Industrial Diesel Generator Set – D600U

60 Hz

RATINGS 480 V - 60 Hz
Standby kVA 750
kWe 600
Prime kVA 682
kWe 546

GENERAL SPECIFICATIONS
Engine brand DOOSAN / HYUNDAI
Alternator commercial brand KOHLER
Voltage (V) 480/277
Standard Control Panel APM303
Optional control panel APM403
Optional Control Panel APM802
Optional control panel M80
Benefits & features
Consumption @ 100% load ESP (L/h) * 166
KOHLER premium quality
 Design offices using the latest technical innovations Consumption @ 100% load PRP (L/h) * 152
 Modern fully certified factories
 A cutting edge laboratory Emission level Fuel consumption optimization
 The generating set, its components and a wide range of options Type of Cooling Mechanical driven fan
have been fully developed, prototype tested, factory built, and
Performance class G3
production tested

KOHLER premium performances GENERATOR SETS RATINGS

 Optimized and certified sound levels
 Reliable power, even in extreme conditions
 Optimized fuel consumption
 Compact footprint
 Best quality of electricity, high starting and loading capacity, Standby Rating Prime Rating
according to ISO8528-5 Voltage PH Hz kWe kVA Amps kWe kVA
 Robust base frames and high-quality enclosures D600U 480/277 3 60 600 750 902 546 682
 Protection of installations and people
 Approved in line with the most stringent standards
Engines
 Premium level engines, in-house or from strong partners
 High power density, small footprint
DIMENSIONS COMPACT VERSION
 Low temperature starting capability
 Long maintenance interval Length (mm) 3620
Alternator Width (mm) 1960
 Provide industry leading motor starting capability
 Made in Europe Height (mm) 2122
 Built with a class H insulation and IP23 Tank capacity (L) 600
Cooling Dry weight (kg) 3913
 A compact and complete solution using a mechanically driven
radiator fan DIMENSIONS SOUNDPROOFED VERSION M240

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

 Designed or optimized by KOHLER Type soundproofing M240

 High temperature and altitude product capacity available
Length (mm) 5303
Base frame and enclosure
Width (mm) 1900
 High quality steel with enhanced corrosion resistance
 Highly durable QUALICOAT-certified epoxy paint Height (mm) 2661
 Minimum 1000 hours of resistance to salt spray in accordance Tank capacity (L) 600
with ISO12944
Dry weight (kg) 5683
 Ergonomic access to allow easy maintenance and
Acoustic pressure level @1m in dB(A) 60Hz
connection of the generator 93
(100% PRP)
 Robust design optimized for transportation
Acoustic pressure level @7m in dB(A) 60Hz
83
(100% PRP)
°°°°°

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

Engine

General Lubrication System

Engine brand DOOSAN / HYUNDAI Oil system capacity including filters (l) 34
Engine ref. DP180LB * Min. oil pressure (bar) 0,50
Air inlet system Turbo Max. oil pressure (bar)
Fuel Diesel Fuel Oil sump capacity (l)
Fuel consumption Oil consumption 100% ESP 60Hz (l/h) 0,70
Emission level
optimization
Cylinder configuration V Air Intake system

Number of cylinders 10 Max. intake restriction (mm H2O) 220

Displacement (l) 18,27 Combustion air flow (l/s) 758

Bore (mm) * Stroke (mm) 128 * 142 Exhaust system

Compression ratio 15 : 1 PRP ESP

Speed (RPM) 1800 Exhaust gas flow (L/s) 2350

Maximum stand-by power at rated RPM 60Hz Exhaust gas temperature @ ESP (°C) 540
661
(kW) Heat rejection to exhaust (kW) 620
Charge Air coolant Air/Air
Max. exhaust back pressure (mm H2O) 600
Frequency regulation, steady state (%) +/- 0.25%
Injection Type Direct
Governor type Electronic Cooling system

Air cleaner type, models Dry Radiator & Engine capacity (l) 123

Fuel system Fan power 60Hz (kW) 38

Maximum fuel pump flow 60Hz (l/h) 630 Fan air flow w/o restriction (m3/s) 16
Max head on fuel return line (m fuel) 1 Available restriction on air flow (mm H2O)
Type of coolant Glycol-Ethylene
Radiated heat to ambiant (kW) 63
Consumption with cooling system
Heat rejection to coolant HT (kW) 297
Fuel consumption @ ESP Max Power 60Hz (l/h) 165,30
Coolant capacity HT, engine only (l) 21
Fuel consumption @ PRP Max Power 60Hz (l/h) 150,70
Max coolant temperature, Shutdown (°C) 103
Fuel consumption @ 75% of PRP Power 60Hz
114,20
(l/h) Thermostat begin of opening HT (°C) 71
Fuel consumption @ 50% of PRP Power 60Hz
77,70 Thermostat end of opening HT (°C) 85
(l/h)

