Installation Manual

Mini Split Systems, Hi Wall Type

9000-30000 Btu/h, 50Hz, R22

System Combinations

Indoor Unit Outdoor Unit

50Hz MWW509IB TWK509JB
Heat Pumps MWW512IB TWK512JB
MWW518IB TWK518JB
MWW524IB TWK524JB
MWW526IB TWK526JB
MWW530IB TWK530JB

September 2005 MCW - SVN13A - E4

 General Information

Foreword Reception About the unit

These Installation instructions are On arrival, inspect the unit before These MCW/MWW and TTK/TWK
given as a guide to good practice in signing the delivery note. Specify any units are assembled, pressure
the installation, start-up and operation damage on the delivery note, and tested, dehydrated, charged and run
by the installers of MCW/MWW and send a registered letter of protest to tested before shipment. The
TTK/TWK mini-split systems. the last carrier of the goods within 72 infomation contained in this manual
They do not contain the full service hours of delivery. Notify the local sales applies to units designated MCW/
procedures necessary for the office at the same time. The unit MWW and TTK/TWK. MCW and TTK
continued successful operation of this should be totally inspected within 7 units are designed to operate in
equipment. The services of a qualified days of delivery. If any concealed cooling mode only, whereas MWW
service technician should be damage is discovered, send a and TWK can operate in cooling or
employed, through the medium of a registered letter of protest to the heating modes.
maintenance contract with a carrier within 7 days of delivery and
reputable service company. notify the local sales office. Units are Refrigerant
Read them completely before doing shipped with the refrigerant operating
The refrigerant provided by the con-
anything with your air conditioning or holding charge and should be
structor meets all the requirements
system. examined with an eletronic leak
of our units. When using recycled or
detector to determine the hermetic
reprocessed refrigerant, it is
Warranty integrity of the unit. The refrigerant
advisable to ensure its quality is
charge is not included in the standard
Warranty is based on the general equivalent to that of a new refrigerant.
Warranty Cover.
terms and conditions of the con- For this, it is necessary to have a
structor. The warranty is void if the precise analysis made by a
equipment is modified or repaired About this manual specialized laboratory. If this
without the written approval of the Cautions appear at appropriate places condition is not respected, the
constructor, if the operating limits are in this instruction manual Your constructor warranty could be
exceeded, or if the control system or personal safety and the proper cancelled.
the electrical wiring is modified. operation of this machine require that
Damage due to misuse, lack of main- you follow them carefully. The con- Important
tenance, or failure to comply with the structor assumes no liability for
These instructions do not cover all
manufacturer’s instructions, is not installations or servicing performed by
variations in system, nor do they
covered by the warranty obligation. unqualified personnel.
provide for every possible contin-
If the user does not conform to the All phases of the installation of these
gency to be met.
rules described in the manual, it may air conditioning systems must
Should further information be desired
entail cancellation of warranty and conformto all provinced/state and
or should particular problems arise
liabilities by the Trane company. local codes.
which are not covered sufficiently for
Please keep this installation manual
the purchaser’s purposes, the matter
carefully for consultation.
should be referred to the Trane sales
office in your region.

c American Standard Inc. 2004 MCW - SVN13A - E4

 Contents

General Information 2

Product Specifications 4

Installation Items 5

Installation Diagram 6

Installation Location 7

Installation for 8
MWW509IB/TWK509JB
MWW512IB/TWK512JB

Installation for 11
MWW518IB/TWK518JB
MWW524IB/TWK524JB

Installation for 14
MWW526IB/TWK526JB
Installation for
MWW530IB/TWK530JB

Pipe Installation 20

Test Operation and 25

Check after Installation

Wiring Diagram 26

Troubleshooting 29

MCW - SVN13A - E4 3
 Product Specifications

(1) Rating Conditions & Working temperature range

Indoor Side DB/WB (oC) Outdoor Side DB/WB (oC)
Maximum Cooling 32/23 43/26(T1)
Minimum Cooling 21/15 21/-
Maximum Heating 27/- 24/18
Minimum Heating 20/- -5/-6

(2) Sound Pressure level 1m from the unit. It is sound data at high speed.
(3) All above should be changed without notice, please refer to nameplate for actual data.

