KF - GUT - (E) 1.D: Anual

PROCESS AUTOMATION
MANUAL
KF**-GUT-(EX)1.D
TEMPERATURE CONVERTER WITH
TRIP RELAYS
0102
With regard to the supply of products, the current issue of the following document is applicable:
The general terms of delivery for products and services of the electrical industry, as published
by the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.",
including the supplementary clause "Extended ownership rights".
We at Pepperl+Fuchs recognise a duty to make a contribution to the future.

For this reason, this printed matter is produced on paper bleached without the use of chlorine.
Temperature converter with trip relays KF**-GUT-(Ex)1.D
Table of contents
1 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.2 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Explosion protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Use in safety applications (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1 Premises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.2 Safe output states. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.4 Regular testing of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.5 Evaluation of the device outputs using subordinate control systems . . . . .9
5.6 Features not suitable for safety-relevant applications . . . . . . . . . . . . . . . . . .9
5.7 Firmware versions in combination with the safety function . . . . . . . . . . . .10
6 Mounting and connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6.3 GUT front side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7 Display mode and error signals. . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 1
Table of contents
8 Editing device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.1 Parameterisation mode control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.1.1 Invocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.1.2 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1.3 Navigation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.1.4 Lowest menu level: select values, enter numbers . . . . . . . . . . . . . . . . . . . . . . 20
8.2 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2.1 Selecting the sensor Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2.2 RTD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2.3 Thermocoupler (TC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.2.4 Behaviour with redundant thermocoupler (TC) . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.2.5 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.2.6 Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.2.7 Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.3 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.5 Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.5.1 Trip value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.5.2 Operating behaviour of the relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.5.3 Switching point and hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.5.4 Error signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.6 Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.6.1 Characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.6.2 Interference current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.6.3 Start value and final value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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8.7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.8 Default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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8.9 Measuring ranges of the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Date of issue
2 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Symbols used
1 Symbols used
This symbol warns of possible danger.
Failure to heed this warning may result in personal injury or death, or property
damage, including destruction.
Warning
This symbol warns the user of a possible failure.

Failure to heed this warning can lead to total failure of the equipment and any
other connected equipment.
Attention
This symbol alerts the user of an important hint.
Note
2 Overview
2.1 Range of application
The K-System devices from Pepperl+Fuchs are used for transmitting signals between the field devices
and the process control system/control system.
The devices marked with "Ex" in the type designation are suitable for the connection of field devices
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used in potentially explosive atmospheres. Field circuits for these devices are intrinsically safe and are
galvanically isolated from non-intrinsically safe circuits. The devices thus establish an electromagnetic
separation between the potentially explosive atmospheres and the safe areas in a system.
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Devices without Ex-identification can be used to transmit signals between field devices and the
process control system/control unit.
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Overview
The KF**-GUT-(Ex)1.D of the K system

(abbreviation: GUT) have been designed for
temperature measurement applications.
In this context, a GUT converts the signal of an
RTD, a thermocoupler, a potentiometer or a
voltage source to a proportional output current
which may, for example, be transmitted to a display
unit or to an analog input of the process control
system/control unit.
Two different, freely parameteriseable trip values of the input signal can be monitored via the two GUT
relay outputs.
It is also possible to process the modification of this signal per time unitinstead of the input signal.
2.2 Variants
The following variants of the RTD are available:

Ex = for the connection of field devices from the potentially
KF**-GUT-**1.D
explosive area
without identifying letter = for the connection of field devices in the
safe area
D2 = with power pack for 24 V DC (green cover on the output

side); as for the power supply via Power Rail with combined failure
reporting please also refer to the "DIN-Rail Housing" catalog of
Pepperl+Fuchs or to the "CD-ROM catalog".
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U8 = with omni-voltage power pack, which allows for power supply

with 20 V DC ... 90 V DC and 48 V AC ... 253 V AC without
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switching and without considering the polarity (gray cover on the

output side)
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Safety instructions
3 Safety instructions
The KF**-GUT-(Ex)1.D temperature converter may only be operated by trained
professionals in a manner corresponding to this operation manual.
Warning
The protection of operating personnel and of the system is only ensured if the
devices are used in accordance with their intended purpose. Any other type of
operation than that described in this manual places the safety and functionality of
the devices and systems connected to them in question.
Warning
The devices may only be installed, connected, and adjusted by electrical

professionals outside the explosion-hazardous area.
Warning
If malfunctions cannot be eliminated, the devices must be taken out of operation

and protected from being placed in service again inadvertently. Devices must
only be repaired directly by the manufacturer Pepperl+Fuchs. Tampering with or
making changes to the devices is dangerous and therefore not permitted. They
Warning
render the warranty void.
The responsibility for the adherence to local safety standards lies with the
operator.
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Note
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Explosion protection
4 Explosion protection
For primary explosion protection, that is, for measures to be taken
PROCESS AUTOMATION
to prevent or hinder the development of a dangerous explosive
atmosphere, please observe the guideline 1999/92/EG (ATEX
137) or the corresponding national guidelines.
For secondary explosion protection, that is, for measures to
hinder the ignition of a surrounding explosive atmosphere by
electrical devices, Pepperl+Fuchs will gladly make the "Explosion
MANUAL Protection Manual" available to you for a nominal fee.
EXPLOSION PROTECTION
Note in particular DIN EN 60079-10, DIN EN 60079-14, DIN EN
50014 and DIN EN 50020, or the corresponding national
guidelines.
Pepperl+Fuchs also offers a seminar on the topic of explosion
Intrinsic Safety
protection.
Explosion Protection
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Use in safety applications (SIL)
5 Use in safety applications (SIL)

