Spill Prevention Control and Countermeasure Plan
Spill Prevention Control and Countermeasure Plan
Spill Prevention Control and Countermeasure Plan
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
FOR
Prepared for:
Oiltanking Beaumont Partners, L.P.
6275 Highway 347
Beaumont, Texas 77705
Prepared by:
Source Environmental Sciences, Inc.
4100 Westheimer, Suite 106
Houston, Texas 77027
January 2010
Integrated Contingency Plan Page SPCC-1
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
TABLE OF CONTENTS
Page
MANAGEMENT APPROVAL...................................................................................................................2
PROFESSIONAL ENGINEER’S CERTIFICATION................................................................................3
SPILL PREVENTION CONTROL AND COUNTERMEASURE PLAN.................................................4
SPCC REVIEW AND AMENDMENT CERTIFICATION.......................................................................8
PROCEDURES FOR SUPERVISING DRAINAGE OF RAINWATER.................................................39
APPENDIX
MANAGEMENT APPROVAL
This Spill Prevention Control and Countermeasure (SPCC) Plan has management’s approval and will be
implemented as herein described.
I hereby certify I am familiar with the requirements of 40 CFR, Part 112 and me or my agent has visited
and examined the Oiltanking Beaumont Partners, L.P. facility at 6275 Highway 347, Beaumont, TX and
that this Spill Prevention, Control and Countermeasure Plan has been prepared in accordance with good
engineering practices, including consideration of applicable industry standards, and with the
requirements of 40 CFR, Part 112, the plan is adequate for the facility, and procedures for required
inspections and testing have been established.
This Spill Prevention Control and Countermeasure (SPCC) Plan for OTB has been prepared and
implemented as required by U.S. Environmental Protection Agency (U.S. EPA) regulations
contained in Title 40, Code of Federal Regulations, Part 112 (40 CFR 112). A copy of this
document is located in Attachment A at the end of the Integrated Contingency Plan. A non-
transportation related facility such as this facility is subject to SPCC regulations if: the total
above ground storage capacity exceeds 1,320 gallons (the storage capacity contained in
equipment and containers 55 gallons or larger must be counted when determining if the threshold
is exceeded) or the underground storage capacity exceeds 42,000 gallons; and if, due to its
location, the facility could reasonably be expected to discharge oil into or upon the navigable
waters of the United States.
Oiltanking Beaumont, stores and handles oil, as defined in the Federal Clean Water Act and 40
CFR 112 - Oil Pollution Prevention, at the liquid petroleum storage and transfer station located in
Beaumont, Texas. Oil discharges from the facility have the potential to enter navigable waters of
the United States.
Oil is defined in the Clean Water Act as oil of any kind in any form, including, but not limited to,
petroleum fuel oil, sludge, oil refuse, and oil mixed with wastes other than dredged spoil.
According to the Clean Water Act a spill is defined as a discharge of oil which violates
applicable water quality standards, or causes a film or sheen upon the surface of the water, or
causes a sludge or emulsion to be deposited beneath the waters of the United States. The total oil
storage and handling capacity for this facility has been summarized in Figure A.1 “Potential
Spills – Hazardous Identification in Annex A. The Certification of the Applicability of the
Substantial Harm Criteria, summarized on Page 5 of the Facility Response Plan (FRP) and
outlined in 40 CFR 112.20(f)(1) applies to this facility, therefore a FRP has been prepared for
this facility.
Integrated Contingency Plan Page SPCC-5
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
.1.2.1 Purpose
This SPCC Plan has been prepared to include both federal and state requirements to
minimize the potential for a discharge and to minimize effects on human health or the
environment in case of an accidental discharge. This plan addresses all relevant spill
prevention, control, and countermeasures necessary to effectively prevent, control, and
respond to a discharge at the facility. Specifically this plan has been developed to:
communicate pollution prevention requirements to OTB employees and contractors;
enable OTB employees to report a spill and provide all the necessary information; assist
OTB employees in contacting appropriate agencies; make site specific information
quickly and easily available; provide guidance on spill response resources and the
procedures that should be followed in responding to a spill; and describe the various
safety and shutdown devices, tank capacities, secondary containment, site drainage,
inspection and record keeping systems utilized in an effort to prevent or counteract the
inadvertent release of oil.
The required monthly inspections are the first line of defense for the prevention of oil and
chemical discharges from storage facilities. Maintenance of valves, piping, flanges, metal
surface of tanks, etc. must be performed when signs of potential failure or excessive
corrosion are noted.
The SPCC Plan for OTB has been developed in accordance with the general requirements
in § 112.7 and § 112.8 applicable to the facility.
The facility transfers oil over water and is located in a coastal region identified in 31 TAC
19.2; therefore, this SPCC Plan has been developed in accordance with the general
requirements in Texas General Land Office 31 Texas Administrative Code (TAC) 19 (Oil
Spill Prevention and Response).
The following list summarizes the owner’s responsibilities outlined in 40 CFR 112, Oil Pollution
Prevention.
2. The plan must be reviewed and certified by a Professional Engineer (PE) who is familiar
with the requirements of 40 CFR, Part 112 (see Page 5). The PE must certify that the Spill
Prevention, Control and Countermeasure Plan has been prepared in accordance with good
engineering practices, including consideration of applicable industry standards, and with the
requirements of 40 CFR, Part 112, the plan is adequate for the facility, and procedures for
required inspections and testing have been established [112.3(d)];
Integrated Contingency Plan Page SPCC-6
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
3. An owner or operator of a facility must maintain a complete copy of the Plan at the
facility if the facility is attended at least four hours per day, or at the nearest field office if the
facility is not attended at least four hours per day [112.3(e)(1)];
4. A copy of this plan must be available for on-site review by EPA staff during normal
working hours [112.3(e)(2)];
5. Submit a written report within 60 days to the U.S. EPA Region VI office, Texas
Commission on Environmental Quality (TCEQ), and the Texas General Land Office
[112.4(c)] if either of the following occurs:
a. The facility discharges more than 1,000 U.S. gallons of oil into or upon the navigable
waters of the United States or adjoining shorelines in a single event;
b. The facility discharges more than 42 U.S. gallons of oil in each of two spill events within
any twelve-month period;
Your name;
Location of facility;
6. Amend the SPCC Plan for your facility in accordance with the general requirements in
§112.7, and with any specific section of § 112 applicable to your facility (112.8) within six
months whenever there is a change in facility design, construction, operation, or maintenance
that materially affects its potential for a discharge as described in §§112.1(b);
Integrated Contingency Plan Page SPCC-7
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
7. You must implement an amendment as soon as possible, but not later than six months
following the preparation of an amendment;
8. The plan must be reviewed at least once every five years from the date of the initial spill
plan and any subsequent review to include more effective prevention and control technology
if the technology has been field-proven at the time of the review and will significantly reduce
the likelihood of a discharge as described in § 112.1(b). You must implement an amendment
as soon as possible, but not later than six months following the preparation of an amendment.