Emissions
Emission PM 60Hz (g/kWh) 0,0660
Emission CO 60HZ (g/kW.h) 0,62
Emission NOx 60Hz (g/kW.h) Diesel or NG 13,60
Emission HC 60Hz (g/kW.h) 0,13

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

* Engine reference may be partially modified depending on genset

application, options selected by the customer and lead time required.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

Alternator Specifications
Alternator commercial brand KOHLER
Kohler Alternator description KH02713T Alternator Standard Features
Number of pole 4
- All models are brushless, rotating-field alternators
Number of bearing Single Bearing
- NEMA MG1, IEEE, and ANSI standards compliance for
Technology Brushless
temperature rise and motor starting
Indication of protection IP23
Insulation class H - The AVR voltage regulator provides superior short
circuit capability
Number of wires 12
AVR Regulation Yes - Self-ventilated and dip proof construction
Coupling Direct - Superior voltage waveform

Note: See Alternator Data Sheets for alternator application data

Capacity for maintaining short circuit and ratings, efficiency curves, voltage dip with motor starting
Yes
at 3 ln for 10 s curves, and short circuit decrement curves.

Application data
Overspeed (rpm) 2250
Power factor (Cos Phi) 0,80
Voltage regulation at established
0,50
rating (+/- %)
Wave form : NEMA=TIF <40
Wave form : CEI=FHT <2
Total Harmonic Distortion in no-load
2,4
DHT (%)
Total Harmonic Distortion, on linear
2,2
load DHT (%)
Recovery time (Delta U = 20%
200
transcient) (ms)
Performance datas
Continuous Nominal Rating 40°C
750
(kVA)
Unbalanced load acceptance ratio
8
(%)

Peak motor starting (kVA) based on x% voltage dip power factor at 0.3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

Dimensions compact version

Length (mm) * Width (mm) * Height (mm) 3620 * 1960 * 2122

Dry weight (kg) 3913
Tank capacity (L) 600

M240 - Dimensions soundproofed version

Length (mm) * Width (mm) * Height (mm) 5303 * 1900 * 2661

Dry weight (kg) 5683
Tank capacity (L) 600
Acoustic pressure level @1m in dB(A) 60Hz (100% PRP) 93
Acoustic pressure level @7m in dB(A) 60Hz (100% PRP) 83

Dimensions DW compact version

Length (mm) * Width (mm) * Height (mm) 5367 * 1960 * 2397

Dry weight (kg) 4879
Tank capacity (L) 2175

M240 - Dimensions DW soundproofed version

Length (mm) * Width (mm) * Height (mm) 5367 * 1960 * 2933

Dry weight (kg) 6589
Tank capacity (L) 2175
Acoustic pressure level @1m in dB(A) 60Hz (100% PRP) 93
Acoustic pressure level @7m in dB(A) 60Hz (100% PRP) 83

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

* dimensions and weight without options

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

M80 The M80 is a dual-function control panel. It can be used as a basic terminal block
for connecting a control unit and as an instrument panel with a direct read
facility, with displays giving a global view of your generating set's basic
parameters. Offers the following functions:
- Engine parameters: tachometer, working hours counter, coolant
temperature indicator, oil pressure indicator
- emergency stop button
- customer connection terminal block
- CE certified

The APM303 is a versatile unit which can be operated in manual or automatic

APM303 mode. It offers the following features:
- Measurements: phase-to-neutral and phase-to-phase voltages, fuel
level (In option : active power currents, effective power, power factors,
Kw/h energy meter, oil pressure and coolant temperature levels)
- Supervision: Modbus RTU communication on RS485
- Reports: (In option : 2 configurable reports)
- Safety features: Overspeed, oil pressure, coolant temperatures,
minimum and maximum voltage, minimum and maximum frequency
(Maximum active power P<66kVA)
- Traceability: Stack of 12 stored events
For further information, please refer to the data sheet for the APM303

BASIC GENERATING SET AND POWER PLANT CONTROL

APM403 The APM403 is a versatile control unit which allows operation in manual or
automatic mode

- Measurements : voltage and current

- kW/kWh/kVA power meters
- Standard specifications: Voltmeter, Frequency meter.
- Optional : Battery ammeter.
- J1939 CAN ECU engine control
- Alarms and faults: Oil pressure, Coolant temperature, Overspeed, Start-
up failure, alternator min/max, Emergency stop button.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

- Engine parameters: Fuel level, hour counter, battery voltage.

