TRAINING BOOK

AC&DC UPS

By
Gutor Electronic Ltd
Beijing DZ-Titan E&E Co.,Ltd
Address: D5B Majestic Garden, Suite 6 Middle of North 4th

Ring, Chaoyang Dist. Beijing

Ⅰ. Display —operating & indicating elements

1. Front Panel

2. Display & Parameter Setting

3. Operating & Indicating Elements

Ⅱ. Maintenance

Ⅲ. Commissioning

Ⅳ. Trouble Shooting
Ⅰ. Display —operating & indicating elements

1. Front Panel

2. Display & Parameter Setting

3. Operating & Indicating Elements

OPERATING STATUS INDICATION OPERATION DISPLAY

ALARM INDICATION
4A-1080328002/09GB Rev.: 1 Page 1 / 1
 DISPLAY & PARAMETER SETTINGS
of
UPS SYSTEM, Type: PEW / PDW

TABLE OF CONTENTS:
contained therein. Reproduction, use or disclosure to third parties
We reserve all right in this document and in the information

1. Display unit
Copyright © GUTOR Electronic Ltd

2. Change of Operational Parameters

is strictly forbidden

3. Measurements on the Display

4. Alarms on the Display

Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 arised from:

prepared: Dat./Vis. 98-07-02 mp 04-08-10 mp 06-08-09 mp 7RA9076GB
approved: Dat./Vis. 98-07-02 GA 04-08-10 HLA 06-08-09 HLA
released: Dat./Vis. 98-07-02 04-08-10 06-08-09
Client Ref.: -
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 DISPLAY & PARAMETER SETTINGS

1. DISPLAY UNIT
On the front of the UPS there is a display unit. It
consists of a LC display, an alarm LED, an acoustic
alarm and a foil key board (as shown on the left).
DISPLAY
The display is used for programming the system and
for giving information (measurements and alarm
indications).
COMMON ALARM
7 8 9
In a normal situation the current operational mode of
DC /
MAINS
BATTERY
OUTPUT the system is shown on the display.
VOLTAGE VOLTAGE
VOLTAGE

4 5 6 To get information or to program the system different

MAINS BATTERY OUTPUT
CURRENT CURRENT CURRENT «stacks» have to be entered by means of the foil key
board. Normally the display will switch back
1 2
INVERTER
3
OUTPUT automatically to show the current operational mode if
CURRENT FREQUENCY the foil key board has not been activated within 30

C secs or when has been pushed.

If however, a change in the operational mode occurs the display immediately switches over to show
the new operational mode.

In this case the entries have to be repeated by means of the foil key board for the system
programming or reading of information.

The following is a description of information which can be shown on the display, as well as
instructions to the programming/setting up, which can be performed by the user.

2. CHANGE OF OPERATIONAL PARAMETERS

On the display the following operational parameters can be programmed by the user — USER
STACK:
‰ Second Language
‰ Autostart
‰ Bypass operation
‰ Boost charge
‰ Autoboost charge
‰ Battery capacity test
‰ Battery monitor test
(only shown if the option «Advanced battery monitor» is installed)
‰ Battery monitor reset
(only shown if the option «Advanced battery monitor» is installed)
‰ Adaptive slewrate
‰ Enter new date
‰ Enter new time

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 DISPLAY & PARAMETER SETTINGS

To enter the «operational parameter» stack push and step inside the stack with the cursor

key or .

SECOND LANGUAGE
It is possible to choose between 2 languages: GB + CZ / DE / DK / ES / FI / FR / HU / IT / NL / NO
/ PL / PT / RU / SE / SK, or DE + RU. One of the languages will always be English (exception:
German + Russian), the other one can be chosen by the customer when ordering the system. The

optional language is chosen by pushing and step inside the stack with the cursor key

Second language
or until: is shown on the display. The second language
D OFF
1
Second language
is chosen by pushing for «ON». The display will now show: . To
ON
0

return to English language on the display push for «Second language OFF».

AUTOSTART

To program the system for autostart, push and step inside the stack with the cursor key

Autostart
or until: is shown on the display. Autostart is chosen by
OFF
1 0

pushing for «ON», and rejected by pushing for «OFF».

If Autostart is chosen the system will restart automatically at mains return, e.g. if the system has
switched off due to low battery voltage after battery operation during a mains failure.

BYPASS OPERATION

To switch the system to bypass operation push and step inside the stack with the cursor

Bypass operation
key or until: is shown on the display.
OFF

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 DISPLAY & PARAMETER SETTINGS
1

Bypass operation is chosen by pushing for «ON», the system then switches to bypass if the

Bypass operation
bypass mains is within the tolerance range. The display then shows: .

The load is now supplied from the bypass mains via the static switch EN. The bypass mains voltage
and the output voltage are still shown.
0

The system can be switched back to normal operation by pushing to set bypass operation

«OFF».

The load transfer from normal to bypass operation and vice versa takes place without any
interruption.

BOOST CHARGE

To program the system for boost charge, push and step inside the stack with the cursor key

Boost charge
or until: is shown on the display.
OFF
1 0

Boost charge is chosen by pushing for «ON», and rejected by pushing for «OFF».

When boost charge is selected the system will only stay in the boost charge operational mode for
the time which has been preprogrammed by the factory. Boost charged is programmable between 0
and 24 hours for any change contact our works.

AUTO BOOST CHARGE

To program the system for auto boost charge, push and step inside the stack with the

Autoboost
cursor key or until: is shown on the display. Auto boost
charge OFF
1 0

charge is chosen by pushing for «ON», and rejected by pushing for «OFF».

When Autoboost is selected the system will automatically switch over to boost charge operation if
the battery has been discharged. The systems stays in boost charge operation for the time which
has been preprogrammed by the factory. This time is the time while the charger is outside the
battery current limitation. Boost charged is programmable between 0 and 24 hours for any
change contact our works.

