Vt230se English Manual
Vt230se English Manual
INSTRUCTION MANUAL
1. Read this manual thoroughly before using the VT230SE, and store in a safe
place for reference.
2. Make sure that this manual is delivered to the final user.
MEIDENSHA CORPORATION
i
6-7 Application to square low variable torque load ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-98
6-8 Adjusting the IM vector control speed control related parameters ・・・・・・・・・・・ 6-102
6-9 Adjusting the PM motor control system parameters ・・・・・・・・・・・・・・・・・・・・・・ 6-107
6-10 Operating the auxiliary drive motor ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-112
ii
Preface
Thank you for purchasing the “Meiden AC Speed Control Equipment HYFREC-VT230SE”.
THYFREC-VT230SE is a highly functional inverter that is easy to use.
Please read this manual thoroughly before use, and keep the manual at hand for later
reference. Also make sure that this manual is delivered to the final users.
WARNING
ALWAYS READ THIS MANUAL THOROUGHLY BEFORE USING THE VT230SE.
THIS INVERTER CONTAINS HIGH VOLTAGE CIRCUITS THAT MAY BE FATAL TO HUMANS. USE
EXTREME CAUTION DURING INSTALLATION. MAINTENANCE MUST BE PERFORMED BY
QUALIFIED TECHNICIANS, AND ALL POWER SOURCES MUST BE DISCONNECTED BEFORE ANY
MAINTENANCE. SUFFICIENT NOTICE MUST BE GIVEN TO THE GENERAL OPERATORS AND
WORKERS BEFORE STARTING.
• ELECTRIC SHOCK MAY OCCUR IF THE FOLLOWING POINTS ARE NOT OBSERVED.
(1) DO NOT OPEN THE FRONT COVER WHILE THE POWER IS ON.
(2) A CHARGE STILL REMAINS IN THE INVERTER WHILE THE INDICATOR IS LIT EVEN IF THE
POWER HAS BEEN TURNED OFF. DO NOT OPEN THE FRONT COVER IN THIS CASE. WAIT
AT LEAST 20 MINUTES AFTER THE INDICATOR GOES OUT.
(3) DO NOT CONTACT THE ELECTRICAL CIRCUIT WHILE THE "CHARGE" LED ON THE UNIT IS
LIT. PERFORM SERVICING, ETC., AFTER WAITING AT LEAST 20 MINUTES AFTER THE
LAMP GOES OUT.
(4) ALWAYS GROUND THE INVERTER CASE. THE GROUNDING METHOD MUST COMPLY WITH
THE LAWS OF THE COUNTRY WHERE THE INVERTER IS BEING INSTALLED.
• THE INVERTER MAY BE DESTROYED BEYOND REPAIR IF THE FOLLOWING POINTS ARE NOT
OBSERVED.
(1) OBSERVE THE INVERTER SPECIFICATIONS.
(2) CONNECT ADEQUATE CABLES TO THE INPUT/OUTPUT TERMINALS.
(3) ALWAYS KEEP THE INVERTER INTAKE/OUTTAKE PORTS CLEAN, AND PROVIDE ENOUGH
VENTILATION.
(4) ALWAYS OBSERVE THE CAUTIONS LISTED IN THIS INSTRUCTION MANUAL.
• THERE MAY BE SOURCES OF NOISE AROUND THIS INVERTER AND MOTOR DRIVEN BY
THIS INVERTER. CONSIDER THE POWER SUPPLY SYSTEM, INSTALLATION PLACE AND
WIRING METHOD BEFORE INSTALLATION.
INSTALL THIS INVERTER AWAY FROM DEVICES THAT HANDLE MINUTE SIGNALS, SUCH AS
MEDICAL EQUIPMENT IN PARTICULAR. ALSO SEPARATE THE DEVICES ELECTRICALLY,
AND TAKE SUFFICIENT NOISE MEASURES.
• TAKE SUFFICIENT SAFETY MEASURES WHEN USING THIS INVERTER FOR PASSENGER
TRANSPORTATION, SUCH AS IN LIFTS (ELEVATORS).
iii
PRECAUTIONS FOR SAFETY
Items to be observed to prevent physical damage or property damage and to ensure safe use of this product
are noted on the product and in this instruction manual.
● Please read this instruction manual and enclosed documents before starting operation to ensure correct
usage. Thoroughly understand the device, safety information and precautions before starting operation.
After reading, always store this manual where it can be accessed easily.
● The safety precautions are ranked as "DANGER" and "CAUTION" in this instruction manual.
Note that some items described as CAUTION may lead to major results depending on the
situation. In any case, important information that must be observed is described.
● This instruction manual is written on the premise that the user has an understanding of the inverter.
Installation, operation, maintenance and inspection of this product must be done by a qualified person.
Even qualified persons must undergo periodic training.
iv
1. Transportation and installation
CAUTION
• Always transport the product with an appropriate amount according to the products weight.
Failure to observe this could lead to injuries.
• Install the inverter, dynamic braking unit and resistor, and other peripheral devices on
non-combustible material such as metal.
Failure to observe this could lead to fires.
• Do not place the product near inflammable items.
Failure to observe this could lead to fires.
• Do not hold the front cover while transporting the product.
Failure to observe this could lead to injuries from dropping.
• Do not let conductive materials such as screws or metal pieces and inflammable materials such as oil
enter the product.
Failure to observe this could lead to fires.
• Install the product in a place that can withstand the weight of the product, and follow the instruction
manual.
Failure to do so could lead to injuries from dropping.
• Do not install and operate an inverter that is damaged or that is missing parts.
Failure to observe this could lead to injuries.
• Always observe the conditions described in the instruction manual for the installation environment.
Failure to observe this could lead to faults.
2. Wiring
! DANGER
• Always turn the device's input power OFF before starting wiring.
Failure to do so could lead to electric shocks or fires.
• Carry out grounding that complies with the standards of the country where the inverter is being
installed.
Failure to do so could lead to electric shocks or fires.
• When using the PM motor, even if the inverter is stopped, the voltage will be generated at the output
terminal (U, V, W) during rotation. Always carry out wiring while the motor is stopped.
Failure to do so could lead to electric shocks or injuries.
• Wiring must always be done by a qualified electrician.
Failure to observe this could lead to electric shocks or fires.
• Always install the device before starting wiring.
Failure to do so could lead to electric shocks or injuries.
• Prepare a breaker such as an MCCB or fuses that matches the capacity for the inverter's power supply
side.
Failure to do so could lead to fires.
CAUTION
• Do not connect an AC power supply to the output terminals (U, V, W).
Failure to observe this could lead to injuries or fires.
• Confirm that the product's rated voltage and frequency match the power supply voltage and frequency.
Failure to do so could lead to injuries or fires.
• Install an overheating protection device on the dynamic braking resistor, and shut off the power with
this fault signal.
Failure to do so could lead to fires in the event of abnormal overheating.
• Do not directly connect a resistor to the DC terminals (between L+1, L+2, and L–).
Failure to observe this could lead to fires.
• Tighten the terminal screws with the designated tightening torque.
Failure to do so could lead to fires.
• Correct connect the output side (U, V, W).
Failure to do so could cause the motor to rotate in reverse and the machine to be damaged.
• Always correctly connect when using the encoder.
The signal polarity specifications differ according to the encoder. If the specifications differ from the
VT230SE standard specifications (refer to section 6-9-1), adjust the signal polarity with the signal
setting (C50, C51).
Failure to observe this could lead to reverse rotation or abnormal acceleration of the motor, and to
injuries or machine damage.
v
3. Operation
! DANGER
• Always install the front cover before turning the input power ON. Never remove the cover while the
power is ON. There are sections in the front PCB that are charged with high voltages.
Failure to observe this could lead to electric shocks.
• Never touch the switches with wet hands.
Failure to observe this could lead to electric shocks.
• Never touch the inverter’s terminals while the inverter power is ON even if the operation is stopped.
Failure to observe this could lead to electric shocks.
• Selection of the retry function could lead to unexpected restarting when a fault occurs. The machine
may start suddenly if the power is turned ON when the automatic start function is selected. Do not
go near the machine.
(Design the machine so that physical safety can be ensured even if the machine restarts.)
Failure to do so could lead to injuries.
• The machine may not stop when a stop command is issued if the deceleration stop function is
selected and the overvoltage/overcurrent limit function is activated. Prepare a separate emergency
stop switch.
Failure to do so could lead to injuries.
• The unit will not suddenly restart even if the alarm is reset with the operation signal input, however,
in order to prevent unexpected operation, ensure that the operation signal is no longer being input,
and reset the alarm.
Failure to do so could lead to injuries.
CAUTION
• The heat sink and dynamic braking resistor are heated to high temperatures, so never touch them.
Failure to observe this could lead to burns.
• Do not block the inverter’s ventilation holes.
Failure to observe this could lead to fires.
• The inverter operation can easily be set from low speeds to high speeds, so confirm that the
operation is within the tolerable range for the motor or machine before making settings.
Failure to do so could lead to injuries.
• Prepare holding brakes when necessary. Holding is not possible with the inverter’s brake functions.
Failure to do so could lead to injuries.
• Confirm the operation of the motor as a single unit before operating the machine.
Failure to do so could lead to injuries or machine damage due to unforeseen movements.
Always prepare a safety backup device so that the machine is not placed in a hazardous situation
when an error occurs in the inverter.
Failure to do so could lead to injuries or machine damage or fires.
• Please do not detach the operation panel while the inverter power is ON. Please detach the
operation panel in the state of power supply OFF. When the operation panel is installed while the
inverter power is ON , the microcomputer of the inverter is occasionally reset.
vi
4. Maintenance, inspection and part replacement
! DANGER
• Always wait at least 20 minutes after turning the input power OFF before starting inspections.
Wait at least 20 minutes after turning the input power OFF before starting work. Make sure that the
displays on the operation panel have gone out before removing the front cover.
Remove the front cover, and confirm that the "CHARGE" LED on the unit has gone out. Also check
that the voltage between terminals L+1 or L+2 and L– is 15V or less before starting the inspections.
(Check with the "CHARGE" LED if the unit is not provided with the L– terminal.)
Failure to observe this could lead to electric shocks.
• Maintenance, inspections and part replacement must be done by a designated person.
(Remove all metal accessories such as watches, bracelets, etc., before starting the work.)
(Always use an insulation measure tool.)
Failure to observe this could lead to electric shocks and injuries.
• Always turn the power OFF before inspecting the motor or machine. A potential is applied on the motor
terminal even when the motor is stopped.
Failure to do so could lead to electric shocks and injuries.
• Do not use parts other than those designated for the replacement parts.
Contact your inverter dealer for replacement parts.
Failure to observe this could lead to fires.
CAUTION
• Vacuum the inverter with a vacuum cleaner to clean it. Do not use water or organic solvents.
Failure to observe this could lead to fires or damage.
5. Others
! DANGER
CAUTION
vii
<Names of each part>
Cooling fan
Cooling fan connection
Heat sink connector
"CHARGE" LED (011H to 018H, 011L, 015L)
Front cover
Main circuit
terminal block
Cooling fan
Cooling fan
connection
connector
Operation panel
PL label
viii
Heat sink Suspension hole
Operation panel
connection connector
Control circuit
terminal block "CHARGE" LED
(045L, 055H∼090H)
"CHARGE" LED
Front cover (055L∼, 110H∼)
Main
circuit
terminal
block
Cooling fan
Operation panel
PL label
ix
1. Delivery Inspection and Storage
-2P2HBVR0X000
380-480
CT: 5.4A /VT: 8.6A
380-480
CT: 5.5A /VT: 8.6A
0A1234A 1
(2) Using the above type as an example, the type is displayed as follows:
1–1
2. Installation and Wiring
CAUTION
• Always transport the product with an appropriate amount according to the products weight.
Failure to observe this could lead to injuries.
• Install the inverter, dynamic braking unit and resistor, and other peripheral devices on
non-combustible material such as metal.
Failure to observe this could lead to fires.
• Do not place the product near inflammable items.
Failure to observe this could lead to fires.
• Do not hold the front cover while transporting the product.
Failure to observe this could lead to injuries from dropping.
• Do not let conductive materials such as screws or metal pieces and inflammable materials such as oil
enter the product.
Failure to observe this could lead to fires.
• Install the product in a place that can withstand the weight of the product, and follow the instruction
manual.
Failure to do so could lead to injuries from dropping.
• Do not install and operate an inverter that is damaged or that is missing parts.
Failure to observe this could lead to injuries.
• Always observe the conditions described in the instruction manual for the installation environment.
Failure to observe this could lead to faults.
200mm
VT230SE VT230SE
50mm 50mm 50mm 50mm
150mm
200mm
For 015L, 018H and smaller For 018L, 022H and larger
Fig. 2-1
2–1
2. Installation and Wiring
(1) 015L, 018H and smaller (Fig. 2-2) (2) 018L, 022H and larger (Fig. 2-3)
Fix the VT230SE at four places when Fix the VT230SE at four places when
install-ing. The lower two installation install-ing. The VT230SE mass is more than
sections are notched. 25kg, so installation by two workers is
Remove the front cover, and wire to the recommended.
main circuit and control terminal block. Wire in the same manner as step (1).
2–2
2. Installation and Wiring
! DANGER
• Always turn the device's input power OFF before starting wiring.
Failure to do so could lead to electric shocks or fires.
• Carry out grounding that complies with the standards of the country where the inverter is being
installed.
Failure to do so could lead to electric shocks or fires.
• When using the PM motor, even if the inverter is stopped, the voltage will be generated at the output
terminal (U, V, W) during rotation. Always carry out wiring while the motor is stopped.
Failure to do so could lead to electric shocks or injuries.
• Wiring must always be done by a qualified electrician.
Failure to observe this could lead to electric shocks or fires.
• Always install the device before starting wiring.
Failure to do so could lead to electric shocks or injuries.
• Prepare a breaker such as an MCCB or fuses that matches the capacity for the inverter's power supply
side.
Failure to do so could lead to fires.
CAUTION
• Do not connect an AC power supply to the output terminals (U, V, W).
Failure to observe this could lead to injuries or fires.
• Confirm that the product's rated voltage and frequency match the power supply voltage and frequency.
Failure to do so could lead to injuries or fires.
• Install an overheating protection device on the dynamic braking resistor, and shut off the power with an
error signal.
Failure to do so could lead to fires in the event of abnormal overheating.
• Do not directly connect a resistor to the DC terminals (between L+1, L+2 and L–).
Failure to observe this could lead to fires.
• Tighten the terminal screws with the designated tightening torque.
Failure to do so could lead to fires.
• Correct connect the output side (U, V, W).
Failure to do so could cause the motor to rotate in reverse and the machine to be damaged.
• Always correctly connect when using the encoder.
The signal polarity specifications differ according to the encoder. If the specifications differ from the
VT230SE standard specifications (refer to section 6-9-1), adjust the signal polarity with the signal
setting (C50, C51).
Failure to observe this could lead to reverse rotation or abnormal acceleration of the motor, and to
injuries or machine damage.
Refer to Fig. 2-4 and wire the main circuits for the power supply and motor, etc.
Always observe the following precautions for wiring.
CAUTION
(Note 11)
(Note 5) MCCB MC ACL Noise filter L+1 L+2 B
Power supply (Note 3) (Note 6) (Note 7)
(Note 1) (Note 1) (Note 8) (Note 10)
(Note 6) 1 4 L1 VT230SE U
2 5 L2 V M
(Note 2)
3 6 L3 W (Note 9)
E E
(Note 9)
(Note 7)
DCL DB resistor
(Note 5)
N
MCCB
Power supply MC ACL Noise filter DB unit
(Note 7) L+1 L+2 L−
(Note 3) (Note 6)
(Note 6) (Note 2) (Note 1) (Note 1) (Note 8) (Note 10)
1 4 L1 U
2 5 L2
VT230SE V M
3 6 L3 W (Note 9)
E E
(Note 9)
(Note 7)
(Note 5)
N
MCCB
Power supply MC ACL Noise filter DB unit
(Note 7) L+1 L+2 L−
(Note 3) (Note 6)
(Note 6) (Note 2) (Note 1) (Note 1) (Note 8) (Note 10)
1 4 L1 U
2 5 L2 VT230SE V M
3 6 L3 W (Note 9)
E E
(Note 9)
415 ∼ 480V 1 (Note 7)
380 ∼ 400V 2
(Note 4) 3
4 TBA
2–4
2. Installation and Wiring
Standard
Conversion
unit
Control wiring1 (Note 15)
Control wiring 2
P DB
(Note 12)
N O2 O
(Note 13) M
DB unit (Note 15) O1
O2 O (Note 9)
(Note 16) L+1B L+2B TBCB
DB resistor
(Note 1)
L+B UB (Note 8)
P DB VT230SE VB O2
(Note 12) L-B Reverse
N WB
(Note 13) conversion
DB unit
B unit
1 (Note 7)
415∼480V
2
380∼400V
3
(Note 4)
4 TBAB
2–5
2. Installation and Wiring
d1
d2 4.3 5.3 6.4 8.4 10.5
055L
200V Series 045L
Inverter type 075L
VT230SE- 055H 090H 132H 250H 370H 550H, 660H
400V Series 200H Parallel Single Parallel Single
075H 110H 160H 315H wiring wiring wiring wiring
2
mm 100 150 100×2p 150×2p 200×2p 200×3p 150×2p 200×4p 200×2p
Applicable wire 300
AWG or kcmil 4/0 4/0 300×2p 400×2p 400×3p 300×2p 400×4p 400×2p
(Note 2)
Max. ring terminal
(mm)
d1 28.5 36 28.5 36 44 36 44
d2
d1
d2 10.5 17
b) DB wiring (7P5L, 7P5H and smaller L+2, B) (011L, 011H and larger L+2, L−)
200V 018L
Inverter type ~2P2L 4P0L 5P5L 7P5L 011L 015L 030L 037L
Series 022L
VT230SE- 400V 5P5H 037H
~4P0H 011H 015H 018H 022H 030H
Series 7P5H 045H
2
mm 2 3.5 5.5 14
Applicable wire
AWG 14 12 10 6
d1
d2 4.3 5.3 6.4 8.4 10.5
2–6
2. Installation and Wiring
b) DB wiring (continued)
200V 055L
045L
Inverter type Series 075L
VT230SE- 400V 055H 090H 132H 250H
200H
Series 075H 110H 160H 315H
2
mm 14 22
Applicable wire
AWG 6 4
d1
d2 10.5 17
(Note 5) Refer to the appendix 1 for the power supply voltage and frequency, and prepare a power
supply suitable for the unit.
2–7
2. Installation and Wiring
2–8
2. Installation and Wiring
(Note 16) In order to achieve 100% control torque, align 3 DB units in parallel for 550H and 660H. For
370H, align 2 units in parallel as shown in the diagram. Refer to table 7-2 for further details.
(Note 17) Inverter input
Perform the input wiring from the standard conversion unit to reverse conversion units A
and B. Furthermore, refer to the single wiring in Table 2-1 for details of the wire size.
2–9
2. Installation and Wiring
DCL DCL
DBR
DBR
Power Power
supply supply
(input) Motor (input) Motor
(output) (output)
DCL
DBR Power
supply Motor
DCL (input)
DBR Power (output)
supply
(input) Motor
(output)
DCL DCL
DBR Power DBR
Power
supply Motor Supply
(input) (output) Motor
(Input)
(Output)
2 – 10
2. Installation and Wiring
(g)
045L 055L
055H 075H Aux. terminal for changeover
(400V Series only)
090H 110H
Main circuit terminal
DCL
DBR
TBA 1 2 3 4
(h) Aux. terminal for changeover
(400V Series only)
075L
L1 U L2 V L3 W L– L+1 L+2
132H 160H Main circuit terminal
DCL
DBR
Power supply (Yellow) Motor (White)
(Input) (Output)
(i)
Main circuit terminal
200H
Side face
DCL
DBR
2 – 11
2. Installation and Wiring
(j)
TBA 1 2 3 4
250H 315H Aux. terminal for changeover
Side face (400V Series only)
Side face
DCL
DBR
Power supply (Yellow) Motor (White)
(Input) (Output)
(k)
370H
Common to units A and B
Aux.terminal
Refer to the outline Side face for changeover
diagram in Appendix 11
for details of the standard
conversion unit terminal L-
arrangement. Main circuit
terminal
Side face
DCL
DBR
Power supply(W hite) Motor(W hite)
(Input) (Output)
(l)
550H 660H
Common to units A and B Aux.terminal
for changeover
Refer to the outline Side face
diagram in Appendix 11
for details of the standard
conversion unit terminal Side face
arrangement. Main circuit
terminal
DCL
DBR
Power supply(White) Motor(White)
(Input) (Output)
2 – 12
2. Installation and Wiring
PSI3 PSO1
(R•JOG)
Open collector
PSI4 PSOE Max. 30VDC 50mA
PSI5 PSO2
RY0
RY0V Note 2 PSO3
Fig. 2-6
(Notes)
1. Three COM terminals are internally connected.
2. No connection shall be made between RY0 and COM since this section is insulated.
3. This diagram is an example of the sink logic connection. (Refer to Table 5-2.)
2 – 13
2. Installation and Wiring
RY24 RESET PSI1 PSI2 PSI4 PSO1 PSOE PI0 COM AUX AM FM RC FA
1 1
RUN EMS RYO PSI3 PSI5 PSO2 PSO3 FSV FSI COM COM RA FC FB
2 2
8 1 W4
W1
Fig.2-7
・ Standard serial transmission CN2 (model:RJ-45)
Terminal Terminal
signal signal
No. No.
