nozzle will retreat after injejction.
(3).Nozzle retreat termination mode:1.When E-ruler not being used,there are [Stroke] and [Time]
available,the auto nozzle retreat position is controlled by limit swith of [X07] of nozzle retreat
stop;if time function is being used then the auto nozzle retreat is controlled by time.2.when E-
ruler is being used,there are [Position] and [Time] available,when position is chosen,the auto
nozzle retreat position is controlled by E-ruler position;and when time is chosen,the auto nozzle
retreat is cotrolled by time.(Notice:under manual mode,the [Nozzle retreat] key no impact to
nozzle retreat motion)
(4).Manual nozzle advance limit：when this funciton is not being used，the nozzle advance motion
is not controlled by stroke,and when this function is being used,nozzle advance is controlled by
limit switch of X06 of nozzle or by the forward position of E-ruler.
(5).Mold close time:Under auto mode,the mold closed motion with time limit and once time is up it will
switch to mold opened,when setting the time make sure higher than the time for mold locking.
(6).Auto mode adjusting method: for auto mode,press [mode adjustment] twice and system will proceed
to mode adjusting automatically once safe door is closed.The set value of motion pressure ,flow
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for mold ajust advance , mold adjust retreat is to be set in fine adjustmet column.It will hint [Auto
mold adjust finished]
(7).Initial mold adjust -advance teeth no:under auto mode,the teeth no that readjust after the first
time to touch X03 switch.
(8).Regardless of manual or auto mode for mold adjustment,the mold adjust-advance is controlled
by mold adjust-advance limit switch and while the mold adjust-retreat is controlled by the mold
adjust-retreat limit switch.
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9. Set the ejector forward information
F5
Press key to enter into ejector setup page which will be as folowing:
PORCHESON Ejector setup 2016-07-26 16:33:30
mold open total no
35 mould
ejector return 2 ejector return 1 ejector advance1 ejector advance 2 hold system pressure
pressure (bar) 45.0 45.0 45.0 45.0 45.0 0.0 bar
flow (%) 35.0 35.0 35.0 35.0 35.0 system flow
0.0 %
positio n (mm) 80.00 80.00 80.00 80.00
mold base position
time (sec) ****** ****** ****** ****** 1.00 50.00 mm
ejection position
0.00 mm
eject or mode by times ejector advance delay 0.00 sec cou nting all the time
eject or times 1 times ejector retreat delay 0.00 sec 1866.6 sec
re-ejector disabl e ejector finished under sensor mode count end motion setup
eject or begi n ****** mm ejector duirng mold opening disabl e 0.00 sec
stop hol ding disabl e ejector retreat under virbration mode ****** sec motion counting
man ipulator disabl e ejector retreat-stop effective area 1.00 mm 0.00 sec
output current
0.0 A
motor speed
0 RPM
(1).ejection way：
(a) Times fixed : [Ejecting forwar d] → [Ejecting forwar d stopped] -[Maintain] -[Ejecting backwa rd]
[Ejecting backwa rd stopped] as one cycle, move in according to times.
(B)Vibrating:[Ejecting forward stop] -[Ejecting forward stop]-[0.1Ejecting backward]-[time is up]
as one cycle, set movement according with ejecting times, and ejecting backward movement
will stop when times is finished.
(C) Rem ain:[Ejecting forward]-[Ejecting forward stop] movements stop ,ejecting backwar d will only
Be conducted only before mould closing of next cycle.(Notice:[Remain] movement will not be
limited by times, movement will be only conducted once when [times of ejecting] is larger than
(2).Backward delaying: after ejecting forward completed, the ejecting backward movement
occurs while the set time delayed.
(3).Forward delaying: after mould opening completed, the ejecting forward movement occurs
while the set time delayed.
(4).Re-ejector：There are 【Disable】and【Enable】available。When 【Enable】is being used
and under sensor auto mod e, X4 of sensor yet not detected anything 4 seconds after ejector finished
and then re-ejector.
(5).Manipulaotr function:If need to use this function,please choose [Enable],when machine output
manipulator signal after mold opening finished need to confirm received of manipulator signal
before mold clsoed and then into next cycle.
(6).Ejector during mold opened: There are [Disable] and [Enable] avaiable.When [Enable] is being
used,it will begin to ejector on the condition of the E-ruler position set value of mov able mol d mus t
be bigger than the one of ejector begin during the process of mol d opening under auto mod e.
(7) Maintaining function: If maintaining time set to be 0,there is not maintaining function.The
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Retaining function is for retaining pressure,speed and starting retaining time for the output
after ejecting forward completed. The retaining movement is completed as soon as the time is
over.
(8).Stop holding:There are[Enable],[Disable] available, under semi-auto ,the mode for ejector choose
Stop and the flow is :ejector advance-stop----hold(time is up or open/close safe door)------cycle
over;otherwise,ejector advance-stop-----cycle over.
(9).Vibration ejector retreat: the time for ejector motion while [Vibration] is being selected and
under auto mode.
(10).Ejector termination mode: There are [Stroke] and [Time] available,it will be terminated by
stroke if [Stroke]is being chosen,and it will be terminated by time if [Time] is being chosen.
(11).Ejector finished under sensor mode:There are [Counting completed] and [Detecting completed]
available.The ejector will be completed once ejector motion times is reached when [Counting
completed] is being chosen;when the ejector retreat-stop and X04 of sensor detects somehing
then believe the ejector is finished and then proceed to next motion.
(12).Retreat-stop effective area:For example,the set value is 1.0mm,ejector retreat-stop set value
is 5.0mm and ejector E-ruler data is smaller than 6.0mm(5.0mm plus 1.0mm) then believe ejector
stop can be proceed to mold locking, Core advance motion.
Attention:
a.Manual mode of ejector will not be imited by times.(Manual mode of multi-ejector will be l
imited by set times )
b.Ejector function is useless when ejector times is set as 0.
Ejector stop have to be selected semi-auto mode, explanation as follow:
a.When ejector mode is to be selected as stop, it will alarm by pressing key s of time aut o, sens or aut o
b.When under statuses of time auto or sensor auto,the ejector mode is to be selected as stop cycle
begining alarms.
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10. Set core information
F6
Press key, enter the menu for set ting core inform ation, now the menu is as following:
PORCHESON Core setup 2016-07-26 16:33:30
mold open total no
Core A in Core A out Core B in Core B out Core C in Core C out Core D in Core D out 35 Mould
pressure (bar) 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 system pressure
0.0 bar
flow (%) 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0
system flow
Time (sec) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
0.0 %
count(c ou) ***** ***** ***** ***** ***** ***** ***** ***** mold base position
start stroke front mold close front mold open front mold close front mold open front mold close front mold open front mold close front mold open 50.00 mm
start posit ion ***** ***** ***** ***** ***** ***** ***** ***** Ejection position
start way Strok e Strok e Strok e Strok e Strok e Strok e Strok e Strok e 0.00 mm
end way time time time time time time time time cou nting all the time
functio n core Disa ble core Disa ble core Disa ble core Disa ble 1866.6 Sec
motion setup
0.00 Sec
motion counting
0.00 Sec
output current
0.0 A
motor speed
0 RPM
(1) . Core A function：Disbale is optional，core，core synchronously，tein，tein synchronously

(2) . Core B function：Disbale is optional，core，core synchronously，tein，tein synchronously
(3) . Core C function：Disbale is optional，core，core synchronously，tein，tein synchronously
(4) . Core D function：Disbale is optional，core，core synchronously，tein，tein synchronously
(5).Operate time/counting:The time/counting that core advance or retreat uses,the will bot be effective
until the termniation way is to be slected as time,couting.
(6).Start stroke/position:the initial position that core advance or retreat,namely template stop at
anytime,core motion set value.There are [mold closed advance][low pressure advance] [high
pressure advance]and [mold close stop] available for core advance motion, and there are [mold
open advance],[fast advance] [low speed advance] [mold open stop] and [ejector finished]
available for core retreat.
(7).Start position:There are [stoke]and [position] avaiable,it will be controlled by stroke value if
[storke] is selected,and it will be controlled by position value if [position] is selected.
(8).Termination mode:There are [Time],[stroke] and [counting] available,the core motion will be
terminated if time is up when [time] is selected;and the core motion will be terminated while input
point stop signal ON when [stroke] is selected,it can be controlled by twist and terminated by
impulse number of input twist.
(9).Core C key:There are [core c] and [core d] available.Under manual mode and when [core c] is
selected then it will act as manual advance/retreat,and same to [core d].
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11. Lubricating/blowing data setup
F6
Press key twice to enter into lubricating/blowing setup page whi ch will be as following:
PORCHESON Blowing/Lubircating 2016-07-26 16:33:30
mold open total no
male mold blow 1 femail mold blow 1 male mold blow 2 femail mold blow 2 35 Mould
time (sec) 1.0 1.0 1.0 1.0 system pressure
0.0 bar
delay (sec) 1.0 1.0 1.0 1.0
system flow
start posit ion ***** ***** ***** *****
0.0 %
start stroke Front mold open Front mold open Front mold open Front mold open
mold base position
functio n way enable enable enable enable 50.00 mm
blow way stroke Manual blow blow Ejection position
0.00 mm
relubricating function ***** Relubricate left 1 Mould cou nting all the time
initial mold lubricting function enable lubrication mold no 2 Mould 1866.6 Sec
lubricating mold upper limit 2 lubrication total time 1.00 motion setup
Sec
0.00 Sec
lubrication couting down limit 1.00 interval lubricating enable
motion counting
oil lack limit output enable lubricating time 1.00 Sec
0.00 Sec
oil lack delay alarm 1.0 Sec lubricating interval 1.00 Sec output current
0.0 A
motor speed
0 RPM
(1) . Blow function: There are [Enable] and [Disable] available.

(2).Time delay: Delay first when arrives automatically at the position of air blow, and than blow
air when delay time starts.
(3).Start the way: you can select[before the mold opening] or [after the mold opening] to set the
value of blowing.
(4) . Starting position: [Pre-mold opening] can be selected. [Pre-mold opening] is taken as a set
value for the movement of air blow.
(5).Manual blow key:[Blow 1] and [Blow 2] are optional.When in manual mode and selected the
[Blow 1], press the male blow key and it will act correspondingly, same to [blow 2]
(6).Initial molde lubrication function:[Disable] and [Enable] are optional.When select [Enable],
after power off and start machine from motor off to power on and the frist time mold locking to
be lubricated one time, otherwise none.
(7).Lubrication interval function:[Enable] and [Disable] are optional.When select [Enable],lubrication
motion flow chart:counting for lubrication output is up(lubrication time )stop lubricating output ,
time is up (interval time), repeats cycle betweeen the motions,---counting for lubrication total
time is up and then exit lubrication mode;when select[Disable],intermittent lubricating output,
counting for lubrication total time is up and then exit lubrication mode.
(8). Relubrication function:[Disable] and [Enable] are optional.When select [Enable] and lubricating
alarms:Relubricating please, then need to press lubrication key to lubricate until it become normal;
otherwise no such alarm prompt.
(9) .Lubrication mold uppper limit:the max interv al counting mold number to use to control lubrication cycle.
(10).Lubrication counting down limit: the smallest lubrication time
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(11).Oil lack delay alarm:[Disable] and [Enable] are optional.When select [Enable],it will alarms
[lubr icating pressure low] on the con dition of lubr icating out put cou nting is up and X11 of lubr ication
pressure is off and remain set value,and auto status,s cycle over swiitching to manual;otherwise
not switching to manual.
(12). Lubricate mold number: Count mold opening times. The oil pump starts when mold opening
times reach the set value.
(13). Lubrication Total time : the total time spent in this lubrication.
(14). Lubrication time: the output of the repeated operation with the total time for lubricatin.
(15). lubricate intermittent: The interval of the repeated operation with the total time for lubricatin.
(16).Lubrication motion flow chart:It will alarm?lubricating pressure low, on the conditon of within
lubricating output time and yet not detected the signal,then sotp lubrication immediately,and it
will switch to manual mode once auto cycle is over.
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12. The temperature setup information
温度
TEMP.
Press key, enter the menu for setting temper ature information , now the menu is as followi ng:
PORCHESON The temperature setup 2016-07-26 16:33:30
Ejector 1segment 2segment 3segment 4segment 5segment 6segment 7segment 8segment 9segment 10segment
enable enable enable enable enable enable enable enable enable enable enable
actual value 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 ℃
set value 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 34.0 ℃
state normal normal normal normal normal normal normal normal normal normal normal
upper limit ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ℃
lower limit ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ℃
nozzle way open oil temperature high and turn on cooler ***** ℃ temp control mode Switch
heat preservation function enable temperature high and alarms ***** ℃ Contactor enable
thermal lim it enable cooling water alarm delay enable temp up limit 600.0 ℃
cool water alarm disa ble screw cold boot ***** sec percentage up limit 99.0 %

