Pro Series BSM Eng Lacr

i
SAFETY INFORMATION
Read this information before using your radio.
SAFE AND EFFICIENT OPERATION OF MOTOROLA TWO-WAY RADIOS

This document provides information and instructions for the safe and efficient operation of Motorola
Portable and Mobile Two-Way Radios. The information provided in this document supersedes the
general safety information contained in user guides published prior to 1 January 1998.
For information regarding radio use in hazardous areas, please refer to the Factory Mutual (FM)
approval manual supplement.
EXPOSURE TO RADIO FREQUENCY ENERGY

Your Motorola Two-Way Radio, which generates and radiates radio frequency (RF) electromagnetic
energy (EME), is designed to comply with the following National and International Standards and
Guidelines regarding exposure of human beings to radio frequency electromagnetic energy:
● Federal Communications Commission Report and Order No. FCC 96-326 (August 1996)
● American National Standards Institute (C95.1 - 1992)
● National Council on Radiation Protection and Measurements (NCRP-1986)
● International Commission on Non-Ionizing Radiation Protection (ICNRP- 1986)
● European Committee for Electrotechnical Standardization (CENELEC):
- ENV 50166-1 1995 E Human exposure to electromagnetic fields Low

frequency (0 Hz to 10 kHz)
- ENV 50166-2 1995 E Human exposure to electromagnetic fields High

frequency (10 kHz to 300 GHz)
- Proceedings of SC211/B “Safety Considerations for Human Exposure to

1996 EMFs from Mobile Telecommunication Equipment
(MTE) in the Frequency Range 30MHz - 6 GHz.”
(EMF - Electro-Magnetic Fields)
To assure optimal radio performance and to ensure that your exposure to radio frequency
electromagnetic energy is within the guidelines in the above standards, always adhere to the following
procedures:
2.5 to 5.0 cm
PORTABLE RADIO OPERATION AND EME EXPOSURE (1 to 2 in.)
● When transmitting with a portable radio, hold radio in a vertical position

with the microphone 2.5 to 5.0 centimeters (one to two inches) away from
the mouth. Keep antenna at least 2.5 centimeters (one inch) from your
head or body when transmitting.
● If you wear a portable two-way radio on your body, ensure that the antenna
is at least 2.5 centimeters (one inch) from the body when transmitting.
ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY
NOTE Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inade-
quately shielded, designed, or alternately configured for electromagnetic compatibility.
● To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility
where posted notices instruct you to do so. Hospital or health facilities may be using equipment that
is sensitive to external RF energy.
ii SAFETY INFORMATION
● When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be
in accordance with airline regulations or crew instructions.
OPERATIONAL WARNINGS
Vehicles with an air bag
WARNING: Do not place a portable radio in the area over an air bag or in the air bag deploy-
! ment area. Air bags inflate with great force. If a portable radio is placed in the air bag deploy-
ment area and the air bag inflates, the radio may be propelled with great force and cause
serious injury to occupants of vehicle.
Potentially explosive atmospheres

WARNING: Turn off your Two-Way radio when you are in any area with a potentially explosive
! atmosphere, unless it is a radio type especially qualified for use in such areas (e.g. FM or
Cenelec approved). Sparks in a potentially explosive atmosphere can cause an explosion or
fire resulting in bodily injury or even death.
Batteries
WARNING: Do not replace or recharge batteries in a potentially explosive atmosphere. Con-
! tact sparking may occur while installing or removing batteries and cause an explosion.
Blasting caps and areas

WARNING: To avoid possible interference with blasting operations, turn off your radio when you are
near electrical blasting caps. In a “blasting area” or in areas posted “turn off two-way radio”, obey all
! signs and instructions.
NOTE The areas with potentially explosive atmospheres referred to above include fuelling areas such as:
below decks on boats; fuel or chemical transfer or storage facilities; areas where the air contains
chemicals or particles, such as grain, dust or metal powders; and any other area where you would
normally be advised to turn off your vehicle engine. Areas with potentially explosive atmospheres
are often but not always posted.
OPERATIONAL CAUTIONS
Damaged antennas
CAUTION: Do not use any portable two-way radio that has a damaged antenna. If a damaged
! antenna comes into contact with your skin, a minor burn can result.
Batteries
CAUTION: All batteries can cause property damage and/or bodily injury such as burns if a
! conductive material such as jewelry, keys or beaded chains touch exposed terminals. The
conductive material may complete an electrical circuit (short circuit) and become quite hot.
Exercise care in handling any charged battery, particularly when placing it inside a pocket,
purse or other container with metal objects.
SAFETY INFORMATION iii
NICKEL-CADMIUM BATTERY DISPOSAL OR RECYCLING

Nickel-cadmium (Ni-Cd) rechargeable batteries can be recycled. However, recycling facilities may not
be available in all areas. Under various laws of several countries, Ni-Cd batteries must be recycled or
disposed of properly and cannot be disposed of in landfills or incinerators.
Contact your local waste management agency for specific requirements and information in your area.
Motorola fully endorses and encourages the recycling of Ni-Cd batteries. Motorola participates in the
nationwide Rechargeable Battery Recycling Corporation (RBRC) program for Ni-Cd battery collection
and recycling. Many retailers and dealers participate in this program.
For the location of the drop-off facility closest to you, see RBRC’s Internet website at www.rbrc.com.
The RBRC Internet site and telephone number provide other useful recycling options for consumers,
businesses, and governmental agencies.
iv SAFETY INFORMATION
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v
Table of Contents
Chapter 1 Introduction
1.1 Scope of Manual ............................................................................................... 1-1

1.2 Warranty and Service Support.......................................................................... 1-1
1.2.1 Warranty Period and Return Instructions ............................................ 1-1
1.2.2 After Warranty Period .......................................................................... 1-1
1.2.3 Piece Parts Availability ........................................................................ 1-2
1.2.4 Technical Support................................................................................ 1-3
1.2.5 Warranty and Repairs.......................................................................... 1-3
1.3 Radio Model Information................................................................................... 1-4
Chapter 2 Intrinsically Safe Radio Information
2.1 FMRC Approved Equipment ............................................................................. 2-1

2.2 Repair of FMRC Approved Products ................................................................ 2-2
2.2.1 Repair .................................................................................................. 2-2
2.2.2 Relabeling............................................................................................ 2-2
2.2.3 Do Not Substitute Options or Accessories .......................................... 2-2
Chapter 3 Maintenance
3.1 Introduction ....................................................................................................... 3-1

3.2 Preventive Maintenance ................................................................................... 3-1
3.2.1 Inspection ............................................................................................ 3-1
3.2.2 Cleaning Procedures ........................................................................... 3-1
3.3 Safe Handling of CMOS and LDMOS Devices ................................................. 3-2
3.4 Repair Procedures and Techniques — General ............................................... 3-2
3.5 Disassembling and Reassembling the Radio — General ................................. 3-3
3.6 Radio Disassembly — Detailed ........................................................................ 3-4
3.6.1 Front Cover from Chassis Disassembly .............................................. 3-4
3.6.2 Chassis Assembly Disassembly.......................................................... 3-6
3.6.3 Keypad and Keypad/Option Board Disassembly................................. 3-7
3.6.4 Display Disassembly ........................................................................... 3-8
3.6.5 Speaker, Microphone, and Universal Connector Flex Disassembly.... 3-8
3.6.6 PTT Disassembly ................................................................................ 3-9
3.6.7 Control Top Disassembly .................................................................. 3-10
3.7 Radio Reassembly — Detailed ....................................................................... 3-10
3.7.1 Control Top Reassembly ................................................................... 3-10
3.7.2 PTT Reassembly ............................................................................... 3-10
vi
3.7.3 Speaker, Microphone, and Universal Connector Flex Reassembly...3-11

3.7.4 Keypad and Keypad Option Board Reassembly................................3-11
3.7.5 Chassis Assembly Reassembly.........................................................3-12
3.7.6 Chassis and Front Cover Reassembly ..............................................3-12
3.7.7 DTMF Retrofit Kit Procedure (Optional Upgrade Procedure) ............3-13
3.7.8 Option Board Installation....................................................................3-14
3.8 PRO5150/PRO5350/PRO5450 Radio Exploded Mechanical View and
Parts List..........................................................................................................3-15
3.9 PRO7150/PRO7350/PRO7450 Radio Exploded Mechanical View and
Parts List..........................................................................................................3-16
3.10 PRO9150/PRO9450 Radio Exploded Mechanical View and Parts List ..........3-17
3.11 Service Aids.....................................................................................................3-19
3.12 Test Equipment ...............................................................................................3-20
3.13 Configuring and Wiring the Programming/Test Cable .....................................3-21
Chapter 4 Transceiver Performance Testing
4.1 General..............................................................................................................4-1
4.2 RF Test Mode....................................................................................................4-1
4.3 Test Frequencies for Display and Non-Display Radios .....................................4-4
4.4 Receiver Performance Tests .............................................................................4-5
Chapter 5 Radio Tuning, Programming, Cloning, and Lowband Antenna Cutting

Procedure
5.1 Introduction........................................................................................................5-1
5.2 Global Radio Tuning Setup ...............................................................................5-1
5.2.1 Initial Test Equipment Setup ................................................................5-2
5.3 CPS Programming Setup ..................................................................................5-2
5.4 Cloning (Conventional Only)..............................................................................5-3
5.4.1 Error Codes (Display Radios Only)......................................................5-3
5.5 Lowband Molded Antenna Cut Chart ................................................................5-4
Chapter 6 Power Up Self-Test
6.1 Error Codes - Conventional Radios...................................................................6-1
Chapter 7 Accessories
7.1 Antennas..............................................................................................7-1
7.2 Carrying Accessories ...........................................................................7-2
7.3 Carry Cases .........................................................................................7-2
7.4 Chargers ..............................................................................................7-3
vii
7.5 Batteries .............................................................................................. 7-3

7.6 Adaptors .............................................................................................. 7-4
7.7 Miscellaneous...................................................................................... 7-4
7.8 Audio Accessories ............................................................................... 7-4
7.9 Option Boards...................................................................................... 7-5
7.10 Remote Speaker Microphones ............................................................ 7-5
7.11 Manuals ............................................................................................... 7-6
7.12 Retrofit Kits .......................................................................................... 7-6
Chapter 8 Model Chart and Test Specifications
8.1 UHF 403-470 MHz ............................................................................................ 8-1

8.2 UHF 450-527 MHz ............................................................................................ 8-2
8.3 UHF 403-470 MHz (MPT) ................................................................................. 8-3
8.4 UHF 450-527 MHz (MPT) ................................................................................. 8-4
8.5 UHF 403-470 MHz (LTR).................................................................................. 8-4
8.6 UHF 450-527 MHz (LTR).................................................................................. 8-5
8.7 800 MHz (LTR) ................................................................................................. 8-5
8.8 VHF 136-174 MHz ............................................................................................ 8-6
8.9 Low Band 29.7-42/35-50MHz ........................................................................... 8-6
8.10 Specifications - PRO5150/PRO5350/PRO5450 Radios ................................... 8-7
8.11 Specifications - PRO7150/PRO7350/PRO7450 Radios ................................... 8-9
8.12 Specifications - PRO9150/PRO9450 Radios.................................................. 8-11
8.13 Specifications - 800 MHz Radio...................................................................... 8-13
Glossary of Terms .......................................................................................................... G-1

viii
Notes
1-1
Chapter 1
Introduction
1.1 Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes which occur after the printing date may be incorporated by a complete Manual revision
or alternatively as additions.
NOTE Before operating or testing these units, please read the Safety Information Section in the
front of this manual.
1.2 Warranty and Service Support

Motorola offers support which includes: full exchange and/or repair of the product during the warranty
period; and service/ repair or spare parts support out of warranty. Any “return for exchange” or “return
for repair” to an authorized Motorola Dealer must be accompanied by a Warranty Claim Form.
Warranty Claim Forms are obtained by contacting an Authorized Motorola Dealer. (See section 1.2.4
on page 1-3.)
1.2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller
contract. These conditions may change from time to time, and the following subsections are for
guidance purposes only.
In instances where the product is covered under a “return for replacement” or “return for repair”
warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This
is to ensure that the product has been correctly programmed or has not been subjected to damage
outside the terms of the warranty.
Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact Customer
Resources (Please see page 2 and page 3 in this chapter.). All returns must be accompanied by a
Warranty Claim Form, available from your Customer Resources representative. Products should be
shipped back in the original packaging, or correctly packaged to ensure that no damage occurs in
transit.
1.2.2 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways:
1. Motorola's Radio Parts and Service Group (RPSG) offers repair service to users and dealers at
competitive prices.
2. RPSG supplies individual parts and modules that can be purchased by dealers who are capable
of performing fault analysis and repair.
1-2 Warranty and Service Support
1.2.3 Piece Parts Availability

Some replacement parts, spare parts, and/or product information can be ordered directly. If a
complete Motorola part number is assigned to the part, and it is not identified as Depot ONLY, it is
available from the Accessories and Aftermarket Division (AAD). If no part number is assigned, the
part is not normally available from Motorola. If the part number is appended with an asterisk, the part
is serviceable by a Motorola Depot only. If a parts list is not included, this generally means that no
user-serviceable parts are available for that kit or assembly.
To Order Parts in Latin America and the Caribbean:

