HPT Shroud and LPT Nozzle
HPT Shroud and LPT Nozzle
HPT Shroud and LPT Nozzle
TASK 72-53-00-290-003-A
Borescope/Inspection of the Stage 1 Low-Pressure Turbine Nozzle Assembly
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. CP2101) graphite grease
(Material No. CP2619) Never Seez-Pure Nickel, Special
(Material No. CP8001) lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002) lockwire 0.032 in. (0.8 mm) dia
D. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
REFERENCE DESIGNATION
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 72-53-00-290-004-A). Borescope/Inspection of the High-Pressure Turbine Shroud
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
Stage 1 LPT Nozzle and HPT Shroud Inspection SHEET 1
Stage 1 LPT Nozzle Segment SHEET 1
RIGID
BORESCOPE
COMBUSTOR
CASE
HPT SHROUD
IGNITER
PLUG PORT
GUIDE TUBE
FOR FLEXIBLE
BORESCOPE
GMM-1119253-00-A
N_MM_725300_6_RAM0_01_00
Figure 72(CFMB)-53-00-991-30000-06-A / SHEET 1/1 - Stage 1 LPT Nozzle and HPT Shroud Inspection
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
OUTER
PLATFORM
RADIAL
LEADING TRAILING
EDGE EDGE
AXIAL
INNER
PLATFORM
S-M56-MM-01904-01-B
N_MM_725300_6_RBM0_01_00
3. Job Set-up
Subtask 72-53-00-941-052-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-53-00-010-055-A
B. Get Access
(1) Open the fan cowl doors: (Ref. AMM TASK 71-13-00-010-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Put the ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-53-00-040-052-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-53-00-010-058-A
D. Open the thrust reverser doors: (Ref. AMM TASK 78-36-00-010-040)
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
4. Procedure
(Ref. Fig. Stage 1 LPT Nozzle and HPT Shroud Inspection SHEET 1) (Ref. Fig. Stage 1 LPT Nozzle
Segment SHEET 1)
Subtask 72-53-00-020-051-A
A. Remove the borescope plugs found immediately in front of the aft flange of the combustion case.
Subtask 72-53-00-290-052-A
B. Do a borescope inspection.
(1) Connect the fiber light cable to the BORESCOPE-KIT (856A1320) (856A1320P04/P05) and to the
port on the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322P02/P03/P04/P07/P08).
CAUTION: DO A COMPLETE SET INSPECTION WITH FLEXIBLE BORESCOPE IF YOU FIND IM-
PORTANT CRACKS OR MISSING MATERIAL.
(3) Inspect the stage 1 LPT nozzle and use the limits that follow :
NOTE: If you use rigid borescope, this inspection is limited to what you can see on two airfoils of the
two nozzle segments.
NOTE: Craze cracking is defined as numerous superficial surface cracks which have no visual width
or depth.
(4) If defects are found, look at the HPT shrouds (Ref. AMM TASK 72-53-00-290-004) .
Subtask 72-53-00-080-052-A
C. When the inspection is complete, turn off the light source BORESCOPE-LIGHT SOURCE
SET (856A1322) (856A1322P02/ P03/P04/P07/P08), and remove the rigid borescope, BORESCOPE-
KIT (856A1320) (856A1320P04/P05).
Subtask 72-53-00-420-051-A
D. Install parts removed for borescope inspection.
(1) Apply a small amount of graphite grease (Material No. CP2101) or Never Seez-Pure Nickel,
Special (Material No. CP2619) to the borescope plug threads and pressure faces.
(2) Install the borescope plugs and TORQUE to between 57 and 63 lbf.in (0.64 and 0.71 m.daN).
(3) Wirelock the plugs with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in.
(0.8 mm) dia (Material No. CP8002).