1 RXD+ 5 0VOP
2 RXD- 6 TXD-
3 TXD+ 7 5VOP
4 0VOP 8 5VOP
(Note) A signal level is based RS-485.The terminus resistance (120Ω) between the terminal No. 1
and 2 can set up on/off in W4.The direction of a signal is based on VT230SE.
4.The cable is connected with CN2. 3.The operation panel stand is inclined.
Please work in the reverse order, and fix the operation panel stand
after connecting the cable.
2 – 14
3. Test Operation and Adjustment
! DANGER
• Always install the front cover before turning the input power ON. Never remove the cover while the
power is ON. There are sections in the front PCB that are charged with high voltages.
Failure to observe this could lead to electric shocks.
• Never touch the switches with wet hands.
Failure to observe this could lead to electric shocks.
• Never touch the inverter’s terminals while the inverter power is ON even if the operation is stopped.
Failure to observe this could lead to electric shocks.
• Selection of the retry function could lead to unexpected restarting when a fault occurs. The machine
may start suddenly if the power is turned ON when the automatic start function is selected. Do not
go near the machine.
(Design the machine so that physical safety can be ensured even if the machine restarts.)
Failure to do so could lead to injuries.
• The machine may not stop when a stop command is issued if the deceleration stop function is
selected and the overvoltage/overcurrent limit function is activated. Prepare a separate emergency
stop switch.
Failure to do so could lead to injuries.
• The unit will not suddenly restart even if the alarm is reset with the operation signal input, however,
in order to prevent unexpected operation, ensure that the operation signal is no longer being input,
and reset the alarm.
Failure to do so could lead to injuries.
CAUTION
• The heat sink and resistor are heated to high temperatures, so never touch them.
Failure to observe this could lead to burns.
• Do not block the inverter’s ventilation holes.
Failure to observe this could lead to fires.
• The inverter operation can easily be set from low speeds to high speeds, so confirm that the
operation is within the tolerable range for the motor or machine before making settings.
Failure to do so could lead to injuries.
• Prepare holding brakes when necessary. Holding is not possible with the inverter’s brake functions.
Failure to do so could lead to injuries.
• Confirm the operation of the motor as a single unit before operating the machine.
Failure to do so could lead to injuries or machine damage due to unforeseen movements.
Always prepare a safety backup device so that the machine is not placed in a hazardous situation
when an error occurs in the inverter.
Failure to do so could lead to injuries or machine damage or fires.
3–1
3. Test Operation and Adjustment
The VT230SE has various setting items. Some of these include settings that must be made according to
the power supply and motor before actually starting operation.
The method for confirming the VT230SE basic operation is explained in this section.
(Note 1) Only the parameters required for each control are displayed. For example, when C30-0 = 1, 2
is selected, parameters that can be used only when C30-0 = 3, 4, 5 is selected will not display.
(Note 2) An optional PCB (V23-DN1 or DN2) for IM speed detection is necessary. (Refer to Table 7-1.)
(Note 3) This applies to the Meidensha standard PM motor. An optional PCB (V23-DN3) for PM speed
detection is necessary. (Refer to Table 7-1.)
CAUTION
Make sure that there is no abnormal noise, smoke or odors at this time.
If any abnormality is found, turn the power OFF immediately.
3–2
3. Test Operation and Adjustment
Start
↓
Installation and wiring
↓
Initial power supply
↓ Refer to section 3-4 to 3-5.
Setting of rated items
↓
Automatic Tuning Refer to section 3-6.
Automatic tuning cannot be carried out when using the PM
↓ motor. Set the motor circuit constant from the panel. Refer to
Test operation with section 6-8-1
operation panel Refer to section 3-7.
↓
Setting of parameters
compatible with external
control
↓ Refer to Chapter 5, and perform test operation with the
Test operation including control input/output from the terminal block.
external control
↓
End of test operation
CAUTION
3–3
3. Test Operation and Adjustment
(1) Remove the coupling and belt coupling the motor and machine, so that the machine can be run as a
single unit.
(2) Confirm that the power supply wire is correctly wired to the input terminals (L1, L2, L3).
(3) When using the 400V Series (055H and larger), confirm that the auxiliary equipment power supply
terminal (TBA) short bar matches the power supply voltage.
For 380 to 400V : Short circuit between 2-3 (factory setting)
For 415 to 460V : Short circuit between 1-2
(4) Make sure that the power supply is within the tolerable range.
(5) Make sure that motor is connected with the correct phase order.
(6) Fix the motor with the specified method.
(7) Make sure that none of the terminal section screws are loose.
(8) Make sure that there is no short circuit state in the terminals caused by wire scraps, etc.
(9) Always correctly install the front cover and outer cover before turning the power ON.
(10) Assign an operator, and make sure that the operator operates the switches.
VT230SE automatic tuning can be carried out in respect to the following five types of control by using the
parameter setting control selection (C30-0).
V/f control (constant torque) (C30-0 = 1) (Default)
V/f control (variable torque) (C30-0 = 2)
IM speed sensor-less vector control (C30-0 = 3)
IM vector control with speed sensor (C30-0 = 4)
PM motor control (C30-0 = 5)
(Note1) C30-0 is hardware option function setting. If changing, set A05-2 (Parameter skip) to 1(Display)
(Note2) The PM motor control (C30-0=5) automatic tuning function automatically adjusts the phase angle
between the encoder Z phase pulse and the PM motor phase coil, and does not automatically
adjust the motor circuit phase constant.
3–4
3. Test Operation and Adjustment
Using the Parameter setting B automatic tuning function (B19-0), select the automatic tuning mode to
match the working conditions. (Note 1) (Note 2)
1) B19-0 = 1: Mode 1: V/f control simple adjustment mode (Execution time: approx. 10 seconds)
The basic parameters, such as boost voltage and brake voltage, are adjusted without rotating the
motor.
The following parameters are automatically adjusted by executing Mode 1.
Table 3-6-1
Parameter No. Name
A02-2 Manual torque boost setting
A03-0 DC brake voltage
B02-0, 1 R1: Primary resistance
2) B19-0 = 2: Mode 2: V/f control high-function adjustment mode (Execution time: approx. 1 minute)
The parameters related to the slip compensation and max. torque boost are adjusted while
rotating the motor.
The magnetic saturation characteristics are measured at the voltage boost, and are adjusted to
match the max. torque boost.
The following parameters are automatically adjusted by executing Mode 2.
Table 3-6-2
Parameter No. Name
A02-2 Manual torque boost setting
A03-0 DC brake voltage
B02-0, 1 R1: Primary resistance
A02-5 Slip compensation gain
A02-6 Max. torque boost gain
(Note 1) The automatic tuning function (B19-0) cannot be used in modes other than control
selected with the Parameter setting C control selection (C30-0). In this case, the following
cannot be selected.
B19-0 = 3: Mode 3: Vector control basic adjustment mode
B19-0 = 4: Mode 4: Vector control expanded adjustment mode
(Note 2) If the base frequency of the motor is applied on a motor exceeding 120Hz, select Mode 1
(B19-0 = 1). (Adjust the slip compensation gain and max. torque boost gain manually.)
3–5
3. Test Operation and Adjustment
CAUTION
Precautions for executing V/f control (constant torque) V/f control (variable torque) automatic
tuning
• During automatic tuning, the motor may rotate, so always confirm safety before starting automatic
tuning.
• Separate the motor from the load and machine, etc., and run the motor as a stand alone unit during
automatic tuning.
• Even when Mode 1 is executed, the motor may rotate due to vibration, etc.
If the vibration is large, turn the key immediately to stop operation.
• Always check the safety on the load side before executing automatic tuning, regardless of the Mode
1 or 2 setting.
With Mode 2, the motor will automatically start rotating.
• If the automatic tuning function does not end correctly, always turn the inverter power OFF before
investigating or confirming the operation.
• Automatic tuning can be carried out only in the Local Mode.
• If the motor has an unstable frequency band, automatic tuning may not end normally. In this case,
the maximum torque boost function cannot be used.
• Always ground the motor and inverter.
• If the load is less than 30% and the fluctuation does not occur, automatic tuning can be carried out
with the load and machine connected. However, the performance may not be complete.
• Always carry out automatic tuning before using the maximum torque boost function.
• The contact output FLT will function if the automatic tuning does not end correctly. In equipment that
uses this contact, keep the operation of the related devices in mind.
3–6
3. Test Operation and Adjustment
(1) Preparation
Fig. 3-2 V/f control (constant torque) and V/f control (variable torque) automatic
tuning procedures
3–7
3. Test Operation and Adjustment
1) Preparation
Separate the motor and load, machine, etc., and confirm the safety on the load side.
2) Selection of control method
• Set A05-2 to 1. (Set the hardware option function display ON.)
• With parameter setting C control selection (C30-0), select one of the following to match the
load conditions
V/f control (constant torque) (C30-0 = 1), or
V/f control (variable torque) (C30-0 = 2)
* The default value is V/f control (constant torque) (C30-0 = 1).
3) Initialization of motor constants
Input the motor rating nameplate value parameters. Automatic tuning will automatically change the
parameters, so it is recommended to write down the values set in Table 3-6-1 or Table 3-6-2.
Table 3-6-3
Parameter No. Name
B00-0 Rated input voltage setting [No.]
B00-1 Max/base frequency simple setting [Hz]
B00-2 Motor rated output [kW]
B00-3 Rated output voltage [V]
B00-4 Max. frequency [Hz]
B00-5 Base frequency [Hz]
B00-6 Motor rated current [A]
B00-7 Carrier frequency [kHz]
* The max. frequency cannot be set below the base frequency, and the base frequency cannot
be set above the max. frequency.
4) Selection of automatic tuning function
• Set A05-0 to 1. (Set the expanded setting display ON.)
• Using the parameter setting B automatic tuning function (B19-0), select the automatic tuning
mode to match the working conditions. Refer to section 3-6-1 (1) for details.
• The automatic tuning standby state will be entered when the key is pressed.
• During the automatic tuning standby state and the automatic tuning execution state, the LCL
LED will flicker.
• To exit the automatic tuning standby state, press the key.
5) Starting automatic tuning
Automatic tuning will start when the key or key is pressed according to the required
rotation direction.
To stop, press the key or input the emergency stop signal (EMS) from the terminal block.
3–8
3. Test Operation and Adjustment
Using the parameter setting B automatic tuning function (B19-0), select the automatic tuning mode to
match the working conditions. (Note 1)
1) B19-0 = 3: Mode 3: Vector control basic adjustment mode (Execution time: approx. 30 seconds)
The basic parameters for vector control are automatically adjusted.
The following parameters are automatically adjusted by executing Mode 3.
Table 3-6-4
Parameter No. Name
B01-9 No-load output voltage
B02-0, 1 R1 : Primary resistance
B02-2, 3 R2’ : Secondary resistance
B02-4, 5 Lσ : Leakage inductance
B02-6, 7 M' : Excitation inductance
2) B19-0 = 4: Mode 4: Vector control extended adjustment mode (Execution time: approx. 1 minute)
This mode is selected to carry out constant output range operation. (Note 2)
The following parameters are automatically adjusted by executing Mode 4.
Table 3-6-5
Parameter No. Name
B01-9 No-load output voltage
B02-0, 1 R1 : Primary resistance
B02-2, 3 R2’ : Secondary resistance
B02-4, 5 Lσ : Leakage inductance
B02-6, 7 M' : Excitation inductance
B34-0 to 7 M variable compensation table
(Note 1) The automatic tuning function (B19-0) cannot be used in modes other than control
selected with the parameter setting C control selection (C30-0). In this case, the following
cannot be selected.
B19-0 = 1: Mode 1: V/f control simple adjustment mode
B19-0 = 2: Mode 2: V/f control high-function adjustment mode
(Note 2) When carrying out constant output operation, the excitation inductance fluctuation must be
compensated.
Assign the operation range to the table reference speed in B33-0 to 7.
Note that the motor will rotate to the max. speed in this case, so take special care to
safety.
3–9
3. Test Operation and Adjustment
CAUTION
Precautions for executing IM speed sensor-less vector control or IM vector control with
speedsensor automatic tuning
• During automatic tuning, the motor may rotate, so always confirm safety before starting automatic
tuning.
• Separate the motor from the load and machine, etc., and run the motor as a stand alone unit during
automatic tuning.
• The motor may vibrate and rotate during automatic tuning.
If the vibration is large, turn the key immediately to stop operation.
• Always check the safety on the load side before executing automatic tuning. The motor will
automatically start rotating during automatic tuning.
• If the automatic tuning function does not end correctly, always turn the inverter power OFF before
investigating or confirming the operation.
• Automatic tuning can be carried out only in the Local Mode.
• Always ground the motor and inverter.
• If the load is less than 10% and the fluctuation does not occur, automatic tuning can be carried out
with the load and machine connected. However, the performance may not be complete.
• In case that the load is higher than 10% or the fluctuation occurs, if R1: Primary resistance, R2’:
Secondary resistance, Lσ : Leakage inductance, M’: Excitation inductance (For the calculations of
R2’, Lσ, M’, refer to section 6-6 B02-0 ~9 : Motor circuit constant) are input from the motor data
and Automatic turning : B19-0 = 5 is carried out, no load voltage is set automatically, so that the
running of vector control can be performed.
• The contact output FLT will function if the automatic tuning does not end correctly. In equipment that
uses this contact, keep the operation of the related devices in mind.
3 – 10
3. Test Operation and Adjustment
(1) Preparation
Constant output
operation
Y
N
(4) Input 3 in B19-0. (4) Input 4 in B19-0.
Vector control basic Vector control expanded
adjustment mode adjustment mode
(9) Set and adjust according to * To use vector control, ASR must be manually
system adjusted.
3 – 11
3. Test Operation and Adjustment
1) Preparation
Separate the motor and load, machine, etc., and confirm the safety on the load side.
3 – 12
3. Test Operation and Adjustment
3 – 13
3. Test Operation and Adjustment
3-6-3 Encoder Z-IN→U phase coil phase angle (C51-1) automatic tuning [PM motor control]
(1) Automatic tuning
The phase angle between the encoder Z phase pulse and the PM motor U phase coil can be
automatically adjusted when performing PM motor control (C30-0=5). By doing this, phase
adjustment can be omitted when attaching the encoder to the PM motor. Furthermore, even if
adjustment has already been completed, readjustment is recommended in order to further improve
the adjustment accuracy.
B19-0=6: Mode 6: PM motor control encoder phase adjustment mode (takes approx. 7 seconds)
Phase adjustment between the Z phase pulse and the PM motor U phase coil is performed
automatically.
The following parameters are automatically adjusted by executing mode 6.
Table 3-6-7
(Note 1) Only B-19-0=5 can be selected when performing PM motor control (C30-0=5).
CAUTION
Points to note when executing the encoder phase adjustment mode (PM motor control)
• The motor is rotated in the clockwise and counter clockwise directions when performing automatic
tuning, and therefore it is necessary to perform a safety check before commencing.
• When performing automatic tuning, separate from the load and machine etc., and run the motor on
its own.
• There are cases when the motor vibrates when rotating when performing automatic tuning.
If the vibration is significant, press the key to stop the motor immediately.
• Ensure to check the safety at the load side before performing automatic tuning.
The motor starts to rotate automatically when performing automatic tuning.
• Ensure to turn the inverter power OFF when performing inspections or checks in the case where
automatic tuning is not completed successfully.
• Automatic tuning can only be performed in direct operation mode.
• Always ensure to earth the motor and inverter.
• If using a load that results in fluctuations of 10% or less, automatic tuning can be performed with the
load or machine connected, however, there are cases where it not possible to achieve sufficient
performance.
• The contact output FLT operates when an error occurs when performing automatic tuning.
Please pay attention to the operations of related devices at the equipment using these contacts.
3 – 14
3. Test Operation and Adjustment
(1) Preparation
Fig. 3-4 Encoder phase automatic tuning procedure when performing PM motor control
3 – 15
3. Test Operation and Adjustment
1) Preparation
Separate the motor and load, machine, etc., and confirm the safety on the load side.
3 – 16
3. Test Operation and Adjustment
3 – 17
3. Test Operation and Adjustment
If automatic tuning ends abnormally, the following message will appear. Investigate and confirm the state
following the error code.
–n
Automatic tuning step
3 – 18
3. Test Operation and Adjustment
CAUTION
Make sure that signals are not input into the RUN, EMS, PSI1 ~ 5 terminals on the sequence input
terminals at this time.
CAUTION
The motor will run. Confirm the safety around the motor before starting the next step.
CHECK
(3) Press the key and confirm that the motor runs in reverse.
(5) Press the key. The motor will forward run at 10Hz.
(6) Press the key once. The display will alternate between " " and " ".
The display will stop at " ", and the last digit will flicker.
This completes the preparation for changing the output frequency. The digit to change can be moved
with the key. The output frequency can be incremented/decremented with the knob.
3 – 19
3. Test Operation and Adjustment
(8) Move the digit with the key, and using the knob, raise the frequency to 50Hz. Then,
(Note) The operation panel frequency change operation is set to be changed (C11-2=1) in real time at
the factory shipment settings, and therefore the output frequency is changed in real time using
the knob, without having to press the key.
CAUTION
A 10-second acceleration and 20-second deceleration ramp time are set as defaults. The motor will
slowly increase its speed to the set value. Increase the speed by approx. 10Hz at a time with the
knob.
(9) Press the key when the motor speed reaches 50Hz. The display will decrease to 0.00 in 20
seconds. The "FWD" or "REV" LED will flicker for two seconds while the DC-brake is applied and the
motor will stop.
3 – 20
4. Operation Panel
注 意
・Please do not detach the operation panel while the inverter power is ON. Please detach the
operation panel in the state of power supply OFF. When the operation panel is installed while
the inverter power is ON , the microcomputer of the inverter is occasionally reset.
Status indication
(LEDs)
Parameter operation
Knob
Parameter operation
Keys Mode Key
Operation Keys
Fig. 4-1
4–1
4. Operation Panel
Starts the drive in the reverse direction. (in Local Mode only)
Stops the drive. The motor will either coast to a stop or ramp down to a stop as
selected on C00-1.
Changes control Modes from Local to Remote, or vice-versa. When the drive is in
+
Local Mode, "LCL" LED is on. (Note)
Resets a fault, putting out FLT LED.
+
(Note) The drive is default set so that a Local/Remote selection is disabled while the drive is running. Even
while the drive is at a stop, this selection cannot be made if operating commands such as RUN,
JOG, etc., are being received at the terminal. This lock can be released with Parameter C09-2.
4–2
4. Operation Panel
These parameters are grouped into Modes and Blocks according to their functions and frequency of
usage.
4-2-1 V/f control (constant torque) mode and V/f control (variable torque) mode
The configuration of the parameters is shown in Fig. 4-2.
Mode
Block-A Parameter
: Parameters changed frequently during the normal usage state.
Mode
4–3
4. Operation Panel
Key
Basic function settings
Knob Output rating (B00-0~7)
or
Motor circuit constant (IM) (B02-0~1)
Frequency skip (B05-0~5)
Key Ratio interlock setting (B06-0~3)
Extended function
settings
4–4
4. Operation Panel
Utility mode U
(Note) At the default setting, only the basic functions are displayed. The extended function, software
option function, hardware option function parameters are skipped.
Thus, to change these parameters, change parameter A05-0 to 2 (parameter B, C block skip
setting), so that the target parameters are displayed.
Fig. 4-2 (3) Parameter configuration
4–5
4. Operation Panel
4-2-2 IM speed sensor-less vector control , and IM vector control with speed sensor
The configuration of the parameters is shown in Fig. 4-3.
Mode
4–6
4. Operation Panel
Key
Basic function settings
Knob
or Output rating (B01-0~9)
Motor circuit constant (IM) (B02-0~9)
Ratio interlock setting (B06-0, 4~6)
Key
4–7
4. Operation Panel
Key
Basic function settings
Control method (C00-0~7)
Various setting input selection (C02-0~8)
Knob Sequence input terminal function -1 (C03-0~9)
or Sequence input terminal function -2 (C04-0~9)
Sequence input terminal function -3 (C05-0~9)
Sequence input terminal function -4 (C06-0~C)
Key Analog input terminal function (C07-0~A)
Automatic start setting (C08-0)
Parameter protection/Operation Locks (C09-0~7)
Custom parameter register (C10-0~7)
Operation panel mode setting (C11-0~3)
Setting input terminal function (C12-0~5)
Output terminal function (C13-0~5)
Meter output gain, Display adjustment (C14-0~7)
Status output detection level (C15-0~4)
Utility mode U
4–8
4. Operation Panel
Mode
4–9
4. Operation Panel
Key
Basic function settings
Knob
or Output rating (B01-0~9)
Motor circuit constant (PM) (B03-0~4)
Ratio interlock setting (B06-0, 4~6)
Key
4 – 10
4. Operation Panel
Key
Basic function settings
Control method (C00-0~7)
Various setting input selection (C02-0~8)
Knob
Sequence input terminal function -1 (C03-0~9)
or
Sequence input terminal function -2 (C04-0~9)
Sequence input terminal function -3 (C05-0~7, 9)
Key Sequence input terminal function -4 (C06-0~C)
Analog input terminal function (C07-0~A)
Automatic start setting (C08-0)
Parameter protection/Operation Locks (C09-0~7)
Custom parameter register (C10-0~7)
Operation panel mode setting (C11-0~3)
Setting input terminal function (C12-0~5)
Output terminal function (C13-0~5)
Meter output gain, display adjustment (C14-0~7)
Status output detection level (C15-0~4)
Utility mode U
(Note) At the default setting, only the basic functions are displayed. The extended function, software
option function, hardware option function parameters are skipped.
