Installation

Operation
Maintenance

Indoor liquid chiller with integrated

hydraulic module

Water-cooled: CGWN 205 - 206 - 207 - 208 -

209 - 210 - 211 - 212 -213 - 214 - 215
Condenserless: CCUN 205 - 206 - 207 - 208 -
209 - 210 - 211 - 212 - 213 - 214 - 215

CG-SVX06D-E4
 Trane Air Conditioning and
Refrigeration equipment

Environmental Protection / Compliance with F-Gas

regulation
This equipment contains a fluorinated gas covered by the Kyoto Protocol
[or an ozone depleting substance covered by Montreal Protocol].
The type and quantity of refrigerant per circuit is indicated on the product
nameplate
Global Warming Potential of the refrigerant implemented in Trane Air
Conditioning and Refrigeration Equipment
Refrigerant type GWP (1) value
R407C 1 653
R22 (2) 1 780
R410A 1 975

The operator (contractor or end user) must check local environmental

regulations impacting installation, operation and disposal of the equipment;
in particular need to recover environmentally harmful substances
(refrigerant, oil, antifreeze agents, etc.)
Do not vent into the atmosphere any refrigerant. The handling of refrigerant
shall be fulfilled by a qualified service engineer.
(1) GWP = global warming potential
(2) Covered by Montreal Protocol

2 CG-SVX06D-E4
 General information

Foreword registered letter to the last carrier

within 3 days of delivery.
These instructions are given as a
guide to good practice in the Reception in all countries
installation, start-up, operation, and except France:
maintenance by the user, of Trane
In case of concealed damage: The
CGWN/CCUN chillers. They do not
consignee (or the site
contain full service procedures
representative) must send a
necessary for the continued
registered letter to the last carrier
successful operation of this
within 7 days of delivery, claiming
equipment. The services of a
for the described damage. A copy
qualified technician should be
of this letter must be sent to Trane
employed through the medium of a
Epinal Operations - Claims team.
maintenance contract with a
reputable service company. Note: for deliveries in France, even
concealed damage must be looked
Warranty for at delivery and immediately
treated as visible damage.
Warranty is based on the general
terms and conditions of the About this manual
manufacturer. The warranty is void
if the equipment is repaired or Warnings and cautions appear at
modified without the written appropriate places in this
approval of the manufacturer, if the instruction manual. Your personal
operating limits are exceeded or if safety and the proper operation of
the control system or the electrical this machine require that you follow
wiring is modified. Damage due to them carefully. The constructor
misuse, lack of maintenance or assumes no liability for installations
failure to comply with the or servicing performed by
manufacturer's instructions or unqualified personnel.
recommendations is not covered by
the warranty obligation. If the user About the unit
does not conform to the rules of
These CGWN/CCUN units are
this manual, it may entail
assembled, pressure tested,
cancellation of warranty and
dehydrated, charged and run tested
liabilities by the manufacturer.
before shipment. The information
contained in this manual applies to
Reception units designated CGWN and CCUN.
On arrival, inspect the unit before
signing the delivery note. Refrigerant
The refrigerant provided by the
Reception in France only:
manufacturer meets all the
In case of visible damage: The requirements of our units. When
consignee (or the site using recycled or reprocessed
representative) must specify any refrigerant, it is advisable to ensure
damage on the delivery note, its quality is equivalent to that of a
legibly sign and date the delivery new refrigerant. For this, it is
note, and the truck driver must necessary to have a precise analysis
countersign it. The consignee (or made by a specialized laboratory. If
the site representative) must notify this condition is not respected, the
Trane Epinal Operations - Claims manufacturer warranty could be
team and send a copy of the cancelled.
delivery note. The customer (or the
site representative) should send a

CG-SVX06D-E4 3
 Contents

Trane Air Conditioning and

Refrigeration equipment 2
Environmental protection -
Compliance with F-Gas regulation 2

General information 3
Foreword 3
Warranty 3
Reception 3
About this manual 3
About the unit 3
Refrigerant 3

General data 6

Installation 13
Unit nameplate 13
Installation instructions 13
Handling 14
Minimal installation water content 17
Water treatment 17
Water connections 18
Refrigerant line connections 26
Winter freeze protection 33
Electrical connections 34
Interconnection between CCUN and Remote Condenser 38

4 CG-SVX06D-E4
 Contents

General start-up 40
Preparation 40
Start-up 41

Operation 53
Installation checklist 53
Control and unit operation 54
Weekly start up 54
Weekend shutdown 54
Seasonal shutdown 54
Seasonal start-up 55

Maintenance 56
Maintenance instructions 56
Troubleshooting guide 58
Safety recommendations 60
Maintenance contract 60
Training 60

CG-SVX06D-E4 5
 General Data

Table 1 - Water Cooled units: CGWN standard - R410A

CGWN CGWN CGWN CGWN CGWN CGWN CGWN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 182.5 217.0 251.7 283.1 312.1 341.9 373.7
Total Power input in cooling (kW) 42.5 50.2 57.7 61.5 70.1 78.2 85.9
Evaporator water pressure drop (kPa) 57 59 55 42 42 50 54
Evaporator head pressure available (4) (kPa) 161 141 142 149 143 188 176
Condenser water pressure drop (kPa) 59 64 60 47 52 63 65
Condenser head pressure available (kPa) 151 134 138 162 150 132 117
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 144 163 187 210 233 250 263
Start-up Amps
Standard unit (A) 274 338 395 418 441 512 525
With soft starter option (A) 210 252 291 314 337 384 397
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size ( mm2) 150 150 150 150 150 240 240
Min supply cable size ( mm2) 35 35 50 50 70 70 70
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connection
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Condenser
Number 1
Type Brazed plate
Model DP400-90 DP400-114 DP400-134 DP400-186 DP400-206 DP400-206 DP400-222
Water volume (total) (L) 18.9 24.0 28.2 39.2 43.4 43.4 46.7
Antifreeze Heater (W) - - - - - - -
Condenser Water Connections Grooved pipe connection
Diameter 3 or 4” 3 or 4” 3 or 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module suction/discharge (kPa) 400/640
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1360 1300 1420 1500 1650 1710 1790
Evap Hyd Kit (kg) 1450 1390 1590 1670 1820 1880 1960
Evap + Cds Hyd Kit (kg) 1520 1460 1690 1770 1920 1980 2060
Shipping Weight
Base Unit (kg) 1290 1220 1320 1370 1510 1570 1650
Evap Hyd Kit (kg) 1380 1310 1490 1540 1680 1740 1820
Evap + Cds Hyd Kit (kg) 1450 1380 1590 1640 1780 1840 1920
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 10 11 13 17 18 18 19
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)

(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

6 CG-SVX06D-E4
 General Data

Table 2 - Water Cooled units: CGWN standard - R407C

CGWN CGWN CGWN CGWN
212 213 214 215
Eurovent Performances (1)
Net Cooling Capacity (kW) 398.6 431.3 466.0 506.4
Total Power input in cooling (kW) 97.0 106.4 117.3 125.5
Evaporator water pressure drop (kPa) 40 47 49 48
Evaporator head pressure available (4) (kPa) 236 218 200 187
Condenser water pressure drop (kPa) 66 64 59 56
Condenseur head pressure available (kPa) 159 151 147 136
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 311 337 370 400
Start-up Amps
Standard unit (A) 563 588 621 655
With soft starter option (A) 439 465 498 530
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Min supply cable size (mm2) 240 240 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (L) 38 38 42 46
Antifreeze Heater (W) - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 4"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Condenser
Number 2
Type Brazed plate
Model B400T- 94p / 114p B400T- 114p / 114p B400T- 114p / 144p B400T- 144p / 144p
Water volume (total) (L) 19 / 23 23 / 23 23 / 29 29 / 29
Antifreeze Heater (W) - - - -
Condenser Water Connections Grooved pipe connections
Diameter 5"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 2232 2442 2525 2640
Base Unit with Hyd Kit (kg) 2128 2337 2420 2500
Evap Hyd Kit (kg) 490 490 490 490
Cds Hyd Kit (kg) 374 374 374 374
Evap + Cds Hyd Kit (kg) 682 682 682 682
Shipping Weight
Base Unit w/o Hyd Kit (kg) 2109 2315 2387 2492
Base Unit with Hyd Kit (kg) 2048 2253 2326 2408
Evap Hyd Kit (kg) 432 432 432 432
Cds Hyd Kit (kg) 317 317 317 317
Evap + Cds Hyd Kit (kg) 662 662 662 662
System Data
Number of Refrigerant circuit 2
Capacity steps 5 6 6 6
Minimum capacity % 18 16 15 16
Refrigerant Charge (2)
Circuit A & B (kg) 22 / 21 22 / 22 25 / 23 26 / 26
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser 30°C/35°C) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