5. Close-up
Subtask 72-53-00-410-055-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors: (Ref. AMM TASK 78-36-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
Subtask 72-53-00-440-052-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-53-00-410-058-A
C. Close Access
(1) Close the fan cowl doors: (Ref. AMM TASK 71-13-00-410-040)
TASK 72-53-00-290-004-A
Borescope/Inspection of the High-Pressure Turbine Shroud
C. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 72-00-00-200-025-A). Over-Serviceable-Limit Extensions
(Ref. 72-00-00-200-025-A-01). Over-Serviceable-Limit Extensions
(Ref. 74-21-30-000-002-A). Removal of the Spark Igniter
(Ref. 74-21-30-400-002-A). Installation of the Spark Igniter
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
REFERENCE DESIGNATION
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
Stage 1 LPT Nozzle and HPT Shroud Inspection SHEET 1
HPT Shroud Thermal Densified Coating Limits SHEET 1
0.25 MIN
(6.35)
CIRCUMFERENTIAL
CRACK
AXIAL CRACK
0.2 MAX
(5.08)
AFT CORNERS
RUB SURFACE
0.4 MAX
AREA (10.16)
2
0.13 INCH 2 MAX SPLIT-LINE
(8.387 MM )
0.25 MAX
(6.35)
FORWARD CORNERS
0.08 MAX
(2.03)
ACCEPTABLE MISSING OR DISTORTED MATERIAL
NOTE:
DIMENSIONS ARE IN INCHES 6020473-00
WITH MILLIMETERS IN PARENTHESES. N_MM_725300_6_RCM0_01_01
Figure 72(CFMB)-53-00-991-30200-06-A / SHEET 1/1 - HPT Shroud Thermal Densified Coating Limits
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
3. Job Set-up
Subtask 72-53-00-941-053-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-53-00-010-056-A
B. Get Access
(1) Open the fan cowl doors: (Ref. AMM TASK 71-13-00-010-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Put the ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-53-00-040-053-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-53-00-010-059-A
D. Open the thrust reverser doors: (Ref. AMM TASK 78-36-00-010-040)
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
4. Procedure
(Ref. Fig. Stage 1 LPT Nozzle and HPT Shroud Inspection SHEET 1)
Subtask 72-53-00-010-057-A
A. Remove the spark igniters (Ref. AMM TASK 74-21-30-000-002) .
(1) Install the CAP - PROTECTION on the leads and the spark igniters.
Subtask 72-53-00-290-053-A
B. Do a borescope inspection:
(1) Put the GUIDE TUBE,BORESCOPE-HPT SHROUD (856A1351) (856A1351P01), over the
straightening rod.
(2) Push the plastic guide tube and straightening rod into the combustion chamber as far as it will go.
(3) Turn the pointed tab on the plastic guide tube to the rear of the engine and remove the straightening
rod from the plastic guide tube.
(4) Connect the FIBERSCOPE SET (856A1321) (856A1321P01/P03/P06), and to the port on the
BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322P02/P03/P04/P07/P08).
(5) Use the MONITOR, RESOLUTION BORESCOPE (856A1323) (856A1323G01) to make sure
borescope and the light source are serviceable. See the Non Destructive Test Manual for this
procedure (Ref. NDTM 720000).
(6) Align the borescope lens with one of the plastic tabs on the guide tube and install it into the tube.
Make sure that the borescope tip is not moved up or down when putting it into the plastic guide tube.
(7) Push the borescope through the plastic guide tube until the tip comes out of the end of the tube.
(8) Push the tip of the borescope between the nozzle vanes by using the tip deflection control.
(9) Turn on the light source of BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322P02/P03/
P04/P07/P08).
(10) Adjust the borescope equipment to obtain maximum clarity of view.
(11) Inspect the HPT Shrouds:
(Ref. Fig. HPT Shroud Thermal Densified Coating Limits SHEET 1)
Subtask 72-53-00-080-053-A
C. When the inspection is completed, turn off the light source, BORESCOPE-LIGHT SOURCE
SET (856A1322) (856A1322 P02/P03/P04/P07/P08) and remove the FIBERSCOPE SET (856A1321)
(856A1321P01/P03/P06) and GUIDE TUBE,BORESCOPE-HPT SHROUD (856A1351) (856A1351P01).
Subtask 72-53-00-410-056-A
D. Install the spark igniters (Ref. AMM TASK 74-21-30-400-002) .
5. Close-up
Subtask 72-53-00-410-057-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors: (Ref. AMM TASK 78-36-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
Subtask 72-53-00-440-053-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-53-00-410-059-A
C. Close Access
(1) Close the fan cowl doors: (Ref. AMM TASK 71-13-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Remove the access platform(s).
(3) Remove the WARNING NOTICE(S).