Examples of facility modifications which could require amending the Plan include the
following: commissioning or decommissioning containers; replacement, reconstruction, or
movement of containers; reconstruction, replacement, or installation of piping systems;
construction or demolition that might alter secondary containment structures; changes of
product or service; or revision of standard operation or maintenance procedures at a facility;
9. Upon completion of the 5-year review, complete the following statement on the “SPCC
Review and Amendment Certification” on page 10 of this Plan:
“I have completed review and evaluation of the SPCC Plan and will / will not (circle
applicable statement) amend the Plan as a result.”; and
10. A professional engineer must certify any technical amendments to the SPCC Plan in
accordance with § 112.3(d).
Integrated Contingency Plan Page SPCC-8
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
I have completed a review and evaluation of the SPCC Plan for OTB facility located at 6275 Highway
347, Beaumont, Texas and will / will not (circle applicable statement) amend this Plan as a result.
I hereby certify I am familiar with the requirements of 40 CFR, Part 112 and me or my agent has visited
and examined the Oiltanking Beaumont facility at 6275 Highway 347, Beaumont, TX and that this Spill
Prevention, Control and Countermeasure Plan has been prepared in accordance with good engineering
practices, including consideration of applicable industry standards, and with the requirements of 40
CFR, Part 112, the plan is adequate for the facility, and procedures for required inspections and testing
have been established.
*40 CFR 112 requires amendments to SPCC plans whenever there is a change in facility design,
construction, operation or maintenance which materially affects the facility’s potential for accidentally
discharging oil. Periodic reviews are required every five years. If required, amendments to the SPCC
Plan must be completed within six months of the review. Amendments are to include more effective
spill prevention and control technology, provided the new technology will significantly reduce the
likelihood of a spill and such technology has been field-proven. Amendments are required to be certified
by a registered Professional Engineer.
Integrated Contingency Plan Page SPCC-9
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
OTB is located at 6275 Highway 347, Beaumont, Texas (see Figure 1: Area Map in Section 1:
Emergency Response Action Plan of the Facility Response Plan). OTB temporarily stores bulk and
refined hydrocarbons in 86 bulk storage containers. These containers include a 500 gallon gasoline and a
500 gallon diesel tank for fueling OTB vehicles, three 500 gallon mineral oil tank which cycles hot oil to
tanks, and a pressure relief tank located at Station 2. All material except diesel, gasoline, and mineral oil
are received via tanker ships and barges from the Neches River. The facility has three berths whose
centerlines are approximately 350 feet apart. The docks are equipped with eight and sixteen inch transfer
arms. The docks have personnel shelters and storage buildings. Overwater transfers are conducted to and
from the facility. The attached Site Diagram (Figure A.1.2) located in Section 1: Emergency Response
Action Plan of the Facility Response Plan shows the layout of the OTB facility (112.7(a)(3)(iii)). Diesel,
gasoline, and mineral oil are received via tanker truck.
The facility is located on the west side of the Neches River in an area characterized by environmental
and economic sensitivities. The Neches River drains into the Gulf of Mexico through Sabine Pass, which
functions as one of the main transportation arteries for the upper coast of Texas.
Figure A.1: Potential Spills – Hazard Identification on Page A –4 in Annex A includes tables that
summarize the on-site oil storage and handling capacities, as well as information on storage tanks, their
construction design standards, capacities, type of material stored, locations, and secondary containment
capacities for bulk storage containers.
Integrated Contingency Plan Page SPCC-10
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
WELLHEAD PROTECTION No
AREA:
DATES AND TYPES OF Built Tank 50-1 (50,000 barrel) and added a 12-inch line
SUBSTANTIAL EXPANSION: leading to the north and south dock in November 2001.
Future expansion:
Integrated Contingency Plan Page SPCC-13
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
In accordance with 40 CFR 112.7(f)(2), Aaron Strain, the Safety Coordinator is the Designated
Person accountable for oil spill prevention at the site. The Terminal Safety Coordinator reports
directly to facility management.
Integrated Contingency Plan Page SPCC-14
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
In accordance with 40 CFR 112.7(b), this SPCC Plan identifies the potential spill sources for oils which
are summarized in the tables found in Figure A.1 in Annex A, as well as the following information:
Prediction of the direction, rate of flow, and total quantity of oil that could be discharged
from the facility as a result of each type of major equipment failure.
Bulk storage tanks are located in two tank farms identified on the Site Diagram (Figure A.1.2)
located in Annex A and the FRP. Containment and/or diversionary structures, and/or equipment
to prevent discharged oil from reaching navigable water are provided at this facility. Earthen
dikes constructed to contain 100 percent of the tank capacity plus twelve inches of freeboard for
precipitation provide secondary containment. In the unlikely event a release is not isolated in the
secondary containment or drainage systems prior to reaching the Neches River, the rate of flow
would be proportional to the respective size of the tank, as well as the type of failure, and
inversely proportional to the distance between the tank and Neches River.
Figure A.1: Potential Spills – Hazard Identification in Annex A includes a table that provides an
inventory of the on-site aboveground storage tanks and summarizes available construction and
operations data for these tanks.
Leaks, ruptures, spills, and overfilling of tanks may cause a release of oil at this facility.
There are two 500 gallon bulk storage containers containing diesel and gasoline located adjacent
to the maintenance building. These containers have a secondary containment structure that needs
to be expanded to hold 500 gallons and freeboard for at least eight inches of rain. In the unlikely
event a release is not isolated in the secondary containment or drainage systems prior to reaching
the Neches River, the rate of flow would be proportional to the respective size of the tank, as
well as the type of failure, and inversely proportional to the distance between the tank and
Neches River.
There are several portable 500 gallon bulk storage containers containing diesel and gasoline
located throughout the facility that need to have a secondary containment structure that hold 500
gallons and freeboard at least eight inches of rain.
There are three 500 gallon mineral oil storage containers used to cycle hot oil from the storage
container to tanks and to heat the contents of tanks. These need to have a secondary containment
structure that hold 500 gallons and freeboard at least eight inches of rain.
Integrated Contingency Plan Page SPCC-15
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
In the unlikely event a release is not isolated in the secondary containment or drainage systems
prior to reaching the Neches River, the rate of flow would be proportional to the respective size
of the tank, as well as the type of failure, and inversely proportional to the distance between the
tank and Neches River.
Figure A.1: Potential Spills – Hazard Identification in Annex includes a table that provides an
inventory of the on-site aboveground storage tanks and summarizes available construction and
operations data for these tanks.
Leaks, ruptures, spills, and overfilling of tanks may cause a release of oil at this facility.
Figure A.1: Potential Spills – Hazard Identification in Annex A includes a table providing an
inventory of electrical transformers (named by proximity to other OTB areas) on-site and
summarizes available construction and operations data for the related oil-containing reservoirs.
Leaks, ruptures, spills, lightning strikes, and overfilling of transformers may cause a release of
oil.
The probability of a discharge occurring in either tank farm is minimal since transfers are made
via pipeline. Tanks are constructed in accordance with applicable engineering standards in 1929,
facilities are inspected frequently for evidence of corrosion and leaks, and OTB personnel are
trained in procedures to prevent accidental discharge and to prevent pollution. In the unlikely
event a release is not isolated in the secondary containment or drainage systems prior to reaching
the Neches River, the rate of flow would be proportional to the respective size of the tank, as
well as the type of failure, and inversely proportional to the distance between the tank and
Neches River.