CG-SVX06D-E4 7
 General Data

Table 3 - Water Cooled units: CGWN High Efficiency (HE) - R410A

CGWN CGWN CGWN
205 HE 206 HE 207 HE
Eurovent Performances (1)
Net Cooling Capacity (kW) 193.3 227.4 262.4
Total Power input in cooling (kW) 40.1 47.9 55.7
Evaporator water pressure drop (kPa) 26 36 37
Evaporator head pressure available (4) (kPa) 188 156 160
Condenser water pressure drop (kPa) 31 42 41
Condenseur head pressure available (kPa) 177 154 173
Main Power supply
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 144 163 187
Start-up Amps
Standard unit (A) 274 338 395
With soft starter option (A) 210 252 291
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Min supply cable size (mm2) 35 35 50
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DV58-138 DV58-154 DV58-170
Water volume (total) (l) 32.4 32.4 34.1
Antifreeze Heater (W) -
Evaporator Water Connections Grooved pipe connections
Diameter 3" (80) 3" (80) 4" (100)
Max. water-side operating pressure.
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Condenser
Number
Type Brazed plate
Model DP400-162 DP400-162 DP400-186
Water volume (total) (l) 34.1 34.1 39.2
Antifreeze Heater (W) -
Condenser Water Connections Grooved pipe connection
Diameter 3” (80)
Antifreeze heater (W) -
Max. water-side operating pressure
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module suction/discharge (kPa) 400/640 400/640 400/640
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1460 1450 1470
Evap Hyd Kit (kg) 1550 1540 1640
Evap + Cds Hyd Kit (kg) 1620 1610 1740
Shipping Weight
Base Unit (kg) 1360 1350 1340
Evap Hyd Kit (kg) 1450 1440 1510
Evap + Cds Hyd Kit (kg) 1520 1510 1610
System Data
Refrigerant circuit 2
Capacity steps 4 4 4
Minimum capacity % 25 21 25
Refrigerant Charge (2)
Circuit A & B (kg) 15 15 17
Oil Charge (2)
Circuit A & B (l) 13.4 13.4 13.4

(1) at Eurovent Conditions (Evap 12°C/7°C - Condenser. 30°C/35°C)

(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

8 CG-SVX06D-E4
 General Data

Table 4 - Condenserless units: CCUN standard - R410A

CCUN CCUN CCUN CCUN CCUN CCUN CCUN
205 206 207 208 209 210 211
Eurovent Performances (1)
Net Cooling Capacity (kW) 166.3 198.1 230.4 257.7 281.9 311.4 343.8
Total Power input in cooling (kW) 45.6 53.8 62.0 69.8 77.7 86.4 95.1
Evaporator water pressure drop (kPa) 48 49 47 35 34 41 46
Evaporator head pressure available (4) (kPa) 178 161 153 160 157 200 189
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83 83 84 84 84
Sound Power Level (4) w/ sound attenuation jacket (dBA) 79 79 80 80 81 81 81
Units Amps
Nominal (3) (A) 132 151 172 195 218 236 249
Start-up Amps
Standard unit (A) 262 326 381 404 427 498 511
With soft starter option (A) 198 240 277 300 323 370 383
Short circuit unit capacity (kA) 15 15 15 15 15 15 15
Max supply cable size (mm2) 150 150 150 150 150 240 240
Min supply cable size ( mm2) 35 35 50 50 70 70 70
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T) (20T+25T) (25T+25T) (25T+30T) (30T+30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (A) 31/31 31/40 40/40 40/52 52/52 52/58 58/58
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215 215/260 260/260 260/320 320/320
Motor RPM (rpm) 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87 0.87/0.84 0.84/0.84 0.84/0.88 0.88/0.88
Sump Heater (compA/CompB) (W) 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-74 DP400-90 DP400-114 DP400-162 DP400-186 DP400-186 DP400-206
Water volume (total) (L) 15.6 18.9 24.0 34.1 39.2 39.2 43.4
Antifreeze Heater (W) - - - - - - -
Evaporator Water Connections Grooved pipe connections
Diameter 3” 3” 4” 4” 4” 4” 4”
Max. water-side operating pressure
without hydraulic module (kPa) 1000
with hydraulic module (kPa) 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1"3/8 1"3/8 1"3/8 1"5/8 1"5/8 1"5/8 1"5/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8 7/8 7/8 1"1/8 1"1/8
Dimensions
Height (mm) 1842 1842 1842 1842 1842 1842 1842
Length (mm) 2545 2545 2545 2545 2545 2545 2545
Width (mm) 880 880 880 880 880 880 880
Operating Weight
Base Unit (kg) 1260 1170 1270 1280 1420 1480 1550
Evap Hyd Kit (kg) 1350 1260 1440 1450 1590 1650 1720
Shipping Weight
Base Unit (kg) 1210 1120 1200 1190 1320 1380 1450
Evap Hyd Kit (kg) 1300 1210 1370 1360 1490 1550 1620
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4 4 4 4
Minimum capacity % 25 21 25 22 25 23 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) 3 3 3 3 3 3 3
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4 13.4 13.4 13.9 14.4

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling)

(2) per circuit
(3) Max rated conditions.
(4) Dual Pump Option

CG-SVX06D-E4 9
 General Data

Table 5 - Condenserless units: CCUN standard - R407C

CCUN CCUN CCUN CCUN
212 213 214 215
Eurovent Performances (1)
Net Cooling Capacity (kW) 385.6 417.3 450.4 486.9
Total Power input in cooling (kW) 99.0 108.5 120.5 131.1
Evaporator water pressure drop (kPa) 38 44 46 45
Evaporator head pressure available (4) (kPa) 242 227 211 197
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 87 88 88 90
Sound Power Level w/ sound attenuation jacket (4) (dBA) 84 85 85 87
Units Amps
Nominal (3) (A) 280 306 339 369
Start-up Amps
Standard unit (A) 532 557 590 624
With soft starter option (A) 408 434 467 499
Short circuit unit capacity (kA) 15 15 15 15
Max supply cable size (mm2) 185 185 240 240
Min supply cable size (mm2) 240 240 240 240
Compressor
Number 5 6 6 6
Type Scroll
Model (25T+30T) (25T) (25T+30T) (30T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 52/62.5 52/52 52/62.5 62.5/62.5
Locked rotor Amps (compA/CompB) (A) 272/310 272/272 272/310 310/310
Motor RPM (rpm) 2900 2900 2900 2900
Power factor (compA/CompB) 0.87/0.87 0.87/0.87 0.87/0.87 0.87/0.87
Sump Heater (compA/CompB) (W) 150 150 150 150
Evaporator
Number 1
Type Brazed plate
Model AC350-190DQ AC350-190DQ AC350-210DQ AC350-230DQ
Water volume (total) (l) 38 38 42 46
Antifreeze Heater (W) no no no no
Evaporator Water Connections Grooved pipe connections
Diameter 4"
Max. water-side operating pressure,
without hydraulic module (kPa) 1000 1000 1000 1000
with hydraulic module (kPa) 400 400 400 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 2"1/8 2"1/8 2"1/8 2"1/8
Liquid line diameter circuit 1 & 2 1"3/8 1"3/8 1"3/8 1"3/8
Dimensions without Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 2808 2808 2808 2808
Width (mm) 878 878 878 878
Dimensions with Hydraulic Module
Height (mm) 1950 1950 1950 1950
Length (mm) 3498 3498 3498 3498
Width (mm) 878 878 878 878
Operating Weight
Base Unit w/o Hyd Kit (kg) 1879 2070 2120 2180
Base Unit with Hyd Kit (kg) 1880 2071 2122 2182
Evap Hyd Kit (kg) 490 490 490 490
Shipping Weight
Base Unit w/o Hyd Kit (kg) 1832 2023 2070 2130
Base Unit with Hyd Kit (kg) 1842 2033 2080 2136
Evap Hyd Kit (kg) 432 432 432 432
System Data
Refrigerant circuit 2
Capacity steps 4 4 4 4
Minimum capacity % 22 33 30 33
Refrigerant Charge (2)
Circuit A & B (kg) Holding charge
Oil Charge (2)
Circuit A & B (l) 20.4 / 12.6 20.4 / 20.4 18.9 / 20.4 18.9 / 18.9

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

10 CG-SVX06D-E4
 General Data

Table 6 - Condenserless units: CCUN High Efficiency (HE) - R410A

CCUN CCUN CCUN
205 HE 206 HE 207 HE
Eurovent Performances (1)
Net Cooling Capacity (kW) 175.0 206.7 239.1
Total Power input in cooling (kW) 45.6 53.8 62.0
Evaporator water pressure drop (kPa) 22 29 30
Evaporator head pressure available (4) (kPa) 190 170 170
Main Power supply 400/3/50
Sound Power Level (4) (dBA) 82 82 83
Sound Power Level w/ sound attenuation jacket (4) (dBA) 79 79 80
Units Amps
Nominal (3) (A) 132 151 172
Start-up Amps
Standard unit (A) 262 326 381
With soft starter option (A) 198 240 277
Short circuit unit capacity (kA) 15 15 15
Max supply cable size (mm2) 150 150 150
Min supply cable size (mm2) 35 35 50
Compressor
Number 4
Type Scroll
Model (15T+15T) (15T+20T) (20T+20T)
Speeds number 1
Motors Number 1
Rated Amps (compA/CompB) (3) (A) 31/31 31/40 40/40
Locked rotor Amps (compA/CompB) (A) 160/160 160/215 215/215
Motor RPM (rpm) 2900 2900 2900
Power factor (compA/CompB) 0.82/0.82 0.82/0.87 0.87/0.87
Sump Heater(compA/CompB) (W) 160/160 160/160 160/160
Evaporator
Number 1
Type Brazed plate
Model DP400-154 DP400-154 DP400-162
Water volume (total) (L) 32.4 32.4 34.1
Antifreeze Heater (W) -
Evaporator Water Connections Grooved pipe connections
Diameter 3"
Max. water-side operating pressure
without hydraulic module (kPa) 1000 1000 1000
with hydraulic module (kPa) 400 400 400
Remote condenser connections
Discharge line diameter circuit 1 & 2 1"3/8
Liquid line diameter circuit 1 & 2 7/8 7/8 7/8
Dimensions
Height (mm) 1842
Length (mm) 2545
Width (mm) 880
Operating Weight
Base Unit (kg) 1330 1240 1250
Evap Hyd Kit (kg) 1420 1330 1420
Shipping Weight
Base Unit (kg) 1270 1170 1160
Evap Hyd Kit (kg) 1360 1260 1330
System Data
Refrigerant circuit 2
Capacity steps 4
Minimum capacity % 25 21 25
Refrigerant Charge (2)
Circuit 1 & 2 (kg) Holding charge
Oil Charge (2)
Circuit 1 & 2 (l) 13.4 13.4 13.4