7:00 A. M. to 7:00 P. M. (Central Standard Time)
Monday through Friday (Chicago, U. S. A.)
1-847-538-8023
Motorola Parts
Accessories and Aftermarket Division
Attention: Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Parts Identification
1-847-538-0021 (Voice)
1-847-538-8194 (Fax)
Warranty and Service Support 1-3
1.2.4 Technical Support

Technical support is available to assist the dealer/distributor in resolving any malfunction which may
be encountered. Initial contact should be by telephone to Customer Resources wherever possible.
When contacting Motorola Technical Support, be prepared to provide the product model number and
the unit’s serial number.
Latin America and Caribbean Depots
(Motorola, Plantation, Florida, U. S. A.)
1-800-694-2161
1-954-723-3008
1.2.5 Warranty and Repairs

For warranty and repairs, contact Motorola Technical Support as listed below. Be prepared to provide
the product model number and the unit’s serial number.
Colombia Brazil
Motorola de Colombia Motorola Do Brasil
Diagonal 127A 17-64 Rua Bandeira Paulista, 580
Santa Fe de Bogota 04532-001 Sao Paulo - SP
Colombia Brazil
Phone: 571-615-5759 Phone: 5511-821-9991
Puerto Rico Fax: 5511-828-0157
Motorola de Puerto Rico Mexico
A Street #21 Motorola De Mexico
Mario Julia Industrial Park Huatabampo #50
Puerto Nuevo, Puerto Rico 00922 COL. Roma Sur
Phone: 787-273-2400 Mexico D.F. 06700
Fax: 787-782-3685 Mexico
Phone: 525-574-1513
Fax: 525-564-2188
1-4 Radio Model Information
1.3 Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages. The example
below shows one portable radio model number and its specific characteristics.
Table 1-1. Radio Model Number

Example: LAH25KDC9AA3
Type of Model Freq. Power Physical Channel Feature Model Model
Protocol
Unit Series Band Level Packages Spacing Level Revision Package
AA H 25 K D C 9 AA 2 A N
or VHF 4-5W No Display Program- Conventional 4F
LA (136- mable
H = Portable
174MHz)
AA or LA = Motorola Internal Use
R E H 6 DU 3
UHF1 6W 1-Line Dis- 25kHz LTR 16F
(403- play
470MHz)
S C N CK 6
UHF2 2.5W 4-Line Dis- MPT 128F
(450- play
520MHz)
B 8
Low 160F
Band, R1
(29.7-
42.0MHz)
C
Low
Band, R2
(35.0-
50.0MHz)
U
800MHz
(806-821)
(851-866)
2-1
Chapter 2
Intrinsically Safe Radio Information
2.1 FMRC Approved Equipment

Anyone intending to use a radio in a location where hazardous concentrations of flammable material
exist (hazardous atmosphere) is advised to become familiar with the subject of intrinsic safety and
with the National Electric Code NFPA 70 (National Fire Protection Association) Article 500 (hazardous
[classified] locations).
An Approval Guide, issued by Factory Mutual Research Corporation (FMRC), lists manufacturers and
the products approved by FMRC for use in such locations. FMRC has also issued a voluntary
approval standard for repair service (“Class Number 3605”).
FMRC Approval labels are attached to the radio to identify the unit as being FM Approved for
specified hazardous atmospheres. This label specifies the hazardous Class/Division/Group along
with the part number of the battery that must be used. Depending on the design of the portable unit,
this FM label can be found on the back of the radio housing or the bottom of the radio housing.Their
Approval mark is shown below.
FM
APPROVED
WARNING: Do not operate radio communications equipment in a hazardous atmosphere

! unless it is a type especially qualified (e.g. FMRC Approved) for such use. An explosion or
fire may result.
WARNING: Do not operate the FMRC Approved Product in a hazardous atmosphere if it has
been physically damaged (e.g. cracked housing). An explosion or fire may result.
WARNING: Do not replace or charge batteries in a hazardous atmosphere. Contact sparking
may occur while installing or removing batteries and cause an explosion or fire.
WARNING: Do not replace or change accessories in a hazardous atmosphere. Contact
sparking may occur while installing or removing accessories and cause an explosion or fire.
WARNING: Do not operate the FMRC Approved Product unit in a hazardous location with the
accessory contacts exposed. Keep the connector cover in place when accessories are not
used.
WARNING: Turn radio off before removing or installing a battery or accessory.
WARNING: Do not disassemble the FMRC Approved Product unit in any way that exposes
the internal electrical circuits of the unit.
Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability
and FM Approval labeling. Radios will not be “upgraded” to this capability and labeled in the field.
A modification changes the unit’s hardware from its original design configuration. Modifications can
only be done by the original product manufacturer at one of its FMRC audited manufacturing facilities.
WARNING: Failure to use an FMRC Approved Product unit with an FMRC Approved battery
! or FMRC Approved accessories specifically approved for that product may result in the dan-
gerously unsafe condition of an unapproved radio combination being used in a hazardous
location.
2-2 Repair of FMRC Approved Products
Unauthorized or incorrect modification of an FMRC Approved Product unit will negate the Approval
rating of the product.
2.2 Repair of FMRC Approved Products

REPAIRS FOR MOTOROLA FMRC APPROVED PRODUCTS ARE THE RESPONSIBILITY OF THE
USER.
You should not repair or relabel any Motorola manufactured communication equipment bearing the
FMRC Approval label (“FMRC Approved Product”) unless you are familiar with the current FMRC
Approval standard for repairs and service (“Class Number 3605).
You may want to consider using a repair facility that operates under 3605 repair service approval.
WARNING: Incorrect repair or relabeling of any FMRC Approved Product unit could
! adversely affect the Approval rating of the unit.
WARNING: Use of a radio that is not intrinsically safe in a hazardous atmosphere could
result in serious injury or death.
FMRC’s Approval Standard Class Number 3605 is subject to change at any time without notice to
you, so you may want to obtain a current copy of 3605 from FMRC. Per the December, 1994
publication of 3605, some key definitions and service requirements are as follows:
2.2.1 Repair
A repair constitutes something done internally to the unit that would bring it back to its original
condition Approved by FMRC. A repair should be done in an FMRC Approved facility.
Items not considered as repairs are those in which an action is performed on a unit which does not
require the outer casing of the unit to be opened in a manner which exposes the internal electrical
circuits of the unit. You do not have to be an FMRC Approved Repair Facility to perform these actions.
2.2.2 Relabeling
The repair facility shall have a method by which the replacement of FMRC Approval labels are
controlled to ensure that any relabeling is limited to units that were originally shipped from the
Manufacturer with an FM Approval label in place. FMRC Approval labels shall not be stocked by the
repair facility. An FMRC Approval label shall be ordered from the original manufacturer as needed to
repair a specific unit. Replacement labels may be obtained and applied by the repair facility providing
satisfactory evidence that the unit being relabeled was originally an FMRC Approved unit. Verification
may include, but is not limited to: a unit with a damaged Approval label, a unit with a defective housing
displaying an Approval label, or a customer invoice indicating the serial number of the unit and
purchase of an FMRC Approved model.
2.2.3 Do Not Substitute Options or Accessories

The Motorola communications equipment certified by Factory Mutual is tested as a system and
consists of the FM Approved portable, FM Approved battery, and FM Approved accessories or
options, or both. This Approved portable and battery combination must be strictly observed. There
must be no substitution of items, even if the substitute has been previously Approved with a different
Motorola communications equipment unit. Approved configurations are listed in the FM Approval
guide published by FMRC, or in the product FM Supplement. This FM Supplement is shipped with FM
Approved radio and battery combination from the manufacturer. The Approval guide, or the Approval
standard Class Number 3605 document for repairs and service, can be ordered directly through
Factory Mutual Research Corporation located in Norwood, Massachusetts.
3-1
Chapter 3
Maintenance
3.1 Introduction
This chapter provides details about the following:
● Preventive maintenance (inspection and cleaning)
● Safe handling of CMOS and LDMOS devices
● Disassembly and reassembly of the radio
● Installation of Optional Retrofit Kit
● Installation of Option Boards
3.2 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.
3.2.1 Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches are
functional. It is not recommended to inspect the interior electronic circuitry.
3.2.2 Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic
visual inspection reveals the presence of smudges, grease, and/or grime.
NOTE Internal surfaces should be cleaned only when the radio is disassembled for service
or repair.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit
boards and their components is isopropyl alcohol (70% by volume).
CAUTION: Certain chemicals and their vapors can have harmful effects on certain plastics.
! Avoid using aerosol sprays, tuner cleaners, and other chemicals.
Cleaning External Plastic Surface

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to
work all loose dirt away from the radio. Use a soft, absorbent, lintless cloth or tissue to remove the
solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks, or
crevices.
3-2 Safe Handling of CMOS and LDMOS Devices
Cleaning Internal Circuit Boards and Components

Isopropyl alcohol (70%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge
embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the
dislodged material out and away from the inside of the radio. Make sure that controls or tunable
components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process
since this could cause the liquid to collect in unwanted places. After completing of the cleaning
process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl
alcohol to the frame, front cover, or back cover.
NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination
by dissolved material (from previous usage).
3.3 Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and are
susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in
failures occurring weeks or months later. Therefore, special precautions must be taken to prevent
device damage during disassembly, troubleshooting, and repair.
Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions. DO NOT attempt to disassemble the radio without first referring to the following CAUTION
statement.
CAUTION: This radio contains static-sensitive devices. Do not open the radio
! unless you are properly grounded. Take the following precautions when
working on this unit:
● Store and transport all CMOS devices in conductive material so that all exposed leads are
shorted together. Do not insert CMOS devices into conventional plastic “snow” trays used
for storage and transportation of other semiconductor devices.
● Ground the working surface of the service bench to protect the CMOS device. We
recommend using the Motorola Static Protection Assembly (part number 0180386A82),
which includes a wrist strap, two ground cords, a table mat, and a floor mat.
● Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist
straps that connect to the bench top covering are Motorola part number RSX-4015.)
● Do not wear nylon clothing while handling CMOS devices.
● Do not insert or remove CMOS devices with power applied. Check all power supplies used
for testing CMOS devices to be certain that there are no voltage transients present.
● When straightening CMOS pins, provide ground straps for the apparatus used.
● When soldering, use a grounded soldering iron.
● If at all possible, handle CMOS devices by the package and not by the leads. Prior to
touching the unit, touch an electrical ground to remove any static charge that you may
have accumulated. The package and substrate may be electrically common. If so, the
reaction of a discharge to the case would cause the same damage as touching the leads.
Repair Procedures and Techniques — General 3-3
3.4 Repair Procedures and Techniques — General

Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement part is
not locally available, check the parts list for the proper Motorola part number and order the part from
the nearest Motorola Communications parts center listed in Chapter 1 of this manual.
Rigid Circuit Boards

This family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not
accessible, some special considerations are required when soldering and unsoldering components.
The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, exercise
care to avoid pulling the plated circuit out of the hole.
When soldering near the 20-pin and 40-pin connectors:
● Avoid accidentally getting solder in the connector.
● Be careful not to form solder bridges between the connector pins.
● Examine your work closely for shorts due to solder bridges.
Flexible Circuits
The flexible circuits are made from a different material than the rigid boards, and require different
soldering techniques. Excessive prolonged heat on a flexible circuit can damage the material.
Therefore, avoid excessive heat and excessive bending.
For parts replacement, use the ST-1087 Temperature-Controlled Solder Station with a 600-700
degree tip, and use small diameter solder such as ST-633. The smaller size solder will melt faster and
require less heat to be applied to the circuit.
To replace a component on a flexible circuit:
1. Grasp with seizers (hemostats) the edge of the flexible circuit near the part to be removed.
2. Pull gently.
3. Apply the tip of the soldering iron to the component connections while pulling with the seizers.
NOTE Do not attempt to puddle-out components. Prolonged application of heat may
damage the flexible circuit.
3.5 Disassembling and Reassembling the Radio — General

Since these radios may be disassembled and reassembled with the use of only four (board to casting)
screws, it is important to pay particular attention to the snaps and tabs, and how parts align with each
other.
The following tools are required for disassembling the radio:
● Chassis/front cover disassembly tool
● Penknife-size screwdriver
● TORX™ T6 screwdriver
If a unit requires more complete testing or service than is customarily performed at the basic level,
send this unit to a Motorola Authorized Service Center. (See Chapter 1 for a list of authorized service
centers.)
3-4 Radio Disassembly — Detailed
3.6 Radio Disassembly — Detailed

The paragraph that follow describe how to disassemble the radio. This includes the following major
components:
● Front cover
● Chassis
● Keypad,
● Keypad/option board
● Display assembly
● Speaker, microphone, universal flex connector
● PTT assembly
3.6.1 Front Cover from Chassis Disassembly

1. Turn off the radio.
2. Pull down on the two battery-release buttons.
3. With the buttons pulled down, the top of the battery will fall from the radio.
4. Remove the battery completely from the radio.
Battery
Release
Buttons
Battery
Figure 3-1. Battery Removal
5. Remove the antenna.