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 DISPLAY & PARAMETER SETTINGS
BATTERY CAPACITY TEST

For testing the battery capacity from the foil key board proceed as follows: push and step

Battery capacity
inside the stack with the cursor key or until:
test: xxx is shown on
the display, where «xxx» is the back-up time of the last test — if not performed before or if the test
1

has been aborted, «???» is shown. Push to abort or to continue. The display

Batt. operation
shows:
time > . . . min. , where «time > …min.» is only shown if option «Advanced

Normal operation
battery monitor» is installed. Wait until the display shows:
load power . .% and a short

Battery capacity
alarm has been activated. Push and until the display shows
test: xxx ,
where «xxx» is the actual back-up time in minutes.
Normal operation
Push or wait 30secs until the display shows:
load power . .% .

Please note that after a battery capacity test it will take about 8...24 hours (depending on the battery
type) before the battery is recharged and the full back-up time is available again.

BATTERY MONITOR TEST

only shown if option «Advanced battery monitor» is installed.

To perform the battery monitor test push and step inside the stack with the cursor key

Battery monitor
or until: test: OFF is shown on the display. Battery monitor test

1 0

can be chosen by pushing for «ON», and rejected pushing for «OFF».

This function checks the battery condition by switching off the rectifier and let running the inverter in
battery operation until 25% of the battery capacity are used up.

The rectifier will automatically switch on again after the test is finalized or if a fault in the battery has
been detected no loss of the output voltage.

If the battery condition is within the tolerance range no alarm is shown on the display.

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 DISPLAY & PARAMETER SETTINGS
If the battery capacity is reduced, one of the following two alarms is shown on the display:

1. «Battery monitor warning» i.e. the battery capacity is reduced

2. «Battery monitor alarm» i.e. no battery capacity

FOR REDUNDANT/PARALLEL CONNECTED SYSTEMS:

Each unit in the system has to have its own battery. The battery monitor cannot be installed in
systems with a common battery.

BATTERY MONITOR RESET

only shown if option «Advanced battery monitor» is installed

To reset the battery monitor push and step inside the stack with the cursor key or

Battery monitor
until: reset: OFF is shown on the display. To reset the battery monitor

alarms push .

ADAPTIVE SLEWRATE

To program the system for adaptive slewrate, push and step inside the stack with the

cursor
Adaptive slewrate
keys or until: is shown on the display. Adaptive slewrate
OFF
1 0

is chosen by pushing for «ON», and rejected by pushing for «OFF».

If adaptive slewrate mode is chosen the system will automatically select its lowest slewrate with
which it can synchronize to the mains. In the case of many mains variations the system
automatically select the maximum allowable slewrate to ensure that the system remains
synchronous to the mains.

ENTER NEW DATE

To set the current date in the system, push and step inside the stack with the cursor key

Enter new date

or until the display shows: YYMMDD: . Thereafter push (for e.g.

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 DISPLAY & PARAMETER SETTINGS
0 4 0 8 1 0
DC /
MAINS BATTERY
10th August 2004): CURRENT VOLTAGE and for confirming.

ENTER NEW TIME

To set the current time in the system, push and step inside the stack with the cursor key

Enter new time

or until the display shows: HHMMSS: . Thereafter push (for e.g. 11h

1 1 4 7 0 0
MAINS MAINS
47min 00secs): CURRENT VOLTAGE and for confirming.

Remember when entering the seconds, the clock is only activated when the confirmation

button has been pushed.

3. MEASUREMENTS IN DISPLAY
Measurements can be shown on the display by pushing one or two push-buttons simultaneously.
(All the following figures in the display are examples only).

‘ In the case of single phase UPS systems only the value on the right-hand
side of the window is indicated.

Push: the Display shows:

7
MAINS Mains 1. voltage
Mains voltage shows 3x 385 VAC
..............
385 385 Vac ......
VOLTAGE
385
4
MAINS Mains 1. current
Mains current shows 3x 72 AAC
..............
72 Aac ......
CURRENT
72 72
8
DC /
BATTERY
DC / Battery
DC/Battery voltage shows 410 VDC
VOLTAGE ..............
voltage 410 Vdc ......
5
BATTERY Battery current Battery current shows 10 ADC Charge current
..............
10 Adc ......
CURRENT
-10 ADC Discharge current
2
INVERTER Inverter current
Inverter current shows 3x 12 AAC ‘
..............
12 Aac ......
CURRENT
12 12
6
OUTPUT Output current
Output current shows 3x 15 AAC ‘
..............
15 Aac ......
CURRENT
15 15

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 DISPLAY & PARAMETER SETTINGS
Push: the Display shows:
3
OUTPUT Output frequency
FREQUENCY .............. ......Output frequency shows 50 Hz
50 Hz
9
OUTPUT Output voltage
Output voltage shows 3x 380 VAC ‘
..............
380 380Vac ......
VOLTAGE
380
7
MAINS Mains 2. voltage
Bypass mains voltage shows 3x 385 VAC ‘
385 385 Vac ......
VOLTAGE
385
6
OUTPUT Output peak curr
Output peak current shows 3x 19 AAC ‘
19 Aac ......
CURRENT
19 19
5
BATTERY Total DC current
Total DC current shows 10 ADC
10 Adc ......
CURRENT

8 5
DC /
BATTERY BATTERY Batt. temp.
CURRENT ......Battery temperature is 25 °C (optional)
VOLTAGE
25 °C
1
04.08.10
.............. ......shows Date (YY.MM.DD) / Time (HH.MM.SS)
11.47.00

To return to normal status indication wait 30secs or push: . The display shows the current

operational mode.

4. ALARMS ON THE DISPLAY

If there are one or more alarms in the system the red «Common Alarm LED» (placed above the foil
key board) is ON, indicating that this (these) alarm(s) can be found in the alarm stack. The alarm
LED is ON as long as an alarm is present in the system.

The acoustic alarm is also activated, but only for 30 seconds. If the alarm disappears in less than 30
seconds the acoustic alarm will stop. If two or more alarms overlap each other, the acoustic alarm
will be activated for further 30 seconds with effect from the arise of the last alarm.

The alarm LED indicates that there is an alarm in the «alarm» stack. The stack contains those
alarms, which at the time in question exist. The alarms are placed in the stack in the same
succession as they arose, indicating the last alarm at first.
0

To read alarms in the «alarm» stack push and move inside the stack with the cursor key

or . The last text in the stack is «no (further) alarms».