4 MCW - SVN13A - E4
 Installation Items

Installation items (check that all

installation items are present
before installation)

NO. Part name Diagram Qty Specification Memo

1 Mounting plate 1

Wireless remote
2 1
controller

3 Battery 2 AAA,1.5V

4 Power connection cord 1

5 Control cord 1 4 X 0.75 Heat pump model only

6 Tapping screw 10 ST4.2 X 25 Fix the mounting plate

7 Plastics drain hose 1 L = 2m

8 Gum type sealer 1 120 X 65 X 25

9 Thermal insulation hose 1 I35 X 500

Heat pump
10 Outdoor drain elbow 1
type only
Heat pump
11 Outdoor drain stem 2
type only
Packaged with
12 Air cleaner 2
indoor unit

Be sure to use the exclusive accessories list above in the installation, otherwise it will lead to water leakage, electric
shock, fire, etc.

MCW - SVN13A - E4 5
 Installation Diagram

Installation dimension
diagram
CAUTION!

The installation must be

done by trained and quali-
fied service personnel
with reliability according
to this manual.

Grounding wire should

be connected with the
special device. If not,
please install it by profes-
sional personnel.

When lifting up and mov-

ing the units, you must be
guided by trained and
qualified personnel.

6 MCW - SVN13A - E4
 Installation Location

Indoor unit Outdoor unit

CAUTION!
1. The air inlet and outlet should be far 1. Select a location from which noise and Install in the following place may cause mal-
away from the barrier to make sure that air discharge by unit will not annoy function. If it is unavoidable, contact with
the air can reach to all parts of the room; neighbors. service agency for consultant.

2. Select the location where it is easy to 2. Select location where there should be Place where oil (machine oil) is used.
drain the condensing water and connect sufficient ventilation.
to the outdoor unit; The place where a lot of salinities such
3. There should not be barriers preventing as coast exists.
3. Keep the indoor unit far away from the air inlet and outlet near the outdoor unit.
heat source, vapor and inflammable gas; Place where a sulfured gas such as the
4. Select the location which can bear the hot spring zones is generated.
4. Install in a location where is strong weight and vibration of the outdoor unit,
enough to withstand the full weight and where installation work can be carried
vibration of the unit; out safely.

5. Be sure that the installation of the indoor 5. There should be no danger of flammable
unit conforms to the installation dimension or corrosive gas leaks.
diagram;
6. Be sure that the installation of the outdoor
6. Be sure to leave enough space to allow unit conforms to the installation dimension
access of routine maintenance, clearance diagram.
between the indoor unit and the floor
should be more than 200cm;
Place where high-frequency waves are
7. Install in a location where is more than 1 generated by radio equipment, welders
meter away from other electric appliances and medical equipment.
such as television, audio device etc.;
Other place with special circumstance.
8. Select location where is easy to remove
and clean the air filters.

MCW - SVN13A - E4 7
 Installation for MWW509IB/TWK509JB
MWW512IB/TWK512JB

Install the indoor unit CAUTION! Electrical wiring

1. Open the front panel.
Install the mounting plate Connect the connection pipes
with the indoor unit firstly and the 2. Remove the srews on the left of
1. Always mount the mounting plate outdoor unit secondly. wring access panel and open the
horizontally. panel upward.(Figure 3)
Be careful in bending the con-
2. Fix the mounting plate on the nection pipes, or you will damage 3. Route the power connection cords
selected location with screws the pipes. from the back of the indoor unit
supplied with the unit. and pull it toward the front through
If the tightening torque is too big the wiring hole for connection.
3. Be sure that the mounting plate in tightening the flare nuts,leakage 4. Connect the blue wire of the power
has been fixed firmly enough to will happen. connection cord to the terminal
withstand the weight of an adult “N(1)”, the brown one to “2”, and
of 60kg, furthermore, the weight the yellow-green one (earth wire)
should be evenly shared by each to “ ”terminal as shown Figure 4,
screw. tighten the power supply cords by
a clamp installed in front of the
terminal block.(Figure 4)
Cut the piping hole

1. Make the piping hole (I55) in the

wall at a slight downward slant to
the outdoor side. The center of the
hole should be determined refer
to Figure 1.

2. Insert the piping - hole sleeve into

the hole to prevent the connection Figure 1
piping and wiring from being
damaged when passing through
the hole.

