Firelock NXT™ Preaction Valve With Series 767 Electric/Pneumatic Actuator
Firelock NXT™ Preaction Valve With Series 767 Electric/Pneumatic Actuator
Firelock NXT™ Preaction Valve With Series 767 Electric/Pneumatic Actuator
WARNING
WARNING
• Failure to follow instructions and warnings can cause product
failure, resulting in serious personal injury and property
damage.
• Read and understand all instructions before attempting to
install any Victaulic piping products.
• Wear safety glasses, hardhat, and foot protection.
• Save this installation, maintenance, and testing manual for
future reference.
If you need additional copies of any literature, or if you have any
questions concerning the safe installation and operation of this
product, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
USA, Telephone: 1-800 PICK VIC, e-mail: pickvic@victaulic.com.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_1
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
WARNING
• A
n experienced, trained installer must install this product in accordance with all instructions. These
instructions contain important information.
• Depressurize and drain the piping system before attempting to install, remove, adjust, or maintain any
Victaulic piping products.
Failure to follow these instructions can cause product failure, resulting in serious personal injury and/or
property damage.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
I-769P-EPA_2 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
INTRODUCTION
The following instructions are a guide for proper installation of Victaulic Series 769 FireLock NXT Preaction Valves. These instructions involve pipe
that is properly prepared and grooved in accordance with current Victaulic specifications.
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• This product and this installation, maintenance, and testing manual contain trademarks, copyrights, and/or patented features that are the
exclusive property of Victaulic.
TRIM DIMENSIONS
THE 4-INCH/114.3-MM CONFIGURATION IS SHOWN BELOW. 1 ½ – 2-INCH/48.3 – 60.3-MM CONFIGURATIONS CONTAIN ¾-INCH/19-MM DRAIN VALVES.
2 ½ – 3-INCH/73.0 – 88.9-MM CONFIGURATIONS CONTAIN 1 ¼-INCH/31-MM DRAIN VALVES. 4 – 8-INCH/114.3 – 219.1-MM CONFIGURATIONS CONTAIN 2-INCH/50-MM DRAIN VALVES.
D
*D1
*B1
A
B
*A1
H K
C *E1
Full Open
NOTES:
The “A” dimension coupling is not shown in order to clarify dimensional callouts.
Components shown as dotted lines denote optional equipment.
* Measurements denoted with an asterisk take optional equipment into account.
Optional drain connection kit is shown for reference and takeout dimensions.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_3
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Bill of Materials
1 Series 769 FireLock NXT Preaction Valve
2 FireLock Rigid Coupling (Optional/Sold NOTE: When installing the optional Series 746-LPA Dry Accelerator,
relocate the auto vent to the location of the indicated plug.
Separately – Comes Standard when VQR
Assembly is Ordered) From System 25
3 Water Supply Main Control Valve Air Feed
9 3-in-1 Strainer/Check/Restrictor 24
26
Assembly 17 22 5
10 Series 760 Water Motor Alarm
(Optional/Sold Separately) 13
To Drip
Cup
11 Alarm Test Ball Valve 21 4
To Drip Cup Location
Location
12 Diaphragm-Charge-Line Pressure B 12
Gauge (0-300 psi/0-2068 kPa/0-20.7 Bar) B 23
13 Series 749 Auto Drain
14 Series 767 Electric/Pneumatic Actuator Note 1
15 Air Manifold To System
18
16 Air Supervisory Pressure Switch
19 21
(Optional/Sold Separately – Comes 9
Standard when VQR Assembly is Ordered)
17 System Pressure Gauge 21
(0-80 psi/0-552 kPa/0-5.5 Bar with Retard)
18 Water Supply Main Drain Valve - Flow Test 11
NOTE 1: Connection point for the Series 75D Water Column Device Kit
For information regarding installation of the Series 75B Supplemental Alarm Device or the Series 7C7 Air Maintenance/Compressor Assembly
(not shown), refer to the instructions supplied with the product.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