Thus, to change these parameters, change parameter A05-0 to 2 (parameter B, C block skip
setting), so that the target parameters are displayed.
Fig. 4-4 (3) Parameter configuration
4 – 11
4. Operation Panel
The modes on the operation panel will change between five modes each time when the key is
pressed.
The monitor mode , are the entries into the Extended Monitor Mode.
dnn-m
Non-default value
Parameter list
Changing modes
Fig. 4-5 Parameter mode changeover
4 – 12
4. Operation Panel
↓
After one second, the display will show the
(5) z%
output current as a percentage.
↓
After one second, the display will show the
(9) zHz
output frequency as Hz.
4 – 13
4. Operation Panel
2) The case for the V/f control (constant torque) (C30-0=1) of control section (C30-0) is shown
below.
3) The following is an example for changing "maximum output frequency (Fmax) ( )" in
Block-B parameters, and then for changing "DC Breaking Time ( )" in Block-A
parameters.
zHz
(In Monitor Mode)
(1)
Changes to the Block-A Parameter setting Mode.
(2)
Changes to the Block-B Parameter setting Mode.
(3)
Increase the parameter No. from parameter
B00-0 to B00-4.
↓ ↑
The display will alternate between Parameter
Number B00-4 and the present setting value
(4) 50.0.
(Note 2) Enable the value to be changed.
The preset setting value will display.
(5)
Press two times to move the flicker to the
2 times
digit that is to be changed.
(Note: Parameter B00-4 cannot be changed
while the inverter is running.)
4 – 14
4. Operation Panel
(19)
↓ ↑
Fix the data.
Changing of parameter A03-1 to 3.5 will be
completed.
(Note 1) When the Block Number is changed by , it will change to the next Block Number either
4 – 15
4. Operation Panel
2) In this Non-Default Value Parameter Listing Mode, the display will show the Block-A, B and C
Parameters that have different values from their default values. These Parameter values can also
be read and changed in this mode.
3) The case for the V/f control (constant torque) (C30-0=1) of control selection (C30-0) is shown
below.
4) The following is an example for reading C14-0 (FM output gain) and changing its value.
Note that C14-0 is set to default value when the unit is shipped from the factory.
<Keys> <Display> <Explanation>
(2)
Change to the Utility Mode (For future use)
(9)
Select parameter C14-0.
The setting value change state will be entered.
(Continued on next page)
4 – 16
4. Operation Panel
(10)
Change the setting value from 1.03 to 0.99.
↓ ↑
(12)
The next Non-Default Parameter Number will
display.
↓ ↑
(13)
The display will alternate between d. CHG and
d.END to indicate the end of the Non-Default
Value Parameter List.
↓ ↑
If is pressed after this, the Non-Default
Value Parameter List will display again from the
(14) first.
4 – 17
4. Operation Panel
2) To use this function, set parameter No. to be displayed in A04-0 to 7 in parameter C10-0 to 7.
3) The case for the V/f control (constant torque) (C30-0=1) of control selection is shown below.
4 – 18
4. Operation Panel
(8) ↓ ↑
The display will alternate between Parameter
Number A04-0 and the value of Parameter
Number B10-0 (Acceleration cushion time 2).
Parameter Number A04-0 is the same value as
that of Parameter Number B10-0.
(Note 1) If the Parameters C10-n values are either 1.99.9 or any other undefined values, Parameters
A04-n will be skipped during Parameter scan.
(Note 2) If all the C10 Parameters are set at 1.99.9. all the A04 Parameter block will be skipped
during Parameter scan.
4 – 19
4. Operation Panel
(1) zHz
(D00-0 will display in the Monitor Mode.)
6 times
Select Monitor Parameter D20-0.
4 – 20
5. Control Input/Output
The terminal block and input/output functions related to control are as shown in Tables 5-1.
While the VT230SE is stopped, all operational commands are inhibited. If it is ON during
operation, the VT230SE is led into a stopping sequence. As for stopping method, either
EMS Emergency stop
ramp down stop or coast-to-stop is available. It is also possible to output this signal as a
fault (FLT). (C00-4)
A faulty condition is reset. With this signal, a fault status output (FLT LED, FAULT relay
RESET Fault reset
operation) is turned OFF and operation is made possible again.
This is a command for forward run. A command for run/reverse mode or a selfhold mode
RUN Forward run can be selected. This feature is available in the remote operation mode (LCL LED
unlighted). (C00-0)
This is mainly used for setting the frequency (speed) input. A maximum frequency (speed)
FSV Voltage/frequency setting is available at a 10V input. This setting is valid when VFS of the internal relay
setting signal is ON. (C04-1, C07-0=2, C12-0=1)
Analog input
This is mainly used for setting the frequency (speed) input. A maximum frequency (speed)
FSI Current/frequency setting is available at a 20mA input. This setting is valid when IFS of the internal relay
setting signal is ON. (C04-2, C07-1=3, C12-1=1)
This is mainly used for setting the frequency (speed) input. A maximum frequency (speed)
AUX Auxiliary input setting is available at a ±10V input. This setting is valid when AUX of the internal relay
signal is ON. (C04-3, C07-2=4, C12-2=1)
COM Analog input common This is a common terminal for FSV, FSI and AUX signals.
This is a voltage output signal for a frequency meter. In a standard mode, a 10V output is
available at the maximum frequency. This output voltage can be adjusted to 0.2 to 2.0
FM Frequency meter
times 10V. (Max. output is, however, approximately 11 volts.) Internal parameters other
than those of frequency can also be output. (C13-0, C14-0)
Analog output
occurs, the section FA-FC is closed and the section FB-FC is open.
This is the open collector output that turns ON at READY.
PSO1 READY (1)
Other internal signals can be output with the C13-3 setting.
This is the open collector output that turns ON when the output current reaches the
PSO2 Current detection
setting. (C15-1) Other internal signals can be output with the C13-4 setting.
Frequency (speed) This is the open collector output that turns ON when the output frequency (speed) reaches
PSO3
attainment the setting. (C15-0) Other internal signals can be output with the C13-5 setting.
Open collector output
PSOE These are the common terminals for the PSO1, 2 and 3 signals.
common
5–1
5. Control Input/Output
5–2
5. Control Input/Output
The standard sequence input of the basic PCB terminal block includes the three fixed function inputs
of forward run, reset and emergency stop. There are also five programmable sequence inputs. For the
programmable input, the function can be selected from Table 5-3 and randomly assigned. By
connecting the relay interface option (type: V23-RY0), extension up to nine channels is possible. The
programmable input terminals are PSI1 to PSI5. When extended, the terminals are PSI1 to PSI9. The
default settings are as shown below.
Default settings
Symbol Setting
PSI1 Reverse run
PSI2 Forward jogging
PSI3 Reverse jogging
PSI4 None
PSI5 None
The fixed input signal functions are given in Table 5-1, and the programmable input signal functions
are given in Table 5-3.
The general control block diagram of the IM speed sensor-less vector control and the IM vector control
with speed sensor is shown in Fig.5-1.
5–3
Drooping
0 B13-5
ON
Sequence output (Fig. 5-5) Power
Terminal Internal supply
block setting
Analog input (Fig. 5-7) Torque ratio 2
setting
(Fig. 5-15)
Analog output (Fig. 5-8)
AT2
Torque ratio
X1 setting slave
AT2・X1 input
d03-0 Converter
Torque setting (Fig. 5-15) section
master output
(D11-0)
Torque ratio 1 DC voltage
d11-0 setting detection
d11-1∼3 (Fig. 5-14) Iron loss d03-2
Dead band resistance
(B14-0) Torque B02-8,9
setting Torque bias 1 Output
(Fig. 5-10) setting 0 power
d01-0,1 d01-4 d01-3 Iron loss calculation d02-2 d03-1,3 d02-4,5
(Fig. 5-11) ωr
d11-4 compensation
ON ASR EXC ACR
Ramp AT1 BT1 Limiter
F/R + ON ACR ON + + 1T + + ON
Speed DCB iq*
+ + Gate
setting AT1・X+BT1 × Inverter
(Fig. 5-9) R2 com- output
− DEDB + × pensation + + section
CPASS Load Secondary
CSEL PCTL torque Regenerative resistance d02-3
PI control observer torque limiter
× B02-2,3
Ramp 1
setting
A01-0,1 (Fig. 5-13) d12-0 Heat sink tempe-
rature detection
ON Slip
P control frequency ω1 Vce com-
Ramp 2 ON calculation
Drive torque + + pensation
B10-0,1 limiter setting
ASR (Fig. 5-12) DCB
5–4
response Constant power EXC id*
(Fig. 5-17) compensation 0 Current
id* iq* detectiion
HCT
Machine time
constant
Changeover with sequence input (Fig. 5-16) d02-0,1
IM
5. Control Input/Output
+
Addition point M fluctuation
I0 compensation Flux observer
− & Speed
Estimation PP
Multiplication point
No-load output voltage B01-9 =3
Leakage inductance B02-4,5
d00-0∼3 Exciting inductance B02-6,7
Monitor output
ωr Speed
detection
ASR Automatic Speed Regulator =4
ACR Automatic Current Regulator Control mode Primary resistance B02-0,1
C30-0 Secondary resistance B02-2,3
Leakage inductance B02-4,5
Excitation inductance B02-6,7
5–5
5. Control Input/Output
5–6
5. Control Input/Output
RESET RESET
EMS
RESET
EMS EMS
5–8
5. Control Input/Output
CFS
Internal command
Terminal block PROG
Assignment in this range is possible
PSI AUX
C03-0=1
OFF 0 R RUN IFS
C03-1=2
PSI1 1 F JOG VFS
C03-2=3 CPASS
PSI2 2 R JOG
C03-3 IPASS
PSI3 3 HOLD
C03-4 CSEL
PSI4 4 BRAKE
C03-5
PSI5 5 COP
C03-6
PSI6 6 CSEL
C03-7
V23-RY0 PSI7 7 IPASS EMS
C03-8 RESET
Option PSI8 8 PIDEN
C03-9 RUN
PSI9 9 PRST
C04-0 REV
PL0 10 CPASS
C04-1=16 JOG
Programable PL1 11 VFS EXC
C04-2
input PL2 12 IFS BRAKE (D04-0)
C04-3
PL3 13 AUX COP
C04-4
EMS 14 PROG LIM2
C04-5
RUM 15 CFS LIM1
C04-6
ON 16 S0 PCTL
C04-7 ACR
S1
C04-8 PICK
S2
C04-9 AUXDV
S3
C05-0 IVLM
SE BDW
C05-1
FUP
C05-2
FDW
C05-3
BUP
C05-4 S0
BDW
C05-5 S1
IVLM
C05-6 S2
AUXDV
C05-7 S3
PICK SE
C05-8
EXC FUP (D04-1)
C05-9
ACR FDW
C06-0 BUP
PCTL
C06-1
LIM1 S7
C06-2
LIM2 S6
C06-3 S5
MCH
C06-4 PRST
RFO MBRK_ans
C06-5
DROOP
C06-6
DEDB
C06-7
TRQB1
C06-8 MCH
TRQB2
C06-9 RF0
MBRK_ans
C06-A DROOP
S5
C06-B DEDB
S6
C06-C TRQB1 (D04-2)
S7 TRQB2
PIDEN
Fig. 5-3 Assignment of sequence input Fig. 5-4 Sequence input monitor
5–9
5. Control Input/Output
EC3
Internal signal Terminal block EC2
EC1
EC0
RUN 0
Output fixed COP
FLT 1 FA SPD2
MC 2
RDY1 FB SPD1
3
RDY2 ATN
4 FC
LCL 5
REV 6
IDET 7 RA
C13-2=0
ATN 8 RUN
SPD1 9 FLT
RC
SPD2 10 MC
COP 11 C13-3=3
PSO1∼3
RDY1
C13-4=7
EC0 12 C13-5=8 RDY2
EC1 13 LCL
E02 14 PSOE REV
E03 15 IDET
ACC 16 (D04-3)
DCC 17 RDELAY
AUXDV 18 (C33-0) BPF
PSO4
ALM 19 Doff-End
FAN 20 V23-RY0 MBRK
ASW 21 When option DVER
ZSP 22 is mounted ULMT
LLMT 23 (C33-1)
PSO5
ULMT 24
Doff-End 25
MBRK 26 ACC
DVER 27 DCC
BPF 28 AUXDV
(C33-0) PSO4
RDELAY 29 ALM
FAN
V23-PIO
When option ASW
is mounted ZSP
LLMT (D04-4)
(C33-1)
PSO5
Fig. 5-5 Assignment of sequence output Fig. 5-6 Sequence output monitor
5 – 10
5. Control Input/Output
Panel setting
Internal setting signal A, B
Terminal block
PAI C07-0=3
0% 0 Speed setting 1
C07-1 X Y Speed
Y=AX+B+C
(Note) 100% 1 Speed setting 2 setting
C07-2 C
2 Speed setting 3
FSV
C07-3
Ratio interlock bias setting
FSI 3 C07-4
Traverse center frequency setting
C07-5
AUX 4 PID feedback setting
C07-6=2
PAI1 Torque setting
5
C07-7
Drive torque limiter reduction setting
For future PAI2 6 C07-8
use Regenerative torque limiter reduction setting
PAI3 C07-9
7 Torque bias 1 setting
C07-A
Analog torque bias setting
The sequential ratio operation can be carried out in respect to speed settings 1 to 3. (Refer to 6-6,
B06.)
5 – 12
5. Control Input/Output
Default settings
Terminal symbol Setting
FM Output frequency
AM Output current (Motor)
Motor speed 10
Torque current 11
Excitation current 12
5 – 13
5. Control Input/Output
5 – 14
5. Control Input/Output
Setting
Setting data Explanation
input point
Analog Analog torque setting This is a setting value issued from the analog input.
This is a setting value issued from the host computer
with serial transmission. Setting is possible with the
following serial transmission.
Serial Serial torque setting
• Serial interface option (Type: V23-SL0 required)
• PROFIBUS interface option (Type: V23-SL6 required)
• Standard serial transmission
Panel Panel torque setting This is a setting value issued from the parameter (B13-0).
Analog torque
setting (C07-6) Forward run
CFS C02-2
off LCL Torque
off =1 setting
Serial torque
on −1
setting Reverse run
on =2
=3
Panel torque
setting (B13-0)
=4
5 – 15
5. Control Input/Output
Setting
Setting data Explanation
input point
Analog torque bias 1
Analog This is a setting value issued from the analog input.
setting
This is a setting value issued from the host computer
with serial transmission. Setting is possible with the
Serial torque bias 1 following serial transmission.
Serial
setting • Serial interface option (Type: V23-SL0 required)
• PROFIBUS interface option (Type: V23-SL6 required)
• Standard serial transmission
Panel torque bias 1
Panel This is a setting value issued from the parameter (B13-2).
setting
: Changeover with
Analog torque parameter setting
bias 1 setting
(C07-9)
CFS
off LCL TRQB1
C02-4
off =1 on
Serial torque Torque
on
bias 1 setting bias 1
on =2
setting
off
Panel torque
bias 1 setting =3
(B13-2)
=4 0
5 – 16
5. Control Input/Output
Setting
Setting data Explanation
input point
This is a setting value issued with an analog input.
The drive torque limit (A10-3 or A11-2) is multiplied using 0V to
Analog drive torque limiter
+10V as 0 to 100%, and the limit value is reduced.
reduction setting
This function is valid when the drive limiter changeover (LIM1)
is turned ON with the sequence input.
Analog This is a setting value issued with an analog input.
The regenerative torque limit (A10-4, A10-5 or A11-3) is
Analog regenerative torque multiplied using 0V to +10V as 0 to 100%, and the limit value is
limiter reduction setting reduced.
This function is valid when the regenerative limiter changeover
(LIM2) is turned ON with the sequence input.
This is a setting value issued from the host computer with
serial transmission. Setting is possible with the following serial
transmission.
• Serial interface option (Type: V23-SL0 required)
Serial driver torque limiter • PROFIBUS interface option (Type: V23-SL6 required)
reduction setting • Standard serial transmission
The data is set in the range of 0 to 100%, is multiplied with the
drive torque limiter value (A10-3, A11-2), and the limiter value
is reduced. This function is valid when the drive limiter
changeover (LIM1) is turned ON with the sequence input.
Serial This is a setting value issued from the host computer with
serial transmission. Setting is possible with the following serial
transmission.
• Serial interface option (Type: V23-SL0 required)
• PROFIBUS interface option (Type: V23-SL6 required)
Serial regenerative torque
• Standard serial transmission
limiter reduction setting
The data is set in the range of 0 to 100%, is multiplied with the
regenerative torque limiter value (A10-4, A10-5, A11-3), and
the limiter value is reduced.
This function is valid when the regenerative limiter changeover
(LIM2) is turned ON with the sequence input.
NFB
NBASE : Base speed (min–1)
NDBL : NBASE × KDBL (min )
–1
–1
Speed (min )
NBASE
5 – 17
5. Control Input/Output
: Changeover with
When NFB < NDBL sequence input
100%
: Changeover with
parameter setting
1
KDBL (%) × NBASE (min– ) When NDBL ≤ NFB ≤ NBASE
1
NFB (min– )
: Changeover with
When NFB < NDBL sequence input
100%
: Changeover with
parameter setting
KDBL (%)×NBASE (min– )
1
When NDBL ≤ NFB ≤ NBASE
1
NFB (min– )
C02-6
Analog regenerative
torque limiter =1
reduction setting
(C07-8) CFS =2
off
=3
Serial regenerative
torque limiter on
reduction setting
EMS LIM2
Emergency stop on
regenerative torque on
limiter (A10-5) off Regenerative
ACR side torque
ACR regenerative on off limiter
torque limiter (A11-3)
ASR regenerative off
torque limiter (A10-4)
5 – 18
5. Control Input/Output
Setting
Setting data Explanation
input point
This is a setting value issued from the host computer
with serial transmission.
Serial Torque ratio 1 setting
Setting is possible with the PROFIBUS interface option
(Type: V23-SL6 required).
Panel torque ratio 1
Panel This is a setting value issued from the parameter (B13-1).
setting
C02-3
=1
Option Torque ratio 1 setting
Serial torque ratio
1 setting Mounted CFS =2
on LCL
Not
off
mounted
=3
1.000 off
on
5 – 19
5. Control Input/Output
Setting
Setting data Explanation
input point
This is a setting value issued from the host computer
with serial transmission.
Serial Torque ratio 2 setting
Setting is possible with the PROFIBUS interface option
(Type: V23-SL6 required).
Panel torque ratio 2
Panel This is a setting value issued from the parameter (B13-3).
setting
5 – 20
5. Control Input/Output
Setting
Setting data Explanation
input point
This is a setting value issued from the host computer
with serial transmission.
Serial Machine time constant
Setting is possible with the PROFIBUS interface option
(Type: V23-SL6 required).
Panel machine time
This is a setting value issued from the parameter (A10-1).
constant −1
Panel
Panel machine time
This is a setting value issued from the parameter (B15-0).
constant −2
C02-8
=1 Machine time
Option constant setting
Serial machine time
constant setting Mounted CFS =2
on LCL
Not off
mounted
=3
off
on
on
Panel machine time
constant 2 setting
(B15-0)
5 – 21
5. Control Input/Output
Setting
Setting data Explanation
input point
This is a setting value issued from the host computer
with serial transmission.
Serial ASR response setting
Setting is possible with the PROFIBUS interface option
(Type: V23-SL6 required).
Panel ASR response
Panel This is a setting value issued from the parameter (A10-0).
setting
C02-7
=1 ASR response
Option
setting
Serial ASR response Mounted CFS
setting =2
on LCL
Not off
mounted
=3
off
on
5 – 22
6. Control Functions and Parameter Settings
6–1
6. Control Functions and Parameter Settings
CFS LIM2
PROG LIM1
AUX PCTL
IFS ACR
VFS PICK
CPASS AUXDV
IPASS IVLM
CSEL BDW
EMS S0
RESET S1
RUN S2
REV S3
JOG SE
EXC FUP
BRAKE FDW
COP BUP
6–2
6. Control Functions and Parameter Settings
S7
S6
S5
PRST
MBRK_ans
MCH
RF0
DROOP
DEDB
TRQB1
TRQB2
PIDEN
EC3
EC2 RDELAY
EC1 BPF
EC0 Doff-End
COP MBRK
SPD2 DVER
SPD1 ULMT
ATN
RUN ACC
FLT DCC
MC AUXDV
RDY1 ALM
RDY2 FAN
LCL ASW
REV ZSP
IDET LLMT
Sequence output (D04-3) Sequence output (D04-4)
6–3
6. Control Functions and Parameter Settings
Upper line:
Indication of steps required
for tuning. (LED light)
Lower line:
Indication of completed steps.
(LED light)
PSO1 (Pump 1)
PSO2 (Pump 2)
PSO3 (Pump 3)
Automatic tuning (D22-0)
PSO4 (Pump 4)
PSO5 (Pump 5)
Relay interface
PC interface
Serial interface
Profibus interface
6–4
6. Control Functions and Parameter Settings
6–5
6. Control Functions and Parameter Settings
0 Acceleration time – 1 sec 10.0 0.1 6000.0 The value can be displayed in units of
0.1 or 10 times as set on B10-5.