TASK 72-53-00-290-802-B
Borescope Inspection of the Stage 1 Low-Pressure Turbine Nozzle Outer Air Duct Condition
B. Consumable Materials
REFERENCE DESIGNATION
(Material No. CP2101) graphite grease
(Material No. CP2619) Never Seez-Pure Nickel, Special
(Material No. CP8001) lockwire 0.032 in. (0.8 mm) dia.
(Material No. CP8002) lockwire 0.032 in. (0.8 mm) dia
D. Referenced Information
REFERENCE DESIGNATION
(Ref. 71-13-00-010-040-B). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-040-B). Closing of the Fan Cowl Doors
(Ref. 78-30-00-081-041-B). Make the Thrust Reverser Serviceable after Maintenance
(Ref. 78-30-00-481-041-B). Make the Thrust Reverser Unserviceable for Maintenance
(Ref. 78-36-00-010-040-B). Opening of the Thrust Reverser Doors
(Ref. 78-36-00-410-040-B). Closing of the Thrust Reverser Doors
Stage 1 LPT Nozzle and HPT Shroud Support
Stage 1 LPT Nozzle Outer Platform Cavity
A
A
A
A
PORT S17
(AT 800, IMMEDIATLY IN FRONT
OF THE COMBUSTION CASE
AFT FLANGE)
B
S-M56-MM-04850-00-B
PORT S16
(AT 500, IMMEDIATLY IN FRONT
OF THE COMBUSTION CASE
AFT FLANGE)
N_MM_725300_6_RDM0_01_02
Figure 72(CFMB)-53-00-991-30300-06-A / SHEET 1/3 - Stage 1 LPT Nozzle and HPT Shroud Support
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
SECTION
A-A
(SCHEMATIC)
FORWARD
FLEX
BORO
S17
COMBUSTOR COMBUSTOR
CASE CASE
S16
FLEX
BORO
S-M56-MM-04851-00-B
Figure 72(CFMB)-53-00-991-30300-06-A / SHEET 2/3 - Stage 1 LPT Nozzle and HPT Shroud Support
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
LPT
STAGE 1
NOZZLE (x22)
LPT
STAGE 1
NOZZLE (x2)
S-M56-MM-04852-00-B
N_MM_725300_6_RDM0_03_02
Figure 72(CFMB)-53-00-991-30300-06-A / SHEET 3/3 - Stage 1 LPT Nozzle and HPT Shroud Support
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
A
SECTION
A-A
COMBUSTOR
A CASE
HPT
SHROUD
SUPPORT
OUTER
AIR DUCT
(x 96)
ABC
LPT STG.1
NOZZLE
(x 24)
DE
INNER
AIR DUCT
INTERMEDIATE
FLANGE
REAR
FLANGE
S-M56-MM-04853-00-B
FRONT
FLANGE
N_MM_725300_6_REM0_01_01
Figure 72(CFMB)-53-00-991-30400-06-A / SHEET 1/6 - Stage 1 LPT Nozzle Outer Platform Cavity
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
OUTER
COMBUSTOR AIR DUCT
CASE (96)
HPT
SHROUD
SUPPORT
AREA TO BE
INSPECTED
S-M56-MM-04854-00-B
LPT STAGE 1
NOZZLE (22)
N_MM_725300_6_REM0_02_01
Figure 72(CFMB)-53-00-991-30400-06-A / SHEET 2/6 - Stage 1 LPT Nozzle Outer Platform Cavity
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
B
PLUG
PORT
S16 OR S17
COMBUSTOR
CASE
HPT
SHROUD
SUPPORT
LPT STG.1
S-M56-MM-04855-00-B
NOZZLE
(x 2)
N_MM_725300_6_REM0_03_02
Figure 72(CFMB)-53-00-991-30400-06-A / SHEET 3/6 - Stage 1 LPT Nozzle Outer Platform Cavity
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
C
PLUG
FLEX BORE
PORT
S16 OR S17
COMBUSTOR HPT
CASE SHROUD
SUPPORT
S-M56-MM-04856-00-B
LPT STG.1
NOZZLE
(x 2)
N_MM_725300_6_REM0_04_02
Figure 72(CFMB)-53-00-991-30400-06-A / SHEET 4/6 - Stage 1 LPT Nozzle Outer Platform Cavity
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
HPT
SHROUD
SUPPORT
D
OUTER
AIR DUCT
FLEX
BORO
LPT
STAGE 1
NOZZLE (x 22)
S-M56-MM-04838-00-B
N_MM_725300_6_REM0_05_01
Figure 72(CFMB)-53-00-991-30400-06-A / SHEET 5/6 - Stage 1 LPT Nozzle Outer Platform Cavity
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
E COMBUSTION
CASE
FLEX BORE
HPT
SHROUD
SUPPORT
F
PORT HPT
OUTER
J S16 OR S17 SHROUD
F SUPPORT AIR
DUCT