Install the drain hose

1. For well draining, the drain hose

should be placed at a downward
slant. Figure 2 Figure 3

2. Do not wrench or bend the drain Terminal

hose or flood its end by water. Wiring access panel
(Figure 2)
clamp

Install the connection pipes

Connect the connection pipes with
the relevant union pipes of the indoor power supply
unit (Shown in “Install the connection
pipes” section) Figure 4

8 MCW - SVN13A - E4
 Installation for MWW509IB/TWK509JB
MWW512IB/TWK512JB

5. For heat pump unit, connect the

control cable to the indoor unit CAUTION!
through the intertaces (see figure
5). All the electrical work must be
done by qualified personnel ac-
6. Reassemble the wiring access
panel. cording to the local rules and this
manual.
7. Recover the front panel.
The rated voltage and the exclusive
circuit must be used.
Tailings 3
Leakage circuit - breaker must be
installed.
Tailings 2
Please use specified fuse.
Control cord
(4 X 0.75)
The diameter of power cord should Tailings 1
be large enough. Use the exclusive
wire to replace the damaged wire.

Wiring work should conform to

national standard. Figure 7

Install the indoor unit

Power suppply
1. The piping routing of the indoor cables
Wiring unitsee Figure 6 (a) (b), when
interface Control
routing the piping and wiring Drain hose
cables
from the left or right side of the
indoor unit, cut off the tailings
from the chassis in necessary
(shown in Figure 7)
1 Cut off the tailings 1 when
routing the wiring only.
2 Cut off the tailings 1 and Connection
tailings 2 when routing both the Wrapping
tubes
wiring and piping. tape

Figure 8
2. Wrap the piping and wiring,
and pull them through the cut-
off tailings hole.
(shown in Figure 8)
Wire clamp

Left connection
tube
1 Right connection
tube 2 Right back 3 Left back
connection tube connection tube
(a) (b)
Figure 5 Figure 6

MCW - SVN13A - E4 9
 Installation for MWW509IB/TWK509JB
MWW512IB/TWK512JB

3. Hang the 2 mounting slots of the Tightening torque table

indoor unit on the upper tabs of
the mounting plate and check if it Hex nut Tightening
is firm enough.( figure 9. 10 ) diameter(mm) torque(N.m)

4. The height of the installation 6 15-20

location should be 2.3m or more
from the floor. 9.5 31-35
12 50-55

Install the outdoor unit Electric wiring connection

(See Figure 10)
Install the connection pipe
1. Disassemble the handle (4 screws)
1. Align the center of the piping flare on the right side of the outdoor unit.
with the relevant valve.
2. Remove the wire clamp and
2. Screw in the flare nut by hand and connect the end of the power
then tighten the nut with spanner connection cord with screws to
and torque wrench. the wiring terminal board. Be sure
( Refer to Figure 9 ) that the wiring connection is in
accordance with the indoor unit’s

3. Fix the wiring with wire clamp.

joint the relevant interfaces
accordingly

4. Make sure that the wiring has

been connected securely.
handle

5. Reassemble the handle.

Torque wrench

Spanner

Flare nut Union

Figure 9 Figure 10

10 MCW - SVN13A - E4
 Installation for MWW518IB/TWK518JB
MWW524IB/TWK524JB

Indoor unit installation Electrical Wiring

CAUTION!
Install the mounting plate 1. Open the front coverl upwards.

1. Adjust the horizontal level of the mouning Connect the connection tube with the 2. Remove the wiring cover as shown in
plate. With the outlet of the drain hose at indoor unit firstly, and then the outdoor figure 4.
the left side, lower the left side slightly unit.
while adjusting the mounting plate. 3. Put the power connecting cables
Be careful in bending the connection through the chassis and control box bot-
2. Fixing the mounting plate on the wall with tube, or you will damage the tube. tom from down to up.
screws.
If the tightening torque is too big in 4. Connect the blue power supply cable
3. Pull the mounting plate manually to check tightening the flare nuts, leakage will with the terminal “N(1)” on the terminal
its reliability after installation.Be sure that happen. block,the brown one with terminal “2”,
the mounting plate has been fixed firmly the red one with terminal “3”, and the
enough to withstand the weight of an yellow-green one (earth wire) with the
adult of 60kg, furthermore, the weight terminal “ ”. (Figure 4)
should be evenly shared by each
screw. 5. For heat pump model, one control cord
should be connected through connec-
Cut the piping hole tor (Figure 4) and should be clamped
with a clamp on the chasis.
1 Connection tube can go out from six
directions, select one for needed as 6. Install the wiring cover to the original
shown in figure 1. place and fasten the screws.

