400 Series: Industrial Open Power Unit

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400 Series

404C-22
Industrial Open Power Unit
37.0 kW/49.6 bhp

Outstanding performance
 38.0 kW (51.0 bhp) performance from a compact complete radiator cooled unit.
 Torque backup has risen to over 18%, providing excellent responsiveness when
load is increased
 Durability and reliability have been enhanced through product design and process
improvements
 A new governor, valve seat inserts and new compliance testing deliver reliability
and 6000 hours durability
 Standard two year warranty demonstrates our confidence in the engine

Clean and quiet


 Full-load smoke emissions levels are invisible to the naked eye, measuring less
than 2 Bosch
 Noise levels have been kept to a minimum. Subjective harshness has also been
The 400 Series compact engine family controlled, making the engine sound even quieter
has been developed alongside
customers to fulfil their needs in the
Compact fit
construction, materials handling,
agricultural/turf, genset and compressor  The open power unit benefits from a compact engine design combined with a
markets, becoming the latest class- newly designed more compact radiator package
leading diesel range from Perkins.  The air filter position has also been lowered to further improve compactness

Built to the most demanding standards, Low operating costs


the 400 Series engines meet all the  Oil and filter changes are now set at 500 hours as standard
requirements of EC Stage 2 and USA
 Engine durability and reliability, the warranty offering, and ease of installation
EPA Tier 2 off-highway emissions
legislation and bring significant
combine to drive down the cost of ownership
improvements over their predecessors.
Product support
Perkins IOPUs offer the advantages of an  Total worldwide service is provided through 4000 service points around the world
industrial engine, with the convenience of
a cost effective cooling and filtration
solution. This minimises machine
development time and costs, and
enables applications to be powered with
ease.

The 404C-22 IOPU is a powerful but


quiet 2.2 litre packaged unit. It delivers
impressive performance with low
operating costs in a small, efficient
package ideal for a range of industrial
applications.

Performance Data Net Intermittent (ISO/TR 14396) Speed (rev/min)

Power Output (kW) 37.0 3000


Power Output (kW) 49.6 3000
Power Output (kW) 140.6 1800
Power Output (kW) 103.7 1800

Power output for a run-in engine after 60 hours.


Photographs are for illustrative purposes only and may not reflect final specification.
All information in this document is substantially correct at time of printing and may be altered subsequently Publication No. 1778/10/05 Produced in England ©2005 Perkins Engines Company Limited
400 Series
404C-22
Engine Specification 915 mm 477 mm
 Cast iron engine block
 SAE Flywheel size 61⁄2
 SAE 5 flywheel housing
 Fuel injection pump
 Fuel filter 840 mm
 Glow plug starting aid
 Lub oil sump
 Spin on lub oil filter
 Inlet manifold
 Cast iron exhaust manifold – side outlet 830 mm
 Coolant pump belt driven
 Mounted radiator and fan
 Mounted air cleaner 403C-22 IOPU
 Starter motor 12 volt
50 150
 Alternator 12 volt 65 amp 142.9

 ESOS Gross Intermittent Nm


140
140.6
 Lub oil pressure switch 130
45
 Coolant temperature switch Net Intermittent Nm

120

110
40
General Data Gross Intermittent kW 38
100

Number of cylinders 4 in-line 37


90
Bore and stroke 84 x 100 mm 35

Torque (rNm)
Power (kW)

Displacement 2.2 litres Net Intermittent kW 80

Aspiration Natural 70
Cycle 4 stroke 30
60
Combustion system Indirect injection
Compression ratio 23.3:1 50

Engine rotation Anti-clockwise viewed on flywheel 25


40
Cooling system Pressurised water
Total lubrication capacity 10.6 litres 30

Total coolant capacity 6.98 litres 20


20

Dimensions Length 915 mm


10
Width 477 mm
Height 840 mm 15
1000 1200 1400 1600 1800 2000 2200 2400 2600
0
2800 3000 3200
Dry weight 218 kg Engine Speed (rev/min)

Final weight and dimensions will depend on completed specification.


Lower speed ratings cannot be read from this curve.

Option Groups
A selection of optional items is available to enable the customer to prepare a
specification precisely matched to their needs.

Perkins Engines Company Limited


Distributed by
Peterborough PE1 5NA
United Kingdom
Telephone +44 (0)1733 583000
Fax +44 (0)1733 582240
www.perkins.com

All information in this document is substantially correct at time of printing and may be altered subsequently
Publication No. 1778/10/05 Produced in England ©2005 Perkins Engines Company Limited

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