D Series Air Cooled Scroll Chiller

D series air cooled scroll chiller
T1/ R410A /60Hz

(GC201608-A)
Contens
ⅠEngineering Data ............................................................................................................ 1
1. Product ........................................................................................................................... 2
1.1 Product Lineup ............................................................................................................................ 2
1.2 Nomenclature .............................................................................................................................. 2
1.3 Features ....................................................................................................................................... 3
1.3.1 General ............................................................................................................................... 3
1.3.2 Features .............................................................................................................................. 3
1.4 Product Data ................................................................................................................................ 4
1.4.1 Normal Working Conditions ................................................................................................ 4
1.4.2 Normal Working Temperature ............................................................................................ 6
1.4.3 Working Temperature Range ............................................................................................. 6
1.4.4 Electric Data ....................................................................................................................... 6
1.4.5 Performance Correction ..................................................................................................... 6
1.4.6 Freeze Protection ............................................................................................................... 7
1.5 Working Principles ..................................................................................................................... 7
1.5.1 Schematic Diagram ............................................................................................................ 7
1.5.2 Schematic Diagram ............................................................................................................ 8
1.6 Noise Correction ......................................................................................................................... 8
1.6.1 Test Method of Noise ......................................................................................................... 9
1.6.2 Calculation Method of Noise............................................................................................. 10
1.6.3 Effects on Noise Caused by Distance .............................................................................. 11
2. Outline Dimensions ..................................................................................................... 13
3. Explosive Views and Parts List .................................................................................. 15
ⅡDesign and Selection ................................................................................................... 24
1. Design and Selection Procedures .............................................................................. 25
1.1 Estimated Cooling Load Look-up Tables ............................................................................... 25
1.2 Procedures ................................................................................................................................ 27
1.3 Example ..................................................................................................................................... 27
2. Selection of Power Lines and the Air Switch ............................................................ 28
Ⅲ Unit Control ................................................................................................................. 29
1. General Control Logic ................................................................................................. 30
1.1 Schematic Diagram................................................................................................................... 30
1.2 Operation Flowchart ................................................................................................................. 32
1.2.1 Cooling .............................................................................................................................. 32
1.2.2 Heating.............................................................................................................................. 33
2. Control Logic ............................................................................................................... 34
2.1 Cooling Control ......................................................................................................................... 34
2.1.1 Control to the Compressor ............................................................................................... 34
2.1.2 Freeze Protection ............................................................................................................. 34
2.1.3 Shutdown .......................................................................................................................... 34
2.2 Heating Control ......................................................................................................................... 34
2.2.1 Control on the Compressor .............................................................................................. 34
2.2.2 Over-temperature Protection ............................................................................................ 34
2.2.3 Control on the Auxiliary Electric Heater............................................................................ 34
2.3 Freeze Protection ...................................................................................................................... 35
2.4 Control to the Compressor ...................................................................................................... 35
2.5 Control to the Fan ..................................................................................................................... 35
2.6 Control the 4-way Valve ........................................................................................................... 35
2.7 Control to the Water Pump ...................................................................................................... 35
2.8 Control to the Electronic Expansion Valve ............................................................................ 35
2.9 Protection .................................................................................................................................. 36
2.9.1 Recoverable Protection .................................................................................................... 36
2.9.2 Irrecoverable Protection ................................................................................................... 36
3. Controller...................................................................................................................... 37
3.1 Control Panel ............................................................................................................................. 37
3.1.1 Press Buttons and Icons on the Homepage..................................................................... 37
3.1.2 Menu Structure of Controller ............................................................................................ 39
3.2 Setup of DIP Switches on the Mainboard............................................................................... 40
4. Long-distance Monitoring/BMS Interface .................................................................. 40
4.1 Brief Introduction ...................................................................................................................... 40
4.1.1 General ............................................................................................................................. 40
4.1.2 Net Topological Diagram .................................................................................................. 41
4.1.3 Communication Lines ....................................................................................................... 41
4.1.4 Description to the Topological Diagram ........................................................................... 42
4.2 Hardware Introduction.............................................................................................................. 42
4.2.1 Parts List ........................................................................................................................... 42
4.2.2 Communication Module ME30-28/E(M) ........................................................................... 42
4.2.3 Optoelectronic Isolated Repeaters ................................................................................... 43
4.2.4 Optoelectronic Isolated Converter .................................................................................... 44
4.3 Model Selection Instructions ................................................................................................... 45
4.3.1 Rules for Model Selection................................................................................................. 45
4.3.2 Examples of Model Selection ........................................................................................... 46
Ⅳ Unit Installation .......................................................................................................... 47
1. Material for Installation................................................................................................ 49
1.1 Pipeline Material ........................................................................................................................ 49
1.2 Insulation Material .................................................................................................................... 50
1.3 Sectional Material ..................................................................................................................... 51
1.4 Valves ......................................................................................................................................... 51
1.5 Filters for the Water System .................................................................................................... 54
1.6 Water Softeners......................................................................................................................... 54
2. Tools ............................................................................................................................. 54
2.1 Cutting and Finishing Tools .................................................................................................... 54
2.2 Measuring Tools........................................................................................................................ 54
3. Installation .................................................................................................................... 56
3.1 Preparations .............................................................................................................................. 56
3.2 Space for Installation and Maintenance ................................................................................. 57
3.3 Installation Foundation ............................................................................................................ 58
3.4 Main Unit .................................................................................................................................... 59
3.4.1 Handling and Lifting .......................................................................................................... 59
3.4.2 Placement ......................................................................................................................... 59
3.5 Water System ............................................................................................................................ 60
3.5.1 Installation of Chilled Water Pipes.................................................................................... 60
3.5.2 Requirements on Installation ............................................................................................ 61
3.6 Installation of the Expansion Tank ......................................................................................... 69
3.7 Instalation of Condensate Pipes ............................................................................................. 70
3.7.1 Setup................................................................................................................................. 70
3.7.2 Insulating........................................................................................................................... 71
3.7.3 Fastening .......................................................................................................................... 71
3.8 Wiring of Power Lines .............................................................................................................. 71
3.9 Wiring of Control Lines ............................................................................................................ 72
3.9.1 Requirments on Control Lines .......................................................................................... 72
3.10 External Wirnig of Control Lines ........................................................................................... 73
3.11 Wiring among Modules .......................................................................................................... 74
3.12 Wiring of the Electric Cabinet (Ref.) ..................................................................................... 75
3.13 Wiring diadram ........................................................................................................................ 76
3.14 Commissioning ....................................................................................................................... 80
3.14.1 Preparation ..................................................................................................................... 80
3.14.2 Check before Commissioning ...................................................................................... 80
3.14.3 Check for Work Load ...................................................................................................... 81
3.14.4 Check for Wiring ............................................................................................................. 81
3.14.5 Commissioning ............................................................................................................... 81
4. Typical Problems and Impacts ................................................................................... 83
Ⅴ Test Operation & Troubleshooting & Maintenance ................................................. 84
1. Commissioning ............................................................................................................ 85
1.1 Check for Communication ....................................................................................................... 85
1.2 Check for a Single Unit............................................................................................................. 85
1.3 Check for the Water Flow of a Single Module ....................................................................... 85
1.4 Check for Operation of the Whole Unit .................................................................................. 86
2. Errors ............................................................................................................................ 86
2.1 Error List .................................................................................................................................... 86
2.2 Flow Chart of Troubleshooting ............................................................................................... 88
3. Maintenance ................................................................................................................. 93
3.1 Significant of Maintenance ...................................................................................................... 93
3.2 Maintenance Items .................................................................................................................... 93
3.2.1 Routine Maintenance Items .............................................................................................. 93
3.2.2 Periodic Maintenance Items ............................................................................................. 93
3.2.3 Periodic Cleaning.............................................................................................................. 93
3.3 Freeze Protection in Winter ..................................................................................................... 95
3.4 Main Parts .................................................................................................................................. 97
3.4.1 Introduction to Main Parts................................................................................................. 97
3.4.2 Removal and Installation of Main Parts ............................................................................ 98
4. Routine Maintenance ................................................................................................. 113
Engineering Data
ⅠEngineering Data
1
Engineering Data
1. Product
1.1 Product Lineup

Cooling Heating
Product Refrige
Series Product Capacity Capacity Power Pictures
Code rant
(kW/Ton) (kW/Ton)
LSQWRF65
EL01500630 60/17.06 65/18.48
M/NaD-F
208-230V 3~ 60HZ
LSQWRF80
EL01500560 75/21.33 85/24.17
M/NaD-F
D R410A
LSQWRF13
EL01500550 120/34.12 135/38.39
0M/NaD-F
LSQWRF16
EL01500610 145/41.23 170/48.34
0M/NaD-F
Note:1Ton =12000Btu/h = 3.517kW
1.2 Nomenclature
LS QW R F 130 M / Na D - F
1 2 3 4 5 6 7 8 9
NO. Items Options
1 Product type LS- chillers
2 Compressor type QW- hermetic scroll compressors
Default-cooling only
3 Function type
R-heat pump
4 Condenser type F: air-cooled
65:60kW=17.06RT
80:75kW=21.33RT
5 Nominal cooling capacity
130:120kW=34.12RT
160:145kW=41.23RT
2
Engineering Data
6 Structural design M—Modular
Default—R22
7 Refrigerant
Na—R410A
8 Design Code —
M–380-415V 3N 50Hz
9 Power
F–208-230V 3~ 60Hz
1.3 Features
1.3.1 General
D series modular air-cooled scroll chillers are well-developed products incorporated with multiple
advanced technologies. It features the low noise level, compact structure, easy operation, reliable
running, and convenient installation and service, widely used at newly built or retrofitted industrial and
civil buildings in various sizes, such as, hotels, apartments, restaurants, office buildings, shopping malls,
theaters, gyms, workshops, hospitals and other places where there are high requirements on noise level
and air quality and it is troublesome to install the cooling tower.
D series modular air-cooled scroll chillers are constructed of one or up to 16 single units which may
vary in structure and in cooling capacity. The 65 and 80 units have two independent refrigeration cycles
and the 130 and 160 units have four. The modular design is able to realize the modular system with the
cooling capacity ranging from 60 to 1160kW.
1.3.2 Features
D series modular air-cooled scroll chillers work outstandingly by virtue of their major features stated
below.
 High energy efficiency: it is initially certified as one of the energy-saving chiller products in China.
 Free master unit design: any single unit can operate as the master once connected with the control
panel. It overcomes the problem which would occur to the product of other manufacturer that the
whole system would fail to work properly when the fixed master unit malfunctions.
 Excellent compatibility: each chiller is constructed of up to 16 single 65/80 units or up to 8 single

130/160 units.
 Hermetic scroll compressor: compared with other type of compressor under the same cooling
load, it has few movable components, smaller rotating torque, lower noise and vibration and higher
reliability and efficiency.
 High reliability: it is constructed of well-designed refrigeration parts for multiple refrigeration cycles,
adequately guaranteeing the reliable operation.
 Compact structure: the modular design enables the compact structure, reduced volume, light
weight, easy handling and shipping and flexible installation.
 Low noise: the unit runs with low noise and vibration, widely applicable for various projects.
 Quiet mode: the unit is allowed to run in the quiet mode based on the user’s requirement, which can
not only save energy but also create a comfortable and pleasant living environment.
 Economy mode: the unit can run in the economy mode without lessening the air conditioning effect
so as to cut down the electricity consumption.
 Equilibrium running: it indicates each compressor will run alternately so as to extend their service
life.
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Engineering Data
 User-friendly design: when the running temperature is out of the allowed range, a friendly warning
will come out on the display.
 Powerful remote monitoring: with RS485 communication, the universal BACnet protocol as well
as standard BACnet interfaces, Gree centralized air conditioning system can be perfectly integrated
to the BMS or Gree remote monitoring system.
Wiring Diagram of Groups of Communication Modules

 Intelligent Start/Stop of the Compressor: according to the load change of the terminals, the D
series modular units are able to start/stop the compressor by controlling the entering water
temperature and rate of the water temperature rise so as to make the operating capability perfectly
match with the required load. However, it won’t allow frequent start or stop but save as much energy
as possible and ensure there is no remarkable fluctuation of the water temperature.
1.4 Product Data

1.4.1 Normal Working Conditions
Heat LSQWRF65M/Na LSQWRF80M/Na LSQWRF130M/Na LSQWRF160M/Na
Pump D-F D-F D-F D-F
Models Produ
ct EL01500630 EL01500560 EL01500550 EL01500610
Code
Capacity step % 0-50-100 0-50-100 0-25-50-100 0-25-50-100
kW 60 75 120 145
Cooling
Ton 17.06 21.33 34.12 41.23
Capacity
kW 65 85 135 170
Heating
Ton 18.48 21.17 38.39 48.34
Power Cooling kW 21.5 27.6 43 53.5

Input Heating kW 22.5 28 45 56
EER W/W 2.79 2.72 2.79 2.71
COP W/W 2.89 3.04 3.00 3.04
Power Supply — 208-230V 3~ 60Hz
Running Control — Microcomputer Auto Control; Running Status Display; Abnormal Status Alarm
High-low pressure protection, discharge temp. protection, motor overload protection,
Safeties anti-freeze, water flow protection, phase-sequence protection,compressor overload
protection
Type — Constant Speed Scroll
Compress Starting
— Direct starting
or mode
Quantity — 2 2 4 4
Refrigerant Type — R410A
Water Type Dry Expansion Evaporator
4
Engineering Data
side 3
m /h 10.3 12.9 20.6 24.9
Water flow
heat
volume GPM 45.0 57.0 91.0 110.0
exchanger
Pressure kPa 15 15 30 35
Drop ft.WG 4.92 4.92 9.84 11.48
Max.
working MPa 1
Pressure
water
in/outlet
pipe flange mm DN65 DN65 DN80 DN80
specificatio
n
Type — Aluminum Fin-copper Tube
Fan type/
Number of — Axial Fan/2 Axial Fan/2 Axial Fan/4 Axial Fan/4
fans
Air side 3
m /h 2.76×10
4
3.0×10
4
5.52×10
4
6.0×10
4
heat
Total fan 4 4 4 4
exchanger L/s 0.75×10 0.83×10 1.53×10 1.67×10
air flow
4 4 4 4
CFM 1.624×10 1.764×10 3.248×10 3.528×10
Total fan
motor kW 0.65×2 0.75×2 0.65×4 0.75×4
power
Sound pressure level dB(A) 70 71 72 74
Width mm 2040 2040 2278 2278
Outline
Dimensio Depth mm 1000 1000 1830 1830
n
Height mm 2230 2230 2278 2278
Net Weights kg 720 770 1370 1580
Operating weight kg 725 847 1507 1585
Auxiliary electric heater-
kW 15 15 30 30
power(Ref.)
Loading 40'GP/40'
— 11/11 11/11 6/6 6/6
quantity HQ
Notes:
a. It is designed, manufactured and tested strictly in accordance with GB/T18430.1-2007.
b. See the nameplate for exact product parameters.
c. Height of the outline dimensions includes the height of the rubber pad which is about 70mm.
d. Please contact the local sales representatives for special sales orders. We are targeted to serve all your
requirements.
5
Engineering Data
1.4.2 Normal Working Temperature

Water Side Air Side
Item Water Flow Rate Leaving Water

3
DB (℃ ) WB (℃ )
m /(h·kW) Temp (℃ )
Cooling 7 35 —
0.172
Heating 45 7 6
1.4.3 Working Temperature Range

Water Side Air Side
Item Leaving and Entering Water

Leaving Water Temp (℃) DB Temp (℃)
Temperature Difference (℃)
Cooling 5～15 2.5～6 15～45