The time to reach the max. frequency
1 Deceleration time – 1 sec 20.0 0.1 6000.0 or max. speed from 0 is set.
6–6
6. Control Functions and Parameter Settings
6–7
6. Control Functions and Parameter Settings
6–8
6. Control Functions and Parameter Settings
6–9
6. Control Functions and Parameter Settings
secondary
1 0. –1. 4.
resistance
(Exponent section)
Ld: PM motor d axis
2 inductance mH 1.000 0.001 9.999
(Mantissa section)
Lq: PM motor q axis This combination means below
3 inductance mH 1.000 0.001 9.999 0
Ld = 1.000 × 10 [mH]
(Mantissa section)
Ld, Lq: PM motor
4 inductance 0. –1. 4.
(Exponent section)
B05 – Frequency skip
0 Skip frequency – 1 Hz 0.1 0.1 440.0
1 Skip band – 1 Hz 0.0 0.0 10.0
2 Skip frequency – 2 Hz 0.1 0.1 440.0
3 Skip band – 2 Hz 0.0 0.0 10.0
4 Skip frequency – 3 Hz 0.1 0.1 440.0
5 Skip band – 3 Hz 0.0 0.0 10.0
B06 – Ratio interlock setting
0 Coefficient 1.000 –10.000 10.000
1 Bias Hz 0.0 –440.0 440.0
The upper limit is larger than the
2 Upper limit Hz 440.00 –440.00 440.00
lower limit.
3 Lower limit Hz 0.10 –440.00 440.00
–1
4 Bias min 0. –7200. 7200.
–1 The upper limit is larger than the
5 Upper limit min 7200. –7200. 7200.
–1
lower limit.
6 Lower limit min –7200. –7200. 7200.
6 – 10
6. Control Functions and Parameter Settings
6 Program frequency % 10.00 0.00 100.00 *:SE and S3 are not used.
(speed) –6 (2) For direct select mode (B11-8=2)
7 Program frequency % 10.00 0.00 100.00 Sequence command Selected
SE S3 S2 S1 S0 frequency
(speed) –7
Previous
OFF OFF OFF OFF OFF values
OFF OFF OFF OFF ON B11-0
OFF OFF OFF ON OFF B11-1
OFF OFF ON OFF OFF B11-2
OFF ON OFF OFF OFF B11-3
Previous
ON OFF OFF OFF OFF values
ON OFF OFF OFF ON B11-4
ON OFF OFF ON OFF B11-5
ON OFF ON OFF OFF B11-6
ON ON OFF OFF OFF B11-7
When S0 to S3 are all OFF, or when two or more
are set between S0 and S3, the previous values
will be held. If there are no previous values
because the power has been turned ON, etc., "0"
will be set.
6 – 11
6. Control Functions and Parameter Settings
6 – 12
6. Control Functions and Parameter Settings
6 – 13
6. Control Functions and Parameter Settings
6 – 14
6. Control Functions and Parameter Settings
6 – 15
6. Control Functions and Parameter Settings
B31-3
B31-4
Regenerative torque
Regeneration limiter lever
direction
6 – 16
6. Control Functions and Parameter Settings
6 – 17
6. Control Functions and Parameter Settings
6 – 18
6. Control Functions and Parameter Settings
(1) For binary mode (B11-8=1) (2) For direct select mode (B11-8=2)
The binary mode or Sequence command Selected Sequence command Selected
direct input mode is SE S3 S2 S1 S0 ramp time SE S3 S2 S1 S0 ramp time
selected with B11-8. B41-0 Previous
OFF OFF OFF OFF OFF OFF OFF OFF
B42-0 values
B41-1 B41-0
OFF OFF ON OFF OFF OFF OFF ON
B42-1 B42-0
B41-2 B41-1
OFF ON OFF OFF OFF OFF ON OFF
B42-2 B42-1
B41-3 B41-2
OFF ON ON OFF OFF ON OFF OFF
B42-3 B42-2
* * ON OFF OFF B41-4 OFF ON OFF OFF OFF B41-3
B42-3
B42-4
B41-5 Previous
ON OFF ON ON OFF OFF OFF OFF
B42-5 values
B41-6 B41-4
ON ON OFF ON OFF OFF OFF ON
B42-6 B42-4
B41-7 B41-5
ON ON ON ON OFF OFF ON OFF
B42-7 B42-5
B41-6
ON OFF ON OFF OFF
* : SE and S3 are not used. B42-6
B41-7
ON ON OFF OFF OFF B42-7
When S0 to S3 are all OFF, or when two or more are set
between S0 and S3, the previous values will be held. If
there are no previous values because the power has been
turned ON, etc., "0" will be set.
6 – 19
6. Control Functions and Parameter Settings
6 – 20
6. Control Functions and Parameter Settings
6 – 21
6. Control Functions and Parameter Settings
6 – 22
6. Control Functions and Parameter Settings
6 – 23
6. Control Functions and Parameter Settings
6 – 24
6. Control Functions and Parameter Settings
6 – 25
6. Control Functions and Parameter Settings
6 – 26
6. Control Functions and Parameter Settings
6 – 27
6. Control Functions and Parameter Settings
6 – 28
6. Control Functions and Parameter Settings
6 – 29
6. Control Functions and Parameter Settings
6 – 30
6. Control Functions and Parameter Settings
6 – 31
6. Control Functions and Parameter Settings
RC-RA output
2 0. 0. 29.
parameters
Select the setting value from the
3 PSO1 output parameters 3. 0. 29.
following table, and output.
4 PSO2 output parameters 7. 0. 29.
5 PSO3 output parameters 8. 0. 29.
6 – 32
6. Control Functions and Parameter Settings
6 – 33
6. Control Functions and Parameter Settings
6 – 34
6. Control Functions and Parameter Settings
6 – 35
6. Control Functions and Parameter Settings
6 – 36
6. Control Functions and Parameter Settings
Set this when the PC interface option (V23-PI0) has been mounted.
Refer to the instruction manual (ST-3303) for other details.
6 – 37
6. Control Functions and Parameter Settings
6 – 38
6. Control Functions and Parameter Settings
A-IN1 Origin
AB interchangeable
Invert A
B-IN1
B
Invert
Z-IN Z
Invert During CCW rotation t
=0: Normal
AB phase-Z phase
3 – 0 0 1 =1: When the AB phase and Z phase
type selection
edge is identical
6 – 39
6. Control Functions and Parameter Settings
注 意
・Please do not detach the operation panel while the inverter power is ON. Please detach the
operation panel in the state of power supply OFF. When the operation panel is installed while
the inverter power is ON, the microcomputer of the inverter is occasionally reset.
6 – 40
6. Control Functions and Parameter Settings
A01-0 A01-1
A03-1: DC braking time
Acceleration time Deceleration time
This is the acceleration/deceleration ramp time validated during normal use (when
sequence command CSEL is OFF). The inverter may trip if the set time is too short.
Increase the DC braking voltage in units of 1% or less at a time while monitoring the
output current. The inverter may trip if the setting is too high.
(Note) When automatic tuning is carried out, the DC braking voltage is automatically
adjusted.
(IM vector control : C30-0 = 3, 4)
(PM motor control : C30-0 = 5)
B01-4: Max. speed
A01-0 A01-1
A03-1: DC braking time
Acceleration time Deceleration time
6 – 41
6. Control Functions and Parameter Settings
When manual torque boost is selected, the manual torque boost setting will be valid
regardless of the automatic torque boost selection state.
When automatic torque boost is selected, the R1 drop compensation, slip compensation
and maximum torque boost functions will be valid.
(Note 1) To validate only the slip compensation function when manual torque boost is
selected, set all settings other than the slip compensation function (A02-5) to 0
(set A02-3, 4, 6 to 0).
(Note 2) The square reduction torque setting is always valid regardless of the torque
boost selection state.
To invalidate the square reduction torque setting, set (A02-3) to 0.
6 – 42
6. Control Functions and Parameter Settings
200
150
Output torque [%]
100
50
0
-50
-100
-150
-200
0 25 50 75 100
Motor speed [%]
CAUTION
• When using only manual torque boost, carry out automatic tuning (B19-0 = 1).
• When using automatic torque boost, always carry out automatic tuning (B19-0 = 2).
• The maximum torque is not output instantly. It takes approx. 3 seconds for the maximum torque to
be reached.
• If the motor vibrates abnormally, etc., the automatic torque boost cannot be used.
• If the parameters automatically set with automatic tuning are set manually, the motor rotation could
become unstable.
• With a motor with which the base frequency greatly exceeds the commercial frequency, or with a
motor with a large constant output range, the rotation may be unstable and a sufficient torque may
not be output.
• When outputting the maximum torque continuously, consider the heat generated on the motor side,
etc.
6 – 43
6. Control Functions and Parameter Settings
A02-3
A02-2
Frequency
Base frequency/2 Base frequency
(B00-5)
(Note) When both A02-2 and A02-3 are set, the voltage will be added as shown below.
Set how much to compensate the voltage drop caused by R1 (B02-0, 1: Motor primary
resistance value) measured with automatic tuning. Normally set 100% of the default value.
(Note 1) If set too low, the sufficient torque may not be attained.
Time
(Note 1) The output frequency will respond with a time constant of approx. 500ms in
respect to the changes in the load torque.
(Note 2) When set too high, the motor rotation could become instable.
(Note 1) When adjusted manually, the sufficient torque may not be attained.
(Note 2) If set too high, the rotation may become unstable and may trip.
6 – 44
6. Control Functions and Parameter Settings
C10-0~7: The parameters selected with the custom parameter selection can be displayed.
Refer to section 4-7 for details.
The parameter display is skipped for each function in the extended functions, software
option functions and hardware option functions.
Unnecessary displays can be reduced with this parameter, allowing operation to be
simplified.
All displays are set to skip as the default.
This is used to calculate the ASR gain. This is valid when the sequence input machine
time constant changeover is OFF (MCH = OFF).
Tm : Machine time constant
10.97xJ [kgm2]x(Nbase[min−1])2 J : Total inertia (=1/4XGD2[kgfm2])
Tm [msec] = Power [W] Nbase : Base speed
Power : Motor rated output
The output current is limited by the overcurrent limit value (B18-0) so the torque may not
be generated to the value set with this parameter.
× 100 ≤ B18-0
Motor rated current (B01-6)
6 – 45
6. Control Functions and Parameter Settings
B00-7
Carrier frequency
B01-7
The PWM carrier frequency and control method can be changed to change the tone of
the magnetic sound generated from the motor. The relation of the setting range and
control method is shown below.
(Note 1) There are cases when the setting value and actual carrier frequency (reference
carrier frequency for soft sound method) differ. Confirm the actual carrier
frequency with D03-3.
(Note 2) There are cases when the effect of noise onto the inverter's peripheral devices
can be reduced by lowering the carrier frequency.
(Note 3) If set to higher than the specified carrier frequency, the output current must be
deleted. Refer to Fig. 1-2 and Fig. 1-3 in Appendix 1 for details.
(Note 4) For 0P4H~7P5H, 0P4L~7P5L
If the heat sink temperature 115°C is exceeded, the carrier frequency will
automatically change to 3.1kHz.
6 – 46
6. Control Functions and Parameter Settings
M' = M2/(l2 + M)
Rm
V1 R2 V1 M' R2' Lσ = (l1 + M)−M2/(l2 + M)
S S M 2
M R2' = • R2
l2 +
M
By setting this parameter, the motor's mechanical resonance point at a specific frequency
can be skipped.
Valid only during V/f control.
B05-4 B05-5
Operation frequency
B05-2 B05-3
B05-0 B05-1
Setting frequency
(Note) This function controls the frequency setting, so the above skip frequency area
will be passed with a ramp function.
6 – 47
6. Control Functions and Parameter Settings
The ratio interlock operation executes the following expression and corresponds to each
speed setting input signal.
Y = AX + B + C
X: Frequency (speed) setting input A: Coefficient (B06-0)
Y: Frequency (speed) command B: Bias (B06-1, 4 where B" = 0)
(operation results) C: Bias (C07-3)
Sequence input
Bias IPASS : Ratio interlock bypass (C03-7)
(B06-1, 4) BUP : Ratio interlock bias increase (C05-3)
BDW : Ratio interlock bias decrease (C05-4)
IVLM : Ratio interlock bias increase/decrease
Bias increace/ Currently valid selection (C05-5)
decreace buffer ramp
value (B") acceleration rate
Currently valid
ramp
deceleration rate
0 clear
0 Time
BUP
BDW
IVLM
6 – 48
6. Control Functions and Parameter Settings
The ramp up/down time can be switched by turning the sequence command CSEL ON.
Set the CSEL command input terminal with C03-6.
The ramp time for jogging can be set independently with B10-2 and -3.
CSEL = OFF
Deceleration −1
Output frequency
CSEL = OFF
B10-2
Acceleration −1 (A01-1)
Motor speed
B10-3 (A01-0)
CSEL = ON
Deceleration −2
(B10-1)
Time
F·JOG
RUN
EMS·CSEL
(C03-6 = 14)
The above run example shows the case when the sequence command CSEL is
connected to the EMS terminal (C03-6=14), and the run is decelerated with ramp down
time −2 during emergency stop.
(Note) The ramp time is set as the acceleration/deceleration time for 0Hz ↔ maximum
frequency (B00-4) and 0 ↔ maximum speed (B01-4) in either case.
6 – 49
6. Control Functions and Parameter Settings
Output frequency
Time
ts ts
ta tb
B10-4
B10-4 A01-0, B10-0 A01-1, B10-1
B41-0~7 B42-0~7
This parameter indicates the time of the section shown with ts above.
The total acceleration/deceleration times ta and tb will not change.
When this parameter is set, all acceleration and deceleration will be as shown above.
(Note) Set so that the relation of the B10-4 setting and acceleration/deceleration time is
as shown below.
B10-4 Setting value (ts) × 2 ≤ acceleration/deceleration time (ta, tb)
B10-5 = 1 (standard): × 1
2 : × 0.1
3 : × 10
By enabling this parameter even when B10-4 is set to other than 0, the S-shape is
passed, and normal cushion operation is performed when performing a certain operation.
=1 Not used
=2 S-shape is passed when the currently selected frequency setting at the program
frequency (B11-0~7) is 0.
=3 S-shape is performed when accelerating at the start of operation, and for
frequency change acceleration/deceleration. S-shape is passed in all other cased.
This parameter becomes effective only when selection of an external brake function is
turned ON by B46-0.
6 – 50
6. Control Functions and Parameter Settings
This is the frequency (speed) setting for when running program run (multi-step frequency
(speed) setting) by turning the sequence command PROG ON. Set using the maximum
frequency (B00-4,B20-2) and maximum speed (B01-4) as 100%.The following program
frequency settings can be selected with the sequence commands S0, S1, S2, S3, SE and
selection mode setting (B11-8) as shown below.
B11-7
B11-6 B11-6
B11-5
(A00-2) B11-4 (A00-2)
A00-0 B11-3 A00-0
B11-2
B11-1
B11-0
Time
PROG
(C04-4)
S0
For binary (C04-6)
S1
mode (C04-7)
(B11-8=1) S2
(C04-8)
S0
(C04-6)
S1
For direct (C04-7)
select mode S2
(B11-8=2) (C04-8)
S3
(C04-9)
SE
(C05-0)
Set the PROG command input terminal with C04-4. Set the S0, S1, S2, S3 and SE input
terminals with C04-6~C05-0.
6 – 51
6. Control Functions and Parameter Settings
Refer to section 5-9-5 for details on selecting the torque ratio 1 setting.
Refer to section 5-9-3 for details on selecting the torque bias 1 setting.
Refer to section 5-9-6 for details on selecting the torque ratio 2 setting.
Set the drooping value within the range of the following expression. If it becomes
unstable, adjust the drooping setting value or the related parameters.
Drooping setting value (B13-5) [%]
100 [%] × ASR response (A10-0) [rad/s] ×
Machine time constant (A10-1 or B15-0) [ms]
< 0.5
1000
Torque command
−100% 100% value
6 – 52
6. Control Functions and Parameter Settings
Increase or decrease each ASR gain and ACR gain in power constant speed range.
ASR gain
B13-6
B13-7
100%
Motor speed
Base speed Max speed
(B01-5) (B01-4)
This is used to calculate the ASR gain. This is valid when the sequence input machine
time constant changeover is ON (MCH = ON).
Tm : Machine time constant
10.97xJ [kgm2]x(Nbase[min−1])2 J : Total inertia (=1/4XGD2[kgfm2])
Tm [msec] = Power [W] Nbase : Base speed
Power : Motor rated output
Machine time constant-1 (A10-1) is selected when MCH=OFF.
This function is used to apply torque bias from the start of operation based on the load
feedback prior to operation. This prevents rotation due caused by the load that results
when releasing the elevator brake. Either analog or digital load feedback can be selected.
Auto torque bias control calculates the torque bias value from the load feedback
(digital/analog). The torque bias is then fixed when performing operation. The torque bias
does not vary during operation, and is revised gradually during stoppage.
The torque bias direction can be selected using B16-6. Set B16-6=1 for clockwise
elevation, and B16-6=2 for reverse elevation.
Analog input
value
B16-B
Frequency
B17-2 B17-0 B00-5
Base
frequency
6 – 54
6. Control Functions and Parameter Settings
The over current limit is a function that lowers the output frequency and suppresses the
current so that the motor current does not exceed this parameter setting value during
starting or constant running. The setting uses the motor rated current (B00-6) as 100%.
The overcurrent limit function is configured of the following three control blocks.
(Note) The overcurrent limit function is valid at all times regardless of whether
automatic tuning has been executed.
6 – 55
6. Control Functions and Parameter Settings
The regenerative torque to deceleration running is limited. Set to 10% when not using the
DB option. When using the DB option, calculate the value with the following formula and
set.
V2
B18-1 setting value = [ ( DBR resistance value ) /Motor capacity [kW] ] × 100 [%]
where V2=148.2 for the 200V system and V2=593 for the 400V system.
This function suppresses the hunting phenomenon that causes the current to abnormally
vibrate during motor operation.
Normally, the default value (1.00) is set, and the setting value is increased appropriately
according to the hunting.
Please return to regulated value (1.00) of a set value once, and reduce it by carving
about 0.05 when the hunting phenomenon is not controlled even in case of maximum
value (4.00) .
Note that the hunting phenomenon occurs easily in the following cases.
6 – 56
6. Control Functions and Parameter Settings
(Note1) Once this operation is commenced, VT230SE continues with the operation even
after turning the power back ON.
(Note2) If restarting after a stoppage, clear the operation command.
(Note3) The “FWD”, “REV”, and “STOP” commands are disabled both at the operation
panel and at the sequence terminal block input side during operation.
The “EMS” command is enabled.
(Note 4) Use this function with V/f control (C30-0=1, 2) only.
Subtraction frequency
B26-4,B27-2 (support drive)
Switching frequency
B26-6, B27-4 (support drive)
Time
6 – 57
6. Control Functions and Parameter Settings
The program cushion, pattern operation, traverse operation, PID and multi-pump
functions can be selected as the software option functions.
The validity of these functions is selected with B40-0, 1. Two or more functions cannot be
used simultaneously. Select one function from B40-0 to 1.
6 – 58
6. Control Functions and Parameter Settings
The motor can be run with program frequency (speed) setting 0 to 7 using the sequence
commands PROG and S0, S1, S2, S3, SE and selection mode setting (B11-8). The
program ramp time can also be switched at this time and the motor run.
If PROG is OFF, only the program ramp time can be changed with S0, S1, S2, S3 and
SE.
The ramp time selected with S0, S1, S2, S3 and SE is as shown below.
An example of combination with the program frequency (speed) setting is shown below.
Program frequency - 2
(B11-2)
B41-2 B42-2
Program frequency - 1
(B11-1)
B41-1 B42-1
Program frequency - 0
(B11-0) B42-0
B41-0 Time
RUN
PROG
S0
For binary
mode S1
(B11-8=1)
S2 (OFF)
S0
For direct S1
select mode
(B11-8=2)
S2
SE (OFF)
(Note) The acceleration/deceleration ramp time-2 (B10-0, 1) will be selected by turning the
sequence command CSEL ON even when using the program ramp (B40-0=2).
6 – 59
6. Control Functions and Parameter Settings
VT230SE
0-10V
(4-20mA) C12-4
AUX
0-10V
Converter
(Note 1) PID control functions only in the remote mode (LCL OFF). It does not function
during the local mode (LCL ON). In this case, the normal operation mode is
entered.
(Note 2) PID control is divided into a mode operated by the sequence command RUN,
and a mode operated by PIDEN only. The mode can be selected at B43-9.
(Note 3) PID control functions in respect to the sequence command RUN. It does not
function in respect to the sequence commands JOG or BRAKE.
FSV(FSI) + 0 to 100%
PID Frequency (speed) setting
–
(1) To validate or invalidate PID control during operation, turn the sequence input
command PIDEN ON or OFF. The sequence input command PIDEN is assigned to
the sequence input terminals with C03-8.
(2) Refer to Fig. 5-9 and select the setting input. The setting input can be changed
between the parameter setting and sequence input.
If the setting value is a Hz unit, the percentage conversion value using the maximum
frequency (B00-4, B20-2) as 100% will be input.