(1). Temp set value unit as 0.1，【degree centigrade】，the barrel temperature of machine is being
feedbacked to closed-loop of control system by K type thermocouple.
(2). System provides 11 sections of temp control，one section of oil temp detection，opened-loop and
closed-loop is available for nozzle.Besides temperature control，it also monitor the sections of
temperature to see whether exceeds limit，when temperature lower than down limit then it can
Not be injected，feed motion prevent cool screw boot，when temperature is higher than up limit
then it will alarms and the sections of temperature status will be displayed on screen.
(3). Heat preservation function：【Enable】and 【Disable】are optional.When select[Enable]，
【actual temp set value】=【set--[heat preservaton lowen than set vlue] (For example,[set ]:230,
[heat preservation lower than set value];20[actual temp set value]=230-20=210 ,when select
[Disable], the [actual temp set value]=[set ]=230
(4). Screw cold boot:after initial power on,it can proceed to inject and feed motions on the condition
of all actual sections of temperature reached set value for the fist time and remain set time.
(5). Temperature control cycle:Temperature control heating frequency,for solid realy recommand
setting 2 and for AC contactor recommand setting 6.
(6). Electric heating limit: When selected [Enable],electric heating can not be booted during the
process of motor power on,otherwise can be .
(7). Oil temperature high and turn on cooler: When oil temperature is higher than set temperature
and turn on cooler.
(8). Temperature up limit:Set max value of temperature.
(9). Percentage up limit:The max percentage value of nozzle.
(10). Cooling water alarms:[Disable] and [Enable] are optional.When selected [Enable],it will alarm:
cooling water not on yet, on the condition of cooling water switch is on and maintain set time
udner auto status,othewese no .
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(11). Temperature high alarms: [Disable] and [Enable] are optional. When selected [Enable] and
the actual temperature exceeds up limit:1.alrms:temperature is abnormal?and can not proceed
to inject,feed and inject-retreat motions undet auto status,2.alarms but can be proceed to inject,
feed and inject-retreat motions under manual status;otherwise all motions will be be affected by
temperature up limit.
13. Set blowing data setup
F7
Press key tw i ce to enter into page of blowing which will be as following:
PORCHESON The blowing setup 2016-07-26 16:33:30
section 1 blow section 2 blow section 3 blow section 4 blow section 5 blow
enable enable enable enable enable
actual value 35.0 35.0 35.0 35.0 35.0 ℃
set value 34.0 34.0 34.0 34.0 34.0 ℃
Upper limit ***** ***** ***** ***** ***** ℃
Lower limit ***** ***** ***** ***** ***** ℃
section 6 blow section 7 blow section 8 blow section 9 blow section 10 blow
enable enable enable enable enable
actual value 35.0 35.0 35.0 35.0 35.0 ℃
set value 34.0 34.0 34.0 34.0 34.0 ℃
upper limit ***** ***** ***** ***** ***** ℃
lower limit ***** ***** ***** ***** ***** ℃

(1) . Provides 10 sections of temperature blowing function，see the below instruction：

a. Certain sectons of temperature [ function ] and [ blowing ] on temperature control set page
all selected 【Enable】
b. Certain sect ion of temperat ure act ual val ue > （temperat ure set up val ue + up limit）blow output
c. Certain sections of tempe rature actual set value > （actual value + down value）stop blwoi ng
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14. Pre-warming data setup
F7
Press key three times to enter into pre-warming setup page which will be as following：
PORCHESON Warm-up setup 2016-07-26 16:33:30
warming on time enable

week monda y tuesday wednesday tursday friday saturday sunday
pre-on function OFF OFF OFF OFF OFF OFF OFF
pre-o n 1 time 00.00 00.00 00.00 00.00 00.00 00.00 00.00
pre-o n 2 time 00.00 00.00 00.00 00.00 00.00 00.00 00.00
pre-o n 3 time 00.00 00.00 00.00 00.00 00.00 00.00 00.00
pre-off function OFF OFF OFF OFF OFF OFF OFF
pre-off time 00.00 00.00 00.00 00.00 00.00 00.00 00.00
Hint:machine runs well
Description on setting parameters

Warm-up function: Can set a time for seven days a week in advance. The system controls the heating system
to heat through the set value of the intraday [on]/[off] time. The system heats automatically the hopper to
working temperature before operator comes to the office. The operator's waiting time for heating hopper
is decreased.
*[note]: The input value of time adopts the input value of 24 hours system. 00:00 is 12: 00 Midnight.
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15. Special parameter/time setup
F8
Press key on main page to enter itnto special paramter/time setup which will be as following：
PORCHESON special parameters setup 2016-07-26 16:33:30
time setup
special parameter full-auto re-cycle 1.00 sec
language selection sensor detection time limt 5.00 sec
ethernet auto cycle lim it 600.00 sec
user management malfunction alarm remove 20.00 sec
user login list manual motion time limit 20.00 sec
equipm ent set up tine record

Mach ine parts inform ati on system power on tim e 8 1
Machine maintenance schedule auto runing time 18 1
Product problem analysis motor operate time 10 1
pro duct inform ati on
MC2000/128 0X800 V0.00
Hint:set range:0.0~99.9

(1).Fully-auto recycling time：the interval time that from injection，feed，mold opened and ejector
motions finish to next cycle mold locked motion
(2).Sensor detecttion time limit：it alarms：sensor detection failure，when injection，feeding，mol d
opned and ejector motions finished and then begin to count，time is up，detect and found that
sensor status did not change to （OFF--ON--OFF)
(3).Auto cycle time limit：system alarms：cycle time is up? if the time of one cycle actual operation
time exceeds its cycle time limit under auto mode.
(4).Malfunction alarm relieve time:the longest time for malfunction output and it stop alarms once
time is up.
(5).Manual motion time limit:the permitted longest time for motion output.
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(6) Move the cursor to select the [special parameters>>] button, press the input button, a new page
will pop up. At this time, the screen displays as follows:
System menu Next
special parameters setup sales log in scheme 1

LCD contras t Adjustm ent 30 sales log in scheme 2
LCD brig htness adjustm ent 80 Sales loading
LCD color setup Normal scheme slection
LCD backlight time remove setup of machine halt function

6
Function of key sound Enable network connection status
sound volume adjustment 6 Current IP:192.168.0.1
TouchPanel Correction Test Current state:connect
(6a) Adjustment of LCD contrast: move the cursor to this place, input the data [adjustment range
"1-100%"]. Under appropriate brightness, the higher the contrast is, the richer the color will
be (Note: when LCD is the STN screen, it can be valid).
( 6 b) LCD brightness adjustment: move the cursor to this place, input the data [adjustment range
"1-100%"] , the screen will display the darkness & brightness degree according to the data entered.
(6c) LCD color setup: the system can provide [normal/anti-color] two options, move your cursor
to this place, press [input] button to select LCD color display.
(6d) LCD backlight time: the system has the function of screen protection, the background light
time is adjustable, the setup scope is 1~6 minutes. If the keyboard is not pressed in the setup
time, the background light will be automatically turned OFF. (Note: if any button is pressed,
background light will be on)
(6e) Function of key sound: Select [use], you will hear a "tick" sound when the key is pressed, if
do not select, no sound.
(6f) Key sound scope: move your cursor to this place, input the data[scope "0-10"]to adjust voice
volume.
(6g) Correction of Touchscreen: click on the [Correction] button to enter the correction page (Note:
only if keyboard has the touch function, the correction can be valid)
(6h) Network connection status: the network connection status is indicated with colors.
(6i) Current IP: show the IP address of the machine.
(6j) Current connection state: show the network connection status: disconnect / connect.
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(7) Move the cursor to select[language conversion>>]button, press the input button, a new page
will pop up. The screen displays as follows:
System language Return
Chinese English
Japanese Korean
Vietnamese Russian
Spanish Turkish
Italian The Arabic language
(7a) Language options: the system provides [Chinese / English / Russian /Japanese]the four language
options, move the cursor to this place, press the [input] button, you can carry out the conversion.
(Note: the language categories of the system can be set up by users)
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16. Set ethernet information
Move the cursor to select [Ethernet] button, press the enter button to eject a new page, which
will display the following information:
Ethernet/ CAN-Bus Configurat ion Return
Ethernet Setup CAN Setup

Ethernet Use Own ID 1 500 Acceptance ID 1 600
Remote Update OPWIN Allow Acceptance ID 2
Own ID 2 0 0
IP 192.168.0.250
Own ID 3 0 Acceptance ID 3 0
Mask 255.255.255.0
Gateway 192.168.0.1 Own ID 4 0 Acceptance ID 4 0
MAC FF:FF:FF:FF:FF:FF Own ID 5 0 Acceptance ID 5 0
Revise Revise
Parameter Setup Instructions

(1) Ethernet: With the remote communication function, the user can prepare programs and change
different versions of software remotely. The network connection software provided by us allows
the network connection and management of 255 injection molding for production machines
by one PC host and the production of each machine can be calculated accurately and production
data can be printed and managed conveniently.
(2) Remote OPWIN Update: The update item can be respectively set as [Allow/Forbid], choose
[Allow] to prepare programs remotely and change different versions of software and conduct
system program updates.
(3)CAN_bus: Such setup can realize the function of one keyboard connecting with multiple hosts.
Note:
a. The above revised parameters will not come into effect unless the cursor moves to [Revise]
for confirmation and a restart is made.
Method for ethernet PLUG switch to aviation plug
0
J1 A+
J1 A+(salmon pink ） ETHER_D0_P
0 ETH_GND
J2 A- J2 A- （ orange ） I ETHER_D0_N ETH_GND
1 A+/TX+ 1 nETHER_D0_P
J3 B+ J3 B+(green-white ） ETHER_D1_P 2 nETHER_D0_N
J6 B- （ green ） ETHER_D1_N 7 A-/TX-
J4 C+ 2 B+/RX+ 3 nETHER_D1_P
J4 C+ （ blue ） ETHER_D2_P plug pin sequence --corresponding 8 6 nETHER_D1_N
B-/RX-
J5 C- J5 C- （ blue-white ） ETHER_D2_N
6 C+ 4 nETHER_D2_P
J6 B- J7 D+ （ browntong ） ETHER_D3_P 5 nETHER_D2_N
J8 D- （ brown ） ETHER_D3_N 3 C-
J7 D+ 7 nETHER_D3_P
D+ 8 nETHER_D3_N
4 5 D-
J8 D-
（ 8 pin avation plug and PLUG definition ）

（ 8 pin avation plug and PLUG definition ）
Wire requiremnt：0M/100M/1000M completely compatible
( Front Avation plug pin )
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17.user management
User management data setup：move cursor to press【user management】button and then the
page will be as below：
User manage Return
Add Modify Delete Login Record NO 1 Current user No user login in
Page NO OFF Muit-use Login Boot login OFF
SN User ID Card ID User name Level Save date Modify date
（1）Multi-user function：There are 【close】【open】available，use password to log in when

select to close，and use magcard when select to open.
（2）Listing：Show all users information：User ID
（3）Add modification delete three functions available
（4）Click add and then the following chart will be popup
Add new u ser Return
loading type Password Magcard Password+Magcard

user name Spell type-in
Authority level Operator
new account no ***** magcard card registration

input password ***** new magcard ID
password confirm *****
Confirm (Y) Confirm (Y)
Hint...loading... Hint...loading...
operation over
password to log in 【password】mode；and use cagcard to log in in 【cagcard】mode，and use

password or cagcard in 【password or cagcard】mode.
ab、User name：shows
、Loading type：There user
are information
【password】【magcard】【password or cagcard】available，use
c、Authority level：There are 【operator】【management】【technician】【dept manager】
【technical engineer】or【system management】options available which is to meet different
category peoples demand of management.
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d、 new account no: means the account no for log in

e、 input password：means the password no for log in
f、 Password confirmation：input the password again to confirm its accuracy
g、 New account no confirmation：after done data input press this button to be listed。
h、 Magcard card registration：use magcard to punch NFC（within 2cms）and hold 2 seconds，
punch again when heard the sound of Di and see the hint：punch again，please .
Then remove the card beyond 10cms over NFC and then move back punch again，the data
collection is finished when heard the sound of Di，finally move cursor to confirmation to
press it.
(5) Press Enter button when password﹑
Modificati on u ser Return
loading type Password Magcard Password+Magcard

user name Spell type-in
authority level Operator
new account no ***** magcard card registration

input password ***** new magcard ID
password confirm *****
operation over
a、User serial number：input the serial number which need to revise，all user data can be changed
based on their actual need，and for how to input data please refer to Way of adding new user.
(6) Click delete and then the following chart will be as below..
Delet e User Return
single operation lot operation
user sequence no 1234 user sequence no 0 0

user name
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a、User deletion：single operation﹑continuous users will be deleted in bulk operation

mode（prudent operation）
7.user list
User manage Return
Page NO OFF Muit-use Login Boot login OFF
SN User name Level Enter date/time Log-on date/time Running time Output count
a、 Use to record all user data，user name，authority level，loading date，cancellation date，run

time and production during period.
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18．MES---setup of injection molding workshop management system（optional）
Press key three times,and then MES--function page will be showed as below：
PORCHESON MES functions selection 2016-07-26 16:33:30
Selection of production type

Selection of Production order Number
Production finished
Selection of machine halt types
Quality management
Sub-order
MES function enable
After selecting MES function,please select [Production type] and next
select [Production Order No. ] before enter into automatic production,
otherwise unable to enter into [Automatic Mode]
production types Production Order No Production finished machine halt types Quality management Sub-order Monitor
PORCHESON MES Production type selection 2016-07-26 16:33:30
production type 0 execute or not Not Current production types 1

Number Type
1 Production by orders
2 Production over machine adjustment
3 Production without orders
4 Production at abnormal status
5
6
7
8
9
Production type,Production Order No. are to proceed at manual mode.
（1）MES function selection: [Enable], [Disable] option, machine is in MES management mode while
select [Enable],conversely,it is in Standard mode.
（2）Production type selection:[ Production by orders] [Production over machine adjustment] [Production
without orders] [Production at abnormal status].Opertional method:Please input production types of
sequence no. .in [Production types selection]based on actual situation,next select[YES] on [Execute
Or not ],.after successful execution,chosen,sequence will be displayed on [Current production type]
Notice：MES function is only available for keyboard with Ethernet function.
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PORCHESON MES Production Order No selection 2016-07-26 16:33:30
Production Order No 1 execute or not Not Current production Order No 1