(1) Conditions (Evap 12°C/7°C - Saturated discharge 45°C - 5°C subcooling) (3) Max rated conditions.
(2) per circuit (4) Dual Pump Option

CG-SVX06D-E4 11
 General Data

Table 7 - Evaporator hydraulic module

205 206 207 208 209 210 211 212 213 214 215

High head pressure option

Nb Pump set 1
Motor (1)(2) (kW) 4.0 4.0 5.5 5.5 5.5 7.5 7.5 11.0 11.0 11.0 11.0
Rated Amps (1)(2) (A) 7.5 7.5 11.1 11.1 11.1 14.7 14.7 20.0 20.0 20.0 20.0
Motor RPM (rpm) 2900
Low head pressure option
Nb Pump set 1
Motor (1)(2) (kW) 2.2 2.2 4.0 4.0 4.0 5.5 5.5 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.0 4.0 7.5 7.5 7.5 11.1 11.1 7.8 7.8 10.3 10.3
Motor RPM (rpm) 2900
Expansion tank volume (l) 25 25 25 25 25 25 25 35 35 35 35
User volume expansion capacity (3) (l) 3600 3600 3600 3600 3600 3600 3600 5100 5100 5100 5100
Water strainer diameter 3" 3" 4" 4" 4" 4" 4" 4" 4" 4" 4"
Piping Steel

Table 8 - Condenser hydraulic module

205 206 207 208 209 210 211 212 213 214 215
High head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 3 3 4 4 4 4 4 7.5 7.5 7.5 7.5
Rated Amps (1)(2) (A) 6.1 6.1 7.7 7.7 7.7 7.7 7.7 13.8 13.8 13.8 13.8
Motor RPM (rpm) 2900
Low head pressure option
Nb Pump set 2 (in parallel)
Motor (1)(2) (kW) 2.2 2.2 3.0 3.0 3.0 3.0 3.0 4.0 4.0 5.5 5.5
Rated Amps (1)(2) (A) 4.2 4.2 6.1 6.1 6.1 6.1 6.1 7.8 7.8 10.3 10.3
Motor RPM (rpm) 2900
Water strainer Diameter 4" 4" 4" 4" 4" 4" 4" 4" 4" 4" 4"
Piping Steel
(1) Per motor
(2) Dual Pump Option
(3) Hydrostatic pressure 3 bar at 25°C with 7°C mini

12 CG-SVX06D-E4
 Installation

Unit nameplate Clearance

The unit nameplate gives the Respect recommended clearance

complete model reference numbers. around the unit to allow maintenance
The unit power rating is shown, and operation to take place without
power supplies should not deviate by obstruction. For minimum clearance,
more than 5% from the rated power. consult the certified submittals,
Compressor motor amperage is which are available on request from
shown in box I.MAX. The customer's your Trane Agency.
electrical installation must be able to
withstand this current.

Installation instructions
Foundations
No special foundations are required,
provided the supporting surface is
flat and level, and can withstand the
weight or the unit.

Isolating rubber pads

6 pads are supplied as standard with
the machine (55x150mm). They
should be placed between the
supporting floor and the unit to
isolate from the ground. Trane does
not recommend to install spring
isolators.

Water drain hole

Install a drain hole wide enough to
drain away water from the unit in the
event of shut-down or repair.

CG-SVX06D-E4 13
 Installation

Handling CAUTION: This unit must be lifted

with the outmost care. Avoid shock
A specific lifting method is load by lifting slowly and evenly. To
recommended as follows: prevent any damage, position the
1. 4 lifting points are built into the lifting bar so that the slings do not
unit. touch the unit.
2. Slings and spreader bar to be
provided by rigger and attached
to the 4 lifting points.
3. Minimum rated lifting capacity
(vertical) of each sling and
spreader bar shall be no less than
the tabulated unit shipping
weight. Refer to Figures 1 and 2

Figure 1 - Rigging the unit - CGWN - CCUN (205-211)

A B
C

14 CG-SVX06D-E4
 Installation

Figure 2 - Rigging the unit - CGWN - CCUN (212-215)

A
C
B

D
A
C
B
D

CG-SVX06D-E4 15
 Installation

Table 9 - Dimensions of recommended slings and swing-bar

A (mm) B (mm) C (mm) D (mm)

CGWN 205
CGWN 206
CGWN 207
CGWN 208
CGWN 209
CGWN 210
CGWN 211
CGWN 212
CGWN 213
CGWN 214
CGWN 215
CGWN 205 HE
CGWN 206 HE
CGWN 207 HE
1100 600 500 2400
CCUN 205
CCUN 206
CCUN 207
CCUN 208
CCUN 209
CCUN 210
CCUN 211
CCUN 212
CCUN 213
CCUN 214
CCUN 215
CCUN 205 HE
CCUN 206 HE
CCUN 207 HE

16 CG-SVX06D-E4
 Installation

Minimal installation water Water treatment

content Untreated or insufficiently treated
The water volume is an important water, if used in this unit, may cause
parameter because it allows a stable scale, slime or algae to accumulate
chilled water temperature and avoids or cause erosion and corrosion. As
short cycle operation of the Trane does not know the
compressors. components used in the hydraulic
network and the quality of the water
Parameters which influence the used, we recommend the services of
water temperature stability a qualified water treatment specialist.
• Water loop volume The following materials are used in
• Load fluctuation Trane chillers heat exchangers:
• Number of capacity steps • Stainless steel plates AISI 316,
1.4401 with copper brazing
• Compressors rotation
• Water piping: steel
• Dead band
• Water connections: brass
• Minimum time between 2 starts
of a compressor Trane will not accept any liability in
The following table gives the regards of damage due to the use of
minimal installation water content untreated or improperly treated
recommended according to all these water or from the use of saline or
parameters for both comfort and brackish water. If water treatment is
process cooling application. required, contact your local Trane
sales office.

Table 10 - Minimal water content

Confort Application Process cooling Application
2°C Dead 3°C Dead 4°C Dead 2°C Dead 3°C Dead 4°C Dead
band (1) band (2) band (3) band (1) band (2) band (3)
CGWN - CCUN 205 660 l 440 l 330 l 1160 l 730 l 530 l
CGWN - CCUN 206 670 l 450 l 340 l 1160 l 740 l 540 l
CGWN - CCUN 207 650 l 440 l 330 l 1100 l 710 l 520 l
CGWN - CCUN 208 880 l 580 l 440 l 1520 l 960 l 710 l
CGWN - CCUN 209 1060 l 700 l 530 l 1860 l 1170 l 860 l
CGWN - CCUN 210 1080 l 720 l 540 l 1870 l 1190 l 870 l
CGWN - CCUN 211 1260 l 840 l 630 l 2220 l 1400 l 1020 l
CGWN - CCUN 212 1260 l 840 l 630 l 2170 l 1380 l 1010 l
CGWN - CCUN 213 1050 l 700 l 530 l 1760 l 1130 l 830 l
CGWN - CCUN 214 1270 l 850 l 640 l 2150 l 1370 l 1010 l
CGWN - CCUN 215 1240 l 820 l 620 l 2060 l 1330 l 980 l

Notes
(1) Minimum water loop volume in order to obtain maximum +/- 1°C chilled water temperature fluctuation vs. Chilled
water set-point
(2) Minimum water loop volume in order to obtain maximum +/- 1.5°C chilled water temperature fluctuation vs.
Chilled water set-point
(3) Minimum water loop volume in order to obtain maximum +/- 2°C chilled water temperature fluctuation vs. Chilled
water set-point

This table is estimated with

- Condenser : Water 30°/35°C
- Evaporator : Water 12°/7°C

CG-SVX06D-E4 17
 Installation

Water connections 2) Condenser side options

• No hydraulic control
Before making any connections, • With pump contactors to control a
make sure the labeling for entering remote pump (single or dual)
and leaving water corresponds to the • With pump integrated hydraulic
submittals. CGWN water-cooled module, consisting of two single
chillers and CCUN condenserless pumps in parallel to adjust
units are available in several condenser waterflow as a function
versions: of unit capacity, low or high
1) Evaporator side options pressure head
• No hydraulic control Typical water circuits are given in the
• With pump contactors to control a following figures.
remote pump (single or dual)
• With pump integrated hydraulic
module, single or dual pump, low
or high pressure head

Figure 3 - CGWN hydraulic flow chart - without hydraulic module (205-211)

1 2 3

CW
3

3
2 4 HW

5 4

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207 standard
head 3"
• For sizes 208 to 215

18 CG-SVX06D-E4
 Installation

Figure 4 - CGWN hydraulic flow chart - without hydraulic module (212-215)