The location of pipes, manifolds, etc. used to transfer oil during loading and unloading operations
are identified on the Site Diagram (Figure A.1.2) located in the Emergency Response Action
Plan.
Leaks, ruptures, and spills from oil transfer apparatuses may cause a release of oil at this facility.
.2.5 OVER WATER LOADING AND UNLOADING OPERATIONS
A release to the environment is most likely to occur during an over water transfer; however, oil
transfer operations are conducted according to established procedures, and secondary
Integrated Contingency Plan Page SPCC-16
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
containment is provided for all fittings, connections and hoses. In the unlikely event a release is
not isolated in the secondary containment or drainage systems prior to reaching the Neches
River, the rate of flow would be proportional to the respective size of the tank, as well as the type
of failure, and inversely proportional to the distance between the tank and Neches River.
Over water loading areas are identified on Figure A.1.2 in the Emergency Action Plan. Transfer
connection leaks, transfer hose or piping failure, overfilling a loading vessel, rupture of a loading
vessel, and leaking loading/unloading appurtenances may cause a release of oil.
The drum storage area stores varies materials used on site in 55-gal drums. This area has a
secondary containment structure that needs to be expanded to hold 55 gallons and freeboard for
at least eight inches of rain. In the unlikely event a release is not isolated in the secondary
containment or drainage systems prior to reaching the Neches River, the rate of flow would be
proportional to the respective size of the tank, as well as the type of failure, and inversely
proportional to the distance between the tank and Neches River.
Integrated Contingency Plan Page SPCC-17
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Specific discharge prevention and containment procedure requirements applicable to onshore facilities as
outlined in 40 CFR 112.8 are addressed in this Section, including design criteria, operating procedures,
and secondary containment/diversion systems.
There are no underground, partially buried, or bunkered storage containers and none are planned.
In the event of a spill, the natural drainage of product would be into the Neches River which
could then flow south into Sabine Lake.
Storm water drainage piping from each diked area is equipped with a shutoff valve that remains
closed under normal operating conditions. Drainage of diked areas is accomplished under
responsible supervision. Bypass valves should be resealed after rainwater has been drained from
the area. Diked areas may be emptied using manually operated bypass valves, pumps, or ejectors
after inspecting the accumulation of rainwater to ensure that its presence will not cause a
discharge as described in 112.8(b). Periodic inspections of containment areas for accumulated
storm water are discussed in Section 6.0.
Tank Construction
The bulk storage tanks located in the two tank farms were constructed in the 1920’s.
Tanks are adequately protected from corrosion by use of cathodic protection rectifiers. If
corrosion is detected, and it is determined that it may reduce a tank’s integrity, the
affected tank is taken out of service and is repaired or replaced.
Bulk storage tanks are designed and constructed in accordance with accepted industry
practices. A secondary containment structure consisting of earthen levees surrounds each
tank in the two tank farms. Figure A.1 Potential Spills – Hazard Identification in Annex A
contains required information for secondary containment capacities of bulk storage tanks
at OTB. Construction design, as applicable to each bulk storage tank utilized at the
facility, is identified in the tables found in Figure A.1: Potential Spills – Hazard
Identification in Annex A.
Integrated Contingency Plan Page SPCC-18
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
All bulk oil storage tanks on-site are subjected to periodic testing and inspections as
discussed in Section 6.0 of this Plan.
Tank/Equipment Design
Each bulk storage tank has been designed and constructed in accordance with good
engineering practices and is provided with one of the following to avoid discharges:
High level liquid pump cutoff device set to stop flow at a predetermined
container content level;
Liquid level sensing devices must be tested regularly to ensure proper operation.
Product Compatibility
No tank is used for the storage of any oil until the compatibility of the oil and tank
materials of construction have been evaluated. Tanks in oil services are compatible with
the oil that is being utilized.
Rainwater
The cost of redesigning facility drainage systems to flow into ponds, lagoons, or
catchment basins designed to retain oil and return it to the facility far outweighs the
expected return from the unlikely event of a major discharge occurring at the OTB
facility. Therefore, in accordance with 40 CFR § 112.7(d)(2) OTB has a written
commitment of manpower, equipment, and materials required to expeditiously control
and remove any quantity of oil discharged that may be harmful. OTB will conduct both
periodic integrity testing for bulk storage containers and periodic integrity and leak
testing of valves and piping to remain in compliance with 40 CFR § 112.8(c)(6).
Visible Discharge
Integrated Contingency Plan Page SPCC-19
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Promptly correct visible discharges which result in a loss of oil from the container,
including but not limited to seams, gaskets, piping, pumps, valves, rivets, and bolts. You
must promptly remove any accumulation of oil in diked areas.
Figure A.1: Potential Spills – Hazard Identification in Annex A summarizes the on-site
bulk oil storage areas and bulk storage container secondary containment capacities
including the following:
The facility’s bulk oil storage tanks are provided with secondary containment, as defined
in 40 CFR 112.8(c)(2). Secondary containment capacities utilized at the facility, as
summarized in Figure A.1: Potential Spills - Hazard Identification, are sufficient to
contain the entire capacity of the largest contained tank and allow for sufficient freeboard
to contain precipitation.
Tank Construction
Gasoline, diesel, and mineral oil storage tanks and drums are designed and constructed in
accordance with accepted industry practices. The gasoline and diesel tanks will be
equipped with a secondary containment structure capable of holding approximately 500
gallons and eight inches of freeboard for rain. Construction design, as applicable to each
bulk storage tank utilized at the facility, is identified in the tables found in Figure A.1:
Potential Spills – Hazard Identification in Annex A.
Integrated Contingency Plan Page SPCC-20
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
All bulk oil storage tanks on-site are subjected to periodic testing and inspections as
discussed in Section 6.0 of this Plan.
Tank/Equipment Design
Each bulk storage tank has been designed and constructed in accordance with good
engineering practices.
Product Compatibility
No tank is used for the storage of any oil until the compatibility of the oil and tank
materials of construction have been evaluated. Tanks in oil services are compatible with
the oil that is being utilized.
Rainwater
The cost of redesigning facility drainage systems to flow into ponds, lagoons, or
catchment basins designed to retain oil and return it to the facility far outweighs the
expected return from the unlikely event of a major discharge occurring at the OTB
facility. Therefore, in accordance with 40 CFR § 112.7(d)(2) OTB has a written
commitment of manpower, equipment, and materials required to expeditiously control
and remove any quantity of oil discharged that may be harmful. OTB will conduct both
periodic integrity testing for bulk storage containers and periodic integrity and leak
testing of valves and piping to remain in compliance with 40 CFR § 112.8(c)(6).
Visible Discharge
Promptly correct visible discharges which result in a loss of oil from the container,
including but not limited to seams, gaskets, piping, pumps, valves, rivets, and bolts. You
must promptly remove any accumulation of oil in diked areas.
Integrated Contingency Plan Page SPCC-21
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Figure A.1: Potential Spills – Hazard Identification in Annex A summarizes the on-site
bulk oil storage areas and identifies associated containment capacities including the
following:
Container Construction
Oil-containing reservoirs within the electrical transformers on-site are designed and
constructed in accordance with accepted industry practices.