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 DISPLAY & PARAMETER SETTINGS
THE FOLLOWING ALARMS ARE POSSIBLE:
0. OFF button pushed
1. ON button pushed
2. FATALERR.RAM1 data:
3. FATALERR.RAM1 timeout:
4. System set in manual BYPASS
5. TSM 1 temp warning
6. TSM 1 temp shutdown
7. TSM 2 temp warning
8. TSM 2 temp shutdown
9. TSM 3 temp warning
10. TSM 3 temp shutdown
11. Battery monitor alarm
12. CB03 current warning
13. Spare
14. Battery monitor warning
15. Battery MCB OFF
16. Bypass freq out of tolerance
17. Bypass inst out of tolerance
18. Bypass is out of tolerance
19. Internal serial error
20. Charger 0° temp warning
21. Charger 0° temp shutdown
22. Charger 30° temp warning
23. Charger 30° temp shutdown
24. Current limiter active
25. OVERLOAD: load is > 100%
26. High DC warning
27. High DC shutdown
28. High output voltage
29. Spare
30. Spare
31. High temp Charger magnetic
32. High temp Invert. magnetic
33. High battery temperature
34. Inverter voltage error
35. Inverter fuse blown
36. Low DC warning
37. Low DC shutdown
38. DC current limit
39. Mains freq. out of tolerance
40. Spare
41. Mains is out of tolerance
42. Output freq. out of tolerance
43. Output inst. out of tolerance
44. Output is out of tolerance
45. Spare
46. Battery current limit (no common alarm)
47. SSW2 ENswitch temp shutdown
48. SSW2 ENswitch temp warning
49. SSW3 EAswitch temp shutdown
50. SSW3 EAswitch temp warning
51. Synchronization error
52. System lock in oper. mode
53. CB03 current shutdown
54. Fan fault
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 DISPLAY & PARAMETER SETTINGS
55. Fault in int power supply
56. Spare
57. Aux 1 error
58. Calibration stack entered (no common alarm)
59. No Redundancy operation

The alarms are only present in the alarm stack as long as the red «Common Alarm LED» is on.

To leave the stack, wait 30secs or push: .

4.1 ALARM LOG

The «log alarm» section of the program is a stack, which contains the last 250 arisen events. In the
stack both alarms and changes in the operational mode are stored. The events are placed in the
stack in the same succession as they arose indicating the last event at first. All events are time
stamped.
0

To enter the «log alarm» stack push and simultaneously and move inside the

stack by means of the cursor key or until the desired event is shown. The last text

in the stack is «No (further) event».

A SET alarm is indicated with «:»

A RESET alarm is indicated with «|»
Example:
34: Inverter voltage error
34| Inverter voltage error

The system will log the alarms shown in the alarm stack and at the same time the following
changes in the operational modes:

60. MPU is reset

61. Standby
62. Normal operation
63. Battery operation
64. Bypass operation
65. Charger only
66. Economy operation
67. Hot standby
No (further) alarm

To check the time for the events go to the actual event by means of the cursor key as mentioned
1

before. At the actual event push and the time where the actual event happened will be

shown on the display with «year, month, day / hours, minutes, seconds».

To leave the log alarm stack wait 30 seconds or push: .

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 DISPLAY & PARAMETER SETTINGS
The log alarm stack can be cleared by keying in the password: 920701. Push simultaneously
1 2
INVERTER Key in password
and CURRENT . The display will show: .
:
Key in the password 920701 and the alarm log will be cleared and the display will show:

Logging stack
.
is reset

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Ⅱ. Maintenance
 MAINTENANCE
UPS SYSTEM, Type: PEW 1005-110/110-EAN
contained therein. Reproduction, use or disclosure to third parties
We reserve all right in this document and in the information

Copyright © GUTOR Electronic Ltd

is strictly forbidden

TABLE OF CONTENTS:
7RA9090GB MAINTENANCE

7RA9092GB SERVICE — TRAINING — CONTACT ADDRESSES

Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 arised from:

prepared: Dat./Vis. 09-01-15 mp 7RA9007GB
approved: Dat./Vis. 09-01-15 YCA
released: Dat./Vis. 09-01-15
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4A-1080328002/20GB 1 7: 0 / 0
 MAINTENANCE
Due to the critical intended purpose and to ensure the safe and reliable operation of the equipment,
inspection and preventive maintenance are essential.

To perform a proper maintenance on GUTOR UPS systems it is adivisable to have participated on a

GUTOR training course. GUTOR also provides global service contracts to guarantuee a maximum
availability of the system therefore please refer to the description «Servce-Training-
Contact Addresses» in this chapter.

For the checks listed below a brief report/checklist shall be issued where all findings are
documented. These records must be available in case of a warranty claim.

Please read the «Safety regulations» 7RA9020GB in chapter 2

thoroughly before performing any manipulations on the
installation.

1. MAINTENANCE OF THE UPS SYSTEM

1.1 MONTHLY CHECKS
The following checks should be made monthly:

1. Check the inverter output voltage by means of a measuring instrument.

2. Check the DC voltage by means of a measuring instrument.

3. Check the inverter output current by means of a measuring instrument.

4. Persisting alarm indications or incorrect operating statuses must be recorded. Subsequently,

reset the alarms by pressing the button and make sure that the UPS operates

correctly and no alarm of the «Alarm indications» is any longer pending.

5. Press the button S3 «LAMP TEST». All operating status and alarm indications must
illuminate as long as the button is pressed.

1.2 SEMIANNUAL CHECKS

The following checks should be made semi-annually:

1. Monthly checks as above.

2. Read out the event log and analyse it. In case of irregularities which can not be explained,
kindly contact the GUTOR support.

3. Only for systems with filter mats: Check whether the filter mats are dirty.

4. Job preparations for annual maintenance depending on the findings.

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 MAINTENANCE
1.3 ANNUAL CHECKS
1. Monthly & semiannual checks as above.

2. Check tightness of all connections. Check the screws and nuts in the device (in volt-free
condition — system isolated).

3. In case of strong contamination clean the system from dust.

Switch off the entire system according to the description

7RA9118GB in chapter 6 «Starting — Switching over — Stopping»
(7RA9119GB for redundant systems).