1 2 3

CW
3

3
4

HW
3

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207 standard
head 3"
• For sizes 208 to 215

CG-SVX06D-E4 19
 Installation

Figure 5 - CCUN hydraulic flow chart - without hydraulic module (205-211)

1 2 3

CW
3

Figure 6 - CCUN hydraulic flow chart - without hydraulic module (212-215)

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab FT: Water flow switch
4. ¼ SAE Male drain tab • For sizes 205 to 207 standard
head 3"
• For sizes 208 to 215

20 CG-SVX06D-E4
 Installation

Figure 7 - CGWN hydraulic flow chart - with hydraulic module on both evaporator and
condenser sides (205-211)

7 8
6

2 3

CW
4

9 10 3

1 2 4 3

HW
6 3

11 12
5 4
4

12 11

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab Pi: Pressure gauge
5. Condenser FT: Water flow switch
6. Water strainer • For sizes 205 to 207
7. Expansion Tank standard head 3"
8. Pressure relief valve
9. Single or double evaporator pump • For sizes 208 to 215
10. Drain pan
11. Condenser pump
12. Check valve

CG-SVX06D-E4 21
 Installation

Figure 8 - CGWN hydraulic flow chart - with hydraulic module on both evaporator
and condenser sides (212-215)

CW
HW

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent HW: Condensation water loop
3. ¼ SAE Male pressure tab TT: Temperature sensor
4. ¼ SAE Male drain tab Pi: Pressure gauge
5. Single condenser FT: Water flow switch
6. Water strainer • For sizes 205 to 207
7. Expansion Tank standard head 3"
8. Pressure relief valve
9. Single or double evaporator pump • For sizes 208 to 215
10. Drain pan
11. Double condenser pump
12. 1/4 NPT drain tab
13. 3/4 NPT steel tube for expansion
tank

22 CG-SVX06D-E4
 Installation

Figure 9 - CCUN hydraulic flow chart - with hydraulic module on evaporator side only
(205-211)

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab Pi: Pressure gauge
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207
6. Water strainer standard head 3"
7. Expansion Tank
8. Pressure relief valve • For sizes 208 to 215
9. Single or double evaporator pump
10. Drain pan

CG-SVX06D-E4 23
 Installation

Figure 10 - CCUN hydraulic flow chart - with hydraulic module on evaporator side only
(212-215)

1. Insulated evaporator CW: Chilled water loop

2. Valve for air vent TT: Temperature sensor
3. ¼ SAE Male pressure tab Pi: Pressure gauge
4. ¼ SAE Male drain tab FT: Water flow switch
5. Condenser • For sizes 205 to 207
6. Water strainer standard head 3"
7. Expansion Tank
8. Pressure relief valve • For sizes 208 to 215
9. Single or double evaporator pump
10. Drain pan
11. Condenser pump

WARNING! Units with hydraulic module contain all safety and operation
devices and only require the supply and return piping with isolating valves
for maintenance of water strainer and pump seal ring.
The unit water piping shall be connected using expansion compensators.

24 CG-SVX06D-E4
 Installation

Figure 11 - Connection of units with hydraulic module - Evaporator and condenser

sides

5
4

Figure 12 - Connection of units without hydraulic module - Evaporator and condenser

sides

2
7

3 6
5

4
8

1 = Pressure gauges: show entering and leaving water pressure (2 pressure ports are
available inside of the unit - see item 1 in Figure above)
2 = Balancing valve: adjusts water flow.
3 = Air purge allows to remove the air from the water circuit during fill up.
4 = Stop valves: isolate chillers and water circuiting pump during maintenance
operations.
5 = Thermometers: indicate chilled water entering and leaving temperatures
(not mandatory).
6 = Expansion compensators: avoid mechanical stress between chiller and piping
installation.
7 = Stop valve located on the outlet connection: used to measure the water pressure
inlet or outlet of evaporator.
8 = Strainer: avoid to get heat exchangers dirty. All installation must be equipped
with efficient strainer in order that only clean water enters into exchanger. If there is
no strainer, reserve will be formulated by the Trane technician at the start-up of the
unit.
The strainer used must be able to stop all particles with a diameter greater than
1.6 mm.
9 = Draining the plate heat exchanger: used to drain
Note: To protect the environment, it is compulsory to recover and process
glycol brines.

CG-SVX06D-E4 25
 Installation

Refrigerant line connections

Piping
Maximum distances and refrigerant
line diameters between units must be
checked according to the
configuration and system operating
conditions (Chilled water
temperature and subcooling).
Tables 12-14 provide the maximum
acceptable height according to
subcooling available and
recommended diameters for
discharge liquid lines when CCUN
condenserless chillers are connected
to remote condensers.

Figure 13 - Installation configuration - CCUN and remote condenser at the same level

1: Discharge line
2: Liquid line

26 CG-SVX06D-E4
 Installation

Figure 14 - Installation configuration - CCUN below remote condenser

1: Discharge line
2: Liquid line

Figure 15 - Installation configuration - CCUN above remote condenser

1: Discharge line
2: Liquid line

CG-SVX06D-E4 27
 Installation

The minimum required subcooling at the remote condenser level when

installed below is defined in the following table.
Example : If the remote condenser is 10m below the CCUN and the
condensing temperature is 50°C, the refrigerant subcooling leaving the remote
condenser shall not be below 4°C. To increase the amount of subcooling,
more refrigerant charge is required.
Table 11 - Maximum elevation (H) of CCUN above remote condenser
Subcooling Condensing dew temperature °C
°C 20°C 35°C 50°C 65°C

4°C 4m 6m 8m 10 m
6°C 8m 12 m 16 m 20 m
8°C 12 m 17 m 23 m 30 m
10°C 16 m 23 m 30 m 40 m
12°C 20 m 28 m 38 m 49 m

For recommended discharge line diameters refer to the following tables.

For vertical discharge line a double vertical riser must be used and designed
within state-of-the-art.
Figure 16 - Double vertical riser

Smaller
riser
Larger
riser

trap

28 CG-SVX06D-E4
 Installation

Table 12 - Recommended discharge line diameters for horizontal risers (Circuit 1)

Required discharge pipe diameter - Circuit 1

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8" 1"1/8 1"3/8
CCUN 206 7/8" 1"1/8 1"3/8
CCUN 207 7/8" 1"1/8 1"3/8
CCUN 208 1"1/8 1"3/8 1"5/8
CCUN 209 1"1/8 1"3/8 1"5/8
CCUN 210 1"1/8 1"3/8 1"5/8
CCUN 211 1"1/8 1"3/8 1"5/8
CCUN 212 1"5/8 2"1/8
CCUN 213 1"5/8 2"1/8
CCUN 214 1"5/8 2"1/8 2"5/8
CCUN 215 1"5/8 2"1/8 2"5/8

Table 13 - Recommended discharge line diameters for horizontal risers (Circuit 2)

Required discharge pipe diameter - Circuit 2

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 7/8" 1"1/8 1"3/8
CCUN 206 7/8" 1"1/8 1"3/8
CCUN 207 7/8" 1"1/8 1"3/8
CCUN 208 1"1/8 1"3/8 1"5/8
CCUN 209 1"1/8 1"3/8 1"5/8
CCUN 210 1"1/8 1"3/8 1"5/8
CCUN 211 1"1/8 1"3/8 1"5/8
CCUN 212 1"3/8 1"5/8 2"1/8
CCUN 213 1"5/8 2"1/8
CCUN 214 1"5/8 2"1/8
CCUN 215 1"5/8 2"1/8 2"5/8

CG-SVX06D-E4 29
 Installation

Table 14 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 1)

Required liquid line pipe diameter - Circuit 1

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8" 7/8" 1"1/8
CCUN 206 5/8" 7/8" 1"1/8
CCUN 207 5/8" 7/8" 1"1/8
CCUN 208 7/8" 1"1/8 1"3/8
CCUN 209 7/8" 1"1/8 1"3/8
CCUN 210 7/8" 1"1/8 1"3/8
CCUN 211 7/8" 1"1/8 1"3/8
CCUN 212 1"1/8 1"3/8 1"5/8
CCUN 213 1"1/8 1"3/8 1"5/8
CCUN 214 1"1/8 1"3/8 1"5/8
CCUN 215 1"1/8 1"3/8 1"5/8

Table 15 - Recommended liquid line diameters for vertical or horizontal risers (Circuit 2)

Required liquid pipe diameter - Circuit 2

Unit size -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14
CCUN 205 5/8" 7/8" 1"1/8
CCUN 206 5/8" 7/8" 1"1/8
CCUN 207 5/8" 7/8" 1"1/8
CCUN 208 7/8" 1"1/8 1"3/8
CCUN 209 7/8" 1"1/8 1"3/8
CCUN 210 7/8" 1"1/8 1"3/8
CCUN 211 7/8" 1"1/8 1"3/8
CCUN 212 1"1/8 1"3/8
CCUN 213 1"1/8 1"3/8 1"5/8
CCUN 214 1"1/8 1"3/8 1"5/8
CCUN 215 1"1/8 1"3/8 1"5/8