Product Compatibility
No reservoir is used for the storage of oil until compatibility of the oil and reservoir
materials of construction have been evaluated. Reservoirs in oil service are compatible
with the oil that is being utilized.
Figure A.1: Potential Spills – Hazard Identification in Annex A summarizes the on-site
electrical oil-containing equipment.
Integrated Contingency Plan Page SPCC-22
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Vehicular Departure
An interlocked warning light or physical barrier system, warning signs, wheel chocks, or
vehicle break interlock system is provided in loading/unloading areas to prevent vehicular
departure before complete disconnection of flexible or fixed oil transfer lines in
accordance with 40 CFR Part 112.7(h)(2).
Prior to filling and departure of any transport vessel, the lowermost drain and all outlets
of a transport vessel are closely examined for leakage and, if necessary, tightened,
adjusted, or replaced to prevent leakage while in transport in accordance with 112.7(h)(3).
Figure A.1: Potential Spills – Hazard Identification in Annex A summarizes the on-site
oil storage/management areas and associated containment capacities, including the
following:
Secondary containment for onshore loading and unloading activities as defined in 40 CFR
112.7(c) is provided with a Oil Spill Contingency Plan in accordance with 112.7(d)(1).
All buried piping that is replaced or installed on or after August 16, 2002, is provided with a
protective wrapping and coating. Such buried piping installations are cathodically protected or
otherwise satisfy the corrosion protection standards for piping as specified in 40 CFR 280.
A section of buried line that is exposed for any reason is carefully inspected for deterioration. If
any signs of corrosion are noted, additional examination will be conducted, and necessary
corrective action will be taken as indicated by the magnitude of the damage and as required by 40
CFR 112.8(d)(1).
Integrated Contingency Plan Page SPCC-23
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
The terminal connection at the transfer point is marked as to origin and is capped or blank-
flanged when piping is not in service or is in standby service for an extended time.
Pipe supports are properly designed to minimize abrasion and corrosion and to allow for
expansion and contraction.
Periodic inspections and testing of all above ground valves, piping, and appurtenances are
discussed in Section 6.0 of this Plan.
The facility has implemented an adequate warning system to ensure that no vehicles entering the
facility will endanger aboveground piping or other transfer operations.
Drum Construction
Drums will be constructed of materials that are compatible with the material stored in
them. The drum storage area will be equipped with a secondary containment structure
capable of holding approximately 55 gallons and eight inches of freeboard for rain.
Product Compatibility
No drum is used for the storage of any material until the compatibility of the material and
drum materials of construction have been evaluated.
Rainwater
The cost of redesigning facility drainage systems to flow into ponds, lagoons, or
catchment basins designed to retain oil and return it to the facility far outweighs the
expected return from the unlikely event of a major discharge occurring at the OTB
facility. Therefore, in accordance with 40 CFR § 112.7(d)(2) OTB has a written
commitment of manpower, equipment, and materials required to expeditiously control
and remove any quantity of oil discharged that may be harmful.
Visible Discharge
Promptly correct visible discharges which result in a loss of material from the container.
You must promptly remove any accumulation of materials in containment areas.
Integrated Contingency Plan Page SPCC-24
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Figure A.1: Potential Spills – Hazard Identification in Annex A summarizes the on-site
bulk oil storage areas and identifies associated containment capacities including the
following:
Written instructions discussing duties and obligations to prevent pollution are prepared for
contractors servicing any equipment at the facility. These instructions are maintained at the
facility or at the OTB Office. An authorized representative of OTB is present under certain
circumstances and conditions to intervene when necessary to prevent a release.
Integrated Contingency Plan Page SPCC-25
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
This section addresses countermeasures, also known as spill response, at the facility.
The information presented here is necessary to respond to a release, discharge, or spill and is arranged so
response actions are not delayed. Collectively, the actions described in this plan represent those which
will be implemented to stop the source of the spill, notify the appropriate personnel, and initiate
procedures to prevent or minimize the discharge of oil. The terms release, environment, and others used
in this section of the plan are defined in the applicable federal and state regulations, copies of which are
found in Attachments A and B at the end of the Integrated Contingency Plan.
The facility is operated 24 hours per day. Operations and maintenance personnel frequently make rounds
throughout the plant. The discovery of a release would generally occur during the rounds. Once detected,
the personnel will initiate response procedures. Cleanup would be initiated to ensure the removal of all
visible oil.
Step 2. Identify the oil product and equipment or tank involved in the spill. Utilize product
knowledge, such as the material safety data sheets (MSDS), and evaluate the situation
for personnel safety hazards.
Step 4. Implement Health and Safety Assessment (Figure C.3) located in Annex C.
Step 5. Contact the facility personnel responsible for coordinating spill responses and/or notify
the corporate office. (See the Emergency Notification Phone List on page 7 of Annex
B and the Spill Management – Oil tanking Beaumont Phone List (Figure B.2) on page
6 of Annex B or page 12 of the FRP).
Step 6. Determine the source of spill (discharge) utilizing appropriate personal protective
equipment. If necessary, walk out all process lines, hoses, manifold, piping, and tanks
involved in the operation. Identify the leaking appurtenance(s) (e.g., hose, flange,
valve, tank, etc.).
Step 7. Minimize the potential discharge by isolating the source of the leak. If necessary,
utilize any of the following steps to mitigate the leak:
Step 8. Initiate oil containment activities (e.g., earthen dikes, vacuum trucks, absorbents,
booms, etc.), as appropriate, to minimize the discharge of oil.
Step 9. Designated personnel shall notify agency response officials and spill response
contractors in accordance with the facility Integrated Contingency Plan.
Step 10. Contact any off-site entities that could be impacted by the discharge (spill).
Step 11. Initiate product recovery operations and discharge cleanup actions [112.7(a)(3)(iv)].
Any materials spilled will most likely be contained within a secondary containment area or the
soil in the vicinity of the discharge. If the spill reaches flowing water, storm sewers, etc., the first
employee at the scene of the discharge, release, or spill location will initiate notification
procedures immediately and will simultaneously initiate measures to stop or contain the spill or
discharge. In the case of a spill or discharge beyond the capabilities of onsite personnel,
environmental contractor/s should be called to respond to the spill or discharge.
In the event a spill occurs and the material is contained within the secondary containment area,
the containment structure will immediately be inspected to assure that its walls are intact.
In the event that the secondary containment wall is leaking, a temporary berm will be constructed
using available equipment and supplies.
If a potential exposure to hazardous materials exists for responding personnel, Figure C.3 Health
and Safety Assessment in Annex C will be completed and implemented. Upon completion of the
Health and Safety Assessment the appropriate personal protective equipment will be selected.
In some cases, if the discharge, release, or spill is minor, absorbent material may be used to
cleanup the discharge, release, or spill. If used, the absorbent material should be spread onto the
contaminated area and left in place, for at least one hour, or as long as necessary to ensure that all
spilled material has been absorbed. The contaminated absorbent material and any contaminated
soil will be cleaned up and disposed of at an approved disposal facility.