I-769P-EPA_4 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Clapper Latch
Diaphragm
Assembly
Seat Clapper
Seal
Bill of Materials
1 Valve Body 12 Cover Plate
2 Clapper 13 Cover Plate Gasket
3 Clapper Seal 14 Cover Plate Bolts*
4 Seal Ring 15 Latch
5 Seal Washer 16 Latch Spring
6 Seal Retaining Ring 17 Latch Shaft Bushing and O-Ring (Qty. 2)
7 Seal Assembly Bolt 18 Diaphragm
8 Bolt Seal 19 Diaphragm Cover
9 Clapper Spring 20 Diaphragm Cover Cap Screws (Qty. 8)
10 Clapper Shaft 21 Latch Shaft
11 Clapper Shaft Bushing and O-Ring (Qty. 2)
20
19
18
17
11
15
21
17
16 1
2 10
3 11
9
13 4
12
5
6
8
14
7
* NOTE: The 1½-inch/48.3-mm and 2-inch/60.3-mm valve sizes contain washers under the heads of
the cover plate bolts.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_5
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
14 13 24
18
3
19
4 20
12 5
21
23
6 22
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
I-769P-EPA_6 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Bill of Materials
1 Opening/Air Chamber 9 O-Ring
2 Restrictor 10 Seal Support
3 Piston 11 Closing Chamber Seal
4 O-Ring 12 Button-Head Cap Screw
5 Diaphragm 13 Washer
6 Actuator Shaft 14 Adjustable Seat
7 Closing Chamber 15 Check Valve
8 Compression Spring
To Pressure
Gauge
15
3
1
2 4
4
5
6 Air Inlet
8
9 13 14
10 12 11
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_7
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
8 5 Spring-Loaded, Soft-Seated
Ball Check Valve 1
6
6 Fast Fill Ball Valve (Normally Closed)
6
2
4 3
2
4
5
0
1050
1300
1550
1800
300
550
800
50
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
I-769P-EPA_8 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
VICTAULIC SERIES 757P AIR MAINTENANCE TRIM ASSEMBLY SETTINGS FOR AIR SUPERVISORY PRESSURE SWITCHES AND
(AMTA) WITH PRESSURE SWITCH OPTION ALARM PRESSURE SWITCHES
NOTICE 1. Air supervisory pressure switches are required for preaction
systems and must be set according to the following notes. NOTE:
• Victaulic recommends a maximum of two Series 769 FireLock Switches for Vic‑Quick Risers are pre-set at the factory.
NXT Preaction Valves per Series 757P AMTA with Pressure 1a. Wire the air supervisory pressure switches to activate a
Switch. low-pressure alarm signal. NOTE: In addition, the local
• Refer to the I-757P Air Maintenance Trim Assembly with authority having jurisdiction may require a high-pressure
Pressure Switch Installation Instructions, supplied with the alarm. Contact the local authority having jurisdiction for this
product, for complete installation, electrical, and pressure requirement.
switch adjustment information. 1b. Set the air supervisory pressure switches to activate at
2 – 4 psi/14 – 28 kPa/0.1 – 0.3 Bar below the minimum air
pressure required (but not lower than 10 psi/69 kPa/0.7 Bar).
6
1c. Wire the alarm pressure switch to activate a water flow alarm.
Bill of Materials 8
Item Qty. Description 1d. Set the alarm pressure switch to activate on a pressure rise of
1 1 Restrictor (½-inch NPT) 14
2 1 Strainer (½-inch NPT) 7
4 – 8 psi/28 – 55 kPa/0.3 – 0.6 Bar.
3 1 Swing Check (½-inch NPT)
16
4 1 Slow-Fill Ball Valve
(Normally Open)
REMOTE SYSTEM TEST VALVE REQUIREMENTS
5 1 Spring-Loaded, Soft-Seated 1
6
Check Valve
1 Pressure Switch
9
The remote system test station (inspector’s test connection) should
7 2 Compression Fitting, Straight 12 contain a valve that can be opened to simulate sprinkler operation.
(¼-inch NPT x ¼-inch Tube) 5 4
8 1 Copper Tubing (¼-inch OD)
9 11 Close Nipple 13 The remote system test valve (inspector’s test connection) should be
(½-inch NPT x 1.13) 11 located at the most hydraulically demanding location in the release
10 1 Nipple (½-inch NPT x 4.00)
11
12
1 90° Female Elbow (½-inch NPT)
4 Female Tee (½-inch NPT)
system. NOTE: Multiple restrictions on the remote system test valve
13 3 Union (½-inch NPT) (inspector’s test connection) may slow the air decay rate and cause the
14 2 Reducing Bushing
(½-inch NPT x ¼-inch NPT) system to respond slower than required.