6. Using the chassis and knob opener tool, remove the volume and channel selector knobs off of
their shafts as shown in Figure 3-2.
NOTE Both knobs slide on and off. However, they are supposed to fit very tightly on their
shafts.
7. Separate the chassis from the internal electronics front cover assembly by inserting the chassis
and knob opener tool in between the thin retaining wall and the chassis at the bottom of the radio
as shown in Figure 3-3. Do not mar the housing O-ring sealing area.
8. Slowly pry the bottom of the chassis from the cover by pushing the chassis and knob opener tool
back while rotating the handle of the tool over and behind the base of the radio. This prying action
forces the thin inner plastic wall toward the base of the radio, releasing the two chassis base tabs.
Radio Disassembly — Detailed 3-5
Chassis and
Knob Opener
ER
EN
OP
S
OB
KN
C
H
Knobs
A
S
6
Insert opener between

S
6
IS
C
8
O
0
7
knob and switch base,

0
E
2
N
Z
E
0
R
1
then pry off knob
Figure 3-2. Knob Removal
KNOB
S OP
ENER
Chassis and
Knob Opener
R
NE
PE
O
S 1
SI Z0
AS 02
CH 07
C8
66
Radio
Chassis
Figure 3-3. Chassis Removal
Marring the front cover O-ring sealing area will prevent the radio from sealing
! properly.
9. Lay the chassis down. Rotate the front cover backward and slightly away from the chassis.
NOTE CAUTION: Flexible ribbon circuits (flexes) connecting the front cover assembly
and the chassis prevent you from completely separating the two units. Display
radios and radios with option boards have two flexes. The PRO9150 will not lay
flat with the two units separated.
10. Lift the latches on the main circuit board to release the flexes from their connectors as shown in
Figure 3-4.
Latches
Flex
Connectors
Figure 3-4. Unlatching Flex Connectors

NOTE At this point, if necessary, the DTMF Retrofit Kit Procedure can be performed. (See
paragraph 3.7.6).
3.6.2 Chassis Assembly Disassembly

1. If disassembly of the chassis or the main board is required, then use a TORX™ screwdriver with
a T6 head to remove the four screws holding the main board to the chassis.
2. Lift the main board from the chassis as shown in Figure 3-5.
Screws (4)
Compliant
Ground Main
Contact Board
Radio
Chassis
O-Ring
Retaining
Features
Figure 3-5. Main Board from Chassis Removal

CAUTION: Refer to the CMOS CAUTION in paragraph 3.3 before removing the main board.
! Be sure to use ESD protection when handling circuit boards.
3. Remove the small O-ring retainers from their slots in the chassis. Note the alignment of the
retainers for reassembly.
4. Remove the O-ring.
5. (VHF, UHF, and lowband only) If required in disassembly, slide off the ground contact from the top
corner boss of the radio chassis.
3.6.3 Keypad and Keypad/Option Board Disassembly

1. If the disassembly of the keypad or the keypad printed circuit board, is required, lift the
microphone flex circuit up, and carefully remove the microphone and its boot from the front cover
pocket as shown in Figure 3-6.
2. Lay this flex circuit to one side.
3. To remove the keypad retainer shield, Insert the tip of a “penknife size,” flat blade screwdriver in
the opening at the end of the keypad retainer arm tab. Pry the tab away from the side of the front
cover until it moves past the ledges on the side wall. Repeat this procedure for the four remaining
retainer arm tabs.
Flat Blade
Speaker-Microphone
Screwdriver
Flex Circuit Tail
Keypad Retainer
Arm Tabs (4)
Retainer
Top Hooks Retainer
Figure 3-6. Retainer Removal

4. Note that for the PRO series, with the exception of the PRO9150, the two “top hooks” are still held
underneath the front cover—right below the speaker. Lift the keypad retainer out of the front
cover, then lift and pivot the two hooks out of the front cover.
5. Lift latch on connector located on the keypad board to release the display flex.
6. The keypad/option board and the keypad can be removed without the use of tools
NOTE At this point, the Option Board Installation Procedure should be performed, if
necessary (See paragraph 3.7.7)
Retainer
Display
Module
Keypad
Option
Board
Keypad
Radio
Body
Figure 3-7. Keypad Retainer and Other Boards Removable

3.6.4 Display Disassembly
1. If disassembly involves the removal of the display module, with the keypad retainer removed,
disconnect the display flex from the keypad option board connector by lifting the latch on the
connector.
CAUTION: Take care not to damage the display. Do not cut, bend, or pinch the heat seal.
! Display modules contain CMOS devices. Be sure to use ESD protection.
2. For the PRO7150 and PRO7350, the display module is attached to the front cover with a double-
sided adhesive pad. Carefully pull up on the display module, lifting only at the bottom corners,
remove it from the front cover. Use a new piece of double-sided adhesive to re-mount the display
to the cover.
3. For the PRO9150 only, The display module snaps into the front cover assembly. Insert two flat
blade screwdrivers between the flexible beam at the top of the display module (one on each side).
Deflect the beam down until it moves past the hooks on the front cover. The display module is
hooked to the front cover at the base of the display. Lift the top of the display module past the
hooks and remove from front cover.
3.6.5 Speaker, Microphone, and Universal Connector Flex Disassembly

1. If disassembly of the speaker-microphone assembly is necessary, remove the dustcover by
turning the screw at the bottom of the dustcover counterclockwise with your fingers. Lift the
dustcover out of its pocket.
NOTE The dustcover must be removed to remove the speaker-microphone assembly flex
circuit.
NOTE The speaker is held in place with a two-legged retainer bracket. The bracket legs are
secured by slots in the front cover. Be careful not to damage the speaker when
removing the retainer bracket.
2. Using a screwdriver, push down on the portion of the speaker retainer bracket pointing toward the
bottom of the radio. Then, remove the retainer by slightly pushing it toward the top of the radio
until you slide it past the front cover slot.
3. Using care not to pull on the flex cable, pull the rubber microphone boot from its seated position.
Unless you are replacing the microphone, leave it in the boot.
NOTE The PRO9150 radio has a different microphone and microphone boot then is used in
the other PRO series models. These are NOT interchangeable.
NOTE The speaker-microphone assembly flex circuit goes through the front cover wall to
the outside wall. To replace this assembly, you must peel-off the universal connector
escutcheon label. The existing escutcheon cannot be reassembled; a new part must
be used. (See item number 10 on the exploded view drawing on paragraph 3.8).
4. Peel-off the universal connector flex circuit escutcheon (label).

5. Carefully pry the flex circuit (adhesive held) backer board away from the front cover, and remove
the universal connector tail of the speaker-microphone assembly through its opening in the front
cover. After the universal connector tail of the speaker-microphone assembly is removed, the
assembly can be completely removed. If it is necessary to replace the speaker or microphone, or
both, do it while the flex circuit is removed from the front cover.
Speaker Orientation
Speaker Tab (12:00 Position)
Universal
Connector
Tail
Microphone
Boot
Microphone
Note: PRO7150 radio shown
Speaker Microphone as an example only.
Flex Circuit Assembly
Figure 3-8. Speaker-Microphone Removal

3-10 Radio Reassembly — Detailed
3.6.6 PTT Disassembly

If required, the PTT bezel and the PTT seal assembly can be disassembled using a small screwdriver
as follows:
PTT T-Shaped
Bezel Retainer Tab
Tab
Tab
PTT
Seal
Figure 3-9. PTT Removal

1. Pry back the T-tab found inside the front cover (in between the four buttons on the PTT assembly).
2. Remove the PTT bezel by slightly bowing it until the top and bottom tabs are released from the
slots in the front cover.
3. The PTT seal can be easily lifted from the bezel without the use of tools.
3.6.7 Control Top Disassembly

1. To remove the control top assembly, place a screwdriver next to the antenna boss, then pry it
against the control top escutcheon. This lifts the control top escutcheon away from its
double-sided adhesive. Grab the double-sided adhesive near the volume potentiometer, then lift it
away.
2. Remove the integrated control top seal, emergency button, and remove the transmit light pipe.
3.7 Radio Reassembly — Detailed

The paragraph that follow describe how to reassemble the radio. This includes the following major
components:
● Control top
● Speaker, microphone, universal flex connector
● Keypad/option board
● Chassis and front cover
3.7.1 Control Top Reassembly

1. Replace transmit light pipe and control top seal.
2. Peel off the liners from a new control top escutcheon and place it in the recess in the front cover.
Press the control top escutcheon firmly against the adhesive.
3.7.2 PTT Reassembly

1. Put the PTT seal in the PTT bezel.
2. Place the bezel top tab in the top slot inside the front cover PTT opening. Slightly bow the bezel
so that the bottom tab can fall inside the bottom slot.
3. Press the PTT assembly against the front cover opening.
NOTE Look inside the front cover to make sure the T-tab is fully engaged with the front
cover. If necessary, press the T-tab toward the top of the radio until it becomes fully
engaged.
Radio Reassembly — Detailed 3-11
3.7.3 Speaker, Microphone, and Universal Connector Flex Reassembly

1. Feed the universal connector tail of the speaker-microphone flex assembly through the opening in
the side wall of the front cover.
2. Peel-off the adhesive liner on the back of the universal connector tail of the flex circuit. Attach the
flex tail to the front cover using the guide pins for correct alignment.
3. Replace the universal connector escutcheon. Make sure that all the connector openings align
with the gold pads on the flex circuit.
4. Align the notch in the speaker at the twelve o’clock position with the tab on the front cover as
shown in Figure 3-8.
5. Place the speaker retainer bracket into the hole on the top of the front cover, and bend the
retainer down to fit underneath the boss below the speaker.
6. If display, keypad, or keypad option board are not involved, reinsert the microphone and boot into
the pocket in the front cover
3.7.4 Keypad and Keypad Option Board Reassembly

1. If you are replacing the PRO7150 or PRO7350 display, use a new double-sided adhesive display
pad (item number 17 on the exploded view diagram in paragraph 3-8). Take care to avoid touching
the display lens.
2. If you are replacing the PRO9150 display, place the tabs at the bottom of the display into the
reliefs in the front cover. Gently snap the beam at the top of the display under the hooks in the
front cover. Take care to avoid touching the front of the display or the display lens.
3. Replace the keypad, and the keypad/option board. Insert display module flex tail into connector
on keypad option board. Push down on latch, closing it securely.
CAUTION: Take care not to damage the display. Do not cut, bend, or pinch the heat seal.
! Display modules contain CMOS devices. Be sure to use ESD protection.
4. For PRO7150 or PRO7350, insert the “top hooks” of the keypad retainer into the slots below the
speaker (above the display) in the front cover. For all models, snap all four of the retainer arm tabs
in place in the front cover.
NOTE If speaker and microphone not removed, pull the speaker-microphone flex circuit out
of the way during reassembly.
5. Reinsert the microphone and boot into the pocket in the front cover (PRO5150 and PRO7150
cylinder, PRO9150 clam shell).
6. Lay the speaker-microphone flex on top of keypad/option board retainer.
Catches
Retainer
Figure 3-10. Lock Retainer Catches to Radio Body

3.7.5 Chassis Assembly Reassembly

Before assembling the main RF board to the chassis, ensure that the following steps are done to the
chassis.
1. Slide on the ground contact (if it was removed) on the top corner boss of the chassis. Do not bend
the fingers that extend from this contact.
2. Replace the O-ring. The tabs on the O-ring should reach into the chassis and point down.
3. Stretch the O-ring to place it into the retaining pocket at the bottom end of the chassis.
NOTE When properly assembled, the retainers on the O-ring should align with the slots on
the chassis. If this is not the case, remove and replace the O-ring until it is aligned
with the chassis and completely seated in place around the perimeter.
Before assembling the main RF board to the chassis, ensure that the following additional steps are
done to the chassis.
1. Ensure that the antenna nut insulator is correctly replaced by pushing it all the way to the top of
the antenna nut.
2. Replace the battery contact seal (if necessary) surrounding the battery contact.
3. Place the main circuit board straight down on top of the chassis.
NOTE Be sure the battery contact seal protrudes through the chassis and is not pinched
under the chassis.
4. Use the T6 TORX screwdriver to fasten the screws holding the main board to the chassis.
5. Do not over torque. Torque limit is 3 inch lbs.
3.7.6 Chassis and Front Cover Reassembly

1. Align the chassis assembly end-to-end with the front cover assembly.
2. Insert the tails of the flex circuits into their respective connectors at the bottom of the front cover.
3. Push down the latches on the connectors to hold the flex circuits to the main board.
4. Slide the volume potentiometer and frequency switch shafts into their respective holes in the front
cover.
5. Push the chassis assembly completely into the top of the front cover until it settles in place.
6. Be sure the O-ring is properly seated.
7. Snap the bottom of the chassis into the front cover.
8. Reassemble the knobs, dust cover, antenna, and battery.
Radio
Chassis
Figure 3-11. Fastening the Chassis

Radio Reassembly — Detailed 3-13
3.7.7 DTMF Retrofit Kit Procedure (Optional Upgrade Procedure)

If you are performing an upgrade from a PRO5150 or PRO5350 model with no keypad to a PRO5150
or PRO5350 DTMF model, replace the existing front cover kit with kit number HLN9987 and follow the
reassembly steps to reassemble the upgraded radio. (See paragraph 3.7 for details about
reassembly.)
To activate the retrofit using the radio software, follow these steps:
1. Start the Customer Programming Software (CPS).
2. Read the codeplug data by clicking on the READ icon in the menu bar, or by selecting READ
DEVICE in the pulldown menu.
3. Open the Radio Configuration dialog box. (See Figure 3-12.)
Figure 3-12. Activating the Retrofit

4. Change the Keypad Configuration from “No Keypad” to “Programmable/Numeric”.
5. Write the codeplug back to the radio by clicking on the WRITE icon in the menu bar, or by
selecting WRITE DEVICE in the pulldown menu.
NOTE The CPS may display a warning dialog box when you attempt to write the codeplug
back to the radio. It is safe to ignore this warning. Press the OK button.
3.7.8 Option Board Installation

1. With the keypad retainer removed and the display flex disconnected as shown in Figure 3-13, the
keypad backer board can be removed without the use of tools.
2. Remove the jumper flex from the connector on the keypad board. Notice the orientation of the flex
to the connector. Arrows on the jumper flex point to the correct way of inserting the flex into the
connector.
3. Discard the keypad backer board.
4. The “breakaway” tab at the top of all option boards contains an extra row of keys and is used only
for PRO9150 models.
5. For other PRO series models, break-off and discard the option board tab, taking care not to
damage the option board. Trim any tab fragments that may remain on the option board.
Retainer
Jumper
Flex
Keypad/
Option
Board
TO KP
Display
Flex
Note: PRO7150 radio shown

as an example only.
Figure 3-13. Changing Keypad/Option Board
6. Reassemble the option board to the front cover assembly.