5.1 Premises
The base for use of equipment for safety applications is the SIL report P+F 05/03-24 R023. This report
is available at www.pepperl-fuchs.com.
The SIL report is based on certain assumed premises. On the part of the user, the premises listed
below must be provided.
Repair time
While preparing the SIL report, it was assumed that, after occurrence of a visible fault (e. g. a relay de-
energised), it would be repaired within 8 hours (e. g. by repairing a sensor burnout).
Testing time
One assumption in the calculations in the SIL report was that notification of a dangerous fault (e. g.
output current outside the range of 4 mA ... 20mA) would be detected by the control system within an
hour.
Low Demand Mode
The operation mode according to IEC 61508 assumed for the SIL report is the Low Demand Mode (for
a definition, see IEC 61508, part 4, section 3)
Power supply
Failure of the external power supply was not taken into consideration and must be handled additionally
when evaluating the overall safety function.
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Temperature conditions and testing times

The PFD values (PFD = Probability of Failure on Demand) of KF**-GUT-(Ex)1.D equipment lie within
the range specified for SIL2 for the testing times given in the report. The PFD values were calculated
based on the assumption of a mean ambient temperature of 40 °C. At a temperature of 60 °C the
failure rate must be multiplied by a factor of 2.5. In practice, this means a correspondingly reduced
testing interval. For mean temperatures between 40 °C ... 60 °C the factor can be adjusted linearly.
The test interval can be extended by connecting the two relay outputs. Here, the parameters for both
relay outputs must be set to the same values. For details, see the SIL report.
Basically, for safe opening you should connect two NC contacts in series, and for safe closing connect
two NO contacts in parallel.
5.2 Safe output states
Relay outputs
In the safe state, the relay is deactivated, that is, the working contact is open.
Current output
The safe state here is the indication of an error state via output of the signal level specified for this in
NE43.
5.3 Configuration
The configuration of the device must be performed exclusively using the control panel. Configuration
through the device interface is not permitted for safety-relevant applications.
The functions set must be checked using suitable testing after configuration is complete.
Example 1: The power output is configured with a start value of 50 °C and a final value of 500 °C at
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4 mA ... 20 mA (NE43) output characteristic, and the input is configured for a Pt100 type sensor.
By applying the corresponding input values (RTD simulator, decade resistor), it can be tested whether
the output current at 50 °C is 4 mA and at 500 °C is 20 mA. The output current can be measured using,
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e. g., a measurement device (DMM).

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Example 2:
The input is configured for a type K thermocouple. The parameterisation of the relay output is:
switching point of relay 1 at 1000 °C, high-temperature alarm (MAX) and mode of operation passive.
If input signals corresponding to, e. g., 500 °C and 1001 °C are applied, the switching of the relay can
be tested by measuring the contact resistance.
After configuration, the settings must be protected from accidental changes by activating password
protection.
5.4 Regular testing of function
The function of the device must be tested at the test intervals (T[proof]) specified in the SIL report. Tests
as described in section 5.3 are suitable for this purpose.
5.5 Evaluation of the device outputs using subordinate control systems
As a premise for evaluation of equipment for safety functions, the settings of the power output
characteristic must be set to 4 mA ... 20 mA (NE43).
The system which evaluates error states must correspondingly be configured to use NE43
specifications regarding the signal level.
5.6 Features not suitable for safety-relevant applications
Configuration software
The configuration software is not part of the considerations for evaluation of safety functions of the
device and may thus not be used to configure safety-relevant functions.
User-defined characteristic
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The user-defined characteristic consists of a linearisation table created in the configuration software
(PACTware™), which must be loaded into the configuration software of the device.
Since the device may not be configured using the configuration software (see section 5.3), the "user-
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defined characteristic" feature may not be used for safety-relevant applications.

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Maintain in case of error

The function "Maintain in case of error" could lead to a failure to signal fault states through the outputs,
so that they are not detected. It is also possible that the specified safe state would not be entered.
Trend function
The trend function is used for estimation of future behaviour of a value. The trend is measured
periodically and represented as a linear increase between the two measurement points. This
approximate representation is only suitable for certain applications and is therefore not considered for
the safety technology evaluation.
Simulation current and relay simulation
The simulation mode of the device is an aid for commissioning which simulates the presence of a
certain output signal which can then be evaluated by a general control layer.
In this mode, the outputs are independent of the input values, thus there is no signal transfer between
sensors connected and the outputs.
Thus the device is not in a normal operating state. For this feature, therefore, no safety evaluations
have been performed and as a result, it may not be used for a safety-related application.
5.7 Firmware versions in combination with the safety function
One factor in the consideration of use of the KF**-GUT-(Ex)1.D for safety functions is the operational
reliability of the devices.
This was determined for the supplied firmware at version 1.09 or better. Thus the safety evaluation is
valid for versions 1.09, 1.14, 1.38, 1.42.
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Mounting and connection
6 Mounting and connection