- Optional (standard at 24V): Oil pressure, water temperature.
- Event log/ Management of the last 300 genset events.
- Mains and genset protection
- Clock management
- USB connections, USB Host and PC,
- Communications : RS485 INTERFACE
- ModBUS protocol /SNMP
- Optional : Ethernet, GPRS, remote control, 3G, 4G,
- Websupervisor, SMS, E-mails

ADVANCED POWER PLANT MANAGEMENT CONTROL

APM802 Dedicated to power plant management APM802 provides advanced control,
system monitoring, and system diagnostics for optimum performance and
compatibility
- Graphic display with touchscreen
- User language selectable
- Specially researched ergonomics
- High level of equipment availability
- USB and Ethernet ports
- Modbus protocol
- Making it easy to extend the installation
- Complies with the international standard IEC 61131-3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

STANDARD SCOPE OF SUPPLY

All our gensets are fitted with:

- Industrial water cooled DIESEL engine

- Electric starter & charge alternator
- Standard air filter
- Schneider or ABB electric circuit breaker, adapted to the short-circuit current of the generating set
- Single bearing alternator IP 23 T° rise/ insulation to class H/H
- Welded steel base frame with 85% vibration attenuation mounts
- 4 lifting points on the chassis, lifting bar on the top included from 165 kVA ESP or optional
- highly durable QUALICOAT certified epoxy paint
- frame height optimized to allow it to be moved safely by forklift
- enclosure made of new high-quality European steel with enhanced corrosion resistance
- IP 64 locks, made from stainless materials
- enclosures and base frames tested and analyzed by the French Corrosion Institut
- 100% of tanks tested for permeability
- Personal protection ensured by protective grilles on hot and rotating parts
- Separate 9 dB(A) silencer
- Fuel tank welded inside the genset frame
- Retention bund included for gensets up to 110 kVA ESP
- Charged DC starting battery with electrolyte
- Emergency stop button on the outside
- Flexible fuel lines & lub oil drain cock
- Exhaust outlet with flexible and flanges
- User’s manual (1 copy)
- Packing under plastic film

Excluded from the supply:

- For XPRESS products, from 25 to 1500 kVA: oil and antifreeze liquid

CODES AND STANDARDS

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

Engine-generators set is designed and manufactured in facilities certified to standards ISO9001:2015 & ISO14001:2015. The generator sets and
its components are prototype-tested, factory built and production tested and are in compliance with the relevant standards:

- Machinery Directive 2006/42/EC of May 17th 2006

- EMC Directive2014/30/UE
- Safety objectives set out in the Low Voltage Directive 2014/35/UE
- EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1

POWER RATINGS DEFINITION according to ISO8528-1 (2018-02 edition) and ISO-3046-1

Emergency Standby Power (ESP): The standby rating is applicable to varying loads for the duration of a power outage. There is no overload
capability for this rating. Average load factor per 24 hours of operation is <70%.

Prime Power (PRP): At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one
hour within 12 hour of operation. Average load factor per 24 hours of operation is <70%.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
 Industrial Diesel Generator Set – D600U
60 Hz

TERMS OF USE
According to the standard, the nominal power assigned by the genset is given for 25°C Air Intlet Temperature, of a barometric pressure of 100
kPA (100 m A.S.L), and 30% relative humidity. For particular conditions in your installation, refer to the derating table.

WARRANTY INFORMATIONS
Standard Warranty Period:

- for Products in "back-up" service

o 30 months from the date the Product leaves the plant
o 24 months from the Product’s commissioning date
o 1,000 running hours
The warranty expires when one of the above conditions is met.

- for Products in “prime” or "continuous" service (continuous supply of electricity, either in the absence of any normal electricity grid
or to complement the grid),
o 18 months from the date the Product leaves the plant
o 12 months from the Product’s commissioning date
o 2,500 running hours
The warranty expires when one of the above conditions is met.

For more details regarding conditions of application and scope of the warranty please refer to our General “terms & conditions of sales”.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit; Fuel density at 0.85 kg/L.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.