7. Insert the display flex circuit into the connector on the option board.
8. Insert the jumper flex circuit into the connector on the option board. Notice the orientation of the
flex circuit. Arrows on the jumper flex point to the correct way of inserting the flex into the
connector.
9. For other PRO series models, replace the retainer by placing the two top hooks into the slots
below the speaker in the front cover; then, pivot the retainer into the front cover. For all radio
models, ensure that all four tab arms snap correctly into the front cover.
10. With the speaker microphone/keypad option board, display, and retainer correctly in place, the
front cover assembly can now be reassembled per paragraph 3.7.6.
PRO5150/PRO5350/PRO5450 Radio Exploded Mechanical View and Parts List 3-15
3.8 PRO5150/PRO5350/PRO5450 Radio Exploded Mechanical View and Parts List

Item Motorola Description Item Motorola Description Item Motorola Description
1 Please refer to Antenna 11 1580666Z03 Front Cover, Basic 24 4280504Z01 Retainer, Speaker
section 7.1.1 on 1580666Z04 Front Cover with Keypad (DTMF) 25 0304726J04 Screw
page 7-1 12 Not Field Escutcheon, FM 26 See detailed Ctrl/RF Board Assembly
1 2 3680529Z01 Knob, Volume Replaceable service manual
3 3680530Z02 Knob, Channel Selector 13 7580532Z01 Keypad, Side Control 27 8480475Z02 Flex, Keypad/Controller
3a 4285611Z01 Stop, Mechanical (4-Channel) 14 1380528Z01 Bezel, Side Control 28 1480652Z01 Insulator, Antenna
4 1380525Z01 Escutcheon, Top 15 7580620Z03 Keypad, Blank 29 7580556Z01 Pad, Thermal
4a 1380525Z04 Escutcheon, Top (4-Channel) 7580620Z04 Keypad, Full 30 3280534Z01 Seal, Contact
5 3380644Z01 Escutcheon, Label 16 0104007J99 Keypad Board Assembly 31 3280536Z01 Gasket, O-Ring
2 17 4280498Z01 Retainer, Keypad PCB
6 3280533Z01 Seal, Control Top 32 3980698Z01 Contact, Ground, Compliant, VHF
7 6180527Z01 Litepipe, Tx 18 3586057A01 Felt Speaker 33a 2780518Z01 Chassis
3 8 Nameplate, PRO5150 DTMF 19 1480577C01 Boot, Microphone 33b 2780518Z03 Chassis
Nameplate, PRO5150 20 5085962A02 Speaker 34 See section Battery
3a 21 5013920A04 Microphone 7.1.5 on page 7-
9 1586059A01 Dust Cover, Universal Connector
10 1386058A01 Escutcheon, Universal Flex 22 8480549Z01 Flex, Speaker-Microphone 3
4 4a 23 2113740A41 Capacitor, 33pF 35 HLN9714 Beltclip
5
6
7
14
8 13
15 18
16 20 800 MHz Only
24
26
800 MHz Only
28 30
31 33b
32
33a
11 34
19
9 12 21
35
10 17
23
22 25
PRO5150/PRO5350/
PRO5450 Exploded
27 View and Parts List
29
3-16 PRO7150/PRO7350/PRO7450 Radio Exploded Mechanical View and Parts List
3.9 PRO7150/PRO7350/PRO7450 Radio Exploded Mechanical View and Parts List

Motorola Motorola Motorola
Item Part Description Item Part Description Item Part Description
Number Number Number
1 Please refer to Antenna 14 1380528Z01 Bezel, Side Control 30 0304726J04 Screw
1 section 7.1.1 on 15 7580620Z02 Keypad, Full 31 3980667Z01 Contact, Finger
page 7-1 7580620Z05 Keypad, Full, MPT 32 See detailed Ctrl/RF Board Assembly
2 3680529Z01 Knob, Volume 16 0104007J99 Keypad Board Assembly manual
3 3680530Z01 Knob, Channel Selector 17 7580540Z01 Pad Display 33 8480475Z02 Flex, Keypad/Controller
4 1380525Z01 Escutcheon, Top 18 5104949J05 LCD Module 34 1480652Z01 Insulator, Antenna
5 3380644Z01 Escutcheon, Label 19 7580637Z01 Pad, LCD Back 35 7580556Z01 Pad, Thermal
2 6 3280533Z01 Seal, Control Top 20 4280498Z01 Retainer, Keypad PCB 36 3280534Z01 Seal, Contact
7 6180527Z01 Litepipe, Tx 21 3586057A01 Felt Speaker 37 3280536Z01 Gasket, O-Ring
3 8 Nameplate, PRO7150 22 1480577C01 Boot, Microphone 38 3980698Z01 Contact, Ground, Compliant
Nameplate, PRO7350 23 5085962A02 Speaker 39 2780518Z01 Chassis
Nameplate, PRO7450 24 5013920A04 Microphone 40 See section Battery
4 7.1.5 on page 7-
9 1586059A01 Dust Cover, Universal Connector 25 8480549Z01 Flex, Speaker-Microphone
5 3
10 1386058A01 Escutcheon, Universal Flex 26 2113740A41 Capacitor, 33pF
11 1580666Z01 Front Cover with DTMF 27 4280504Z01 Retainer, Speaker 41 HLN9714 Beltclip
6
1580666Z02 Front Cover without DTMF 28 1480503Z01 Boot, Backup Battery
7 12 Escutcheon, FM 29 6062884G01 Backup Battery
13 7580532Z01 Keypad, Side Control
14
8 13
15
16 17
18 21
19 23
27
28
31
34 36
37
38 39
11
40
9 12
10 22 41
24
20
26
29
25 30
32
33 PRO7150/PRO7350/
35 PRO7450 Exploded
View and Parts List
PRO9150/PRO9450 Radio Exploded Mechanical View and Parts List 3-17
3.10 PRO9150/PRO9450 Radio Exploded Mechanical View and Parts List

Motorola Motorola Motorola
Item Part Description Item Part Description Item Part Description
1 Number Number
Number
1 See Chapter 6 Antenna 15 7586065A01 Keypad 31 0304726J04 Screw
2 3280529Z01 Knob, Volume 7586065A02 32 3980667Z01 Contact, Finger (For UHF)
3 3280530Z01 Knob, Frequency 16 0104008J38 Keypad Board Assembly 33 Typical Ctrl/RF Board Assembly
2 4 1380525Z01 Escutcheon, Top (16CH) 17 5105385Y57 LCD Module 34 8485615Z01 Flex, Keypad/Controller
1380525Z03 Escutcheon, Top (Dotted) 18 7585659Z01 Pad, Retainer Front 35 1480652Z01 Insulator, Antenna
5 3380644Z01 Escutcheon, Label 19 4285660Z01 Retainer, Keypad Board 36 7580556Z01 Pad, Thermal
6 3280533Z01 Seal, Control Top 20 7585659Z02 Pad, Retainer Back 37 3280534Z01 Seal, Contact
3 7 6180527Z01 Litepipe, Tx 21 3586057A01 Felt, Speaker 38 3380564Z01 Label, Warning
8 1364279B09 Nameplate, GP1280 22 3586170A01 Felt, Mic 39 3280536Z02 Gasket, O-Ring
4 9 1586059A01 Dust Cover, Univ Conn 23 1405368W01 Boot, Mic 40 3980698Z01 Contact, Ground (For VHF)
5 10 1386058A01 Escutcheon, Univ Flex 24 50857382 Speaker 41 2780518Z02 Chassis
11 1580666Z05 Front Cover 25 5005227J08 Microphone 2780518Z04 Chassis, 800 MHz
6 26 8480549Z01 Flex, Univ Conn 42 1586178A01 Shroud, Chassis
12 1380649Z01 * Escutcheon, FM (Not field replace-
27 2113740A41 Cap, 33pF 43 Battery
able)
7 13 7580532Z01 Keypad, Side Control
28 4280504Z01 Retainer, Speaker 44 HLN9714 Beltclip
29 1480503Z01 Boot, Backup Battery
14 14 1380528Z01 Bezel, Side Control
8 30 6062884G01 Backup Battery
13
17
15 18
19 24
16 20 26 28
21 29 32
35
37
39 41
40 42
43
10 11 22 44
23
25
9
12
27 30
31
33 34
36 38
MEDIA & COMMUNICATIONS DEPT.
DWG. NO.
PRO9150/PRO9450
WARIS
ILLUSTRATOR DATE REGION Issue:

ZMY0130189
Revision Detail:
Exploded View and
O
Ramesh R.
EDITOR
22/03/1998
DATE
Penang
Application :
Adobe Illustrator 7.0
Release Date: Parts List
LN Chan 22/03/1998 Penang 22/03/1999
Comments:
Used in 6804110J65
Exploded View -- Waris Prime

3-18 PRO9150/PRO9450 Radio Exploded Mechanical View and Parts List

3.11 Service Aids 3-19
3.11 Service Aids

Table 3-1 lists service aids recommended for working on the PRO5150/PRO5350/PRO5450,
PRO7150/PRO7350/PRO7450, and PRO9150/PRO9450 radios.
NOTE While all of these items are available from Motorola, most are standard shop equipment items,
and any equivalent item capable of the same performance may be substituted for the item
listed.
Table 3-1. Service Aids
Motorola
Description Application
Part No.
RLN4460 Portable Test Set Enables connection to audio/accessory jack. Allows
switching for radio testing.
HVN9027 LA Customer Programming Programs customer option and channel data. Tunes
Software (CPS): CD ROM. hardware parameters, front end, power, deviation,
Includes images for high den- etc. Conventional and LTR products.
sity, 1.4 Mbyte, 3.5” floppy dis-
kettes.
HVN9031 LA Customer Programming Same as above (MPT protocol products).

Software (CPS).
AARKN4075 Programming Cable Includes radio interface box (RIB) capability.
AARKN4074 Programming Cable/Test Connects radio to RIB (RLN4008B).

Cable
AARKN4073 Radio to Radio Cloning Cable Allows radio to be duplicated from a master radio by
transferring programmed data from the master radio
to the other.
RLN4008 Radio Interface Box Enables communications between radio and com-
puter’s serial communications adapter.
HLN9756 BNC Adaptor Adapts radio antenna port to BNC cabling of test
equipment.
RLN4510 Battery Eliminator 7.5V Regu- Works in combination with Shop Battery Block,
lator 0180305G54.
AA0180305G54 Shop Battery Block Interconnects radio to power supply. Provides for
AA8180384F68 Bench Test Housing Eliminator troubleshooting of radio when housing is removed.
AA8180384F66 Bench Test Housing Eliminator For use with PRO9150 long frame radio.
0180357A57 Wall-Mounted Power Supply Used to supply power to RIB.

(120 VAC)
0180358A56 Wall-Mounted Power Supply Used to supply power to RIB.