6.1 Installation
The temperature converters KF**-GUT-(Ex)1.D comply with protection class

IP20 and therefore must be protected in case of inappropriate ambient
conditions (water, small foreign bodies).
Attention
The devices of the Pepperl+Fuchs K systems and also the

temperature converters KF**-GUT-(Ex)1.D can be fitted to a 35
mm DIN rail according to DIN EN 50022. Simply snap the devices
vertically; avoid tilting/sloping.
Additional mounting options, e.g. using the Power Rail, can be
found in the Pepperl+Fuchs "DIN-Rail Housing" catalog or in the
"CD-ROM catalog".
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Measurements of
KF**-GUT-(Ex)1.D
6.2 Connection
The removable terminals of the KF series simplify considerably

the connection and the switch cabinet installation. They allow a
quick and fault-free replacement of devices in case of a service
event.
Terminals are equipped with screws, are self-opening, have a
large connection area for a wire cross-section of up to 2.5 mm²
and coded plugs, making it impossible to mix them up.
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The intrinsically safe field circuit is connected to the blue terminals

1 ... 6 of KF**-GUT-(Ex)1.D and may be guided into the potentially
explosive area using connector cables in accordance with
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DIN EN 60079-14.
The non-intrinsically safe field circuit is connected to the green
terminals 1 ... 6 of KF**-GUT-(Ex)1.D.
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Terminal 5 remains always free on the GUT.
You can connect:

• an RTD Pt100, Pt500, Pt1000, Ni100 or Ni1000 in
2 - 3 +
accordance with DIN IEC 60751
− in 2-wire design (terminals 2 and 3)
− in 3-wire design (terminals 1 ... 3)
− in 4-wire design (terminals 1 ... 4)
1 - 2 - 3 +
• a thermocouple of the type B, E, K, J, L, N, R, S, T in The line resistances must be identical
accordance with DIN IEC 60584-1 (terminals 1 and 2)
− Using the parameterisation software
PACTware™, it is also possible to enter an 1 - 2 - 3 + 4 +
individual characteristic for a special
thermocouple. redundant
− For internal cold junction compensation, terminal thermocouple
K-CJC is required instead of the normal
terminals 1 ... 3. 1 + 2 - 2 - 6 +
− You can also connect a second redundant Cold junction
thermocouple of the same type (terminals 2 and 6; compensation
cold junction compensation with the same value K-CJC
as for the couple on terminals 1 and 2; as for the
function, see section 8.2.4).
• a potentiometer (800 Ω ... 20 kΩ)
− in 2-wire design (terminals 2 and 3)
− in 3-wire design (terminals 2, 3, 6) 2 - 3 +
− in 5-wire design (terminals 1 ... 4 and 6)
• a voltage signal source
− -100 mV ... +100 mV
− 0 ... 1 V
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2 - 3 + 6
− 0 ... 10 V The line resistances must be identical
− 2 ... 10 V
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(Terminals 2 and 6)
1 - 2 - 3 + 4 + 6
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2 - 6 +
The remaining green terminals provide the

10
following functions: 1
2 11
• Terminals 7/8: current output (9 free) 3
12
• Terminals 10 ... 12: relay 1
• Terminals 16 ... 18: relay 2 16
4
• Terminals 23/24: power supply 17
6
(22 free) 18
Terminals 13 ... 15 and 19 ... 21 do not exist for

8
GUT.
As for the power supply via Power Rail, please refer 7
to the Pepperl+Fuchs "DIN-Rail Housing" catalog
or the "CD-ROM" catalog.
As for the exact terminal assignments, please also
refer to the data sheet.
23 24
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6.3 GUT front side
The following elements can be found on the GUT front side:

• LED ERR (red) for display of
− a sensor fault (flashes red)
− of a device malfunction (continuously red)
• Green PWR LED to indicate the presence of the supply voltage
• LED OUT 1 (yellow) to indicate relay 1 active
• LED OUT 2 (yellow) to indicate relay 2 active
• Serial RS 232 interface for the connection of a PC for the
parameterisation and diagnosis of the GUT with PACTware™
• a display to show measurement values and malfunctions and for
display in the parameter setting mode
• four keys for the parameterisation of the GUT
! (Up) " (Down) ESC (Escape) OK
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Display mode and error signals
7 Display mode and error signals

The current measurement value is displayed in the selected unit in the normal mode. As for the
selection of the unit, see section 8.3.
If a fault occurs which can be detected by the GUT, one of the following messages is displayed until
the fault is cleared:
• Err INT in case of an internal GUT error; please contact
Pepperl+Fuchs
• Err MEM in case of an error in the GUT memory; please contact
Pepperl+Fuchs
• Err SB in case of a sensor breakage (only for the sensor types RTD and TC);
if the redundant thermocouple function has been selected (see section 8.2.3), a
sensor breakage may also trigger the message Err DV RED (see below)
• Err SC in case of a sensor short-circuit (only for RTD sensor type)
• Err CJC if the internal cold junction compensation has been selected (see section 8.2.3) and
a breakage or short circuit has occurred within the K-CJC terminal
• Err SB RED if the redundant thermocouple function has been selected (see section 8.2.3) and a
sensor breakage has occurred in the second thermocouple
• Err RED if the redundant thermocouple function has been selected (see section 8.2.3) and a
sensor breakage has occurred for both thermocouples
• Err DV RED (for "deviation from redundant TC"), if the redundant thermocouple function has been
selected, two thermocouples are connected and the tolerated deviation is exceeded
between the two couples is exceeded (see section 8.2.3 and section 8.2.4)
Be aware that the error signals Err SB, Err SC, Err SB RED and Err RED refer to the sensor function
and not to the sensor lines.
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In case of a fault, the relays normally switch to the idle state. Exceptions are described in section 8.2.4
and section 8.5.1 (Maintain in case of error).
The behaviour of the current output in case of a fault is described in section 8.2.4 and section 8.6.2.
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Editing device data: Parameterisation mode control panel
8 Editing device data
A change in device data will change the operation of the device!