15 1 Fast-Fill Ball Valve
3
16
(Normally Closed)
1 Pressure Switch Isolation Ball
2
10
The remote system test valve (inspector’s test connection) should termi-
Valve (Normally Open - nate with an orifice equal to the smallest orifice in the releasing system.
Lockable) FROM
COMPRESSOR 15
The remote system test valve (inspector’s test connection) is used to
TO
SYSTEM
ensure that water reaches the most remote part of the system within 60
seconds.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_9
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
2. Remove all plastic caps and foam spacers from the valve.
3. Apply a small amount of pipe joint compound or Teflon* tape to
the external threads of all threaded pipe connections. DO NOT get
any tape, compound, or other foreign material into the valve body,
pipe nipples, or valve openings.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
I-769P-EPA_10 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
The Victaulic Series 769 FireLock NXT Preaction Valve is UL Listed and
FM Approved for a maximum working pressure of 300 psi/2065 kPa/
Compression Fitting and Tube Configuration 20.7 Bar and is factory tested to 600 psi/4135 kPa/41.4 Bar for all
for Actuator sizes. The valve can be hydrostatically tested against the clapper at
200 psi/1380 kPa/13.8 Bar or 50 psi/345 kPa/3.4 Bar above the normal
water supply pressure (2-hour limited time period) for acceptance by
the authority having jurisdiction.
Compression fittings and tubes are provided for connection from the
outlet of the auto drain, drip check, and actuator to the drip cup or
drain. These compression fittings and tubes must be installed, in accor-
dance with the trim drawing provided. NEVER insert a plug into the out-
let of the auto drain, drip check, or actuator in place of the compression
fitting/tube.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_11
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
1. Open the system main drain valve. Confirm that the system is
drained.
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I-769P-EPA_12 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Sleeve
Body
Spring
Stem
Drain
Hose
Compression
Fitting Seal
6. Confirm that water is flowing steadily from the Auto Drain. Pull up
on the Auto Drain Sleeve, and confirm that water is flowing through
the Series 767 Electric/Pneumatic Actuator.
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REV_D I-769P-EPA_13
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
11. When the system reaches approximately 10 psi/69 kPa/0.7 Bar, and 13. Open the slow-fill ball valve on the AMTA. NOTE: Failure to leave
no additional moisture is being released from the Auto Vent, pull the slow-fill ball valve open may allow system pressure to drop,
up on the Auto Vent Sleeve of the Series 767 Electric/Pneumatic resulting in valve operation in the event of a system leak.
Actuator. NOTE: The Auto Vent Screw should seal and remain in
the set (“UP”) position.
15. Open the manual pull station to bleed off any air that is present.
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I-769P-EPA_14 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
16. Close the manual pull station. 19. When the diaphragm charge line is pressurized, temporarily close
the diaphragm-charge-line ball valve. Confirm that the diaphragm
charge line is maintaining pressure by observing the diaphragm-
charge-line pressure gauge.
19a. If pressure in the diaphragm charge line drops, the
diaphragm must be replaced and/or any leaks in the
diaphragm charge line must be corrected. Refer to the
“Removing and Replacing the Diaphragm Assembly” section.
17. Pull up on the Auto Drain Sleeve until the Screw is in the set
(“UP”) position. Verify that there is pressure on the gauge to the
diaphragm charge line.
18. Check the gauge on the Series 767 Electric/Pneumatic Actuator to
confirm that there is water supply pressure on the upper chamber.
19b. If pressure in the diaphragm charge line does not drop, re-
open the diaphragm-charge-line ball valve, and proceed to
the following step.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_15
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
I-769P-EPA_16 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Water Supply
Main Control
Valve
25. Close the water supply main drain valve when a steady flow of 28. Open the water supply main control valve fully.
water occurs. 29. Record the system air pressure and the water supply pressure.
30. Confirm that all valves are in their normal operating positions (refer
to the table below).