If the amount of material spilled is too large to be cleaned up using on-hand absorbent material,
dirt may be used as a substitute or the spilled material can be pumped into an appropriate storage
tank or container, and reused or disposed of at an approved disposal facility, if applicable.
Integrated Contingency Plan Page SPCC-27
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
All surfaces exposed to the spilled material will be appropriately decontaminated. • It is the
responsibility of the Incident Commander or his designated alternate to assure that all exposed
surfaces have been decontaminated and the waste material is disposed of in accordance with
federal, and state regulations [112.7(a)(3)(v)].
Specific MSDS for oils and hazardous materials managed at the facility are maintained in the
Terminal Manager’s office. Figure 2.1.1: Effective Daily Recovery Rate for Response
Equipment List is located on page 6 of the FRP.
Any waste generated as a result of spill clean-up efforts will be characterized and disposed of in
accordance with the appropriate state and federal regulations. Off-site disposal capacity is
available for used boom or absorbents, contaminated soils or other waste materials [112,7(a)(3)
(v)]. The facility will make an effort to recycle the recovered material to the extent possible if it
proves to be an option in a particular discharge situation.
Step 2. Make sure the spill stays within the secondary containment if available. Check
the containment perimeter for leaks, and if present, reinforce that location with sand, gravel or
other available material
Step 3. If secondary containment is not provided, contain the spill using absorbents or
other material available on-site. If material remains within the secondary containment, contain
the material using pigs or other absorbent material or remove the material with a manually
operated sump. Store the material in approved containers and dispose of In Accordance With
(IAW) applicable regulations.
Step 4. Continually check pigs, absorbent material, etc. to determine if the spill or
leak is contained. If not, apply more pigs, absorbent material, etc. until leak or spill is fully
contained. Remove all contaminated soil etc..
Step 5. If spill has reached the Neches River deploy booms and call a remediation
contractor to complete cleanup operations. Monitor discharge until contractor arrives to begin
cleanup operation.
Step 4. Continually check pigs, absorbent material, etc. to determine if the spill or
leak is contained. If not, apply more pigs, absorbent material, etc. until leak or spill is fully
contained.
Step 5. If spill has reached the Neches River deploy booms and call a remediation
contractor to complete cleanup operations. Monitor discharge until contractor arrives to begin
cleanup operation.
Step 2. Make sure material stays within the spill area. If the spilled material has
entered the secondary containment, check the perimeter of the secondary containment for leaks,
and if present, reinforce that location with sand, gravel, or other available material.
Step 3. If material remains within the secondary containment, contain the material
using pigs or other absorbent material or remove the material with a manually operated sump.
Store the material in approved containers and dispose of IAW applicable regulations.
Step 4. Continually check pigs, absorbent material, etc. to determine if the spill or
leak is contained. If not, apply more pigs, absorbent material, etc. until leak or spill is fully
contained. Remove all contaminated soil, etc..
Step 5. If spill has reached the Neches River deploy booms and call a remediation
contractor to complete cleanup operations. Monitor discharge until contractor arrives to begin
cleanup operation.
.4.3.4 Spills from Electrical Distribution Equipment Not Placed Within a Secondary
Containment Structure
Step 4. Continually check pigs, absorbent material, etc. to determine if the spill or
leak is contained. If not, apply more pigs, absorbent material, etc. until leak or spill is fully
contained. Remove all contaminated soil, etc..
Step 5. If spill has reached the Neches River deploy booms and call a remediation
contractor to complete cleanup operations. Monitor discharge until contractor arrives to begin
cleanup operation.
Step 2. Make sure the spill stays within the secondary containment if available. Check
the containment perimeter for leaks, and if present, reinforce that location with sand, gravel or
other available material.
Step 3. If material remains within the secondary containment, contain the spill using
pigs or other absorbent material or remove the material with a manually operated sump. If the
flow has reached soil in the immediate area contain the spill using absorbents or other material
available on-site. Store the material in approved containers and dispose of IAW applicable
regulations.
Step 4. Continually check pigs, absorbent material etc. to determine if the spill or leak
is contained. If not, apply more pigs, absorbent material, etc. until leak or spill is fully contained.
Remove all contaminated soil, etc..
Step 5. If spill has reached the Neches River deploy booms and call a remediation
contractor to complete cleanup operations. Monitor discharge until contractor arrives to begin
cleanup operation.
A spill or unintentional release into the environment may give rise to a variety of environmental
reporting requirements depending upon what is spilled, the time, location, and the effects of the
spill. The purpose of this guide is to clarify each of the types of environmental releases and the
notifications which should be performed in order to satisfy environmental regulatory
requirements.
Step 1. In the event of spillage of any material without regard to amount of content, contact
the Incident Commander. If the Incident Commander cannot be reached, contact the
Integrated Contingency Plan Page SPCC-30
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Step 2. For a spillage of moderate quantities that cannot be controlled by on-hand material,
contact the incident commander as well as one of the Spill Control and Waste
Disposal Contractors identified on the Emergency Notification Phone List in Annex B
or the Emergency Response Action Plan.
Step 3. In the event of a spillage of material in any amount that may be discharged off OTB
property, the Incident Commander or one of his alternates must be contacted. If they
cannot be reached, the individual discovering the discharge or spill must contact the
applicable regulatory agencies by utilizing Figure 2.2: OTB Report of Spill of Oil or
Hazardous Material and the Emergency Notification Phone List in Annex B and the
ERAP and Figure B.2: Spill Management Team – Oil tanking Beaumont) in Annex B
and in the ERAP.
Step 4. Details can wait until the incident has been investigated, then a follow-up notification
may be made.
.4.5.1 It is a federal reporting requirement that releases of oil in violation of the federal Clean
Water Act and applicable state water quality regulations be immediately reported to the
National Response Center (NRC) upon learning of the discharge. NRC may be contacted
at the following 24-hour emergency number: 800-424-8802. If direct reporting to the
NRC is not practicable, an initial notification report may be made to the United States
Coast Guard, Port Arthur Marine Safety Office by dialing 409-723-6501 and press “0”
for emergency.
.4.5.2 Any actual or threatened discharge of a harmful quantity of oil to navigable waters must
be reported to the TGLO, which has jurisdiction over the coastal facilities, by dialing
800-832-8224. A harmful quantity, as defined in 31 TAC 19.2(9) and 40 CFR 110.3, is
any quantity of oil sufficient to cause a visible film or sheen upon or discoloration of the
surface of the water or adjoining shorelines or to cause a sludge or emulsion to be
deposited beneath the surface of the water or upon adjoining shorelines.
.4.5.3 Contact the U.S. Environmental Protection Agency 24 hour Emergency Response Center
at (866) 372-7745, if a Federally defined spill occurs. This is defined as: “spill of oil or
petroleum products from a release of 1,000 gallons or more on land or a sufficient
quantity which causes a film sheen, or discoloration on the surface of any waterway.”
(This waterway includes the ditches adjoining the OTB facility.)