2 Make the piping hole (I65) in the wall at Figure 1 7. Put back the front cover.
a slight downward slant to the outdoor
side. The center of the hole should be
determined refer to Figure 2.

3 Insert the piping-hole sleeve into the hole

to prevent the connection piping and wiring
from being damaged when passing
through the wall.

Install the drain hose

1. For well draining, the drain hose should

be placed at a downward slant.

2. Do not wrench or bend the drain hose

or flood its end by water. (Figure 3) Figure 2

3. Lengthened drain hose should be

wrapped with insulation when going
through the room.

Install the connection tube

Connect the connection tubes, and fasten

the coupling nuts of the connection tubes.
(See “ Install the connection tube ” section).

MCW - SVN13A - E4 11
 Installation for MWW518IB/TWK518JB
MWW524IB/TWK524JB

CAUTION! Install the indoor unit

1. When routing the piping or wiring from 4. The height of the installation location
All the electrical work must be done by the left or right side of the indoor unit, should be more than 2.3m from the floor.
qualified personnel according to the local cut off the tailings from the chassis in
rules and this manual. necessary (Shown in figure 5)
(1) Cut access hole 1 when only routing
The rated voltage and the exclusive circuit the power wire.
must be used. (2) Cut tailings 1 when routing both the
wiring and piping.
Leakage circuit - breaker must be
installed. 2. After wrapping the connetion tubes and
wire, put them through the wall piping
Please use specified fuse. hole. (Figure 6)
Figure 5
The diameter of power cord should be 3. Hang the grip at the back of the indoor
large enough. Use the exclusive wire to unit to the hook on the mounting plate,
replace the damaged wire. check if it is firm enough.

Wiring work should conform to national

standard.

Figure 6

Figure 4

12 MCW - SVN13A - E4
 Installation for MWW518IB/TWK518JB
MWW524IB/TWK524JB

Outdoor Unit Installation Electric wire Connection

CAUTION!
Install the connection tube 1. Remove the front right side panel of
the outdoor unit and knock through the Wrong wiring connection will cause
1. Align the center of the piping flare with electrical mal-function.
outdoor wiring hole. Put on the wire rub-
the relevant valve. ber ring. After fixing the cables, make sure that
2. Screw in the flare nut by hand and then 2. Remove the wire clamp and connect the the cable between the connection location
tighten the nut with spanner and torque end of the power connection cord with and fixing location can move to some
wrench. (refer to figure 7) Note: Too extent.
screws to the wiring terminal board as
large torque will damage the nut. shown in figure 8.
3. Fix the power connection cord and control
Tightening torque table. cord by using the wire clamp.
4. Make sure that the wiring has been con-
nected securely.
5. Install the front side panel.

Hex nut diameter(mm) Tightening torque(N m)

I6 15 ~ 20

I9.5 31 ~ 35

I12 50 ~ 55

I16 60 ~ 65

Figure 7 Figure 8

MCW - SVN13A - E4 13
 Installation for MWW526IB/TWK526JB

Indoor Unit Installation Electrical Wiring

CAUTION!
Install the mounting plate 1. Open the front cover upwards.

1. Adjust the horizontal level of the Connect the connection tube with 2. Remove the wiring cover as shown
mounting plate. the indoor unit firstly, and that the in figure 3.
outdoor unit.
2. Fixing the mounting plate on the wall 3. Put the power connecting cables
with screws. Be careful in bending the through the chassis and control box
connection tube, or you will damage bottom from down to up.
3. Pull the mounting plate manually to the tube.
check its reliability after installation. 4. Connect the blue power supply cable
Be sure that the mounting plate has If the tightening torque is too big in with the terminal “N(1)”on the termi-
been fixed firmly enough to with tightening the flare nuts, leakage will nal block, the brown one with termi-
stand the weight of an adult of happen. nal “2”, the red one with terminal “3”,
60kg, furthermore, the weight and the yellow-green one (earth wire)
should be evenly shared by each with the terminal “ ”,(Figure 3)
screw.
5. For heat pump model, one control cord
Cut the piping hole should be connected through connec-
tor and should be clamped with a
1. Make the piping hole (I65) in the clamp.
wall at a slight downward slant to
the outdoor side. The center of the 6. Install the wiring access cover to the
hole should be determined refer to original place and fasten the screws.
Figure 1.
7. Put back the front cover.
2. Insert the piping-hole sleeve into the
hole to prevent the connection pip-
ing and wiring from being damaged
when passing through the wall.