Heating 40～50 2.5～6 -15～24
Note: please contact us when the working conditions are out of the range stated in the table above.
1.4.4 Electric Data
Compressor Fan Air Switch
Power
Model MRC NRC NRC MRC
Supply Qty Qty
Each(A) Each（A） Each(A) (A)
LSQWRF65M/NaD-F 2 61 43.6 2 2.95 100
LSQWRF80M/NaD-F 208~230V 2 69 49.3 2 3.41 160
LSQWRF130M/NaD-F 3~ 60Hz 4 61 43.6 4 2.95 250
LSQWRF160M/NaD-F 4 69 49.3 4 3.41 250
Notes:
MRC: Max Running Ampere (A).
NRC: Nominal Running Ampere (A)
1.4.5 Performance Correction
Performance Correction Value
Leaving Chilled Ambient Temperature (℃ / ℉ )
Water (℃ / ℉ ) 25(77) 30(86) 35(95) 40(104) 45(113)
5(41.0) 1.07 1.00 0.94 0.84 0.81
6(42.8) 1.10 1.03 0.97 0.87 0.83
7(44.6) 1.14 1.07 1.00 0.91 0.86
8(46.4) 1.17 1.10 1.03 0.94 0.88
9(48.2) 1.20 1.13 1.06 0.98 0.91
10(50.0) 1.23 1.16 1.09 1.01 0.93
6
Engineering Data
11(51.8) 1.27 1.19 1.12 1.04 0.96
12(53.6) 1.31 1.23 1.15 1.07 0.99
13(55.4) 1.34 1.26 1.17 1.09 1.01
14(57.2) 1.37 1.29 1.20 1.12 1.03
15(59.0) 1.41 1.32 1.23 1.14 1.06
Performance Correction Value
Hot Water Outlet Ambient Temperature (℃ / ℉ )
(℃ / ℉ ) -10(14) -5(23) 0(32) 5(41) 10(50) 15(59)
30(86) 0.70 0.77 0.86 0.96 1.07 1.21
35(95) 0.68 0.76 0.85 0.96 1.07 1.19
40(104) 0.67 0.75 0.85 0.95 1.06 1.18
45(113) 0.66 0.74 0.84 0.95 1.05 1.18
50(122) 0.64 0.74 0.84 0.94 1.05 1.17
1.4.6 Freeze Protection

When the flow passage of the shell-and-tube heat exchanger is frozen up, it would cause serious
damage to the heat exchanger, such as cracking and leakage which are out of warranty, therefore, the
user should take measures stated below for freeze protection.
 Under subzero conditions, it is necessary to shut down the chiller installed outdoor and then
drain the evaporator completely.
 Failure of the chilled water flow switch and the anti-freezing temperature sensor will cause the
tube frozen up, so the flow switch shall be interlocked with the chiller.
 When discharging or recovering the refrigerant, the evaporator would crack because of frost
bite provided the refrigerant pressure inside the evaporator is under 0.7MPa. Therefore, be sure
to keep the water flow continually inside the evaporator or drain it completely.
1.5 Working Principles

1.5.1 Schematic Diagram
Each circuit of the modular chiller is independent and identical. Therefore the schematic diagram of
only a circuit is taken for example herein.
7
Engineering Data
1.5.2 Schematic Diagram

 Refrigeration Cycle: The low-pressure superheated refrigerant vapor from the evaporator is drawn
into the compressor through which the low-pressure vapor is compressed to hi-temperature and
hi-pressure refrigerant vapor. Then, the refrigerant vapor passes the condenser and turns to
saturated or sub- cooled refrigerant liquid. And then, it passes the throttling device and flows into the
evaporator where it evaporates by absorbing heat from the second refrigerant and then is drawn
into the compressor again. The second refrigerant is then transferred to where air cooling is
required continuously.
 Reverse Refrigeration Cycle: During the reverse refrigeration cycle, a 4-way valve is used to
make the refrigerant flow in a reverse direction as stated below. The hi-temperature and hi-pressure
refrigerant vapor coming out from the compressor directly releases heat to the secondary refrigerant
and turns to the refrigeration liquid. Then, the refrigerant vapor passes the throttling device and
flows into the air-cooled exchanger where it evaporates by absorbing heat from the surrounding
environment and then is drawn into the compressor again. The second refrigerant which has
approached the temperature set point is then transferred to where air heating is required
continuously.
1.6 Noise Correction

Sound levels can be as important as unit cost and efficiency. The inherently quiet scroll
compressors used in D series modular air-cooled scroll chillers are coupled with precision engineering
for industry-leading sound levels.
The sound data is presented with both sound pressure and sound power levels. These values have
been measured and/or calculated in accordance with JB/T 4330 Standard.
Sound pressure is the sound level that can be measured at some distance from the source. Sound
pressure varies with distance from the source and depends on the surroundings. For example, a brick
wall (a reflective surface) located 10 feet away from a unit will affect the sound pressure measurements
8
Engineering Data
differently than a brick wall at 20 feet. Sound pressure is measured in decibels (dB). All sound pressure
data in the following pages are considered typical of what can be measured in a free field with a
handheld sound meter, in the absence of any nearby reflective surfaces except the floor under the unit.
Sound pressure levels are measured at 100% load and standard conditions of 95°F (35°C) ambient air
temperature and 44°F (7°C) leaving evaporator water temperatures for air-cooled units.
Sound power is a calculated quantity and cannot be measured directly like sound pressure. Sound
power is not dependent on the surrounding environment or distance from the source, as is sound
pressure. It can be thought of as basic sound level emanating from the unit without consideration of
distance or obstructions. Measurements are taken over a prescribed area around the unit and the data is
mathematically calculated to give the sound power, dB. Acoustical consultants sometimes use sound
power octave band data to perform a detailed acoustical analysis.
1.6.1 Test Method of Noise
1.6.1.1 Definitions
Testing Surface: an imaginary surface with the area S. which envelopes the sound source and
whose test point is on the surface of an imaginary parallelepiped
Reference body: an imaginary minimal-sized parallelepiped which envelopes the sound source and
terminates at one or more reflective planes.
Testing Distance: the vertical distance between surfaces of the reference body
1.6.1.2 Selection of the Testing Surface:
In order to determine the location of the microphone on the testing surface, it is necessary to
assume a reference body, regardless of the important noise energy which emanates from the sound
source but does not radiate. The reference testing distance is 1m and should be 0.15m at least. Other
options include: 0.25m, 0.5m, 0.5m, 1m, 2m, 4m and 8m.
1.6.1.3 Testing Surface and Location of Microphones of the Parallelepiped
The testing surface is such an imaginary surface with the area S, enveloping sound source and
distance d with the reference body, of which each side is parallel to the corresponding side of the
reference body. See the figure below for the location of the microphones at the testing surface of the
parallelepiped.
S=4(ab+bc+ac),a=0.5L1+d,b=0.5L2+d,c=0.5L3+d
Where L1, L2 and L3 indicate the length, width and height of the reference body respectively.
Testing Surface and Location of Microphones of the Parallelepiped
9
Engineering Data
1.6.2 Calculation Method of Noise

1.6.2.1 Calculation of the A-weighted Noise Pressure
For the unit Class B which is taking the noise test under the rated conditions, follow the equation
below to calculate it A-weighted noise pressure.
—A-weighted noise pressure of the unit
—A-weighted noise pressure of the testing surface
K1A —corrected value of the backgroud noise

K 2A—corrected value of the test environment
is calculated with the equation below, where L is the A-weighted noise pressure measured at
PAi
the microphone no.i.
See Section 1.6.2.2~1.6.2.4 for calculation of each parameter in this equation.

Where:
1.6.2.2 Calculation of the Average A-weighted Noise Pressure
A-weighted noise pressure and average A-weighted noise pressure of the testing surface can be
calculated with the following equations:
Where:
—average A-weighted noise pressure of the testing surface of the tested sound source, dB
—average A-weighted background noise pressure of the testing surface, dB
—A-weighted noise pressure measured at the microphone no.i, dB
—Average A-weighted background noise pressure pressured at the testing surface located at the
microphone no.i.,dB.
N—number of microphones
1.6.2.3 Correction of Background Noise
The corrected value K1A is calculated with the following equation.
Where
10
Engineering Data
a: if > 10dB, the corrected value is not needed.

b: if 3< <10dB, calculate the corrected value with the above equation.
c: 0< <3dB, take the maximum corrected value 3dB.
Note: the above principles don’t apply when <3dB, as the precision would be dropped down.
The allowable maximum correction value is 3dB. In this case, it should also be described in the test
report, saying ―no back ground noise is applicable to the requirement of this standard‖.
1.6.2.4 Correction of the Test Environment
The correction factor K2A which reflects effects from room boundaries (wall, ceiling, floor) or
reflecting objects around the sound source is the radio of the testing surface area to the sound
absorption area of the test room, and has little relation with the location of the sound source in the test
room.
Where:
A: equivalent sound absorption area of the 1KHz test room, m . 2
S: testing surface area, m . 2
A=a.SV
Where:
a—average A-weighted sound absoprtion coefficient
SV—total area of the test room boundaries (wall, ceiling ,floor), m 2
Approximate Values of the Average Sound Absorption Coefficient a
Average Sound Absorption

Applicable Location
Coefficient
0.05 Almost empty room and glossy walls made of concrete, bricks, compo or tiles.
0.1 Partically empty room and glossy walls.
0.15 Room with furniture; Rectangular worshop; Rectangular industrial plant
0.2 Irregular room with furniture; Irregular worshop or industrial plant.
Room with decorative furniture and there is a little of sound-absorbing material in the
0.25
ceiling or walls.
0.35 There is sound-absorbing material in the ceilng and walls.
0.5 There is plenty of sound-absorbing material in the ceiling and walls.
Qualification Requirements on the Test Room.

When the testing surface area of the test room meets the test requirements, the ratio of the sound
absorption area to the testing surface area will be or larger than 1, that is, A/S≥1, the larger the ratio is,
the better. When it does not, another testing surface should be selected. The new testing surface area is
small but it still should be located out of the approximate field, or the test method herein will fail to meet
the required precision.
1.6.3 Effects on Noise Caused by Distance
The distance between a source of sound and the location of the sound measurement plays an
important role in minimizing sound problems. The equation below can be used to calculate the sound
11
Engineering Data
pressure level at any distance if the sound power is known.

Another way of determining the effect of distance is to work from sound pressure only. "Q", the
directionality factor, is a dimensionless number that compensates for the type of sound reflection from
the source. For example, a unit sitting on a flat roof or ground with no other reflective surfaces or
attenuation due to grass,
snow, etc. ,between source and receiver: Q=2. Sound pressure can be calculated at any distance
from the unit if the sound power is known, using the equation:
LP= Lw -20Logr+10LogQ-11
Where:
LP=sound pressure
LW=sound power
r=distance from unit in meter
Q=directionality factor
With Q=1, Unit suspended in space (theoretical condition), the equation is simplified to:
LP=LW-20logr-1
With Q=2, for a unit sitting on a flat roof or ground with no adjacent vertical wall as a reflective
surface, the equation is simplified to:
LP=LW-20logr-8
With Q=4 for a unit sitting on a flat roof or ground with one adjacent vertical wall as a reflective
surface, the equation is simplified to:
LP=LW-20logr-5
Uniform Radiation over of

Uniform Spherical Radiation Uniform Hemispherical Radiation
sphere
Q=1 no reflecting surface Q=1 single reflecting surface
Q=1 single reflecting surface
The equations are reduced to the table form for various distances and the two most usual cases of
"Q" type
of location. Results for typical distances are tabulated in the table below.
DB Reduction from Sound Power at the Source to Sound Pressure at

Referenced Distance
Q=2 Q=4
5 22.0 19.0
10 28.0 25.0
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Engineering Data
15 31.5 28.5
20 34.0 31.0
25 35.9 32.9
2. Outline Dimensions
（1) Graph for the shape and size for LSQWRF65M/NaD-F，LSQWRF80M/NaD-F
Unit:mm
（2) Graph for the shape and size for LSQWRF130M/NaD-F

Unit:mm
13
Engineering Data
（3）Graph for the shape and size for LSQWRF160M/NaD-F

Unit:mm
Note: Height of the outline dimensions includes the height of the rubber pad which is about 70mm.
14
Engineering Data
3. Explosive Views and Parts List

(1) Model: LSQWRF65M/NaD-F
Parts List: LSQWRF65M/NaD-F for EL01500630
No. Name of part Part code

1 Electric Expand Valve Fitting 4304413214
2 Strainer 07210037
3 Magnet Coil 4300040064
4 Filter 07218603
5 Condenser Assy 0112110001001
6 Rear Panel 01541100001P
7 Sensor Sub-assy 39008000004G
8 One Way Valve 0733420001
9 Sensor Support 26905202
15
Engineering Data
10 Pressure Protect Switch 4602001570

13 Dry Evaporator 0105887701
14 Base Frame Assy 01281100012P
15 Steam current Switch 45028205
16 Gas-liquid Separator 07424148
17 Electrical Heater 76515211
20 Compressor and Fittings 00201100008
22 Compressor Gasket 02118049
23 Electronic Expansion Valve 07331139
26 4-Way Valve 43041100041
27 Front Panel 2 01541100003P
28 Front Panel 1 01541100002P
29 Streamlined Dome 22265801
30 Centrifugal Fan 10355801
31 Fan Motor 15701100004
32 Electric Cabinet Assy 01391100124
33 Terminal Board 42018452
34 Main Board 30222000002
35 AC Contactor 44010232
36 Phase Reverse Protector 32214101
37 Single-phase Air Switch 45020203
40 Thermal Overload Relay 44020383
16
Engineering Data
(2) Explosive View of LSQWRF80M/NaD-F

No. Name of part Part code Quantity
1 Electric Expand Valve Fitting 4304413213 1
2 Electronic Expansion Valve 07331139 2
3 Magnet Coil 4300040064 1
4 4-way Valve 43000412 2
5 Filter 07414118 2
6 Pressure Protect Switch 4602001570 1
17
Engineering Data

9 Rear Panel 0154110000101P 1
10 Rear Panel 01541100001P 1
11 Sensor Sub-assy 39008000004G 1
12 pipe connector 06128301 2
13 Compressor and fittings 00201126 2
14 Dry Evaporator 01058800057 1
15 Steam current Switch 45028205 1
16 Gas-liquid Separator 07424148 1
17 Compressor Gasket / /
18 Electrical Heater 76515211 4
22 Magnet Coil 4300040048 6
23 Strainer 07210037 4
25 One Way Valve 0733420001 1
26 Condenser Assy 0112110002001 2
27 Front Panel 01541100003P 1
28 Front Panel 01541100002P 2
29 Streamlined Dome 22265801 2
30 Centrifugal Fan 10355801 2
31 Fan Motor 15701100005 2
32 Terminal Board 42018452 2
34 Thermal Overload Relay 44020383 2
35 Electric Cabinet Assy 01391100078 1
36 AC Contactor 44010232 2
38 Single-phase Air Switch 45020203 1
39 Phase Reverse Protector 32214101 1
41 Main Board 30222000002 1
18
Engineering Data
(3) Explosive View of LSQWRF130M/NaD-F