30 CG-SVX06D-E4
 Installation

Insulation Refrigerant charge

Insulate refrigerant lines from CCUN 205-211 units are delivered
building itself to avoid transmission with a 3kg refrigerant charge per
to building structure of vibrations circuit and isolating valves. CCUN
normally caused by pipework. Also 212-215 units are delivered with a
avoid bypassing the unit's damping nitrogen holding charge and
system by fixing the refrigerant isolating valves. After system
lines or the electrical ducts very pressure and vacuum testing, fill up
rigidly. Vibrations may propagate unit with refrigerant according to
into building structure through the diameter and the length of the
rigidly fixed refrigerant lines. refrigerant piping work up to obtain
the correct subcooling temperature:
Pressure tests and leak detection ∆t subcooling = 5°C for a liquid
WARNING! During operations, take temperature of 40°C.
the following precaution: Warning: When connecting CCUN
1. Neither oxygen nor acethylene liquid and discharge lines , ensure
should be used instead of
that the copper end pipes between
refrigerant and nitrogen to detect
the stop valve and the end end of
leaks, otherwise a violent
explosion may occur. the piping are not under pressure
2. Always use valves and using a 1/4 SAE.
manometers to check the test Oil charge - CCUN
pressure in system. Excessive
pressure may either cause pipes Above 60 kg of refrigerant charge
to rupture, damage unit, or per circuit, special care to the oil
cause an explosion, causing level on compressor is required.
possible physical injury. Carry The operating oil level shall remain
out liquid line and hot gas above half of the oil sight glass. See
pressure tests in accordance the unit nameplate for oil charges.
with current standards. The oil level can only be evaluated
CAUTION: Do not go more than after 10 minutes OFF time of both
0.7 bar above the high pressure compressors of the circuit. See
switch setpoint. Introduce enough sticker for the oil level located on
refrigerant into circuit for 85 to the compressor next to the oil sight
100 kPa pressure, pump-injecting glass. See Figure 29.
dry nitrogen, and raise pressure to
100 kPa. Search possible leaks Note: The oil quantity necessary for
using detector. This operation the split system has also to be
should be carried out great care adjusted according to the diameter
throughout the system. If leaks are and the length of the refrigerant
detected, reduce system pressure, piping work.
and repair defective component.
Repeat test process, to check that CAUTION: Use exclusively POE oil
the repair can withstand rated recommended by TRANE
pressure.
Important note:
These operations have to be
performed by a specialist. The
results have to be written on a start
up record by the Trane engineer or
the client's specialist who has
performed this start up. The
quantity of refrigerant and oil added
are at the client's charges.

CG-SVX06D-E4 31
 Installation

High pressure Pressure relief valve - CCUN

The remote condenser must have a Above the maximum system
service pressure equal to or higher refrigerant charge, it is
than the high service pressure (44.5 recommended to install a pressure
bar for CCUN 205-211 and 29.5 bar relief valve. See figures below for
for CCUN 212-215.) installation. Depending upon the
Warning! CCUN 205-211 have a liquid line diameter selected in the
high pressure sensor which is not "Recommended liquid line
adjustable up to 44.5 bar. CCUN diameters" table, find the predicted
212-215 have a high pressure maximum liquid line length of
sensor which is not adjustable up to installation without pressure relief
29.5 bar. valve installed. The recommended
pressure relief valve setting is 29 bar
for CCUN 205-211 and 21 bar for
CCUN 212-215 and shall be installed
on the low pressure side of the
refrigerant circuit.
Table 16 - Recommended liquid line diameters with pressure relief valve - CCUN
Maximum system refrigerant Maximum length Maximum length
Liquid line Liquid line
Unit size Unit efficiency model Circuit charge without pressure relief without pressure relief without pressure relief
diameter diameter
valve (kg) valve (m) valve (m)
Standard 1 & 2 62 1"1/8 76 7/8" 120
205
High 1 & 2 69 1"1/8 90 7/8" 142
Standard 1 & 2 63 1"1/8 71 7/8" 113
206
High 1 & 2 69 1"1/8 83 7/8" 131
Standard 1 & 2 65 1"1/8 69 7/8" 108
207
High 1 & 2 70 1"1/8 79 7/8" 125
208 Standard 1 & 2 71 1"1/8 73 7/8" 115
209 Standard 1 & 2 74 1"1/8 74 7/8" 116
210 Standard 1 & 2 76 1"3/8 45 1"1/8 70
211 Standard 1 & 2 79 1"3/8 44 1"1/8 69
Standard 1 109 1"3/8 76 1" 5/8 54
212
Standard 2 77 1"3/8 43 1" 5/8 30
Standard 1 109 1"3/8 76 1" 5/8 54
213
Standard 2 109 1"3/8 76 1" 5/8 54
Standard 1 103 1"3/8 69 1" 5/8 49
214
Standard 2 111 1"3/8 74 1" 5/8 53
Standard 1 106 1"3/8 67 1" 5/8 48
215
Standard 2 106 1"3/8 67 1" 5/8 48

Figure 17 - Installing pressure relief valve (205-211) Figure 18 - Installing pressure relief valve (212-215)

2 1
2

1 = Connection for pressure relief valve circuit 1 1 = Connection for pressure relief valve circuit 1
2 = Connection for pressure relief valve circuit 2 2 = Connection for pressure relief valve circuit 2

32 CG-SVX06D-E4
 Installation

Winter freeze protection CAUTION:

- There is a risk of freeze-up of the
During negative ambient air evaporator circuit due to internal
temperature chilled water piping refrigerant migration if the
must be fully insulated. Ensure that condenser circuit is maintained at a
all safeties are taken to prevent frost low temperature (below 0°C) for a
damage during negative ambient air long period during the cold season.
temperature. The following systems If necessary, provide isolation
can be used: valves on the condenser water
1. Electrical heater mounted on all circuit (CGWN). CCUN is protected
water piping exposed to negative against refrigeration migration by a
temperatures.
liquid solenoid valve.
2. Start chilled water pump during
negative ambient air temperature. - When using the freeze protection by
3. Add ethylene glycol in the chilled pump activation during the cold
water. season, water must be able to
4. Drain water-circuit, however be circulate freely.
aware of corrosion process when Check that no closure valve on
drained. other device might block waterflow.
Note
If machinery room can be exposed to
temperature below 0°C, systems 2, 3
and 4 must be used.

Figure 19 - Freezing point versus ethylene glycol percentage

-1 0

1
Brine temperature (°C)

-2 0

2
-3 0

-4 0

-5 0
0 10 20 30 40 50 60

% Ethylene glycol

1. Liquid
2. Freezing without burst effect
3. Freezing with burst effect

CG-SVX06D-E4 33
 Installation

Electrical connections CAUTION:

1. Cabling must comply with local
CAUTION: standards. The type and location
1. The greatest care should be taken of fuses must also comply with
when cutting through passages standards. As a safety measure,
and installing electric wiring. fuses should be visibly installed,
Under no circumstances should close to the unit.
chips of metal or cuttings of 2. Only copper wiring should be
copper or isolating material fall used. Using aluminium wires can
into the starter panel or electric produce galvanic corrosion and
components. Relays, contactors, possibly lead to superheat and
terminals and control wiring failure of connection points.
should be covered and protected
before power supplies are Soft starter recommended setting
connected.
2. Install power supply cabling as Acceleration time: 0.5 seconds full
shown in wiring diagram. speed
Adequate cable gland should be Start-up torque: 50%
chosen, ensuring no foreign
bodies enter the electrical housing Deceleration time: 0 seconds
or components. Use adjustment setting button.

Figure 20 - CGWN and CCUN main power supply connection (1) (205-211)

1 = Power cable inlet

2 = Disconnect switch
(1) shown here : CGWN. Components in same location on CCUN.

34 CG-SVX06D-E4
 Installation

Figure 21 - CGWN and CCUN main power supply connection (1) (212-215)

1 = Power cable inlet

2 = Disconnect switch
(1) shown here : CGWN. Components in same location on CCUN.

CG-SVX06D-E4 35
 Installation

When ordered, the outdoor air The sensing bulb is extended, on the
sensor electronics is factory-mounted sensor side, outside the unit. These
and wired. It is located inside the wires can be spliced with two
control panel. The IPC bus is factory- 0.75mm. type or similar wires, with a
wired also. maximum of 305 meters. Splice at
sensor end must be water tight.

Figure 22 - CGWN and CCUN main power supply connection (205-211)

L1

L2

L3
1Q10

Figure 23 - CGWN and CCUN main power supply connection (212-215)

L1 L1

L2 L2

1Q10 L3 L3

36 CG-SVX06D-E4
 Installation

Note Make sure phase order is correct. Should the compressor be noisy, reverse
2 phases.