(220 VAC; 2-prong)
3080369B72 Computer Interface Cable Connects computer’s serial communications adapter

to RIB (RLN4008B).
3-20 3.12 Test Equipment
Motorola
Description Application
Part No.
AAHLN9742A Radio Software Upgrade Used with MPT protocol products.
Cable
6680702Z01 Service Tool Remove radio chassis and knobs.
3.12 Test Equipment

Table 3-2 lists test equipment required to service the PRO5150/PRO5350/PRO5450, PRO7150/
PRO7350/PRO7450, and PRO9150/PRO9450 radios.
Table 3-2. Recommended Test Equipment

Motorola Part
Description Characteristics Application
No.
R2000, R2600 Service Monitor This monitor will Frequency/deviation meter and sig-
R2400, or R2001 substitute for items nal generator for wide-range trouble-
with trunking listed below with an shooting and alignment
option asterisk *
*R1049 Digital Multimeter Two meters recommended for AC/

DC voltage and current measure-
ments
*S1100 Audio Oscillator 67 to 200Hz tones Used with service monitor for injec-
tion of PL tones
*S1053, AC Voltmeter, • 1 mV to 300 V Audio voltage measurements

*SKN6009, Power Cable • 10 MΩ input imped-
*SKN6001 for meter, ance
Test leads for meter
R1053 Dual-trace Oscillo- 20 MHz bandwidth, Waveform measurements

scope 5 mV/cm - 20 V/cm
*S1350, Wattmeter, • 50 Ω Transmitter power output measure-

*ST1215 (VHF) Plug-in Elements • ±5% accuracy ments
*ST1223 (UHF) (VHF & UHF), RF 10 W, max. 0-1000
MHz, 300 W
*T1013 Dummy Load
S1339 RF Millivolt Meter 100 µV to 3 VRF, 10 RF level measurements

kHz to 1.2 GHz
*R1013 SINAD Meter Receiver sensitivity measurements
S1347 or DC Power Supply 0-20 Vdc, 0-5 Amps Bench supply for 7.5Vdc
S1348 (prog)
3.13 Configuring and Wiring the Programming/Test Cable 3-21
3.13 Configuring and Wiring the Programming/Test Cable
Block
Figure 3-14. Programming/Test Cable AARKN4074
Figure 3-15. Pin Configuration of the Cable Side Connector

3-22 3.13 Configuring and Wiring the Programming/Test Cable
P1 P2
TO RADIO TO RADIO
UNIVERSAL TEST SET
CONNECTOR RLN4460
EXT SPKR + 1 1
EXT SPKR - 2 2 AUDIO -
OPTION B+ 3 5 AUDIO +
EXT MIC 4 7
OPT SEL 2 5 8 MIC AUDIO
OPT SEL 1 6 9
GND 7 15
RX DATA 8 16 GND
TX DATA 9 18 VOL CTRL
RSSI 10 19 DISC
XMIT/RX AUDIO 11 20 PTT
21 OPT SEL INT/EXT
22
BOOT CTRL 12 25 BOOT CTRL
N/C 13
J1
TO RIB
RLN4008
1 GND
4 BIAS
10K
11 BUS -
15 BUS +
25 BOOT CTRL
FL0830062O
Figure 3-16. Programming /Test Cable Schematic

4-1
Chapter 4
Transceiver Performance Testing
4.1 General
These radios meet published specifications through their manufacturing process by utilizing high-
accuracy laboratory-quality test equipment. The recommended field service equipment approaches
the accuracy of the manufacturing equipment with few exceptions. This accuracy must be maintained
in compliance with the manufacturer’s recommended calibration schedule.
4.2 RF Test Mode

When the radio is operating in its normal environment, the radio’s microcontroller controls the RF
channel selection, transmitter key-up, and receiver muting. However, when the unit is on the bench for
testing, alignment, or repair, it is removed from its normal environment and cannot receive commands
from its system. Therefore, the internal microcontroller does not key the transmitter or unmute the
receiver. This prevents the use of a normal tuning procedure. To solve this problem, a special “test
mode” is incorporated into the radio.
Note: The test mode procedure that follows assumes that the Customer Programming Software Front
Panel Access screen has both the FPA and RF TEST boxes selected. Select from the programming
screen to enable or disable certain features of the radio RF test mode.
● FPA entry not selected blocks all test modes.
● FPA entry selected and RF TEST not selected blocks RF test mode.
● FPA entry selected and RF TEST selected enables all test modes.
To enter the test mode for a display radio:

1. Turn the radio on.
2. Within ten seconds after the self test is complete, press side button 2, shown in Figure
4-1, five times in succession.
3. After “CSQ CHXX SP25” appears on the display, the radio is on channel XX (see Note
below), carrier squelch mode, 25 kHz channel spacing. Each additional press of side
button 2 (see Table 4-2) scrolls to the next channel spacing, and a corresponding set of
tones are sounded. Refer to Figure 4-2 for test mode information for a four-line display
radio.
4. Press side button 1 to scroll through the test environments listed in Table 4-1.
5. Press side button 2 for 3 seconds to switch the radio to the control head test mode.
‘LCD Test’ appears on the display.
6. Press side button 1 to turn on all the dots of the first character. Another side button 1
press turns on all the dots of the next character, continuing until the last character is
reached.
7. Press side button 1 at the end of the LCD test to activate the ‘Icon Test’. The next side
button 1 press turns on the first icon.
8. Press side button 1 at the end of the Icon Test to activate the button test. Pressing any
side button (except side button 1), or any keypad button during the LCD test or Icon test
immediately activates this test. A good button press is verified by a chirp.
4-2 RF Test Mode
9. Press side button 2 for 3 seconds in the control head test mode to return the radio to the
RF Test mode.
10. Turn radio off to exit test mode.
Note: XX = channel number (01 - 14)
To enter the test mode for a non-display radio:

1. Turn the radio on.
2. Within ten seconds after the self test is complete, press side button 2 (Figure 4-1) five
times in succession.
3. Press side button 1 the number of times listed in Table 4-1 to get the number of corre-
sponding beeps.
4. Turn radio off to exit test mode.
5. To access all 14 test modes on a 4-channel radio, the frequency knob and mechanical
stop sleeve must be removed (see paragraph 3-8 exploded view diagram).
Channel
Selector
Switch
On/Off
Switch
Figure 4-1. Radio Side Button Locations
Annunciators
Test Mode 1
2
Information, 3
Line 2 4
Figure 4-2. Four-Line Display

RF Test Mode 4-3
Table 4-1. Test Environments (Side Button 1)

Number
of Side No. of Display
Description Function
Button 1 Beeps Shows
Presses
Initial (No 0 CSQ Carrier Squelch RX: if carrier detected
button TX: mic audio
presses
required)
1 1 TPL Tone Private-Line RX: unsquelch if carrier and tone (192.8Hz)
detected
TX: mic audio + tone (192.8Hz)
2 2 DPL Digital Private- RX: unsquelch if carrier and digital code (131)
Line detected
TX: mic audio + digital code (131)
3 3 DTMF Dual-Tone Multiple RX: unsquelch if carrier detected

Frequency TX: selected DTMF tone pair
4 5 Open Unsquelch RX: constant unsquelch

TX: mic audio
5 9 HSS MDC1200 RX: unsquelch if carrier detected

TX: 1500Hz tone
6 11 CMP Compander RX: if carrier detected

TX: mic audio
7 12 LLE Low-Level Expand RX: if detected

TX: mic audio
Table 4-2. Test Channel Spacing (Side Button 2)

Number of Low Tones Channel Spacing
1 25/30 kHz
2 12.5 kHz
3 20 kHz
4-4 Pro Series Portable Test Frequencies for Display and Non-Display Radios
4.3 Test Frequencies for Display and Non-Display Radios

The radio channels and test frequencies are listed in Table 4-3. The channels are selected using the
channel selector switch located on top of the radio, as shown in Figure 4-1. The test environment and
channel spacing for any particular frequency is selected using side buttons 1 and 2, as listed in Tables
4-1 and 4-3. The display radio shows the selected parameters on the radio display, and sounds the
corresponding number of beeps and tones listed in Tables 4-1 and 4-3. The non-display radio only
sounds the beeps and tones.
Table 4-3. Test Frequencies (Using the Channel Selector Switch)

Channel
Selector Test
Low 1 Low 2 VHF UHF 800
Switch Channel
Position
1 Low Power TX #1 or #8 29.740 35.040 136.025 403.025 806.025
8 High Power RX #1 or #8 29.740 35.040 136.025 403.025 806.075
2 Low Power TX #2 or #9 32.040 37.040 142.325 413.025 815.475

9 High Power RX #2 or #9 32.020 37.020 142.325 413.025 809.175
3 Low Power TX #3 or #10 34.040 39.040 148.625 425.025 824.925
10 High Power RX #3 or #10 34.020 39.020 148.625 425.025 812.325
4 Low Power TX #4 or #11 36.040 42.040 154.925 437.025 837.975

11 High Power RX #4 or #11 36.020 42.020 154.925 437.025 815.575
5 Low Power TX #5 or #12 38.040 45.040 161.225 449.025 851.025

12 High Power RX #5 or #12 38.020 45.020 161.225 449.025 818.675
6 Low Power TX #6 or #13 40.040 48.040 167.525 460.025 860.475

13 High Power RX #6 or #13 40.020 48.020 167.525 460.025 821.825
7 Low Power TX #7 or #14 42.040 50.040 173.825 469.975 869.975

14 High Power RX #7 or #14 42.020 50.020 173.825 469.975 824.975
Receiver Performance Tests 4-5
4.4 Receiver Performance Tests

The receiver and transmitter performance tests are contained in Tables 4-4 and 4-5 respectively.
Refer to Chapter 5, Figure 5-1, for test equipment setup. Note that all test measurements are taken at
25°C.
Table 4-4. Receiver Performance Checks

Test Name Service Monitor Radio Test Set Comments
Reference Mode: PWR MON TEST MODE, PTT to continu- Frequency error to be
Frequency 4th channel test frequency* Test Channel ous (during the ±200 Hz VHF
Monitor: Frequency error 4 carrier performance ±600 Hz UHF
Input at RF In/Out squelch out- check) ±60 Hz Low Band
put at
antenna
Rated Audio Mode: GEN TEST MODE PTT to OFF Set volume control to
Output level: 1.0mV RF Test Channel (center), meter 3.16Vrms
4th channel test frequency* 4 carrier selector to
Mod: 1kHz tone at squelch Audio PA
3kHz deviation
Monitor: DVM: AC Volts
Distortion As above, except to distor- As above As above Distortion 3.0%

tion Typical
Sensitivity As above, except SINAD, As above PTT to OFF RF input to be

(SINAD) lower the RF level for 12dB (center) 0.25µV
SINAD.
Noise RF level set to 1mV RF As above PTT to OFF Set volume control to
Squelch (center), meter 3.16Vrms
Threshold selection to
(only radios Audio PA,
with conven- speaker/load to
tional sys- speaker
tem need to
be tested) As above, except change fre- out of TEST As above Unsquelch to occur at
quency to a conventional MODE; select <0.25µV.
system. Raise RF level from a conven- Preferred SINAD =
zero until radio unsquelches. tional system 9-10dB
* see Table 4-3
4-6 Receiver Performance Tests
Table 4-5. Transmitter Performance Checks

Test Name Service Monitor Radio Test Set Comments
Reference Mode: PWR MON TEST MODE, PTT to continu- Frequency error
Frequency 4th channel test frequency* Test Channel ous (during the ±200 Hz VHF
Monitor: Frequency error 4 carrier performance ±600 Hz UHF
Input at RF In/Out squelch check) ±60 Hz Low Band
Power RF As above As above As above Refer to Specifica-

tions
Voice Mode: PWR MON TEST MODE, Remove modu- Press PTT switch on
Modulation 4th channel test frequency* Test Channel lation input radio. Say “four”
(internal) atten to -70, input to RF In/ 4 carrier loudly into the radio
Out squelch out- mic. Measure devia-
put at tion: VHF, UHF,
antenna 800MHz, Low 1 and
Low 2:
≥ 4.0 kHz but ≤ 5.0
kHz (25 kHz Ch Sp)
Voice Mode: PWR MON As above As above, meter Deviation:

Modulation 4th channel test frequency* selector to mic VHF, UHF, 800MHz,
atten to -70, input to RF In/ Low 1 and Low 2
Out ≥ 4.0 kHz but ≤ 5.0
Monitor: DVM, AC Volts kHz (25 kHz Ch Sp)
Set 1kHz Mod Out level for Global.
0.025Vrms at test set, 5 kHz (20 kHz Ch Sp)
80mVrms at AC/DC test set U.S. and Canada.
jack
High-Speed As above TEST MODE, PTT to continu- Deviation: 800MHz,

Data Modula- Test Channel ous (during the VHF, UHF, Low 1 and
tion*** 4 high speed performance Low 2: ≥ 2.5 kHz but
output at check). ≤ 3.5 kHz (25 kHz Ch
antenna Sp)
DTMF As above, TEST MODE, As above Deviation:
Modulation 4th channel test frequency* Test Channel VHF, UHF, 800MHz,
4 DTMF out- Low 1and Low 2:
put at ≥ 3.05 kHz but ≤ 3.45
antenna kHz (25 kHz Ch Sp)
PL/DPL As above TEST MODE, As above Deviation:
Modulation 4th channel test frequency* Test Channel VHF, UHF, 800MHz,
BW to narrow 4 Low 1 and Low 2:
TPL ≥500Hz but ≤ 1000Hz
DPL (25 kHz Ch Sp).
*** MDC
* See Table 4-3
5-1
Chapter 5
Radio Tuning, Programming, Cloning, and Lowband
Antenna Cutting Procedure
5.1 Introduction
This chapter provides an overview of the Customer Programming Software (CPS) and tuner program
designed for use in a Windows 95/98 environment. These programs are available in separate kits as
listed in the Table 5-1. An installation instruction manual is also included with each kit.
Note: Refer to the appropriate program on-line help files for the programming procedures.
Table 5-1. Software Installation Kits Radio Tuning Setup
Description Kit Number

Latin America CPS, Conventional and UHF HVN9027/H5197
Radios
CPS, 800MHz LTR HVN9045
CPS, MPT Trunking Dealers HVN9031
5.2 Global Radio Tuning Setup

A personal computer (PC), Windows 95/98, and a global tuner program are required to tune the radio.
To perform the tuning procedures, the radio must be connected to the PC, radio interface box (RIB),
and test equipment shown in Figure 5-1.
Service Monitor
30 dB Pad or Counter
Double Male Transmit
Battery
Eliminator 30 dB Pad Wattmeter
RF Adaptor
7.5V Reg. BNC
HLN9756
RLN4510 3.5 mm to
+12VDC RF Generator
Power Ferrule BNC Receive
Radio Audio In
Supply Tx Audio Generator
Test Box
RLN4460A
or B Rx Sinad Meter
Battery Block
Program/Test Cable
0180305G54
AARKN 4074
AC Voltmeter
DB15 DB9 Tx Data

AC Plug RIB
120/230 Vac Rx Data
RLN-4008 Gnd
Computer Interface
RIB Power Supply Cable 3080369B72
0180357A57 (120V)
0180358A56 (230V)
Figure 5-1. Radio Tuning Test Equipment Setup