No. Name of part Part code Quantity
1 Condenser Assy 01121100028 2
2 Magnet Coil 4300040048 1
5 Magnet Coil 4300040063 1
6 4-Way Valve 43041100041 4
7 Magnet Coil 4300040075 1
19
Engineering Data
8 Filter 07218603 4
9 Strainer 07210037 8
10 One way Valve 0733420001 2
11 Sensor Sub-assy 39008000089G 1
12 Dry Evaporator 01058800013 1
15 Gas-liquid Separator 07424148 4
18 Steam current Switch 45028205 1
19 Electrical Heater 76515211 8
20 Compressor Gasket / /
21 Compressor and fittings 00201100008 4
22 pipe connector 06128301 2
25 Electronic Expansion Valve 4304413232 1
28 Magnet Coil 4300040049 1
29 Condenser Assy 01121100029 2
30 Handle 26235253 2
31 One way Valve 0733420001 2
32 Streamlined Dome 22265801 4
33 Centrifugal Fan 10355801 4
34 Fan Motor 15701100004 4
36 Thermal Overload Relay 44020383 4
40 Main Board 30222000002 2
41 Electric Cabinet Assy 01391100070 1
43 Phase Reverse Protector 32214101 1
44 Single-phase Air Switch 45020203 1
20
Engineering Data
(4) Model: LSQWRF160M/NaD-F
21
Engineering Data
No. Name of part Part code

1 Electrical Heater 76515211
2 Ripple Pipe 26906016
3 Electric Cabinet Assy 01391100121
4 Scram switch 45010024
5 Compressor Gasket 76815200004
7 Temp Sensor Sleeving 05210001
8 Compressor and Fittings 00201126
9 Temp Sensor Sleeving 05212423
15 Gas-liquid Separator 07424148
16 Sensor Sub-assy 39008000089G
17 One Way Valve 0733420001
18 Condenser Assy 1 '0112110002601
19 Condenser Assy2 '0112110002501
20 Handle 26235253
21 Fan Motor 1570110000501
22 Fan Motor 15701100005
23 Centrifugal Fan 10355801
24 Streamlined Dome 22265801
25 Sensor Support 26905202
26 Steam current Switch '45028205
27 Dry Evaporator 01058800064
31 4-way Valve 43000412
33 pipe connector 06128301
34 Strainer 07414118
35 Strainer 07210037
37 Electronic Expansion Valve 07331139
39 Main Board 30222000002
22
Engineering Data
41 Single-phase Air Switch 45020203

42 Phase Reverse Protector 32214101
45 Thermal Overload Relay 44020383
23
Design and Selection
ⅡDesign and Selection
24
1. Design and Selection Procedures
1.1 Estimated Cooling Load Look-up Tables

(1) Cooling Load per Unit Air Conditioning Area
Cooling Load Cooling Load
Building Type Room Type 2
Building Type Room Type
(W/m ) (W/m2)
All 70～95 All 105～130
Augest Room 70～100 VIP Ward 80～120
Cafe 80～120 General Ward 70～110
Dining Room (Western Food) 100～160 Diagnostic Room 75～140

Hospital
Dining Room (Chinese Food) 150～250 X-ray, CT, MRT Room 90～120
Store 80～110 Delivery Room 100～150
Service Hall 80～100 Clean Operation Room 180～380
Atrium 100～180 Hall 70～120
Small Meeting Room 140～250 First Floor 160～280

Large Meeting Room(No 100～200 Intermediate Floor 150～200
Hotel Shopping Mall
smoking)Room
Hairdressing 90～140 Top Floor 180～250
Gym 100～160 All Stores 210～240
Bowling Alley 90～150 Auditorium 180～280
Billiard Room 75～110 Cimena and Lounge Smoking (Smoking) 250～360
Swinging Pool 160～260 Theatre Boudoir 80～120
Ball Room 180～220 Hall and WC 70～100
Disco 220～320 Arena 100～140
Karaoke 100～160 VIP Room 120～180
Office 70～120 Stadium Lounge Room (Smoking) 280～360
WC 80～100 Lounge Room (No Smoking) 160～250
Service Hall 120～160 Rest Room 100～140
Bank Offfce 70～120 VIP Office 120～160
Machine Room 120～160 General Office 90～120
Museum 150～200 Office Building Machine Room 100～140
Auditorium 160～240 Meeting Room 150～200
Multi-functional Room 180～250 Loung Hall (Smoking) 180～260
Reading Room 100～160 Hall and WC 70～110
Hall 90～110 Office Building General Office 95～115

Library
Stack Rom 70～90 High-rise Office 105～145
Special Collection Room 100～150 Multi-layer Building 88～150
Hall 200～280 Apartment High-rise Building 80～120

Restaurant
VIP Room 180～250 Villa 150～220
25
Hall 160～220
Supermarket
Meat and Fish Room 90～160
(2) Cooling and Heating Load per Unit Air Conditioning Area
Heating and Cooling Load (W/m2) Loading Conditions
Building Type Total Total Lighting Person Fresh Air Exfiltration
Fresh Air Fresh Air 2 2
Cooling Heating (W/m ) (p/m ) (m3/m2h) (h-1)
Service Hall 242 72 220 90 50 0.30 6 1.5
Bank
Reception 179 48 184 59 30 0.20 4 0.5
Room
Frist Floor 355 97 246 107 80 0.80 8 2.0
Speciality 307 121 161 134 60 1.00 10 0.5
Shopping Mall
Store
Shopping 217 97 137 107 60 0.40 8 0.5
Center
Fooda Zone 212 72 195 80 60 0.60 6 0.5
Supermarket
Costume Zone 215 72 167 80 60 0.30 6 0.5
Dining Hal 449 260 312 299 80 1.00 20 0
S 127 207 20 0.12 6 0.5
Hotel W 131 207 20 0.12 6 0.5
Guest
N 125 207 20 0.12 6 0.5
Room 78 90
E 130 207 20 0.12 6 0.5
Public House Dining Room 286 144 228 179 40 0.60 12 0.5
Socieity Study Room 233 121 228 149 20 0.50 10 0.5
Center
Library Reading Room 143 48 125 59 30 0.20 4 0.5
S 91 112 15 0.20 4 0.5
W 110 112 15 0.20 4 0.5
Ward
N 79 112 15 0.20 4 0.5
Hospital 48 59
E 96 112 15 0.20 4 0.5
Auditorium 512 362 506 448 25 1.50 30 0
Theatre
Service Hall 237 78 219 90 30 0.30 6 0.5
(3) Estimated Cooling Load per Unit Building Area

Building Type Cooling Load (W/m2) Cooling Load (W/m2)
Totel 35～45 70～81
Hall 56～72 /
Office Building 42～54 84～98
Library, Museum 18～32 35～41
Store 25～59 56～65(only service hall)
Staduim 209～244 (as per the arena area)
35～135
Stadium 105～122 (as per the total area)
Cinema 42～68 84～98 (only auditorium)
Theatre / 105～128
Hospital 28～45 58～81
Hoel / 105～116
26
Notes:
(1) It is cited from Design and Troubleshooting for Heating and Cooling Air Conditioners.
(2) Take the lower limit when the total building area is less than 5000m 2 and take the upper limit
when the total building area is large than 10000 m2.
(3) The estimated load is directly indicates the required capacity of the air conditioners.
(4) Unless otherwise stated, the area always indicates the total building area no matter if air
conditioning is for local area or not.
Notes:The empirical value of this series is derived from markets in China.
1.2 Procedures
(1) Calculation of Indoor Load Demand
Indoor Load Demand (W) = Room Area(m2)×Load Per Unit(W/m2)
Note: the selection of the estimated cooling load depends on the actual conditions.
(2) Selection of the Terminal Unit
Select the proper terminal unit in accordance with requirements on load, noise and installation
space.
(3) Selection of the Main Unit
The main unit is selected on the premise of the service factor of the terminals: 0.7-0.8. Generally, 2-4
main units are required. Unless otherwise required, no backup main unit is required.
(4) Calculation of the Heating Load
Calculate the heating load following step (2) and (3). Then, if available, make the selection directly; if
unavailable, calculate the cooling load again until both cooling and heating loads are satisfactory.
1.3 Example
Background: there is an office building covering 12000m2 totally with 10500m2 to be air conditioned,
among which the big meeting rooms take up 500m2, the small meeting rooms take up 1500m2 and office
rooms take up 8500m2, and fresh air is required.
(1) Calculate the cooling load.
a) by the estimated cooling load
Big meeting rooms: 500×180 (W/m2)=90000W=120kW
Small meeting rooms: 150×240 (W/m2) =360000W=360kW
Offices: 8600×150 (W/m2)=1290000W=1290kW
Total: 120kW+360kW+1290kW =1770kW
Capacity required for the air conditioner: 1770kW ×0.70=1239kW
b) by the builiing area
12000×98W=1176kW
c) 1239kW is conclude in accordance with the calculation values in a and b.
(2) Calculate the heating load in accordance with the heating load of the air conditioning unit.
12000×70=840000W=840kW
(3) Preselect the desired model and quantity
Look up the GREE Technical Guide Manual and it is concluded that 8 LSQWRF160M/D-M and 1
LSQWRF130M/D-M meet the design requirement (cooling load: 1283, heating load: 1460).
27
2. Selection of Power Lines and the Air Switch

Min. sectional area of the power cable (mm2) Capability of the
Model Power Supply
Live Line Earth Line Air Switch(A)
LSQWRF65M/NaD-F 25 16 100
208~230V 3~ 60Hz
Notes:
a) The neutral line should be 4mm2 at least.
b) The specifications of the power lines and the air switch in the table above are determined based
on the maximum power supply (maximum amps) of the unit.
c) The specifications of the power lines listed in the table above are applied to the conduit-guarded
multi-wire copper cable (like, JYV copper cable, consisting of PV insulated wires and a PVC
cable jacket) used at 40℃ and resistible to 90℃ (see IEC60364-5-523:1999). If the working
condition changes, they should be modified according to the related national standard.
d) The specifications of the air switch listed in the table above are applied to the air switch with the
working temperature at 40℃. If the working condition changes, they should be modified
according to the related national standard.
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Unit Control
Ⅲ Unit Control
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Unit Control
1. General Control Logic
1.1 Schematic Diagram
（1） Water Flow Cutout: it is used to judge the water flow rate: when the flow rate is too low, it will trip
off, and the control board will send this signal to the display and the water pump. Then, the
display will tell there is an error, the water pump will stop and the unit will stop or will not start.
（2） High/Low Pressure Cutout: it is used to judge the system pressure: when the system pressure is
too high/low, it will trip off, and the control board will send this signal to the display. Then, the
display will tell there is an error and the unit will stop or will not start.
（3） Compressor Overcurrent Cutout: it is used to judge the running ampere of the compressor: when
the current is too large, it will trip off and the control board will send this signal to the display.
Then, the display will tell there is an error and the unit will stop or will not start.
（4） Fan Overcurrent Cutout: it is used to judge the running ampere of the fan: when the current is too
large, it will trip off and the control board will send this signal to the display. Then, the display will
tell there is an error and the unit will stop or will not start.
（5） Environment Temperature Sensor: it is used to detect the temperature of the environment where
the unit is which will determine if to start or stop the fan and determine the steps of the
electrostatic expansion valve when initializing. When this sensor fails, the control board will
detect and send this signal to the display. Then, the display will tell there is an error and the unit
will stop or will not start.
（6） Discharge Temperature Sensor: it is used to detect the discharge temperature. When the sensed
temperature is too high or this sensor fails, the control board will detect and send this signal to
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Unit Control
the display. Then, the display will tell there is an error and the unit will stop or will not start.
（7） Entering Water Temperature Sensor: it is used to detect the temperature of the entering water
which will determine if to start or stop the compressor and the auxiliary electric heater. When this
sensor fails, all compressors of the unit will stop.
（8） Defrosting Temperature Sensor: it is used to detect the temperature of the fins of the evaporator
which will determine if to start defrosting. When this sensor fails, the corresponding compressor
will stop.
（9） Anti-freezing Temperature Sensor: it is used to detect the water temperature. When it fails,
compressors of the unit will stop and 30 seconds later the fan also will stop.
（10） Leaving Water Temperature Sensor: it is used to detect the leaving water temperature. When
this sensor fails, compressors of the unit will stop and 30 seconds later the fan also will stop.
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Unit Control
1.2 Operation Flowchart

1.2.1 Cooling
Power the unit on
Initialize the EXV
Set the unit to the ―Cooling‖mode
The 4-way valve stops
Start the unit on or not ? The unit stops

No
Yes
The water pump starts
The fan starts
No
Does system 1 start or Keep on the
not? current state.
The compressor stops.

Yes
The EXV of system 1 backs to

the initial step.
The EXV of system 1 stops.
The compressor starts.
Does system 2 stops or

not? No The EXV1 of system 1 takes
automatic regulation.
Yes
The compressor stops. No

Keep on the
Does system 2 starts or
current state.
not?
Yes
The EXV of system 2 stops.
The EXV of system 2 backs to

the initial step.
The fan stops.
The EXV 2 of system 2 takes

Yes No
Does system 1 stop or not?
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Unit Control
1.2.2 Heating
Power the unit on.
Initialize the EXV.
Set the unit to the ―Heating‖

mode.
No
Does the unit start or
Stop the unit.
not?
Yes
The water pump starts.
The fan starts.
Does system 1 start or No Keep the

not? current status.
Yes
System 1 EXV backs to the

initial step.
The 4-way valve is powered

on.
Go to defrosting or System 1 EXV takes

not? automatic regulation.
Yes No
Defrosting
starts. Does system 2 starts No
No Keep the current status.
or not?

Yes
Does defrosting
ends or not?
System 2 backs to the initial
step.
System 1 EXV stops.
Yes
Defrosting ends. The compressor starts.
Does system 2 stop

The 4-way valve is powered on. or not?
No
Yes
System 2 EXV takes
System 2 EXV stops.

Keep the current Does system 1 stop or
status. No not?
The fan stops.