Shift Order No production No Mould No
Number Status Start time Finish time Pre-Production Q. Produced q. Defected q.
Day shift PD-201305154-0001 QS196-CCF 1968-8-6
1 No P. 7000 0 0
Night shift
2 No P.
3 No P.
4 No P.
5 No P.
Hint:
PORCHESON MES Production finished 2016-07-26 16:33:30
current production type 1 advanced warning function Use

current production no 1 advanced warning mould 0
Pre-production quantity is reached，continue or stop Not === Warning time 0
continue to produce 0
Pre-production quantity is reached，continue or stop Not ===
Pre-Production mould NO(mould) MES Pre-Production quantity NO(number) Defected quantity NO(number)
2100 0 0
MES Pre-Production quantity NO(number)
Output number(mould) One mould (number) Produced quantity (number)
2100 5 0
This page is only valid when production is reached set qty and ?production by order
Hint:
(1)、Selection of Production order No.: The choose of Production order No. Can not be empty when [Selection
Of production types] is [Production by orders].Please choose the order NO. That need to be produced according
to actual production situations ,and the operation method please refer to [Selection of production types.]
(2)、Production termination:When [Selection of production types] is [production by orders]and[output was
reached set pont] ,the following page will be automatically jump out while alarming such as: [finish this
order] or [continue to production] and [continue same production output ] ,choose one of the two.Please
choose[termination]when the set output of this order is being reached,and if want continue to production
then the needed produced output must be input first and next choose [continue to production].
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PORCHESON MES machine halt types selection 2016-07-26 16:33:30
machine halt types 1 execute or not Not Current machine halt types 1
Number Status of machine halt Number Status of machine halt

1 Arlam 11
2 change mould 12
3 change order 13
4 change material 14
5 adjust machine 15
6 Maintenance 16
7 Plan 17
8 Repair 18
9 19
10 20
PORCHESON MES Quality management selection 2016-07-26 16:33:30
Complement No. of order 1 execute or not Not Complement No. of order 1
Shift Order No
NO
NO Defected reasons NO Defected Qty Pre-set produced quantity inferior product
1 11
1
2 12
3 13
2
4 14
5 15
3
6 16
7 17
4
8 18
9 19
5
10 20
PORCHESON Sub-order 2016-07-26 16:33:30
NO 1 2
Sub-order no 0 0
production status to be in production to be in production
pre- product ion sub- order qty 0 0
completed sub-order qty 0 0
total finished mold 0 0
next sub-order pre-production qty 0 0
(1) Selection of machine halt types: Please select reasons of machine halt by jumping out of this page when
changing automatic mode to manual mode under manual status.
(2) Quality management: ,input defected quantity into corresponding order form based on orders,so good
products quantity are able to supplement in time during production to insure pre-set good ones.
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User's Manual for MK2XXX V1.0 Chapter 4 production management
Chapter 4 production management

1. Set setup Imformation
生产管理
F1
Press FLOW CHART key to enter into production management page and press key for setup production
which will be as following:
PORCHESON production setup 2016-07-26 16:33:30
Setup mold number one mold number Output number Good product inferior product Warning Qty reset
4000 4 1000 3900 100 Disable OFF record clear
包箱模数 0 包箱到报警 0 initial sequence no 0 Page up Page down
NO date number Output number Good produ ct inferior product

1 08-15 10:16 4 1000 3900 100
Hint:0.OFF 1.ON
output setup mold setup record modification SPC tracking 1 SPC tracking 2 SPC tracking 3 incident tracking output statistics
(1) The quality products equal to the number of the opened mold times the amount of one mold minus
rejects. The rejects are controlled through ejecting testing function. When ejecting testing function
is on, just like in stroke. When too much or too less stuff occurs, the rejects will increase amount
value of one mould, and [Failure of plastic] alarms.
(2). Set mold numbers: In the mold numbers setting of pre-production, the system starts alarming when
the number of mold opening arrives at the first 5 molds till it reacheded The set output .
(3). Warn Stop : [On] or [Off] can be selected. It will continue producing even arrives at the set mold
number if [Off] has been selected till an operator stops it.
(4). View method：a：move cursor to the up and down button to view，b，[initial sequence
no display] ：to locate by initial sequence no.and then use the up and down key to view.
生产管理
Attention：Press FLOW CHART

key continuously to change production management page.
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2. mold data setup

生产管理
F2
Press FLOW CHART key to enter into production management page and press key for mold data
setup which will be as following:
PORCHESON mold data setup 2016-07-26 16:33:30
mold number 0 Read Save Delete

mold name A Cup englsih type-in
mold view initial sequence no 1 up page Down page
numbe r Mold numbe r mold name saving date
0 0 A Cup 2016-6-10 14:38:52

1 1 B Cup 2016-6-07 13:39:52
2 2 C link 2016-6-06 13:30:52
(1).Mold number:This control system can be stored 999 groups of mold number
(2).Mold storage method: move cursor to mold no column,input mold no and then move cursor to
mold no column to input mold name,this system provides E/C input method,after inputting name
then move curosr to storage column and press INTER.
(3).Mold fetch method:move cursor to mold no column and input the read mold no adn then move
cursor to read out column press ENTER.In orde to avoid any changes to the mold data, the mold
fetch function is only can be used in manual mode.
(4).Delete method:move cursor to mold no column and input the mold no need to be deleted and then
move cursor to delete column to do it.
(5).Mold look-up method: move cursor to mold browse column,can use up and donw key to dot it.
(6).Standard mold parameter:mold no 1 as standard mold parameter,this parameter is system selfown
can not be stored,when need to store have to change mold no as 1 and then store.
生产管理

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3. Amendment history information

生产管理
F3
Press FLOW CHART key to enter into flow chart and then Press key enter the output statistics ,
now the menu is as follows：
PORCHESON amend ment history 2016-07-26 16:33:30
record times 299 display initi al sequnce no 3 up page down page record clear
No uder ID amend tim e amend picture amend project original value amend value
299 14:38:52 Mold close middle speed 0.00 9.00
300 13:38:52 Hold pressure low pressure 0.00 30.00
310 12:38:52 Mold open 3Level Pressure 0.00 20.00
(1).Record:this page can store max 999 items of alarm record,press up and donw to move cursor to to it.
生产管理

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4. SPC Tracking record 1

生产管理
F4
Press FLOW CHART key to enter into produ ction manag ement pag e and press key for SPC tracking
record 1 pag e which will be as foll owing:
PORCHESON SPC tracing record 1 2016-07-26 16:33:30
sampling interval 29 record times 99 display initi al sequnce no 3 up page down page clear record
NO Time finshed mold n o. cycle tim e pickup time inject start point pressure hold start point inject monitor inject time feed time
10:16 1 15.16 0.50 0.50 0.50 0.48 50.05 50.05 50.05 50.05
Clear statis tic s Max value

Min value
average value
Deviation
Hint:setup :0~100
(1). Record: the pagel has up to 999 pages, containing the consecutive information of the 999 modules.
The SPC Tracing record system can provide up to 7 important parameters of the latest 999 modules.
The operator can scroll up and down between page 1 and page 10 to manage the production of
The modules. By using the system, the operator will be able to have more insight of the actual
Variation of the important parameters and take specific and proper actions to adjust the system's
operation and improve the quality of the product as a result.
(2).Intermittent cycle: record the data once every several cycles.
生产管理

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生产管理
F5
Press FLOW CHART key to enter into produ ction manag ement pag e and press key for SPC tracking
record 2 pag e which will be as foll owing:
PORCHESON SPC tracing record 2 2016-07-26 16:33:30
sampling interval 29 record times 99 display initi al sequnce no 3 up page down page clear record
NO Time finshed mold n o. mold open end switched time pressure hold switched inject end injection sharp pressure feed sharp pressure max speed
10:16 1 15.16 0.50 0.50 0.50 50.05 50.05 50.05 50.05
Clear statis tic s Max value

Min value
average value
Deviation
Hint:setup :0~100
(1). Record: the pagel has up to 999 pages, containing the consecutive information of the 999 modules.
The SPC Tracing record system can provide up to 7 important parameters of the latest 999 modules.
The operator can scroll up and down between page 1 and page 10 to manage the production of
The modules. By using the system, the operator will be able to have more insight of the actual
Variation of the important parameters and take specific and proper actions to adjust the system's
operation and improve the quality of the product as a result.
(2).Intermittent cycle: record the data once every several cycles.
生产管理

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生产管理
Press FLOW CHART key to enter into production management page and then press
F6 key for SPC
tracking page 3 which will be as following:
PORCHESON SPC tracking record 3 2016-07-26 16:33:30
auto monitor disable samping again disable

mold closed time low pressure time high pressure time mold opened time injection end point cycle time eje cto r tim e mold opened end point
sec sec sec sec mm sec sec mm
actual value 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
error 0 0 0 0 0 0 0 0
error amount 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
up limit 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
last mold 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
down limit 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
option no moinitor no moinitor
injection time pressure hold switched pressure hold switched pressure hold switched injection monitor injection start point feed time inject-retreat time
sec sec sec sec mm sec sec mm
actual value 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
error 0 0 0 0 0 0 0 0
error amount 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
up limit 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
last mold 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
down limit 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
option no moinitor no moinitor no moinitor no moinitor no moinitor
Hint:setup :0~100
Computer provides auto detection and auto alarm system，allows up and down limit for alarm can
be set to each motion parameter.When actual motion parameters exceed limits then the machine will
stop and alarms.
When machine begin to operate its auto alarm is off until alarmed mold number is reached, control
system will activate auto alarm and take the movement parameter of alarm mould no as reference
material,when its movement time exceeds alarm limits during auto production, the computer will
alarm and machine will stop after mold opening finihsed.
Auto alarm can be activated after produciton is stable as when the machine just begin to wokr,its
parameters are relatively not stable.The auto alarm initial mold no can be adjust in parameters.
Its up and down limit is decided by the actual production parameters and error percentage and error
value.If you use the percentage and error to calculate the up and donw limit then can use the below
formula:
max value instruction
RV+(RV*X/100)+Y RV= reference value
minimum value X=error percentage
RV-(RV*X/100)-Y Y=deviation value
Its reference value will be disappered after machine turn off,and when re-power on need to wait
for the auto alarm activate and then decide the up and down limits:
If you want to use the working movement parameter to replace the original one, press Enter key
to retake sample under auto detection mode and computer will use current mold parameters as new
reference value.
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Mold closed time: whole process of mold-close

Low pressure time: whole process of mold-open low pressure
High pressure time: whole process of mold-open high pressure
Mold open time: whole process of mold open
Mold open destination: the position that mold-open finished
Cycle time: one complete cycle under auto status
Ejector time: whole process of ejector
Injection time: whole process of injection
Pressure hold switch: the position that injection switching to pressure hold
Pressure hold switch: the pressure that injection switching to pressure hold
Pressure hold switch: the time that injection switching to pressure hold
Injection monitor: the position that injection and pressure hold finished
Injection starting point:the position that injection begin
Feed time: whole process of feeding
Inject-retreat time: the time that inject-retreat needs
7. The Incident track back page

生产管理
Press key to enter into production management page and then press
FLOW CHART
F7 key for
incident track back page 3 which will be as following:
PORCHESON The Incident track back page 2016-07-26 16:33:30
record data 0 display initial sequence NO 0 Page up Page down record clear
NO User ID Alarm time Open mold number Incident
10:16 1 15.16 1 500.1
Hint:setup :0~100
(1).Display: there are 999 alarm records to be checked which provides convenience For equipment
maintenance/repairing.
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8. The output statistics iformation

生产管理射出
INJECTION
Press FLOW CHART key to enter into flow chartand then Press key enter the output statistics ,
PORCHESON Output statistics 2016-07-26 16:33:30
Search/Delete
Last day Clear intra date
Seach date 2016-06-29
Total 102 Next day Clear all
00-01 0 06-07 0 12-13 0 18-19 0

01-02 0 07-08 0 13-14 0 19-20 0
02-03 0 08-09 0 14-15 0 20-21 0
03-04 0 09-10 0 15-16 0 21-22 0
04-05 0 10-11 0 16-17 0 22-23 0
05-06 0 11-12 0 17-18 0 23-24 0
Hint:setup :0~100
(1) Computer provides function for production output statistics，system automatically record
for past 13 days（per hour/per day production）
(2) Inquiry/elimination: There are [Able]/[Disable] optional. Move cursor to [the day before],[the
next day] and press [ENTER]to check the production data of the the day before or the next day;
move cursor to [clear intraday output] and then press [ENTER] key to delete the query date output
data,move cursor to [clear all data]and press [ENTER] key to delete all production output data.
(3) Clear intraday output：when inquiry select as Enable，move cursor to and press ENTER key
and then the inquired intraday output will be clear.
(4) Clear all output：when inquiry select as Enable, move cursor and press ENTER key and then all
14 days record will be clear.
(5) Production total output:record intraday 24 hours of production ,like the above graph.
(6) The last day: when inquiry select as Enable,move cursor and press ENTER to view the last day
produciton data.
(7) The next day: when inquiry select as Enable, move cursor and press ENTER to view the next day
production data.Special instruction: means each hour of the 24 hours
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9. The injection curve page

曲线
Press
CURVE
key to enter into curve management, and press
F1 key,enter injection curve
page which will be as below：
PORCHESON Injection curve 2016-07-26 16:33:30

repeat times 1 Max .pressure 180 Bar Max.speed 140.0 mm/s
inject pressure setup Display injection setup Display highest inject speed 200.0 mm/s
injection real time Display Injection real-time Display Clear all record
injection curve Servo -real time History curve Temperature curve temperature monitor injcetion speed Temperature collection Monitor
(1)Repetition times：accpetable to 1--4times.It will dispaly the latest curve data when selected one
time，and it will display the last 4 times, cruve data once 4 times is selected。
(2)max pressure：the setup curve that the max pressure of left Y axis
(3)max speed：the setup curve that the max speed of left Y axis
(4)Pressure setup:[displayed] 【not displayed】optional.Pressure curve will be displayed，not
displayed on the contrary，It can be displayed six curves at the same time.
曲线
Attention：Press CURVE key continuously to change curve management page.
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10. The servo -real time curve page

F2
Press key to enter into curve management,then Press key enter the actual curve page ,
PORCHESON Servo-real time curve 2016-07-26 16:33:30
movement selection Injection Repeated times 6

sampling cycle 0.1 sec amplification factor 4
left axis max 0.1 bar right axis max 140.0 % Clear record
Pressure set. Display flow setup Display Output Current Display
Pressure Feedback Display flow feedback Display motor speed Display
(1)Movement selection：there are "injection，'feeding"，mold-clamping，mold-opening"available.