Integrated Contingency Plan Page SPCC-31
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
.4.5.4 Contact the TCEQ 24-hour Emergency Spill Response Center at (512) 463-7727, or the
TCEQ Regional Office at (713) 767-3500, during business hours any time a Texas
Reportable Quantity (RQ) is released. According to 30 TAC § 327.4 (a copy can be found
in Attachment B at the end of the Integrated Contingency Plan) a Texas RQ is:
The facility discharges 210 gallons (five barrels) or more onto land or discharges directly
into water in the state in a quantity sufficient to create a sheen of crude oil or any other
product not defined as a petroleum product or used oil in a 24 hour period; or
The facility discharges 25 gallons or more onto land (PST exempted facilities are allowed
210 gallons or more onto land) or discharges directly into water in the state in a quantity
sufficient to create a sheen of a petroleum product or used oil in a 24 hour period; or
The facility discharges the quantity designated as the RQ in Table 302.4 of 40 CFR 302
onto land of a hazardous substance listed in 40 CFR 302.4. A copy of the 40 CFR 302 is
included in Attachment A at the end of the Integrated Contingency Plan. Table 302.4
must be reviewed annually and updated to the most current Table; or
The facility discharges the quantity designated as the RQ in Table 302.4 of 40 CFR 302,
except where the RQ is greater than 100 pounds in which case the RQ will be 100
pounds, into waters in the state of a hazardous substance listed in 40 CFR 302.4; or
The facility discharges 100 pounds or more into water in the state of an industrial solid
waste or other substance.
.4.5.5 Notification to the NRC, EPA, TGLO, and/or TCEQ must include the following
information:
The name, address, and telephone number of the person making the telephone report;
The name of the surface water or a description of the waters in the state affected or
threatened by the discharge or spill;
A description of the extent of actual or potential water pollution or harmful impacts to the
environment and an identification of any environmentally sensitive areas or natural
resources at risk;
If different from (1) above of this section the names, addresses, and telephone numbers of
the responsible person and the contact person at the location of the discharge or spill;
A description of any actions that have been taken, are being taken, or will be taken to
contain and respond to the discharge or spill;
.4.5.6 In the event that a significant unauthorized discharge or release of regulated material into
the land or water environment of the state or other emergency (fire, explosion, etc.)
occurs where there is an imminent threat to human health or the environment, the Incident
commander or one of his alternates shall immediately notify and cooperate with local
emergency authorities (327.3(g)).
.4.5.7 Written reports, of unauthorized discharge, fire or explosion will be submitted to federal,
state, and county agencies in addition to verbal notification in accordance with state and
local regulations.
.4.5.8 In accordance with 40 CFR § 112.4 Federal after Spill Reports for oil discharges must be
submitted to the U.S. EPA Region VI within 60 days if: the facility discharges more than
1,000 U.S. gallons of oil into or upon the navigable waters of the United States or
adjoining shorelines in a single event or the facility discharges more than 42 U.S. gallons
of oil in each of two spill events within any twelve-month period. The report is to contain
the following information outlined in 112.4(a):
Reporter’s name;
Location of facility;
Maximum storage or handling capacity of the facility and normal daily throughput;
Integrated Contingency Plan Page SPCC-33
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
An adequate description of the facility, including maps, flow diagrams, and topographical
maps, as necessary;
The cause of such discharge as described in §112.1(b), including a failure analysis of the
system or subsystem in which the failure occurred;
Such other information as the Regional Administrator may reasonably require pertinent to
the plan or discharge.
Additionally, a complete copy of the information above submitted to the Regional Administrator
must also be submitted to the appropriate agency or agencies in charge of oil pollution control
activities in the state in which the facility is located including the Texas General Land Office.
Written notification will be submitted to the TCEQ Regional Manager within 30 working days of
a reportable discharge or spill in accordance with 30 TAC § 327. Written notification to the
TCEQ Regional Manager will contain the information above outlined in 112.4(a) and one of the
following:
A statement that the discharge or spill response has been completed and a description of
how the response action was conducted (the statement will include the initial notification
information outlined in Sections 5.5.5 and 5.5.8 of this Plan.
A request for an extension of time to complete the response action along with the reasons
for the request (the extension request must contain a projected work schedule outlining
the response action).
A statement that the discharge or spill response action has not been completed nor is it
expected to be completed within the maximum allowable six month extension (the
statement will explain why completion of the response action is not feasible and include a
projected work schedule outlining the remaining tasks to complete the response action).
In accordance with 30 TAC § 327.5(b) upon request of local government responders or the
Executive Director, the Emergency Coordinator shall provide a verbal, or written, description, or
both, of the planned response actions and all actions taken before the local government
responders or the Executive Director arrive at the site.
If a discharge, spill, or other emergency creates an imminent off-site health threat to humans or
the environment, the Emergency Coordinator should reasonably attempt to notify property
owners or residents of the property upon where the discharge or spill occurred as well as the
occupants of any property that the Emergency Coordinator reasonably believes is adversely
Integrated Contingency Plan Page SPCC-34
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
affected. Notification should take place as soon as possible, but no later than two weeks after
discovery of the spill or discharge [327.3(h)].
Communication with an off-site agency must be recorded on Figure 2.2: Report of Spill of Oil or
Hazardous Material on page 7 of the FRP.
The facility response personnel names and 24-hour contact numbers for notification in case of an
oil discharge and or other emergency are listed (Figure B.2: Spill Management Team – Oil
tanking Beaumont) in FRP.
The off-site notification telephone numbers for federal, state, and local response authorities are
listed on the Emergency Notification Phone List in Annex B and the FRP. This list is for OTB
employees who are authorized to notify offsite agencies, organizations, or contractors. Initial
notification should not be delayed pending collection of all information related to the discharge.
It is absolutely essential that all notification calls be documented.
Integrated Contingency Plan Page SPCC-35
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
Written inspection and test procedures developed for the facility under 0TB business practices are in
accordance with acceptable industry standards and comply with the requirements of 40 CFR 112.7(e),
112.8(c)(6), and 112.8(d).
.5.1 VISUAL INSPECTIONS
Bulk storage tanks, their foundations, and supports are visually inspected for leaks and
signs of deterioration, or discharges, at least quarterly and on an annual basis. Each above
ground container is tested for integrity on a regular schedule, and whenever material
repairs are made. Visual inspections are combined with another testing technique such as
hydrostatic testing, radiographic testing, ultrasonic testing, acoustic emission testing, or
another system of non-destructive shell testing. Comparison records are kept on file at
OTB. Diked areas are visually inspected on a daily basis to determine if there is an
accumulation of oil. Leaks are promptly reported and repaired. In addition, authorized
facility personnel regularly test all liquid level sensing devices to ensure proper
operations. Quarterly Facility Inspection Report forms and Annual Tank Inspection
Report forms and checklists are located in Appendix I of this SPCC Plan.
Tank truck unloading is used as the mechanism to receive gasoline, diesel, and mineral
oil. Tank trucks can hold up to 8000 gallons per load. The Tank Truck Unloading
procedures following this section are followed to prevent spill events from occurring
during unloading operations.
Warning signs will be provided in the loading area to prevent the truck
from moving before complete loading or unloading occurs.