Yes
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Unit Control
2. Control Logic
2.1 Cooling Control

2.1.1 Control to the Compressor
（1） ―First On, First Off‖
―First On, First Off‖/―First Off, First On‖ control indicates the numbered compressor which is
started/stopped firstly will then be stopped/started firstly.
（2） Temperature Drop/Rise Rate Control
The water temperature range control assisted by the temperature drop/rise rate control is capable of
precisely adapting the load change of the terminal units and avoiding remarkable water temperature
fluctuation.
2.1.2 Freeze Protection
For each single module, when the anti-freezing temperature or the leaving water temperature is
lower than the limit value, freeze protection will work and this module stops; when the anti-freezing
temperature and the leaving water temperature go higher than the normal value, freeze protection will
quit; when the anti-freezing temperature and the leaving water temperature are between the limit value
and the normal value, the module is protected again freeze.
2.1.3 Shutdown
Shutdown manually or timely: in this case, the compressor and the auxiliary electric heater stop
firstly, then the electronic expansion valve initializes, and then the 4-way valve is de-energized, and
lastly the water pump stops.
Shutdown when reaching the set point: in this case, the compressor stops firstly, and then the fan
stops and the electronic expansion valve initializes. However, the 4-way valve keeps its state unchanged
and the water pump keeps running.
Shutdown due to errors: in this case, the compressor stops firstly, and then the fan stops (except
that the fan is malfunctioning), and the electronic expansion valve initializes. However, the 4-way valve
keeps its state unchanged and the water pump keeps running.
2.2 Heating Control

2.2.1 Control on the Compressor
It is the same as that in selection 2.1.1.
2.2.2 Over-temperature Protection
For each single module, when the over-temperature is higher than the limit value, over-temperature
protection will work; when the over-temperature goes lower than the normal value, over-temperature
protection will quit; when the over-temperature is between the limit value and the normal value, the
module is still protected again over-temperature.
2.2.3 Control on the Auxiliary Electric Heater
When the auxiliary electric heater is enabled through the wired controller, it will work in accordance
with the change of the entering water temperature.
When the flow switch and the entering water temperature sensors work normally, any other error
can be ignored.
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Unit Control
When the auxiliary electric heater is disabled through the wired controller, the auxiliary electric
heater will stop working.
When all entering water temperature sensors malfunction, the auxiliary electric heater will stop
working.
When any flow switch malfunctions, the auxiliary electric heater will stop working.
When the unit is under over-temperature protection but the auxiliary electric heater is not allowed to
stop, the auxiliary electric heater will keep working until the entering water temperature reaches the set
point.
2.3 Freeze Protection

Under the OFF state at any mode (except the manual defrosting mode), when the freeze protection
is activated through the wired controller, the unit will be protected again freeze. Free protection is factory
defaulted to be ON.
When the module is in the freeze protection, its compressor will work as per the on/off setting and
also the principle of ―Six-minute On, Thee-minute Off‖.
2.4 Control to the Compressor

All compressors run as per the principle of ―First On, First Off‖ and ―First Off, First On‖. See section
2.1 and section 2.2.
2.5 Control to the Fan

The fan starts earlier than the compressor upon startup, and stops later than the compressor upon
shutdown. During defrosting, the fan and the 4-way valve stops. After defrosting they start again.
2.6 Control the 4-way Valve

The 4-way valve is stopped at the cooling mode. At the heating mode, it will start after the
compressor runs. During defrosting it stops and then starts again after defrosting. It will stop later than
the compressor upon shutdown.
2.7 Control to the Water Pump

When any module is required to run (incl. manual startup, timely startup, startup again freeze),
water pumps of all module starts. Then, when one module reaches the set point and is shut down, water
pumps of all modules keep running; when one module is shut down manually or timely, its water pump
keeps running and will stop only after all modules are shut down; when one module malfunctions and is
shutdown, its water pump keeps running.
2.8 Control to the Electronic Expansion Valve

The electronic expansion valve initialize when the wired controller is emerged for the first time. After
the compressor has been started, the electronic expansion valve starts to adjust its opening angle.
35
Unit Control
2.9 Protection
2.9.1 Recoverable Protection
（1） Compressor 1/2 low pressure protection
When it is detected the low-pressure switch of compressor 1 (compressor 2) is opened compressor
1 (compressor 2) will be shut down immediately.
Meanwhile the indicating LED will light on and the error information will be displayed among the
error log which must be manually cleared for normal operation of next time.
（2） Compressor 1/2 high discharge protection
When it is detected in three consecutive seconds that the discharge temperature of compressor 1
(compressor 2) exceeds the set point, compressor 1 (compressor 2) will be shut down immediately but
the fan will still run for some time.
2.9.2 Irrecoverable Protection
（1） Compressor 1/2 high pressure or over-current protection
When it is detected that the high pressure switch of compressor 1 (or compressor 2) is open,
compressor 1 (or compressor 2) will be shut down but the fan will still last for some time.
（2） Fan 1/2 over-current protection
When any fan is over-current, this module unit will be shut down automatically. Meanwhile, the error
information will be displayed among the error log which must be manually cleared for normal operation
of next time.
（3） Flow switch protection
When a single module unit detect that the flow switch is closed (under normal condition, it keeps
open), it will be shut down automatically.
When all modules are shut down because of flow switch protection, the water pump will stop.
（4） Communication protection
When a single module unit fails to receive any signal from the wired controller, it will be shut down
automatically and then the water pump will stop.
（5） Phase loss/reversal protection
When phase loss/reversal occurs, the power supply to the main board will be cut off.
36
Unit Control
3. Controller
3.1 Control Panel

This control panel, especially designed for D series modular air-cooled chillers, is capable of
controlling and displaying each running parameter of the chiller and being integrated into the remote
monitoring system.
3.1.1 Press Buttons and Icons on the Homepage
（1） Press Buttons
NO. Name Function description

1 Power indicator(red) the indicator is on when the Wired Controller is powered on, or otherwise it is off.
2 Run indicator(green) the indicator is on when the Wired Controller is started, or otherwise it is off.
3 Error indicator(red) The indicator is on when the unit is at fault, or otherwise it is off.
For controlling unit conversion between start and stop, press the button (for 3 seconds)
4 On/Off button in stop state to start the unit and press the button (for 3 seconds) in operation state to
stop the unit.
5 Reset button Press the button to clear fault and relieve the air discharge temperature sensor locking.
in menu selection, press the button to move the cursor upward or leftward; and in data
6 Up selection button
modification mode, press the button to increase the value.
Down selection In menu selection, press the button to move the cursor downward or rightward; and in
7
button data modification mode, press the button to decrease the value.
8 Exit button Press the button to go back to the previous menu.
In menu selection, press the button to confirm the selected item; and in data modification
9 Confirm button
mode, press the button to confirm the parameter and move the cursor.
10 LCD Information display zone.
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Unit Control
（2） Display Icons on the Homepage
No. Icon Description

1 Time It indicates the current time.
2 Unit name It indicates the unit name.
3 Running mode It indicates the running mode (cooling, heating or manual defrosting)
4 On/Off mode It indicate the on/off mode, manual or timing)
5 Running status It indicates the running status, on or off.
6 Module quantity It indicates how many modules this system is consisted of. ( max. 16)
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Unit Control
3.1.2 Menu Structure of Controller
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Unit Control
3.2 Setup of DIP Switches on the Mainboard

Four-bit DIP switches are used for indicating hardware address (1～16) of modules, with module No.
displayed alternately on the panel as Module 1, Module 2, ……, Module 16. DIP switches 1, 2, 3 and 4
are binary code, with 1 for the lowest bit and 4 for the highest bit. See the figures below for more details.
(Caution: DIP switches can be set only when the power supply is cut off):
4. Long-distance Monitoring/BMS Interface
4.1 Brief Introduction

4.1.1 General
This long-distance monitoring system allows users through a computer to remotely monitor up to
255 D series modular (heat pump) chillers, including turning on/off the units, setting parameters, giving
alarms for malfunctions, which is an efficient tool for management of intelligent air conditioning systems
for modern buildings.
40
Unit Control
4.1.2 Net Topological Diagram
Note: the air conditioning system as shown in the figure above consists of up to 16 single units
depending on the actual demand of the project.
4.1.3 Communication Lines
S=Standard, O=Field Supplied, P=Optional
Line Code Description Class
A pair of category-5 twisted pairs, one RJ-11 connectors for the communication
L1 s
module, another connector for the communication port on the display board.
L2 A pair of category-5 twisted pairs, two RJ-11 connectors s
A pair of category-5 twisted pairs, one RJ-11 connectors, another connector for BMS
L3 o
port.
41
Unit Control
4.1.4 Description to the Topological Diagram

From the topological diagram above, the long-distance monitoring system consists of 3 parts:
The first part is the BMS and the converter used to convert RS232 signals from the BMS into RS485
signals of the long-distance monitoring network.
The second part refers to the communication network, that is, the communication lines and the
connected hardware.
The third part is the communication module responsible for the data exchange between the air
conditioning system and the monitoring PC, which is an important link for the whole network. Each
communication module has an address set through an 8-position DIP switch. This same address is not
allowed to be repeated in a system. For the sake of easy installation and future service, all
communication modules are installed together in the central control cabinet.
4.2 Hardware Introduction

4.2.1 Parts List
Material
Name Model Class Remarks
Code
It can be integrated into the BMS system with
RS485 interface which supports Modbus RTU.
Communication Module ME30-28/E(M) MC200022 S
Main parts: communication module,
transformer, connection line, User’s Manual.
A repeater is required every 800m
Optoelectronic Isolated
RS485-W EN02200010 P communication distance or every 30
Rpeater
communication modules.
GD02 EN02200020 P It is required for RS232
Converter
Central Control Cabinet \ \ O
4.2.2 Communication Module ME30-28/E(M)

4.2.2.1 Functional Introduction
The communication module is intended to bridge the computer and the air conditioning system for
data conversion and transmission.
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Unit Control
4.2.2.2 Appearance
4.2.2.3 Precaution for Installation

（1）Be sure the correct adapter is used, otherwise the communication module would fail or even be
damaged.
（2）Be sure each communication module has a unique address, otherwise communication would
fail.
（3）Be sure the communication line is plugged into the correct port, otherwise communication
would fail.
（4）Do not place the communication module where there is direct sunlight or it is high-temperature
and damp, but instead put all of them in the central control cabinet.
4.2.3 Optoelectronic Isolated Repeaters
The repeater is applied to keep signals integrated and from attenuation when the distance between
two nodes in the communication network is beyond 800m.
The repeater is applied to keep signal integrated and transmitted normally when more than 30
nodes exist in the communication network. Generally, a converter supports up to 32 nodes.
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Unit Control
4.2.3.2 Appearance
4.2.3.3 Precautions for Installation

（1）It shall be installed inside the door and not subject to collision, direct sunlight and rain water.
Installation inside the monitor room is preferred.
（2）The OEM device shall be used and the use of the substitute from other manufacturer or of other
model is prohibited.
（3）The separate power supply is required as well as enough 220V sockets.
4.2.4 Optoelectronic Isolated Converter
It is intended to convert the RS232 signals from the computer serial ports to RS485 signals from the
bus and vice versa.
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Unit Control
4.2.4.2 Appearance
4.2.4.3 Precautions for Installation

（1）It shall be installed inside the door and not subject to collision, direct sunlight and rain water.
Installation inside the monitor room is preferred.
（2）The OEM device shall be used and the use of the substitute from other manufacturer or of other
model is prohibited.
（3）The separate power supply is required as well as enough 220V sockets.
4.3 Model Selection Instructions

4.3.1 Rules for Model Selection
4.3.1.1 Supply Scope
Supply Scope Model Class Remarks
It can be integrated into the BMS system with RS485

interface which supports Modbus RTU.
Communication Module Kit ME30-28/E(M) S
Main parts: communication module, transformer, connection
line, User’s Manual.
Optoelectronic Isolated A repeater is required every 800m communication distance
EN02200010 P
Repeater or every 30 communication modules.
category-5 twisted pairs \ O Its length depends on the actual demand.
EN02200020 P It is requried only for the RS232 interface.
Converter
4.3.1.2 Selection Solution

Model Long-distance Monitoring Kit Optoelectronic Isolated Repeaters
A repeater is required every 800m

All D series modular (heat pumps) One monitoring kit is required for each
communication distance or every 30
chillers unit.
communication modules.
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Unit Control
4.3.2 Examples of Model Selection

4.3.2.1 Example 1
This project consists of one LSQWRF80M/NaD-F and one communication module. The
communication distance between the monitoring computer and the unit is within 800m. The BMS
interface is RS232 and one converter is required.
Name Code Quantity
The Unit LSQWRF80M/NaD-F \ 1
Communication Module
MC200022 1
ME30-28/E(M)
Optoelectronic Isolated Converter EN02200020 1
4.3.2.2 Example 2
This project consists of three groups LSQWRF80M/NaD-F, two groups concluding 16 and the three
concluding 3. One repeater is required for somewhere the communication distance is over 800m. The
BMS interface is RS485.
Name Code Quantity
The Unit LSQWRF80M/NaD-F \ 16+16+3
MC200022 3
ME30-28/E(M)
Optoelectronic Isolated Repeater EN02200010 1
4.3.2.3 Example 3
This project consists of 35 LSQWRF80M/NaD-F and two repeaters are required, one for
somewhere the communication distance is beyond 800m, and the other for the quantity of chillers which
is over 30.
Name Code Quantity
The Unit LSQWRF80M/NaD-F \ 35
MC200022 35
ME30-28/E(M)
Optoelectronic Isolated Repeater EN02200010 2
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Unit Installation
Ⅳ Unit Installation
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Unit Installation
Installation Guides
WARNING:
（1）Installation should be performed by GREE appointed servicemen, or improper installation
would lead to unusual operation, water leakage, electric shock or fire hazard.
（2）The unit should be installed on the foundation which is capable of supporting the unit, or the
unit would fall off or even lead to personal injury.
（3）All electric installation should be done by electrician in accordance with local laws and
regulations, as well as the User’s Manual and this Service Manual. Besides, the special power
lines should be used, as any improper line would lead to electric shock or fire hazard.
（4）All electric lines should be safe and secured reliably. Be sure the terminal board and electric
lines will not be affected by any external force, or it would lead to fire hazard.
（5）The electric lines between the indoor and outdoor units should run properly to make the cover
of the electric box secured tightly, or it would cause the terminal board overheated or cause
electric shock or fire hazard.
（6）Cut off the power supply before touching any electric element.
CAUTION:
（1）The unit should be grounded properly and the ground line is not allowed to connect with the gas
line, water line, lightning rod or phone line.
（2）The breaker should be installed, or it would lead to electric shock.
（3）The drain pipe should be installed in accordance with the User’s Manual and this Service
Manual to ensure free drainage, and the drain pipe should be insulated against condensation.
Once the drain pipe is installed improperly, it would lead to water leak which then will damps the
ceiling and furniture.
（4）Do not place the unit where there is oil fog, like kitchen, or the plastic would be aged, broken off
or the polluted evaporator would lead to water leak and poor performance.
（5）Do not place the unit where there is corrosive gas (like sulfur dioxide), or the corroded copper
tubes or welded joint would lead to refrigerant leakage.
（6）Do not place the unit where there is inflammable gas, carbon fiber, inflammable dust or volatile
combustible, as they would lead to fire hazard.
SAFETY:
（1）Always use safety outfits at the construction site.
（2）No smoking and no drunken operation are allowed at the construction site.
（3）Wear no gloves and tighten the cuff when operating the machinery and electrical equipment.
Do not maintain it during operation.
（4）Use the abrasive-disk cutter and stand at the side of the rotating abrasive disk.
（5）Clean the opening when installing the riser pipe, and then cover it tightly. Do not throw down
any material.
（6）The use of the electric and gas welders should be approved firstly. Once used, a fire
distinguisher should be prepared and a service man should be there always. There should be
no inflammable and explosive substances around the welding site.
（7）A platform should be set up when working high above the ground.
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Unit Installation
EXECUTIVE STANDARDS:
（1）Fire Protection Design of Tall Buildings GB50045-95.
（2）Code of Design on Building Fire Protection and Prevention GB50016-2006.
（3）Code for Electric Design of Civil Buildings JGJ16-2008.
（4）Technical Specification f or Construction of Air Conduct JGJ141-2004.
（5）Unified Standard for Constructional Quality Acceptance of Building Engineering
GB50300-2001.
（6）Code of Acceptance for Construction Quality of Ventilation and Air Conditioning Works
GB50243-2002.
（7）Code for Acceptance of Construction Quality of Water Supply Drainage and Heating Works
GB50242-2002.
（8）Code for Construction and Acceptance of Refrigeration and Air Separating Equipment
Installation Engineering GB 50274-2005.
1. Material for Installation

Requirements on Material:
Models, specifications and material of pipelines, pipe fittings, and valves of the water system should
comply with the corresponding design codes.
Specifications of the galvanized carbon steel tubes also should comply with the corresponding
design and production codes: evenly galvanized internal and external tube walls, no rust, no burrs, and
no unmatched thread etc. All tubes should have got the qualification certificates and other necessary
quality certificates.
1.1 Pipeline Material

Tube Types
Application Type
Water (t＞95℃) Welded steel, seamless steel, galvanized steel
Tubes Welded steel, seamless steel, galvanized steel, nodular cast iron, composited aluminum and
Water (t≤95℃) Tubes
plastic (PAP1, XPAP2, RPAP5), PB, PE-X
Welded steel, seamless steel, galvanized steel, PP-R, composited aluminum and plastic (PAP1,
Water (t≤60℃) Tubes
XPAP2, RPAP5), PB, PE-X, PE-RT
Cooling Water Tubes Welded steel, seamless steel, galvanized steel, nodular cast iron
Drain Tubes PVC,UPVC
Condenation Tubes Galvanized steel, PE, PVC, UPVC
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Unit Installation
1.2 Insulation Material