Install the drain hose

1. For well draining, the drain hose

should be placed at a downward
slant.

2. Do not wrench or bend the drain

hose or flood its end by water (Fig- Figure 1
ure 2).

3. Lengthened drain hose should be

wrapped with insulation when
going through the room.

Install the connection tube

Connect the the connection tubes, and

fasten the coupling nuts of the connec-
tion tubes. (See “Install the connection
tube”section).
Figure 2

14 MCW - SVN13A - E4
 Installation for MWW526IB/TWK526JB

Install the indoor unit

CAUTION!
1. When routing the piping or wiring from 4. The height of the installation location
All the electrical work must be done the left or right side of the indoor unit, should be more than 2.3m from the floor.
by qualified personnel according to the cut off the tailings from the chassis in
local rules and manual. necessary (Shown in figure 4)
(1) Cut tailing 1 when routing the power
The rated voltage and the exclusive wire only.
circuit must be used. (2) Cut tailings 1 and 2 when routing
both the wiring and pipng.
Leakage circuit-breaker must be
installed. 2. After wrapping the connection tubes and
wire, put them through the wall piping
Please use specified fuse. hole (Figure 5). Figure 4

The diameter of power cord should be 3. Hang the grip at the back of the indoor
large enough. Use the exclusive wire to unit to the hook on the mounting plate,
replace the damaged wire. check if it is firm enough.

Wire work should conform to national

standard.

Figure 5

Figure 3

MCW - SVN13A - E4 15
 Installation for MWW526IB/TWK526JB

Outdoor Unit Installation Electric wire Connection

Install the connection tube 1. Remove the front right side panel of
the outdoor unit and knock through the
1. Align the center of the piping flare with outdoor wire hole. Put on the wiring
the relevant valve valve. Hex nut diameter Tightening torque rubber ring.
(mm) (N m)
2. Screw in the flare nut by hand and then 2. Remove the wire clamp and connect the
tighten the nut with spanner and torque I6 15 ~ 20 end of the power connection cord with
wrench (figure 6). Tightening torque is screws to the wiring terminal board as
listed in the following table. shown in figure 7.
I9.5 31 ~ 35
3. Fix the power connecting wire and control
I12 50 ~ 55 cord by using the wire clamp.

I16 60 ~ 65 4. Make sure that the wiring has been con-

nected securely.

5. Install the front side panel.

Figure 6

Figure 7

16 MCW - SVN13A - E4
 Installation for MWW530IB/TWK530JB

Indoor Unit Installation Electrical Wiring

CAUTION!
Install the mounting plate 1. Open the front cover upwards.

1. Adjust the horizontal level of the Connect the connection tube with 2. Remove the wiring cover as shown
mounting plate. the indoor unit firstly, and that the in figure 3.
outdoor unit.
2. Fixing the mounting plate on the wall 3. Put the power connecting cables
with screws. Be careful in bending the through the chassis and control box
connection tube, or you will damage bottom from down to up.
3. Pull the mounting plate manually to the tube.
check its reliability after installation. 4. Connect the blue power supply cable
Be sure that the mounting plate has If the tightening torque is too big in with the terminal “N(1)”on the termi-
been fixed firmly enough to with tightening the flare nuts, leakage will nal block, the brown one with termi-
stand the weight of an adult of happen. nal “2”, the red one with terminal “3”,
60kg, furthermore, the weight and the yellow-green one (earth wire)
should be evenly shared by each with the terminal “ ”,(Figure 3)
screw.
5. For heat pump model, one control cord
Cut the piping hole should be connected through connec-
tor and should be clamped with a
1. Make the piping hole (I65) in the clamp.
wall at a slight downward slant to
the outdoor side. The center of the 6. Install the wiring access cover to the
hole should be determined refer to original place and fasten the screws.
Figure 1.
7. Put back the front cover.
2. Insert the piping-hole sleeve into the
hole to prevent the connection pip-
ing and wiring from being damaged
when passing through the wall.