Figure 24 - Outdoor ambient air sensor connection

CG-SVX06D-E4 37
 Installation

Interconnection directly to the terminal block for the

optional fan relay cards.
between CCUN and
CAUTION:
Remote Condenser
Power supply to the outdoor fan
The CCUN has the capability to relays shall not be provided from the
control the fan staging of the remote CCUN unless special care to the
condenser if the option is taken. Each Voltage and to the power
refrigerant circuit can control from consumption was evaluated.
one up to 6 fans per circuit using a 4
output relays
(10A/250VAC/AC1/SPDT) card option
provided in the control box of the
CCUN. The external wiring to the
remote condenser shall be connected

Table 17 - Control output relays

Output relay Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6

Fan Option
Low Speed High Speed Single speed
Two fan speed first fan
2
1&4 3 Single speed only fans
1 2 3 4 Two fan speed first fan
3
1 3 4 Single speed only fans
1 2 3 4 4 Two fan speed first fan
4
1 3 4 4 Single speed only fans
1 2 3 4 4 4 Two fan speed first fan
5
1 3 4 4 4 Single speed only fans
1 2 3 3 4 4 4 Two fan speed first fan
6
1 3 3 4 4 4 Single speed only fans

Table 18 - Fan staging - Example : 4 fans per circuit, single speed

Standard - 4 fans per circuit

Stage Number of Fans Relays Energized Capacity [%]
1 2 3 4
0 0 0 0 0 0 0.00
1 1 1 0 0 0 25.00
2 2 1 0 1 0 50.00
3 3 0 0 1 1 75.00
4 4 1 0 1 1 100.00

Table 19 - Fan staging - Example : 4 fans per circuit with first fan 2-speed
Low Ambient 2 Speed 4 fans per circuit
Stage Number of Fans Relays Energized Capacity [%]
1 2 3 4
0 0 0 0 0 0 0.00
1 0.5 1 0 0 0 12.50
2 1 0 0 1 0 25.00
3 1.5 1 0 1 0 37.50
4 2 0 0 0 1 50.00
5 2.5 1 0 0 1 62.50
6 3 0 0 1 1 75.00
7 3.5 1 0 1 1 87.50
8 4 0 1 1 1 100.00

38 CG-SVX06D-E4
 Installation

Operating range Check also compressor suction

CAUTION: Maximum operating time superheat for being close to 5 or 6°C
for low condensing water outlet is for low chilled leaving water
1 minute. The compressor shall temperature to minimize compressor
become noisy. discharge temperature. For very high
leaving condensing water
The envelope represents the temperature above 55°C, the
operating range in which the unit will refrigerant charge can be minimized
work without control limitation. To by 20%.
keep the unit operating in this
envelope, be careful to adjust
setpoints inside with a clearance
equal to half the dead band.

Figure 25 – CGWN operating limits (180 kW-350 kW) Figure 26 – CCUN operating limits (180 kW-350 kW)

/
80 /
/ /
70
/ 60
/
50
40
30 /
/
20
/ / /
10
0

A = Evaporator leaving water temperature (°C) A = Evaporator leaving water temperature (°C)
B = Saturated condensing temperature (°C) B = Saturated condensing temperature (°C)

Figure 27 – CGWN operating limits (350 kW-500 kW) Figure 28 – CCUN operating limits (350 kW-500 kW)

CLWT: Condenser Leaving Water Temperature SCT: Saturated Condensing temperature

ELWT: Evaporator Leaving Water Temperature ELWT: Evaporator Leaving Water Temperature

CG-SVX06D-E4 39
 General Start-up

Preparation • Check chilled water pumps

interconnection to control panel
Carry out all operations on check list • Ensure that the isolation
so that the unit is correctly installed resistance of all power supply
and ready to operate. The installer terminals to ground complies with
must check all the following points standards and regulations in force
before calling in the Trane Servicing • Check that unit voltage and
Department to put the equipment frequency supplied match rated
into service: input voltage and frequency
• Check position of the unit • Check that all electrical
• Check unit is level connections are clean and sound
• Check type and position of the • Check that main power supply
rubber pads switch is sound
• Check clearance required for • Check Ethylene glycol or
maintenance (Refer to certified Propylene glycol concentration in
drawings) the chilled water circuit
• Check clearance around • Water flow control checking:
condenser access if split decrease the water flow and
installation (CCUN + remote check the electrical contact in the
condenser - Refer to certified control panel
drawings) • Check chilled water pressure drop
• Chilled water circuit ready to through evaporator (unit without
operate, filled with water, hydraulic module) or unit
pressure test carried out and air available pressure (unit with
purged hydraulic module) are in
• Chilled water circuit must be accordance with the Trane order
rinsed write-up.
• Check the presence of water • On start-up of each motor in the
strainer ahead of evaporator system, check the direction of
• The strainers must be cleaned rotation and operation of all the
after 2 hours of pumps operation components they drive
• Check the thermometers and • Check that there is sufficient
manometers position demand for cooling on the day of
start-up (around 50% of nominal
load)

40 CG-SVX06D-E4
 General Start-up

Start-up Checking and setting

Follow the instructions below to Compressors:

correctly start-up the unit. • Check oil level at rest. The level
should reach at least the
minimum oil level on the
Installation and chiller inspection
indicator located on oil
• Ensure that all the operations equalization line (see figure 30)
above (start-up preparation), are when the compressors have been
followed OFF for 3 minutes for a packaged
• Follow the instruction stuck inside unit (CGWN) and after 10 minutes
the electrical cabinet OFF time for a split unit (CCUN
• Put the plexiglass supplied by with remote condenser). See the
Trane in front of the power "Compressor oil level at oil
terminal equalization line for correct level.
• Ensure all water and refrigerant • Check fixing of capillary tubes
valves are in service positions (protection from vibration and
• Ensure that the unit is not from wear) and ensure that they
damaged are not damaged
• Ensure that sensors are properly • Reset all manually set control
installed in their bulb-wells and devices
submerged in heat conducting • Check refrigerating circuits
product tightness
• Check fixing of capillary tubes • Check electrical terminals
(protection from vibration and tightening of the motors and in
from wear) and ensure that they the control panel
are not damaged • Check the isolation of the motors,
• Reset all manually set control using a 500V DC megohmeter
devices which meets manufacturer's
• Check refrigerating circuits specifications (minimum value 2
tightness megohms)
• Check the direction of the rotation
using phasemeter
CAUTION! Improper power phasing
may result in equipment damage
due to reverse rotation.

CG-SVX06D-E4 41
 General Start-up

Electrical power wiring: Operating parameters statement

• Check all the electrical terminals • Switch on main power supply
are tight switch
• Set-up compressors overload • Start the water pump(s) and check
relays there is no cavitation
• Set-up fan-motors overload relays • Start-up the unit following
Electrical control wiring: procedure described in the
• Check all the electrical terminals CGWN-CCUN User Manual. The
are tight unit and the chilled water pumps
• Check all the pressostats contactor must be connected
together.
• Check and set-up the TRACER
CH530 control module After unit start up, leave in operation
• Test and start-up without the for at least 15 minutes, to ensure
electrical power pressures are stabilized. Then check:
Condenser: • voltage
• Check setting of the safety • compressors currents
pressure valve • leaving and return chilled water
• Check the insulation of the motors temperature
using a 500V DC megohmeter • suction temperature and pressure
which meets manufacturer's • ambient air temperature
specifications (minimum value 2 • blowing air temperature
megohms) • discharge pressure and
temperature
• liquid refrigerant temperature and
pressure

Figure 29 - Compressor oil level at oil equalization line

1
1
2
2

1. Max. oil level

2. Min. oil level

42 CG-SVX06D-E4
 General Start-up

Operating parameters: • Do not start-up a motor whose

• chilled water pressure drop insulation resistance is less than 2
through evaporator (if no megohms
hydraulic module is installed) or • Phase imbalance should not be
unit available pressure. It must be greater than 2%.
in accordance with Trane order • The voltage supplied to motors
write-up. should be within 5% of the rated
• superheat: difference between voltage on the compressor
suction temperature and dew nameplate.
point temperature. Normal • Excessive emulsion of the oil in
superheat should be within 5 and the compressor shows that
7 °C. refrigerant is present in the oil
• sub-cooling: difference between and the result will be that
liquid temperature and bubble compressor is not lubricated
point temperature. Normal enough. Shut down compressor
subcooling should be within 2 and and wait for 60 minutes for the
10°C. sump heaters to heat oil and start
• Condenser approach: difference again. Should this not work,
between dew point temperature consult Trane technician.
in high pressure and condenser • Excess oil in compressor can
air inlet temperature. Normal damage the compressor. Before
value on standard unit, should be adding oil, consult Trane
15 to 23°C at full load. technician. Use only products
• Evaporator approach: difference recommended by Trane.
between outlet water temperature • The compressors must operate in
and dew point temperature in low a single direction of rotation. If
pressure. Normal value on refrigerant high pressure remains
standard unit, without Ethylene stable in the 30 seconds after
glycol in chilled water, should be compressor start-up, immediately
between 2 and 5°C. shut down unit and check the
direction of rotation using
Final check phasemeter.
When the unit is operating correctly:
WARNING!
• Check that the unit is clean and
clear of any debris, tools, etc. The chilled water circuit may be
• Ensure all valves are in operating under pressure. Bring down this
position. pressure before opening up the
• Close control and starter panel system to rinse out or fill up the
doors and check panels fixation. water circuit. Failure to comply with
CAUTION this instruction may cause accidental
For the warranty to apply, any start- injury to maintenance personnel. If a
up carried out directly by the cleaning solution is used in the
customer must be recorded in a chilled water circuit, the chiller must
detailed report, which must be sent be isolated from the water circuit to
as soon as possible to your local avoid all the damage risks of the
Trane office. chiller and evaporator water pipes.

CG-SVX06D-E4 43
 General Start-up

Figure 30 - Standard and High Efficiency units evaporator pressure drop

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

Figure 31 - Standard units condenser pressure drop

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop

44 CG-SVX06D-E4
 General Start-up

Figure 32 - Evaporator available pressure - Standard and High Efficiency units - Low
head pressure - Single pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

Figure 33 - Evaporator available pressure - Standard and High Efficiency units - Low
head pressure - Dual pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

CG-SVX06D-E4 45
 General Start-up

Figure 34 - Evaporator available pressure - Standard and High Efficiency units - High
head pressure - Single pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

Figure 35 - Evaporator available pressure - Standard and High Efficiency units - High
head pressure - Dual pump

EWFR : Evaporator Waterflow Rate

EWPD : Evaporator Water Pressure Drop

46 CG-SVX06D-E4
 General Start-up

Figure 36 - Condenser available pressure - Standard and High Efficiency units -

Low head pressure

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop
Note: Pumps remain the same when variable speed drive option is selected.

