NORSOK I-104 - Rev. 2 - June 1998
NORSOK I-104 - Rev. 2 - June 1998
NORSOK I-104 - Rev. 2 - June 1998
NORSOK STANDARD
I-104
This NORSOK standard is developed by NTS with broad industry participation. Please note that whilst
every effort has been made to ensure the accuracy of this standard, neither OLF nor TBL or any of their
members will assume liability for any use thereof. NTS is responsible for the administration and publication
of this standard.
Telephone: + 47 22 59 67 00 Fax: + 47 22 59 67 29
Email: nts@nts.no Website: http://www.nts.no/norsok
Copyrights reserved
CONTENTS
FOREWORD
INTRODUCTION
1 SCOPE
2 NORMATIVE REFERENCES
3 DEFINITIONS AND ABBREVIATIONS
3.1 Definitions
3.2 Abbreviations
4 GENERAL REQUIREMENTS
4.1 General
4.2 Uncertainty
4.3 Sampling equipment
4.4 Calibration
4.5 Computer Design
5 SALES AND ALLOCATION MEASUREMENT
5.1 Functional Requirements
5.2 Technical requirements
6 FUEL GAS MEASUREMENT
6.1 Functional requirements
6.2 Technical requirements
7 FLARE GAS MEASUREMENT
7.1 Functional requirements
7.2 Technical requirements
8 GAS SAMPLER SYSTEMS
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FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to add
value, reduce cost and lead time and eliminate unnecessary activities in offshore field developments and
operations.
The NORSOK standards are developed by the Norwegian petroleum industry as a part of the NORSOK
initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL (Federation of
Norwegian Engineering Industries). NORSOK standards are administered and issued by NTS (Norwegian
Technology Standards Institution).
The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. by replacing individual
oil company specifications and other industry guidelines and documents for use in existing and future
petroleum industry developments.
The NORSOK standards make extensive references to international standards. Where relevant, the contents
of a NORSOK standard will be used to provide input to the international standardisation process. Subject to
implementation into international standards, the NORSOK standard will be withdrawn.
INTRODUCTION
This standard is a replacement of the previous NORSOK standards with respect to fiscal measurement
systems for hydrocarbon gas: I-CR-100 Fiscal measurements systems, I-SR-101 Automatic gas sampler, I-
SR-102 Fuel gas measurements, I-SR-103 Flare gas measurements, I-SR-104 Fiscal metering for gas, all
revision 1, January 1995 and I-SR-106 On-line gas chromatograph, revision 1, January 1996. This new
standard has been subject to a total change in contents and structure.
The NORSOK standards for instrumentation shall be read in conjunction with this standard for
supplementary requirements. However, if there are any inconsistency in relevant NORSOK standards,
priority shall be given to this standard, Fiscal measurement systems for hydrocarbon gas, I-104.
1 SCOPE
This standard describes the functional and technical requirements for fiscal measurement systems for gas.
Further the standard provides criteria for selection of such systems or main components thereof.
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2 NORMATIVE REFERENCES
The following standards include provisions which, through reference in this text, constitute provisions of
this NORSOK standard. Latest issue of the references shall be used unless otherwise agreed. Other
recognised standards may be provided it can be shown that they meet or exceed the requirements of the
standards referenced below.
AGA 7 Measurement of gas by turbine meters -AGA Transmission Measurement Committee Report
No. 7.
AGA 8 Compressibility factors of Natural Gas and other related hydrocarbon gases, AGA
Transmission Measurement Committee Report No. 8.
API MPMS Chap. 13
ASTMD Analysis of natural gas by gas chromatography
1945
BIPM et.al. OIML P17, Guide to the expression of Uncertainty in Measurements.
*)
ECMA- OSI sub-network interconnection scenarios permitted within the framework of ISO-OSI ref.
TR25 model.
EN 60751 Industrial Platinum Resistance Thermometer sensors
IP PMM Continuous Density Measurement
Part VII
ISO 1000 SI units and recommendations for use of their multiples and of certain other units.
ISO IEC Telecommunication and information; exchange between systems; high level datalink control
3309 (HDLC) procedure; frame structure.
ISO 5024 Measurement - Standard reference conditions
ISO 5167-1 Measurement of fluid flow by means of pressure differential devices – Part 1: Orifice plates,
nozzles and Venturi tubes inserted in circular cross-section conduits running full
ISO 6551 Petroleum Liquids and Gases - Fidelity and Security of Dynamic Measurement - Cabled
Transmissions of Electric and/or Electric Pulsed Data
ISO 6568 Natural gas - Simple analysis by gas chromatography
ISO 6976 Natural gas - Calculation of calorific values, density, relative density and Wobbe index from
composition
ISO 9000-3 Guidelines for the application of the ISO 9001 to the development, supply and maintenance of
software.