Install the drain hose

1. For well draining, the drain hose

should be placed at a downward
slant.

2. Do not wrench or bend the drain

hose or flood its end by water (Fig- Figure 1
ure 2).

3. Lengthened drain hose should be

wrapped with insulation when
going through the room.

Install the connection tube

Connect the the connection tubes, and

fasten the coupling nuts of the connec-
tion tubes. (See “Install the connection
tube”section).
Figure 2

MCW - SVN13A - E4 17
 Installation for MWW530IB/TWK530JB

Install the indoor unit

CAUTION!
1. When routing the piping or wiring from 4. The height of the installation location
All the electrical work must be done the left or right side of the indoor unit, should be more than 2.3m from the floor.
by qualified personnel according to the cut off the tailings from the chassis in
local rules and manual. necessary (Shown in figure 4)
(1) Cut tailing 1 when routing the power
The rated voltage and the exclusive wire only.
circuit must be used. (2) Cut tailings 1 and 2 when routing
both the wiring and pipng.
Leakage circuit-breaker must be
installed. 2. After wrapping the connection tubes and
wire, put them through the wall piping
Please use specified fuse. hole (Figure 5). Figure 4

The diameter of power cord should be 3. Hang the grip at the back of the indoor
large enough. Use the exclusive wire to unit to the hook on the mounting plate,
replace the damaged wire. check if it is firm enough.

Wire work should conform to national

standard.

Figure 5

Figure 3

18 MCW - SVN13A - E4
 Installation for MWW530IB/TWK530JB

Outdoor Unit Installation Electric wire Connection

Install the connection tube 1. Remove the front right side panel of
the outdoor unit and knock through the
1. Align the center of the piping flare with outdoor wire hole. Put on the wiring
the relevant valve valve. Hex nut diameter Tightening torque rubber ring.
(mm) (N m)
2. Screw in the flare nut by hand and then 2. Remove the wire clamp and connect the
tighten the nut with spanner and torque I6 15 ~ 20 end of the power connection cord with
wrench (figure 6). Tightening torque is screws to the wiring terminal board as
listed in the following table. shown in figure 7.
I9.5 31 ~ 35
3. Fix the power connecting wire and control
I12 50 ~ 55 cord by using the wire clamp.

I16 60 ~ 65 4. Make sure that the wiring has been con-

nected securely.

5. Install the front side panel.

Figure 6

Figure 7

MCW - SVN13A - E4 19
 Pipe Installation

Flaring work
Main cause of gas leakage is defectin
flaring work.
Perform flaring work correctly in the
following procedure.
1. Pipe cutting
Cut the copper pipe correctly with
pipe cutter.

2. Burrs removal
Completely remove all burrs from
the cut cross section of the pipe.
Put the end of the copper pipe
downward to prevent burrs from
dropping in the pipe.

3. Putting nut on
Remove flare nuts attached to
indoor and outdoor units,then put
them on pipe having completed
burr removal.
(not possible to put them on after
flaring work)

4. Flaring work
Perform flaring work using flaring
tool as shown in the right.

Firmly hold copper pipe in a die in

the dimension shown in the table
above.

5. Check
Compare the flared work with fig-
ure in the right.
If flare is noted to be defective,cut
off the flared section and perform
flaring work again.

20 MCW - SVN13A - E4
 Pipe Installation

Indoor unit connection Insulation and taping

1. Connect both liquid pipe and gas 1. Cover piping joints with pipe cover.
pipe to indoor unit.
2. For outdoor unit side, surely in-
2. Apply a thin coat of refrigeration sulate every piping including
oil to the seat surface of pipe. valves.