5-2 CPS Programming Setup
5.2.1 Initial Test Equipment Setup

The supply voltage is connected to the radio using a Motorola battery eliminator, P/N
AA0180305G54. The initial test equipment (Figure 5-1) control settings are listed in Table 5-2.
Note: Refer to appropriate program on-line help files for the tuning procedures.
Table 5-2. Initial Equipment Control Settings

Service Monitor Test Set Power Supply
Monitor Mode: Power Monitor Speaker set: A Voltage: 7.5Vdc
RF Attenuation: -70 Speaker/load: DC on/standby:

Speaker Standby
AM, CW, FM: FM PTT: OFF Volt Range: 10V
Oscilloscope Source: Mod Current: 2.5A

Oscilloscope Horizontal: 10mSec/Div
Oscilloscope Vertical: 2.5kHz/Div
Oscilloscope Trigger: Auto
Monitor Image: Hi
Monitor BW: Nar
Monitor Squelch: mid CW
Monitor Volume: 1/4 CW
5.3 CPS Programming Setup

The CPS programming setup, shown in Figure 5-2, is used to program the radio codeplug.
Note: Refer to appropriate program on-line help files for the codeplug programming procedures.
Radio
Test Box
Battery RLN4460A or B
Block
0180305G54
Program/
Test Cable
AARKN 4074
Battery NOTE: Ribless Programming Cable
Eliminator is part number RKN4075
7.5V Reg.
RLN4510 DB15 DB9 Tx Data
RIB Rx
Data
+12VDC RLN-4008
Gnd
Power
Supply
Computer Interface
Cable
3080369B72
RIB Power Supply
120/230 Vac
Figure 5-2. CPS Programming Setup

Cloning (Conventional Only) 5-3
5.4 Cloning (Conventional Only)

Cloning is the process of copying the content of one radio (source radio) into another radio (target
radio). Radio content refers to system-type features such as frequency, squelch type options,
trunking, etc.
Note: Cloning can be performed only on radios with identical model numbers and software options.
Radio functionality inherent in one radio cannot be cloned to another radio that does not contain the
same functionality. Tuning and alignment information are not transferable and are not affected by
cloning.
Signaling Identification Numbers (IDs) are duplicated in the cloning process. Unique IDs may be
assigned with the CPS.
Note: Unsuccessful cloning attempts will not damage the radio.
Procedure:
1. Turn source and target radios off.
2. Connect cloning cable to side connector of both radios.
3. Turn on target radio.
4. On source radio, simultaneously press side buttons 1 and 2, shown in Figure 5-3, then turn radio
on. Both radios produce a “clone-entry” tone and turn on their green LEDs. Display radios show
“Cloning To” (source radio) and “Program” (target radio).
5. Release both side buttons. The electronic transfer process begins and will take approximately one
to three minutes.
6. When cloning is completed, both radios reset themselves and turn their green LEDs off. The
source radio produces a “clone-exit” tone and displays “Clone Complete”.
7. Turn both radios off.
8. Disconnect the cloning cable from both radios and turn them on for normal operation.
On/Off
Switch
Figure 5-3. Radio Side Button Locations

5.4.1 Error Codes (Display Radios Only)
● “ERR: Mismatch” - The model numbers or the code plug versions are not the same for both radios.
Cloning cannot be performed.
● “ERR: Timeout” - Communication between the two radios was not established or was disrupted
during the cloning process. If this occurs, check the cloning cable and all connections. Repeat the
cloning procedure.
5-4 Lowband Molded Antenna Cut Chart
5.5 Lowband Molded Antenna Cut Chart

This chart is for antenna NAB6064 used with professional radio series.
TOP OF ANTENNA
FREQUENCY IN MHZ
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
0
0.5
(1.3 cm)
1.0
C
(2.5 cm)
U
T 1.5
(3.8 cm)
L
E 2.0
N (5.1 cm)
G
T 2.5
H (6.4 cm)
I 3.0
N (7.6 cm)
I 3.5
N (8.9 cm)
C
4.0
H
E (10.2 cm)
S 4.5
(11.4 cm)
5.0
(12.7 cm)
5.5
(14.0 cm)
Note: The above chart is not drawn to scale. Obtain and use a standard ruler for marking of cutting
measurements.
Frequency Verification Chart Cutting Instructions

This chart can be used to verify the length or frequency 1. Remove cap from antenna.
of an antenna already cut. DO NOT use it to make the actual cut. 2. Measure from top of antenna down to the
desired length corresponding with the desired
Final Antenna frequency.
Freq (MHz) Length (Inches)
3. Mark the antenna, then cut at that mark.
30 11 9/16 (29.369 cm)
32 11 7/16 (29.052 cm) 4. To replace the antenna cap, put a small bead
Note: of #414 Loctite™ (Motorola part number 1110019B59)
34 10 5/8 (26.988 cm)
36 10 (25.400 cm) Antenna length around the inside walls of the antenna cap. Place
9 3/8 (23.813 cm) measured from the cap on top of the antenna and seat fully.
38 top of antenna
40 8 7/8 (22.543 cm)
8 5/16 (21.114 cm) to bottom of
42 rubber skirt.
44 7 7/8 (20.003 cm)
46 7 1/2 (19.050 cm)
48 7 3/16 (18.256 cm)
50 6 7/8 (17.463 cm)
6-1
Chapter 6
Power Up Self-Test
6.1 Error Codes - Conventional Radios

Turning on the radio starts a self-test routine that checks the RAM, ROM checksum, EEPROM
hardware, and EEPROM checksum. If these checks are successful, the radio generates two high-
pitched self-test pass tones, or a musical tone (selected in CPS). If the self-test is not successful, one
low-pitched tone is heard. Radios with displays are able to display the error codes. The displayed
error codes and related corrections are listed as follows:
If the error code then, there is

To correct the problem...
displayed is... a...
“RAM TST ERROR” RAM test failure. Retest the radio by turning it off and turning it on
again. If message reoccurs, replace RAM (U405).
“ROM CS ERROR” Wrong ROM check- Reprogram FLASH memory, then retest. If message
sum. reoccurs, replace ROM (U406).
“EEPRM HW ERROR” Codeplug structure Reprogram codeplug with correct version and retest
mismatch or non radio. If message reoccurs, replace EEPROM
existence of (U407).
codeplug.
“EEPRM CS ERROR” Wrong codeplug Reprogram codeplug.

checksum.
No Display Bad display module Check connection between main board and display
connection or dam- module or replace with new display module.
aged display mod-
ule.
6-2 Error Codes - Conventional Radios

7-1
Chapter 7
Accessories
7.1 Antennas
VHF 136 -174 MHz, Ferrule Connector
NAB6064 29.7-50 MHZ, Trim to Frequency
PMAD4012 136 - 155 MHz, 9cm Stubby Red Code
PMAD4013 155 - 174 MHz, 9cm Stubby Black Code
PMAD4014 136 - 155 MHz, 14cm Standard Length Red Code
PMAD4015 155 - 174 MHz, 14cm Standard Length Black Code
PMAD4023 150 - 161 MHz
PMAD4025 150 - 161 MHz, Stubby
NAD6502_R 150-161 MHz
UHF 1 403-470 MHz, Ferrule Connector
PMAE4002 403-433 MHz
PMAE4003 433-470 MHz
NAE6483 403-520 MHz
NAE6522 450-570 MHz
UHF 2 450-520 MHz, Ferrule Connector
PMAE4006 470-510 MHz
PMAE4007 490-527 MHz
PMAE4008 470-530 MHz, Whip
NAE6483 403-520 MHz, Whip
800 806-825/851-870 MHz, SMA Connector
NAF5037 Antenna, Whip
NAF5042 Antenna, Quarter Wave, Stubby

7-2 Carrying Accessories
7.2 Carrying Accessories

HLN9714 Spring 2-1/2" Belt Clip
HLN9952 Carry Holder, Belt Clip
7.3 Carry Cases

PRO5150, PRO7150, Ultra-High and High Capacity Battery Carry Cases (Standard
PRO5350, PRO7350, Battery), Lithium Ion Battery Carry Cases (Thin Battery)
PRO5450, PRO7450
HLN9652 Standard Leather Case, Short, Plain, Beltloop, Thin Battery
HLN9665 Standard Leather Case, Short, Plain, Beltloop, Standard Battery
HLN9670 Standard Leather Case, Short, Plain, Swivel, Thin Battery
HLN9676 Standard Leather Case, Short, Plain, Swivel, Standard Battery
HLN9677 Standard Leather Case, Short, DTMF, Beltloop, Thin Battery
HLN9689 Standard Leather Case, Short, DTMF, Beltloop, Standard Battery
HLN9690 Standard Leather Case, Short, DTMF, Swivel, Thin Battery
HLN9694 Standard Leather Case, Short, DTMF, Swivel, Standard Battery
HLN9702 Nylon Case, Short, Plain, Beltloop, Standard Battery
PRO9150, PRO9450 Ultra-High and High Capacity Battery Carry Cases (Standard
Battery), Lithium Ion Battery Carry Cases (Thin Battery)
HLN9744 Soft Leather Case, Tall, DTMF, Beltloop, All Batteries
HLN9695 Standard Leather Case, Tall, DTMF, Beltloop, Thin Battery
HLN9698 Standard Leather Case, Tall, DTMF, Beltloop, Standard Battery
HLN9699 Standard Leather Case, Tall, DTMF, Swivel, Thin Battery
HLN9700 Standard Leather Case, Tall, DTMF, Swivel, Standard Battery
HLN9705 Nylon Case, Tall, DTMF, Beltloop, Thin Battery
HLN9706 Nylon Case, Tall, DTMF, Beltloop, Standard Battery
7.4 Chargers
AAHTN3000 120V Rapid Rate Single Unit Charger, U.S. 3-Prong Plug
AAHTN3001 230V Rapid Rate Single Unit Charger, Euro 2-Prong Plug
AAHTN3002 230V Rapid Rate Single Unit Charger, UK 3-Prong Plug

HTN9032 230V Rapid Rate Single Unit Charger, Argentina Plug
AAHTN3003 120V Multi-Unit Rapid Rate Charger, U.S. 3-Prong Plug

Batteries 7-3
AAHTN3004 230V Multi-Unit Rapid Rate Charger, Euro 2-Prong

AAHTN3005 230V Multi-Unit Rapid Rate Charger, UK 3-Prong
EPNN5751 120V Transformer, U.S. Plug
EPNN5752 230V Transformer, Euro Plug
EPNN5753 230V Transformer, UK Plug
EPNN6319 230V Transformer, Argentine Plug
HLN9793 Charger Spacer, Adhesive
HLN9794 Charger Spacer, Snap-In
HLN9820 Dust Cover
HLN9950 Line Cord, Euro
HLN9953 Line Cord, U.S.
HLN9954 Line Cord, UK
HTN9246 Line Cord, Argentina
HTN9000 Rapid Rate Single Unit (Pocket Only)
25-04548T05 120V Transformer Only
25-04548T06 230V UK Transformer Only
25-04548T07 230V Euro Transformer Only
25-04548T11 230V Argentina Transformer Only
7.5 Batteries
HNN9008 NiMH High Capacity Battery (Standard With Unit)
HNN9009 NiMH Ultra High Capacity Battery
HNN9010 NiMH Ultra High Capacity Battery Factory Mutual
HNN9011 Ni-Cd High Capacity Battery Factory Mutual
HNN9012 Ni-Cd High Capacity Battery
HNN9013 Lithium Ion High Capacity Battery (Thin)
7.6 Adaptors
AAHLN9718 NA/LA Vechicular Adapter
AAHLN9716 GP300 Audio Accessory Adaptor
AAHLN9717 3.5mm Audio Accessory Adaptor

7-4 Miscellaneous
7.7 Miscellaneous
HLN9820 Dust Cover for Accessory Connector
7.8 Audio Accessories

The following accessories require adapter AAHLN9716:
AARMN4017 Ultra-Lightweight Headset with Microphone

AARMN4018 Lightweight Headset with Swivel Boom MIcrophone
AARMN4019 Medium Weight Dual Muff Headset, Over the Head
AARMN4020 Heavy Duty Behind the Head Headset with Noise Cancelling Boom
Microphone and PTT
AARMN4021 Ear Piece without Volume Control (Beige)
AARMN4022 Ear Piece with Microphone and PTT (Beige)
BDN6648 Behind Head Medium Weight Noise Cancelling
BDN6706 Ear Microphone with VOX
BDN6720 Flexible Ear Receiver
HMN9022 Behind the Head Medium Weight Headset Dual Muff
HMN9725_R Microphone, Remote Speaker
HMN9752 Earpiece with Volume Control
HMN9787 Headset w/Boom Microphone

The following accessories require adapter AAHLN9717:
BDN6664 Earpiece with 4.7K Z Earpiece (Beige)
BDN6726 Earpiece with 4.7K Z Earpiece (Black)
BDN6665 Earpiece with Extra Loud 1.8KΩ (Beige)
BDN6727 Earpiece with Extra Loud 1.8KΩ (Black)
BDN6666 Earpiece with Volume Control Standard (Beige)
BDN6728 Earpiece with Volume Control Standard (Black)
BDN6667 Two wire PTT/mic +Earpiece (Beige)
BDN6729 Two wire PTT/mic +Earpiece (Black)
BDN6669 Two wire PTT/mic +Earpiece Extra Loud (Beige)
BDN6731 Two wire PTT/Mic +Earpiece Extra Loud (Black)
BDN6668 Three Wire Lapel Mic/Earpiece/PTT (Beige)
BDN6730 Three Wire Lapel Mic/Earpiece/PTT (Black)