Typically the refrigerant copper tubes, air ducts, chilled water tubes and condensation tubes should
be thermally insulated by the commonly used plastic insulation rather than glass wool, PE or PEF.
Insulation Thickess
Gas-expanded Rubber Glass Wool
Diameter(mm)
ZoneⅠ Zone Ⅱ ZoneⅠ Zone Ⅱ
DN15-DN25 above 15mm above 20mm above 30mm above 30mm
DN100 above 35mm above 40mm above 40mm above 45mm
Note: under the tropical climate, the insulation should be thickened or doubled.
Zones in China are classified by the degree of humidity.
Zone I: Beijing, Tianjin, Chongqing, Xi’an, Hangzhou, Zhengzhou, Changsha, Nanchang, Shenyang,
Changchun, Herbing, Jinan, Shijiazhuang, Guiyang, Taipei.
Zone II: Shanghai, Nanjing, Wuhan, Dalian, Fuzhou, Xiamen, Gumming, Chengdu, Nanning, Hong
Kong, Macao, Guangzhou, and other coastal cities.
Thickness listed in the table above all is larger than the required thickness.
Special adhesives for insulation should be used, as shown in the figure below.
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Unit Installation
1.3 Sectional Material

（1）Angle Steel
（2）I steel
（3）Channel Steel
（4）Squire Steel
（5）Rectangular Steel
（6）H Steel
1.4 Valves
The usually used valves incudes: gate valves, shut-off valves, throttling valves, gauge valves,
plunger valves, diaphragm valve, plug valves, ball valves, butterfly valve, check valves, safety valves,
drain valves, regulating valves, foot valves, and sewer valves etc.
（1）Gate Valve: its nominal diameter generally is or larger than 50mm and is mainly used to cut off
the tube flow.
（2）Shut-off Valve and Throttling Valve: its nominal diameter is limited to 200 or below. The shut-off
valve is used to cut off the tube flow and the throttling valve is mainly used to throttle the tube
flow.
（3）Ball Valve: it is mainly used to cut off or distribute the tube flow or change its direction.
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Unit Installation
（4）Batterfly Valve: it is widely applicable to all kinds of fluids under 2.0MPa and 200℃.
（5）Plug Valve: it is mainly used to cut off or distribute the tube flow or change its direction.
（6）Check Valve: it mainly used to stop the fluid flow back.

Balance Valve: it is capable of controlling the flow rate and is mainly used to balance the hydraulic
pressure of the pipeline system.
Check Valve Balance Valve
（7） Selection of Valves

Item No Selection Principle
1 Butterfly valves for the inlet and outlet of the chilled water and cooling water tubes.
2 Butterfly valves for the water pump inlet; check and butterfly valves for the water pump outlet.
Design 3 By-pass valves between the water header and the distributor.
4 Butterfly valves for the inlet or return water tubes.
5 Butterfly valves for the horizontal main tubes.
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Unit Installation
6 Gate valves, filters, electric 2-way valves or electric 3-way valves for the air handling units.
7 Gate valves (or with electric 2-way valve) for the fan coil units.
For butterfly valves, the one which diameter less than 150mm is the hand-wheel type; the one which diameter is large
than 150mm is the worm-gear drive type.
1 The reducing valves and balance valves should work together with by-pass valves.
2 Ball valves and gate valves are the best choice for the full-open and full-close type valves.
Precuations 3 The shut-off valves should be avoided to the most extent.
4 Pay much attention to the calculation of the resistance of the valves.
5 Choose the proper electric valves.
Regulating and shut-off valve are good choices when the water flow and pressure should be
1
regulated.
Valves for
2 Gate valves are good choices when the water resistance is required to be small.
Water
3 Butterfly and ball valves are good choices when the installation space is small.
Supply Pipes
4 Shut-off valves should be used when fluid flows in two directions.
5 Multi-function valves are good choices for the water pump with large diameter.
Setup Location of Check Valves
1 at Influent pipes
2 at the inlet pipe of the closed water heater or water treatment equipment.
Setup 3 at the outlet pipe of the water pump.
Location at the outlet pipe used also as the inlet pipe of the water tank, water tower and high-level water
4
pool.
Note: the check valve is not required for the pipe with the backflow preventer
It depends on the installation location, upstream water pressure, sealing performance and size of the
water hammer etc.
1 Swing, ball and shuttle-type check valves are good choices when pressure upstream is small.
Type
Spring-type check valves are good choices when there is high requirement on the sealing
Selection of 2
performance.
Check Valves
Quick-closing check valves or slow-shut check valves with damping devices are good choices
3
when the water hammer is required to be reduced.
4 The valve clack should be automatically closed with force of gravity or spring force.
Release 1 at the end and the highest point of the water supply network.
Valves at the peak of some pipe section in the water supply network where a huge amount of air is
2
Required for trapped.
the Water
3 at the highest point of the water supply network equipped with an automatic pneumatic water tank.
Supply Pipes
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Unit Installation
1.5 Filters for the Water System

The most commonly used filter is the Y-shaped filter which is usually installed at the inlet of the
water pump, reducing valve, locating valve, or other equipment. It is used to remove impurities in the
water system so as to protect valves and make the unit run normally. Its mesh number generally is 8～
30.
（1）e.g. 1: YBY350Ⅱ-4.0/40B: it indicates YBY series, 350 nominal diameter, 4.0MPa, Ⅱ, stainless
steel, 40 meshes/inch.
（2）e.g. 2: YBY250Ⅲ-1.6/60A : it indicates YBY series, 250 nominal diameter, 1.6MPa, Ⅲ,
stainless steel, 40 meshes/inch
1.6 Water Softeners

Water at the construction site is likely to be hard, which would cause heavy scale on the pipes.
Therefore, a water softener should be installed in the unit. Generally, an automatic softener is preferred.
Electric Water Treating Equipment: it is used to remove impurities, hydrocarbonate, bacterial, algae
etc. in the cooling water.
2. Tools
2.1 Cutting and Finishing Tools

It mainly includes: abrasive-disc cutter, hand abrasive wheel, chain blocks, electric drill, threading
machine, pressure test device, handsaw, pipe wrench, box wrench, monkey wrench, hammer, and
electric welder etc.
2.2 Measuring Tools

It mainly includes: steel band tape, level bar, angle square, U-shaped pressure gauge etc.
Name Picture Usage
Electrc Welder to weld tubes
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Unit Installation
Abrasive-disc Cutter to cut steel tubes
Chain Blocks to install tubes
Pipe Wrench to install tubes
Percussion Drill to install brackets
Thread Taper to draw threads
Hand Mill to install tubes
Hand Electric Drill to drill holes
Steel Band Tape to measure length
Leval Bar to judge the levelness
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Unit Installation
Booster Pump to pressurize tubes
Oxygen Lance to cut steel tubes
3. Installation
3.1 Preparations
（1）The unit should be installed in the dedicated machine room and measures should be taken to
remove heat produced by the unit so as to keep the indoor temperature at or below 40℃.
（2）The unit should be installed at the non-deformable rigid base or concrete foundation which also
should be smooth and capable of supporting the weight of the unit.
（3）There should be a drain channel around the unit so as to drain the discharged water during
seasonal closedown or maintenance.
（4）There should be enough clearance around the unit for installation and maintenance and there
also should be enough space for pipe drawing. Besides, there should be no pipe or wire above
the compressor.
（5）It is recommended to reserve enough space for installing the vibration isolating rubber pipe
before installing water pipes.
（6）Do not place the unit where there is heavy dust, corrosive smog and high humidity in
consideration of the normal operation of electric elements. If so, correct it.
（7）Necessary tools and materials include: flexible joint, vibration-isolating pad, lifting equipment,
lifting beam, lifting chain, jack, skid, crow bar etc.
Note: any modification or retrofit to the unit during installation is not allowed without GREE written
consent, or guarantee repair will cease to be available.
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Unit Installation
3.2 Space for Installation and Maintenance

The interval between each module should be larger than 1m so that there is enough space for
entering air and maintenance. The distance between the unit and any barrier should be or larger than 2m
so as to keep good ventilation around the unit. If possible, a suncover can be set up 3m ahead of the
unit.
(Unit:mm)
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Unit Installation
（1）When the unit is installed where air flows dramatically, like rooftop, it can be taken into
consideration to use a stub wall or blinds.
（2）If a stub wall is used, its height is not allowed to exceed that of the unit. If blinds are used, then
the total static pressure loss should be smaller than the external static pressure.
（3）If the unit is required to run in winter and snow is probably accumulated at the installation site,
then the unit should be higher than the snow cover so as to ensure air freely pass through the
condenser.
3.3 Installation Foundation

（1）The installation foundation should be designed by the professional designers.
（2）The installation foundation should be made of concrete or steel structure and capable of
supporting the running weight of the unit
（3）The unit should be fastened securely and the footing should be smooth and horizontal.
（4）There should be a drain channel around the installation foundation.
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Unit Installation
3.4 Main Unit

（1）Each unit will undergo a series of strict factory inspections and tests to guarantee the expected
performance and quality. Care must be exercised during installation and transport to prevent
the control system and pipelines from being damaged.
（2）It is best to unpack the unit at the installation location and keep the chiller upward
（3）When the unit is unpacked during handing, please follow the lifting instructions stated below
3.4.1 Handling and Lifting
（1）Refrigerant has been charged into the unit before transport. Therefore, care should be
exercised in transport to avoid any damaged caused by imprudent operation.
（2）Unless otherwise specified in the order, the unit can’t be transported in the wooden case.
（3）Be sure the lifting hook works perfectly with the unit so as to prevent the unit from being
damaged by the lifting hook.
3.4.2 Placement
（1）Place the unit on the foundation.
（2）There should be no clearance between the foundation and the baseboard of the unit.
（3）Lift the unit, put the rubber pad on the foundation and then place the unit on the rubber pad.
（4）After that, be sure the horizontal slope of the unit can’t exceed 1/1000. If so, take an adjustment
by stuffing spacers into the clearance between the foundation and the baseboard of the unit
until the slope is satisfactory.
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Unit Installation
3.5 Water System

3.5.1 Installation of Chilled Water Pipes
（1）The chilled water pipe can be installed when the main unit is ready in place. Installation should
comply with corresponding codes and regulations so as to ensure highest operating efficiency.
No foreign matters are allowed inside the pipe. All chilled water pipes should meet local codes
and regulations of pipe works.
（2）The maximum allowable flow rate and pressure at any time is not allowed to be exceeded for
the shell-and-tube heat exchanger.
（3）Rinse all chilled water pipes before installation to ensure there is no foreign matters inside. Do
not allow any foreign matters into the shell-and-tube heat exchanger.
（4）There should be a flow switch at the outlet pipe of the evaporator in case that there is a need to
cut off the flow.
Note: the flow switch is just a safety device and can’t start or stop the unit.
（1）Pipes and pipe fittings should be supported separately but not supported by the unit itself.
（2）Pipes and pipe fittings should be easily detachable so as to facilitate operation and cleaning.
（3）A bypass pipe and a bypass valve are required for the evaporator to reduce impact resistance
and facilitate maintenance.
（4）A flexible joint is required between the joint of the evaporator and the joint at the construction
site so as to reduce the spread of vibration to the building.
（5）A thermometer and manometer should be installed at the inlet and outlet pipes for convenient
maintenance. They should be prepared by the user.
（6）There should be a drain outlet at the lowest point of the water system to drain the water system.
There should be an exhaust valve at the highest point to exhaust all air inside the system. The
exhaust valve and the drain outlet are not required to be insulated in consideration of
convenient maintenance.
（7）All pipes which are probably frozen up should be thermally insulated, including the drain pipe
and flanges of the evaporator.
（8）The chilled water pipe outside should be equipped with an electric heater to prevent it from
being frozen up under ultra-low temperature. The electric heater should have a separate fuse.
（9）Under subzero climates, the water system of the unused unit should be drained completely so
as to prevent the unit from being frozen up, or take other measures to keep the water
temperature no less than 0℃.
（10） For units connected in parallel, the mixed water temperature sensor should be installed at the
public outlet pipe.
（11） WARNING: the installer/user should ensure the water quality as scaling will damage the heat
exchanger and water pipes, and also ensure no air enters the water system as air will oxidize
the steel elements.
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Unit Installation
Installation Diagram of the Chilled Water Pipes

3.5.2 Requirements on Installation
（1） The piping slope should meet design and construction regulations and the flexible pipe is not
allowed to be longer than 150mm.
（2） Pipes which go through the dilatation joint and the settlement joint should be protected with the
flexible joint.
（3） No matter which connection is used, welding, threaded connection or flange connection, the
connection joint can’t be in the wall, floor or sleeve pipe.
（4） The riser pipe should be installed vertically. When the floor height is or less than 5m, a pipe clip
is required. When the floor height is or larger than 5m, at least 2 pipe clips should be required.
The installation height of the pipe clip is 1.8m. For the main riser pipe, it should be secured with
the fixed bolster to support the weight of the riser pipe.
（5） See the table below for the installation standards of the pipes.
Item Allowable Deviation Inspection Method
DN≤100m 2L‰,max.40mm
Straightness By the ruler, tape measurement
DN100mm 3L‰,max.60mm
Verticality 25L‰, max.25mm By the ruler, tape measurement
Interval of Parallel Pipes 15mm By the ruler, tape measurement
Parallelism of Parallel Pipes 3mm By the ruler, tape measurement
Installation Flowchart of the Pipes:
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Unit Installation
3.5.2.1 Check for Documents and Drawings

（1） Check the process flow, construction procedures and quality requirements in accordance with
drawings and technical data.
（2） Check the installation location, installation height, arrangement, and installation space of pipes
in accordance with equipment drawings and building drawings.
3.5.2.2 Check for Materials
（1） Before installation, check for the mode of the valves, clean them and then take the strength and
air-proof tests.
（2） Pipes should be cleaned with a steal brush or abrasive paper. After that, seal the pipe ends and
keep both the internal and external surface dry.
（3） Pipes should be painted with anti-rust paint without any curtaining and holiday.
3.5.2.3 Prefabricating
（1） Make out the installation drawing which clearly indicates the branch pipes, pipe diameter,
reduced pipes, location of valves, installation dimensions etc. Then, prefabricate pies in
accordance this installation drawing. Pipes should be processed with dedicated cutting
machine, leaving no burrs at the pipe ends. After that, pipes should be cleaned to prevent
sands and dusts from damaging the joint.
（2） Pipe supports should be prefabricated in accordance with design requirements. The contact
part between supports and pipes should be separated with wood blocks which has taken
anti-corrosion treatment and is as thick as the insulation.
3.5.2.4 Instalation of Pipe Brackets