Figure 37 - Condenser available pressure - Standard and High Efficiency units -

High head pressure

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop
Note: Pumps remain the same when variable speed drive option is selected.

CG-SVX06D-E4 47
 General Start-up

Figure 38 - Condenser available pressure - Standard units -

Variable speed pump (212-215)

200

150
kPa

100

50
213 215
212 214
0
0 5 10 15 20 25 30 35

CWFR (l/s)

CWFR : Condenser Waterflow Rate

CWPD : Condenser Water Pressure Drop

48 CG-SVX06D-E4
 General Start-up

When ethylene glycol is added in the chilled water circuit the following
adjustment factors have to be taken in account.
Figure 39 - Ethylene Glycol recommended concentration

40

35

30
(%)
Concentration(%)

25
Concentration

20

15

10

0
-12 -10 -8 -6 -4 -2 0 2 4
LWT (°C)
LWT: Lowest water temperature

CG-SVX06D-E4 49
 General Start-up

Figure 40 - Propylene Glycol recommended concentration

45

40

35
(%)
Concentration (%)

30
Concentration

25

20

15

10

0
-10 -8 -6 -4 -2 0 2 4

LWT (°C)
LWT: Lowest water temperature

50 CG-SVX06D-E4
 General Start-up

Table 20 - Correction factors to apply when glycol is used in water loops

Glycol Concentration % Performance Evaporator Condenser

Fluid Type
Evaporator Condenser F-CC F-PI F-FLEVP F-PDEVP F-FLCDS F-PDCDS
Water only 0 0 1.00 1.00 1.00 1.00 1.00 1.00
10 0 0.99 1.00 1.02 1.02 1.00 1.00
20 0 0.98 1.00 1.05 1.06 1.00 1.00
30 0 0.97 1.00 1.10 1.10 1.00 1.00
Ethylene Glycol
0 10 1.00 1.00 1.00 1.00 1.02 1.05
0 20 1.00 1.01 1.00 1.00 1.04 1.09
0 30 1.00 1.02 1.00 1.00 1.08 1.14

10 0 0.99 1.00 1.01 1.05 1.00 1.01

20 0 0.97 1.00 1.03 1.10 1.00 1.00
30 0 0.96 1.00 1.05 1.17 1.00 1.01
Mono-Propylene Glycol
0 10 1.00 1.01 1.00 1.00 1.01 1.06
0 20 1.00 1.01 1.00 1.00 1.02 1.13
0 30 0.99 1.02 1.00 1.00 1.05 1.21

CG-SVX06D-E4 51
 General Start-up

The correction factors found in the In case of application with negative

table above can be applied as temperature at the evaporator,
follows: combination of simultaneous usage
1. Cooling capacity with glycol [kW] of glycol both in evaporator and
= F-CC x Cooling capacity water condenser, or usage of another type
[kW] (found in the General data of fluid: please contact your local
section) Trane sales representative. A relief
2. Power Input with glycol [kW] = F- valve is located at pump suction
PI x Power Input water [kW] limiting water circuit pressure at
(found in the General data 3 bar. Nitrogen pressure inside of the
section)
expansion tank must be equal to the
3. Water Flow Evaporator with geometric height of the installation +
glycol [Litres/sec] = F-FLEVP x
0.5 bar (in order to avoid air entering
Cooling capacity with glycol [kW]
x 0.239 x (1 / Delta T Evaporator in the water circuit). Expansion tank
[°C]) must be inflated with nitrogen.
4. Water Pressure drop Evaporator Pressure must be checked yearly. For
with glycol [kPa] = F-PDEVP x a good pump operation, pump
Water Pressure drop Evaporator suction pressure must be between
water [kPa] (refer to the "Standard 0.5 and 2.5 bar when pump runs.
units evaporator pressure drop"
and "HE units evaporator pressure
drop" figures.)

CGWN Only:
5. Water Flow Condenser with glycol
[Litres/sec] = F-FLCDS x (Cooling
capacity with glycol [kW] + Power
input with glycol [kW]) x 0.239 x
(1 / Delta T Condenser [°C])
6. Water Pressure drop Condenser
with glycol [kPa] = F-PDCDS x
Water Pressure drop Condenser
water [kPa] (refer to the "Standard
units condenser pressure drop"
and the "HE condenser pressure
drop" figures)

52 CG-SVX06D-E4
 Operation

Installation checklist
This list must be checked off by the installer to ensure correct installation before the unit start up.

UNIT POSITION
Check clearance around condenser
Check clearance required for maintenance access
Check type and position of rubbers pads
Check unit is level

CHILLED WATER CIRCUIT

Check thermometers and manometers presence and position
Check water flow rate balancing valve presence and position
Check presence of strainer ahead of evaporator
Check presence of air-purge valve
Check rinsing and filling of chilled water pipes
Check water pump(s) contactor interconnected to control panel
Check water flow
Check chilled water pressure drop or unit available pressure (units with hydraulic module)
Check for leaks in chilled water pipes

ELECTRICAL EQUIPMENT
Check installation and rating of mains power switch/fuses
Check electrical connections complied with specification
Check that electrical connections are in accordance with information on manufacturer's identification plate
Check direction of rotation using phasemeter

Comments
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………………
Signature:…………………………………………………………………….Name:…………………………………...…………………
Order N°: ……………………………………………………………………………………………………………………………………
Work site: ……………………………………………………………………………………………………………………………………

Please return to your local Trane Service Office

CG-SVX06D-E4 53
 Operation

Control and unit operation Seasonal shutdown

• Check water flows and interlocks.
The control is through the
• Check glycol concentration in the
TRACER CH530 control module.
chilled water circuit if glycol
• Check the chilled water pump(s) presence is required
operate(s)
• Carry out leak test.
• Start up the unit following
• Carry out oil analysis
procedure described in the
CGWN-CCUN User Manual. The • Record operating pressures,
unit will operate correctly when temperatures, amperages and
there is sufficient water flow. The voltage.
compressors will start up if the • Check operation of
evaporator water leaving machines/compare conditions of
temperature is above the control operation against original
module setpoint. commissioning data.
• Stop the unit following procedure
Weekly start up described in the CGWN-CCUN
• Check the chilled water pump(s) User Manual.
operates • Ensure that all safety precautions
• Start up the unit following are taken to prevent frost
procedure described in the User damages during negative ambient
Guide. temperature.
• Fill out the visit log sheet and
review with the operator
Weekend shutdown
• Do not put the general disconnect
• If the unit needs to be shut down
switch to off, except if the unit is
for a short period of time, stop the
drained.
unit following procedure
described in the CGWN-CCUN Trane does not recommend draining
User Manual (See "Clock" menu) the unit, due to the fact that it
• If the unit is shut down for a increases tube corrosion.
longer period, see under
"Seasonal shutdown", below.
• Ensure that all safety precautions
are taken to prevent frost
damages during negative ambient
temperature.
• Do not put the general disconnect
switches to off, except if the unit
is drained.
Trane does not recommend draining
the unit, due to the fact that it
increases tube corrosion.

54 CG-SVX06D-E4
 Operation

Seasonal start-up
• Check water flows and interlocks.
• Check Ethylene glycol
concentration in the chilled water
circuit if glycol presence is
required
• Check operational set points and
performance
• Calibrate controls
• Check operation of all safety
devices
• Inspect contacts and tighten
terminals
• Megger the motor compressor
windings
• Record operating pressures,
temperatures, amperages and
voltage
• Carry out leak test
• Check configuration of unit
control module
• Change the oil as required based
upon results of the oil analysis
made during seasonal shutdown.

Get the 8 condition measurements at

the same time, on each circuit.
• HP
• LP
• Suction temperature
• Discharge temperature
• Liquid temperature
• Water entering temperature
• Water leaving temperature
• Outdoor ambient temperature

Then calculate the sub-cooling and

superheat. No diagnosis can be
accurate with one of these records
missing.
• Check operation of
machines/compare conditions of
operation against original
commissioning data.
• Fill out the visit log sheet and
review with the operator

CG-SVX06D-E4 55
 Maintenance

Maintenance Instructions Inspection visit after the first

500 hours of operation from unit
The following maintenance start up
instructions are part of maintenance • Carry out oil analysis
operations required for this • Carry out leak test
equipment. A qualified technician is • Inspect contacts and tighten
needed for regular maintenance as terminals
part of a regular maintenance • Record operating pressures,
contract. temperatures, amperages and
Carry out all operations as required voltage
by schedule. This will ensure long • Check operation of
unit service life and reduce the machines/compare conditions of
possibility of serious and costly operation against original
commissioning data
breakdown. Keep service records up
to date, showing monthly • Fill out inspection visit log sheet
and review with the operator
information on unit operations.
• Check and clean the strainer
These records can be of great help to
• Check Rotalock tightness with a
maintenance personnel diagnostics.
torque wrench:
Similarly, if machine operator keeps
- Compressor suction Rotalock:
a log of changes in unit operating
190 - 200 Nm
conditions, problems can be
- Compressor relief Rotalock:
identified and solutions found before 170 - 180 Nm
more serious problems arise. - Compressor equalization Rotalock:
170 - 180 Nm
Note: For medium to highly critical
applications, a monthly preventive
visit is recommended.