Option Boards* 7-5
7.9 Option Boards*

AAHLN9729 DTMF Decode Option Board with Manual
7.10 Remote Speaker Microphones

HMN9030 Remote Speaker Microphone w/Coiled Cord and Clip Back.
(Requires AAHLN9716 Adapter)
AAHMN9052 Remote Speaker Standard Microphone
AAPMMN4002 Temco™ Remote Speaker Microphone with Noise Cancelling
AAHMN9053 Remote Speaker Noise Cancelling Microphone
AAHMN9054 Remote Speaker Public Safety Microphone
AAHKN9055 Replacement Cable for Standard and Noise Cancelling
68P81090C49 Temco™ Remote Speaker Microphone User Manual
7.11 Manuals
68P81088C38 PRO7150 Conv/MDC, Spanish/Portuguese/English
68P81088C39 PRO5450 MPT, Spanish/Portuguese/English
68P81088C40 PRO5350 LTR, Spanish/Portuguese/English
68P81088C43 PRO7350 LTR, Spanish/Portuguese/English
68P81088C47 Service Manual, Level 1 and 2, Basic, Spanish
68P81088C49 Service Manual, Level 1 and 2, Basic, Portuguese
68P81088C45 Service Manual, Level 1 and 2, Basic, English
68P81088C48 Service Manual, VHF/UHF Level 3 Detailed, Spanish
68P81088C50 Service Manual, VHF/UHF Level 3 Detailed, Portuguese
68P81088C46 Service Manual, VHF/UHF Level 3 Detailed, English
68P81093C66 Service Manual, 800 MHz Level 3 Detailed, Spanish
68P81093C67 Service Manual, 800 MHz Level 3 Detailed, Portuguese
68P81093C68 Service Manual, 800 MHz Level 3 Detailed, English

68P81089C15 FM Supplement USA, Canada, and Latin America
7-6 Retrofit Front Cover Kits
7.12 Retrofit Front Cover Kits

HLN9987 DTMF Retrofit Kit for PRO5150 model only
HLN9988 DTMF Retrofit Kit for PRO5350 model only

Retrofit Front Cover Kits 7-7
7-8 Retrofit Front Cover Kits

8-1
Chapter 8
Model Chart and Test Specifications
8.1 UHF 403-470 MHz
PRO Series, UHF, 403-470 MHz

Model Description
LAH25RDC9AA2 PRO5150, 403-470 MHz, 4W, 4-Ch (4-Frequency)
LAH25RDC9AA3 PRO5150, 403-470 MHz, 4W, 16-Ch
LAH25RDH9AA6 PRO7150, 403-470 MHz, 4W, 128-Ch
LAH25RDN9AA8 PRO9150, 403-470 MHz, 4W, 160-Ch
Item Description
X PMLE4171 PRO5150 Back Cover Kit (4-Frequency)

X PMLE4130 PRO5150 Back Cover Kit
X X PMLN4348 PRO5150 Front Housing Kit
X PMLN4199 PRO7150 Front Housing Kit
X X X X NAE6483 Antenna, Whip, 403-520 MHz
X X 68P81089C96 PRO5150 User Guide
X 68P81088C38 PRO7150 User Guide
x = Indicates one of each is required.
8-2 UHF 450-527 MHz
8.2 UHF 450-527 MHz
PRO Series, UHF, 450-527 MHz

Model Description
LAH25SDC9AA2 PRO5150, 450-527 MHz, 4W, 4-Ch (4-Frequency)
LAH25SDC9AA3 PRO5150, 450-527 MHz, 4W, 16-Ch
LAH25SDH9AA6 PRO7150, 450-527 MHz, 4W, 128-Ch
LAH25SDN9AA8 PRO9150, 450-527 MHz, 4W, 160-Ch
Item Description
X PMLE4172 PRO5150 Back Cover Kit (4-Frequency)

X X X X NAE6483 Antenna, Whip, 403-520 MHz
UHF 403-470 MHz (MPT) 8-3
8.3 UHF 403-470 MHz (MPT)
PRO Series, UHF, 403-470 MHz (MPT)

Model Description
LAH25RDC9CK3 PRO5450, 403-470 MHz, 4W, 16-Ch
LAH25RDH9CK6 PRO7450, 403-470 MHz, 4W, 128-Ch
LAH25RDN9CK8 PRO9450, 403-470 MHz, 4W, 160-Ch
Item Description

X X X NAE6483 Antenna, Whip, 403-520 MHz
8-4 UHF 450-527 MHz (MPT)
8.4 UHF 450-527 MHz (MPT)
PRO Series, UHF, 450-527 MHz (MPT)

Model Description
LAH25SDN9CK3 PRO5450, 450-527 MHz, 4W, 16-Ch
LAH25SDC9CK6 PRO7450, 450-527 MHz, 4W, 128-Ch
LAH25SDN9CK8 PRO9450, 450-527 MHz, 4W, 160-Ch
Item Description

X X X NAE6483 Antenna, Whip, 403-520 MHz
8.5 UHF 403-470 MHz (LTR)
PRO Series, UHF, 403-470 MHz (LTR)

Model Description
LAH25RDC9DU3 PRO5350, 403-470 MHz, 4W, 16-Ch
LAH25RDH9DU6 PRO7350, 403-470 MHz, 4W, 128-Ch
Item Description

X X NAE6483 Antenna, Whip, 403-520 MHz
UHF 450-527 MHz (LTR) 8-5
8.6 UHF 450-527 MHz (LTR)
PRO Series, UHF, 450-527 MHz (LTR)

Model Description
LAH25SDC9DU3 PRO5350, 450-527 MHz, 4W, 16-Ch
LAH25SDH9DU6 PRO7350, 450-527 MHz, 4W, 128-Ch
Item Description

X X NAE6483 Antenna, Whip, 403-520 MHz
8.7 800 MHz (LTR)
PRO Series, 806-870 MHz (LTR)

Model Description
LAH25UCC6DU3 PRO5350, 806-870MHz, 2.5W, 16-Ch
LAH25UCH6DU6 PRO7350, 806-870MHz, 2.5W, 128-Ch
Item Description
X PMLF4012 PRO5350 Back Cover Kit

X PMLF4013 PRO7350 Back Cover Kit
X X NAF5037 Antenna, Whip
X X NAF5042 Antenna, Quarter Wave, Stubby, 806-870 MHz
8-6 VHF 136-174 MHz
8.8 VHF 136-174 MHz
PRO Series, VHF, 136-174 MHz

Model Description
LAH25KDC9AA2 PRO5150, 136-174 MHz, 5W, 4 -Ch (4-Frequency)
LAH25KDC9AA3 PRO5150, 136-174 MHz, 5W, 16 -Ch
LAH25KDH9AA6 PRO7150, 136-174 MHz, 5W, 128 -Ch
LAH25KDN9AA8 PRO9150, 136-174 MHz, 5W, 160 -Ch
Item Description
X PMLD4159 PRO5150 Back Cover Kit (4-Frequency)

X PMLD4109 PRO5150 Back Cover Kit
X X X X PMAD4023 Antenna, Whip, 150-161 MHz
X X X X PMAD4014 Antenna, 136-155 MHz 14 cm
X X X X PMAD4015 Antenna, 155-174 MHz 14 cm
8.9 Low Band 29.7-42/35-50MHz
PRO Series, Lowband, 29.7- 42/35 - 50MHz

Model Description
LAH25BEC9AA3 PRO5150, 29.7-42 MHz, 6W, 16 -Ch
LAH25CEC9AA3 PRO5150, 35-50 MHz, 6W, 16 -Ch
Item Description
X PMLB4002 PRO5150 Back Cover Kit, 29.7-42 MHz
X PMLB4010 PRO5150 Back Cover Kit, 35-50 MHz
X X NAB6064 Antenna, Molded, Cut to Frequency
X 68P81089C96 PRO5150 User Manual
Specifications - PRO5150/PRO5350/PRO5450 Radios 8-7
8.10 Specifications - PRO5150/PRO5350/PRO5450 Radios
General
Specification Lowband VHF/UHF

Model Numbers: LAH25BEC VHF/LAH25KDC
LAH25CEC UHF/LAH25RDC
UHF/LAH25SDC
Frequency Range: 29.7 - 42.0 MHz VHF/136-174 MHz
35.0- 50.0 MHz UHF/403 - 470 MHz
UHF/450 - 527 MHz
Frequency Stability ±5 PPM @ 25 KHZ
(-30°C to +60°C, 25°C Ref.) ±10 PPM ±2.5 PPM @ 12.5 KHZ
Channel Capacity: 16 Channels 4 or 16 Channels/1 sys-
tem/16 talkgroups
Channel Spacing: 20 kHz 12.5/20/25 kHz
Power Supply: 7.5 volts rechargeable battery
Dimensions(Height x Width x Depth):
With Standard High Capacity NiMH Battery (without Belt
Clip): 5.40 in. x 2.26 in. x 1.50 in.
137mm x 57.5mm x 37.5mm
With Ultra High Capacity NiMH Battery (without BeltClip):
5.40 in. x 2.26 in. x 1.55 in.
137mm x 57.5mm x 40mm
Weight:
With Standard High Capacity NiMH Battery (grams/
ounces): 420/15
With Ultra High Capacity NiMH Battery (grams/ounces):

500/16
Average Battery Life @ (5-5-90 Duty Cycle*):
Standard High Capacity NiMH Battery:
>11 hrs @ low power/8 hrs @ high power
Ultra High Capacity NiMH Battery:
Sealing: Passes rain testing per IP54 and MIL-STD 810E
Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603
Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603
Dust: Meets MIL-STD-810-C,D & E and IP54
Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603
* 5% receive, 5% transmit, 90% standby
8-8 Specifications - PRO5150/PRO5350/PRO5450 Radios
Transmitter

Power Output NiMH @ 7.5V: 1-6 W VHF/1-5 W
UHF/1-4 W
Spurs/Harmonics: -36 dBm < 1GHz
-30 dBm > 1 GHz
Audio Response:
(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)
+1 to -3 dB
Audio Distortion:
@ 1000 Hz, 60%
Rated Max. Dev. 3% Typical
Modulation Limiting: ±5.0 kHz @ 20 kHz ±2.5 kHz @ 12.5 kHz
±4.0 kHz @ 20 kHz
±5.0 kHz @ 25 kHz
Conducted/Radiated Emissions: 66 dBw
FM Hum and Noise: -40 dB
Receiver

Sensitivity (12 dB SINAD) EIA: 0.25 µV Typical
Sensitivity (20 dB SINAD) ETS: 0.5 µV Typical
Intermodulation per EIA: 70 dB
Adjacent Channel Selectivity ETS: 70 dB 60 dB @ 12.5 kHz
70 dB @ 25 kHz
Spurious Rejection: 70 dB
Rated Audio: 0.5 W
Audio Distortion @ Rated Audio: 3% Typical
Hum and Noise: -45 dB @ 12.5 kHz/-50 dB @ 25/30 kHz
Audio Response (0.3 - 3 kHz): +1 to -3 dB
Conducted Spurious Emission per FCC Part 15: -57 dBm <1 Ghz
-47 dBm >1 Ghz
Specifications subject to change without notice. All electrical specifications and methods refer to EIA/TIA 603 standards. PRO Series radios meet or
exceed requirements of MIL STD 810 C, D, E.
Specifications - PRO7150/PRO7350/PRO7450 Radio 8-9
8.11 Specifications - PRO7150/PRO7350/PRO7450 Radio

General
Specification VHF UHF

Model Numbers: LAH25KDH LAH25RDH
LAH25SDH
Frequency Range: 136-174 MHz 403 - 470 MHz
450 - 527 MHz
Frequency Stability ±5 PPM @ 25 KHZ

(-30°C to +60°C, 25°C Ref.) ±2.5 PPM @ 12.5 KHZ
Channel Capacity: 128 Channels/15 Systems/16 Talk Groups
Channel Spacing: 12.5/20/25 kHz
Power Supply: 7.5 volts rechargeable battery
Dimensions (Height x Width x Depth):
With Standard High Capacity NiMH Battery; without Belt 5.40 in. x 2.26 in. x 1.50 in.
Clip: 137mm x 57.5mm x 37.5mm
With Ultra High Capacity NiMH Battery; without Belt Clip:

5.40 in. x 2.26 in. x 1.55 in.
137mm x 57.5mm x 40mm
Weight:
With Standard High Capacity NiMH Battery (grams/
ounces): 420/15
With Ultra High Capacity NiMH Battery (grams/ounces):

500/16
Average Battery Life @ (5-5-90 Duty Cycle*):
Standard High Capacity NiMH Battery:
Ultra High Capacity NiMH Battery:
Sealing: Passes rain testing per IP54 and MIL-STD 810E
* 5% receive, 5% transmit, 90% standby
8-10 Specifications - PRO7150/PRO7350/PRO7450 Radio
Transmitter

Power Output NiMH @ 7.5V: 1-5 W 1-4 W
Spurs/Harmonics: -36 dBm < 1GHz
-30 dBm > 1 GHz
Audio Response:
(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)
+1 to -3 dB
Audio Distortion:
@ 1000 Hz, 60%
Rated Max. Dev. 3% Typical
Modulation Limiting: ±2.5 kHz @ 12.5 kHz
±4.0 kHz @ 20 kHz
±5.0 kHz @ 25 kHz
Conducted/Radiated Emissions: 66 dBw
FM Hum and Noise: -40 dB
Receiver