（1） The supporting beam should be fastened to the wall, pillar or other building structure. It should
be placed horizontal horizontally with the top surface parallel with the center line of the pipe.
（2） Pattern, installation, interval and standard height of supports for metal pipes should meet
corresponding design requirements and codes.
（3） Supports should be installed securely and contact the pipe closely. Separate supports are
required at the connection joint between the pipe and the equipment.
（4） Supports for chilled and cooling water pipes as well as main and branch pipes in the machine
room should be anti-vibration. When a single-bar hanger is used, anti-vibration hangers should
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Unit Installation
be set up every 15m and at the pipe ends, valves, tee joints and elbows.
（5） See the table below for the interval of brackets.
Diamter (mm) 15 20 25 32 40 50 70 80 100 125 150 200 250 300
Max Interval Insulated Pipe 1.5 2 2.5 2.5 3 3.5 4.0 5.0 5.0 5.5 6.5 7.5 8.5 9.5
between Brackets Non-insulated
2.5 3 3.5 4 4.5 5.0 6 6.5 6.5 7.5 7.5 9.0 9.5 10.5
(m) Pipe
Note: it is applicable to the pipes with working pressure less than 2.0 and insulation density less
than 200kg/m3 or without any insulation.
3.5.2.5 Installation of Pipes
（1） Threaded Connection
Supply and return water pipes with the diameter of being or being less than DN32 should be thread
connected, and pipes with the diameter of being or larger than DN40 should be welded. Those which
must be detachable should be flange connected. Before installation, foreign matters inside the pie
should be removed.
1) Threads should be processed by the threading machine.
2) Use marnen as stuffing material and remove those outside of the threads after pipes have been
installed.
3) Threads should be clean and at least 90% threads should be intact. Exposed threads at the
connection joint after installation should be 2-3 without any exposed stuffing. Galvanized pipes
should be protected and local damage should take anti-corrosion treatment.
（2） Welding
1) See the table below for types and sizes of grooves for welding which should be processed by
the facing machine.
Types and Sizes of Grooves for Welding
Groove
Item Thickness
Name Type Clearance Angle Remarks
T(mm) ShoulderP(mm)
C(mm) A(º)
1～3 0.1～1.5 Misalignment for

the inner wall
1 3～6 I-shaped — —
should be≤0.1T
Doule 1～2.5
and≤2mm, and
Welding
should be ≤3mm
6～9 0～2.0 0～2.0 65～75
2 V-shaped for the external
9～26 0～3.0 0～3.0 55～65 wall.
3 2～30 T-shaped 0～2.0 — —
2) When pipes with the same diameter and thickness are butt connected, their inner walls should
be aligned within a deviation of 1/1000. Length of the groove for welding can’t be larger than
10mm.
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Unit Installation
3) The groove for welding should be as far as away from the unit and should not be parallel with
the center line of the equipment interface. The welding seam should keep a distance of at least
50mm with the hanger and bracket.
4) Welding should be done by the qualified welder. In welding, there should be a wind, rain, or
snow guard. The environmental temperature for welding can’t be lower than -20℃. A 250mm
groove for welding should be preheated to 100℃ .
5) The welding height can’t be lower than the surface of the parent metal. There should be no
crack and poor welding at the welding seam and the heat-affected zone. There should be no
slag inclusion, crater and pore at the welding zone.
6) Distance of two neighboring butt-jointed seams should be no less than the external diameter of
the pipe and can’t be less than 180mm. No butt-joint seam is allowed at the elbow. The welding
seam should keep a distance of at least the external diameter of the pipe from the elbow and
can’t be less than 100mm. No branch pipe is allowed to be welded at the elbow and welding
seam. The hanger and bracket should keep a distance of at least 80mm with the welding seam.
7) Surface of the welding seam should be cleaned and be visually inspected. Quality of the
welding seam should meet requirements listed the table below.
Reinforced Height and Width of the Welding Seam
Welding Seam Pipe Thickness (mm) 2～3 4～6 7～8
Reinforced Height
1～1.5 1.5～2 -
h(mm)
Without grooves
Width
5～6 7～9 -
b(mm)
Reinforced Height
- 1.5～2 2
h(mm)
With grooves
Width
About 2mm over the groove
b(mm)
（3） Flange Connection

1) The flange should keep vertical with the center line of the pipe. Flange screws should have the
same length and same direction. Length of the bolt out of the nut should be a half of the
diameter of the bolt.
2) Flange screws should be fastened along the diagonal to form an even seam.
3) The flange is not allowed to be directly welded to the elbow but used for the straight pipe at
least 100mm long.
4) When a flange is connected with another, they should match each other naturally to avoid pipes
or equipment from producing extra stress.
5) The flange at the branch should keep a distance of at least 100mm from the main pipe, and the
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Unit Installation
flange at the thru-wall pipe should keep a net distance of at least 200mm with the wall.
6) When a flange is connected to the unit, a wash should be placed at the center of the flange
without any deviation. Except for design requirements, do not used dual-layer, multi-layer, or
tilted washers.
3.5.2.6 Installation of Valves and Water Filters

（1） Installation location, height and direction of valves should be correct. And they should be
arranged orderly within a deviation of 3mm in the same plane.
（2） The valve stem can’t be downward but toward the direction which will facilitate its operation.
（3） Attention should be paid to the arrow which indicates the direction of fluid in the valve.
（4） Installation of electric valves and solenoid valves should be guided by electricians. They should
be commissioned prior to installation.
（5） The water filter is usually installed at the inlet pipe of the water pump and other equipment. Pay
attention to the water flow direction.
（6） The automatic exhaust valve should be installed at the highest point of the system. In order to
facilitate maintenance, a gate valve should be installed upstream of the automatic exhaust
valve.
（7） A drain pipe or drain valve should be installed at the lowest point of the water system. For the
closed-circuit system, a exhaust valve should be installed at the highest point of the system and
where a large amount of air may be trapped.
（8） The water filter should be installed at the inlet pipe in correction direction and easily be cleaned.
Material of the filter screen should meet the design requirements.
3.5.2.7 Pressure Test

The pressure test includes single item pressure test and whole system pressure test. The former is
done when the main pipes or concealed pipes have been installed. The latter is done when all main pipe
and riser pipes have been installed. The pressure test should be taken prior to the insulating procedure
and done in accordance with the following statement.
（1） The pressure test should be done one section by another. The manometer should be installed
at the lowest point of the testing pipes.
（2） Water should be charged from the lowest point. During charging, close all inlet valves and drain
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Unit Installation
valves, but open the manifold valve and each valve at the branch pipes. During the pressure
test, it can’t be put into normal use. Special attention should be paid that the exhaust valve
should be opened until air inside the system is removed completely.
（3） For the heat pump system, when the working pressure is or less than 1.0MPa, the test pressure
should be 1.5 times of the working pressure but no less than 0.6MPa; when the working
pressure is larger than 1.0MPa, the test pressure is the working pressure plus 0.5MPa.
（4） Raise the pressure to the test pressure and the test pressure should be kept for 10 minutes.
Then, lower the pressure to the working pressure and the working pressure should be kept for
60 minutes. No leakage through the visual inspection indicates it is satisfactory.
（5） The filling water test is taken for the condensate water system. No leakage through the visual
inspection indicates it is satisfactory.
3.5.2.8 Anti-corrosion and Insulating
（1） Anti-corrosion: supply water and return water pipes, branch pipes, and pipe brackets should be
painted with anti-rust paint twice. The damaged galvanized condensate pipes and pipes with
exposed thread also should be touched up with anti-rust paint.
Pipes should be painted evenly and the paint thickness should meet relative requirements.
a) Pipes should be painted without curtaining and holidays.
（2） Insulating: PEF (δ=30mm) is taken as the insulating material.
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Unit Installation
a) The insulation should be arranged evenly and smoothly .

b) Flanges should be insulated separately.
c) Seams of the insulation should be airproof.
d) Insulation for the stainless iron sheet should be smoothly and the seams should be airproof.
e) Flanges should be insulated separately.
f) Seams of the iron sheet should be at the downstream of the drain water.
（3） Note: for the riser pipes, when the floor height is or less than 5m, there should be a bracket tray
for each floor; when the floor height is larger than 5m, there should be at least two bracket trays
200mm ahead of the riser pipes. The diameter of the bracket tray can’t be larger than the
thickness of the insulation. Expansion seams should be left for the insulation of the brackets. A
5mm expansion seam should be left every 5-7m on the branch pipes. Also 30mm seams should
be left for elbows. Clearance between the insulation and the pipe sleeve should be stuffed with
non-inflammable material.
（4） Pipes should be labeled with legible fonts and the direction of the fluid. The paint color should
be selected properly. Once color circles are used, their intervals should be even. Labels listed
in parallel should be arranged reasonably.
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Unit Installation
a) The typeface on the label matches with the diameter of the pipes.
b) The label indicates the name and direction of the fluid.
c) The label is eye-catching and struck reliably.
3.5.2.9 Cleaning of Pipes
After the pressure test, the system should be rinsed one section by another with the maximum
allowed flow or the flow no less than 2m/s until leaving water is as clean and transparent as entering
water. For the heat pump system, it can be put into normal use until it has been rinsed (leaving water is
as clean and transparent as entering water.) and has taken a trial run for about 2 hours.
3.5.2.10 Protection for the Finished Product

（1） Prefabricating, anti-corrosion treatment, setup, and pressure test procedures go closely one by
once. If interrupted, the open mouth of pipes should be closed to prevent foreign matter
entering.
（2） Installed pipes can’t be taken as the lifting center, and also can’t be stepped on.
（3） Pipe repair should be finished prior to external decoration and do not damage any wall and floor
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Unit Installation
finished product after external decoration.

（4） During external decoration, installed pipes, valves, gauges etc. should be guarded by
appointed personnel to prevent them from being damaged in other construction procedure.
3.6 Installation of the Expansion Tank

An expansion water tank should be installed for the closed-circuit water system to buffer water
expansion and constriction as well as avoid effects on the water pipes caused by makeup water.
（1） The field-supplied water tank should take the leakage test and then take derusting, seam
sanding, and anti-corrosive treatment
For the water tank used below 30℃, it should be painted with red lead rust-proof paint twice; for the
water tank used at 30～70℃, it should be painted with vinyl chloride 4-5 times; for the water tank used at
0～95℃, it should be painted with heat-proof anti-decaying paint 4-5 times. After such treatments, no
direct welding is allowed.
（2） The water tank should be installed horizontally. Its main body can be placed at the bar support
which should extend out of the baseplate at least 1000mm. The height of the bar support can’t
be less than 300mm.
（3） When water pipes are installed where heating is unavailable, the water tank, expansion pipes,
circulating pipes and signal pipes should be thermally insulated.
（4） The installation height of the expansion water tank should be in the way that the lowest level of
the water tank is at least 1m above the highest point of the water system.
（5） For the mechanical circulating air-to-water system, in order to keep the expansion water tank
and water system run normally, the expansion pipes of the expansion water tank should
connect to the suction inlet of the circulating water pump. For the gravity circulating system, the
expansion pipes should connect to the top of the main supply water riser pipe.
（6） For the two-pipe air-to-water system, the effective volume of the expansion water tank should
be determined in accordance with the heating conditions.
（7） When the water tank is or higher than 1500mm, it should have ladders both inside and outside
of the water tank. When the water tank is or higher than 1800mm, it should have two glass
gauges to indicate the water level.
（8） The circulating pipe should connect to the main return pipe. The connection point should keep a
horizontal distance of no less than 1500～3000mm with the constant pressure point.
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Unit Installation
3.7 Instalation of Condensate Pipes

Setup-Insulating-Fastening
Precautions
（1） Adverse slope is not allowed for the slope larger than 1%.
（2） It can’t connect with the rain water pipe, sewage pipe or other pipes.
（3） The elbow ventilator should be installed at the highest point of the condensate pipe to prevent
foreign matters coming into the drain pipe.
（4） The S-shaped trap and flexible joint are necessary.
（5） The diameter of the pipes should be suitable.
（6） The wall-thru or floor-thru pipes should be protected by the steel sleeve. Do not put seams
inside the sleeve. The steel sleeve should keep flush with floor, or 20mm above the floor for the
floor-thru pipes. The steel sleeve is not allowed to affect the slope of the pipe and can’t be used
as the support of the pipe. Clearance between the pipe and the sleeve should be stuffed by
flexible non-inflammable material.
3.7.1 Setup
The condensate pipes should be at least 300mm away from the electric box of the unit. For special
space, its installation location should be approved by the corresponding designers.
Connection of the Main Pipe and the Branches:
When the three-way valve is used for the condensate pipe, its straight two connectors should be
kept at the same level as shown in the right figure.
When there are several indoor units at the same floor, their condensate is usually drained out
through one main pipe. In this case, the branches pipe for each unit should be located higher than the
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Unit Installation
main pipe. The size of the condensate pipe is determined by the capacity and number of the indoor units.
The T-shaped drain pipe should meet the running capacity of the unit.
When the negative pressure at the pipe outlet is too large, elbows should be fitted to the drain pipe.
A=P+25mm
B=P/2+25mm
P—negative pressure mmH2O
Pipe Size≥32mm
3.7.2 Insulating
The extended drain pipe should be insulated and special care must be
paid to the elbows. See the table below for the thickness of the insulation.
Drain Pipe(mm) Thickness of Insulation (mm)
As required ≥15
The insulation should be thickened at the humid area.

3.7.3 Fastening
The insulating tube is just required to be bundled and fastened at the supporting bracket.
3.8 Wiring of Power Lines

（1）Sizes of the power lines and breakers have close relationship to the local climate, soil and
wiring method. They are selected usually by the designing institute in accordance with the
maxim power (ampere).
（2）All field-supplied conductors, equipment, and conductor joints should meet corresponding
regulations and requirements.
1) All wiring should be done by the qualified electrician.
2) Cut off the power supply prior to wiring.
3) The installer should take responsibilities for losses caused by improper external wiring.
WARNING-only copper conductors are allowed.
（3） Wiring and Protection of the Power Lines
1) The power lines should run in the wireways or wire conduits.
2) Wires entering the electric box should be protected with rubber or plastic to prevent them from
being damaged by the sharp edge of the metal sheet.
3) Wires close to the electric box should be fastened securely so that the terminal board in the
electric box won’t be affected by external force.
4) Power line should be grounded reliably and never connect with the gas lines, water lines,
lightening rod, or phone lines.
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Unit Installation
3.9 Wiring of Control Lines

3.9.1 Requirments on Control Lines
2
（1） The minimal size of the field supplied control line should be 1mm .
（2） Never let 50v or higher lines go parallel with the control lines of the flow switch. If inevitable,
they should be kept away with a distance of at least 150mm.
（3） The control signals (220VAC, 5A) of the chilled water pump and auxiliary electric heater can
drive their contactors respectively and never drive the chilled water pump and auxiliary electric
heater directly.
（4） Length of the control line inside the electric box should be proper, and never bundle it and then
stuff it into the electric box.
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Unit Installation
3.10 External Wirnig of Control Lines
Note: control lines of auxiliary electric heater 1, auxiliary electric heater 2 and user water pump ac
contactor can be wired to terminal 11, 12, 13, 14, 15 and 16 of the terminal board XT3 of any module.
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Unit Installation
3.11 Wiring among Modules
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Unit Installation
3.12 Wiring of the Electric Cabinet (Ref.)
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Unit Installation
3.13 Wiring diadram

(1) LSQWRF65M/NaD-F
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(2) LSQWRF80M/NaD-F
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(3) LSQWRF130M/NaD-F
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Unit Installation
(4) LSQWRF160M/NaD-F
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Unit Installation
3.14 Commissioning
When the main body, water pipes, power lines are ready in place, commissioning can be done and
supervised by GREE appointed personnel.
WARNING: the unit is able to control the water pump, but the unit is not allowed to prior to
commissioning. Instead the unit should be controlled through the temporary wiring.
3.14.1 Preparation
3.14.1.1 Documents
（1） User’s Manual
（2） certificates
（3） wiring diagram
（4） saturated temperature and pressure
3.14.1.2 Tools
（1） Refrigeration tools
（2） Digital volt-ohmmeter
（3） Clip-on mete
（4） Electric leak detector
（5） Megohmmeter
3.14.2 Check before Commissioning
3.14.2.1 Check for Instalation of the Main Unit
Check the installation location, installation foundation, and maintenance space etc.
3.14.2.2 Check for the Water System
（1） Is the water flow direction in the condenser and evaporator correct?
（2） Are the chilled water pipes clean? Is there any foreign matter trapped in the joints? Is the water
quality satisfactory?
（3） Is the insulation of the chilled water pipes in good condition?
（4） Are the manometer and thermometer connected correctly (Is the manometer at a right angle
with the water pipe, and is the thermometer’s probe inserted into the water pump)? Do the initial
values of the manometer and thermometer comply with requirements before commissioning?
（5） Is the leaving water flow switch installed correctly? Is this flow swtich correctly wired to the
electric control cabinet? Start the chilled water pump through the contactor and see: does the
chilled water pump run in the correct direction (clockwise)? If not, check the wiring of the water
pump.
（6） Run the chilled water pump and see: is the water pressure stable? do the reading values of
water pressure change slightly? Is the running ampere in the rated range? If not, figure out and
eliminate the causes.
（7） Does the water makeup device of the expansion water tank work well? Does the automatic
exhaust valve work well? For the hand exhaust valve, open it to exhaust air inside the system.
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Unit Installation
3.14.3 Check for Work Load

