Saudi Aramco Typical Inspection Plan: LEAK TESTING (Per SAES-A-004) 14-May-18

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The document outlines Saudi Aramco's typical inspection plan for leak testing according to their standards. It defines inspection roles like hold points, witnessing, and surveillance. It also references specific quality procedures to be used for tasks like leak testing and material receiving.

The contractor is responsible for inspections marked with an I. Saudi Aramco personnel are responsible for inspections marked with an H (hold point) or W (witness). The document also defines surveillance inspections by the QA/QC organization.

Procedures SAIC-A-2004, SAIC-A-2009, SAIC-A-2022, SAIC-A-2023, SAIC-A-2020, SAIC-A-2024 and SAIC-A-2021 are referenced for tasks like leak testing, filling and pressurization, and test preparation.

SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.

00 31-Mar-18
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
LEAK TESTING (per SAES-A-004) SATIP-A-004-05 14-May-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

PROJECT INSPECTION RESPONSIBILITY


ITEM QUALITY QUALITY ASSIGNMENTS
PHASE & TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
Activity Code CNTRCTR
ARAMCO

DOCUMENT
1.0 SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.
REVIEW

In Conjunction with SATIP-A-004-01. Systems


requiring Service Test are identified in Plants *ASME
1.1 Leak Testing Procedure* SAIC-A-2005 SAIC-A-2005 RH RH
V Code Procedure (Bubble Method) @ 5-10 psi per
SAES-A-004

MATERIAL
2.0
RECEIVING
Verify Pneumatic Test Medium & Bubble Data sheets are available on bubble forming solution
2.1 SAIC-A-2004 SAIC-A-2004 RH R
Test Solution used in Leak Tests

3.0 APPLICATION

Test Preparation & Verification of Testing


3.1 SAIC-A-2009 SAIC-A-2009 H W In conjunction with SATIP-A-004-01 as applicable.
equipment (incl safety reqmts)

SAIC-A-2023, SAIC-A-2023,
3.2 Filling & Pressurization W W Ditto
SAIC-A-2020 SAIC-A-2020

Use SATR-A-2010 - In conjunction with SATIP-A-


Leak Test (after Pneumatic Testing) at 5- SAIC-A-2024, SAIC-A-2024,
3.3 H H 004-01 as applicable. *Procedure details
10 psig or BEFORE* Service Test SAIC-A-2021 SAIC-A-2021
sequence/method.

3.4 De-Pressurization SAIC-A-2022 SAIC-A-2022 W S

4.0 POST- TEST

Use SATR-A-2007 & SATR-A-2011, this also In


4.1 Reinstatement Inspection SAIC-A-2006 SAIC-A-2006 H W
conjunction with SATIP-A-004-01 as applicable.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
LEAK TESTING (per SAES-A-004) SATIP-A-004-05 14-May-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H 100% Hold Point for QC Inspection or Test. R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018)

Saudi Aramco: Company General Use


Rev. 2018.03.00

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Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018)

Saudi Aramco: Company General Use


Rev. 2018.03.00

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Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use

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