(3) Set the analog input to be used as the feedback input with C07-5.
Also set the level of the analog input to be used with C12-0 to 4.
When using the AUX input, set the feedback input between 0 and 10V when C12-2
is 1, and between 0 and 5V when C12-2 is 2.
6 – 60
6. Control Functions and Parameter Settings
(4) The internal signal (lower limit over: LLMT, upper limit over: ULMT), which indicates
that the feedback value has exceeded the upper limit (B43-3) and lower limit (B43-4)
can be output as a sequence. Set either 23 or 24 for C13-2 to 5.
6 – 61
6. Control Functions and Parameter Settings
Multi-pump controls refers to operating up to six pumps (one variable speed control pump,
and up to five ON/OFF control pumps) in parallel using five relay outputs provided in the
inside of one VT230SE and VT230SE. The pressure in the flow passage is controlled to
be constant.
The pressure step of the ON/OFF controlled pumps is interpolated by a pump that is
variable-speed controlled by the VT230SE, which has the PID control function. This
maintains the pressure's continuation.
The relay outputs used for the pump's ON/OFF control are the VT230SE standard relay
output PSO1 to 3 (open collector output) and the relay interface option (V23-RY0) relay
output PSO4 to 5 (contact output). The system configuration is shown below.
VT230SE
Cushion
FSV(FSI)
+ U∼W
PID M P
–
0∼10V PSO1
(4∼20mA) Pump 1
Pump PSO2 M P
ON/OFF
command Pump 2
PSO3 M P
Limiter Pump 3
monitor PSO4 M P
Pump 4
PSO5 M P
V23-RY0
Pump 5 Pressure
M P sensor
0∼10V
Pressure feedback
Converter
6 – 62
6. Control Functions and Parameter Settings
T1
ULT
T2
PID output
LLT
T1 T1 (4)
Time
ON
PSO1
(Pump 1) OFF
(1) ON (2)
OFF
PSO2
(Pump 2) ON
PSO3 (3)
Sequence (Pump 3)
output OFF
ON
PSO4 T3 (5)
(Pump 4)
OFF
OFF ON
PSO5
(Pump 5)
The ON/OFF control of multiple pumps is carried out so that the operation time of
each pump is equal.
(1) When the PID output reaches ULT and T1 is passed, the pump 2 (PSO2) with the
shortest operation time turns ON.
(2) When the PID output reaches LLT and T2 is passed, the pump 1 (PSO1) with the
longest operation time turns OFF.
(3) Following (2), when the PID output matches LLT for the time of T2, the pump 3
(PSO3) with the longest operation time turns OFF.
(4) When the time that the PID output and LLT match dose not reach T2, the pump
OFF control will not be carried out.
(5) If the time that the pump's ON/OFF control is not carried out reaches T3, the
pump 4 (PS04) with the longest operation time will turn OFF, and the pump 5
(PSO5) with the shortest operation time will turn ON after T4.
6 – 63
6. Control Functions and Parameter Settings
Other restrictions related to the pump's ON/OFF control are given below.
(6) When the PID output reaches ULT, the pumps turn ON in order of the shortest
running time upwards based on the regulation in (1), however, when all pumps
are ON, and the minor fault turns ON as an upper limit alert when the pump
operation start maintain time has been exceeded. This displays at D05-0 as a
monitor.
(7) When the PID output reaches LLT, the pumps will sequentially turn OFF from the
pump having the longest operation time following the restriction (2) in the
previous page. However, if there are no pumps to turn OFF, the VT230SE will
stop. When the PID output rises and leaves LLT, the VT230SE will resume
operation.
The FWD and REV LEDs will flicker during the automatic stop operation.
Furthermore, the minor fault turns ON as a lower limit alert during automatic stop,
and this displays at D05-0 as a monitor.
PID output
(6)
LLT
T1 T1 T1 T1
Time
ON
PSO1 (Pump 1)
ON
PSO2 (Pump 2)
PSO3 (Pump 3) ON
Operation Restart
VT230SE Stop
VT230SE automatic operation/stop (when there are three ON/OFF control pumps)
(8) When B43-9: f0=1 (PID operation method = PIDEN + RUN), all commands to
the pump are turned OFF at the same time the operation command (RUN) to
the inverter is turned OFF.
(9) When B43-9: f0=2 (PID operation method = PIDEN only), only the INV drive
pump stops, even when the operation command (RUN) to the inverter is turned
OFF, and the control pump continues to turn ON and OFF with PID output.
(10) The following operations are performed when a fault occurs at the inverter.
When B43-9: f0=1 (PID operation method = PIDEN + RUN):
• The pump ON/OFF commands are maintained provided that the operation
command (RUN) ON status is maintained.
The control pump is not turned ON and OFF, and neither is pump switching
performed as time passes.
• When the operation command (RUN) is turned OFF, all commands to the
pump are turned OFF.
When B43-9: f0=2 (PID operation method = PIDEN):
• The pump ON/OFF commands are maintained regardless of whether the
operation command (RUN) is turned ON or OFF, and the control pump
continues to turn ON and OFF with PID output.
• All commands to the pump are turned OFF when PIDEN is turned OFF.
(11) When the inverter's power is turned OFF, the operation time history for each
pump will be lost.
6 – 64
6. Control Functions and Parameter Settings
(2) The PID control function is used with the multi-pump control.
• Refer to the explanation on B43-0 to 4 for details on setting the PID control related
parameters (B43-0 to 4), selecting the pressure command input, and selecting the
feedback input.
• Set B40-1=3 to enable multi-pump control (no main pump rotation function).
• Multi-pump control is always carried out in the remote mode (LCL OFF).
• The operating command is issued from the external sequence input terminal
(RUN).
• Do not perform operation from R.RUN, F.JOG, R.JOG.
• If enabled, operation is possible as PID, however, relay output for all pumps is
turned OFF.
• Turn the sequence input command PIDEN ON to validate PID control.
(3) Refer to the operation explanation drawing in section (1) and set the parameters
B44-1 to 3.
(4) By using the setting interlock function (C20 = 0 to 3), the VT230SE run/stop can
be controlled by the pressure command input (FSV, FSI). In this case, the
operation command (RUN, R·RUN) is always ON.
Refer to the explanation on C20-0 to 3.
6 – 65
6. Control Functions and Parameter Settings
Multi-pump control using a dedicated relay interface option (V23-RY1) uses one
VT230SE unit and the relay output from the maximum ten relays in the VT230SE and
attached to the dedicated option (V23-RY1) to operate a maximum of 5 pumps in parallel
(max. 5 ON/OFF control pumps), and perform fixed control for the flow path pressure.
The pressure step of the ON/OFF controlled pumps is interpolated by a pump that is
variable-speed controlled by the VT230SE, which has the PID control function. This
maintains the pressure's continuation.
The relay outputs used for the pump's ON/OFF control are the VT230SE standard relay
output PSO1 to 2 (open collector output) and the dedicated option (V23-RY1) relay
output MP1_1 to MP4_2 (contact output). The system configuration is shown below.
Power
supply
SW0
∼
SW1 M P
VT230SE Pump 1
FSV/FSI U to W
SW2
+
PID
– M P
SW3
Pump 2
0 to 10V
(4 to 20mA)
Pump MP1_1
ON/OFF SW4
command
MP1_2
MP2_1
V23- MP2_2 M P
SW5
RY1 MP3_1 Pump 3
MP3_2
Limiter MP4_1
monitor MP4_2
SW6
Terminal M P
PSO1
block SW7
PSO2 Pump 4
PSO output PSO3
SW8
AUX
(0 to 10V) SW9 M P
Pump 5
Converter
Pressure feedback Pressure
sensor
6 – 66
6. Control Functions and Parameter Settings
T1 T1
ULT
PID output
T3
LLT
T2 (3) Time
Pump 1 (4)
(INV) OFF
Pump 2 (2)
ON OFF
Pump 3 (1)
ON
Pump 4 (1)
O
T4
N
Pump 5 (4)
(INV)
The ON/OFF control of multiple pumps is carried out so that the operation time of
each pump is equal.
(1) After the PID output reaches ULT, the pump with the shortest operation time
from the pumps operated by the main power after T1 turns ON.
(2) After the PID output reaches LLT, the pump with the longest operation time from
the pumps operated by the main power after T2 turns OFF.
(3) When the time that the PID output and LLT match dose not reach T2, the pump
OFF control will not be carried out.
This is the same for the case where the time that the PID output and ULT match
does not reach T1.
6 – 67
6. Control Functions and Parameter Settings
(4) When the time that pump ON/OFF control is not performed reaches T3, if the
pump with the longest running time is the INV drive pump (pump 1), the INV is
turned OFF.
Following that, at the point when T4 is passed, the pump with shortest running
time from among the pumps that are not operating is turned ON as the INV drive
pump.
Until this point, pump 1 that was the INV drive pump was operating as a main
power driven pump.
Other restrictions related to the pump's ON/OFF control are given below.
(5) The INV drive pump is always set as pump 1 when the power is turned ON.
(6) When B43-9: f0=1 (PID operation method = PIDEN + RUN):
The operation command is turned OFF, and a search is performed for the pump
with the shortest running time when all pumps are OFF. When identified, that
pump is changed to the INV drive pump.
When B43-9: f0=2 (PID operation method = PIDEN):
No change is made to the INV drive pump even when the operation command is
OFF + all pumps are OFF.
The change is only made in the case where regulation (4) is satisfied during
operation, or if the multi-pump is disabled and then reenabled.
(7) When PID reached ULT, pumps are turned ON one by one in the order of the
shortest running time upwards based on regulation (1). If this situation continues,
the minor fault turns ON as the upper limit alarm when the all pumps ON + T1:
pump operation start maintain time has passed. D05-0: pump control upper limit
displays as the monitor.
(8) When PID reached LLT, pumps are turned OFF one by one in the order of the
longest running time downwards based on regulation (2), however, in the case
where no pumps are OFF, the INV drive pump (VT230SE main unit) is
automatically stopped. VT230SE is restarted in the case where the PID output
rises and to a level different from LLT.
The FWD and REV LEDs will flicker during the automatic stop operation.
PID output
(6)
LLT
T2 T2 T2 T2
Time
ON
Pump 1
ON
Pump 2
Pump 3 ON
VT230SE automatic operation/stop (when there are four ON/OFF control pumps)
Furthermore, the minor fault flag turns ON as a lower limit alert when an auto
stop has occurred at the VT230SE main unit. D05-0: pump control lower limit
displays as the monitor.
6 – 68
6. Control Functions and Parameter Settings
(9) In the case where the INV driven pump changes to the main power driven pump,
or the main power driven pump changes to the INV driven pump, dead time is
set to avoid current reverse flow from the motor. The main power relay contact
at both sides of the division turns OFF.
The dead time division can be set at B44-5.
(10) When switching when the T3 time has elapsed as in (4) above, switching is not
performed when the main power driven pumps are all ON, and the machine
waits for ten minutes.
If there are any pumps that have not been driven after the waiting time has
elapsed, switching is performed with the pump that has been run the longest.
If none, the machine waits for a further ten minutes.
(11) When B43-9: f0=1 (PID operation method = PIDEN + RUN), the commands to
the pumps are all turned OFF at the same time that the operation command
(RUN) to the inverter is turned OFF.
(12) When B43-9: f0=2 (PID operation method = PIDEN only), only the INV drive
pump stops, even when the operation command (RUN) to the inverter is turned
OFF, and the drive pump continues to turn ON and OFF with PID output.
(13) The following operations are performed when a breakdown occurs at the
inverter.
When B43-9: f0=1 (PID operation method = PIDEN + RUN):
• The pump ON/OFF commands are maintained provided that the operation
command (RUN) ON status is maintained.
The main power driven pump is not turned ON and OFF, and neither is pump
switching performed as time passes.
• When the operation command (RUN) is turned OFF, all commands to the
pump are turned OFF.
When B43-9: f0=2 (PID operation method = PIDEN):
• The pump ON/OFF commands are maintained regardless of whether the
operation command (RUN) is turned ON or OFF, and the main power driven
pump continues to turn ON and OFF with PID output.
• All commands to the pump are turned OFF when PIDEN is turned OFF.
(14) When the inverter's power is turned OFF, the operation time history for each
pump will be lost.
Relay output
Pump No. Application
terminals
INV/main switching MP1_1
1
Main shutoff MP1_2
INV/main switching MP2_1
2
Main shutoff MP2_2
INV/main switching MP3_1
3
Main shutoff MP3_2
INV/main switching MP4_1
4
Main shutoff MP4_2
INV/main switching PSO1
5
Main shutoff PSO2
Pump number, and application and number for each terminal
6 – 69
6. Control Functions and Parameter Settings
(2) The PID control function is used with the multi-pump control.
• Refer to the explanation on B43-0 to 4 for details on setting the PID control related
parameters (B43-0 to 4), selecting the pressure command input, and selecting the
feedback input.
• Set B40-1=4 to enable multi-pump control (with main pump rotation function).
• Multi-pump control is always carried out in the remote mode (LCL OFF).
• The operating command is issued from the external sequence input terminal
(RUN).
• Operation from R.RUN, F.JOG, R.JOG is not possible.
If enabled, operation is possible as PID, however, relay output for all pumps is
turned OFF.
• Turn the sequence input command PIDEN ON to validate PID control.
(3) Refer to the operation explanation drawing in section (1) and set the parameters
B44-1 to 5.
(4) By using the setting interlock function (C20 = 0 to 3), the VT230SE run/stop can
be controlled by the pressure command input (FSV, FSI). In this case, the
operation command (RUN) is always ON.
Refer to the explanation on C20-0 to 3.
(Note) When the main pump rotation is enabled (B40-1=4) ,and the relay interface option
(V23-RY0) is used instead of the dedicated relay interface option (V23-RY1), one of the
auxiliary pump relay outputs may turn ON. Always use the dedicated relay interface
option (V23-RY1) when the main pump rotation is enabled (B40-1=4).
6 – 70
6. Control Functions and Parameter Settings
Traverse run
Center frequency (speed)
D (B45-2)
A (B45-1)
FH (B45-0)
A (B45-1)
D (B45-2)
B (B45-3) C (B45-4)
0
RUN ON
OFF
PROG ON
OFF
Traverse operation
(Note) When main pump rotation is enabled (B40-1=4), a relay interface option
(V23-RY0), not the dedicated relay interface option (V23-RY1), is used to there
are times when one of the support drive pump relay outputs turn ON. Ensure to
use the dedicated relay interface option (V23-RY1) when selecting main pump
rotation (B40-1=4).
1) Traverse run
(1) To carry out traverse run, turn the sequence command PROG ON. (Normal
operation will take place if PROG is OFF.)
(2) If the sequence command RUN or R RUN is turned ON, first, the frequency
(speed) will increased as high as the center frequency (speed) in ramp
mode(A01-0) at the center frequency (speed), and then traverse run will start.
(3) When RUN (or R RUN) is turned OFF, the frequency(speed) will decreased to a
stop in ramp mode (A01-1) .
(4) During traverse operation, overcurrent limit (OCL) and overvoltage limit (OVL)
will not function. However, these will function while accelerating or decelerating
during start or stop.
(5) The traverse center frequency (rotation speed) input point can be selected with
C02-1.
C02-1 = 1: Analog fixed (C07-4)
= 2: Panel fixed (B45-0)
= 3: Sequence (S0, S1)
When using traverse run, set B11-8 to 1 (selection mode setting: binary mode).
If C02-1 is set to 1, the setting from an external source selected with C07-4 will
be the center frequency (speed).
When C02-1 is set to 3, and traverse run is being carried out by turning the
PROG command ON, the following operations 2) and 3) will take place when the
sequence command S0 and S1 signals are input.
6 – 71
6. Control Functions and Parameter Settings
0
ON
S0(X) OFF
ON
S1(Y) OFF
The center frequency (speed) rises by X (B45-5) only while S0 (X) is ON.
The center frequency (speed) lowers by X (B45-6) only while S1 (Y) is ON.
The rising and lowering timing is the traverse rising and lowering extension operation
as shown above.
Deviated traverse (X, Y) operation
3) Changing the center frequency (speed) with settings from an external source
While the PROG command is ON and the traverse operation is taking place, when
the sequence commands S0 and S1 both turn ON, the center frequency value
(speed) value will be the value set from an external source selected with C07-4.
If only S0 or S1 is ON, the deviated traverse X, Y operation explained in section 2)
will take place.
If both S0 and S1 are turned ON, the center frequency (speed) will be the value set
from the external terminal. However, the frequency will first return to the center
frequency (speed) before rising or lowering to the newly set value. After that, the
same operation will take place even when the setting value is changed from an
external source.
4) Precautions for application
(1) If the parameter No. B45-0 to 6 setting data is changed during traverse operation,
the output frequency (speed) will return to the center frequency (speed) once.
Then, traverse operation based on the newly set data will take place.
When returning to the center frequency (speed), the output frequency (speed) will
change in ramp mode (A01-0, 1).
(2) The overcurrent limit (OCL) and overvoltage limit (OVL) functions will not activate
during traverse operation, so carefully consider the inverter capacity, motor
capacity and traverse related setting values when designing the system.
(3) The output frequency (speed) is limited between 5.00 and 100.00% during
traverse operation.
(4) When carrying out deviated traverse, take care not to turn the S0(X) and S1(Y)
commands ON simultaneously.
If turned ON simultaneously, the 3) center frequency (speed) will change.
6 – 72
6. Control Functions and Parameter Settings
B50-0
~B59-3
Pattern run function
The frequency (speed), run direction and time can be changed automatically with the
pattern run function.
B51-1
B50-1
Frequency (speed)
B54-1
Time
B52-1
RUN
(1) A max. of ten patterns can be set. Program in the B50-B59 blocks as shown below.
The speed setting input point is selected with C02-0 = 4 (sequence).
n is the step No. from 0 to 9.
B5n-0: Run mode
= 0: Stop
= 1: Forward run
= 2: Reverse run
= 3: Final step (set when repeating before B59)
B5n-1: Run frequency (speed) [%]
B5n-2: Run time [sec.]
B5n-3: Return destination step
=0~8
(Set the No. of the step to be executed next when B5n-0 = 3.)
6 – 73
6. Control Functions and Parameter Settings
(2) The sequence command functions will be as shown below during pattern running.
RUN: Pattern run starts when this turns ON, and operation starts from the run
frequency (speed) and operation time applied when the operation was
previously stopped. The inverter will stop when this is turned OFF.
(Note 1) The pattern running operates with the remote mode (LCL OFF).
(Note 2) The R.RUN, F.JOG, and R.JOG commands are invalid during pattern
running.
S0: Proceeds to the next step at the edge from OFF to ON. (Skip)
By turning this signal ON/OFF with S1 ON (hold), the step can be proceeded in
synchronization with the peripheral machine regardless of the internal timer.
S1: The internal timer operation will stop when ON. (Hold).
Use this to pause the pattern run.
S2: When this is turned ON, the operation will be reset to step 0.
The S0 and S1 functions are valid only when RUN is ON.
The S2 function is not related to the ON/OFF setting of RUN, and is valid at all
times.
When the mode is changed to the local mode (LCL ON), this will be reset to
step 0.
During pattern run, set B11-8 to 1 (selection mode setting: binary mode).
(3) When using pattern run, the sequence status output (D04-4) ACC and DCC
functions will change as shown below.
ACC: Turns ON when the last step of the pattern run is being executed. (EOS)
DCC: Operates with the reverse logic of the above ACC. (EOS)
RUN
External brake
command (MBRK)
External brake answer
(MBRK_ans)
S-shape disabled
Program setting input 0 7 3 0
Internal program settings 0 7 3 0
No change made
External brake sequence example with program settings used (B46-0 f2=1), and
brake answer (B46-5≠0.0)
6 – 74
6. Control Functions and Parameter Settings
RUN
External brake
command (MBRK)
S-shape disabled
DC brake ON OFF ON
External brake sequence example with DC brake used (B46-0 f2=2), and
no brake answer (B46-5=0.0)
If the speed detection option preset board (V23-DN1 or DN2) is installed when V/f control
is selected (C30-0=1, 2), simple ASR can be used. Simple ASR involves comparing the
frequency command value and motor rotation count (frequency calculation value), and
controlling the slippage frequency so that the frequency command matches the motor
rotation count.
Frequency Frequency
setting + + command
-1 -1
Kp (B47-1) – Z Z
+ + +
+ +
×
– +
P variation rate limit + Compensation torque
(B47-3) limitter (B47-4)
0 Fixed output
Ki (B47-1,2) range processing ×
Speed detection
value Integral item set to zero for
Acc/Dcc (when B47-0 f1=2) Slippage compensation
gain (A02-5)
(Note 1) Simple ASR differs from vector control in that torque limit control is not possible.
(Note 2) The speed detection value displays at D00-5.
6 – 76
6. Control Functions and Parameter Settings
B60-0
~B76-6
Spinning frame function
This function is used to perform spinning pattern operation. This differs from the previous
pattern operation in that acceleration/deceleration is performed in a straight line cushion
(auto setting) until the setting point is reached. Set the parameter selection (B60-0) to 1
(selection) to enable the spinning frame function.
(Note 1) The spinning frame function is a V/f control function. Select control mode
selection C30-1=1, 2.
(1) Up to four Speed-Time Patterns (STP) can be set up to a maximum of fifteen steps.