When injection was chosen.
(2)Repetition times：accpetable to 1--4times.It will dispaly the latest curve data when selected one
time，and it will display the last 4 times? cruve data once 4 times is selected。
(3)Sampling cycle：the frequency that curve data adopts namely the interval time range：0.1s--1.0s）
(4)Left axis max：the setup curve that the max pressure of left Y axis
(5)Right axis max：the setup curve that the max percentage of right Y axis
曲线
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11.the History curve page of servo page
F2
Press key to enter into curve management and then press key to enter the curve
page of servo history which the page will be as below：
PORCHESON The servo historyCurve 2016-07-26 16:33:30
Data collection Start Clear record

sampling cycle 0.1 sec amplification factor 4
left axis max 0.1 bar right axis max 140.0 %
Pressure set. Display flow setup Display Output Current Display
Pressure Feedback Display flow feedback Display motor speed Display
(1)Data collection：There are 【start】，【stop】available.Data collection be started，when selects

【start】,on the contrary，data collection will be stopped.
(2)Sampling cycle：the frequency that curve data adopts namely the interval time range：0.1s--1.0s）
(3)Left axis max：the setup curve that the max pressure of left Y axis
(4)Right axis max：the setup curve that the max percentage of right Y axis
曲线
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12.the temperature tracking curve page
Press key to enter into curve management,then Press

F5 key enter the tracking curve page ,
PORCHESON Temp. tracking curve 2016-07-26 16:33:30
Selection of display Nozzle

(1) Display selection：to veiw certain sections of temperature?s historical tracking curve,this system
provides the first 6 hours historical parameters of 11 sections of temperature to provide a platform
for operator to better know the temperature change,and enable operator can compare and analyse
the impact to quality by temperature chagne. There are nozzle,section1, section 2,section 3, section
4.....section 10 and oil temperature.
(2) Interval of sampling record: the time for sampling record interval ,5 minus.
曲线
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13.the temperature monitor page
F4
Pres s key to ent er into curve managem ent and then pres s key to ent er the tempera ture
monit or which the page will be as bel ow：
PORCHESON temperature monitor 2016-07-26 16:33:30
Ejectio n Seg1 Seg2 Seg3 Seg4 Seg5 Seg6 Seg7 Seg8 Seg9 Seg10
Meas 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8
Set 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
State Well Well Well Well Well Well Well Well Well Well Well
Set Meas
300
200
100
5.0
Eject Seg1 Seg2 Seg3 Seg4 Seg5 Seg6 Seg7 Seg8 Seg9 Seg10
Hint:setup :0~100
parameter setup instruction:

(1) . use bar chart to show the relationship between actual temperature and setup temperature
(2). show the heating output situation ,actual value ,setup value and status of every section of
temperature
曲线
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14.the injcetion speed curve page
F4
Pres s key to ent er into curve managem ent and then pres s key to ent er inject ion speed
curve the page will be as bel ow：
PORCHESON Injection Curve 2016-07-26 16:33:30
movement selection Injection sampling cycle 6 sec

amplification factor 0.1 max. Press 4 bar max. Speed Display mm/s
left axis max 80 % right axis max 140.0 mm X axis max 10.0 sec
Injection speed Actual pressure screw position

0 mm/s 0.0 bar 499.8 mm
(1).Mov ement selection：there are "injection，'feeding"，mold-clamping，mold-opening"available.

When injection was chosen.
(2). Sampling cycle：the frequency that curve data adopts namely the interval time（range：0.1
s--1.0s）
(3).Left Y axis max：the setup curve that the max pressure of left Y axis
(4).Right Y axis max：the setup curve that the max percentage of right Y axis
(5). max speed: max speed of linear scale variation,this percentage data which is use current collected
vary speed of to compare with max speed, range 1---60000
(6).max speed: max displayed pressure value,this percentage data which is use current collected
actual pressure to compare with max pressure,range 0---250
(7).X axis is the biggest;setup the longest time for curve X axis
曲线
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15. USB setting page (for options)
PC连接
Press PC LINK key; enter USB setting page. and it is as follows:
USB set
system USB up/download option
data operation: download data area:system program
update area : Upload Download start D: 0 update OPW IN.PS6 : update
system: Upload Download finsh D: 0 updata autobuild file : update
host burner: Burner system-v: 5.3.26 update start background file : update update
opwin-v: 5.28 progr am factory standard
Movable deposit dist (USB)
.. PS860.PIN
OPWIN.PS6
Parameter setting introduction

(1) Formula downloading: download the mold data from control system of jet injection machine
to the USB of moveable disc.
(2) Formula uploading: upload the mould data from the USB of moveable disc to control system of
jet injection machine; at the same time the data will overlay previous data correspondingly.
(3) System downloading: download the mold data from control system of jet molding machine
to the USB of moveable disc.
(4) System uploading: upload the mould data from the USB of moveable disc to control system of
jet moulding machine; at the same time the data will overlay previous data correspondingly.
(5).Start/End D: when you are downloading the material of [formula] and [system], please designate
the scope of the downloading data .
(6).Mainframe replication: means updating the host procedures. First, press the stop button on the
keyboard, then move the cursor to [replication], press the enter button and move the cursor to
select [. Pin] files and update it.
(7).Update OPWIN.PS6: means updating the keyboard procedures. Move the cursor to [update],
press the enter button and move the cursor to select [. PS6] files and update it.
(8).System value backups：【factory value】【standard value】.factory value comes from system
backups(can be backuped based on customer’s demand).Standard value comes from system self
-own parameters(fixed parameters can not be modified)
(9). Frames activated setup as below：
(a).Picture play function：【Disable】【Able】optional.Normalpage will be displayed after
system booting when selects【disable】；and photo will be played after system booting when
selects 【Able】
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Selects 【addition】；new photo will be added after deleted all exist photos when selects
(b) photo uploading:【addition】、【replacement】optional.Only new photo will be added when
【replacement】
(c) Entering into normal page：【counting reached】、【input】optional.One photo will be
automatically displayed after every interval time in [counting reach] mode;photos will be
automatically played in turn after every interval time in [input] mode and then press [input] key
to enter into normal page.
(D)photo message
Limit number：maximum 5 pieces of photo
Picture format：bmp only at present
Upload：the photo number which has been uploaded
Upload balance：the photo number which uploaded balance
LCD resolution ratio：max resolution ratio of photo
Picture setup Return
photo functi on setup

Picture play function disable able
photo uploading addi tion replacement
enter into normal page count ing Input
Loop playback times 1 interval time 1
photo message
Limit number: 2 Pictu re format: BMP

Upload: 2 Upload balan ce:2
LCD reso lution :1024*768
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User's Manual for MK2XXX V1.0 Chapter 5 Instructions for the System Commissioning Settings
Chapter 5 Instructions for the System Commissioning Settings

1. Engineer Setting Page
Press 0 [ ]/-. Key the Main Page to enter the Engineer Setting , and the following will be displayed:
PORCHESON Engineer setup 2016-07-26 16:33:30
delay setup
cancellatin of log in
pressure /flux slope
Machine Number
Pressure/Flow/Back pressure pre-adjustment
electronic ruler Controller Number
sepcial Function setup
Standby Function / Programmable Standby Software version
temperature Parameter
machine No / Ex-FactoryValue Setting
Enter the password * * * *.If the password entered is correct, you can enter the system parameter
setting page. It is not Necessaryfor the equipment end-user to adjust the system parameters.
Please consult the equipment manufacturer for any query. Any parameter adjustment disorder
may result in damage to equipment capability,unstable performance or failure to operate.
After the correct password is entered, the cursor jumps automatically to the first item from
the right. The cursorcan be moved to different items and then Key is pressed to enter
the corresponding pages. Alternatively, you can press the following keys 输入 to enter directly
ENTER
the corresponding pages:
Key Entering Page Key Entering Page
F1 <Delay Setup> F5 <Standby Function Setting>
<Pressure/Flow Setting I> <Programmable Standby

F2 F6 Points>
<Pressure/Flow Setting II>
<Pressure Pre-Adjustment>
F3 <Flow Pre-Adjustment> F7 <Temperature Parameter>
<Machine No./Ex-Factory
F4 <Special Function Options> F8 Value Setting/Time Setting>
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2. Action Delay Setting Page
F1
Entering Engineer Page, press Key , enter the action Delay setup Page. The following is
displayed:
PORCHESON Actio n delay Setup 2016-07-26 16:33:30
Begin Action End Begin Action End Begin Action End

0.1 Mold close 0.1 0.1 Ejector advance 0.1 0.1 Core B in 0.1
0.1 Nozzle advance 0.1 0.1 Ejector return 0.1 0.1 Core B out 0.1
0.1 Inject 0.1 0.1 Mold thin 0.1 0.1 Core C in 0.1
0.1 Feed 0.1 0.1 Mol d thick 0.1 0.1 Core C out 0.1
0.1 suck back 0.1 0.1 Core A in 0.1 0.1 Core D in 0.1
0.1 Nozzle return 0.1 0.1 Core A out 0.1 0.1 Core D out 0.1
0.1 Mold open 0.1 0.1 Differential 0.1 0.1 0.1
delay slope pre-adj. ruler. funtion. I/O transfer temp control factory setup
Setting delay between actions
movement valve
pressure valve
flow valve
T1 T2 T1 T2
delay time T1 → pressure output ON

(1) meaning of Start Delay:
corresponding action valve ON →
flow output ON
pressure output OFF
(2) The meaning of End Delay: the
corresponding action valve → → delay time T2→ action valve OFF
flow output OFF
(3) The system start as T1 ,end as T2, set range 0.00-0.50s
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3. Time Delay Setting Page
F1
Entering Engineer Page, press Key two times , enter the time Delay setup Page. The following
is displayed:
PORCHESON Time delay Setup 2016-07-26 16:33:30
Mold close delay 0.1 Core A in delay 0.1

Nozzle advance delay 0.1 Core A out delay 0.1
Injection delay 0.1 Core B in delay 0.1
Feed delay 0.1 Core B out delay 0.1
0.1 Core C in delay 0.1
Suck back delay 0.1 Core C out delay 0.1
Nozzle return delay 0.1 Core D in delay 0.1
Mold open delay 0.1 Core D out delay 0.1
Mold open to ejector 0.1
Setting delay between actions
(1) Delay setup between movment: set range of 0.0--2.0s