Before entering new data into the device, you should therefore ascertain that no danger
to the installation will result.
Warning
This manual describes parameterisation mode of the GUT using the control panel.
Parameterisation mode for the GUT is more convenient with a PC.
A connection cable and a CD with the PACTwareTM configuration software along with its
Note user manual can be ordered as a programmer's kit from Pepperl+Fuchs.
PACTwareTM and the manual can also be obtained on the Internet.
Some specialised functions can only be selected using PACTwareTM, for instance, pulse
suppression as an alternative to the start-up override.
8.1 Parameterisation mode control panel
8.1.1 Invocation
Main menu parameterisation

mode
OK + ESC (simultaneously) →
Display Mode Input (8.2)
←ESC
Unit (8.3)
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Output (8.4)
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Service (8.7)
By pressing the ESC key (perhaps several times), you can return to the display mode from every menu
item of the parameterisation mode. If 10 minutes elapse without a key being pressed in
parameterisation mode, the device switches automatically back to display mode.
8.1.2 Password
You can use a password to protect the parameterisation from unauthorised modifications (see
section 8.7; inactive in the GUT default setting).
If the password protection is active, the various settings performed in the parameterisation mode may
be viewed before the password entry; however, modifications are not possible in this way. The first
time an attempt is made to modify a setting, the device automatically displays a window for entering
the password.
After each transition from the display mode to the parameterisation mode, the password must be
entered once.
The password cannot be modified and is 1234.
To enter the password:
automatic for password entry →

Value 0, flashing
Parameter still protected ←ESC
Modificat ESC ↑
ion !, " *: ↓ OK, wrong value
attempt ↑
new value, flashing

Release parameter ←OK, value 1234
*The value changes stepwise when actuating the ! or " key. When you hold down the ! or " key,
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the setting "scrolls" to higher or lower values.

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8.1.3 Navigation principle

The illustration below describes the principle of navigation in the parameterisation mode using the
!-, "-, OK and ESC key:
OK →
Sensor RTD
←ESC
" !
TC
←ESC
" !
OK →
Voltage Range
←ESC ←ESC
" !
Potentiometer
←ESC
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8.1.4 Lowest menu level: select values, enter numbers

On the lowest menu level, you can either select between certain possible values for the individual
parameters or enter a numerical value.
Proceed as follows:
lowest menu level
OK →
Parameter current value, flashing
←ESC
!, " *: ↓ ESC ↑
new value, flashing
OK ↓
new value, stored,

←ESC not flashing
When entering numeric values, please note:

• If you press the ! or " key, the value changes stepwise.
• If you hold the ! or " key for a longer time, the value "rolls" to higher or lower values.
• The sign switches automatically.
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Editing device data: Input
8.2 Input
The illustrations below show the input parameter menus. Menu items of the lowest menu level are
displayed in a bold frame.
Input —— Sensor (8.2.1) —— RTD (8.2.2)
TC(8.2.3)
Voltage (8.2.5)
Potentiometer (8.2.6)
Measuring rate (see below) —— slow
mean
(only possible for

fast potentiometer
measurement)
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Math —— Trend (8.2.7) —— 1 sec ... 250 sec

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The precision values indicated in the data sheet refer to the mean Measuring rate. If the measuring
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rate is fast, the GUT measures more frequently, whereas the slow measuring rate delivers more
precise results. The fast measuring rate is only possible for the potentiometer measurement.
8.2.1 Selecting the sensor Type

The selected sensor type (RTD, TC, voltage or potentiometer) is marked with On.
In case of a sensor type change, the remaining parameters are reset to the
default settings (see section 8.8). All entries you have ever made in parameter
assignment mode will be lost.
Attention
To select another sensor type, press the ! and " keys to call it up. Next, press the OK key twice.
After the first OK, you can press the ESC key to cancel.
8.2.2 RTD
The illustrations below show menu levels subordinate to the RTD menu item. Menu items of the lowest
menu level are displayed in a bold frame. Menu items displayed only under certain circumstances are
grayed out.
If the RTD sensor type has been selected (On) and you press the OK key, the program guides you
from the menu item RTD to the menu item Type. If you select again the RTD sensor type (see
section 8.2.1) and press the OK key twice, the Type menu item is available at once.
RTD (On) —— Type —— Pt100
Pt500
Pt1k (Pt1000)
Ni100
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Ni1k (Ni1000)
Continue next page
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Measuring type (see below) —— 4-wire
3-wire
2-wire
Compensation (see below) —— Rwire —— 0 Ω ... 50 Ω
Execute —— No
Yes
As for the terminal assignment for different measuring types, refer to the information provided in see
section 6.2.
The Compensation menu option is only displayed if you have selected the measuring type 2-wire. If
Execute has been selected and Yes flashes while the OK key is pressed, the GUT automatically
determines the line resistance.
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To ensure that the GUT can perform the automatic equalisation, a jumper must
be inserted on the sensor!
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Attention
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8.2.3 Thermocoupler (TC)

The illustrations below show menu levels subordinate to the TC menu item. Menu items of the lowest
menu level are displayed in a bold frame.
If the TC sensor type has been selected (On) and you press the OK key, the program guides you from
the TC menu item to the Type menu item. If you select again the TC sensor type (see section 8.2.1)
and press the OK key twice, the Type menu item is available at once.
TC (On) —— Type —— TC-B
TC-E
TC-J
•
•
•
TC-R
TC-S
TC-T
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Continue next page User (see below)