Each step is set at the target frequency and time taken to attain that frequency from
the previous step. Set each STP end step number at B60-1~4.
The time unit can be set at B60-6. This settings is valid for the STP time settings
(B63-0~B64-6, B67-0~B68-6, B71-0~B72-6, B75-0~B76-6) and Doff-End alarm time
(B60-5).
Frequency
… B62-5
B61-2
B62-6
B61-1
B61-0 Normal deceleration cushion
Time
6 – 77
6. Control Functions and Parameter Settings
Frequency
Frq1 Frq1
Frq14
Normal deceler-
Normal acceler- ation cushion
C01-0: Operation Normal deceler- ation cushion
start frequency ation cushion
FS
RUN
…
Operation
PRST
Doff-End alarm
Time
B60-5:
Doff-End alarm time
(4) Pattern operation can be reset by the external terminal input (PRST).
Select the input terminal by selecting sequence input (C03-9). A stop occurs when
the PRST is turned ON during STP operation. Operation is commenced from STEP0
when restarting operation.
(Note 3) Operation is prohibited in all circumstances when the Doff-End alarm is being
output. It is not possible to restart when the Doff-End alarm is being output
even for a manual stop.
(Note 4) Normal acceleration/deceleration cushion switching can be performed using
CSEL.
The Doff-End alarm time and average frequency calculation is always
performed with cushion 1 even if cushion 2 is selected.
6 – 78
6. Control Functions and Parameter Settings
S0 + S1 + ⋅ ⋅ ⋅ + Sn + SD
Average frequency = × FMAX [Hz]
T0 [sec] + T1[sec] + ⋅ ⋅ ⋅ + Tn [sec] + TD [sec]
S0 + S1 + ⋅ ⋅ ⋅ + Sn
Average frequency = × FMAX [Hz]
T0 [sec] + T1[sec] + ⋅ ⋅ ⋅ + Tn [sec]
Frequency Fn-1
F2
…
Fn
Normal deceleration cushion
F1
F0
Sn
S2
S1 SD
FS S0
Fs: Operation start
frequency Time
T0 T1 T2 Tn TD
1
HC = FAVG × TRUN × × Gain
840
FAVG [Hz]: Average frequency TRUN [sec]: Operation time
840: 1 Hank = 840 yard
It is necessary to set the gain (B60-7, B60-8) in order to display the Hank count
correctly. The gain is obtained using the following formula.
2 1
Gain = 2π × R S × × ×KC
Pole GR
(Note 5) The Hank count calculation is continued during operation, however, is reset to
zero when the power is turned OFF.
6 – 79
6. Control Functions and Parameter Settings
= 1: F·RUN, R·RUN
Forward run
RUN
Output frequency
Motor speed
Reverse run
PSI1 (R·RUN)
(C03-0=1) RUN
RY0
R·RUN
= 2: RUN, REV
Run
RY0 R·RUN
(REV)
= 3: Self hold
Forward run
RUN
Output frequency
Reverse run
Motor speed
PSI1 (R·RUN)
(C03-0=1)
F·RUN
Stop
6 – 80
6. Control Functions and Parameter Settings
= 1: Coast to stop
= 2: Deceleration stop
Coast to stop refers to stopping by turning the output OFF simultaneously with the stop
command (RUN and R·RUN OFF).
Deceleration stop refers to stopping by decelerating to the stopping frequency with the
ramp down after the stop command, and then applying the DC-brake to stop.
RUN
(Note) To restart after coast to stop, confirm that the motor has stopped. The inverter
may trip if attempted when the motor is running. (For V/f control)
EMS
RY0
6 – 81
6. Control Functions and Parameter Settings
Refer to section 5-3, 5-6 for details. Refer to the explanation for B06-0 to 6 (ratio interlock
bias increace/decreace function) for details on C03-7 and C05-3 to 4.
6 – 82
6. Control Functions and Parameter Settings
ON
Power supply
Pre-charging
(internal RDY)
RUN
Output frequency
Motor speed
= 3: ON with pick-up
If the run command turns ON when the power turns ON, pick-up will start when the
inverter charging is completed, and then operation will start.
Set this when using momentary restart.
The speed can be detected with the IM vector control with sensor and PM motor
control (C30-0 = 4, 5). As pickup operation is not carried out, set C08-0 to 2.
Power supply
Pre-charging
(internal RDY)
F·RUN
Output frequency
Motor speed
Motor speed
(Note) If auto start is used, undervoltage fault will not be detected. However, EC0~3 will
output the undervoltage code.
6 – 83
6. Control Functions and Parameter Settings
Block Block B, C
value
A Basic Extn. S/W H/W
: Unprotected 1
(changeable) 2 × × × × ×
× : Protected
(unchangeable) 3 × × × ×
4 × × ×
5 × ×
6
7~8 × × × × ×
9
The fault history details can be cleared by setting the value to 1 and then pressing SET
key. This setting will not be registered in the internal memory. Thus, this parameter must
be set each time.
Nothing will occur if set to a value other than 1.
Use this before handing the unit over to the final user.
(Note) Setting for 2000 and over are maker maintenance code, so do not set it.
6 – 84
6. Control Functions and Parameter Settings
Nothing will occur when values other than the above are set.
This parameter setting value will not be registered in the internal memory.
(Note) The setting values exceeding 2000 are codes for maker maintenance, so do not
set. If set, the following inverter operation may be abnormal.
C12-1=1
C12-0=3
0 4mA 20mA
0 1V 5V FSI input current
(0) (10V)
FSV input voltage
6 – 85
6. Control Functions and Parameter Settings
C12-2 = 1: 0~±10V
= 2: 0~±5V
= 3: 1~5V
Max. frequency
Max. speed
(−10V) C12-2=3
−5V
1V +5V
(+10V)
C12-3 = 1: 8ms
= 2: 32ms
Fluctuation of the setting value caused by noise, etc., can be suppressed by increasing
the time constant.
Program settings are made at S0~SE, however, if these input terminals are changed,
there is a possibility that chattering may occur. In order to avoid this, batch filter
processing is performed for S0~SE.
If the same value is achieved when the S0~SE input terminal is the same as the set time
or longer, the input is enabled, and therefore program settings are not changed from the
time the input is changed until the set time is reached. It is therefore necessary to set a
time equal to or above the time for which there is a possibility that chattering will occur,
and equal to or below the setting delay tolerance time.
6 – 86
6. Control Functions and Parameter Settings
(Note 1)
FM
Output frequency
0V
C14-0
(Note 1)
AM
Output current
0V
C14-1
(Note 1) The maximum output voltage of the FM and AM outputs is approx. 11V.
Thus, even if a large value is set in C14-0 and 1, a voltage exceeding 11V will
not be output.
By offsetting the following parameters with symbols, it is possible to attach a plus and
minus division. (The value is the setting value set at C13.)
0. Output frequency 11. Torque current
1. Setting frequency/rotation count 13. Actual motor rotation speed
10. Motor rotation speed 14. Namp output
The output is as shown below when a 5V offset is set.
Meter output Meter output
10V 10V
5V
Parameter value 0V Parameter value
(Note 1) It should be noted that when plus/minus is displayed using an offset, no analog
output is made to the meter when shutting off the power, and the output
becomes 0V (–100% in above example).
6 – 87
6. Control Functions and Parameter Settings
Setting frequency
(Setting speed)
The attained output ATN operation width is
set. Output
Set with a percentage to the max. frequency frequency
(B00-4) or max. speed (B01-4). (Motor
speed)
ON ON Time
ATN
Time
ON
IDET
Time
SPD1
SPD2
ZSP
6 – 88
6. Control Functions and Parameter Settings
Set the delay time from sequence output RUN OFF to RDELAY OFF in the sequence
output RDELAY.
Set the time with a 0.1 sec unit.
The input setting 10 to 13 in the C03 to C06 sequence input are the program output.
This function allows the sequence input to be turned ON when the sequence output is
ON. The sequence output set with this paramater is the target of this function.
The following types of interlock can be obtained for the run RUN and R·RUN commands.
(3)
RUN RUN X
R·RUN RUN Y
ON delay timer
C20-3
(1)
Hysteresis comparator
Frequency (speed)
setting
C20-0
Hysteresis
C20-1
RUNX
(2)
C20-2
6 – 89
6. Control Functions and Parameter Settings
ON
RUN
ON
RUNY
tDLY
C20-3
This is used for synchronization with peripheral machines such as mechanical brakes.
The run delay timer will not function in the jogging or local modes.
(Note 1) Set the parameter setting values to 0 when not using (1), (2) or (3).
(Note 2) The (1), (2) and (3) functions will not function during jogging run.
(Note 3) The (3) function will not function during the local mode.
(Note 4) When interlock is applied on (1), (2) or (3), the FWD and REV LED will flicker.
Retry is a function that performs its own fault reset and restarts with pick-up. Set the
number of retries, and the wait time (tRW). If pick-up is not possible within the number of
set times, an IO-4 fault will occur.
The errors that are targets of retry are power module ( ), overcurrent ( ),
overvoltage ( )Note 3), overload ( ), overheat ( ), and ground fault
( ).
OC .
(2) (3) Retry with pick up.
(4) Successful pick-up, and
completion of retry.
Motor speed
CAUTION
When a fault occurs on an extremely rare case, this function automatically resets the fault and restarts
the operation.
If the fault occurs frequently, the inverter could be damaged, so first remove the cause of the fault.
6 – 90
6. Control Functions and Parameter Settings
The wait time tPW after the output is cut off to when the pick-up operation is started is set.
Set the time to when the motor residual voltage is abated for this parameter. (The
residual voltage is a voltage generated by the motor after the inverter output turns OFF,
and will be abated in approx. 1 to 3 seconds. This abatement time will take longer if the
motor capacity is large.)
The current limit value during pick-up is set. This setting value is applied only during
pick-up.
Normally, set 100% and use.
Adjust within the following range only when the output torque at restart is to be limited.
C21-3 Setting value ≥ Applicable motor excitation current (%) +10%
(Normally 30 to 40%)
Max.
Output frequency frequency
Setting frequency
Motor speed
Motor current
B18-0 (150%)
C21-3 (100%)
Output voltage
tPW
C21-2 Pick-up V/f Re-acceleration
current match after V/f match
limit
6 – 91
6. Control Functions and Parameter Settings
Set the overspeed protection level. Set as a percentage in respect to the maximum
frequency (B00-4) or maximum speed (B01-4). The output frequency or motor speed is
the target for comparison.
Output frequency
Motor speed
C24-0
Motor coasting
Time
FLT
(overspeed)
This is valid when vector control with IM sensor (C30-0=4) or PM motor control (C30-4=5)
is selected.
= 1: The speed detection error is not monitored.
= 2: The speed detection error is monitored, and if an error occurs, a fault (FLT) is output.
The motor then coasts to a stop.
= 3: The speed detection error is monitored, and if an error occurs, a minor fault (ALM) is
output. The control changes from the vector control with IM speed sensor to the IM
speed sensor-less vector control, and the operation is continued. When the speed
detection returns to the normal state, the control changes again from the
sensor-less vector control to the vector control with sensor, and the minor fault
output is cleared. The presence of a minor fault due to a speed detection error can
be confirmed with the minor fault monitor (D05-0). This is available only during
vector control with IM sensor.
6 – 93
6. Control Functions and Parameter Settings
A speed deviation error occurs when the speed command and speed detection difference
is the same or higher than the speed deviation error level (C24-5), and this situation
continues for longer than the speed deviation error judging time (C24-6).
6 – 94
6. Control Functions and Parameter Settings
Select the usage of the motor loss braking and DBR resistor (built-in or external).
Refer to the explanation on the motor loss braking setting (C22-4) for details on the motor
loss braking function.
The motor loss braking function is valid when V/f control is selected (C30-0 = 1, 2) or
auxiliary drive is selected.
A-IN
A-IN1
B-IN
1 B-IN1
2
C50-1
2-phase oscillator
=1: This is set when using an encoder that outputs a 2-phase pulse having a 90° phase
difference.
The rotation direction can be judged, and the speed can be stably controlled even at
low speeds.
Set the No. of pulses for one phase in the No. of encoder pulses (B01-8).
=2: This is set when using an encoder that outputs a 1-phase pulse.
Connect the input pulse to only the A phase, and always leave the B phase
disconnected.
With the 1-phase pulse mode, the rotation direction is recognized as the operating
command direction. The forward run and reverse run directions are not judged.
A speed detection error could occur due to the effect of chattering in low speed
areas, so use a 2-phase encoder when carrying out low-speed run or
forward/reverse run.
(Note 1) The 1-phase pulse mode cannot be used with the PM control mode.
(Note 2) The speed detection direction (symbol) when 1-phase input is selected is
determined based on the movement direction.
(Note 3) In the case where ACR control is performed using vector control with an IM
speed sensor when 1-phase input is selected, this is identified as the rotation
direction outlined in Note 2. Exercise due caution with regards to the
acceleration direction.
When using the 2-phase pulse, the rotation direction is judged by the advance and delay
of the 2-phase pulse phase. With the VT230SE, the encoder pulse is defined as shown
below during forward run. (The Z-phase pulse is the zero point position detection and is
used only for PM motor control.) When using an encoder with different signal
specifications, use this setting to invert the signal or convert the signal using the
interchange function.
6 – 95
6. Control Functions and Parameter Settings
Following the set No., the signal conversion circuit functions with the following combination.
Invert
U-IN
u
V-IN v
W-IN w
During CCW rotation t
6 – 96
6. Control Functions and Parameter Settings
The PM motor control requires position detection, so the following two types of encoder
signals must be used.
(a) A phase and B phase 90° phase difference 2-phase pulse and Z phase zero point
detection pulse signal
(b) U, V, W phase electrical 180° pulse 3-phase pulse
The PM motor magnetic pole position and the above (a), (b) of position relations are set
in (C51-1) and (C51-2).
During forward direction rotation (CCW), observe the waveform between the lines of the
encoder Z-IN pulse and motor terminal's UV voltage. Then, from the following relation
obtain and set the (C51-1) phase angle (electrical angle) using the Z-IN pulse as a
reference. For the phase angle of the Z-IN pulse and u pulse, set the phase difference
using the Z-IN pulse as a reference in (C51-2).
180°
C51-2
u
v 60°
w
Vuv
Vu Vv
time
30°
6 – 97
6. Control Functions and Parameter Settings
CAUTION
The variable torque specifications must be applied to square variable loads such as fans and pumps.
The constant torque specifications must be applied for all other types of loads.
Load
Speed
Load curve
The specifications for when the constant torque load and the square law variable torque load are
applied are shown in Appendix 1.
Hereafter, the square law variable torque load characteristics will be called the variable torque.
6 – 98
6. Control Functions and Parameter Settings
(1) For the default setting, = 1: constant torque load characteristics is selected, so change the setting
according to the application. When this parameter is selected, there are parameters with setting
values and setting ranges that also fluctuate, so this parameter must be set before the other
parameters.
(2) This parameter is not affected by C09-7: default value load.
If the default value is executed, the values set by the user will be held.
(3) The parameters with setting values and setting ranges that fluctuate when this parameter is
selected are shown below.
(Note 1) The default value differs according to the inverter capacity and load characteristics
selection.
(Note 2) For the inverter rating value, the constant torque rated current value and variable torque
rated current values given in Appendix 1 will apply.
6 – 99
6. Control Functions and Parameter Settings
(Note 3) When the load characteristics are changed, the above parameters will be forcibly set to the
default values, so reset them when necessary.
(Note 4) For parameters other than above, the default value and setting range will not change when
the load characteristics are selected.
(Note 1)
(Note 2)
0
0 50 100 150 (%) Output current
Overload characteristics
(Note 1) When the constant torque load characteristics are selected, the 150%, 60s inverse time
characteristics apply.
Note that if 155% of the constant torque's rated current is exceeded, a trip will occur at the
160%, 10s, 170%, 2.5s inverter time characteristics. When 1.0Hz or less, a trip will occur at
the constant torque rated current 75%, 60s inverse time characteristics.
6 – 100
6. Control Functions and Parameter Settings
(Note 2) When the variable torque load characteristics are selected, the 120%, 60s inverse time
characteristics apply.
Note that if 120% of the variable torque load characteristics are exceeded, a trip will occur
at the 125%, 7.5s inverse time characteristics. When 1.0Hz or less, a trip will occur at the
variable torque load characteristics 75%, 24s inverse time characteristics.
(Refer to Note 3 on the previous page.)
(Note 3) If changes are made to the load characteristics selection, the motor overload breakdown
reference (C22-5) is forcibly set at 150% when the constant torque load is selected, and
120% when the variable torque load is selected.
6 – 101
6. Control Functions and Parameter Settings
ACR
ASR A11-0 B13-7
P Control A10-0 B13-6 Torque Torque A11-1 B32-4
Dictated Gain Limiter →Current
A10-1 B30-2
Speed
LPF LPF
+ + + + M PP
− + + −
B30-3 A10-3 A11-2 B30-7
1/s A10-4 A11-3
LPF +
I Control A10-5 − Current Speed
Gain A10-0 A10-2
B30-5 Torque Detection Detection
Command
Load torque
Observer
Detected
B30-0 B30-1 Motor Speed
Exciter
Current
LPF Control Estimated Flux B31-0
Motor Speed Observer
B30-6 B32-0 B33-x & Speed B31-1
Sensor-less Estimation
B32-2 B34-x Vector Control B31-2
Motor
Speed
LPF
Vector Control
with sensor B30-4
(Note) The related parameter Nos. are indicated in the above function blocks.
6 – 102
6. Control Functions and Parameter Settings
Parameter
Parameter Function
No.
A10-0 ASR response The required ASR response radian frequency is set.
The time to accelerate the motor and load’s torque inertia
A10-1 Machine time constant−1
to the base speed at the rated torque is set.
Integral time constant The compensation coefficient applied on the integral time
A10-2
compensation coefficient constant of the speed regulator (ASR) is set.
This sets the ASR P gain compensation value at the max.
speed.
ASR gain compensation in By adjusting this parameter, the ASR P can be
B13-6
constant power range compensated in the constant power range.
If ASR hunting occurs in the sensor-less control's
constant output range, set a smaller value.
If the speed setting value or motor speed change
ASR proportional item
B30-2 suddenly, this will prevent the ASR's P item from
change rate limit
suddenly changing.
Drive torque limiter) Set this to a large value to increase the torque during driving. Note that
output torque control is performed even by the output current limiter
(B18-0), so when set excessively, the set torque may not be attained.
Regenerative torque limiter) Set this to a large value to increase the torque during regeneration.
Note that output torque control is performed even by the output current
limiter (B18-0), so when set excessively, the set torque may not be
attained. If the DBR or PWM converter, etc., are not provided and an
excessively large setting is made, an overvoltage trip could occur during
regeneration. In this case, lower the regeneration torque limiter setting.
Parameter
Parameter Function
No.
A10-3 ASR drive torque limiter The limit value for the ASR drive side is set.
ASR regenerative torque
A10-4 The limit value for the ASR regenerative side is set.
limiter
Emergency stop The ASR regenerative side limit value applied during the
A10-5
regenerative torque limiter emergency stop mode is set.
A11-2 ACR drive torque limiter The ACR drive side limit value is set.
ACR regenerative torque
A11-3 The ACR regenerative side limit value is set.
limiter
6 – 103
6. Control Functions and Parameter Settings
Parameter
Parameter Function
No.
This is the control gain used for high-speed control of the
secondary flux when starting operation.
Use this to control the secondary flux at a high speed at
B32-0 Speed flux control gain the start of operation or during operation in a constant
output range.
High speed control is possible by increasing the gain, but
if increased too high, the magnetizing current may hunt.
If the output voltage in control is larger than the voltage
that can be output by the inverter, select this control to
limit the exciting current to prevent the current or torque
from hunting.
Select this when raising the output voltage to near the
Voltage saturation
B32-2 input voltage, or when the input voltage changes.
compensation selection
Note that if voltage saturation occurs, some torque ripple
will occur. In this case, lower the B01-9 no-load voltage
setting to avoid voltage saturation. In this case, care
should be taken because a comparison is made with the
voltage and the output is also reduced.
This is the table reference speed used to perform
B33-x Table reference speed
excitation inductance variation compensation.
This compensates the exciting inductance fluctuation
according to the B33 table reference speed.
M fluctuation The compensation table is set in the constant output
B34-x range in order that the output voltage when operation is
compensation
performed with no load becomes constant.
* This is adjusted by the automatic tuning mode 4. (B19-0)
Rotation
speed
B33-0 -1 -2 -3 -4 -5 -6 -7
Uniform interval Uniform interval
Operation range
6 – 104
6. Control Functions and Parameter Settings
Parameter
Parameter Function
No.
The ACR response radian frequency is set.
If the response is too low or too high, the current will
A11-0 ACR response
become unstable, and the over current protection will
function.
The ACR time constant is set.
If the time constant is too long or too short, the current
A11-1 ACR time constant
will become unstable, and the over current protection will
function.
ACR gain compensation in This sets the ACR P gain compensation value at the max.
B13-7
constant power range speed.
The voltage fluctuation caused by the leakage inductance
is feed forward controlled.
ACR voltage model FF
B32-4 The current regulator (ACR) response speed will be
selection
increased. Select this if the current hunts in the
high-speed operation range during sensor-less control.
Parameter
Parameter Function
No.
This is the feedback gain for the flux observer.
If hunting occurs at the estimated speed in the
B31-0 Flux observer gain
high-speed operation range, adjust within the range of
1.2 to 0.9.