(2) Meaning of parameter setup:set the delay time between last and next movments
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4. Slope Setup Page 1
F2
Enter into engineer page and then press key one time for pressure slope page 1 which
will be as following:
PORCHESON Slope Setup 1 2016-07-26 16:33:30
slow mold close 0.5 sec Pressure slope:bar/s、flow solpe: %/s

movement P UP P Descend P UP P Descend movement P UP P Descend P UP P Descend
slow speed mold closed 999.0 999.0 999.0 999.0 level 1 pressure hold 999.0 999.0 999.0 999.0
Fast speed mold closed 999.0 999.0 999.0 999.0 level 2 pressure hold 999.0 999.0 999.0 999.0
Middle speed mold closed 999.0 999.0 999.0 999.0 level 3 pressure hold 999.0 999.0 999.0 999.0
Low mold close 999.0 999.0 999.0 999.0 level 4 pressure hold 999.0 999.0 999.0 999.0
high pressure mold close 999.0 999.0 999.0 999.0 inject-retreat before feeding 999.0 999.0 999.0 999.0
Nozzle advance 1 999.0 999.0 999.0 999.0 feed 1 999.0 999.0 999.0 999.0
Nozzle advance 2 999.0 999.0 999.0 999.0 feed 2 999.0 999.0 999.0 999.0
seci ton 1 inj ecti on 999.0 999.0 999.0 999.0 feed 3 999.0 999.0 999.0 999.0
seci ton 2 inj ecti on 999.0 999.0 999.0 999.0 feed 4 999.0 999.0 999.0 999.0
seci ton 3 inj ecti on 999.0 999.0 999.0 999.0 Inject-retreat 999.0 999.0 999.0 999.0
seci ton 4 inj ecti on 999.0 999.0 999.0 999.0 Nozzle retreat 1 999.0 999.0 999.0 999.0
seci ton 5 inj ecti on 999.0 999.0 999.0 999.0 Nozzle retreat 2 999.0 999.0 999.0 999.0
seci ton 6 inj ecti on 999.0 999.0 999.0 999.0 nozzle on 999.0 999.0 999.0 999.0
seci ton 7 inj ecti on 999.0 999.0 999.0 999.0 nozzle off 999.0 999.0 999.0 999.0
pressure slope range：0.1-6000.0bar/s，

flow slope range ：0.1-6000.0%/s。
For example，pressure slope set as 100 0.0ba r/s，pressure set 100 .0ba r，then pressure from 0-100 .0
bar time is 100 .0/100 0=0. 1s。Flow slope same.
(1) Slow speed mold closed：the set time slope works firstly during slow speed movement,
and when time is up the max slope output.
(2) Factor: range of 1.00--10.00,the current change will faster when data change greatly.
(3) Adjustment method:set the factor data and then adjust slope.
bar bar
140 140
high pressure mold close high pressure mold close
120 120
100 100
Fast speed mold closed
80 80 Fast speed mold closed
60 Middle speed mold closed 60 Middle speed mold closed
40 40
20 Low 20 Low
500 0 mm 500 0 mm
Slope 0.1 mold closed pressure comparision curve graph Slope 1000.0 mold closed pressure comparision curve graph
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5. Slope Setup Page 2
F2
Entering Engineer Page, press Key two times,enter into Slope Page 2,The following
is displayed:
PORCHESON Slope Setup 2 2016-07-26 16:33:30
Action P UP P降 P UP P降 Action P UP P降 P UP P降
slow mold open 999.0 999.0 999.0 999.0 Core C in 999.0 999.0 999.0 999.0
Fast mold open 1 999.0 999.0 999.0 999.0 Core C out 999.0 999.0 999.0 999.0
Fast mold open 2 999.0 999.0 999.0 999.0 Core D in 999.0 999.0 999.0 999.0
Middle mold open 999.0 999.0 999.0 999.0 Core D out 999.0 999.0 999.0 999.0
Low mold open 999.0 999.0 999.0 999.0 Mold thin 999.0 999.0 999.0 999.0
Ejector advance 1 999.0 999.0 999.0 999.0 Mol d thick 999.0 999.0 999.0 999.0
Ejector advance 2 999.0 999.0 999.0 999.0 Purge injection 999.0 999.0 999.0 999.0
Ejector remaining 999.0 999.0 999.0 999.0 Purge feed 999.0 999.0 999.0 999.0
Ejector return 1 999.0 999.0 999.0 999.0 Purge suck back 999.0 999.0 999.0 999.0
Ejector return 2 999.0 999.0 999.0 999.0 Refeed 999.0 999.0 999.0 999.0
Core A in 999.0 999.0 999.0 999.0 Fast door open 999.0 999.0 999.0 999.0
Core A out 999.0 999.0 999.0 999.0 Slow door open 999.0 999.0 999.0 999.0
Core B in 999.0 999.0 999.0 999.0 Fast door close 999.0 999.0 999.0 999.0
Core B out 999.0 999.0 999.0 999.0 Slow door close 999.0 999.0 999.0 999.0
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6. Pressure Pre-Adjustment P1 Page
Entering Engineer Page, press F3 Key , enter the Pressure Pre-Adjustment P1 Page.The
following is displayed:
PORCHESON Pressure Pre-adjustment P1 2016-07-26 16:33:30
minimum current Pre-adjust Disabl e 90 255 OFF

1000 1 255 OFF 100 255 OFF
Flow pre-adjust 10 3881 OFF 110 3881 OFF
90.0 % 20 7507 OFF 120 7507 OFF
initial data 30 11133 OFF 130 11133 OFF
OFF 40 14759 OFF 140 14759 OFF
output current 50 18385 OFF 150 18385 OFF
0 mA 60 22011 OFF 160 22011 OFF
输出系数 70 25637 OFF 170 25637 OFF
0 80 29263 OFF 180 29263 OFF
The pressure pre-adjustment is the linear adjustment of pressure output. In general, the standard
pressure is 0-800mA and the standard output impedance is 10-20Ω,unless the manufacturer
has specific requirements since different manufactures' overall oil piping designs and the
capabilities of the pressure proportional valve being used are different.
Pressure Adjustment Method:
The parameters on this page have been set before ex-factory. If the capability of the proportional
valves being used by the user is different, and the normal proportion and linear proportion cannot
be achieved, the parameters on this page can be adjusted. First set the pre-adjustment to be
[Activated], and then set the pre-adjustment item to be [ON]. For example, for the 50 bar
Pressure position of Item 50, if the reading on the pressure meter is 45 bar, the parameter of
this item should be increased until the pressuremeter reading reaches 50 bar. Make adjustments
On all parameters which need adjusting and make the0-160 bar pressures being set correspond
to the pressures being shown on the oil pressure meter respectively.After the adjustments are
completed, the computer executes automatically linear processing and takes the processing
results as the subsequent normal D/A proportional output values.
Initial data:
First, pre-adjust the needed maximum pressure data in 160bar, and then move the cursor to
[initial data], press the enter key and select [ON], the system will automatically distribute
average data to 10bar---170bar.
Output current: 0---1000mA current output ,actual feedback value.
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7. Flow Pre-Adjustment F1 Page
Entering Engineer Page, press

F3 Key two times, to enter the Flow Pre-Adjustment F1
Page.The following is displayed:
PORCHESON Flow Pre-adjustment F1 2016-07-26 16:33:30
minimum current Pre-adjust Disabl e

1000 1000 1 655 OFF
Flow pre-adjust 10 3881 OFF
90.0 % 20 7507 OFF
initial data 30 11133 OFF
OFF 40 14759 OFF
output current 50 18385 OFF
0 mA 60 22011 OFF
输出系数 70 25637 OFF
0 80 52559 OFF
pre-adjustment feeding 90 590473 OFF
OFF 99 65536 OFF
The flow pre-adjustment is the linear adjustment of flow output. In general, the standard value
is 0- 800mAand the output impedance is 40Ω,unless the manufacturer has specific requirements
since different manufactures' overall oil piping designs and the capabilities of the pressure
proportional valve being used are different.
Flow Adjustment Method:
valves being used by the user is different, and the normal proportion and linear proportion
cannot be achieved, the parameters on this page can be adjusted. As for the speed adjustment,
different manufacturershave different measuring methods. Some manufacturers use the melt
tachometer to measure the rotation speed. First heat the barrel until the barrel temperature
reaches normal melt temperature. Set the melt speed to be 1, 10, 20, 30, and more until 99 and
check the actual values. Make adjustments on all parameters whichneed adjusting and make
the 0-99% speeds being set correspond to the proportional coefficients being shown on the
tachometer respectively. After the adjustments are completed, the computer executes
automatically linear processing and takes the processing results as the subsequent normal D/A
proportional outputvalues.
Initial data:
First, pre-adjust the needed maximum flow data in 99%, and then move the cursor to [initial
data], press the enter key and select [ON], the system will automatically distribute average data
to 10%---90%.
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8. Back pressure pre-adjustment P2 page
Ent ering Engi neer Pag e, press

F3 Key three times , enter the b ack pressure pre-Adjustment P2
Pag e.The following is displayed:

1000 1 255 OFF 100 255 OFF
90.0 % 20 7507 OFF 120 7507 OFF
OFF 40 14759 OFF 140 14759 OFF
output current 50 18385 OFF 150 18385 OFF
0 mA 60 22011 OFF 160 22011 OFF
输出系数 70 25637 OFF 170 25637 OFF
0 80 29263 OFF 180 29263 OFF
Initial data:
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9. Flow pre-adjust F2 page
Enter into engineer page and then press

F3 key four times for flow pre-adjust page which
PORCHESON Flow Pre-adjustment F2 2016-07-26 16:33:30

1000 1 655 OFF
Pressure pre-adjust 10 3881 OFF
90.0 bar 20 7507 OFF
OFF 40 14759 OFF
output current 50 18385 OFF
0 mA 60 22011 OFF
输出系数 70 25637 OFF
0 80 52559 OFF
90 590473 OFF
99 65536 OFF
Initial data:
to 10%---90%.Pre-adjust feeding: ON and OFF are optinal.When select ON,as long as to meet
the feed condition in flow pre-adjust, synchronized to proceed to feed movement.Othewise, no
feed movement.
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10. Pressure pre-adjustment DAC1 page
Enter into engineer page and press F3 key five times for pressure pre-adjustment DAC1
page which will be as following:
PORCHESON Pressure Pre-adjustment DAC1 2016-07-26 16:33:30

1000 1 255 OFF 100 255 OFF
OFF 20 7507 OFF 120 7507 OFF
90.0 % 40 14759 OFF 140 14759 OFF
50 18385 OFF 150 18385 OFF
60 22011 OFF 160 22011 OFF
70 25637 OFF 170 25637 OFF
80 29263 OFF 180 29263 OFF
Pressure pre-adjust as pressure output linear adjustment: for servo system 0--10V output linear
correction.
Initial data:
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11. Flow pre-adjust DAC2 page
Entering Engineer Page, press Key F3 two times, to enter the Flow Pre-Adjust DAC2
PORCHESON Flow Pre-adjustment DAC2 2016-07-26 16:33:30

1000 1 655 OFF
90.0 bar 20 7507 OFF
OFF 40 14759 OFF
预调储料 50 18385 OFF
0 60 22011 OFF
螺杆转速 70 25637 OFF
0 80 52559 OFF
90 590473 OFF
99 65536 OFF
Pressure pre-adjust as back pressure output linear adjustmetn: for serov sytem 0--10V ouput
linear correction
Initial data:
to 10%---90%.
Pre-adjust feeding: ON and OFF are optinal.When select ON, as long as to meet the feed condition
in flow pre-adjust, synchronized to proceed to feed movement.Othewise, no feed movement.
Output current:0--1000mA current output, the actual feedback value.
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12. Back pressure pre-adjust DAC3 page
Entering Engineer Page, press F3 Key , enter the Pressure Pre-Adjustment DAC3 Page.
The following is displayed:
PORCHESON Pressure Pre-adjustment DAC3 2016-07-26 16:33:30

1000 1 255 OFF 100 255 OFF
OFF 20 7507 OFF 120 7507 OFF
90.0 % 40 14759 OFF 140 14759 OFF
50 18385 OFF 150 18385 OFF
60 22011 OFF 160 22011 OFF
70 25637 OFF 170 25637 OFF
80 29263 OFF 180 29263 OFF
linear correction
Initial data:
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13. Flow Pre-Adjustment DAC4 Page
Entering Engineer Page, press Key

F3 two times, to enter the Flow Pre-Adjustment DAC4
PORCHESON Flow Pre-adjustment DAC4 2016-07-26 16:33:30

1000 1 655 OFF
90.0 bar 20 7507 OFF
OFF 40 14759 OFF
预调储料 50 18385 OFF
0 60 22011 OFF
螺杆转速 70 25637 OFF
0 80 52559 OFF
90 590473 OFF
99 65536 OFF
linear correction
Initial data:
to 10%---90%.
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14. Pressure Pre-Adjustment P3 Page
Entering Engineer Page, press F3 Key , enter the Pressure Pre-Adjustment P3 Page.