Sensitivity (12 dB SINAD) EIA: 0.25 µV Typical
Sensitivity (20 dB SINAD) ETS: 0.5 µV Typical
Intermodulation per EIA: 70 dB
Adjacent Channel Selectivity ETS: 60 dB @ 12.5 kHz 60 dB @ 12.5 kHz
70 dB @ 25/30 kHz 70 dB @ 25 kHz
Spurious Rejection: 70 dB
Rated Audio: 0.5 W
Audio Distortion @ Rated Audio: 3% Typical
Hum and Noise: -50 dB @ 30 kHz -45 dB @ 12.5 kHz
-50 dB @ 25/30 kHz
Audio Response (0.3 - 3 kHz): +1 to -3 dB
Conducted Spurious Emission per FCC Part 15: -57 dBm <1 Ghz
-47 dBm >1 Ghz
Specifications - PRO9150/PRO9450 Radio 8-11
8.12 Specifications - PRO9150/PRO9450 Radio

Data is specified for +25°C unless otherwise stated.
General
Specifications MPT VHF/UHF
Model Numbers: LAH25RDN9CK8 LAH25KDN9AA8 (VHF)
LAH25SDN9CK8 LAH25RDN9AA8 (UHF)
LAH25SDN9AA8 (UHF)
Frequency Range: 403-407 MHz (UHF) 136-174 MHz (VHF)
450-527 MHz (UHF) 403-470 MHz (UHF)
450-527 MHz (UHF)
Channel Capacity 160 Conventional, Continuous Rotary
Power Supply Rechargeable battery 7.5v
Dimensions: H x W x D (mm) Height excluding knobs
With standard high capacity NiMH battery 152 x 57.5 x 37.5
With ultra high capacity NiMH battery 152 x 57.5 x 40.0
With NiCD battery 152 x 57.5 x 40.0
With Lilon battery 152 x 57.5 x 33.0
Weight: (gm)
With Standard high capacity NiMH battery 460
With Ultra high capacity NiMH battery 535
With NiCD battery 485
With Lilon battery 390
Average Battery Life @5/5/90 Cycle: Low Power High Power
With Standard high capacity NiMH battery 11 hours 8 hours
With Ultra high capacity NiMH battery 14 hours 11 hours
With NiCD battery 12 hours 9 hours
With Lilon battery 11 hours 8 hours
Sealing: Withstands rain testing per MIL STD 810 C/D /E and IP54
Shock and Vibration: Protection provided via impact resistant housing exceeding
MIL STD 810-C/D /E and TIA/EIA 603
Dust and Humidity: Protection provided via environment resistant housing
exceeding MIL STD 810 C/D /E and TIA/EIA 603
8-12 Specifications - PRO9150/PRO9450 Radio
Transmitter
Specification VHF/UHF
Channel Spacing 12.5/20/25 kHz
Frequency Stability ±2.5 ppm

(-25°C to +55°C, +25° Ref.)
Power VHF: 1-5W

UHF: 1-4W
Modulation Limiting ±2.5 @ 12.5 kHz

±4.0 @ 20 kHz
±5.0 @ 25 kHz
FM Hum & Noise -40 dB typical
Conducted/Radiated Emission -66 dBm

Adjacent Channel Power -60 dB @ 12.5 kHz
-70 dB @ 20/25 kHz
Audio Response (300 - 3000 Hz) +1 to -3 dB
Audio Distortion 3%
Receiver
Specification VHF/UHF
Channel Spacing 12.5/20/25 kHz
Frequency Stability ±2.5 ppm

(-25°C to +55°C, +25° Ref.)
Sensitivity (12 dB SINAD) EIA .25 µV typical

Sensitivity (20 dB SINAD) ETS .50 µV typical
Intermodulation EIA 70 dB
Adjacent Channel Selectivity 60 dB @ 12.5 kHz / 70 dB @ 20/25 kHz
Spurious Rejection 70 dB
Rated Audio 0.5W
Audio Distortion @ Rated Audio 3% typical
Hum & Noise -45 dB @ 12.5 kHz

-50 dB @ 20/25 kHz
Audio Response (300 - 3000 Hz) +1 to -3 dB
Conducted Spurious Emission per FCC Part 15 -57 dBm <1 GHz
-47 dBm >1 GHz
Specifications - 800MHz Radio 8-13
8.13 Specifications - 800MHz Radio
General
Specification 800 MHz
Frequency: 806-821, 851-866 MHz
Channel Capacity: PRO5350: 1 System/16 Talk Groups
PRO7350: 15 Systems/16 Talk Groups
Power Supply: 7.5 Volts ±20%
Dimensions (Height x Width x Depth):
With Standard High Capacity NiMH
Battery; without Belt Clip: 5.40 in. x 2.26 in. x 1.50 in.
137mm x 57.5mm x 37.5mm
With Ultra High Capacity NiMH Bat-
tery; without Belt Clip: 5.40 in. x 2.26 in. x 1.55 in.
137mm x 57.5mm x 40mm
Weight:
with Standard High Capacity NiMH
Battery: 420 g
with Ultra High Capacity NiMH Bat-
tery: 500 g
Average Battery Life @ (5-5-90 Duty Low Power High Power
Cycle)
Standard High Capacity NiMH Bat-
tery: >11 hrs >8 hrs
Ultra High Capacity NiMH Battery: >14 hrs >11 hrs
Sealing: Passes rain testing per IP54

8-14 Specifications - 800MHz Radio
Transmitter
Specification 800 MHz
RF Output Low High
NiMH @ 7.5V: 1W 2.5W
Channel Spacing 25 kHz
Freq. Stability ±2.5 ppm
(-30°C to +60°C)
Spurs/Harmonics: -36 dBm < 1 GHz
-30 dBm > 1 GHz
Audio Response: +1 to -3 dB
(from 6 dB/oct. Pre-Emphasis, 300
to 3000Hz)
Audio Distortion: 3% Typical
@ 1000 Hz, 60%
Rated Max. Dev.
FM Noise: -40 dB
Receiver
Specification 800 MHz 25kHz
Sensitivity 0.25 µV
12dB EIA SINAD:
Adjacent Channel Selectivity ETS -70 dB
Intermodulation ETS -70 dB
Freq. Stability ±2.5 ppm
(-30°C to +60°C):
Spur Rejection: -70 dB
Image Rejection: -70 dB
Audio Output 500 mW
@ <5% Distortion
G-1
Glossary of Terms
Term Definition
ALC Automatic Level Control: a circuit in the transmit RF path that controls RF
power amplifier output, provides leveling over frequency and voltage, and
protects against high VSWR (voltage standing wave ration).
ASF IC Audio Signalling Filter Integrated Circuit with voice compander.
CD Compact Disk.
CMP Compression.
CPS Customer Programming Software.

CSQ Carrier Squelch.
DTMF Dual-Tone Multifrequency.
DPL Digital Private-Line™.
EEPROM Electronically Erasable/Programmable Read-Only Memory: used by the radio

to store its personality.
Firmware Software, or a software/hardware combination of computer programs and data,
with a fixed logic configuration stored in a read-only memory. Information
cannot be altered or reprogrammed.
FGU Frequency Generation Unit.

GaAs Gallium Arsenide: a type of crystalline material used in some semiconductors.
ISW Inbound Signalling Word: data transmitted on the control channel from a
subscriber unit to the central control unit.
LCD Liquid Crystal Display: a module used to display the radio’s current operating
channel or system and scan status..
LDMOS Lateral Difussion MOS.
LH DATA Longhorn Data: a bidirectional 0-5V, RS-232 line that uses the microcontroller’s
integrated RS-232 asynchronous serial communications interface (SCI)
peripheral.
LLE Low Level Expander: slight amount of volume expansion; used to improve the
signal to noise ratio.
LSH Low-Speed Handshake: 150 baud digital data sent to the radio during trunked
operation while receiving audio.
MDC Motorola Digital Communication.
MRTI Motorola Radio-Telephone Interconnect: a system that provides a repeater

connection to the Public Switched Telephone Network (PSTN). The MRTI
allows the radio to access the telephone network when the proper access code
is received.
G-2 Glossary
MSK Minimum-Shift Keying.
OMPAC Over-Molded Pad-Array Carrier: a Motorola custom package, distinguished by

the presence of solder balls on the bottom pads.
OSW Outbound Signalling Word: data transmitted on the control channel from the
central controller to the subscriber unit.
PC Board Printed Circuit Board.
PL Private-Line® tone squelch: a continuous sub-audible tone that is transmitted

along with the carrier.
PLL Phase-Locked Loop: a circuit in which an oscillator is kept in phase with a

reference, usually after passing through a frequency divider.
PPM Parts Per Million.
PTT Push-To-Talk: the switch located on the left side of the radio which, when
pressed, causes the radio to transmit.
RAM Random Access Memory: the radio’s RAM is loaded with a copy of the
EEPROM data.
Registers Short-term data-storage circuits within the microcontroller.

Repeater Remote transmit/receive facility that retransmits received signals to improve
communications coverage.
RESET Reset line: an input to the microcontroller that restarts execution.
RF PA Radio Frequency Power Amplifier.
RIB Radio Interface Box.
ROM Read Only Memory.
RSSI Received Signal-Strength Indicator: a dc voltage proportional to the received

RF signal strength.
RPT/TA Repeater/Talk-Around.
Softpot Software Potentiometer: a computer-adjustable electronic attenuator
Software Computer programs, procedures, rules, documentation, and data pertaining to

the operation of a system.
SPI (clock and data Serial Peripheral Interface: how the microcontroller communicates to modules
lines) and ICs through the CLOCK and DATA lines.
Squelch Muting of audio circuits when received signal levels fall below a pre-determined
value.
Standby Mode An operating mode whereby the radio is muted but still continues to receive
data.
System Central Main control unit of the trunked dispatch system; handles ISW and OSW
Controller messages to and from subscriber units (see ISW and OSW).
System Select The act of selecting the desired operating system with the system-select switch
(also, the name given to this switch).
Glossary G-3
TOT Time-Out Timer: a timer that limits the length of a transmission.
TPL Tone Private-line.
µC Microcontroller.
UHF Ultra High Frequency.
µP Microprocessor.
VCO Voltage-Controlled Oscillator: an oscillator whereby the frequency of oscillation

can be varied by changing a control voltage.
VCOBIC Voltage-Controlled Oscillator Buffer Integrated Circuit.
VHF Very High Frequency.
VSWR Voltage Standing Wave Ratio.

G-4 Glossary
Notes

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i

SAFE AND EFFICIENT OPERATION OF MOTOROLA TWO-WAY RADIOS

EXPOSURE TO RADIO FREQUENCY ENERGY

- ENV 50166-1 1995 E Human exposure to electromagnetic fields Low

- ENV 50166-2 1995 E Human exposure to electromagnetic fields High

- Proceedings of SC211/B “Safety Considerations for Human Exposure to

● When transmitting with a portable radio, hold radio in a vertical position

Potentially explosive atmospheres

Blasting caps and areas

NICKEL-CADMIUM BATTERY DISPOSAL OR RECYCLING

This page is intentionally left blank.

1.1 Scope of Manual ............................................................................................... 1-1

Chapter 2 Intrinsically Safe Radio Information

2.1 FMRC Approved Equipment ............................................................................. 2-1

3.1 Introduction ....................................................................................................... 3-1

3.7.3 Speaker, Microphone, and Universal Connector Flex Reassembly...3-11

Chapter 4 Transceiver Performance Testing

Chapter 5 Radio Tuning, Programming, Cloning, and Lowband Antenna Cutting

Chapter 6 Power Up Self-Test

6.1 Error Codes - Conventional Radios...................................................................6-1

7.5 Batteries .............................................................................................. 7-3

Chapter 8 Model Chart and Test Specifications

8.1 UHF 403-470 MHz ............................................................................................ 8-1

Glossary of Terms .......................................................................................................... G-1

1.1 Scope of Manual

1.2 Warranty and Service Support

1.2.1 Warranty Period and Return Instructions

1.2.2 After Warranty Period

1.2.3 Piece Parts Availability

To Order Parts in Latin America and the Caribbean:

1.2.4 Technical Support

1.2.5 Warranty and Repairs

1.3 Radio Model Information

Table 1-1. Radio Model Number

2.1 FMRC Approved Equipment

WARNING: Do not operate radio communications equipment in a hazardous atmosphere

2.2 Repair of FMRC Approved Products

2.2.3 Do Not Substitute Options or Accessories

3.2 Preventive Maintenance

3.2.2 Cleaning Procedures

Cleaning External Plastic Surface

Cleaning Internal Circuit Boards and Components

3.3 Safe Handling of CMOS and LDMOS Devices

3.4 Repair Procedures and Techniques — General

Rigid Circuit Boards

3.5 Disassembling and Reassembling the Radio — General

3.6 Radio Disassembly — Detailed

3.6.1 Front Cover from Chassis Disassembly

Figure 3-1. Battery Removal

5. Remove the antenna.

Insert opener between

knob and switch base,

then pry off knob

Figure 3-2. Knob Removal

Figure 3-3. Chassis Removal

Figure 3-4. Unlatching Flex Connectors

3.6.2 Chassis Assembly Disassembly