Don’t use any liquid for cleaning — only vacuum cleaner !

4. Only for systems with filter mats:

Check whether the filter mats are dirty. In the case of strong contamination the filter mats
must be replaced. (A strong contamination results in a reduction of velocity of air, necessary
for the ventilation of the system, and thus sufficient cooling is no longer ensured).

5. Only for systems with bypass stabilizer:

Check in accordance with the maintenance instructions of description 7RA9069GB in chapter
3.

6. Recommendations of OEM (Original Equipment Manufacturer) shall be followed regarding

annual maintenance.

7. Functional check of the entire system shall be performed.

2. MAINTENANCE OF THE BATTERY

During operation the battery capacity and the life-span can be influenced by several processes as:
♦ Corrosion
♦ Grid growth
♦ Ripple effects
♦ Sulphation
♦ Passivation
♦ Short circuit
♦ none or excessive cycling
♦ Deep discharge
♦ Wrong battery room temperature
♦ Operation with low electrolyte
♦ Gradual changes in active material
♦ Normal aging
This only to name a few influencing factors.

Detailed corresponding data for the maintenance of the battery see the information given by
the battery manufacturer in chapter 11 «Battery documentation».

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 MAINTENANCE
2.1 MONTHLY CHECKS
The following checks should be performed at the same time as the monthly checks of the
UPS system:

1. Check the battery voltage at the battery.

2. Check all wet battery cells on the liquid level and if necessary refill ( see chapter 11
«Battery documentation»).

3. Check the voltage of each individual cell (in the case of wet battery cells additionally the
specific gravity) of the «pilot cells» ( see chapter 11 «Battery documentation»).

2.2 ANNUAL CHECKS

1. Annually the cell covers must be cleaned and if necessary the poles and links must also be
cleaned (possible corrosion) and slightly greased.

2. Check the starting torque of the pole screws.

3. Check the battery with the rectifier switched on. Measure and record the voltage of each cell.
In the case of wet cells additionally the specific gravity must be checked and recorded.

4. Perform a nominal battery discharge test according to the manufacturer’s recommendation

( see chapter 11 «Battery documentation»). The discharge test records should at
least contain: All cell voltages, discharge current, overall battery voltage, ambient temperature
and discharge time. If wet cells are used it would also include the specific gravity as well as
the electrolyte temperature of pilot cells.

2.3 BATTERY CAPACITY TEST

The battery capacity test gives an information about how long the battery backup time is at actual
load. The performance of a battery capacity test only make sense, when the batteries are fully
charged and the rectifier is running in float charge.

At the end of this check the capacity of the battery is low. If at this time a mains
failure occurs, it will have a direct influence on the emergency current time
(autonomy time). Therefore, this check must be co-ordinated with the personnel
(e.g. operator of the connected load). Nevertheless, the test should not be
foregone because it provides the best information on the condition of the
batteries.

1. Start with fully charged batteries, i.e. if the system has been in normal operation for longer
than 8 hours.

2. For testing the battery capacity from the foil key board proceed as follows: push and

Battery capacity
step inside the stack with the cursor key or until:
test: xxx
is shown on the display, where «xxx» is the back-up time of the last test — if not performed
before or if the test has been aborted, «???» is shown.

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 MAINTENANCE
1
Batt. operation
3. Push to abort or to continue. The display shows:
time > . . . min. ,
where «time > …min.» is only shown if option «Advanced battery monitor» is installed.
Normal operation
4. Wait until the display shows:
load power . .% and a short alarm has been activated.

Battery capacity
5. Push and until the display shows
test: xxx , where «xxx» is the
actual back-up time in minutes.
Normal operation
6. Push or wait 30secs until the display shows:
load power . .% .

If during the test a mains fault occurs, the test will immediately be aborted and no test result will be
obtained. When reading out data of the battery capacity test in the display after a test has been
aborted, «???» is shown, i.e. that no result was obtained

Please note that after a battery capacity test it will take about 8...24 hours before the battery is
recharged and the full back-up time is available again.

3. REPLACEMENT OF COMPONENTS AND PARTS

Experience shows that some electromechanical and electrical components are exposed to loads
which cause wear and tear and limited life.

As a minimum GUTOR recommends that the following components and parts in the UPS systems
are replaced according to the recommended time periods :

Fan & Backup RAM DC AC Inverter

Type Fan Battery with Lithium Capacitor Capacitor Power Air filter
capacitor Battery Module Module Module
PEW 5 years Note 1+2 9 years 9 years 9 years N/A Note 3

PDW 5 years Note 1+2 9 years 9 years 9 years N/A Note 3

These values refer to a maximum ambient temperature of 40° Celsius and a maximum load of 70%.
If one of these values is continuously exceeded, the modules mentioned must be replaced 1 year
earlier.

Note 1: See battery specification of the battery manufacturer in chapter 11.

Note 2: With inserted battery monitor (option) the battery is automatically monitored (if activated).
In the case of a faulty battery an alarm is automatically generated.

Note 3: The air filters must be checked at least every 6 months. Dependent on the contamination
they must be replaced immediately.

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Ⅲ. Commissioning
 STARTING — SWITCHING OVER —
STOPPING
of
UPS SYSTEM, Type: PEW / PDW Single
contained therein. Reproduction, use or disclosure to third parties
We reserve all right in this document and in the information

TABLE OF CONTENTS:
Copyright © GUTOR Electronic Ltd

1. Operational buttons for Starting, Switching over, Stopping

is strictly forbidden

2. Starting the UPS system

3. Switching over from Normal operation to Bypass operation
4. Switching over from Bypass operation to Normal operation
5. Switching over to Manual Bypass
6. Switching over from Manual Bypass to Normal operation
7. Stopping the UPS system

This chapter contains all the necessary information to operate the

UPS system after installation and commissioning.
See also Instruction 7RA9075GB «Erection – Installation» in
chapter 4 and «Commissioning» in this chapter.

Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 arised from:

prepared: Dat./Vis. 99-11-19 mp 07-05-30 mp 7RA9118GB
approved: Dat./Vis. 99-11-19 Ca 07-05-30 MDR
released: Dat./Vis. 99-11-19 07-05-30
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 STARTING — SWITCHING OVER — STOPPING

1. OPERATIONAL BUTTONS FOR STARTING, SWITCHING

OVER, STOPPING

.................... S1 Button «SYSTEM ON» for switching on the UPS system

S2 Button «OFF» for switching off the UPS (simultaneously the

.................... button S1 has to be pushed)

.................... Operational parameters

...... Cursor keys for the selection between operational parameters

.................... Activation of ON

.................... Activation of OFF

2. STARTING THE UPS SYSTEM

If the system is programmed for «AUTOSTART» the system will start
automatically after 60secs. if the rectifier mains is switched on and within the
tolerance range.

5. Switch on the rectifier mains supply. The display shows: .

After 10 seconds the display changes to: .

6. Press the button S1 «SYSTEM ON» on the front panel. The display shows:

7. Connect the battery.

8. Check the battery voltage in the display by pressing the button .

9. Check in the display that the inverter output voltage is within the tolerance range by

pressing the button .

10. Switch on the bypass mains supply.

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
7RA9118GB 2 6: 2 / 5
 STARTING — SWITCHING OVER — STOPPING

11. Wait 10 seconds and then press the button until all red LED’s of «Alarm indications»

are extinguished.

Now the UPS system is turned on.

3. SWITCHING OVER FROM NORMAL OPERATION TO

BYPASS OPERATION

1. Switch over the UPS to bypass operation by means of the foil key board by pressing

and then the cursor keys or until the display shows:

. Thereafter press and if the bypass mains is within the tolerance range the green LED

9 «BYPASS MAINS O.K.» and the yellow LED 6 «SYNCHRONOUS» are illuminated and the

display shows: .

The load is now supplied direct from the bypass mains.

If during bypass operation a fault in the bypass mains occurs, the system will automatically
switch over to normal operation if the rectifier mains is available, otherwise to battery
operation if the battery is available and within the tolerance range.

Depending on the programming a short loss of the output voltage can occur.

4. SWITCHING OVER FROM BYPASS OPERATION TO

NORMAL OPERATION

1. Switch over the UPS to normal operation by means of the foil key board by pressing

and then the cursor keys or until the display shows:

Thereafter press and the display shows:

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
7RA9118GB 2 6: 3 / 5
 STARTING — SWITCHING OVER — STOPPING

Now the load is supplied from the inverter.

5. SWITCHING OVER TO MANUAL BYPASS

Never actuate the manual bypass switch when the system is

running in normal operation !!!

1. Switch over the UPS to bypass operation by means of the foil key board by pressing

and then the cursor keys or until the display shows:

. Thereafter press and if the bypass mains is within the

tolerance range the green LED 9 «BYPASS MAINS O.K.» and the yellow LED 6

«SYNCHRONOUS» are illuminated and the display shows: .

Step 2 has to be performed for systems with a 2-position manual bypass

switch.

Step 2a), 2b) and 2c) have to be performed for systems with a 3-position
manual bypass switch.

2. Before switching the manual bypass switch Q050 to position «BYPASS», secure that the
static switch EN is turned on (the green LED 10 «LOAD VIA EN» must illuminate), then turn
the manual bypass switch Q050 to position «BYPASS» the green LED 11 «MANUAL
BYPASS» illuminates.

2a) Before switching the manual bypass switch Q050 to position «TEST», secure that the static
switch EN is turned on (the green LED 10 «LOAD VIA EN» must illuminate), then turn the
manual bypass switch Q050 to position «TEST» the green LED 11 «MANUAL
BYPASS» illuminates.

2b) Turn off the UPS by pressing simultaneously the buttons S1 «SYSTEM ON» and S2 «OFF»
on the front panel the UPS changes to standby operation. The display shows:

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
7RA9118GB 2 6: 4 / 5
 STARTING — SWITCHING OVER — STOPPING
2c) Then turn the manual bypass switch Q050 to position «BYPASS». The green LED
11 «MANUAL BYPASS» illuminates.

The load is supplied direct from the bypass mains.

In the case of a bypass fault the consumers are no longer

supplied !!!

6. SWITCHING OVER FROM MANUAL BYPASS TO NORMAL

OPERATION
Proceed as under section 4 «Recommissioning of the UPS» of the instructions
«Commissioning» (next Description in this chapter).

7. STOPPING THE UPS SYSTEM

Ensure that the users of all consumers connected to the UPS system are
informed before proceeding with the following steps and before turning off the
system.

After the following steps, i.e. after a while, when the DC capacitor bank has
discharged, the UPS is volt-free with the exception of a few components.
NO OUTPUT VOLTAGE !!.
Remember, the rectifier mains and the bypass mains, as well as the
battery are still applied !
The connecting terminals are carrying hazardous voltage !!!

STOPPING THE SYSTEM FROM NORMAL OPERATION:

1. Turn off the bypass mains supply.

2. Press simultaneously the buttons S1 «SYSTEM ON» and S2 «OFF» on the front panel for

switching off the system. The display shows: .

3. Disconnect the battery.

4. Turn off the rectifier mains supply.

After approx. 30 seconds the display shows no indication.

Thereafter the UPS system is turned off all LED

indications are extinguished.

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
7RA9118GB 2 6: 5 / 5
 COMMISSIONING
of
UPS SYSTEM
Type : PEW 1005-110/110-EAN
contained therein. Reproduction, use or disclosure to third parties

TABLE OF CONTENTS:
We reserve all right in this document and in the information

1. Preparations with Power Off

Copyright © GUTOR Electronic Ltd

2. Commissioning of the UPS system

is strictly forbidden

3. Switching volt-free of the UPS system

4. Recommissioning of the UPS system

Revision 1 Revision 2 Revision 3 Revision 4 Revision 5 Revision 6 arised from:

prepared: Dat./Vis. 09-01-15 mp 7RA9124GB
approved: Dat./Vis. 09-01-15 YCA
released: Dat./Vis. 09-01-15
Client Ref.: -
GUTOR Electronic Ltd -
Q 630.015GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 1 / 8
 COMMISSIONING
THE INITIAL CHECKS ARE SUBDIVIDED IN TWO MAJOR PARTS:
♦ one with power off
♦ one with power on

When planning the initial checks read first the complete chapter before starting
the check procedure.