Monthly preventive visit

• Carry out leak test
• Oil test of acidity
• Check Ethylene glycol
concentration in the chilled water
circuit if glycol presence is
required
• Inspect contacts and tighten
terminals
• Record operating pressures,
temperatures, amperages and
voltage
• Check operation of
machines/compare conditions of
operation against original
commissioning data
• Fill out visit log sheet and review
with the operator
• Check and clean the strainer

56 CG-SVX06D-E4
 Maintenance

Annual preventive visit CAUTION:

• Check water flows and interlocks • Please refer to specific Trane
• Check expansion tank pressure documentation on oil, available
• Check glycol concentration in the from your nearest Trane office.
chilled water circuit if glycol Oils recommended by Trane have
presence is required been exhaustively tested in Trane
• Check operational set points and laboratories to the specific
performance requirement of Trane chiller and
• Calibrate controls and pressure hence the user's requirements.
transducer Any use of oils not meeting
• Check operation of all safety specifications recommended by
devices Trane is the responsibility of the user
• Inspect contacts and tighten only, who thereby is liable to
terminals warranty loss.
• Megger the motor compressor • Oil analysis and oil test acidity
windings must be carried out by a qualified
• Record operating pressures, technician. Poor interpretation of
temperatures, amperages and results may cause unit operating
voltage problems. Also, oil analysis must
• Carry out leak test follow the correct procedures, to
• Check configuration of unit avoid accidental injury to
control module maintenance personnel.
• Carry out oil analysis • If the condensers are dirty,
(Remote condensers) clean them
• Change the oil as required based
with a soft brush and water. If the
upon results of the oil analysis
coils are too dirty, consult a
• Check operation of cleaning professional. Never use
machines/compare conditions of high pressure water to clean
operation against original condenser coils.
commissioning data
• Contact Trane Service for
• Fill out the annual start up visit information on maintenance
log sheet and review with the contracts.
operator
WARNING:
• Check and clean the strainer
Switch off unit main power supply
before to any intervention. Failure to
follow this safety instruction can lead
to injury or death of the maintenance
personnel and may also damage
equipment.
CAUTION: Never use steam or hot
water above 60°C to clean condenser
coils (Remote condensers). The
resulting increasing pressure could
cause refrigerant loss through the
safety valve.

CG-SVX06D-E4 57
 Maintenance

Troubleshooting guide The aim is to give operators simple

instructions on basic unit processes
These are simple diagnostic hints, so that they have the technical
not a comprehensive analysis of the knowledge to identify and bring
Scroll compressor refrigeration defective operations to the notice of
system. qualified technician. If there is a
breakdown, the Trane Service office
should be contacted for confirmation
and assistance.

Problems symptoms Problem causes Action recommended

A) The compressor does not start up
Compressor terminals are live but motor does not start. Motor burned out. Replace compressor
Contactor motor not operational. Coil burned out or broken contacts. Repair or replace.
No current ahead of motor contactor. a) Power cut. Check fuses and connection.
b) Main power supply switched off. See why system tripped.
If system is operational, switch on main power supply.
Current ahead of fuse, but not on contactor side. Fuse blown. Check motor insulation. Replace fuse.
Low voltage reading on voltameter. Voltage too low. Contact power Supply Utility.
Starter coil not excited. Regulation circuit open. Locate regulation device which has tripped out and see
why. See instructions concerning this device.
Compressor does not run. Compressor sticking (damaged or sticking components). See "Discharge pressure too high".
Compressor motor "groans". Discharge pressure too high Wait 30 minutes until auto reset of compressor mounted
High pressure switch tripped to contacts open on high Shut down by thermal overload due to discharge protection. Check superheat versus suction pressure or
pressure. temperature or motor thermal overload water temperatures of operation.
Discharge pressure too high.

B) Compressor stops
High pressure switch tripped.
Over current thermal relay tripped. Discharge pressure too high. See instructions for "discharge pressure high".
a) Voltage too low. a) Contact Power Supply Utility.
Motor temperature thermostat tripped. b) Cooling demand too high, or condensing temperature too b) See instruction "discharge pressure too high".
high.
Anti-freeze security tripped. Not enough cooling fluid. Repair leak. Add refrigerant.
Water flow to evaporator too low. Check water flow rate, and flow switch contact in water

C) Compressor stops just after its start

Suction pressure too low. Filter drier clogged. Replace filter drier.
Filter drier iced up.
D) The compressor keeps running without stopping
Temperature too high in areas requiring air-conditioning. Excess load on cooling system. Check thermal insulation and air-tightness of areas requiring
air-conditioning.
Chilled water temperature output too high. Excess cooling demand on system. Check thermal insulation and air-tightness of areas requiring
air-conditioning.
E) Loss of oil in compressor
Oil level too low in indicator. Not enough oil. Contact Trane office before to order oil
Gradual fall in oil level. Filter drier clogged. Replace filter drier.
Suction line too cold. Liquid flows back to compressor. Adjust superheat and check bulb fixing of the expansion
Compressor noisy valve.

58 CG-SVX06D-E4
 Maintenance

F) Compressor noisy
Compressor knocks. Components broken in compressor. Change compressor.
a) Check superheat setting and fixing of expansion valve
a) Uneven liquid flow.
Suction duct abnormally cold. bulb.
b) Expansion valve locked in open position.
b) Repair or replace.
G) Insufficient cooling capacity
Thermostatic expansion valve "whistles". Not enough refrigerant. Check refrigerant circuit tightness and add refrigerant.
Excess pressure drops through filter drier Drier filter clogged. Replace.
Check adjustment of superheat and adjust thermostatic
Excessive superheat. Superheat not properly adjusted.
expansion valve.
Insufficient water flow. Chilled water pipes obstructed. Clean pipes and strainer.
H) Discharge pressure too high
Presence of uncondensable liquids in system, or excess
Condenser abnormally hot. Purge uncondensable fluids and drain off excess refrigerant.
refrigerant.
Reduce load on system.
Chilled water leaving temperature too high. Overload on cooling system.
Reduce water flow if necessary.
Reduced air flow. Air intake temperature higher than Clean or replace air filters. Clean coil. Check operation of
Condenser air output too hot.
specified for unit fan motors.
I) Suction pressure too high

Compressor operates continuously. Excess cooling demand on evaporator Check system.

Suction duct abnormally cold. a) Expansion valve too far open. a) Check for superheat and check that expansion valve bulb
is secure.
Refrigerant flows back to compressor. b) Expansion valve locked in open position. b) Replace.

J) Suction pressure too low

Excessive pressure drop through filter drier.
Filter drier clogged. Replace the filter drier.
Refrigerant does not flow through thermostatic expansion
Expansion valve bulb has lost its refrigerant. Replace the bulb.
valve.
Loss of power. Expansion valve obstructed. Replace.
Check adjustment of superheat and adjust thermostatic
Superheat too low. Excessive pressure drops through evaporator.
expansion valve.
K) Insufficient cooling capacity
Check water flow rate. Check state of strainer, check for
Low pressure drops through evaporator Low water flow rate. obstruction in chilled water pipes.
Check pressure switch contact in water.

CG-SVX06D-E4 59
 Maintenance

Safety recommendations Training

To avoid accidents and damage, the The equipment described in this
following recommendations should manual is the result of many years of
be observed during maintenance and research and continuous
service visits: development. To assist you in
1. The maximum allowable pressures obtaining the best use of it and
for system leak testing on low and maintaining it in perfect operating
high pressure side are given in the condition over a long period of time,
chapter "Installation". Always provide the manufacturer has at your
a pressure regulator. disposal a refrigeration and air
conditioning service school. The
2. Disconnect the main supply before principal aim of this is to give
any servicing on the unit. operators and technicians a better
3. Service work on the refrigeration knowledge of the equipment they are
system and the electrical system using, or that is under their charge.
should be carried out only by Emphasis is particularly given to the
qualified and experienced personnel. importance of periodic checks on the
unit operating parameters as well as
Maintenance contract on preventive maintenance, which
reduces the cost of owning the unit
It is strongly recommended that you by avoiding serious and costly
sign a maintenance contract with breakdown.
your local Service Agency. This
contract provides regular
maintenance of your installation by a
specialist in our equipment.
Regular maintenance ensures that
any malfunction is detected and
corrected in good time and
minimizes the possibility that serious
damage will occur. Finally, regular
maintenance ensures the maximum
operating life of your equipment. We
would remind you that failure to
respect these installation and
maintenance instructions may result
in immediate cancellation of the
warranty.

60 CG-SVX06D-E4
 Notes

CG-SVX06D-E4 61
 Notes

62 CG-SVX06D-E4
 Notes

CG-SVX06D-E4 63
 Literature Order Number CG-SVX06D-E4
Date 1209
Supersedes CG-SVX06C-E4_0908
Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice. Only qualified technicians should perform the
installation and servicing of equipment referred to in this publication.

www.trane.com
Trane bvba
For more information, contact your local Lenneke Marelaan 6 -1932 Sint-Stevens-Woluwe, Belgium
district office or e-mail us at comfort@trane.com ON 0888.048.262 - RPR BRUSSELS