Normal Operating
Valve Position
Diaphragm-Charge-Line Ball Valve Open
Alarm Test Ball Valve Closed
Water Supply Main Control Valve Open
Water Supply Main Drain Valve Closed
System Main Drain Valve Closed
Slow-Fill Ball Valve of the Victaulic AMTA (if applicable) Open
Fast-Fill Ball Valve of the Victaulic AMTA (if applicable) Closed
Isolation Ball Valve for Series 746-LPA Dry Accelerator (if Open
applicable)
1/4-Turn Vent Ball Valve for Series 746-LPA Dry Accelerator (if Closed
applicable)
26. Confirm that there is no leakage from the intermediate valve 31. Notify the authority having jurisdiction, remote station alarm
chamber. The drip check in the alarm line should not be leaking monitors, and those in the affected area that the system is in
water or air. service.
ON A WEEKLY BASIS, WHEN THE VALVE IS RESET AFTER AN
OPERATIONAL TEST (OR AFTER ANY SYSTEM OPERATION): The
main drain valve and any low-point drain valves should be partially
opened and then closed to drain water that might be present in the
riser. Continue this procedure until all water is released. NOTE: The
optional Series 75D Water Column Kit can be installed to automate this
step.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_17
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
NOTICE
• Any activities that require taking the valve out of service may 2. Confirm that there is no leakage from the intermediate valve
eliminate the fire protection provided. chamber. The drip check in the alarm line should not be leaking
• Consideration of a fire patrol should be given for the affected water or air.
areas. 3. Inspect the valve and trim for mechanical damage and corrosion.
• Before servicing or testing the system, notify the authority Replace any damaged or corroded parts.
having jurisdiction. 4. Confirm that the preaction valve and trim are located in an area
that is not subject to freezing temperatures.
WEEKLY INSPECTION
5. Confirm that all valves are in their normal operating positions (refer
1. Perform a visual inspection on the valve and trim on a weekly to the table below).
basis. NOTE: If the preaction system is equipped with a low-
pressure alarm, monthly inspections may be sufficient. Contact the Normal Operating
Valve Position
local authority having jurisdiction for specific requirements.
Diaphragm-Charge-Line Ball Valve Open
Alarm Test Ball Valve Closed
Water Supply Main Control Valve Open
Water Supply Main Drain Valve Closed
System Main Drain Valve Closed
Slow-Fill Ball Valve of the Victaulic AMTA (if applicable) Open
Fast-Fill Ball Valve of the Victaulic AMTA (if applicable) Closed
Isolation Ball Valve for Series 746-LPA Dry Accelerator (if Open
applicable)
1/4-Turn Vent Ball Valve for Series 746-LPA Dry Accelerator (if Closed
applicable)
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I-769P-EPA_18 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
REQUIRED TESTS
WARNING
• T
he building owner or their representative is responsible for
maintaining the fire protection system in proper operating
condition.
• To ensure proper system operation, valves must be inspected
in accordance with current NFPA-25 requirements or in accor-
dance with the requirements of the local authority having
jurisdiction (whichever is more stringent). Always refer to the
instructions in this manual for additional inspection and testing
requirements.
• The frequency of inspections must be increased in the pres-
ence of contaminated water supplies, corrosive/scaling water
supplies, and corrosive atmospheres.
• Depressurize and drain the piping system before attempting to
install, remove, adjust, or maintain any Victaulic products. 4. Confirm that there is no leakage from the intermediate valve
chamber. The drip check in the alarm line should not be leaking
Failure to follow these instructions could cause system failure, water or air.
resulting in death, serious personal injury, and property damage.
5. Verify that the system is at the proper air pressure for the local
water supply pressure.
NOTICE CAUTION
• Any activities that require taking the valve out of service may
eliminate the fire protection provided. • Use caution to prevent opening the system main drain valve
accidentally.
• Consideration of a fire patrol should be given for the affected
areas. Opening the system main drain valve will cause the valve to
operate, resulting in property damage.
• Before servicing or testing the system, notify the authority
having jurisdiction.
6. Open the water supply main drain valve fully to flush the water
supply of any contaminants.
7. While the water supply main drain valve is fully open, record
the water supply pressure (from the water supply gauge) as the
residual pressure.