1000 1 255 OFF 100 255 OFF
OFF 20 7507 OFF 120 7507 OFF
30 11133 OFF 130 11133 OFF
40 14759 OFF 140 14759 OFF
50 18385 OFF 150 18385 OFF
60 22011 OFF 160 22011 OFF
70 25637 OFF 170 25637 OFF
80 29263 OFF 180 29263 OFF
Initial data:
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15. E-ruler/Pressure sensor/Magnetic suspension displacement sensor
Enter into enginner page and press

F4 key for E-ruler/Pressure sensor/Magnetic suspension
displacement sensor page:
PORCHESON Electronic ruler 1 2016-07-26 16:33:30 PORCHESON Electronic ruler 1 2016-07-26 16:33:30
single ruler function Measured value Total length limit length set zero point magnetic suspenstion ruler Function measure value Grd m/s Total limit position set zero
nozzle rulerAD1 enable 593.9 600.00 600.00 OFF nozzle rulerAD1 Enable 593.9 600.00 600.00 600.00 OFF
Injection ruler AD3 enable 235.75 600.00 600.00 OFF Injection ruler AD3 Enable 235.75 600.00 600.00 600.00 OFF
Ejector ruler AD5 disable ***** ***** ***** OFF Ejector ruler AD5 Disable ***** ***** ***** ***** OFF
Nozzle ruler AD7 disable ***** ***** ***** OFF Nozzle ruler AD7 Disable ***** ***** ***** ***** OFF
double-channel ruler Function measure value Total limit position set zero Sensor Function measure value Total limit position set zero
nozzle ruler Enable 593.9 600.00 600.00 OFF Mold close pressure Enable 593.9 600.00 600.00 OFF
Injection ruler Enable 235.75 600.00 600.00 OFF injection pressure Enable 235.75 600.00 600.00 OFF
Ejector ruler Disable ***** ***** ***** OFF system pressure Disable ***** ***** ***** OFF
Nozzle ruler Disable ***** ***** ***** OFF Reserved Disable ***** ***** ***** OFF
delay slope pre-adj. ruler. funtion. I/O transfer temp control factory setup delay slope pre-adj. ruler. funtion. I/O transfer temp control factory setup
(1) Electronic Ruler Function: If the equipment needs to use the electronic ruler, choose [Enable]. If
the equipment adopts stroke switch control, choose [Disable].
(2) Measurement Values: indicating the actual dynamic positions of the electronic rulers for the
moving mould, the screw and the ejector.
(3) Total Length: referring to the actual lengths of the electronic rulers for the moving mould, the
screw and the ejector.
(4) Limit Position: It refers to the maximum value set for the position. This parameter is subject to
the maximum position setting. For example , if the parameter set is bigger than the limit position
value, the system will not accept the parameter set and will retain the original setting.
(5) Zeroing: When the equipment choose [Enable] for the Electronic Ruler Function and uses the
Electronic ruler, it may appear that the mechanic movement stroke is in place and yet the actual
positions of the electronic rulers for the clamping unit, the injection unit and the ejector do not
Indicate "0". In such case, the corresponding ruler should be zeroed. Move the cursor to the
Zeroing button for [movable mold ruler], [ screw ruler] and [ejector ruler], and then
press 输ENTER入 Key to make zero clearing for the corresponding electronic ruler.
(6) Sensor function﹑maglev ruler﹑double-ruler setup：setup method same as electronic ruler。
Special instruction：maglev ruler （unit：m/s）is one signal of transmission speed in waveguide
tube，each pieces of maglev ruler’s transmission speed is different，please fill with correct data
from the magleve ruler‘s sticker so not to affect its accuracy. Attention：strongly recommends
double-channel of ruler（refer to appendix）
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16. Special Function Options Page
Entering Engineer Setting Page, press

F5 Key to enter the Special Function 1 Options Page.
Chose special function 1
motor idle auto stop Disable mold open stop ran ge 5.0
motor idle time limit 1 M Core start method travel
motor Y-△conversi on Disable Ejector end method Timel
motor Y-△conversion time 2.0 Mold adjust drive Hydraulic
motor △forw ard delay 0.1 Blow begin travel
Motor start delay 3.0 Heater limit Disable
Manual Nozzle advance limit Disable Feed single ring teeth number
1
Feed with mold open Disable High Temperature alarm Disable
Feed with key lock Disable injector Protective cover Enabl e
Hint:0.disale 1.enable
Descriptions on setting parameters function mode
(1) Mot or Idle Running & Automatic Stop: When [Enable] is chosen, time setting is effective and the setting range
is2-99minutes. If the equipment has no operation within the set time period after the motor starts up, the motor
is turned off automatically to protect the motor life and to save electricity charge.
(2) Motor Y- Conversion: If [Enable] is chosen, the system converts from star output to delta output when
the motor starts up. The conversion time period can be set and the setting range is 2.0-99.9seconds.
(3) Motor triangle delay: during symbol switching to ? symbol,after symbol output is off and then delay
the time to activate ? Output.(Range:0.1----0.3s)
(4) Manual Base Advance Limit: If deactivated, the injection base advance is not subject to stroke control.
If activated, the injection base advance position is subject to the control of the limit switch X06.
(5) Mol d closed hold: in programable mode ,the corresponding output point of [mold closed stop] Can be selected
as [cooling finished] or feeding finished.
(6) Melt Key Locking: If activated, press the melt key once and then the melting continues and will stop when
the melt position is reached or the time expires. Or press the melt key once more to stop the melting.
(7). Mold adjustment automatically: when select to [Enable] press mold adj key twice for mold adjustmetn auto ,
otherwise can only inter into manual one.
(8). Mol d adjustment to safe door limit: There are Enable or Disable available.When select to use, can not proceed
for mold thick or mold thin when open safe door,otherwise can .
(9) Hydraulic oil detection: There are Disable and Enable available. When select Enable, X12 of hydraulic oil
level is low as ON then it will alarm: hydraulic oil level low ,otherwise no alarms.
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(10)Oil filter detection: There are ?Disable and Enable available.When select Enable, X26 of oil filter is
dirty as ON then it will alarm: oil filter is dirty,otherwise,no alarms.
(11)Mold-open stop effective area of percentage up limit: data setup range of 10%--80%,set up the working
range of mold-open stop.For example: percentage up limit set up as 10%,mold-open stop 600.0mm,working
range of mold-open stop---data: 600.0mm X 0.01=6.0mm,and its working range is :0.0mm---6.0mm.
(12)Mold-open and pressure relieve: open mold and relieve pressure before proceed to mold open,and when
timing is up it opens.
Enter into engineer page and press F5 key twice for speical function setup page which
PORCHESON Special function selection 2 2016-07-26 16:33:30
rear door open and motor stop Disabl e door open fast pressure 60. 0 bar
auto safe door Disabl e door open fast flow 50. 0 %
door key lock auto * ** *** door open slow pressure 45. 0 bar
door open start position * ** *** door open slow flow 35. 0 %
door ope n start del ay * ** *** sec door close fast speed pressure 65. 0 bar
door-drive way * ** *** door close fast flow 40. 0 %
door close slow pressure 45. 0 bar
door close slow flow 30. 0 %
Function parameter setting introduction
(1) Back Safety Door Open: Choose [Stop Motor] or [Disable]. When [Stop Motor] is chosen,if the
rear safety door X15 or X16 is OFF, the system will alarm with [Rear Safety Door Not Closed]
and the motor will stop; on the contrary, only alarm without stopping the motor.
(2) Aut o safe door function：there are 【enbale】and 【disable】available. When choosing 【enable】，
the open or close action is being done by actuator，conversely，need manual.
(3) Safe door key lock automatically：there are 【enbale】and 【disable】available，when choosing
【enable】inching keys of open door or close door for door opening or door closing，and press
again for movement sotp；otherwise press for movment and release for movement stop.
(4) Door open starting position：there are 【pre-mold opening】【mold open stop】and 【ejector
Finisheed】available.When choosing 【pre-mold opening】under semi-atuo mdoe and mold
open movement,s door open，same to others.
(5) Door open start delay：time begin to count before safe door runs，and when time is up then
proced to door open.
(6) Safe door drives:there are [hydraulic] and [motor-driven] available,when choosing [motor-driven]
to adjust pressure,speed not participate in the door open/close movement;conversely working.
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Enter into enginner page and press

F5 key three times for special function setup page
which will be as following：
PORCHESON Special function selection 3 2016-07-26 16:33:30
mold close install mold pressure 60. 0 bar mold close high pressure -pressure 60. 0 bar core pressure 60. 0 bar
mold close install mold flow 50. 0 % mold close high pressure - flow 50. 0 % core flow 50. 0 %
mold open install mold pressure 45. 0 bar open/mold close pressure 45. 0 bar injection pressure 45. 0 bar
mold open install mold flow 35. 0 % open/mold close flow 35. 0 % injection flow 35. 0 %
nozzle pressure 65. 0 bar feed pressure 65. 0 bar
nozzle flow 40. 0 % feed flow 40. 0 %
mold-adjust pressure 45. 0 bar back pressure-pressure 45. 0 bar
mold-adjust flow 30. 0 % safe door pressure 40. 0 %
ejector pressure 45. 0 bar safe door flow 45. 0 bar
ejector flow 30. 0 %
(1) Install mold setup：the pressure and flow for mold opened ﹑
(2). Pressure/Flow up limit: the set value for this page would decide the up limit range of mold
parameters of pages set value
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Enter into engineer page and press F5 key four times for special function set page which
PORCHESON Function 3 -oil pump distribution 2016-07-26 16:33:30
oil pump distribution way flow from 0.1% to next setup A pump output
distribution way flow from 20. 0 to next setup B pump output
master pump on bar flow from 20. 0 to next setup C pump output
0.1 % flow from 20. 0 to next setup pump output
small pump flow control flow from 20. 0 to next setup pump output
* ** *** % flow from 20. 0 to next setup pump output
middle pump flow control flow from 20. 0 to next setup pump output
* ** *** % flow from 20. 0 to next setup pump output
master pump flow control flow from 20. 0 to next setup pump output
* ** *** % flow from 20. 0 to 99.9% pump output
Note:A=small B=middle C=big
Notice：it only works on the condition of when oil pumps dist rib ution way being selec ted as[d ist rib ution
pattern] and non-se rvo program
(1) Inst ructi on to param eter set up on pag es:
When exe cute movement flow is smaller than 20% and bigger than zero, [A: small pump] output;
When exe cute movement flow is smaller than 30% and bigger or equ al to 20%[B:middle pump] output
When exe cture movement flow is smaller than 40% and bigger or euq al to 30%【C:big pump】output
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17. Servo Driver Setup Page

监视
Press MONITOR key to enter the servo driver setup page with the display as follows:
PORCHESON Servo Driver Monitoring Parameters 2016-07-26 16:33:30
Servo Driver NO ====

Operation Status Normal serv o connection status display
Pressure Setup 140.0 Bar Motor rated Speed 140 Rpm

Pressure Feedback 20.0 Bar power output 300 Kw
Flow Setup 99.9 % motor temperature 40 ℃
Flow Feedback 99.9 % Drive temperature 10 ℃
Output Current 2.5 A Oil temperature ***** ℃
Output Torque 7 Nm
Hint:0.disale 1.enable
Enter into engineer page and press

F5 key for servo driver setup page which will be as following：
PORCHESON Function 5--selection of parameters 2016-07-26 16:33:30
0
parameter modificatio n password operatio n hint
operatio n confirm 0 not ready
motor control OFF max motor speed 300 rpm

pressure sensor measuring range 100 motor poles number 2
pressure sensor signal 4~20m A motor rated current 3.0 A
command signal pattern CAN motor rated torque 10. 0 Nm
motor rotation direction 20. 0 motor rated speed 300 rpm
motor contorl patte rn 20. 0 parameter selectio n ==
max system pressure value 50. bar motor initial status OFF
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PORCHESON Selection V-Type Selection Parameters 2016-07-26 16:33:30
parameter modification password 0 operatio n hint

Base Pressure 2.0 Bar System Response Proportion 75

Base Flow 2.0 % System Response Integral 5 ms
Pressure Adjustment Slope 30 System Response Differential 90
Flow Adjustment Slope 30 System Response Time 10 ms

Torque Overload Multiple 50 % Pressure Discharge Reverse Speed Limit 5.0 %
Pump Swash Plate Switching Value 100 Bar Reverse Max. Torque 10 %
PORCHESON On-Line Parameters 2016-07-26 16:33:30
0
parameter modificatio n password operatio n hint
on- line mode select ion On-l ine

No. of pump while on-line machine 2 mini speed of sub-machine 1
displacement of main machine pump 5 mL/r displacement of sub-machine pump 5 1 mL/r
displacement of sub-machine pump 1 1 mL/r displacement of sub-machine pump 6 1 mL/r
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PORCHESON multi- group PID selection 2016-07-26 16:33:30
Mold closing slowly/fastly 0 storing 1 0

low pressure mold closing 0 storing 2 0
high pressure mold closing 0 injection retreat 0
Mold opening slowly 0 ejector forward 0
level 1 injection 0 ejector return 0
level 2 injection 0 Core 0
pressure maintaining 0 mold adjustment 0
F6
Press key to enter into diagnose then Press key enter the Servo alarm record,now the
menu is as follows：
2016-07-17 Servo alarm record 14:30:52
record data 0 display initial sequence NO 1 Page up Page down record clear
sequnce no Alarm time NO Alarm sequnce no NO Current Speed
10:16 1 15.16 1
Note: The above is the page of the related parameters of the servo driver. Please refer to [User
Manual of Servo Driver] for details.
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18. Shift function setup page
After entering the correct password, press F6 Key to enter the Standby Function Setting
Page. The following is displayed:
PORCHESON Shift function 2016-07-26 16:33:30
Y 6 Y 26 ON
Y 0 Y 0 OFF
Y 0 Y 0 OFF
Y 0 Y 0 OFF
X 25 X 0 ON
X 5 X 10 ON
X 0 X 0 OFF
X 0 X 0 OFF
Hint:0.OFF 1.ON
(1) Output Point Transfer Function: This function can be enable or disable. If enable , the o utput
point executes immediately transfer operation. In case that mal-function or damage occurs
to a certain point, the control can be transferred to another point by activating this function.
For example, in case that failure occurs to the mould opening output point and the knockout
core function is disable, the Y06 mould opening point can be transferred to Y26 and then the
output wires should be exchanged. The system is equipped with the function of simultaneously
transferring two output points. Once this function is enable, the system makes judgment on the
two selected items. If the item is [ON], the transfer of the pre-set conditions of the item will
be executed.
(2) Input Point Transfer Function: This function can be enable or disable . If enable, the input point
Executes immediately transfer operation. In case that mal-function or damage occurs to a certain
point, the control can be transferred to another point by activating this function. For example, in
case that failure occurs to the front safety door input point and the knockout core function is
disable, the X00 front safety door input point can be transferred to X25 and then the input wires
should be exchanged. The system is equipped with the function of simultaneously transferring
two input points.once this function is enab le, the system makes judgment on the two selected
items. If the item is[ON], the transfer of the pre-set conditions of the item will be executed.
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19. Programmable Standby Function Page
After entering the correct password, press F6 Key to enter the Programmable Page. The
following is displayed:
PORCHESON Programmable Standby Function 2016-07-26 16:33:30
Manual +aut o Enable Y 4 AT CD Segment out
Manual +aut o Enable Y 6 AT FH Segment out
Manual +aut o Disabl e Y 0 AT Segment out
A=fast mold close B=low pressure C=high pressure D=mold close stop
E=nozzle adv anc e F=inject ion adv ance G=hold pressure H=feed
I=inj ecti on ret urn J=nozzle ret urn K=mold open slow L=fast mold open
M=low mold open N=ejector O=core P=mold adject e
Hint:set range :0~77