3. For connection, align the center 3. Using piping tape, apply taping
of both pipe and union, then starting from the entry of outdoor
Outdoor unit connection
tighten the first 3 to 4 turns in flare unit.
nut by hand. 1. Connect pipes to the pipe joint
part of the stop valve in the same Fix the end of piping tape with
4. For tightening the union part of method as the indoor unit. adhesive tape.
the indoor unit side, use the table
below as a standard and tighten 2. For tightening,use the same tigh- When piping has to be arranged
the flare section. tening torque applied for indoor through above ceiling, closet
unit and tig then the flare nut with or area where the temperature
torque wrench or spanner. and humidity are high,wind
additional commercially sold
insulaton for prevention of
condensation.

MCW - SVN13A - E4 21
 MCW - SVN13A - E4
Outdoor Unit Length of
Indoor Unit

W
refrigerant piping
Vertical distance: D2 (D1 if ID is below)

W
W
W Horizontal distance:L3
Remark
The actual maximum pipe length could be shorter or longer than what mentioned above depending on the location, the number of all joints and
connections, the diameter of the pipe, right amount of refrigerant and oil and proper installation. Therefore the numbers above can be used as
a guideline. The actual ones are up to the real situation at the job site and futher information can be found in Trane Application Mannual.
This information is for Trane Minisplit only. Since The Trane Company has a policy of continuous product improvement, it reserves the right to
change design and specifications without notice.

22
Air purging and leakage test CAUTION! CAUTION!
1. Remove the flare nuts from the
Wrong wiring connection will
service valves of the outdoor unit. Exceeding tightening torque will
damage the flare surface. cause electrical mal - function.
2. Align the center of the piping flare
Do not pull the wire when fixing it
with the relevant valve, and screw
with wire clamp.
in the flare nut about 3-4 turns by
hand.

3. Tighten the flare nut with spanner

and torque wrench. Screwdriver

Gas line
4. Remove the valve caps of the gas
valve and liquid valve and the
Check valve
service port nut.

5. Loosen the valve stem of the liquid Gas line valve

valve with a hex wrench.
Liquid
line
6. Push the check valve core of the
gas valve to discharge air and
moisture remaining in the refrige-
rant system.
Liquid line valve

7. After discharge time which take

around 15 seconds, stop pushing
the valve core as soon as the Figure 14
refrigerant starts to be discharged, Pressure gauge
and reinstall the service port nut.

8. Open the liquid valve and gas valve

entirely (shown in Figure 14).

9. Tighten the valve caps and test

leakage at all joints of the piping
(both indoor and outdoor) with
liquid soap or leak detector. Valve cap

10.If possible, discharge air and

moisture remaining in the
refrigerant system with a vacuum
pump. (shown in Figure 15)

Liquid line Gas line Vacuum pump

Figure 15

MCW - SVN13A - E4 23
 Outdoor condensation drainage
(Heat pump type only)

When the unit is heating or defrosting,

the condensation water formed in the
outdoor unit can be drained out
fluently through the drain hose.

Installation:
Install the outdoor drain elbow in the
25 hole on the base plate as shown
in Figure 16, and joint the drain hose
to the elbow, so that the condensation
water formed in the outdoor unit can
be drained out to a proper place.

Base plate

Outdoor drain elbow

Figure 16

24 MCW - SVN13A - E4
 Test Operation and
Check after Installation

Test operation 2. Test operation method (1) At stopping, push the munal
button to “AUTO” mode, then the
1. Before test operation (1) Switch on power and press “1/0” unit will automatic run in the mode
button on the remote controll. set by the microcomputer accor-
(1) Do not switch on power before ding to room temperature.
installation is finished completely. (2) Press “MODE” button and check
the operation condition of , , (2) At operation, push the munal
(2) Electric wiring must be connected , modes. button to “STOP” mode to turn off
correctly and securely. the unit.
(3) Emergency operation.
(3) Service valves of the outdoor unit
should be opened. Act as following when the remote CAUTION!
controller is not available.
(4) All the impurities such as scraps The “TEST” mode is only for testing,
and thrums must be clear from the do not set the switch to this mode at
unit. normal operation.(60Hz units only)

(5) Open the front panel and set the

and set the munal switch to
“RUN” mode. (60Hz units only)

Check after installation

Items to be checked Possible malfunction Situation

Has it been fixed firmly? The unit may drop, shake or emit noise.
Have you done the refrigerant leakage test? It may cause insufficient refrigerating capacity.
Is heat insulation sufficient? It may cause condensation and dripping.
Does the unit drain well? It may cause condensation and dripping.
Is the voltage in accordance with the rated voltage It may cause electric mal - function or
marked on the nameplate? damage the part.