This is the proportional gain for the adaptive speed
Speed estimated estimation mechanism. To increase the speed estimation
B31-1
proportional gain response, set a large value. Note that if the value is too
high, the speed estimation value will hunt.
This is the integral gain for the adaptive speed estimation
Speed estimated integral mechanism. To increase the speed estimation response,
B31-2
gain set a large value. Note that if the value is too high, the
speed estimation value will hunt.
6 – 105
6. Control Functions and Parameter Settings
Parameter
Parameter Function
No.
Set the observer gain for the load torque observer.
To increase the responsiveness of the external
disturbance response characteristics, set a large gain.
B30-0 Load torque observer gain Note that if the gain is set too high, the output torque
could hunt.
When set to zero, the load torque observer will not
function.
Model machine time Set the model machine time constant used by the load
B30-1
constant torque observer.
Parameter
Parameter Function
No.
Speed setting LPF time Overshooting can be suppressed by setting this to the
B30-3
constant filter time constant equivalent to the speed response.
Speed detection LPF time
B30-4 The speed detection noise is cut.
constant
Speed detection LPF time Set the low path filter time constant used for the speed
B30-5
constant for ASR detection value input into the speed regulator.
Set the low path filter time constant used for the speed
Speed detection LPF time
B30-6 detection value for constant output range compensation
constant for compensation
or iron loss compensation, etc.
Torque current command Set the low path filter time constant used for the torque
B30-7
setting LPF time constant current command.
LPF time constant for Set the low pass filter time constant applied on the
B30-8
drooping dropping value input into the speed regulator.
6 – 106
6. Control Functions and Parameter Settings
6 – 107
6. Control Functions and Parameter Settings
6 – 108
6. Control Functions and Parameter Settings
ASR ACR
Torque A20-0 B13-7
P control A10-0 B13-6 command B30-7 Flux current A20-1 B32-4
Dictated gain Torque limiter
A10-1 B30-2 product
Speed + + Torque +
current
LPF + LPF operation
− + + B36-x A20-3
− PM PP
B30-3 A10-3 A11-2 + M
current operation
1/s
Demagnetizing
A10-4 A11-3
LPF I control gain A10-0 A10-2 A10-5 A20-2 −
Current Position
B30-5 detection detection
Motor speed
LPF
B30-4
(Note) The numbers of the related parameters are indicated in the above function blocks.
In the following wiring example, the set constants are calculated with the following expressions.
(B03-0,1) = R LINE + R1
(B03-2,4) = l LINE + l a + Md
(B03-3,4) = l LINE + l a + Mq
Motor PM motor
Wiring path impedance
resistance Motor leakage
VT230S R LINE l LINE R1 l a inductance
E
U phase
V phase
Md N Mq
S N
S
W phase
6 – 109
6. Control Functions and Parameter Settings
Trq=150%
q axis current
Iq
Trq=100%
Trq=100%
Trq=75%
Trq=75%
Trq=50%
Trq=50%
Trq=25%
d axis current
Id d-axis current
O
O Id
Id(100%)
Id(150%) Id(100%)
Id(75%) Id(75%) Id(25%)
Id(50%) Id(25%) Id(50%)
Relation of current vector and torque contour line Demagnetizing table to be set
6 – 110
6. Control Functions and Parameter Settings
(B35-2, 3) : Set the proportional gain and time constant of the demagnetizing current control.
Voltage
For PM motor control
For IM control
Constant power range
Speed
Base speed
(B35-4) : Set the value to limit the fluctuation width for carrying out flux compensation. This
value is normally set to 10% or less. If 0 is set (B35-4 = 0), the flux fluctuation
compensation function will be invalidated.
(B35-5) : Normally, a time constant of one hour or more is provided as the motor's temperature
characteristics. However, depending on the temperature, the flux fluctuation will
fluctuate at a time constant approximate to this. This will cause the temperature
compensation control and response to be delayed, so set a time constant equivalent
to several seconds.
(a) A phase and B phase 90° phase difference 2-phase pulse and Z phase zero point detection
pulse.
(b) U, V, W phase electrical 180° pulse 3-phase pulse.
The signal specifications of this position sensor do not follow a unified standard, and will differ
according to the maker or model. Thus, if the specifications differ from the signal specifications
defined for the VT230SE, the signal waveform must be compensated.
If the zero point position and winding phase relation are not set correctly, an error will occur in the
torque control, so settings must also be made for the encoder signals.
6 – 111
6. Control Functions and Parameter Settings
VT230SE
Power IM Main drive
supply Input Output or
OFF Main drive control
PM motor
selection
ON
Auxiliary drive control IM Auxiliary
AUXDV (V/F control) drive motor
(Note) (Note)
Inverter internal control Main drive motor control valid (Follows C30-0) Auxiliary drive motor control valid (V/F control)
(Note) The main and auxiliary drive motor control cannot be switched while the inverter is running.
Switching of main drive motor control and auxiliary drive motor control
6 – 112
6. Control Functions and Parameter Settings
The below some functions can not be used during auxiliary drive motor control.
6 – 113
7. Options
Chapter 7 Options
7-1 Outline of options
The VT230SE Series options include those shown below. This chapter will focus on the stand-alone
options and main circuit wiring devices.
Stand-alone option
DCL
DB unit
Main circuit wiring device
Power
supply MCCB or MC Noise filter
ACL Inverter unit
Fuse
Table 7-1
Item Type Function
Main circuit wiring devices
Breaker for Select a device that Always install this device to protect the wiring of the inverter
wiring matches the inverter and peripheral devices.
(MCCB) or rating.
Fuse (Refer to Table 7-2.)
Magnetic Select a device that Install this device to provide an operation interlock.
contactor matches the inverter When using the DB unit, always install this device to protect
(MC) rating. the DBR. (Refer to Fig. 2-4.)
(Refer to Table 7-2.)
Stand-alone options
ACL V21-ACL- If the capacity of the inverter's power supply transformer
(Refer to Table 7-2.) exceeds 10 times the inverter unit capacity, always install
this device to protect the inverter. (Balance with power
supply) This is also effective in improving the power factor of
the inverter input and in suppressing the current high
harmonics. The power factor will be approx. 0.9.
DCL V21-DCL- Install this device to improve the power factor of the inverter
(Refer to Table 7-2.) input.
This is also effective in creating a balance with the power
supply as the ACL. The power factor will be approx. 0.9.
Noise filter RS - This device suppresses the electromagnetic noise
(Refer to Table 9-2-1. generated by the inverter.
to Table 9-2-3) The electromagnetic noise is the radiation of
electromagnetic waves in the radio frequency bands and
that conveyed to the power supply wires. Mounting of this
device is recommended for creating a balance with the
peripheral devices of the inverter.
DB unit V23-DBU- This is used when the motor is to be stopped with dynamic
(Refer to Table 7-2.) braking.
7–1
7. Options
7–2
7. Options
Table 7-2 Main circuit wiring device ratings and stand-alone option types
MCCB MC
Inverter type Fuse trip rated DB unit
ACL DCL Noise filter
(Note 2) current current (Refer to 7-3)
Constant Reduction
torque torque (A) (A)
0P4L — 20 5 20 V21-ACL-LA4T V21-DCL-LA3 NF3005A-MJ
0P7L 0P4L 20 5 20 V21-ACL-LA4T V21-DCL-LA6 NF3005A-MJ
1P5L 0P7L 50 10 20 V21-ACL-LA8T V21-DCL-LA10 NF3010A-MJ
2P2L 1P5L 60 15 20 V21-ACL-LA12T V21-DCL-LA15 NF3010A-MJ The DB
transmission
4P0L 2P2L 110 20 20 V21-ACL-LA18T V21-DCL-LA22 NF3020A-MJ is built in.
5P5L 4P0L 125 30 32 V21-ACL-LA27 V21-DCL-LA32 NF3030A-MJ
7P5L 5P5L 225 40 50 V21-ACL-LA35 V21-DCL-LA45 NF3040A-MJ
- 7P5L 225 75 60 V21-ACL-LA55 V21-DCL-LA60 NF3050A-MJ
011L - 225 75 60 V21-ACL-LA55 V21-DCL-LA60 NF3050A-MJ
015L 011L 250 75 80 V21-ACL-LA70 V21-DCL-LA80 NF3060A-MJ V23-DBU-L1
018L 015L 400 100 100 V21-ACL-LA70 V21-DCL-LA100 NF3080A-MJ
022L 018L 500 150 100 V21-ACL-LA90 V21-DCL-LA120 NF3100A-MJ
V23-DBU-L2
030L 022L 500 150 135 V21-ACL-LA140 V21-DCL-LA150 NF3150A-MJ
037L 030L 600 200 200 V21-ACL-LA180 V21-DCL-LA180 NF3150A-MJ
V23-DBU-L3
045L 037L 600 200 200 V21-ACL-LA200 V21-DCL-LA220 NF3200A-MJ
055L 045L 800 300 260 V21-ACL-LA260 V21-DCL-LA270 NF3250A-CD
075L 055L 1000 400 350 V21-ACL-LA320 V21-DCL-LA350 NF3300A-CD V23-DBU-L4
— 075L 1200 500 400 V21-ACL-LA400 V21-DCL-LA410 NF3400A-CD
0P4H — 10 5 20 V21-ACL-HA3T V21-DCL-HA2 NF3005C-MJ
0P7H 0P4H 10 5 20 V21-ACL-HA3T V21-DCL-HA3 NF3005C-MJ
1P5H 0P7H 20 5 20 V21-ACL-HA4T V21-DCL-HA5 NF3005C-MJ
2P2H 1P5H 30 5 20 V21-ACL-HA6T V21-DCL-HA8 NF3005C-MJ The DB
transmission
4P0H 2P2H 50 15 20 V21-ACL-HA10T V21-DCL-HA12 NF3010C-MJ is built in.
5P5H 4P0H 60 20 20 V21-ACL-HA14T V21-DCL-HA18 NF3015C-MJ
7P5H 5P5H 90 30 20 V21-ACL-HA18T V21-DCL-HA25 NF3020C-MJ
- 7P5H 110 40 32 V21-ACL-HA27 V21-DCL-HA32 NF3030C-MJ
011H - 110 40 32 V21-ACL-HA27 V21-DCL-HA32 NF3030C-MJ
015H 011H 125 40 50 V21-ACL-HA35 V21-DCL-HA40 NF3030C-MJ V23-DBU-H1
018H 015H 175 50 50 V21-ACL-HA35 V21-DCL-HA50 NF3040C-MJ
022H 018H 225 50 50 V21-ACL-HA45 V21-DCL-HA60 NF3050C-MJ
V23-DBU-H2
030H 022H 250 75 80 V21-ACL-HA70 V21-DCL-HA80 NF3060C-MJ
037H 030H 300 100 100 V21-ACL-HA90 V21-DCL-HA90 NF3080C-MJ
V23-DBU-H3
045H 037H 400 100 135 V21-ACL-HA90 V21-DCL-HA110 NF3100C-MJ
055H 045H 400 150 135 V21-ACL-HA110 V21-DCL-HA140 NF3150C-MJ
075H 055H 500 200 170 V21-ACL-HA150 V21-DCL-HA180 NF3150C-CD
090H 075H 700 300 200 V21-ACL-HA180 V21-DCL-HA210 NF3200C-CD
110H 090H 800 300 260 V21-ACL-HA210 V21-DCL-HA270 NF3250C-CD V23-DBU-H4
132H 110H 800 350 350 V21-ACL-HA300 V21-DCL-HA310 NF3300C-CD
160H 132H 1200 400 350 V21-ACL-HA360 V21-DCL-HA400 NF3400C-CD
200H 160H 1600 500 500 V21-ACL-HA460 V21-DCL-HA540 NF3400C-CD
250H 200H 2000 700 660 V21-ACL-HA520 V21-DCL-HA650 NF3500C-CD
V23-DBU-H4
315H 250H 2000 800 660 V21-ACL-HA580 V21-DCL-HA740 NF3600C-CD
x2 units
370H 315H 3000 900 800 V21-ACL-HA700 V21-DCL-HA820 NF3800C-CD
550H 370H 4000 1400 1000 V23-ACL-HA900 V21-DCL-HA970 —
V23-DBU-H4
660H 550H 4000 1600 1400 V23-ACL-HA1300 V23-DCL-HA1400 —
x3 units
- 660H 4000 1600 1400 V23-ACL-HA1300 V23-DCL-HA1400 —
7–3
7. Options
7–4
7. Options
(2) Option II
There is currently no applicable PCB option.
Option II
Option III
Control PCB cover
Option I
Option cover
7–5
7. Options
t1 t2
Speed
T ≥ 10min
t = t1 + t2 + ···tn ≤ 1min
t1, t2, ···tn≤ 10sec
Fig. 7-2
Table 7-3
Resistance Resistance Braking Max. t Resistance Resistance Braking Max. t
Device Device
capacity value torque (SEC) capacity value torque (SEC)
type type
(W) (Ω) (%)(Note 1) (Note 2) (W) (Ω) (%)(Note 1) (Note 2)
0P4L 120 220 200 30 0P4H 120 430 340 10
0P7L 120 220 110 30 0P7H 120 430 220 10
1P5L 120 220 55 30 1P5H 120 430 130 10
2P2L 120 180 45 20 2P2H 120 430 75 10
4P0L 120 110 45 10 4P0H 120 430 45 10
5P5L 120 91 35 10 5P5H 120 430 30 10
7P5L 120 91 25 10 7P5H 120 430 20 10
(Note 1) The case for the constant torque is shown. When using the square reduction torque, the
control torque for one capacity higher will apply.
(Note 2) Set C22-3 to [ t / 600sec] X 100%.
7–6
7. Options
External DB resistor
L+1 2 MC control
sequence circuit
MC ON
OFF
DBR Transistor
76D
THRY
MC
Table 7-4
100% braking 100% braking
Min. Applicable Min. Applicable
Device resistance Device resistance
resistance wire size resistance wire size
type value [Ω] 2 type value [Ω] 2
value [Ω] [mm ] value [Ω] [mm ]
(Note 1) (Note 1)
0P4L 145 450 2.0 0P4H 200 1830 2.0
0P7L 145 240 2.0 0P7H 200 970 2.0
1P5L 80 120 2.0 1P5H 200 480 2.0
2P2L 50 80 2.0 2P2H 200 330 2.0
4P0L 30 45 2.0 4P0H 120 195 2.0
5P5L 20 30 2.0 5P5H 60 130 2.0
7P5L 15 20 2.0 7P5H 60 95 2.0
(Note 1) The 100% braking resistance value (Ω) for the constant torque is shown. When using a
square reduction torque, the 100% braking resistance value for one capacity higher will
apply.
7–7
7. Options
DB unit
Fault
MC
L+1 L+2 L–
MC
L1 VT230SE U
L2 V M
L3 W
The resistance value and usable minimum resistance value to obtain a 100% braking torque is shown
in Table 7-5.
Table 7-5
100% 100% Min.
DB unit DB unit
braking Applicable Min. braking Applicable resistance
Device type Device type
resistance wire size resistance resistance wire size
type V23-DBU- 2 type V23-DBU- 2 value [Ω]
value [Ω] [mm ] value [Ω] value [Ω] [mm ]
(Note 2) (Note 2) (Note 3)
(Note 2) The 100% braking resistance value (Ω) for the constant torque is shown. When using
Variable torque, the 100% braking resistance value for one capacity higher will apply.
(Note 3) The value a unit is indicated.
7–8
7. Options
When limiting the regenerative torque at the full speed range, set the value obtained with the following
expression.
B18-1 = Regenerative current limit x 1.1
B25-1 = Regenerative current limit x 1.1 (Auxiliary drive)
(2) Obtain the power generation capacity and DBR resistance value with the following expressions.
Regenerative torque
Power generation capacity (kW) = × 0.8 × Motor capacity (kW)
Motor rated torque
K
DBR resistance value =
Power generation capacity
Please consult our company when you use the DB resistance more than the parallel four.
7–9
7. Options
N端子
max F
B max C
A E D
4-øG installation hole 4-øG installation hole
(1) (2)
7 – 10
7. Options
Max E
7 – 11
7. Options
H
K L
F
C
MaxG
(1)
L
L
(2-1) (2-2)
(3)
7 – 12
7. Options
261
(5)
Caution
nameplate
Specifications
nameplate
2-M10 Eyebolts
M6 Earth
(6)
7 – 13
7. Options
7 – 14
8. Maintenance and Inspection
! DANGER
• Always wait at least 20 minutes after turning the input power OFF before starting inspections.
Wait at least 20 minutes after turning the input power OFF before starting work. Make sure that the
displays on the operation panel have gone out before removing the front cover.
Remove the front cover, and confirm that the "CHARGE" LED on the drive PCB or at the side of the
control PCB has gone out. Also check that the voltage between terminals L+1 or L+2 and L– is 15V
or less before starting the inspections.
Failure to observe this could lead to electric shocks.
• Maintenance, inspections and part replacement must be done by a designated person.
(Remove all metal accessories such as watches, bracelets, etc., before starting the work.)
(Always use an insulation measure tool.)
Failure to observe this could lead to electric shocks and injuries.
• Always turn the power OFF before inspecting the motor or machine. A potential is applied on the motor
terminal even when the motor is stopped.
Failure to do so could lead to electric shocks and injuries.
• Do not use parts other than those designated for the replacement parts.
Contact your inverter dealer for replacement parts.
Failure to observe this could lead to fires.
CAUTION
• Vacuum the inverter with a vacuum cleaner to clean it. Do not use water or organic solvents.
Failure to observe this could lead to fires or damage.
8–1
8. Maintenance and Inspection
A1 A4
Current
Inverter
A2 A5
A3 A6
8–3
8. Maintenance and Inspection
EMS.
Power module 1. Indicates that the short circuit protection circuit activated.
2. The power module in the main circuit may be broken.
3. A short circuit in the load may have occurred
PM-1~PM-9
Overcurrent 1. The power module in the main circuit may be broken.
during stop
OC-1
Overcurrent 1. A sudden change in the load or short circuit may have
during constant occurred.
speed operation Reduce the load fluctuation.
OC-2
Overcurrent 1. Increase the acceleration time setting (A01-0).
during 2. Reduce the torque boost voltage (A02-2).
acceleration 3. An excess GD2, short circuit or rapid fluctuation of the load
may have occurred.
OC-3
Overcurrent 1. Increase the deceleration time setting (A01-1).
during 2. A short circuit or rapid fluctuation of the load may have
deceleration occurred.
OC-4
Overcurrent 1. Reduce the brake voltage setting (A03-0).
during braking 2. A short circuit in the load may have occurred.
OC-5
Overcurrent 1. A short circuit in the load may have occurred.
during ACR
OC-6
Overcurrent
during
pre-excitation
OC-7
8–4
8. Maintenance and Inspection
OC-9
Overvoltage 1. The power supply voltage may have risen.
during stop Reduce the voltage to within the specified range.
OV-1
Overvoltage 1. The power supply voltage may have risen.
during constant Reduce the voltage to within the specified range.
speed operation 2. The speed may be fluctuating.
OV-2
Overvoltage
during
acceleration
OV-3
Overvoltage 1. The load GD2 may be too large.
during Set the deceleration time (A01-1) according to the load
deceleration GD2.
2. The power supply voltage may have risen.
OV-4 Reduce the voltage to within the specified range.
OV-5
Overvoltage
during ACR
OV-6
Overvoltage
during
pre-excitation
OV-7
Overvoltage
during automatic
tuning
OV-9
8–5
8. Maintenance and Inspection
UV-1~UV-9
Overheat 1. A trouble may have occurred in the cooling fan.
Replace if necessary.
2. The ambient temperature may have risen.
Lower the ambient temperature. (50°C or less)
3. The vent or heatsink may be clogged.
Clean the dirt and dust accumulated in the vent, etc.
UOH.n 4. The carrier frequency may be set too high.
Confirm that the setting is within the range given in
Appendix Table 1 (Note 5).
8–6
8. Maintenance and Inspection
8–7
8. Maintenance and Inspection
GRD.1~GRD.9
I/O error 1. The VT230SE may be malfunctioning due to external
(gate turn-off noise, etc. Look for the noise source and remove the
circuit error) cause.
The control circuit may be faulty.
IO-1
I/O error
(A/D converter
error)
IO-2
I/O error 1. The current detector connectors may be connected
(current detection improperly. Properly connect these.
error) 2. The current detection may be faulty.
IO-3
I/O error 1. Retry has failed. There are no countermeasures for this
(retry time-out) code, so reset the VT230SE.
IO-4
PID error 1. The PID settings or detected input may be incorrect.
Check the settings or detection value.
IO-B
External brake 1. The output current did not reached the current detection
IDET error value (C15-1) when releasing the external brake.
Check that the settings are correct, or that the motor wiring
connections are correct.
IO-C
External brake 1. RUN did not turn OFF after engaging the external brake.
RUN error Check that the settings are correct, or that the RUN
command is OFF within B46-4.
IO-D
External brake 1. The brake command and answer signal from the brake do
answer error not match.
Check the answer signal from the brake.
IO-E
8–8
8. Maintenance and Inspection
IO-F
CPU error 1. The unit may be malfunctioning due to external noise, etc.
Look for the noise source and remove the cause.
2. The control circuit may be faulty.
3. For all sub-codes other than 8, turn the power off and on
CPU-1~CPU-8 once.