Check and see: Are the air handling units connected correctly?; do all diffusers work smoothly?; are
the tightness and insulation of the conditioned space in good condition? ; does the required load match
with the capacity of the unit?
3.14.4 Check for Wiring
WARNING: Do not check the power supply without any proper detection device and preventive
measures, or it would lead to severe injuries or even death.
Each module should be supplied with dedicated power lines. After wiring, check the following items
one by one
（1） Is the size of the air switch proper?
（2） Does all electric installation meet corresponding electric standards or codes?
（3） Is all wiring correct?
（4） Are all interlocks work well?
（5） Do contacts of all contactors work well?
（6） Are the power supply and insulation in good condition?
（7） Is the set point of the control and protection elements correct?
3.14.5 Commissioning
Following inspections above, the unit is allowed for commissioning.
（1） Power the unit at least 8 hours before the unit is going to be started up so as to preheat the
crankcase of the compressor.
（2） Adjust the flow control valves or shutoff valves of the chilled water system to make the flow
meet application requirements.
（3） Check if there is any error with the control panel. If so, figure out and eliminate it before
restarting the unit.
（4） Start up the unit when the set point of each parameter is correct.
（5） Check the rotating direction of the compressor. If reversed, exchange two phase lines. And also
check the lubricating oil which is required to be kept at the visible position.
（6） 30 minutes later, set the entering water temperature in accordance with the user’s load demand.
The unit should be restarted with an interval of at least 10 minutes.
Notes:
（1） Do not start the unit when rinsing the water system.
（2） Do not start the unit when the water system has not yet drained completely.
（3） A flow switch should be installed at the water pipe and interlocked with the unit, or the user will
take full responsibility for losses caused by water break.
Figures below shows how to the drain the water system.
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Unit Installation
Step 1: Loosen screws on the front panel and then remove the front panel.
Step 2: Open counter clockwise the blind plug at the bottom of the evaporator to let the chilled water
flow out freely. After that, place the blind plug back. (Note: place a container for foul water beneath the
evaporator to prevent the foul water from polluting the site).
Note: the drain outlet and exhaust valve should be always kept open in order to drain the water
system completely.
Diameter of Main Inlet and Outlet Pipes
Pipe Diamter (mm) Cooling Load (kW)
DN15 0～3
DN20 3～7
DN25 5～13
DN32 10～25
DN40 15～38
DN50 29～75
DN65 46～126
DN80 84～230
DN100 167～461
DN125 314～586
DN150 523～1151
DN200 1068～2094
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Unit Installation
4. Typical Problems and Impacts

No. Typical Problem Impact
Inconvenient maintenance, impeded discharge, reduced heat
1 Insuffcient installation space
exchange efficiency, or even abnormal operation.
2 Improper piping Startup failed
3 Improper cleaning to the water system Scaling
4 Incorrect wiring Damage to elements
Incorrect or incorrectly wired communication
5 Abnormal communication or disordered control
line
6 Communication line under improper protection Broken communication line and failed communication
7 Improper insulation on the chilled water pipe Reduced heat exchange efficiency
Gradually raised vibration and noise, or even abnormal
8 Improper vibration isolation treatment
operation
Thru-wall water pipe without the outer
9 Water leakage
protection tube
unreasonably arranged equipment and
10 Disorder
pipelines
Before installation, the servicemen should have a good knowledge of special requirements. Only the
qualified servicemen are allowed to do the installation. For special workers, like welders, electricians,
refrigeration mechanics, they should have got corresponding certificates.
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Test Operation & Troubleshooting & Maintenance
Ⅴ Test Operation &

Troubleshooting &
Maintenance
84
1. Commissioning
1.1 Check for Communication

Check if the displayed number of modules is the same as the real number. If so, it indicates
communication goes normal. If not, take the following inspections.
（1） Are all connected modules powered on?
（2） Does each module have a unique address?
（3） Is there any module which has not been detected by the
control?
（4） Is the communication line of the mainboard connected
correctly or is the communication line itself non-defective?
1.2 Check for a Single Unit

（1） Commission one module first and stop all others.
（2） Do its compressor, fans and the 4-way valve run normally without any unusual noise?
（3） Is the voltage phase difference lower than ±2%?
（4） Voltage phase difference =(Phase difference between the max and average voltage)/(Average
voltage)×100%.
（5） Start up this module.
（6） Do its compressor, fans and the 4-way valve run
normally without any unusual noise?
（7） Check other modules one by one in the same way.
1.3 Check for the Water Flow of a Single Module

In order to prevent the water temperature changing too quickly, it is suggested to open all terminal
units in commissioning, and observe and record the pressure drop of the manometers at the outlet and
inlet pipes. Also, adjust the flow control valves or shut-off valves to make the flow meet application
requirements.
When the environmental temperature is available, let the module perform cooling (>15℃) or
perform heating (<24℃). When the module has run stably for 10 minutes, the normal difference of the
entering and leaving water should be 4-6℃.
（1） If the temperature difference is larger than 4-6℃, raise it by reducing the water flow of other
modules.
（2） If the temperature difference is smaller than 4-6℃, ignore it in the event that the difference of
other modules is suitable, and reduce the water flow of this module in the event that the
difference of other modules is also unsuitable.
（3） Check for the water flow of other modules one by one in the same way.
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1.4 Check for Operation of the Whole Unit

（1） Check the difference of the entering and leaving water temperature of each module when the
whole unit has been in operation. If temperature adjustment fails, reconsider the capacity of the
selected water pump.
（2） Start up the whole unit under the full load. When the whole unit has run stably for one hour,
check if the water temperature and the air conditioning effect meet the user’s requirements.
（3） Observe and record the entering and leaving water temperature, condensing and evaporating
pressure. Then, stop the unit and check the set point of each parameter on the control panel.
After that, complete the commissioning date sheet.
（4） When the unit goes into the protection state, figure out causes as well as solutions.
2. Errors
2.1 Error List

Error
Error Element Protection Logic
Code
High pressure When the pressure is too high or the current exceeds the set
High-pressure protection E1
switch point, the corresponding compressor will stop and the
indicating LED on the control panel will light on and the error
Compressor over-current Over-current
E5 information will be displayed on the error log which must be
protection protector
manually cleared for normal operation of next time.
When it is detected the low-pressure switch of the
compressor is opened frequently, the compressor will be
Low-pressure
Low pressure protection E3 shut down immediately. Meanwhile, the error information will
switch
be displayed among the error log which must be manually
cleared for normal operation of next time.
When it is detected in three consecutive seconds that the
Discharge discharge temperature exceeds the set point, the
High discharge protection E4 temperature compressor will be shut down immediately. Meanwhile, the
sensor error information will be displayed among the error log which
must be manually cleared for normal operation of next time.
When a fan is over-current, the corresponding unit will be
Fan
shut down. Meanwhile, the error information will be
Fan over-current protection EF over-current
displayed among the error log which must be manually
protector
cleared for normal operation of next time.
Defrosting When an entering water temperature sensor fails, the
temperature/ compressor of the corresponding module will be shut down
heating immediately while the fan will still run for some time.
Temperature d6
throttling point Temperature When a discharge temperature sensor fails, or the sensed
sensor temperature sensor discharge temperature is always below the set point, the
protection sensor error compressor of the corresponding module will be shut down
Environment immediately. It can recover in three seconds but If the same
F3
temperature case occurs more than three times, the system will be
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sensor error locked until the system is unlocked and then it should be
manually cleared for normal operation of next time.
When the anti-freezing temperature sensor or the leaving
Discharge
water temperature sensor fails, it can be automatically
temperature F4
cleared as the temperature sensor automatically recover.
sensor error
But if the same case occurs three times in one hour or the
Anti-freeze
temperature sensor fails to recover, it should be manually
temperature d3
cleared for normal operation of next time. Meanwhile, the
sensor error
indicating LED on the control panel will light on and the error
Entering water
information will be displayed on the error log
temperature F8
sensor error
Leaving water
temperature F9
sensor error
Defective
discharge
Dp
temperature
sensor
When a single module detects its flow switch is closed, this
Water flow switch protection EC Contactor module will automatically be shut down. When all flow
switches are closed, the water pump will stop.
Phase When phase loss/reversal occurs, the phase protector will
Phase loss/reversal protection /
protector cut off the power supply to the main board.
When the single module fails to receive signals from the
Communication error E6 Main board
control panel, it will automatically be shut off.
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2.2 Flow Chart of Troubleshooting

（1） High pressure protection
88
（2） Low pressure protection
89
（3） High discharge protection
90
（4） Compressor over-load protection
（5） Phase protection
91
（6） Water flow switch protection
（7） Temperature sensor error
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3. Maintenance
3.1 Significant of Maintenance

The unit has undergone a series of strict tests prior to delivery to ensure qualified performance,
however, in order to keep reliable performance and extend its service life, the unit should be maintained
routinely and periodically by the qualified servicemen.
3.2 Maintenance Items

3.2.1 Routine Maintenance Items
Routine Maintenance Items
Is there any unusual noise and vibration?
Is there any unusual noise and vibration for the compressor in operation? Is there any unusual smell?
Do the operating pressure, voltage and current keep normal? If not, figure out the cause and then eliminate it?
Are all temperature sensors and pressure transducers installed securely?
3.2.2 Periodic Maintenance Items

Periodic Maintenance Items
Is any wiring loosened and insulated securely?
Does any electric element work reliably? If not, change it timely.
Does any throttling valve and control valve leaks? Can any valve be opened or closed flexibly? Is any filter clogged?
Is the temperature set point proper?
Is there a large amount of condensate at the chilled water pipe or the condensate pipe? Is insulation layer damaged?
3.2.3 Periodic Cleaning

（1） Requirements on Water Quality and Cleaning
Industrial water used as chilled water produces little scale, but well or river water will bring much
scale, sand and other sediment which then would block up the chilled water flow and make the
evaporator frozen up. Therefore, it is necessary to filter or chemically soften water before it flows into the
water system and also take analysis to quality. Once it is found water quality is dissatisfactory, and then
only industrial water is available.
Requirements on Water Quality
Chilled Watere Trend
Item Circulating Water
Supply Water Corrosion Scalelike Sediment
(<20℃)
PH 6.5～8.0 6.5～8.0 ○ ○
Conductivity <200uV/cm(25℃) <200uV/cm(25℃)
-
Cl <50ppm <50ppm ○
2-
SO4 <50ppm <50ppm ○
Fe <1ppm <0.3ppm ○ ○
Alkali ion <50ppm <50ppm
Hardness <50ppm <50ppm ○
2+
S / /
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NH4+ / /
Si <30ppm <30ppm ○
+
Na / /
Note: ―○‖ in the table above indicates the cause for corrosion and scalelike sediment.
Even though water quality is under strict control, calcium oxide or other minerals will gradually
accumulate on the surface of the evaporator. Then, it will reduce the heat exchange efficiency of the
evaporator and consequently lead to poor performance of the unit.
Therefore, the pipe system should be cleaned periodically. Oxalic acid, acetic acid and formic acid
can be used as the organic cleaning agent, but the strong chloracid is not allowed as it will corrode the
copper tube of the heat exchanger and then lead to water and refrigerant leakage.
Follow the procedures below to how to clean the water system.
1) Preparation of Materials and Tools
Several bags of environmental friendly scale remover, or similar cleaning liquid
2) Cleaning Instructions
i. estimate the required amount of scale remover in accordance with the system water volume and
severity of scaling.
ii. add the scale remover to the water tank and the scale remover.
iii. start through the contactor the water pump every 10 minutes and spread the scale remover in
water more quickly and widely.
iv. after that, follow the steps below.
a) let the water pump run for another 1-2 hours.
b) 1-2 hours later, change the cleaning solution to anti-rusting agent. Then, drain the water system
and check the water quality. If water is cloudy, then it indicates the cleaning effect is
satisfactory.
c) open the water inlet to see if scale on the shell and tube has been removed. If not, clean the
shell and tube separately again by the skilled serviceman and then rinse them. If there is still
sand, scale and other foreign matters at the bottom of the shell and tube, let cleaning solution in
from the inlet pipe and then let the foul water out through the drain outlet.
d) fully charge the water system and let it run for another 1-2 hours.
e) stop the unit to drain up waste solution. If impossible, drain it with making up water at the same
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time until all waster solution has been drained out completely (at this time water is transparent
and PH is 7).
f) repeat steps d and e.
g) clean or change the filters in the water system.
h) see if the difference between the entering and leaving water temperature is improved.
3) Precautions
a) Be sure that the power supply is cut off when cleaning the shell and tube.
b) although the cleaning agent is innocuous, but care also should be taken not to let it spill into
eyes.
c) the serviceman with injuries on the hand is not allowed to take this task.
（2）Inspection and Cleaning of the Finned Heat Exchanger
In order to keep fins work efficiently, be sure there are no leaves, cotton wool, insects, and other
contaminants on the outer layer of fins, or they would lead to more energy consumption and high
discharge pressure. Generally, fins should be cleaned after the unit has run for 6-12 month, or more
frequently when the environment is polluted more severely.
1) Cut off the power supply.
2) Clean with high-pressure air fins against the direction of the inlet air, or clean with high-pressure
water fins at the direction upright with that of the fins but care must be taken to control the water
pressure to prevent the fins from being pulled down and protect each electric element. If fins
stick with oily matters, clean fins with neutral detergent solution.
Drawing for the Cleaning Direction of the Finned Heat Exchanger

3) The vacuum cleaner and nylon brush also can be used to remove dust and foreign matters on
the surface of the heat exchanger.
3.3 Freeze Protection in Winter

When the unit is not going to be used for a long time, clean and dry the internal and external
surfaces of the unit, and then it would be better to wrap it. Under the subzero climate, the unused unit
should be drained completely so that the shell-and-tube evaporator would not be frozen up. Instead, the
other way is adding some antifreeze into water to keep the water temperature no less than 0℃.
95
See the following steps for how to drain water out.