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By means of the Pepperl+Fuchs PACTware™ parameterisation software, it is possible to enter an

individual characteristic for a special thermocouple. Afterwards, you can select this characteristic via
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User.
The representation is shifted to the left compared to the previous page.
CJC (see below) —— internal
external —— Temp —— -350 ... 350 *
Red. TC (8.2.4) —— On/Off —— On
Off
Max. deviation —— 1 to 250 *
* in the selected unit, such as °C (see section 8.3)

CJC: The selected compensation type (internal or external) is marked with On. To select another
compensation type, first call it up using the ! and " keys. Next, press the OK key twice. After the first
OK you can press the ESC key to cancel.
For an internal cold junction compensation, you require the terminal K-CJC (see section 6.2) instead
of the normal terminal 1 ... 3 as an accessory.
If the External compensation type has been selected (On) and you press the OK key, the program
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guides you from the External menu item to the Temp menu item. If you select again the External
compensation type (see above) and press the OK key twice, the menu item Temp is available at once.
Enter the external reference temperature here.
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8.2.4 Behaviour with redundant thermocoupler (TC)

If Red. TC →On/Off →On has been selected, the GUT behaves as follows:
• If the specified tolerated deviation (max. deviation) is exceeded between the two thermocouples,
− the error signal Err DV RED is output (see section 7)
− a relay with the error signal function drops out (see section 8.5.4)
− a relay with the trip value function (see section 8.5.1) as well as the current output still use the
measured value of the first thermocouple (terminals 1 and 2, see section 6.2) as an input signal
− the current output does not output any fault current
• If a breakage of one of the two thermocouples has been detected,
− the error signal Err SB or Err SB Red is output (see section 7)
− a relay with the trip value function (see section 8.5.1) and the current output use the measured
value of the non-dropped out thermocouple as an input signal
− the current output does not output any fault current
• If a breakage of both thermocouples is detected,
− the error signal Err Red is output (see section 7)
− a relay with the trip value function (see section 8.5.1) also drops out unless the Maintain in case
of error function has been selected (see section 8.5.1)
− the current output outputs the selected fault current (see section 8.6.2)
8.2.5 Voltage
The illustration below shows the menu levels subordinate to the Voltage menu item. Menu items of the
lowest menu level are displayed in a bold frame.
If the Voltage sensor type has been selected (On) and you press the OK key, the program guides you
from the Voltage menu item to the Range menu item. If you select again the Voltage sensor type (see
section 8.2.1) and press the OK key twice, the Range menu item is available at once.
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Voltage (On) —— Range —— ± 0.1 V
0 ... 1 V
0 ... 10 V
2 ... 10 V
8.2.6 Potentiometer
The illustration below shows the menu levels subordinate to the Potentiometer menu item. Menu items
of the lowest menu level are displayed in a bold frame. Menu items displayed only under certain
circumstances are grayed out.
If the Potentiometer sensor type has been selected (On) and you press the OK key, the program
guides you from the Potentiometer menu item to the Measuring type menu item. If you select again
the Potentiometer sensor type (see section 8.2.1) and press the OK key twice, the Measuring type
menu item is available at once.
Poti (On) —— Measuring type (see below) —— 5-wire
3-wire
2-wire
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Compensation (see below)

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As for the terminal assignment for different measuring types, compare with the information in
section 6.2. The Compensation menu option is only displayed if you have selected the measuring
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type 2-wire. The parameterisation options for the compensation of the sensor type Potentiometer are
identical with those of the sensor type RTD. As for the description, refer to section 8.2.2.
8.2.7 Trend
Instead of the measured value, it is also possible to use the modification of the measured value per
time unit as a basis for a limit monitoring or for the output on a current output. For this purpose, the
Trend parameter requires the input of the length ∆t of a time interval (see section 8.2).
The following rule applies if the assignment selected for a relay (see section 8.5.1) or current output
is (see section 8.6) Trend,
• the GUT determines a measured value ϑ 1
Measured value
• waits until the specified time elapses ∆t,
• determines a measured value ϑ 2 and J 2
• calculates the value (ϑ 2 - ϑ 1)/∆t J 2 - J 1
J 1
The value (ϑ 2 - ϑ 1)/∆t is then used as an input D t
signal for limit monitoring or for the current
output.
Select a sufficiently high value for ∆t to ensure
that temperature fluctuations relevant for your Time
application which might occur during this time
cannot cause any problem. This means that not only insignificant measured value fluctuations must
be tolerated. Select a sufficiently low value for ∆t to ensure that relevant minimum and maximum
measured values are not hidden.
Application examples:
• An alarm is triggered if the temperature rises by more than 10 °C per second.
• Display of the temperature modification per unit of time (or processing in the process control
system/ in the control) by means of the proportional current signal
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Editing device data: Unit
8.3 Unit
The illustration below describes the menu of the unit. Menu items of the lowest menu level are
displayed in a bold frame. Menu items displayed only under certain circumstances are grayed out.
Unit (see below) —— °C
°F
mV
Ratio
Ohm
The unit is used for measured-value display and for all corresponding settings in the parameterisation
mode. The selection of the sensor type determines which units are available (see section 8.2.1). In
some cases, the selected measuring type is also relevant (see section 8.2.6):
• for RTD and TC: °C, °F, K
• for voltage: mV
• for potentiometer, 5-wire: Ratio, Ω
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• for potentiometer, 3-wire: Ratio

• for potentiometer, 2-wire: Ω
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Editing devide data: Output
8.4 Output
The illustrations below show the output parameter menus.
Output —— Rel 1 (8.5) —— Trip value (8.5.1)
Error signal (8.5.4)
Rel 2 (8.5) —— Trip value (8.5.1)
Error signal (8.5.4)
Iout (8.6)
8.5 Relays
Via the Rel 1 and Rel 2 menu items, you can press the OK key to open a menu in which you can enter
individual parameters for the selected relay. The two menu structures are completely identical and
therefore are only described once.
The activated function of a relay (trip value or alarm indication) is marked with On. To enable another
function, first call it up using the ! and " keys. Next, press the OK key twice. After the first OK you
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can press the ESC key to cancel.