Is the electrical wiring and piping connection installed It may cause electric mal - function or
correctly and securely? damage the part.

Has the unit been connected to a secure earth

It may cause electrical leakage.
connection?
It may cause electric mal - function or
Is the power cord specified?
damage the part.
Has the inlet and outlet been covered? It may cause insufficient refrigerating capacity.

Has the length of connection pipes and the refrigerant

The refrigerant capacity is not accurate.
capacity been record?

MCW - SVN13A - E4 25
 Wiring Diagram

For MWW509IB/TWK509JB; MWW512IB/TWK512JB

For MWW518IB/TWK518JB

26 MCW - SVN13A - E4
 Wiring Diagram

For MWW524IB/TWK524JB

For MWW526IB/TWK526JB

MCW - SVN13A - E4 27
 Wiring Diagram

For MWW530IB/TWK530JB

28 MCW - SVN13A - E4
 Troubleshooting

Diagnostic procedure
Air conditioner cannot be
started up.

Breaker trips off. When the breaker is set to “on”, Test insulation resistance of grounding.
(or fuse blows) it trips off immediately.

When the air conditioner is turned on, Inspect breaker, and test insolation
the breaker trips off in several minutes. resistance.

Neither outdoor unit nor No power supply. check power source.

Indoor unit can be started
Remote control transmission failure Inspect remote control.

Serial communication fault

between outdoor & indoor units.

Compressor winding protection

is actuated.

Protection of compressor motor lock

is actuated.

Open circuit of sensors.

Main switch breaks down.

(a)
Poor cooling performance. Is temperature setting proper? Lower temperature setting.

Is cooling load too much? Check the expected cooling load.

Unproper refrigerant flow. Four-way valve not operation correctly. Replace four-way valve.

Refrigerant charge is low. Recharge refrigerant.

Compressor failure. Replace compressor.

Refrigerant flow of tube valves is Open the valve fully.

insufficient

Poor air flow Air filter is blocked. Clean air filter.

Is fan speed setting too slow? Set the fan speed high or medium?

The heat insulation of refrigeran

tube between outdoor & indoor Separately insulate liquid and gas line tubes.
units is not good.

MCW - SVN13A - E4 29
 Safety recommendations Maintenance contract Training

To avoid accidents and damage, the It is strongly recommended that you The equipment described in this
following recommendations should sign a maintenance contract with manual is the result of many years
be observed during maintenance and your local Service Agency. This of research and continuous
service visits: contract provides regular main- development. To assist you in ob-
tenance of your intallation by a taining the best use of it, and main-
1. Always provide a pressure specialist in our equipment. taining it in perfect operating condition
regulator. Regular maintenance ensures that over a long period of time,the
any malfunction is detected and constructor has at your disposal a
2. Disconnect the main supply before corrected in good time and mini- refrigeration and air conditioning
any servicing on the unit. mizes the possibility that serious service school.
damage will occur. Finally, regular The principal aim of this is to give
3. Service work on the refrigeration maintenance ensures the maximum operators and maintenance tech-
system and the electrical system operating life of your equipment. We nicians a better konwledge of the
should be carried out only by would remind you that failure to equipment they are using, or that is
qualified and experienced respect these in stallation and under their charge, emphasis is
personnel. maintenance instructions may result particularly given to the importance
in immediate cancellation of the of periodic checks on the unit
warranty. operating parameters as well as on
preventive maintenance,which
reduces the cost of owning the unit
by avoiding serious and costly
breakdown.

The constructor’s policy is one of continuous

product improvement, and he reserves the For additional information, contact:
right to alter any details of the products at
any time without notice

This publication is a general guide to install

and properly maintain our products. The
information given may be different from the
specification for a particular country or for
a specific order, In this event, please refer
to your nearest office.

Distributor / Installer stamp

Literature Order Number MCW - SVN13A - E4

Date September 2005
Trane Supersedes December 2004
A business of American Standard Companies
www.trane.com
Trane has a policy of continuous product and product data improvement and reserves the right to change
For more information, contact your local district design and specific ations without notice. Only qualified technicians soulld perform the installation and
office servicing of equipment rreferred to in this publication.