PRINCIPLE DIAGRAM
see attachment to this chapter or «Single line diagram» /03 in chapter 10.

OPERATING STATUS INDICATIONS / ALARM INDICATIONS / FAULT

LOCATION
see also Diagram «Frontview, Operation & Indication» /09 in chapter 10.

FRONT PANEL

OPERATING STATUS INDICATION OPERATION DISPLAY UNIT

ALARM INDICATIONS / FAULT LOCATION

For detailed explanation see chapter 5 «Display — Operating & Indicating Elements».
For eventual fault location see chapter 8 «Trouble Shooting».

Client Ref.: -
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Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 2 / 8
 COMMISSIONING

1. PREPARATIONS WITH POWER OFF

Before connecting the local network, the battery and the load to the UPS system, the following
proceedings are necessary:

1. Check that the earthing of all cubicles is secure and there are no damages.

2. Check that all connectors are firmly fixed.

3. Check that all printed circuit boards are correctly mounted and the plugs are firmly plugged in.

4. Check all interconnections and junctions according to «Connection diagram» /04 in chapter
10.

5. Check that the external fuses have the correct size.

6. If bags with moisture absorbing material are in the cubicle, remove these.

Check that the interior of the UPS system is dry. If there is any condensed
water, let the UPS system stand with the front doors open in a dry and
warm area for at least 24 hours.

7. Preparations on the UPS system before the commissioning:

a) BYPASS / DISTRIBUTION / OUTPUT

• Bypass input switch-disconnector ................................. Q090 open
• Manual bypass switch .................................................. Q050 at position «BYPASS»
• Output circuit breaker.................................................... Q100 open
• Distribution MCB’s......................................................... Q101...Q1XX open
• Consumers.................................................................... volt-free

b) UPS
• Rectifier input switch-disconnector ............................... Q001 open
• Battery circuit breaker ................................................... Q004 open

2. COMMISSIONING OF THE UPS SYSTEM

The commissioning is performed according to these instructions:
1. Check preparations as under section 1.

2. Apply the rectifier mains voltage (according to «Connection diagram» /04 in chapter 10) and
check phase sequence as well as the voltage.

3. Apply the bypass mains voltage (according to «Connection diagram» /04 in chapter 10) and
check the voltage.

4. Close the bypass input switch-disconnector Q090.

The safe bus is now energized via the closed bypass input switch-
disconnector Q090 and the manual bypass switch Q050.

Client Ref.: -
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Q 630.016GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 3 / 8
 COMMISSIONING
5. Close the rectifier input switch-disconnector Q001. The display shows:

for 10 seconds, thereafter the display changes to:

. If the UPS system is programmed for «AUTOSTART»

see «Technical data» and the rectifier mains is within the tolerance range the UPS system will
start automatically after 60 seconds. The green LED’s 14, 16, 1 & 11 as well as the
red LED's 13 & 19 illuminate.

6. Press the button S3 «LAMP TEST» on the front panel and check that all LED’s of the
«Operating status indications» and «Alarm indications» illuminate.

7. Turn on the UPS system (if not already ensued automatically) by pressing S1 «SYSTEM ON»

on the front panel. The display shows: . The green LED’s

2 & 5 are additionally illuminated (also LED 7 & 8, but only if the inverter output voltage and
static switch EA are o.k.).

8. Check the rectifier output voltage in the display by pressing the button .

9. Close the battery circuit breaker Q004. The green LED 12 is additionally illuminated
and the red LED 13 extinguishes.

10. Check the battery current in the display by pressing the button .

11. Check in the display that the inverter output voltage is within the tolerance range by

pressing the button . The green LED 7 «INV. VOLTAGE O.K.» must illuminate.

12. Check that the green LED 8 «LOAD VIA EA» illuminates.

13. Turn off the rectifier mains by opening the rectifier input switch-disconnector Q001.
The UPS system changes to battery operation.

14. Check that the green LED 4 «BATTERY OPERATION» and the red LED 15 illuminate,
whereby the green LED 12 remains illuminated and the LED’s 14, 1 & 2 extinguish. The red
LED «BATTERY OPERATION» of the «Alarm indications» illuminates after a 30 seconds

delay and the display shows: .

15. Close the rectifier input switch-disconnector Q001.

Check that the UPS system switches back to normal operation. The green LED 4
and the red LED 15 extinguish — the green LED’s 14, 16, 12, 1, 2, 5, 7, 8 & 11 illuminate.

16. Turn manual bypass switch Q050 to position «TEST».

17. Check that the yellow LED 6 «SYNCHRONOUS» illuminates (bypass mains must be
available and within the tolerance range — this will be indicated by the green LED 9
«BYPASS MAINS O.K.»).

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 4 / 8
 COMMISSIONING

18. Switch over the UPS system to bypass operation using the foil key board by pressing

and then the cursor key or until the display shows:

. Thereafter press and if the bypass mains is within the

tolerance range the green LED 9 «BYPASS MAINS O.K.» and the yellow LED 6

«SYNCHRONOUS» are illuminated and the display shows: . .

Check that the green LED 10 «LOAD VIA EN» as well as the LED’s 5 & 7 illuminate — the
green LED 8 «LOAD VIA EA» extinguishes.

19. Switch back the UPS system to normal operation using the foil key board by pressing

and then the cursor key or until the display shows:

Thereafter press and the display shows:

. Check that the green LED 8 «LOAD VIA EA» illuminates and that

the green LED’s 5, 7 & 9 and the yellow LED 6 remain illuminated — the green LED 10
«LOAD VIA EN» extinguishes.

20. Switch over the UPS system to bypass operation using the foil key board (as explained
before).

21. Check that the green LED 10 «LOAD VIA EN» illuminates and the display shows:

22. Before switching the manual bypass switch Q050 to position «AUTO», secure that the static
switch EN is turned on (the green LED 10 «LOAD VIA EN» must illuminate), then turn the
manual bypass switch Q050 to position «AUTO» the green LED 11 extinguishes.