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Editing devide data: Relays
8.5.1 Trip value

The illustrations below show menu levels subordinate to the Trip value menu item. Menu items of the
lowest menu level are displayed in a bold frame.
If the Trip value function has been enabled (On) and you press the OK key, the program guides you
from the Trip value menu item to the Assignment menu item. If you reactivate the Trip value function
(see section 8.5) and press the OK key twice, the Assignment menu item is available.
Trip value (On) —— Assignment (see below) —— Ch1
Trend
MIN/MAX (8.5.2) —— Min
Max
Switching point —— (8.5.3)
Hysteresis —— (8.5.3)
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Continue next page

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If you select the assignment Ch1, the limit monitoring refers to the measured value of the GUT. This
is the "normal" selection.
If you select the assignment Trend, the limit monitoring refers to the modification of the measured
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value per time unit. For more details, refer to section 8.2.7.
Direction of activation (8.5.2) —— Passive
Active
Restart inhibit (see below) —— On
Off
Maintain in case of error (see below) —— On
Off
The Restart inhibit helps you to avoid that short-term trip value overranges are not noticed by the
operating staff.
If Restart inhibit On has been selected, the new state is maintained after the relay switching until the
ESC key is pressed or the device is restarted. These actions reset the relay, except for a limit violation.
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Via the Maintain in case of error function, you can avoid that the relay drops out in case of a fault
(see section 6).
If Maintain in case of error On has been selected, the relay state is maintained in case of a fault until
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the corresponding signal is cleared. Afterwards, the relay recovers its normal function.
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8.5.2 Operating behaviour of the relays

Max or Min can be specified as switching direction; Active or Passive can be activated as direction of
activation (see section 8.5.1). Range of application:
• Switching direction Max, direction of activation Active: Alarm in case of a limit overrange, e.g. horn
ON; overheat protection, e.g. cooling ON
• Switching direction Max, direction of activation Passive: Overheat protection, e.g. heating OFF;
Min/Max operation in case of high hysteresis, e.g. heating ON/OFF
• Switching direction Min, direction of activation Active: Alarm in case of a limit underrange, e.g. horn
ON; undercooling protection, e.g. heating ON
• Switching direction Min, direction of activation Passive: undercooling protection, e.g. cooling OFF;
Min/Max operation in case of high hysteresis, e.g. cooling ON/OFF
The illustration below describes the GUT operating behaviour:
Measured value
Max
Max - hysteresis
Min + hysteresis
Min
Time
Switching direction Max, direction of activation Active:
picked up
dropped out
Switching direction Max, direction of activation Passive:

picked up
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dropped out
Switching direction Min, direction of activation Active:

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picked up
dropped out
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Switching direction Min, direction of activation Passive:

picked up
dropped out
8.5.3 Switching point and hysteresis

Be aware of the following when entering the switching point and hysteresis values:
• The following rule applies if the assignment Ch1 has been selected (see section 8.5.1):
− Both values must be specified in the unit selected under Unit (see section 8.3).
− The input limits of the switch point depend on the measuring range of the selected sensor (see
section 8.9).
• The following rule applies if the assignment Trend has been selected (see section 8.5.1):
− Both values must be specified as unit/sec. (e.g. °C/sec).
− For all units except for mV, you can select a switching point between -100 unit/sec and +99.00
unit/sec ; for mV, you can select a value in the range from -10.0 mV/sec to +9.900 mV/sec.
• The hysteresis value must be high enough to avoid flickering of the relays (reference value: > 1 %
of the measuring range).
• As illustrated in the representation of the switching behaviour in section 8.5.2, the Max switching
direction requires that the switch point hysteresis value ≥ is the switch point lower limit. With the
Min switching direction, the value must be the switch point + hysteresis ≤switch point upper limit.
These limitations are automatically specified by the GUT.
8.5.4 Error signal

The illustration below shows two menu levels subordinate to the Error signal menu item. Menu items
of the lowest menu level are displayed in a bold frame.
If the Error signal function has been enabled (On) and you press the OK key, the program guides you
from the Error signal menu item to the Restart inhibit menu item. If you reactivate the Error signal
function (see section 8.5) and press the OK key twice, the Restart inhibit menu item is available.
Error signal (On) —— Restart inhibit (see below) —— On

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Off
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A relay with the Error signal function is picked up in the normal mode. If the device detects a fault
(see section 6), the relay drops out.
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Editing devide data: Current output
The Restart inhibit avoids that short-term faults are not noticed by the operating staff.
If Restart inhibit On has been selected, the new state is maintained after the relay dropout until the
ESC key is pressed or the device is restarted. These actions reset the relay unless the fault still exists.
8.6 Current output
The illustrations below show menu levels subordinate to the Lout menu item. Menu items of the lowest
menu level are displayed in a bold frame.
Iout —— Assignment (see below) —— Ch1
Trend
Characteristic (8.6.1) —— 0 ... 20 mA
4 ... 20 NE43
4 ... 20 mA
4 ... 20 mA (b)
Continue next page

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If you select the assignment Ch1, the output on the current output is proportional to the measured
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value of the GUT. This is the "normal" selection.