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VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
REV_D I-769P-EPA_19
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Normal Operating
Valve Position
Diaphragm-Charge-Line Ball Valve Open
Alarm Test Ball Valve Closed
Water Supply Main Control Valve Open
Water Supply Main Drain Valve Closed
System Main Drain Valve Closed
Slow-Fill Ball Valve of the Victaulic AMTA (if applicable) Open
Fast-Fill Ball Valve of the Victaulic AMTA (if applicable) Closed
Isolation Ball Valve for Series 746-LPA Dry Accelerator (if Open
applicable)
1/4-Turn Vent Ball Valve for Series 746-LPA Dry Accelerator (if Closed
applicable)
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I-769P-EPA_20 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
CAUTION
• Use caution to prevent opening the system main drain valve
accidentally.
Opening the system main drain valve will cause the valve to
operate, resulting in property damage.
4. Open the alarm test ball valve. Confirm that mechanical and
electrical alarms are activated and that remote monitoring stations,
if provided, receive an alarm signal.
2. Open the water supply main drain valve fully to flush the water
supply of any contaminants.
5. Close the alarm test ball valve after verifying proper operation of all
alarms.
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REV_D I-769P-EPA_21
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
7. Verify that all alarms stopped sounding, that the alarm line drained WATER LEVEL AND LOW AIR ALARM TESTS
properly, and that remote station alarms reset properly.
Perform the water level and low air alarm tests on a frequency required
8. Confirm that there is no leakage from the intermediate valve by the current NFPA-25 code. The authority having jurisdiction in the
chamber. The drip check in the alarm line should not be leaking area may require these tests on a more frequent basis. Verify these
water or air. requirements by contacting the authority having jurisdiction in the
9. Notify the authority having jurisdiction, remote station alarm affected area.
monitors, and those in the affected area that the valve is back in
service. NOTICE
10. Provide test results to the authority having jurisdiction, if required.
• If a Series 746-LPA Dry Accelerator is installed, make sure the
authority having jurisdiction is notified that the water level and
low air alarm tests are in progress. Failure to close the isolation
ball valve of the Series 746-LPA Dry Accelerator may cause the
valve to trip, resulting in a false alarm.
3. Open the water supply main drain valve fully to flush the water
supply of any contaminants.
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I-769P-EPA_22 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
4. Close the water supply main drain valve. 8. Close the system main drain valve.
6. Partially open the system main drain valve slowly. Confirm that
10. Open the fast-fill ball valve on the AMTA. Bring the pressure back
water is not flowing from the drain. NOTE: If water is flowing from
up to the normal system pressure.
the drain, the system may not have drained properly. In this case,
follow all steps under the “Placing the System in Service” section.
7. Record the system air pressure at which the low air alarm
activates.
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REV_D I-769P-EPA_23
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
11. When the normal system air pressure is reached, close the fast-fill
ball valve on the AMTA. 13. If a Series 746-LPA Dry Accelerator is installed, open the isolation
ball valve.
CAUTION
• Take precautions when opening the water supply main control
valve, since water will flow from all open system valves.
Failure to follow this instruction could result in property damage.
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I-769P-EPA_24 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
Normal Operating
Valve Position
Diaphragm-Charge-Line Ball Valve Open
Alarm Test Ball Valve Closed
Water Supply Main Control Valve Open
Water Supply Main Drain Valve Closed
System Main Drain Valve Closed
Slow-Fill Ball Valve of the Victaulic AMTA (if applicable) Open
Fast-Fill Ball Valve of the Victaulic AMTA (if applicable) Closed
Isolation Ball Valve for Series 746-LPA Dry Accelerator (if Open
applicable)
1/4-Turn Vent Ball Valve for Series 746-LPA Dry Accelerator (if Closed
applicable)
Water Supply Main 19. Notify the authority having jurisdiction, remote station alarm
Control Valve monitors, and those in the affected area that the valve is back in
service.
15. Open the water supply main control valve slowly until water flows
steadily from the open water supply main drain valve. 20. Provide test results to the authority having jurisdiction, if required.
16. Close the water supply main drain valve when a steady flow of
water occurs.