In order to meet diversified application needs and provide an innovative product, we take the
Initiative to offer the programmable standby function page so that the users can define and
revise by themselves the functions and the action sequence.
Example 1: For a certain mould injection machine, due to the different design of the oil piping,
it is required that a point is output while clamping at high pressure and the power will not be
interrupted until the melt finishes taking out. To achieve such a special function, choose an item
and have it activated,and then specify an output point (i.e. this function is output through Y 01),
and then set the action sequence [CD].
Notes: Regarding the output scope of Sequence D Clamping Stop, in automatic mode, the
Clamping switch is contacted during the process of mould close at high pressure, and this
sequence output starts until the melting finishes; in manual mode, the clamping switch is contacted
during the process of mould close at high pressure, and this sequence output starts until the mould
opening key or the reset key is pressed.
Example 2: For a certain mould injection machine, due to the different design of the oil piping,
it is required that a point is output while injecting and melting. To achieve such a special function,
Choose an item and have it activated, and then specify an output point (i.e. this function is
output through Y22),and then set the action sequence [FH].
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20. Temperature ParameterSetting Page
After entering the correct password, press Key

F7 to enter the Temperature Parameter
Setting Page. The following is displayed:
PORCHESON tem p control param eter 2016-07-26 16:33:30
Function P D
Ejector Enable 0 0
1 Segment Enable 0 0
Oil Temperature Alarm Enable
Oil Temperature upper limit 0
Hint:1-12
function Description on setting parameters
(1) Ejector Fun ction、1Se gment 、2Se gment 、3Se gment 、4Se gment 、5Se gment function、[Activated]or
[Deactivated] can be chosen. If deactivated, the system will not execute inspectionand control on
this sequence.
(2) Oil Temperature Alarm: [Activated] or [Deactivated] can be chosen. If deactivated, once it is detected
(3) Pd Setting: Pd has been set before ex-factory. It is recommended that the user should not revise this
parameter under normal circumstance.
(4) Proportion control: proportion control is one of the simplest way for controlling, in which the input
error signals are in proportion relation with output signals. There are steady-state errors when
proportion control is the only way to be utilized.
(5) Different coefficient control: in different coefficient control, output error signals of controller form
direct proportion relationship with input error signals of controller Fluctuation even destabilization
may appear in automatic control system during the course of getting over and adjusting errors. The
reason is: the existing heavier inert (links) or lagging assemblies can constrain errors, and its changing
is always behind the changing of errors.The solution is to make the changing of errors constraint effect
become advancing, i.e., the errors constraint effect should be zero when errors become close to zero.
That is, it is not efficient enough to introduce proportion into controller merely. The function of
Proportion can only enlarge the amplitude value of errors. But at present time it is necessary toin
crease different coefficient , which can forecast the changing directions of the errors. Thecontroller
combined proportion with different coefficient can cause errors constraint effect to be zero, even
to be negative,thereby severe over adjusting of proportion under controlling can be avoided. So for
Assemblies under controlling with heavier inertia or lagging, PD controller can improve dynamic
behaviors of system during adjustment.
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21. Machine No./Ex-Factory Value/Time Setting Page
After entering the correct password, press Key F8 to enter the Machine No./Ex-Factory Value/
Time Setting Page. The following is displayed:
PORCHESON Machine No./Ex-Factory Value 2016-07-26 16:33:30
Machine No
Input conversion ABC enter
Controller No timer to zero Confirm

System Backup value Confirm
Soft ware version Password management enter
TUE 2016-04-25 15:30:40
Hint:1-12
Descriptions on setting parameters function mold
(1) Machine No: The system is equipped with the function of setting NO.for the mould injection
machine so that the manufacturer can set the No. for easy sales management and after-sales
service record.
(2) Ex-Factory Value Restoration: During the modifying process of password pages, if normal
operation cannot be achieved due to too much deviations of the modified parameters, press
Key Enter and choose Confirm, and then all the contents and all the parameters will be restored
to the standards values set before ex-factory.
(3) System Backup value:standard values backup are provided for resetting when machines leave
factory;
(4).Time setup: to set up the time, after the setup, press the [input] key, and then press [OK], the
update is successfully set up.
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User's Manual for MK2XXX V1.0 Chapter 6 Input/Output Mode Inspection
Chapter 6 Input/Output Mode Inspection

1. Alarm history page
诊断
Press DIAGNOSE key , to enter the alarm history page, and it is as follows:
Alarm history
record item number 2 Display start number 20 page up page down record clear
sequence no Alarm Time Number Alarmmatter

16 10:06 16 10:06 64 Temperature highter
16 10.13 16 10.13 21 cycle time over
Alarm Input Output Key test AD test Servo alarm
(1). Display: the system stores at most 999 pieces of alarm records for inspection, it will be helpful
for the maintenance of the equipments.
Descriptions on alarm mode

alarm source solution
1.The re is no 24 v voltage output from 1.repair power supply
power supply 2.repair main board
short circuit of input terminal
2.Malfunction from main board 3.check peripheral circuit to find out
3.short circuit on peripheral circuit short circuit source
of input or output terminals
Neutron A is not reach Neutro n A ,B ,C,D was chosen by machine Check whether end switc hes of neutro n A and
set point ,Limit connection of neutron A, B,C, B ,C,D were connected correctly and can
Neutron B is not reach D retreat must be done while at the be press -fit nor mally. Please chos e disabl e
set point. time of eject-forward or multi-eject. for neutron A and B ,C,D while not using
.
Neutron C is not reach neutron functions
set point.
Neutron D is not reach
set point.
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Alarm Source Solution

Please check whether switches of rear safe
Rear safe door unclosed Switches of X15 and X16 of rear safe
door are in OFF status . door correctl y connect with ports X15 and
X16
Please open safe door In semi-auto operation, single cycle Please open safe door to take out made product,
ends,but safe door is not opened close safe door and then continue to work
Failure of sensor inspection In automatic operatio n, when inspectin g Eliminate faults of ejecting forward or eject ing
sensor is still not ON after thimble retreats
backward and judge if electric eye was estopped.
of sensor cycle mode and mid-time is over, Key inspection should be on conne ctions of sensor
Failu re of sensor inspectio n will be or sensor itself if light of X04 input port is on.
alarmed.
Mould opened is not reach Clam ping and open mould not complete d Reoperate mould opened or check mould posi
set point within“ the time limitation of the tion 1, if electronic ruler is ’able‘state,check
mould opening or closing” position reading 2,if electronic ruler is ’disable
state ,check X12 to confirm it is connected
Mould opening/closing Mould opening/closing is not done Check if there are abnormals in the
beyond fixed time within
. fixed time .process of mould opening/closing,if
result is normal,adjust fixed time appro
priately
Low- pressure protection Suppose low-pressure time is up, and Check if there are sundries in the mould,
time is up yet not change to high-presssure,alarm If resul t is no, adj ust time of low- pres sur e
will be on prot ect ion appropr iately
Fault of safe door When only one of X00 and X01 is Please check to see whether switches of
on, system alarms Fron t /Rear safe door is connected correctly
with input ports of X01 and X02
Feeding is not done within While feeding, it is not done within Check if there are any abnormals during
fixed time fixed time the process of feeding and check whether
material inside charging barrel is none,
if result is normal, adjust time of feeding
appropriately
Failure of injection Fail to press fit to stroke switch of Check process of injection and adjust
injection inspection during the pro deviation value of injection inspection
cess of injection or fail to reach inje
ction inspection point while choose
electronic ruler
Motor is mulfunction When there is signal inputs at motor Check if hydraulic motor was working
.
protection point, system will be ala with overload that cause thermal realy
rmed to have protection action
Cycle time is up Automatic production cycle time Chec k if there are abnormals during the
exceeds set value process of automat ic production ,if result
is normal,adjust cycle time appropriatedly
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Alarm Source Solution

Machine stops when output of mach Solution: If you need the machine continues
ine halt is started and the numbers of Running after the output reached, just set
Set output is reached mould opening reached set value of The [stop after alarm] in produc tion menu
output.
as [out]; or reset the total mould opening
of the current mould number .
2.Descriptions on operation/prompt mode
Alarm Source
High temperature in 1,2,3, Current section real temp to machine hopper is higher than max temp value..
4,5, sections Injection nozzle. (Higher limit value of temp = setting value of temp + setting value of upper limit).
Low temperature in 1,2,3,4, Current section real temp to machine hopper is lower than min temp value..
5, sections Injection nozzle. Lower limit value of temp = setting value of temp - setting value of down limit).
Temperature short circuit in
1,2,3, 4,5, sections Injection Current section temp line was shorted or faulted to machine hopper.
nozzle
Auto material clearing After setting Number of movements completed and when using auto
completed material clearing
Auto mold adjusting
completed Auto mold adjusting completed when using mold auto adjusting.
Auto mold adjusting
not completed Auto mold adjusting not completed when using mold auto adjusting.
Enter manual mode first Operate manual keys when under auto state..
Functions not selected Certain function has not been selected when manual operate its keys.
Start motor please When choose to use motor, pressed semi-auto/auto keys but motor yet
not started.
Next cycle Prepared In auto mode, the mid-time between completing a cycle and starting next cycle.
Sensor prepared The mid-time has not been reached after withdrawing thimbles during auto sensor
cycling.
Exit mould adjusting When operate non-[adjust forward, backward ] keys under mold adjusting state.
mode first
Enter mould adjusting When operate [adjust forward, backward ] keys under non-mold - adjusting state.
mode first
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3. Input Inspection Page

诊断
F2
Press DIAGNOSE key to enter into diagnose mode and then press key for input detection
page Which will be as following:
PORCHESON Input check 1 2016-07-26 16:33:30
X00 front door 1 X10 lubricating oil level low X20 fine adj ust teet ch num ber
X01 front door 2 X11 lubricating pressure low X21 mold adj ust forward stop
X02 injectio n protectiv e cover X12 hydraulic oil levle low X22 mold adjust backward sto p
X03 mold closed stop X13 safe relay X23 manipulator closed mold
X04 electric eye input X14 ejector retreat protection cover X24 man ipulator ejector
X05 charge speed X15 rear door1 X25 safe door open stopped
X06 nozzle forward stop X16 rear door2 X26 oil filter dirty
X07 nozzle backward stop X17 safe detection valve X27 mot or mal function
X30 core A foward stop X40 open door slow

X31 core A retreat stop X41 close door slow
X32 core B foward stop X42 cooling water
X33 core B retreat stop X46 accumulater donw limit
X34 core A forward stop X47 accumulater up limit
X35 core C retreat stop
X36 core D forward stop
X37 core D retreat stop
Machine run well mold close slow

诊断
Press DIAGNOSE key to enter into diagnose mode and then press F3 key for output detection
PORCHESON Input check 1 2016-07-26 16:33:30
Y00 mold close Y10 ejector retreat Y20 mold open finished
Y01 nozzle advance Y11 mold adjust forward Y21 ejector finished
Y02 injection Y12 different ial mold closi ng Y22 fully auto
Y03 charge Y13 mold adjust backward Y23 defected product
Y04 suck back Y14 mold open cus hion Y24 nitrogen recharge
Y05 nozzle retreat Y15 open mold fast Y25 nitrogen release
Y06 mold open Y16 close mold low pressur e Y26 male mold blow
Y07 ejector advance Y17 close mold high pressur e Y27 female mold blow
Y30 core A in Y40 door open Y50 segment 1 air Y70 electric heat switch
Y31 core A out Y41 door close Y51 segment 2 air Y71 cooling water
Y32 core B in Y42 charge back pressure Y62 male mold blow Y72 open/close door
Y33 core B out Y43 malfunc tion alarm Y63 female mold blow Y73 noz zle off
Y34 core C in Y44 smal l pum p Y64 inject ion chargi ng Y74 nozz le on
Y35 core C out Y45 middle pump Y65 pressur e hol d
Y36 core D in Y46 big pum p Y66 aut o indi cat or light
Y37 core D out Y47 gene ral pum p Y67 manual indicator light

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4. Key Inspection Page

诊断
Press DIAGNOSE key to enter into diagnose mode and then press
F4 key for Key Inspection
PORCHESON Key check 2016-07-26 16:33:30
M00 manual M08 charge M16 female mold blow

M01 semi-auto M09 auto purge M17 manual mold adjust retreat
M02 electric eye auto M10 mold adjust option M18 manual mold adjust forward
M03 time auto M11 manual core A in M19 manual core B in
M04 heater on/off M12 manual core A out M20 manual core B out
M05 motor on/off M13 manual injection M21 manual ejector retreat
M06 manual open mold M14 manual suck back M22 manual ejector forward
M07 manual close mold M15 manual male mold blow M23 manual lubricating
M24 repeatedly ejector M32 safe door close

M25 nitrogen recharge M33 Sw1
M26 nitrogen release M34 Sw2
M27 manual core C in M35 manual core D in
M28 manual core C out M36 manual core D out
M29 manual nozzle advance M37 safe door open button
M30 manual nozzle retreat M38 safe door close button
M31 safe door open M39 emergency stop