E2PROM The parameter setting value is incorrect. Correct the
data error parameter setting value with the following procedure.
(1) Select D20-2 with the monitor mode, and press the
set key. The parameter for which an error occurred
will display.
(2) Set the correct parameter in this state.
DER
(3) Display the parameters in order with the knob.
Verify check data An error may have occurred when using verify check in the
error parameter copy function using the operation panel.
Execute the parameter copy function again.
EP.ERR.
Conv
8–9
8. Maintenance and Inspection
8 – 10
9. EMC Instruction
9-1 Preface
This Instruction details how to meet the EMC directives (89/336/EEC) with VT230SE. It is important to
understand and before installation and operation of drive. The VT230SE designed to meet the EMC
directives and are suitable for use in the Industrial, Residential, Commercial and Light Industrial
Environments. These drives have been tested with the power cables and control leads connected as
shown in Fig. 9-1. If these drives are connected with fewer control leads than these examples, it may
be possible to reduce installation costs by using ordinary cables rather than screened cables which
are recommend in this manual. It is strongly advised however that a compliance test should be
performed under the actual operating conditions to certify that the system complies with the relevant
EMC requirements. If the drives are used with any of the optional cards, you must provide suitable
extra measures and must certify through a test that the product, system or installation complies with
the relevant EMC requirements.
This instruction also details how to use filters for installation: the installation where the drives are
installed as stand-alone equipment without being fitted into any enclosure, and the installation where
the drives are installed inside a metal enclosure.
VT230SE is suitable for use in Industrial Environments and in this case need not necessarily be
installed in metal cabinets for EMC compliance.
VT230SE in size 045H and smaller, 037L and smaller can be used also in Residential, Commercial
and light Industrial Environment if they are properly installed in metal cabinets. See 9-9 for details.
VT230SE in size 055H and larger, 045L and larger have been tested for use in the Industrial
Environment only.
WARNING
1. This manual represents Meidensha's recommendations based on its understanding of the EMC
regulations only and Meidensha cannot accept responsibility for any legal problems arising from or
in connection with the use of its products.
2. Meidensha have made every effort to ensure that their products comply with the directives laid out
in the certificate of conformity which is supplied with each drive. In the case of EMC, the testing has
been carried out using the filters which are recommended for each product. As VT230SE in size up
to 7.5kW are designed to be built into metal cabinets, they are considered to be components.
Therefore, the final responsibility for compliance rests with the system builder.
9-1
9. EMC Instruction
WARNING
1. Electrical shock hazards. The input filter terminals must be fully covered with appropriate insulation
material to avoid electrical shocks.
2. Electrical shock hazards. The input filters must be fully earthed. Otherwise, there may be a risk of
electrical shocks and the effectiveness of filters will be impaired.
In most cases, the input filter should be installed as closely to the drive as possible to ensure its
effectiveness. The following table shows the maximum distance between the filter and the drive. This
may be changed, if, for instance, a complete system is filtered in its entirety. In this case, the whole
system would require testing to ensure EMC compliance.
Ensure that the input filter is securely and effectively earthed. If the drive is installed on a metal plate,
install the filter on the same plate and then earth the plate. This is effective to reduce EMI.
9-2
9. EMC Instruction
AC Supply
L1
L2 EMI FILTER
L3
Earth
E
U Screened or amoured
V motor cable
W
E
Motor
Inverter
EMS
FRUN Screened cable
・
E
FSV
Screened cable
COM
FM
COM Screened cable
AM
COM Screened cable
L+
B DBR
To reduce emission and to increase immunity, ensure that no control leads are connected that are not
used. Also, ensure that control leads are wired in such manner that they are as short as possible.
The relay signal controller and analogue speed setting controller, analog signal meters should be put
in a metal box together.
9-3
9. EMC Instruction
In addition to the radiated noise directly generated from the drive and its connected cables, the
emission requirement includes the conducted noise which is conducted outside the drive through the
input cables.
Immunity is the ability of a drive to operate properly without being affected by an external disturbance.
The EMC compliance is only achieved when the drive's immunity level exceeds its emission level
under its operating environment.
In addition to the immunity against a radiated and conducted disturbance, the EMC directives also
requires of the drive the immunity against static electricity discharges and fast transients.
A human body can easily be charged with static electricity by merely walking on carpet and with a
mere touch on the drive, this static electricity will be discharged through it. A discharging spark can be
at such a magnitude that it can damage the drive.
A drive which is installed near cables connected to a switchable inductive load can often operate
incorrectly due to a fast transient induced on its control leads at a switching of the inductive load.
These are just a few examples of disturbance to which the drive is exposed, and the drive is now
required to operate correctly without being affected by such disturbance.
Even for a system that comprises CE marked equipment and devices only, an EMC compliance test
may be required if the whole system is exported from one country to another. Ask the local
government for details.
9-4
9. EMC Instruction
(1) To ensure compliance with international RF emission standards, the drive should be mounted in
metal cabinets with the screens of the output power and the control cables attached to the cabinet
at the point of exit with 360°earth bonds.
When closing the metal cabinet, lock it so that it is completely sealed.
(2) The cabinet is preferably such that its door is connected to the main structure with shielded
gaskets or conductive packing. When fitting these gaskets and packing, remove any paint from
the face area where these materials fitted to the panels to ensure a minimum contact resistance
between them. Use a thick and short cable to earth the door to the main cabinet structure.
(3) To ensure a better electrical contact, remove any point from the area of the cabinet panel where
the filter is mounted.
(4) The controls assembly that attaches to the control cabling should be mounted in a cabinet panel
where the unit with 360°earth bond to screened cable.
Installing the drive, filter, and other equipment in a metal structure control cabinet will reduce the
emission level and will increase the immunity against external disturbance. It may be possible to use
inferior filters to reduce installation costs and yet to meet the relevant EMC compliance.
Even within a control cabinet, install “High-noise cables” and “Low-noise cables” separately and
ensure that they are all segregated.
High-noise cables: Any cables or leads connected to such equipment or devices which produces
electrical noise, for example, ac variable speed drives, and un-suppressed contactor and relay coils.
Low-noise cables: Any cables or leads which are not connected to such equipment or devices that
produces electrical noise, for example, ac variable speed drives, and un-suppressed contactor and
relay coils.
Metal cabinet
Screened Control box
control cable
Motor
Inverter
Fig. 9-2
9-5
9. EMC Instruction
9-10 Selecting and fitting of filters and ferrite cores for the
installation
9-10-1 Selecting the filter
The following method of installation is required for compliance with the EMC Directives.
(1) The cables between the filter and the drive should be as short as possible.
(2) For the correct filters, see Table.9-2 and for correctly fitting them.
(3) Filters with current rating exceeding 100A are available for separate-mounting only.
Table 9-2-2 Input filters for VT230SE drives In size 045L or larger
Output
*2
Series Size current Filter type Ferrite core type
(A)
200V 045L 173 RS3280-MDN/Std OC/4×4 (1)
Constant 055L 210 RS3330-MDN/Std OC/3 (3)
Torque
075L 286 RS3380-MDN/Std F10080G×4 (1)
OC/3 (3)
200V 045L 194 RS3280-MDN/Std OC/4×4 (1)
Variable 055L 270 RS3380-MDN/Std OC/3 (3)
Torque
075L 328 RS3660-MDN/Std F10080G×4 (1)
OC/3 (3)
*2 Top : Ferrite cores for output cables Bottom: Ferrite cores for Control cables
In ( ) : The number of turns required for cables to pass through the output core.
Table 9-2-3 Input filters for VT230SE drives In size 055H or larger
9-6
9. EMC Instruction
Output
*2
Series Size current Filter type Ferrite core type
(A)
400V OC/4 (2)
Constant 055H 108 RS3180-MDN/Std
OC/3 (3)
Torque 075H 145 RS3280-MDN/Std
090H 173 RS3280-MDN/Std OC/4×4 (1)
110H 214 RS3330-MDN/Std OC/3 (3)
132H 245 RS3380-MDN/Std
160H 321 RS3450-MDN/Std
200H 428 RS3660-MDN/Std F10080G×4 (1)
250H 519 RS3750-MDN/Std OC/3 (3)
315H 590 RS3880-MDN/Std
400V OC/4 (2)
Variable 055H 147 RS3280-MDN/Std OC/3 (3)
Torque 075H 179 RS3280-MDN/Std
O/C4×4 (1)
090H 208 RS3330-MDN/Std
OC/3 (3)
110H 242 RS3380-MDN/Std
132H 293 RS3450-MDN/Std
160H 365 RS3660-MDN/Std
200H 479 RS3750-MDN/Std F10080G×4 (1)
OC/3 (3)
250H 581 RS3880-MDN/Std
315H 661 RS3990-MDN/Std
CAUTION
If an insulation test is performed on a system incorporating VT230SE and filters, do one of the
following.
• Remove the input filters from the system during the test. (For precautions for the drive, see Chapter
2.)
• Perform the test at the maximum voltage of 1500VAC.
If VT230SE is operated with Operation Panel using extension cable (See Table.9-4), fitting 2 ferrite cores
(TDK: ZCAT1518-0730) on the cable is required.
M1(2TURNS)
SCREENED
CABLE MOTOR CABLE
SF1(3TURNS)
SEQUENCE CABLE
SCREENED CABLE (CONTACT INPUT/CONTACT OUTPUT)
VT210S-H750
FREQUENCY SETTING
SCREENED CABLE CABLE(FSI)
VT230SE-055H
L+2
DBR CABLE
L-
Fig. 9.3
9-8
9. EMC Instruction
M1 M2 M3 M4(1TURN)
SCREENED
MOTOR CABLE
CABLE
SF1(3TURNS)
SEQUENCE CABLE
SCREENED CABLE (CONTACT INPUT/CONTACT OUTPUT)
VT210S-H4000
FREQUENCY SETTING
SCREENED CABLE CABLE(FSI)
VT230SE-315H
L+2
DBR CABLE
Fig. 9.4
9-9
10. UL Instruction
Chapter 10 UL Instruction
10-1 UL instruction
VT230SE-0P4HA to 045HA and -0P4HB to 7P5HB comply with UL508C and CSA C22.2 No. 14-M91.
(Note 1) Always observe the following matters when using the product as a UL Instruction compliant
part.
10-1-2 Indication
The UL and cUL marks are indicated on the rating nameplate for UL compliant parts.
-2P2HBVR0X000
380-480
CT: 5.4A /VT: 8.6A
380-480
CT: 5.5A /VT: 8.6A
0A1234A 1
10 - 1
10. UL Instruction
d1
d2 4.3 5.3 6.4 8.4
Terminal screw M4 M5 M6 M8
Tightening bolt [N•m] 1.2 2 4.5 9
4) The short-circuit current of the connected power supply must be 10,000A or less and the voltage
must be 480V or less. When connecting to the power supply, use a Class J fuse.
The inverter shall be connect with a Listed Class J Fuse rated 600V with the current rating as
shown in Table 10-2.
10 - 2
Appendix
Overload current
150% for 1min.
rating
Rated capacity
1.2 2.1 3.0 5.1 7.6 11.0 14.0 21.0 26.0 29.0 37.0 46.0 55.0
[kVA] (Note 1)
Max. continuous
rated current 5.0 8.0 11 16 22 33 42 61 76 86 108 134 161
[A] (Note 2)
Variable torque
Max. applicable
motor 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45
[kW] (Note 3)
Working ambient
−10 to 50°C
temperature
Carrier frequency 1~15kHz (Default : Soft sound 4kHz)
(Note 4)
Overload current
120% for 1min.
rating
Rated input AC 200~230V ± 10% 200~220V ± 10%/50Hz±5%
Power
voltage: rated
supply
input frequency 50/60Hz ± 5% 200~230V ±10%/60Hz±5%
Rated output
Output voltage 200~230V (Max.) (Note 6)
(Note 8)
Output frequency 0.1~440Hz
Structure Wall-mounted
Enclosure IP20 IP00
Const- Approx. weight
ruction (kg) 3.5 6 13 26 35 40
A–1
Appendix
Overload current
150% for 1min.
rating
Rated capacity
1.7 2.5 3.8 5.9 9.0 11.0 15.0 21.0 25.0 30.0 41.0 50.0 58.0 74.0
[kVA] (Note 1)
Max. continuous
rated current 2.5 3.6 5.5 8.6 13 17 23 31 37 44 60 73 84 108
[A] (Note 2)
Variable torque
Max. applicable
motor 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
[kW] (Note 3)
Working ambient
−10 to 50°C
temperature
Carrier frequency 1~15kHz (Default : Soft sound 4kHz)
(Note 4)
Overload current
120% for 1min.
rating
Rated input AC
Power voltage: rated 380~460V ± 10%, 50/60Hz±5%
supply input frequency 480V − 10%, +5% 50/60Hz±5%
(Note 5)
Rated output
Output voltage 380~480V (Max.) (Note 6)
(Note 8)
Output frequency 0.1~440Hz
Structure Wall-mounted
Enclosure IP20 IP00
Const- Approx. weight
ruction (kg) 3.5 6 13 26 35
A–2
Appendix
rated current 173 210 286 108 145 173 214 245 321 428 519 590
[A] (Note 2)
Max. applicable
motor 45 55 75 55 75 90 110 132 160 200 250 315
[kW] (Note 3)
Working ambient
−10 to 50°C
temperature
Carrier frequency 1~8kHz (Default : Soft sound 4kHz)
(Note 4)
Inverter rating
Overload current
150% for 1min.
rating
Rated capacity
65 90 110 100 120 144 167 202 252 331 402 457
[kVA] (Note 1)
Max. continuous
rated current 194 270 328 147 179 208 242 293 365 479 581 661
[A] (Note 2)
Variable torque
Max. applicable
motor 55 75 90 75 90 110 132 160 200 250 315 370
[kW] (Note 3)
Working ambient
−10 to 50°C
temperature
Carrier frequency 1~8kHz (Default : Soft sound 4kHz)
(Note 4)
Overload current
120% for 1min.
rating
Rated input AC 380~460V ± 10%, 50/60Hz±5%
Power 200~230V ± 10%,
voltage: rated
supply 50/60Hz±5% (Note 5)
input frequency
Rated output
Output voltage (Note 6) 200~230V (Max.) 380~460V (Max.)
(Note 8)
Output frequency 0.1~440Hz
Structure Wall-mounted
Enclosure IP00
Const- Approx. weight
ruction (kg) 60 80 100 55 60 65 70 90 100 210 300
A–3
Appendix
Overload current
150% for 1min.
rating
Rated capacity
600 820
[kVA] (Note 1)
Max. continuous
rated current 820 1190
[A] (Note 2)
Variable torque
Max. applicable
motor 450 660
[kW] (Note 3)
Working ambient −10 to 50°C
temperature
Carrier frequency
1~8kHz (Default : Soft sound 4kHz)
(Note 5)
Overload current
120% for 1min.
rating
Rated input AC 380~460V ± 10%, 50/60Hz±5%
Power
voltage: rated
supply (Note 6)
input frequency
Rated output
Output voltage (Note 7) 380~460V (Max.)
(Note 9)
Output frequency 0.1~440Hz
Structure Standard conversion unit + reverse conversion unit × 2 + output interphase reactor × 3
Enclosure IP00
Const- Approx. weight
ruction (kg) 650 875 875
A–4
Appendix
Note 1) The output voltage indicates the output capacity [kVA] at 200V for the 200V series, and
400V for the 400V series.
Note 2) Indicates the total effective value including the higher harmonics.
Note 3) Indicates the case for the MEIDENSHA standard 4-pole squirrel cage motor.
Note 4) The soft sound mode is set as a default. Set as follows to use the mono sound mode.
・030H and smaller and 022L and smaller
If the carrier frequency is set higher than 4kHz on variable torque, derate the output
current by (variable torque rated current - constant torque rated current)/6[A] per 1kHz.
Furthermore, when picking up the 10kHz and using, set 7% of the constant torque’s rated
current per 1kHz as the reduced rating. (refer to Fig. 1-2)
・037H∼045H and 030L∼037L
If 4kHz is exceeded, derate the output current by 7% of the constant torque’s rated
current
per 1kHz as the reduced rating. (refer to Fig. 1-3)
・055H and larger and 045L and larger
If 4kHz is exceeded, derate the output current by 5% of the constant torque’s rated
current
per 1kHz as the reduced rating. (refer to Fig. 1-4)
A–5
Appendix
current
(Iv)
3 4 5 6 7 8 9 10 11 12 13 14 15 3 4 5 6 7 8 9 10
Carrier frequency (kHz) Carrier frequency (kHz)
5% of rated current
Rated
Output current (%)
current
3 4 5 6 7 8 9 10
Carrier frequency (kHz)
(Note) When changing the carrier frequency, take care to the motor's temperature rise.
Note 5) This inverter is subject to the EC Low Voltage Directives. The rated input voltage will be 380
to 415V to comply with the EC Low Voltage Directives.
Note 6) An output voltage exceeding the input voltage cannot be attained.
Note 7) When using the IM speed sensor-less vector control , the IM vector control with speed
sensor, or the PM motor control, select the applicable motor from the max. continuous rated
current [A] of the constant torque.
Note 8) The rated output voltage for the IM speed sensor-less vector control , the IM vector control
with speed sensor, or the PM motor control is as follows.
200V series : 160V/180V/185V respectively in respect to the input voltage 200V/220V,
230V.
400V series : 300V/320V/360V/370V respectively in respect to the input voltage
380V/400V/440V/460V.
A–6
Appendix
A–7
Appendix
DC braking
between 0.1 and 20.0%
Braking time, randomly set between 0.0 and 20.0 seconds
Output frequency 0 to 440Hz 0 to 120Hz 0 to 210Hz
Operation/non selective
Slip compensation Slip compensation gain: —
0.0 to 20.0
Automatic run 10-step automatic run function
function Synchronous/asynchronous selective
PID control PID control PID control
Pick-up Pick-up
Automatic start Automatic start Automatic start
Restart after instantaneous power Restart after Restart after instantaneous power
Others failure instantaneous failure
power failure
Reverse run prevention Reverse run Reverse run prevention
prevention
Traverse pattern Traverse pattern Traverse pattern
Display: 7-segment LED × 5 digits and sign Status/unit display LED: 8 points
Operation: Operate with knob and set keys
Standard panel Local/remote changeover operation, forward run/reverse run direct run
operation, all parameter reference/change, others
Control input/output
A–8
Appendix
Overcurrent limit (drive regeneration limit variable), overvoltage limit, overload warning
Preventive
contact
Overcurrent, overvoltage, undervoltage, IGBT fault, overload, temperature rise, ground
Shut-off
fault, other self-diagnosis
Past four faults are saved.
Fault history Saved details: Primary cause, secondary cause, output current and output frequency
Protection
before shut-off.
Except variable torque
150% for 1 minute, 170% for 2.5 seconds (75% for 1minute in case 1Hz and less)
Inverse time characteristics
Overload withstand
level
Variable torque
120% for 1 minute, 125% for 7.5 seconds (60% for 1minute in case 1Hz and less)
Inverse time characteristics
Retry Randomly set between 0 and 10 times
A–9
Appendix
THYFREC
THYFREC VT230SE
VT230SE
Fig. 1 Fig. 2
THYFREC
VT230SE
Fig. 3
A – 10
Appendix
Operation panel
2-ød 2-øE
Suspension hole
H0
H1
d d D1
W1 25 D
W0
Main circuit terminal
Fig.4
A – 11
Appendix
2-ød 2-øE
Suspension hole
H0
H1
d d D1
W1 25 D
W0
Main circuit terminal
412.5 376
Φ10
30 160 30 192.5
10
204
11 25
25
333.5
L1
129.5
TBAC 40
L-
37.9
L2 TBDC
790
127
89.3
L+
78.1
TBEC
L3
15
329.5
251.2
10
10
A – 12
Appendix
Terminal cover
D±2
C±2
G
A E
B F
earth terminal
A – 13
Appendix
A – 14
Appendix
A – 15
Appendix
Display
Numerics 0 1 2 3 4 5 6 7 8 9
(2) Alphabet
Display
Alphabet A B (b) C D (d) E F G H I J
Display
Alphabet L M (m) N (n) O P Q (q) R (r) S T (t) U
Display
「 」
Alphabet V (v) Y –
(Brackets)
(3) Message
LOC LOCK Lst LIST
rUn RUN trC TRACE
rty RETRY 。 d.Err Data ERROR
Err ERROR 。 d.End Data END
rmt REMOTE 。 d.CHG Data CHANGE
A – 16
Revision history
Revision history
CPU ROM
Revision Page Revision details
version version
A iii Add for Warning
vi Add for Caution
2-5 Reviced Fig.2-4 Example of main circuit wiring(continued)
2-7 Reviced (Note4) 045H → 055H
2-12 Reviced terminal block layout 250H,315H
5-7,5-10,6-3 Add for RDELAY control 9319.0 9320.3
6-5,12,14 Add for stop operation of Multi-pump control
6-19~21 Add for PL0~3 control
6-23~26 Add for standard serial communication parameters
6-29,30,32 Add for CC-Link
6-33,36,37,38,70,89 Reviced indicate flags for Multi-pump and Spining frame operation
7-2 Reviced Built-in printed-circuit board option
7-8 Reviced DB unit resistance
A-5 (note 4) Deletion
A-6 The note number is advanced one by one
A-8 Add for PID control specification table
A-10 Reviced D(mm) of 018L 022L 030H 253 → 259
R–1
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