If you select the assignment Trend, the current output is proportional to the modification of the
measured value per time unit. For more details, refer to section 8.2.7.
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Interference current (8.6.2) —— Min
Max
Hold
Up/down
Start value —— (8.6.3)
Final value —— (8.6.3)
inverted (see above) —— normal
inverted
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If you select the inverted characteristic, the representation of the start value and the final value is
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inverted (see section 8.6.1).

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8.6.1 Characteristic
The various settings have the following significance (as for the setting of the start/end value, refer to
see section 8.6.3):
Setting 0 ... 20 mA
mA
20.5
20.0
0
0 100 102.5 %
For this setting, the start value is converted to 0 mA and the final value to 20 mA. Intermediate values
are converted proportionally.
Values less than the start value cannot be evaluated (output 0 mA). With values greater than the end
value, the output current increases linearly to maximally 20.5 mA (102.5 % of the measuring range).
Additional overranges cannot be evaluated (output 20.5 mA).
Setting 4 ... 20 NE43
mA
20.5
20.0
4.0
3.8
0
-1.25 0 100 ≈ 103 %
For this setting, the initial value is converted to 4 mA and the final value to 20 mA. Intermediate values
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In case of a start value underrange, the output current falls linearly to a minimum of 3.8 mA
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(-1.25 % of the measuring range). Additional underranges cannot be evaluated (output 3.8 mA). If the
actual value exceeds the final value, the output current increases linearly to a maximum of 20.5 mA
(about 103 % of the measurement range). Additional overranges cannot be evaluated (output
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20.5 mA).
Setting 4 -20 mA
mA
≈ 22
20.0
4.0
0
-25 0 100 ≈ 112.5 %
For values less than the start value, the output current decreases linearly to 0 mA (-25 % of the
measuring range). Additional underranges cannot be evaluated (output 0 mA). If the final value is
exceeded, the output current increases linearly up to approx. 22 mA (approx. 112.5 % of the
measuring range). Further overranges cannot be evaluated (output approx. 22 mA).
Setting 4 -20 mA (b)
mA
20.0
4.0
0
0 100 %
A start value underrange cannot be evaluated (output 4 mA). An overrange of the final value also
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cannot be evaluated (output 20 mA) (b = limited).

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8.6.2 Interference current

The following table shows what the result of the current output is depending on the setting in the event
of a malfunction:
Current path Characteristics

Characteristic
Setting characteristic 4 ... 20 NE43,
4 ... 20 mA
0 ... 20 mA 4 ... 20 mA (b)
0 mA 2.0 mA 0 mA
(cannot be distinguished (cannot be distinguished
Min
from the measurement of from an underrange of the
the start value) start value)
approx. 21.5 mA approx. 21.5 mA approx. 22 mA

(cannot be distinguished
Max
from a final value
overrange)
hold last measured value before fault occurred
0 mA 2.0 mA 0 mA
for Err SB for Err SB for Err SB
(cannot be distinguished (cannot be distinguished
from a measurement of from an underrange of the
Up/down the start value) start value)
only useful
for RTD approx. 21.5 mA approx. 21.5 mA approx. 22 mA
for Err SC for Err SC for Err SC
(cannot be distinguished
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from an overrange of the

final value)
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The current output behaviour in case of the various alarm indications regarding a redundant
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thermocoupler is described in section 8.2.4.
8.6.3 Start value and final value

Be aware of the following when entering the start value and the final value:
• The following rule applies if the assignment Ch1 has been selected (see section 8.6):
− Both values must be specified in the unit selected under Unit (see section 8.3).
− The input limits depend on the maximum measuring range of the selected sensor (see section
8.9). The difference between the final value and the start value must be at least 1 % of the start
value (automatically predefined by the GUT).
• The following rule applies if the assignment Trend has been selected (see section 8.6):
− Both values must be specified as unit/sec. (e.g. °C/sec).
− For all units except for mV, the start value can be selected from -100 unit/sec to +99.00 unit/
sec ; for mV it can be selected from -10.0 mV/sec to
+9.900 mV/sec. A final value in the range between the start value + 1% and +100.0 unit/sec or
+10.00 mV/sec can be selected.
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Editing devide data: Service
8.7 Service
The illustration below shows the service parameter menus. Menu items of the lowest menu level are
displayed in a bold frame.
Service —— Password (8.1.2) —— On
Off
Language —— ENG (English)
DE (German)
Reset (see below) —— No
Yes
Power frequency (see below) —— 50 Hz

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60 Hz
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Editing devide data: Default settings
Reset: If Yes flashes and you press the OK key, the GUT settings are reset to the factory settings
except for the sensor type (see section 8.8, for the selection of the sensor type see section 8.2.1). All
inputs (except for the sensor type) which you have been performed in the parameterisation mode at
any time are lost.
Power frequency: Specify the frequency of the supply network here. This approach is the best
method to avoid that this power frequency affects the GUT (also important for DC devices).
8.8 Default settings
Sensor type RTD
Parameter Default settings User settings
Type Pt100
Measuring type 3-wire
Unit °C
Sensor type TC
Type TC-K
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CJC Internal
Red. TC Off
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Unit °C
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Sensor type voltage
Range 0 ... 10 V
Unit V
Sensor type potentiometer
Measuring type 3-wire
Unit Ratio
Input remaining parameters
Measuring rate medium
Math Trend 2 sec