Water Supply
Main Control
Valve
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REV_D I-769P-EPA_25
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
WARNING
• T
he building owner or their representative is responsible for
maintaining the fire protection system in proper operating
condition.
• To ensure proper system operation, valves must be inspected
in accordance with current NFPA-25 requirements or in accor-
dance with the requirements of the local authority having
jurisdiction (whichever is more stringent). Always refer to the
instructions in this manual for additional inspection and testing
requirements. Water Supply Main
• The frequency of inspections must be increased in the pres- Control Valve
ence of contaminated water supplies, corrosive/scaling water
4. Close the water supply main control valve to the point where addi-
supplies, and corrosive atmospheres.
tional closure will not provide flow through the water supply main
• Depressurize and drain the piping system before attempting to drain valve.
install, remove, adjust, or maintain any Victaulic products.
5. ACTIVATE THE ELECTRICAL PORTION OF THE SYSTEM TO
Failure to follow these instructions could cause system failure, ENERGIZE THE SOLENOID.
resulting in death, serious personal injury, and property damage.
3. Open the water supply main drain valve fully to flush the water
supply of any contaminants.
7. Close the water supply main drain valve.
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I-769P-EPA_26 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
8. Open the remote system test valve (inspector’s test connection) or 12. Close the remote system test valve (inspector’s test connection) or
the system main drain valve to simulate an open sprinkler. NOTE: the system main drain valve. NOTE: The system main drain valve
The system main drain valve is shown above. is shown above.
9. Record the system air pressure when the valve operates, along 13. SHUT OFF THE AIR SUPPLY.
with any other information required by the authority having juris-
diction.
10. Confirm that the diaphragm charge line’s pressure drops to zero
and that water is flowing through the auto drain to the drip cup.
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REV_D I-769P-EPA_27
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
WARNING
• T
he building owner or their representative is responsible for
maintaining the fire protection system in proper operating
condition.
• To ensure proper system operation, valves must be inspected
in accordance with current NFPA-25 requirements or in accor-
dance with the requirements of the local authority having
jurisdiction (whichever is more stringent). Always refer to the
instructions in this manual for additional inspection and testing
requirements.
• The frequency of inspections must be increased in the pres-
ence of contaminated water supplies, corrosive/scaling water
supplies, and corrosive atmospheres.
• Depressurize and drain the piping system before attempting to 4. Close the water supply main drain valve.
install, remove, adjust, or maintain any Victaulic products.
5. ACTIVATE THE ELECTRICAL PORTION OF THE SYSTEM TO
Failure to follow these instructions could cause system failure, ENERGIZE THE SOLENOID.
resulting in death, serious personal injury, and property damage.
6. Open the remote system test valve (inspector’s test connection) to
simulate the operation of a sprinkler.
Victaulic recommends the full operational (trip) test every 3 years (at
7. Record the following:
minimum). NOTE: The frequency of the full operational (trip) test must
be increased in the presence of contaminated water supplies, corrosive/ 7a. Time between opening the remote system test valve (inspec-
scaling water supplies, and corrosive atmospheres. This test allows a full tor’s test connection) to the operation of the preaction valve
flow of water into the sprinkler system; therefore, this test must be per- 7b. System air pressure when the valve operated
formed when there is no chance for freezing conditions. In addition, the
7c. Time from opening the remote system test valve (inspector’s
authority having jurisdiction in the area may require full operational (trip)
test connection) to when water flows from the test connec-
tests on a more frequent basis. Verify these requirements by contacting
tion’s outlet
the authority having jurisdiction in the affected area.
7d. All information required by the authority having jurisdiction
1. Notify the authority having jurisdiction, remote station alarm moni-
tors, and those in the affected area that the full operational (trip) 8. Confirm that all alarms operate properly.
test will be performed. 9. Continue to run water until it is clear.
2. Record the water supply pressure and system air pressure.
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I-769P-EPA_28 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
WARNING
• Depressurize and drain the piping system
before attempting to remove the cover plate
from the valve.
Failure to follow this instruction could result
in serious personal injury and/or property
damage.
13. Open the system main drain valve to drain the system.
14. After the system is properly drained, close the remote system test
valve (inspector’s test connection).