诊断
F5
Press DIAGNOSE key to enter into diagnose mode and then press key for A/D check page
Which will be as following:
PORCHESON A/D check 2016-07-26 16:33:30
K0 nozzle temperture T0 nozzle temperature output S00 lubricating

K1 section 1 temperture T1 sectio n 1 temperature output S01 motor1 △
K2 section 2 temperture T2 sectio n 2 temperature output S02 motor1 Y
K3 section3 temperture T3 sectio n 3 temperature output S03 motor1
K4 section4 temperture T4 sectio n 4 temperature output S04 motor2
K5 section5 temperture T5 sectio n 5 temperature output S05motor2 Y
K6 section6 temperture T6 sectio n 6 temperature output S06 motor2 △
K7 section7 temperture T7 sectio n 7 temperature output
power distribu tion instru ction
K8 section8 temperture T8 sectio n 8 temperature output
K9 section9 temperture T9 sectio n 9 temperature output System press ure: P1DAC1/CA N1
K10 section10 temperture T10 section 10 temperature output System flow:F1DAC2/CA N1
K11 oil 1 temperture Charg e back press ure: P2DAC3

Special explaination
All the input and output point pages in this instruction manual are subject to changes without
notice. The inspection pages displayed on the computer should be correct and final.
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Appendix 1:MK2020 keyboard installation dimension Layout

260
244
198 35.5
8
17
227
384
470 454
227
6-M4X12 screw
4
8
13
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User's Manual for MK2XXX V1.0 Reference & Appendices
Appendix 2:MK2030 keyboard installation dimension Layout
35
9 1 6. 8
180
422
162
6-M4X12 screw
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Appendix 3:external dimensions for powee supply case and transformer
PW450 125
107
POWER PACK
7
7
117
248
300,0 47,5
231,0 190,0
200,0
210,0
MC1000A
manin coneroller
Exterior dimensions and installation hole positon drawings for manin coneroller
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250
295
MC2000A
main controller
295
308
412,0
396,0
49,6
MC3000A
156,4
88,0
main controller
Exterior dimensions and installation hole position drawings for main controller
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Appendix 4:MC2000A system drawing
AC180-260V
N L
P1
PW450
P2
Power pack
MC 2000 A
俯视图
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Appendix 5:MC1000A input and outputWiring Diagram
Yellow Gray
Analog out Power

E-ruler /Magnetic railling ruler pressure check
P1 Pressure
Nozzle
Ejector P2 Pressure
F1 Speed
injector
F2 Speed
mold close
Dfeects
manipulator emergency stop servo interface Defects
manipulator use
manipulator use
mold closed allowable auto mode

mould area ejector forward finished
ejec tor allo wable mold opened finished
mold open allow middle position of mold opened
nitro gen uppper lim it big pump
nitrogen down limit middle pump
core D return stop core D out

core D advance stop core D in
core C return stop core C out
core C advance stop
core B return stop core C in
core B advance stop core B out
core A return stop core B in
core A advance stop core A out
motor fault fault alarm

door open stop feed back pressure
closed door key safe door open
opend door key safe door close

auto door sensor blow female
back mold adject stop blow male
front mold adject stop nitrogen release
fine adjust teeth number nitrogen recharge
safe door realy high pressure mold close

back door1 fault alarm
Eject ion ret urn stop mold open buff er
Ejectio n befo re stop mold thick
safe valve detecti on differential mold locking
lubric atin g oil is low Ejector return
after nozzle stop ejector advance

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REF-
REF+
AD8
AD5
AD6
AD7
+10V
AD9
AD10
AD11
AD12
CAN
压力检测
C OM
AD1 P1 Pressure
AD2
AD3 P2 Pressure
AD4
F1 Speed
nitrogen uppper limit/4B F2 Speed

nitr ogen down lim it/ 4A
master pump
big pump
middle pump
Small pump
fault alarm
feed back pressure
24VG front close
core D return stop Door open
core D advance stop
core C return stop core D out
core C advance stop core D in
core B return stop core C out
core B advance stop core C in
core A return stop core B out
core A advance stop core B in
core A out
motor fault core A in
oil fiter is dirty
door open stop blow female
mechanic hand ejector blow male
nitrogen release
nitrogen recharge
mechanic hand mold close Defects
back mold adject stop fully auto
front mold adject stop ejec tor finishe d
fine adjust teeth number
safe relay
PORCHESON mold open finished
high pressure mold close

back door1
ejector retreat protection cover
MC2000A mold open fast
mold open buffer
safe valve detection mold thick
hydraulic oil level is low differential mold locking
lubric atin g oil is low Ejec tor return
after nozzle stop eje cto r advance

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MC3000A
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3
3 80 V / 5 0 Hz POWER
MCB
R R1
S S1
T T1
N
User's Manual for MK2XXX V1.0
RC Filter CB0 CB1 CB2 CB3 CB4 CB5

MC M
M Y M
O.L
M MC
PORCHESON
R
PUMP MY HC0 HC1 HC2 HC3 HC4 HC5
MOTOR
101
MC MY M H0 H1 H2 H3 H4 H5
Appendix 8:Motor Electric-Heating Wiring Diagram (for reference only)
O.L
MY
1SEGMENT 3SEGMENT 5SEGMENT

N
EJECOR 2SEGMENT 4SEGMENT
Reference & Appendices
Appendix 9:Introduction of new type of patent double channel compensation linear sensor
Linear sensor wiring diagram seechart1
V
V1
SENSOR V2
COM
图一
OUTPUT OUTPUT
V V V1/V2
9
90% V1 10%-90%V 9 （100%，9/1)
8
7
6
5
4
3
2 （75 %，7/ 3)
（0%，1/ 9) （25 %，3/ 7)
10% V2 90%-10% 1 （5 0 %，1 )
STROKE
25 % 50 % 75 % 10 0%
STROKE
The reason for digital bounce of traditional potentiometer type of displacement sensor is actual caused by
fluctuations of supply voltage or measurement reference voltage or by these two elements.Traditional linear
scale now can not solve the digital bounce problem generated by servo systems,but the double-path compensation
type of displacement sensor is just designed for this prolem.
And when input voltage of displacement sensor is rised or falled,this v1/v2 value remain unchanged,namely
this curve is unchanged.Then this curve which not change with voltage variation(in this example,voltage rise
to 1 vdc or fall to 1vdc is still reliable) and this decides the displacement sensor's shift.Even in a situation like
voltage change causing by interference,can still reach 0.015mm stability.(take 350mm stroke as example)when
stroke reach 250mm,the stability can still reach 0.10mm.These performances are two order of magnitudes
higher than traditional displacement sensor which is first choice for precision injection molding machine.
Use the new type of displacment sensor can solve once for all the problems such as injection measurement
not correct, inaccurate of mold opening position or even cause damage to machine.As injection molding machine
manufacturer to adopt the new type of displacement sensor can greatly reduce frequences of malfunction and
maintenance so as to lower maintenance service charge and to improve brand image.
This patent displacement sensor is with analog signal, simple structure,mechanical compatibility,high
reliability,cheap cost and good adoptive to power supply,strong anti-interference to servo system.
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Appendix 10:Magnetic suspension displacement sensor
Digital impulse output is the most economic

can reach effect of anti-interference digital
signal output.First controller will send start
pulse to sensor.Sensor will issue stop pulse
correspondingly based on magnetic pitch
position,And controller can calculate the time
difference between two groups pulses and
then calculate the precision displacement
value.
Installation of floating magnetic is very

simple,Compare with captive magnetic，
floating magnetic can demonstrate the
advantage of non-contact sensing and
eliminate wear of captive magnetic socket
(Working distance between magnetic and
working surface is 0.1--10mm)
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开始/停止
控制模块传感器
output
digital pulse output
（IP65 4pins connector)
mounting
1=42.5mm mounting
2=42.5mm isolation mounting
3=50mm mounting
Magnetic type
1=captive 3=die-casting
2=suspension 4=large suspension
effective stroke（mm)
Accept custom
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Appendix 11:Product selection table
Mainframe selection chart

Mainframe model specification MC1000A MC2000A MC3000A
Outline size 210X300 295X320 157X412
Input/output ports 39/40 40/40 48/56
temperature and others 24V input 7/4 11/90 20
Temperature input 8 12 1 2 ( extention）
AD analog quantity input 16 8 16
AD analog quantity input 8 4 8
AD pressure test 4 4 8
magnetic suspension ruler 4 4 4
DAC 0-1Aoutput 4 4 4+2(PWM)
DAC 0-10Vout put 4 4 4
I/Oextension 8/22 8/22 8/22
Communication pattern RS232/RS485/CAN RS232/RS485/CAN RS232/RS485/CAN
Keyboard selection chart
Outline size MK2020 MK2030

Model specification 260X470 300X510
CPU specific atio n A8/800M A8/800M
LCD screen 8-inch 1024*768 10-inch 1 2 8 0 X 8 0 0
Communication interface RS232 RS232
Working temperature -10～50℃ -10～50℃
Ethern et interfac e 100M 100M
Storag e interfac e USB USB
Key life 200000times 200000times
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Appendix 12:Product Guarantee Terms
Product Guarantee Terms

I. Our guarantee services are provided by our after-sale service center of all offices all over
China and cover all products sold by us.
II.Our products carry out one-month 3-R service and two-year (one year for LCD screen)
free repair service. Except otherwise specified by both parties, these periods shall start
as of the date where the products are sold.
III. Provided that they are used normally, in case of failures due to quality reason of the
products, within the 3-R or free repair period, we will provide free repair or replacement
for you.
IV. Within the 3-R or free repair period, in any of the following circumstances,you will not
be able to enjoy the 3-R service and free repair service:
1.When the product is defective or damaged due to human factor or force majeure;
2.When the product is damaged due to the installation and operation not conforming to
the related regulations;
3.When the product is damaged due to peripheral electric leakage or short during use;
4.When the product is damaged due to being bumped by external force during use;
5.When the product is repaired without permission or its bar code or serial number is tore
or altered;
6.When the product is used in the environment with high temperature and humidity and
thus it is burnt due to overheat or damaged due to high damp.
V. We undertake hereby that, if the domestic user needs after-sale services due to product
quality, based on our service offices everywhere, we will repair the product within 24h
if in the same city, within 48h if in the same province or not later than 72h if out of the
same province to reach your place; if the overseas user needs such service, he can send
the product back to us at its own cost and we will provide the desired repair.
VI.In order to satisfy the individualized demand of the user, our products can provide
software development package for secondary development; however, the user should
bear all risks therefrom.
VII. In case of failures during use, the user should inform us as soon as possible and then
we will display our professional technicians for repair. It is not allowed to dismantle
the product by the user without our permission; otherwise, it will be deemed that the
user waives the right for free repair and any loss or product damage will be assumed by
the user.
VIII. The repair out of the free maintenance period will be charged. The failure of the same
feature can enjoy 3-month free maintenance as of the completion of the first maintenance;
howev er, the six circumstances mentione d in IV above will be exclude d for free maintenance.
IX. These Terms shall come into effect as of June 1, 2009. In the case where any terms before
are inconsistent with these Terms, the latter shall prevail.
X. We reserve the final right to interpret these Terms.
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106

Welcome To Use Our Injection Molding Machine Control System: Please Read It Before Installation

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User's Manual for MK2XXX V1.

Welcome to use Our Injection Molding Machine Control System

（Please read it before installation）

1. When the exterior power supply is abnormal or the control system

1. Others except the trained and qualified professional technicans

Please read the manual carefully before you use this

System Configuration &

Line of MK2XXX Button Operation specification

Explanation of the Parameter/

Explanation of the System

Input/output State Detection 76

Reference & Appendices 81

10. The servo -real time curve page p53

Chapter 1 System Configuration & Installation

1. System Configuration & Remarks

2. Characteristics of MC2000A Control System

3. Installation and Debugging of Computer Control System

big pump POWER

high pressure mold close

after nozzle stop ejector advance

Relay board eletricity eletricity

Ebb eletricity section Strong eletricity section

control box equipment outfit (for reference only)

3.2.Inspection of the Control System

Safety Door(M C2000A)

LS1 LS3 LS2 LS4

X00 X01 X15 X16

Safety Door Wiring Diagram (for reference only)

★Safety Doors * Special Explanation:

Chapter 2 Explanation of the Key Operations

2. Explanation of the Functional Keys

F1 for setting page of mold opening/closing

F2 for setting pages of injection/pressure holding and injection

F3 for setting pages of feeding/screw back /auto purging

F4 for setting pages of seat stand & mold adjusting

F5 for setting page of ejector

F6 for setting pages of core，air-blowing and lubricating

F7 for setting pages of temperature，air-blowing and lubricating

F8 for setting pages of special parameters

Enter into pages for celerity one 、 two setting

Return to monitor page at any time.

Enter into real time help page under current status.

Enter into page of USB setting

Enter into page to set alarm

Enter into page to injection, servo temp curve

Enter into pages to set production data & SPC Tracking

MES For entering into MES production management page

When cursor moves to such as the time setup location,1 will be

When cursor moves to such as the time setup location, 1 will be

3. Explanation of the Parameter Setting

Escape key, pressing it will move the cursor to the left

Escape key, pressing it will move the cursor to the right

5. Electro thermal ON/OFF key HEATER ON/OFF

6. Operation Mode Selection Key

Keys Usage Remarks

7. Manual Operation Keys

Mold-opening operations 1. Mold is not reached to the termination position.