G
H
OUTER
AIR DUCT
HPT LPT
SHROUD STAGE 1
SUPPORT NOZZLE
G
HPT
SHROUD
SUPPORT
OUTER
AIR DUCT
LPT BLOCKING
STAGE 1 AND WEARS
NOZZLE (x 2) INCREASED
LPT
STAGE 1
BLOCKING NOZZLE
J OUTER AIR DUCT
HPT
SHROUD HPT H
SUPPORT SHROUD
SUPPORT
OUTER
AIR DUCT
S-M56-MM-04858-00-B
ROTATION
AND WEARS
INCREASED
BOTH SIDES
LPT
STAGE 1 LPT
NOZZLE STAGE 1
MISSING DISLODGED
NOZZLE
OUTER AIR DUCT OUTER AIR DUCT
N_MM_725300_6_REM0_06_02
Figure 72(CFMB)-53-00-991-30400-06-A / SHEET 6/6 - Stage 1 LPT Nozzle Outer Platform Cavity
** ON A/C 001-150, 301-350, 504-504, 550-550, 601-850
3. Job Set-up
Subtask 72-53-00-941-056-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) in position to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than five minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize the FADEC 1(2).
Subtask 72-53-00-010-062-A
B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Put the ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-53-00-040-055-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-53-00-010-063-A
D. Open the thrust reverser doors (Ref. AMM TASK 78-36-00-010-040) :
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
4. Procedure
(Ref. Fig. Stage 1 LPT Nozzle and HPT Shroud Support) (Ref. Fig. Stage 1 LPT Nozzle Outer Platform
Cavity)
Subtask 72-53-00-020-053-A
A. Remove the borescope plugs found immediately in front of the aft flange of the combustion case.
Subtask 72-53-00-290-055-A
B. Do a 360 degrees borescope inspection.
CAUTION: DO NOT USE A FLEXIBLE BORESCOPE WITH A DIAMETER LARGER THAN 0.15 IN
(3.8 MM). THE BORESCOPE CAN BE BLOCKED IN THE CAVITY.
(1) Insert the BORESCOPE DIA 3.8 MM (0.15 IN) through the S16 or S17 port. Introduce the
BORESCOPE DIA 3.8 MM (0.15 IN) into the cavity as shown in
(Ref. Fig. Stage 1 LPT Nozzle and HPT Shroud Support)
(Ref. Fig. Stage 1 LPT Nozzle Outer Platform Cavity)
and perform a 180 degrees borescope inspection alternatively by lower and upper side.
(2) Inspect the full set of stage 1 LPT nozzle outer air ducts and use the limits that follow:
Subtask 72-53-00-080-055-A
C. When the inspection is complete, remove the BORESCOPE DIA 3.8 MM (0.15 IN).
Subtask 72-53-00-420-053-A
D. Install Parts Removed for Borescope Inspection
(1) Apply a small amount of graphite grease (Material No. CP2101) or Never Seez-Pure Nickel,
Special (Material No. CP2619) to the borescope plug threads and pressure faces.
(2) Install the BORESCOPE ACCESS BLANKING PLUG and TORQUE to between 57 and 63 lbf.in
(0.64 and 0.71 m.daN).
(3) Safety the plugs with lockwire.
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL
LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMME-
DIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN
CAUSE DAMAGE.
(a) Safety the plugs with lockwire 0.032 in. (0.8 mm) dia. (Material No. CP8001) or lockwire 0.032 in.
(0.8 mm) dia (Material No. CP8002).
5. Close-up
Subtask 72-53-00-410-062-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors (Ref. AMM TASK 78-36-00-410-040) :
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
Subtask 72-53-00-440-055-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-53-00-410-063-A
C. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-040) :
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Remove the access platform(s).
End of document