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Parameter relay 1 and 2
Parameter Default settings Individual setting Individual setting

relay 1 relay 2
Trip value On
(= selected)
Assignment Ch1
MIN/MAX Min
(= switching
direction)
Switching point Start value sensor

measuring range
Hysteresis Sensor measuring

range
Mode of operation Active
Restart inhibit Off
Maintain in case of Off

error
Error message Not selected

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Parameter current output
Assignment Ch1
Characteristic 4 ... 20 NE43
Error current Max
Start value Start value sensor

measuring range
Final value Final value sensor

measuring range
Inverted Normal
Parameter service
Password Off
Language ENG (= English)

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Reset No
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Power frequency 50 Hz
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Editing devide data: Measuring ranges of the sensors
8.9 Measuring ranges of the sensors
Sensor Start value Final value
Pt100, Pt500, Pt1000 -200 °C 850 °C
Ni100, Ni1000 -60 °C 235 °C
TC B 100 °C 1800 °C
TC E -114 °C 1000 °C
TC J -210 °C 1200 °C
TC K -118 °C 1300 °C
TC L -200 °C 900 °C
TC N -118 °C 1300 °C
TC R -22 °C 1600 °C
TC S -22 °C 1600 °C
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TC T -270 °C 400 °C
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Voltage refer to range selection in section 8.2.5
0.00 Ω 20.00 kΩ
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Potentiometer
0.00 ratio 100.00 Ratio
Notes
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Notes
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With regard to the supply of products, the current issue of the following document is applicable:
The general terms of delivery for products and services of the electrical industry, as published
by the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.",
including the supplementary clause "Extended ownership rights".
We at Pepperl+Fuchs recognise a duty to make a contribution to the future.

For this reason, this printed matter is produced on paper bleached without the use of chlorine.
PROCESS AUTOMATION
SIGNALS FOR THE WORLD OF AUTOMATION

For half a century Pepperl+Fuchs has continually provided new impetus to the world of automation. We develop, manufac-
ture and market electronic sensors and interface modules through our worldwide network. Our global presence and
highly flexible production and service organisations enable us to offer you complete individual solutions – right where you
need us! We know what we’re talking about – because today Pepperl+Fuchs is the company with the largest selection of
industrial sensors technology in the World – serving a very broad spectrum of applications. Our signals move the World.
Twinsburg
Mannheim
Singapore
www.pepperl-fuchs.com
Worldwide Headquarters
Pepperl+Fuchs GmbH · Königsberger Allee 87
68307 Mannheim · Germany
Tel. +49 621 776-0 · Fax +49 621 776-1000
e-mail: pa-info@de.pepperl-fuchs.com
USA Headquarters
Pepperl+Fuchs Inc. · 1600 Enterprise Parkway
Twinsburg, Ohio 44087 · USA
Tel. +1 330 4253555 · Fax +1 330 4254607
e-mail: sales@us.pepperl-fuchs.com
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Company Registration No. 199003130E
Tel. +65 67799091 · Fax +65 68731637
e-mail: sales@sg.pepperl-fuchs.com SIGNALS FOR THE WORLD OF AUTOMATION
Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No.No. 129875
30 36005/06
04/0401 10

KF - GUT - (E) 1.D: Anual

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PROCESS AUTOMATION

We at Pepperl+Fuchs recognise a duty to make a contribution to the future.

8 Editing device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.9 Measuring ranges of the sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

This symbol warns the user of a possible failure.

This symbol alerts the user of an important hint.

The KF**-GUT-(Ex)1.D of the K system

The following variants of the RTD are available:

D2 = with power pack for 24 V DC (green cover on the output

U8 = with omni-voltage power pack, which allows for power supply

switching and without considering the polarity (gray cover on the

The devices may only be installed, connected, and adjusted by electrical

If malfunctions cannot be eliminated, the devices must be taken out of operation

5 Use in safety applications (SIL)

Temperature conditions and testing times

5.2 Safe output states

e. g., a measurement device (DMM).

5.4 Regular testing of function

5.5 Evaluation of the device outputs using subordinate control systems

5.6 Features not suitable for safety-relevant applications

defined characteristic" feature may not be used for safety-relevant applications.

Maintain in case of error

5.7 Firmware versions in combination with the safety function

6 Mounting and connection

The temperature converters KF**-GUT-(Ex)1.D comply with protection class

The devices of the Pepperl+Fuchs K systems and also the

The removable terminals of the KF series simplify considerably

The intrinsically safe field circuit is connected to the blue terminals

Terminal 5 remains always free on the GUT.

You can connect:

The remaining green terminals provide the

Terminals 13 ... 15 and 19 ... 21 do not exist for

6.3 GUT front side

The following elements can be found on the GUT front side:

7 Display mode and error signals

8 Editing device data

A change in device data will change the operation of the device!

8.1 Parameterisation mode control panel

Main menu parameterisation

automatic for password entry →

new value, flashing

the setting "scrolls" to higher or lower values.

8.1.3 Navigation principle

8.1.4 Lowest menu level: select values, enter numbers

lowest menu level

new value, flashing

new value, stored,

When entering numeric values, please note:

Input —— Sensor (8.2.1) —— RTD (8.2.2)

Measuring rate (see below) —— slow

(only possible for

Math —— Trend (8.2.7) —— 1 sec ... 250 sec

8.2.1 Selecting the sensor Type

RTD (On) —— Type —— Pt100

Measuring type (see below) —— 4-wire

Compensation (see below) —— Rwire —— 0 Ω ... 50 Ω

8.2.3 Thermocoupler (TC)

TC (On) —— Type —— TC-B

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