23. Switch back the UPS system to normal operation using the foil key board (as explained
before). The UPS system is now in normal operation with the static switch EN turned off.

24. Check that the green LED’s 5, 7, 8 & 9 as well as the yellow LED 6 illuminate and that LED 10

extinguishes and the display shows: .

25. Reset the alarms by pressing .

26. Make sure that the UPS system operates correctly and no alarm of the «Alarm indications» is
pending.

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 5 / 8
 COMMISSIONING
The safe bus is energized.
The following LED’s are illuminated: the green LED’s 14, 16, 12, 1, 2, 5,
7, 8 & 9 as well as the yellow LED 6.

27. Close the output circuit breaker Q100. The red LED 19 extinguishes and the green
LED 18 illuminates.
28. Close the MCB’s Q101...Q1XX in the distribution.

All consumers are now supplied from the inverter.

The output terminals are carrying hazardous voltage !!!

29. Reset eventual alarms by pressing until all red LED’s are extinguished. The horn can

be reset by pressing .

30. Clear the log alarm stack by pressing simultaneously and . Then the display

shows: . Key in the password 920701 and the alarm log will be

cleared. The display shows: . To return to normal operating status

indication wait 20secs or press . The display shows: .

3. SWITCHING VOLT-FREE OF THE UPS SYSTEM

With these instructions the UPS system can be switched volt-free. The load
is then supplied via the manual bypass switch Q050 from the bypass mains.

The bypass mains must be available and within the tolerance

range.

1. Switch over the UPS system to bypass operation using the foil key board (as explained
before). If the bypass mains voltage is available and within the tolerance range the green LED
9 «BYPASS MAINS O.K.» illuminates and the changeover logic changes to EN. The
green LED 10 «LOAD VIA EN» illuminates.

2. After the static switch EN is switched on, turn the manual bypass switch Q050 to position
«TEST». The green LED 11 «MANUAL BYPASS» illuminates.

3. Turn off the UPS system by pressing simultaneously the buttons S1 «SYSTEM ON» and S2
Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 6 / 8
 COMMISSIONING
«OFF» on the front panel the UPS system changes to standby operation. The display

shows: The green LED’s 2, 5, 7 & 8 extinguish — the

yellow LED 6 is still illuminated.

4. Open the battery circuit breaker Q004. The green LED 12 extinguishes and the red
LED 13 illuminates.

5. Open the rectifier input switch-disconnector Q001. The green LED’s 14 & 1
extinguish.

6. Turn manual bypass switch Q050 to position «BYPASS».

After a while, when the DC capacitor bank has discharged, the UPS system is
volt-free with the exception of a few components.

Remember, the DC power supply (from external rectifier or

battery) and the bypass mains are still applied !
The connecting terminals are carrying hazardous voltage !!!

4. RECOMMISSIONING OF THE UPS SYSTEM

With these instructions the UPS system can be recommissioned after it was
switched volt-free.

1. Turn manual bypass switch Q050 to position «TEST».

2. Close the rectifier input switch-disconnector Q001.

If the UPS system is programmed for «AUTOSTART» see «Technical data» and the
rectifier mains is within the tolerance range the UPS system will start automatically after 60
seconds. The system starts up to standby operation and the display shows
«Standby». The green LED’s 14, 16, 18, 1 & 11 and the red LED 13 illuminate.

3. Turn on the UPS system (if not already ensued automatically) by pressing the button S1
«SYSTEM ON» on the front panel The system starts up to normal operation and the

display shows: The green LED’s 2, 5, 7 & 8 are

additionally illuminated.

4. Check in the display that the rectifier output voltage is within the tolerance range by

pressing the button .

5. Close the battery circuit breaker Q004. The green LED 12 is additionally illuminated
and the red LED 13 extinguishes.

6. Switch over the UPS system to bypass operation using the foil key board (as explained
before).

7. Check that the green LED 10 «LOAD VIA EN» illuminates and the display shows:

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 7 / 8
 COMMISSIONING

8. Turn the manual bypass switch Q050 to position «AUTO».

9. Switch back the UPS system to normal operation using the foil key board (as explained
before).

10. Reset the alarms by pressing the button .

11. Make sure that the UPS system operates correctly and no alarm is pending.

Now, the load is supplied again from the inverter.

Client Ref.: -
GUTOR Electronic Ltd -
Q 630.016GB2

Rev. Page
CH 5430 Wettingen
4A-1080328002/20GB 1 6: 8 / 8
Ⅳ. Trouble Shooting
Q 630.018GB2

TROUBLE-SHOOTING

1. ELIMINATION OF SIMPLE MALFUNCTIONS

DISTURBANCE REASON

Rectifier doesn't start • Rectifier input switch-disconnector Q001 open

• Rectifier mains voltage out of tolerance or wrong phase sequence
• Overtemperature signalization of rectifier power components
• Supply voltage for the electronics fails or is out of tolerance
• Plug connection of the electronics to the rectifier bridge
Inverter doesn't start • DC voltage out of tolerance
• Supply voltage for the electronics fails or is out of tolerance
• Overtemperature signalization of inverter power components
• Plug connection of the electronics to the PM sets
No change-over from • Static switch EA inhibited
EN EA • Overtemperature signalization of EA power components
• Inverter voltage out of tolerance
• Overload
• Synchronization fault (inverter not synchronous with the safe bus)
• Changeover counter overflow

Client Ref.: Rev. Page

-
GUTOR Electronic Ltd, CH 5430 Wettingen
- 4A-1080328002/20GB 1 8: 2 / 5
Q 630.018GB2

TROUBLE-SHOOTING

2. TROUBLE-SHOOTING AT ALARM INDICATION

Alarm Indication Source of errors Test possibilities ref. Sub-assembly / Elements

