Fosroc: Grouting Solutions
Fosroc: Grouting Solutions
Fosroc: Grouting Solutions
Grouting Solutions
International leverage gives Fosroc the Fosroc Chemicals (India) Pvt. Ltd.
opportunity to offer tried and tested remains focused on the Industry,
solutions from one geographical region to Infrastructure and Building Segment
another with great confidence. with a wide range of quality products.
Admixtures and Surface
Fosroc Chemicals (India) Pvt. Ltd. provides
Treatments
time-tested solutions that include services
such as: Grouts and Anchors
Product Range
Admixtures and Grouts and Anchors Industrial Flooring Concrete Repair Joint Sealants and Waterproofing Cement Additives
Surface Treatments Structural Strengthening Adhesives
2 www.fosroc.com www.fosroc.com 3
Introduction to Grout
Fosroc has been servicing grout requirement of Indian
industry for more than three decades. Conbextra range
of cementitious and Epoxy grouts are considered to be
the most dependable grouting solutions by engineers,
erectors and machine manufacturers.
DATE: 05-07-2013
should fill the gap effectively achieving sufficient contact grouts can be either cementitious complying with ASTM C
with steel plate without any cavities and also have 1107 or epoxy grouts ASTM C 1181.
4 www.fosroc.com www.fosroc.com 5
Product Range
PRODUCT NAME PRODUCT DESCRIPTION TECHNICAL PARAMETERS RECOMMENDED APPLICATIONS
FLEXURAL
W/P RATIO FLOW/EFFUX COMPRESSIVE STRENGTH
STRENGTH
1D 3D 7D 28D 28 Days
CEMENT GROUTS BS 890 cone ASTM C 109 BS 4551
11 Conbextra BB72IN Free Flow, Non Shrink, High Strength Cementitious precision grout ASTM C 1107 Type A 0.15 to 0.16 >250mm 24 N / mm 2
55 N / mm 2
75 N / mm 2
10 N / mm 2
Precast concrete wind turbine towers
12 Conbextra BB92O Sulphate resistant high early and ultimate strength onshore wind mill grout ASTM C 1107 Type A 0.11 > 20 cm 30 N / mm2 75 N / mm2 90 N / mm2 12 N / mm2 Sulphate resistant onshore windmill grout
13 Conbextra BB92IN High early and ultimate strength wind mill grout ASTM C 1107 Type A 0.11 to 0.12 > 25 cm 30 N / mm 2
75 N / mm 2
90 N / mm 2
10 N / mm 2
Onshore wind mills
14 Conbextra UW Anti-washout, non-shrink, high strength cementitious underwater grout ASTM C 1107 Type A 0.22 15 N / mm 2
30 N / mm 2
44 N / mm 2
53 N / mm 2
Underwater repairs
EPOXY GROUTS
15 Conbextra EP10LV High strength, Low viscous epoxy injection grout ASTM C1181 40 N / mm2 65 N / mm2 80 N / mm2 29 N/mm2 @7 days Structural crack repair
16 Conbextra EP10M Moisture insensitive epoxy resin injection material ASTM C1181 Structural crack repair
17 Conbextra EP10 Low viscosity epoxy injection grout Not Relevant 45 N / mm2 65 N / mm2 80 N / mm2 40 N / mm2 Structural crack repair
High flow, high early and ultimate strength epoxy grout suitable for grouting thickness Machine base grouting of heavy duty compressors,
18 Conbextra EP 75 ASTM C 1181 Not Relevant > 18 cm 75 N / mm2 95 N / mm2 26 N / mm2
up to 75 mm rail plates in ballast less metro track
Machine base grouting with dynamic or heavy lodas, reciprocating
19 Conbextra EP120 Epoxy resin free flow grouts ASTM C1181 60 N / mm2 90 N / mm2 34 N/mm2 @7 days testing equipment, heavy crane and transporter rails, high speed
turbines and centrifuges and drop forges
Machine base grouting of heavy duty compressors, rail plates in
20 Conbextra EP 300 Low exotherm epoxy grout. Suitable for grouting thickness up to 300 mm ASTM C 1181 Not Relevant > 18 cm 82 N / mm2 30 N / mm2
ballast less metro track with grouting section thickness up to 300 mm
21 Conbextra EBG (M) Epoxy resin bearing grout ASTM C 1181 Not Relevant > 18 cm 40 N / mm2 60 N / mm2 Elastomeric Bearing Pads
CEMENT GROUT ADDITIVES
22 Cebex 100 Non-shrink, expansive, plasticising additive for cement slurry grouts
Non-shrink, expansive, plasticising additive for cement slurry grouts with hydrogen free
23 Cebex 200
expansion system
24 Cebex EN Plasticising and hydrogen free expansion grout admixture EN 445 & EN447 - 2007
CABLE GROUTS
25 Conbextra Cable Grout Pre-bagged, non-shrink cementitious grout for post tensioned cable duct grouting EN 445 &447 - 2007 0.35 > 20 cm 27 N / mm2 30 N / mm2 Grouting of PT cable ducts, grouting ground anchors with small gaps.