WARNING
ALL VEHICLES
The cost of redesigning facility drainage areas in loading/unloading areas (where the tank
truck unloads) to flow into ponds, lagoons, or catchment basins far outweighs the
expected return from the unlikely event of a major discharge from a tank truck occurring
at the OTB facility. Therefore, in accordance with 40 CFR § 112.7(d)(2) OTB has a
written commitment of manpower, equipment, and materials required to expeditiously
control and remove any quantity of oil discharged that may be harmful. OTB will conduct
both periodic integrity testing for bulk storage containers and periodic integrity and leak
testing of valves and piping to remain in compliance with 40 CFR § 112.7(d)(2).
.5.1.3 Transfer Operations and Piping Inspections
Standard Operating Procedures implemented at the facility provide for integrity testing of the
bulk oil storage tanks on a regular basis or whenever a material repair is done on a tank. The
frequency and type of testing takes into account size and design of the tank being tested. Formal
visual external tank inspections are conducted in addition to at least one other method of non-
destructive shell testing. A qualified tank inspector inspects and tests tanks at the frequency
specified in applicable industry standards. Testing techniques include, but are not limited to,
hydrostatic, radiographic, ultrasonic, acoustic emissions, or another system of non-destructive
shell testing as may be required by the applicable industry standard.
All of the bulk oil storage tanks have been constructed in accordance with API Standard 650;
therefore, 0TB has established appropriate testing and inspection procedures for these tanks in
accordance with API Standard 653. Records documenting the actual frequency and type of
integrity testing conducted are maintained on-site.
Integrity and leak testing of all non-transportation related buried piping is conducted at the time
of installation, modification, construction, relocation, or placement.
In order to ensure operating integrity, all loading arms and dock lines are pressure tested in
accordance with industry practices Test results are recorded and maintained for three years.
The following procedures will be followed prior to the release of rain water from the oil
materials storage areas into the drainage ditches:
Before storm water is released to the drainage ditch, a visual inspection will be performed
to ensure that there is no hydrocarbon sheen or discolorization on the surface of the water.
If water contamination is suspected, the inspector will contact the OTB Primary or
Alternate Incident Commander/Qualified Individual for authorization to discharge. The
procedures for supervising drainage of rainwater on Page 41 of this Plan will be used
during drainage operations.
A record of inspection and drainage events will be maintained for the storage drums using
the Accumulated Storm Water Inspection Form in Appendix I of this SPCC Plan.
.5.4 RECORDS
All inspection forms and test result records are signed by the appropriate supervisor or inspector
and maintained at the facility for a period of three years. The facility maintains comparison
records of all tests performed under its customary business practices.
1. Prior to loading/unloading and departure of any tank truck, closely inspect the lowermost
drain and all outlets for discharges, and if necessary, immediately take corrective action to
repair the problem [112.7(h)(3)].
2. When necessary, use the buddy system (driver and one employee of OTB) when loading or
unloading oil products.
3. When possible, have a spill kit in the vicinity of loading and unloading operations.
4. Ensure that no one smokes on or around any motor vehicle while loading or unloading any
materials.
5. Extreme care shall be taken in the loading or unloading of any materials into or from any
motor vehicle to keep fire away and to prevent persons in the vicinity from smoking,
lighting matches, or carrying any flame or lighted cigar, pipe, or cigarette.
6. No materials shall be loaded into or on, or unloaded from, any motor vehicle unless the
handbrake is securely set and all other reasonable precautions are taken to prevent motion
of the motor vehicle during such loading process.
7. Contractors are required to conduct a walk around inspection of the container before
transferring products and report to the supervisor if leaks are detected. If there is a leak
detected, the motor carrier driver will not transfer product until corrective action is taken.
8. A motor carrier who transports materials by cargo tank must ensure that a qualified person
attends the cargo tank at all times during loading or unloading.
9. Adhere to vehicle warning signs.
Integrated Contingency Plan Page SPCC-39
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
YES
END. NO
SHEEN ON DISCHARGE ALL FURHTER
NO
WATER? WATER. ACTION
NECESSARY.
YES
DISPOSE OF
USE
ABSORBENTS IN
ABSORBENTS TO
AN APPROVED
REMOVE SHEEN
MANNER.
END. NO
IS SHEEN FURTHER
YES NO
PRESENT? ACTION
NECESSARY.
Integrated Contingency Plan Page SPCC-40
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
.01 SECURITY
The facility is manned around the clock, fenced, and entrance gates are locked or guarded in
accordance with 40 CFR 112.7(g)(1).
.1.2 VALVES
Drain valves and master flow valves, as well as any other valves that could permit direct outward
flow of a tank’s contents or other potential environmental pollutant to the surface, are secured in
the closed position when in non-operating or non-standby status in accordance with 40 CFR
112.7(g)(2).
.1.3 PUMPS
The starter control on each oil pump is locked in the “off” position and is accessible only to
authorized personnel when the pump is in a non-operating or non-standby status in accordance
with 40 CFR 112.7(g)(3).
Loading and unloading connections of oil pipelines and facility piping that is not in service or
when in standby service for an extended time are securely capped or blank-flanged, as
appropriate, in accordance with 40 CFR 112.7(g)(4).
Facility lighting is sufficient to detect oil spills during hours of darkness and to prevent spills of
oil through acts of vandalism in accordance with 40 CFR 112.7(g)(5).
It is standard procedure to cap or blind flange all inactive lines at the facility. This is done to
isolate the idle lines from service thereby preventing any potential leakage.
All flowlines are externally coated or painted and cathodically protected. All are visually
inspected for corrosion. If a flowline is repaired, or if significant corrosion has been detected,
that line is tested to ensure integrity.
Integrated Contingency Plan Page SPCC-41
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
In accordance with the requirements of 40 CFR 112.7(f)(1), the facility provides proper instruction at
regular intervals of oil-handling personnel in the operation and maintenance of equipment to prevent the
discharges of oil and in discharge procedure protocols. In addition, applicable pollution control laws,
rules, and regulations, general facility operations, and the contents of this SPCC Plan are addressed in
the instructional format. Personnel are trained in Hazardous Waste Operations and Emergency Response
(HAZWOPER) in accordance with the requirements in 29 CFR 1910.120 to the level necessary to safely
carryout job responsibilities.
The facility schedules and conducts discharge prevention briefings of the oil-handling personnel on an
annual basis to assure adequate understanding of the SPCC Plan in accordance with 40 CFR 112.7(f)(3).
The intent of these sessions is to keep personnel informed of their obligation to prevent pollution
incidents and to improve spill control and response techniques. The briefings are designed to highlight
the following:
Location and availability of the SPCC Plan and emergency response procedures;
Explanation of the labels and how to interpret Material Safety Data Sheets (MSDS) to
obtain appropriate hazard information;
The OTB’s program for hazardous communication, MSDS, labeling, and work
authorization;
These briefings are documented on Figure E.3: Personnel Response Training Log on page 9 of Annex E.
OTB personnel regularly participate in spill response drills for this facility or other production
operations similar to the Beaumont Terminal.
Integrated Contingency Plan Page SPCC-43
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
LIST OF DISCHARGE CAUSES: The gate valve on the dock apparently leaked
enough to re-fill the loading arm prior to
reconnecting to the vessel scheduled for loading.
This caused the loading arm to be out of balance
and fall when the loading arm is unpinned. The
flange hits the dock and the 1 inch nipple and ball
valve breaks off the flange releasing VGO on the
dock, the river, and the barge.