RECTIFIER MAINS FAULT ♦ Phase order not correct ♦ Measure the rectifier input voltage ♦ Rectifier input switch-disconnector Q001
(30 s) ♦ Mains voltage is out of tolerance ♦ Measure the rectifier input frequency ♦ Interface A071 / X007: F001/F002/F003
♦ Mains frequency is out of tolerance ♦ Controller A070
♦ Mains, phase missing. At least 1 phase is missing
RECTIFIER FAILURE ♦ Electronics and power supply ♦ Measure the power supply of the electronics ♦ Power supply
(5 s) ♦ Overtemperature on the rectifier power units ♦ Check if the rectifier mains is ok ♦ Fans
♦ Rectifier is not in current limitation ♦ Check if the rectifier is not in current limitation ♦ Interface A071/ X017: F022/F023
♦ DC dropped below «Low DC warning level» ♦ Controller A070
DC OUT OF TOLERANCE ♦ Rectifier out of operation ♦ Measure the DC voltage ♦ Battery circuit breaker Q004 (Q005)
(5 s) ♦ Battery discharged / disconnected ♦ Check if the battery circuit breaker Q004 ♦ Battery
♦ Battery circuit breaker Q004 (Q005) open (Q005) is open ♦ Interface A071 / X017: F022/F023
♦ DC has exceeded «High DC warning level» ♦ Measure the battery voltage ♦ Controller A070
♦ DC dropped below «Low DC warning level»
♦ «RECT. MAINS FAILURE»
BATTERY OPERATION ♦ Rectifier failure ♦ Check the mains input ♦ Rectifier input switch-disconnector Q001
(30 s) ♦ Inverter supplied from the battery ♦ Interface A071/ X007: F001/F002/F003

Client Ref.: Rev. Page

-
GUTOR Electronic Ltd, CH 5430 Wettingen
- 4A-1080328002/20GB 1 8: 3 / 5
Q 630.018GB2

TROUBLE-SHOOTING

Alarm Indication Source of errors Test possibilities ref. Sub-assembly / Elements

BATTERY DISCHARGED ♦ One or more cells of the battery defective ♦ Check if the individual cell voltages of the ♦ Battery
(5 s) ♦ Battery is discharged or defective battery present greater deviations ♦ Battery cells
♦ Battery voltage dropped below the level «DC low - alarm» ♦ Measure the battery voltage ♦ Interface A071/ X017: F022/F023
♦ No battery capacity ♦ Measure the rectifier input voltage
♦ Mains fault ♦ Measure the rectifier input frequency
BATT. DISCONNECTED ♦ Battery circuit breaker Q004 (Q005) is open ♦ Check if the battery circuit breaker Q004 ♦ Battery circuit breaker Q004 (Q005)
(5 s) ♦ Battery disconnected from the system (Q005) is open ♦ Battery
♦ Measure the DC voltage ♦ Adapter board A068
INVERTER FAULT ♦ Output voltage out of tolerance with turned on inverter ♦ Measure the output voltage at F021 ♦ Fuse F021 (F022... F023)
(5 s) ♦ Overtemperature on inverter power units (F022... F023) ♦ Interface A071
♦ Controller A070
♦ Fans
OVERLOAD INV/BYPASS ♦ Load current higher than the nominal current of the system ♦ Measure the load current ♦ Current transformer P013 (P014...P015)
(30 s) ♦ Interface A071 / X014

INVERTER FUSE BLOWN ♦ Power fuse F021 (F022... F023) ♦ Check the fuse F021 (F022... F023) ♦ Fuse F021 (F022... F023)
(5 s) ♦ Interface A071 / X003

ASYNCHRONOUS ♦ Bypass frequency out of tolerance ♦ Measure the voltage between bypass and ♦ Controller A070
(30 s) ♦ Inverter asynchronous to the bypass mains system output ♦ Interface A071

BYPASS MAINS FAULT ♦ Bypass mains voltage or frequency out of tolerance ♦ Measure the mains voltage and frequency at ♦ Interface A071/ X010: F006/F007/F008
the input of the static switch EN
(30 s)
MANUAL BYPASS ON ♦ Manual bypass switch Q050 not at position «AUTO» ♦ Check the position of manual bypass switch ♦ Manual bypass switch Q050
(5 s)
Q050 ♦ Adapter board A068

EN INHIBITED ♦ Bypass mains voltage or -frequency out of tolerance ♦ Measure the bypass mains voltage ♦ Static switch EN — A035
(30 s) ♦ Overtemperature on the static switch EN ♦ Measure the bypass voltage after F028 ♦ Controller A070
(F029...F030) ♦ Interface A071/ X010: F006/F007/F008
EA INHIBITED ♦ Inverter voltage out of tolerance ♦ Measure the inverter output voltage after F021 ♦ Static switch EA — A036
(5 s) ♦ Overtemperature on the static switch EA (F022... F023) ♦ Power fuses F021 (F022... F023)
♦ Interface A071/ X012: F010/F011/F012

Client Ref.: Rev. Page

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Q 630.018GB2

TROUBLE-SHOOTING

Alarm Indication Source of errors Test possibilities ref. Sub-assembly / Elements

OVERTEMPERATURE ♦ Heat-sink of the power components too hot ♦ Measure the temperature ♦ Thermostats on power components and
(5 s) ♦ Winding material too hot ♦ Check the air flow through the system wiring material
♦ Too high ambient temperature ♦ Interface A071
♦ Air inlet obstructed
FAN FAILURE ♦ Fans ♦ Check the air flow ♦ Fan monitoring A055 / A056 : Interface
(30 s) ♦ Fan monitoring board (A055 / A056) ♦ Check the power supply A071 / X004
♦ Fan transformer (T051 / T052) ♦ Fan disconnection ♦ Fan transformers (T051 / T052)
♦ Power supply for the fans ♦ Interface A071 / X025...X030: F016...F021
POWER SUPPLY FAULT ♦ Power supply units : PSU A201 / A202 ♦ Measure the output voltage of the PSU’s ♦ PSU-Transformer T005 : Interface A071 /
(5 s) ♦ AC or DC power supply sources ♦ Measure the DC supply voltage to PSU 2 A202 X021 : F004/F005
♦ Interface A071 at X003 ♦ PSU-Transformer T004 : Interface A071 /
♦ Measure the AC supply voltage to PSU 1 A201 X022 : F006/F007
at T005 : X001 and T004 : X002 ♦ PSU 2 A202 : Interface A071 / X032 :
F026/F027

Client Ref.: Rev. Page

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