2. Open the water supply main drain valve fully to flush the water
supply of any contaminants.
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REV_D I-769P-EPA_29
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
3. Close the water supply main drain valve. 7. Close the diaphragm-charge-line ball valve.
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I-769P-EPA_30 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
WARNING CAUTION
• DO NOT use solvents or abrasives on or near the valve body
• Make sure the valve is depressurized and seat ring.
drained completely before the cover plate Failure to follow this instruction could prevent the clapper
bolts are removed. from sealing, resulting in improper valve operation and/or valve
leakage.
14. Rotate the clapper out of the valve body. Inspect the clapper seal
and seal-retaining ring. Wipe away any contaminants, dirt, and
mineral deposits. Clean out any holes that are plugged in the
valve-body seat ring. DO NOT USE SOLVENTS OR ABRASIVES.
15. While the clapper is rotated out of the valve body, pull the latch
forward to inspect the diaphragm. If the diaphragm shows any
signs of wear or damage, replace it with a new, Victaulic-supplied
diaphragm. Refer to the “Removing and Replacing the Diaphragm
Assembly” section.
11. After all pressure is released from the system, loosen the cover
plate bolts slowly. NOTE: DO NOT remove any cover plate bolts
until all cover plate bolts are loosened.
12. Remove all cover plate bolts, along with the cover plate and cover
plate gasket. NOTE: The 1 1/2-inch/48.3-mm and 2-inch/60.3-mm
valve sizes contain washers under the heads of the cover plate
bolts. Keep these washers for re-installation.
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REV_D I-769P-EPA_31
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
MAINTENANCE
The following sections instruct on how to remove and replace internal
valve components. Care must be taken to avoid damage to parts during
removal and installation.
WARNING
• Depressurize and drain the piping system
before attempting to remove the cover plate
from the valve.
Failure to follow this instruction could result
in serious personal injury and/or property
damage.
CAUTION
• Any activities that require taking the
valve out of service may eliminate the fire
protection provided. 3. Remove the seal-retaining ring.
4. Pry the edge of the seal washer from inside the clapper seal, as
shown above. DO NOT PRY THE SEAL WASHER OUT FROM
THE INNER HOLE.
2. Remove the seal assembly bolt/bolt seal from the clapper seal. 5. Remove the seal washer from the clapper seal. Dry up any
moisture that is under the seal washer and on the clapper seal.
CAUTION
• Use only Victaulic-supplied replacement parts.
Failure to follow this instruction could cause improper valve
operation, resulting in property damage.
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I-769P-EPA_32 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
6. Pry the clapper seal, along with the seal ring, out of the clapper.
Inspect the clapper seal. If the clapper seal is torn or worn, replace 9. Install the clapper seal into the clapper carefully. Make sure the
it with a new, Victaulic-supplied clapper seal. If replacing the clap- seal ring snaps into the clapper completely.
per seal assembly with a new assembly, skip to step 7.
10. Place the seal-retaining ring onto the seal washer of the clapper
6a. If using the same clapper seal assembly and the seal ring was
seal. Install the seal-assembly bolt/bolt seal through the seal-
removed from the clapper seal in the previous step: Re-insert
retaining ring and clapper.
the seal ring carefully underneath the outer lip of the clapper seal.
Make sure the smaller diameter of the seal ring is toward the seal-
ing surface of the clapper seal.
7. Insert the seal washer carefully underneath the sealing lip of the 11. Tighten the seal-assembly bolt/bolt seal to the torque value, listed
gasket. in the table on the following page, to ensure a proper seal.
8. Remove any contaminants, dirt, and mineral deposits from the
clapper.
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REV_D I-769P-EPA_33
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
1 1/2 1.900 40
48.3 5
2 2.375 40
60.3 5
2.875 90
2 1/2
73.0 10
76.1 mm 3.000 90
76.1 10
3 3.500 90
88.9 10
4 4.500 110
114.3 12
165.1 mm 6.500 160
165.1 18
6 6.625 160
168.3 18 2. Remove the clapper shaft bushings from the valve body.
8 8.625 160
219.1 18
12. Replace the cover plate by following the “Installing the Cover Plate
Gasket and Cover Plate” section.
13. Place the system back in service by following the “Placing the
System in Service” section.