26 Conbextra Cable Grout HS Pre-bagged, non-shrink cementitious grout for post tensioned cable duct grouting EN 445 &447 - 2007 0.3 > 20 cm 55 N / mm2 70 N / mm2 Grouting of PT cable ducts, grouting ground anchors with small gaps.
BEDDING MORTAR
27 Conbextra Bedding Mortar Single component cementitious high strength bedding mortar 0.15 25 N / mm2 55 N / mm2 65 N / mm2 Structural bedding of precast modular concrete units.
28 Conbextra Bedding MortarPLUS Single component cementitious high strength bedding mortar 0.15 45 N / mm 2
70 N / mm 2
90 N / mm 2
Structural bedding of precast modular concrete units.
6 www.fosroc.com www.fosroc.com 7
Grouting Solutions for Hydro Carbon,
Steel and Heavy Engineering Sector
Fosroc has a wide range of precision grouts ensuring the smooth running of plant and factory facilities from steel plants,
petrochemical, cement plants, sugar etc. We understand the strains placed upon machinery and the importance of minimising
downtime, and have the solutions to achieve these aims.
8 www.fosroc.com www.fosroc.com 9
Grouting Solutions for Power Sector
Power generation has been the key to economic and social development of any country. Fosroc has been servicing this sector since
last three decades. Conbextra range of grouts are widely accepted in thermal, hydel and wind power.
APPLICATIONS THERMAL POWER WIND POWER HYDEL POWER SOLAR POWER NUCLEAR POWER
Steel BFP / ID Fan / Sluice Gates, Steel Solar Power Steel
On shore Precast Joints Hydroturbine
Column Turbine ESP / Pumps and Column Foundations Panel Column Equipment
GROUTS PRODUCT DESCRIPTION Wind Mill for Concrete and Auxiliary
Foundation / Assembly other Auxiliary and Other Static Load Foundation Foundation / Grouts
Foundation Towers Equipment
Pipe racks Equipments Applications Bolt anchoring Pipe racks
1 Conbextra GP1 Non-shrinkt cementitious grout with static load resistance
2 Conbextra GP 2 Plastic shrinkage compensated cementitious grout for static and dynamic load resistance
3 Conbextra GP3 Dual shrinkage compensated cementitious grout with static and dynamic load resistance
4 Conbextra BB92 O Sulphate resistant, high early and ultimate strength, plastic shrinkage compensated wind mill grout
5 Conbextra BB92 IN High early and ultimate strength, plastic shrinkage compensated wind mill grout
6 Conbextra BB72 IN Plastic shrinkage compensated cementitious grout for static load resistance
10 www.fosroc.com www.fosroc.com 11
Grouting Solutions for Transport Sector
Transportation sector in India has shown exponential growth in last couple of years. There are three major grouting applications
in this sector – ballast less track (rail fixing plates), bridge bearings, bearings in elevated viaducts, cable duct grouting of
post-tensioned cables – cable stay bridges. Fosroc offers customised product solutions for these applications:
Cementitious bearing grout Epoxy bearing grout Cable duct grouting Rail plate grouting
7 Conbextra Cable Grout Pre-bagged, non-shrink cementitious grout for post tensioned cable duct grouting
8 Conbextra Cable Grout/HS Pre-bagged, non-shrink cementitious grout for post tensioned cable duct grouting
GROUTING ADDITIVES
9 Cebex 100
10 Cebex 200
11 Cebex EN Plasticising and hydrogen free expansion grout admixture
12 www.fosroc.com www.fosroc.com 13
Grouting Solution for Precast Construction
Precast construction technique for mass housing is becoming increasingly popular and widely used these days.
Precast construction technique has large grouting applications between junctions of various precast elements. There are also grouting
applications in dowel bar ducts.
Precast Wall
Sleeve
14 www.fosroc.com www.fosroc.com 15
Project References
Selecting the correct grout requires more than looking at compressive strength. That is why Fosroc provides a
wide array of grouting products and complimentary ancillaries. We design our materials to exhibit ‘best-in-class’
properties, always looking at the critical issues such as material stability, flowability and ease of application,
compressive, flexural and tensile strengths. Perhaps most critically, Fosroc design the grouts to stand the test of
time. Here is a selection of some of our projects from around the world:
Saudi Arabia
India
16 www.fosroc.com www.fosroc.com 17
Application Guidelines for Conbextra Grouts
The following procedure is designed to provide guidance to achieving the best grout pour results using
Conbextra Cementitious Grouts. Consult your local Fosroc team for specific site guidance.
18 www.fosroc.com www.fosroc.com 19
FOSROC OPERATIONS
Chandigarh
Noida
Lucknow
Jaipur Keshwana
Patna Guwahati
Ahmedabad Bangladesh
Kolkata
Ankleshwar
Nagpur
Bhubaneswar
Navi Mumbai
Pune
Vizag
Hyderabad
Bangalore
Chennai
Cochin
Head Office
Plant
Regional Offices
Branch Offices
Important Note
Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation, specification
or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either
directly or indirectly arising from the use of its products, whether or not in accordance with
any advice, specification, recommendation or information given by it. constructive solutions
E-mail: enquiry.india@fosroc.com CIN: U02411KA1980PTC004053 www.fosroc.com