（1） loosen screws on the front panel and then remove the front panel.
（2） Draw out the blind plug counter clockwise to let the chilled water flow out freely until no water
stays in. After that, place the blind plug back. (Note: put the container for foul water beneath the
drain pipe to prevent foul water from polluting the site).
Note: always keep the drain outlet and the exhaust valve open in order to drain the water system
completely.
96
3.4 Main Parts

3.4.1 Introduction to Main Parts
Appearance Name Function
It drives the refrigerant cycle and turns the

Compressor low-temperature, low pressure refrigerant vapor
into high-temperature, high-pressure vapor.
It is used to separate oil and refrigerant liquid

Accumulator
from the refrigerant vapor.
It is used to shift the direction of the refrigerant

4-way Valve
flow to realize either cooling or heating.
97
In the cooling mode, it is used to absorb heat

Shell-and-tube
and evaporate the liquid refrigerant In the
heat
heating mode, it is used to release heat and
exchanger
condense the refrigerant vapor.
In the cooling mode, it is used to absorb heat

Fintube heat and evaporate the liquid refrigerant In the
exchanger heating mode, it is used to release heat and
condense the refrigerant vapor.
Electronic It is used to regulate the flow rate of the

expansion refrigerant to make it perfectly match with the
valve load in need.
3.4.2 Removal and Installation of Main Parts

Compressor
(These steps listed below are applicable to the dual-system unit. For the four-system unit, please first remove the electric
boxes of two compressors in between and then follow the steps below. )
Note: Be sure there is no refrigerant in the pipeline system and the power supply is cut off.
Steps Graphic Reprentation Instructions
Loosen screws around the panel with a

screwdriver.
1. Remove Remove the panel.
the panel Collect the screws in case of loss.
Place the panel in the right place to
avoid inadvertent damage.
98
Loosen screws for the power cord with a

screwdriver.
Draw out the power cord.
2. Remove Remove the crankcase heater, if
the power applicable.
cord and Remove the drain pipe.
drain pipe Note: when removing the power cord,
mark the color of the power cord and the
code of the wring terminal to avoid
misconnection.
3. Separate
the Unbraze the brazing spots of the
compressor pipeline as quick as possible.
from the Minimize damage on the compressor for
pipeline further analysis.
system
4. Loose
screws at Remove screws with an adjustable
the base of wrench or a socket wrench.
the Collect screws in case of loss.
compressor
99
Remove the compressor and do not

damage the rubber pad.
5. Replace
Package the removed compressor to
the
prevent moisture entering.
compressor
Place a new compressor at the base.
Tighten screws.
Connect the suction and discharge lines

to the compressor by brazing. Note that
nitrogen shall be charged during
brazing.
6 Connect
After brazing, use high-pressure
the pipeline
nitrogen for leakage test.
and power
Energize the unit and manually close the
cord
AC contactor of the compressor to let
the compressor run for 2~3 seconds.
When the compressor runs reversely,
sharp sound will generates.
Note: after the compressor is replaced, most amount of oil will still remain in the system, which will
not affect the reliability of the newly installed compressor but will increase the running resistance to the
rotor and increase electricity consumption. Therefore, a valve should be installed at the lower part of the
inlet of the suction line to discharge excessive oil. After installing the valve, start the compressor for ten
minutes and then open this valve until all oil flows out completely. Do it twice to guarantee the oil keeps
at the normal level.
100
4-way Valve
Note: Be sure to cut off the power supply and recover the refrigerant firstly
Steps Graphic Representation Instructions
Remember the installation direction of

1. Record
the 4-way valve before removal.
the
Remove the coil.
installation
Wrap the 4-way valve prior to unbrazing
direction of
to prevent it from being damaged and
the 4-way
use it for future analysis.
valve
Unbraze the 4-way valve.
2. Clean the Replace the 4-way valve with the same

system, model, or that approved by the qualified
replace the technician.
4-way valve Wrap the 4-way valve with wet cloth.
and Reconnect the connection pipe as
reconnect before.
the pipeline Braze the pipeline.
as before Charge nitroge when unbrazing.
3. Vacuum Vacuum the system until the pressure

the system goes as low as -1.0bar.
and charge The refrigerant charge and quality shall
refrigerant comply with the specification on the
again nameplate.
101
Accumulator
Note: Be sure to recover the refrigerant, prepare proper devices and tools and keep a good ventilation.
1. Remove
the panel as Remove the panel as shown in the left
shown in the figure with a screwdriver.
right figure
2.
Disconnect
the Unbrazer the connection pipe of the
connection accumulator.
pipe of the
accumulator
3. Remove
the 4-way
valve Unbraze the 4-way valve assembly.
assembly if
necessary
102
4. Remove
the bolts at Remove bolts at the base with a wrench.
the base
5. Remove
the
Remove the accumulator
accumulator
.
Connect the pipeline of the accumulator

6. Purge the
with the nitrogen tank and adhesive tape
system by
can is allowed to be used for the
charging
large-sized pipeline.
nitrogen
Purge the system by charging nitrogen.
103
7. Replace it
with the one Be sure the selected vapor liquid
of the same separator is of the same model and
model and volume with the replaced and can work
same normally.
volume.
8. Add oil if Charge oil to the accumulator prior to

necessary brazing.
9.
Reconnect
the
connection Charge nitrogen when brazing.
pipe of the Vacuum the system until the pressure
accumulator goes as low as -1.0bar.
and vacuum The refrigerant charge and quality shall
the system comply with the specification on the
and then nameplate.
charge
refrigerant
again
104
Shell-and-tube Heat Exchanger

Note: Check the water system and be sure the shell-and-tube heat exchanger shall be replaced. And then cut off the
power and recover the refrigerant.
1. Remove
Remove four panels around the heat
the panel as
exchanger and the frame in front of the
shown in the
blind plug.
right figure
2. Loosen the
pipeline
Remove the pipeline
connectors
Remove the metal sheets located
and remove
underside with a screwdriver.
the panel
Loosen the blind plug and drain the
outside of the
water inside the pipeline.
heat
exchanger
3. Unbraze
the pipeline
connecting
the heat
exchanger.
(Different heat
Wrap the cooper pipe with wet cloth.
exchangers
Unbraze the pipelines connecting the
vary in
heat exchanger.
structure so it
is better to
remember the
piping location
to prevent
misconnection
105
4. Loosen four
screws fixing Loosen four screws fixing the heat
the heat exchanger with a screwdriver.
exchanger
5. Remove
the
Remove the shell-and-tube heat
shell-and-tube
exchanger.
heat
exchanger
Replace the heat exchanger with the

6. Place a
same model.
new heat
Wrap the cooper pipe with wet cloth
exchanger
and braze the pipeline.
and connect
Vacuum the system until the pressure
the pipeline
goes as low as -1.0bar.
and then
The refrigerant charge and quality shall
vacuum the
comply with the specification on the
system and
nameplate.
lastly charge
Connect the water pipeline.
refrigerant
Put the metal sheets back.
106
Fan
Note: Be sure to cut off the power supply firstly
Steps Graphic Representation nstructions
1. Remove
the panel as
Remove the panel as shown in the left
shown in
figure.
the right
figure
2. Remove
the guard Remove the guard cover with a wrench.
cover
3. Remove
Remove the fan blades with a
the fan
screwdriver.
blades
107
4. Remove
Remove the motor with a wrench.
the motor
5. Remove
Remove the frame.
the frame
6. Reinstall Reinstallation sequence: 1. frame; 2.

the fan motor; 3. fan blades; 4. guard cover; 5.
assembly panel.
108
Fintube Heat Exchanger

Note: Be sure to cut off the power supply and recover the refrigerant firstly.
Recover refrierant completly.

Cut off the power supply.
1. Remove Remove the fan assembly and draw out
the panel as the power cord of the fan motor and then
shown the remove the metal sheets outside the
right figure condenser.
Note: remember the wiring sequence of
the fan motor.
2. Unbraze
the
inlet/outlet
pipeline of
the heat
exchanger.
Do not Unbraze the pipeline of the condenser.
damage the
fins and
metal
sheets
during
unbrazing
3. Remove
the frame of
Remove the frame of the header with a
the header
wrench.
and screws
Remove screws and bolts on the heat
and bolts on
exchanger.
the heat
exchanger
109
4. Place a
new heat
Install a new heat exchanger.
exchanger
Braze the pipeline.
and vacuum
Vacuum the system until the pressure is
the system
as low as -1.0bar.
and then
charge
refrigerant
nameplate.
and lastly
Take care to the wiring sequence when
put the fan
rewiring the fan motor.
and metal
sheets back
Electornic Expansion Valve

Note: check the refrigeration system and be sure the electronic expansion valve shall be replaced, and then cut off the
power supply and recover the refrigerant.
1. Recover
the Cut off the power supply
refrigerant Recover the refrigerant.
and remove Remove the panel.
the panel
110
2. Remove
Wrap the valve with wet close to prevent
the
the slide block from being burnt down
electronic
and never the let water flow into the
expansion
pipeline.
valve coil.
3 Remove
the Unbraze the electronic expansion valve
connection Charge nitrogen during brazing.
pipe of the Take care to prevent surrounding item
electronic from being burnt down owing to high
expansion temperature during brazing.
valve
4. Remove
the
electronic Remove the electronic expansion valve.
expansion
valve
111
5. Place a Braze each pipeline.

new Charge nitrogen during brazing.
electronic Take care to prevent surrounding item
expansion from being burnt down owing to high
valve temperature during brazing.
6. Reinstall
the
The coil shall be matched with the valve
electronic
body exactly.
expansion
The degree of vacuum shall be kept as
valve coil
low as -1.0 bar.
and vacuum
the system
and then
nameplate.
charge
After replace the electronic expansion
refrigerant
valve, energize the unit again.
and lastly
Reinstall the panel.
put the
panel back
112
4. Routine Maintenance
Routine maintenance shall be performed by the skilled and qualified servicemen.
（1） Refrigerant Leakage
Suds is usually used for the leakage test by applying it at the spot (soldering spots, valve pistols,
connectors) where leakage is probably to occur. During the test, if soap bubbles pop up, it indicates
leakage exists and repair is required. If suds fails to work, a electronic leakage detectors is a alternative.
Refrigerant charge can be checked by measuring the suction and discharge pressure. Leakage test
should be performed wherever leakage occurs or some components of the refrigeration system are
replaced.
There are two difference conditions for charging refrigeration stated as below.
（1） Complete charging
In this case, take a leakage test by charging hi-pressure nitrogen (15～20kg) or refrigerant into the
system. If soldering is required, note that gas inside the system must be expelled firstly. The whole
system must be dried and vacuumed prior to charging.
a) Connect the manifold gage.
b) Vacuum the system with a vacuum pump.
Step 1: Expel the hi-pressure nitrogen for leakage test.
Step 2: Connect the pipeline at both the high and low pressure sides of the manifold gage as shown
in the figure below. Note that vacuuming shall be taken at both sides. The degree of vacuum will refer to
the reading of the manometer at the low side.
Step 3: Open the valves at both the high-pressure and low-pressure sides and then start the
vacuum pump until the gage reading is below -1bar. After that, let the vacuum pump lasts for another
0.5～1.0 hour.
Step 4: Close the valves and stop the vacuum pump. Note that only the valves have been closed
can the vacuum pump be stopped, otherwise air is possible to go into the system again.
Step 5: Take the leakage test. Be sure the vacuumed system keeps a pressure no higher than 80Pa
and keeps little pressure rise in half an hour.
c) c. Refrigerant charging starts after the degree of vacuum reaches the expected range and lasts
for 30 minutes. The amount of refrigerant charge shall comply with that specified on the
nameplate or product data sheet.
113
（2） Adding
Refrigerant charge is determined through stringent tests, as excess or shortage of refrigerant would
cause the compressor to run improperly. Thus, the refrigerant charge shall be consistent with that
specified on the nameplate. If refrigerant charge is indeed insufficient, follow the steps below for adding.
Step 1: Weigh the refrigerant tank with an electronic scale and connect the refrigerant tank with the
pressure gage through the pipeline.
Step 2: Expel the air inside the pipeline. Firstly half open the shutoff valve of the refrigerant tank and
then loosen the connector connecting the pressure gage to expel the air until the connector hisses for
five seconds and then tighten the connector.
Step 3: Return the electric scale to zero by energizing it again.
Step 4: Open all valves between the refrigerant tank and the unit to charge refrigerant as per the
amount specified on the nameplate. Excessive refrigerant would dilute oil while insufficient refrigerant
would lower the refrigeration capability and result in poor lubrication and high discharge temperature etc.
Note that only refrigerant vapor can be charged into the system at the low-pressure side when the unit is
in operation. However, it is highly recommended to charge refrigerant at the hi-pressure side when the
unit is shut down, otherwise it would cause slugging during startup.
（2） Air Purge
Prior to refrigerant charging, it is imperative to expel air inside the system and the system must be
vacuumed.
a) Connect the manifold gage
b) Vacuum the system with a vacuum pump.
c) harge refrigerant at the low-pressure side as per the amount specified on the nameplate or
product data sheet when the degree of vacuum approaches the expected range.
d) The refrigerant charge will be affected by the ambient temperature. When the charge is under
the required amount, it is allowed to add refrigerant vapor after starting the water pump and the
unit.
114
No.：JF00303123

D Series Air Cooled Scroll Chiller

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D Series Air Cooled Scroll Chiller

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D series air cooled scroll chiller

T1/ R410A /60Hz

1.1 Product Lineup

Note:1Ton =12000Btu/h = 3.517kW

NO. Items Options

1 Product type LS- chillers

2 Compressor type QW- hermetic scroll compressors

4 Condenser type F: air-cooled

6 Structural design M—Modular

 Excellent compatibility: each chiller is constructed of up to 16 single 65/80 units or up to 8 single

Wiring Diagram of Groups of Communication Modules

1.4 Product Data

Power Cooling kW 21.5 27.6 43 53.5

Water Type Dry Expansion Evaporator

1.4.2 Normal Working Temperature

Item Water Flow Rate Leaving Water

1.4.3 Working Temperature Range

Item Leaving and Entering Water

Cooling 5～15 2.5～6 15～45

LSQWRF65M/NaD-F 2 61 43.6 2 2.95 100

LSQWRF80M/NaD-F 208~230V 2 69 49.3 2 3.41 160

LSQWRF130M/NaD-F 3~ 60Hz 4 61 43.6 4 2.95 250

LSQWRF160M/NaD-F 4 69 49.3 4 3.41 250

Leaving Chilled Ambient Temperature (℃ / ℉ )

Water (℃ / ℉ ) 25(77) 30(86) 35(95) 40(104) 45(113)

5(41.0) 1.07 1.00 0.94 0.84 0.81

6(42.8) 1.10 1.03 0.97 0.87 0.83

7(44.6) 1.14 1.07 1.00 0.91 0.86

8(46.4) 1.17 1.10 1.03 0.94 0.88

9(48.2) 1.20 1.13 1.06 0.98 0.91

10(50.0) 1.23 1.16 1.09 1.01 0.93

11(51.8) 1.27 1.19 1.12 1.04 0.96

12(53.6) 1.31 1.23 1.15 1.07 0.99

13(55.4) 1.34 1.26 1.17 1.09 1.01

14(57.2) 1.37 1.29 1.20 1.12 1.03

15(59.0) 1.41 1.32 1.23 1.14 1.06

Performance Correction Value

Hot Water Outlet Ambient Temperature (℃ / ℉ )

(℃ / ℉ ) -10(14) -5(23) 0(32) 5(41) 10(50) 15(59)

30(86) 0.70 0.77 0.86 0.96 1.07 1.21

35(95) 0.68 0.76 0.85 0.96 1.07 1.19

40(104) 0.67 0.75 0.85 0.95 1.06 1.18

45(113) 0.66 0.74 0.84 0.95 1.05 1.18

50(122) 0.64 0.74 0.84 0.94 1.05 1.17

1.4.6 Freeze Protection

1.5 Working Principles

1.5.2 Schematic Diagram

1.6 Noise Correction

Testing Surface and Location of Microphones of the Parallelepiped

1.6.2 Calculation Method of Noise

—A-weighted noise pressure of the unit

—A-weighted noise pressure of the testing surface

K1A —corrected value of the backgroud noise

the microphone no.i.

See Section 1.6.2.2~1.6.2.4 for calculation of each parameter in this equation.

—average A-weighted background noise pressure of the testing surface, dB

—A-weighted noise pressure measured at the microphone no.i, dB

a: if > 10dB, the corrected value is not needed.

S: testing surface area, m . 2