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I-769P-EPA_34 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
5. Place the new clapper assembly onto the valve-body seat ring. 9. Apply thread sealant to the clapper shaft bushings. Install the
Make sure the holes in the clapper arms align with the holes in the clapper shaft bushings into the valve body until hand-tight.
valve body. 9a. Tighten the clapper shaft bushings until metal-to-metal
contact occurs with the valve body.
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REV_D I-769P-EPA_35
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
CAUTION
• Use only Victaulic-supplied replacement parts.
Failure to follow this instruction could cause improper valve
operation, resulting in property damage.
1. Verify that the cover plate gasket is in good condition. If the gasket
is torn or worn, replace it with a new, Victaulic-supplied gasket.
4. Align the cover plate/cover plate gasket to the valve. Make sure the
clapper spring’s arms are rotated to their installed position. Tighten
all cover plate bolts into the cover plate/valve body.
5. Torque all cover plate bolts in an even, crossing pattern. Refer
to the “Required Cover Plate Bolt Torques” table below for the
required torque values. DO NOT over-tighten the cover plate bolts.
CAUTION
• DO NOT over-tighten the cover plate bolts.
Failure to follow this instruction could cause damage to the
cover plate gasket, resulting in valve leakage.
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I-769P-EPA_36 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
5. Clean the back of the valve body to remove any debris that may
interfere with proper diaphragm seating.
3. Remove the cap screws from the diaphragm cover, and pull the
diaphragm cover/trim off the valve.
5a. Clean the inside of the diaphragm cover to remove any foreign
material.
CAUTION
• Use caution when installing a new diaphragm into the valve
body.
Failure to follow this instruction could cause damage to the
diaphragm, resulting in improper valve operation and valve
4. Remove the diaphragm from the valve body. leakage.
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REV_D I-769P-EPA_37
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
CAUTION
• DO NOT re-use strainer screens. After removal, the old
strainer screen must be replaced with a new, Victaulic-
supplied screen.
Failure to follow this instruction could cause improper valve
operation, resulting in property damage.
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I-769P-EPA_38 REV_D
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
TROUBLESHOOTING – SYSTEM
Problem Possible Cause Solution
The valve operates without sprinkler activation. There is a loss of air pressure in the system or trim. Check for any leaks in the system and trim. Confirm that the AMTA is
operating properly. Consider installing a low-air supervisory switch.
The pressure switch on the air compressor is set too low, or the compressor Increase the “ON” setting of the air compressor’s pressure switch, and check
is not operating properly. the air compressor for proper operation.
Water is leaking from the drip check located in the alarm line. Water is getting past the clapper seal and into the intermediate chamber Check the clapper seal and valve body seat ring for physical damage and
of the valve. foreign material.
Water is under the clapper seal. Inspect the clapper seal to make sure no water is under the seal. If water is
present, remove and replace the seal. Refer to the “Removing and Replac-
ing the Clapper Seal” section.
Air is leaking from the drip check located in the alarm line. Air is getting past the clapper seal and into the intermediate chamber of Check the clapper seal and valve body seat ring for physical damage and
the valve. foreign material.
Water is under the clapper seal. Inspect the clapper seal to make sure no water is under the seal. If water is
present, remove and replace the seal. Refer to the “Removing and Replac-
ing the Clapper Seal” section.
The clapper will not latch closed. There is no water pressure on the diaphragm. Check the water pressure in the diaphragm charge line. Make sure the
restrictor in the diaphragm charge line is clean.
The Auto Drain is not set. Set the Auto Drain by pulling up on the Auto Drain Sleeve.
Water is leaking from the diaphragm assembly. The diaphragm is damaged. Contact Victaulic.
Air is leaking from the diaphragm assembly. The diaphragm is damaged. Contact Victaulic.
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REV_D I-769P-EPA_39
INSTALLATION, MAINTENANCE, AND TESTING MANUAL I-769P-EPA
FireLock NXT™ Preaction Valve
with Series 767 Electric/Pneumatic Actuator
SERIES 769
(DOUBLE-INTERLOCKED, ELECTRIC/PNEUMATIC RELEASE)
WCAS-7EFFHK
I-769P-EPA