GALLONS DISCHARGED: 15
CLEAN-UP ACTIONS TAKEN: OTB personnel stopped the flow of oil and
deployed a boom to contain the spill. OTB then
called Garner Environmental who responded to
complete the cleanup operation.
STEPS TAKEN TO REDUCE POSSIBILITY Put a new blind flange on loading arm without a 1-
OF RECURRENCE: inch nipple. Checked gate valve on dock.
DESCRIPTION OF HOW EACH OIL OTB and vessel personnel immediately discovered
DISCHARGE WAS DETECTED: the failure.
EFFECTIVENESS FOR MONITORING Operation was under surveillance by OTB and was
EQUIPMENT: immediately identified.
DESCRIPTION OF HOW EACH OIL OTB personnel immediately discovered the failure.
DISCHARGE WAS DETECTED:
Integrated Contingency Plan Page SPCC-45
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
STEPS TAKEN TO REDUCE POSSIBILITY Procedures were reviewed, pipeline was inspected.
OF RECURRENCE:
EFFECTIVENESS FOR MONITORING Operation was under surveillance by OTB and was
EQUIPMENT: immediately identified.
DESCRIPTION OF HOW EACH OIL OTB personnel immediately discovered the failure.
DISCHARGE WAS DETECTED:
Integrated Contingency Plan Page SPCC-46
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
EFFECTIVENESS FOR MONITORING Operation was under surveillance by OTB and was
EQUIPMENT: immediately identified.
DESCRIPTION OF HOW EACH OIL OTB personnel immediately discovered the failure.
DISCHARGE WAS DETECTED:
Integrated Contingency Plan Page SPCC-47
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
MATERIALS DISCHARGED:
GALLONS DISCHARGED:
ENFORCEMENT ACTIONS:
MATERIALS DISCHARGED:
GALLONS DISCHARGED:
ENFORCEMENT ACTIONS:
Changes to the OTB facility included in the April 2003 amendment are as follows:
Updated quantity of bulk storage tanks located at the facility from 69 to 76 including 500
gallon diesel, mineral oil, and gasoline containers.
Updated Worst Case Discharge Quantity and total hydrocarbon storage capacity.
Updated information concerning types of substantial expansions and the dates they took
place.
Updated 33CFR 154.1017 Facility Response Plan – Size, type, and number of vessels
Updated 33CFR 154.1035 Facility Response Plan (Appendices) - Equipment list and
records, ERAP, and Communication plan
Updated worst case discharge quantity and total hydrocarbon storage capacity
Integrated Contingency Plan Page SPCC-50
Revised: 1/15/2010
(Spill Prevention Control and Revised by: Source Environmental
Health, Safety & Environment Countermeasure Plan) Sciences, Inc.
December 2009
Updated quantity of bulk storage tanks located at the facility from 76 to 100 including
500 gallon diesel, mineral oil, and gasoline containers.
Updated Worst Case Discharge Quantity and total hydrocarbon storage capacity
August 2010
Aaron Strain became the Incident Coordinator and Brent Campbell became the Alternate
Incident Coordinator.
APPENDIX I
4. Are the stairs on the tank in good condition? 27. Are all tank supports in good condition?
5. Is there evidence of dead vegetation near tank? 28. Is the foundation in good condition?
6. Are there puddles containing stored material? 29. Additional comments:
7. Is there evidence of corrosion on sketch plates?
8. Are there sever cracks in the foundation?
9. Are there gaps between tank and foundation? FIRE PROTECTION
10. Is there evidence of bowing on pipes attached to tank? 30. Are foam line and connections satisfactory?
11. Are there leaks on valves on tanks? 31. Is the foam chamber clean and unrestricted?
12. Has the gauge or liquid-level sensing device been
tested and determined to be in proper working order? 32. Are foam drains draining and braced properly?
33. Does tank dike drain satisfactorily?
34. Are hand portable fire extinguishers adequate and have
If so, what was the last date of testing? ______________________
they been checked?
35. Is dike maintained to original design capacity?
13. Additional comments:
36. Additional comments:
TANK ROOF
14. Is gauge hatch in satisfactory condition? MISCELLANEOUS
15. Is roof paint in satisfactory condition? 37. Are “No Smoking” signs in place?
16. Is roof leak proof? 38. Is fire water system adequate?
17. Additional comments: 39. Additional comments:
SHELL DEFICIENCIES
18. Is the shell free of leaks?
19. Are shell plates completely above ground level?
20. Is the wind gauge satisfactorily guarded from
corrosion?
21. Is the general condition of paint satisfactory?
22. Is tank properly grounded?
23. Additional comments:
BOTTOM
24. Is the bottom apparently free of leaks? DATE: ________________________________________________
25. Is storm water drained away from the tank?
26. Has any settlement apparently been uniform? SIGNATURE: ________________________________________________
For Oil-Containing Storage and Transfer Systems (e.g. tanks, containers, drums, reservoirs, pumps,
valves, piping, transport vessels, transfer equipment, secondary containment systems)
Inspector Name:
Inspector Title:
Inspection Date:
Subject of the inspection (areas inspected):
YES NO N/A
1. Is there any leakage from the secondary containment systems?
2. Is there any damage of the secondary containment systems?
3. Are there any containment valves leaking?
4. Is there any leakage at the tank’s seams, connections, or gaskets?
5. Are there any signs of tank deterioration?
6. Is there any leakage at joints, connections, or valves in the aboveground transfer lines?
7. Is there any damage to transfer equipment supports?
8. Is there any oil leakage from any electrical transformers?
9. Are the electrical transformers in good operating condition?
10. Are the secondary containment systems free of standing liquids?
11. Is there any accumulation of oil within the secondary containment system?
12. Are the sump systems in good operating condition?
13. Is the drainage valve log in use?
14. Are all the systems in good operating condition?
15. Is the necessary response equipment available and is it in good operating condition?
16. Did any spills of oil occur at the facility since the last inspection?
If yes, did the spill reach waters of the state and cause a film or sheen upon or discoloration
17. of the surface of the water or adjoining shoreline?
Or cause a sludge or emulsion to be deposited beneath the surface of the water or upon
18. adjoining shoreline of the surface water flowing from the facility?
Was the incident properly reported, responded to, and adequately remediated and the records
19. maintained on-site?
If the answer to any of the above questions is the highlighted choice, a description of the resolution or
explanation must be provided here with the dates. Attach separate sheets of paper to this form as
necessary:
___________________________________________
Signature of Appropriate Supervisor or Inspector
Quarterly Facility Revised: 1/15/2010
Revised by: Source Environmental
Health, Safety & Environment Inspection Form Sciences, Inc.
Secondary containment:
(1) Cracks
(2) Discoloration
(3) Presence of stored material (standing liquid)
(4) Corrosion
(5) Valve conditions
Using the Emergency Response Equipment List, describe each type of equipment checking for the following:
Please note any discrepancies between the list and the actual equipment available.
** Note: For complete list of the emergency equipment utilized at the facility, see Annex B.
Spill Prevention Control and Revised: 1/15/2010
Health, Safety & Environment Countermeasure Plan Revised by: Source Environmental Sciences, Inc.