ISO 9951 Measurement of gas flow in closed conduits - Turbine meters
ISO 10715 Natural Gas Sampling Guidelines
ISO 10723 Performance evaluation of on line analytical systems
ISO 12213-1 Natural gas - Calculation of compression factor – Part 1: Introduction and guidelines
ISO 12213-2 Natural gas - Calculation of compression factor – Part 2: Calculation using molar-composition
analysis
ISO 12213-3 Natural gas - Calculation of compression factor – Part 3: Calculation using physical properties
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3.1 Definitions
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3.2 Abbreviations
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4 GENERAL REQUIREMENTS
4.1 General
The measurement system which fulfils the functional and technical requirements and has the lowest life
cycle cost shall be selected.
Fiscal measurement systems for hydrocarbon gas include all systems for:
All systems shall give readings and reporting in SI-units according to ISO 1000, except for pressure and
differential pressure where the units bar and mbar shall be used respectively and for dynamic viscosity where
the unit mPa×s shall be used.
The standard reference condition shall be 15,0 °C, 1,01325 bar absolute, ref. ISO 5024.
For calculation of Gross Calorific value and Wobbe Index [ MJ/Nm3] the normal reference condition shall
be used in addition to combustion temperature of 25 °C and metering temperature of 0 °C.
For system concepts with no system specific requirements in this NORSOK standard, the design shall to the
greatest possible extent, be based on (in order of priority):
4.2 Uncertainty
(Expanded uncertainty
with a coverage factor k
= 2.)
Note 1
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Note 1) The uncertainty is given in standard volume, but other units may be requested (project specific) e.g.
mass energy etc.
Note 2) Any other uncertainty limit may be applicable for fiscal measurement systems if validated by a cost-
benefit analysis performed and accepted by the operator (see Annex C)
The uncertainty figures shall be calculated for each component and accumulated for the total system in
accordance with the following reference document: Guide to the Expression of Uncertainty in Measurement.
Automatic sampling equipment shall be installed. However, for dry gas, on-line gas chromatograph should
be used if they are found to be more cost-effective than automatic sampling and subsequent laboratory
analysis, and if required by any agreement.
4.4 Calibration
All instruments and field variables used for fiscal calculations or comparison with fiscal figures shall be
traceably calibrated by an accredited laboratory to international/national standards.
All geometrical dimensions used in fiscal calculations shall be traceably measured and certified to
international/national standards.
The vendor shall develop a functional specification for the computer part. This document shall clearly
specify all functions and features e.g. the applied algorithms, the sequences of the system, operator responses
and error handling.
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5.1.1 General
The measurement system shall measure gas flow rates and accumulated quantities. Where applicable,
approval by the national authorities is required for the measurement system.
5.1.2 Products/Services
Not applicable.
5.1.3 Equipment/Schematic
5.1.4 Performance
5.1.4.1 Capacity
The measurement system shall be capable of measuring the full range of planned quantities of hydrocarbon
gas through the measurement system. The flow rate in each meter run shall not exceed limits, which result
from the total uncertainty limits for the measurement system, listed in subclause 5.1.4.2.
Note: NPD regulation requires one spare meter run for a multi-run metering station.
5.1.4.2 Uncertainty
Class A system.
5.1.4.3 Lifetime
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5.1.4.4 Availability
The measurement system shall be designed for continuously measurement of all expected flow rates.
5.1.6.1 General
The measurement system shall be operated from the computer part. The measurement system shall also be
operable from SAS.
It shall be possible to measure the gas flow and accumulate even if the supervisory computer fails
completely.
Continuity in measurement of the gas flow, during regular calibration of the field instruments and whenever
a field instrument of any type fails, is required.
In automatic mode, the measurement system shall control open or close meter runs that are in service mode,
as required by the amount of gas flow being measured.
The meter runs inlet valves shall be manually operated (i.e. shall not be part of the automatic operation).
Optionally these valves may only be locally operated (project specific).
The closing of the last open meter run shall only be possible in manual mode.
5.1.7.1 General
The field instrumentation should be chosen to ensure long maintenance and calibration intervals.
The maintenance requirements for automated condition based maintenance in Annex A shall apply. In
addition, it should be easy to retrofit the instruments and flow elements for maintenance.
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5.1.7.2 Calibration
Locations where checking and calibration take place shall be protected against environmental influences and
vibrations such that the requirements given in this standard can be fulfilled.
It shall be possible to calibrate all instruments and separate components in the electronic loop either without
moving them from their permanent installations and without disconnecting any cables, or by using
transmitters fitted with quick connectors (for removal for calibration/ maintenance). An exception to this
will be a flow meter that requires off-line calibration.
If it is impossible to calibrate the meter at the relevant process conditions, the meter shall at least be
calibrated for the specified flow velocity range.
Density meter cables shall be equipped with quick connectors for easy retrofit.
The computer part shall be designed so that during calibration the quantities shall be registered separately
and independently of measured quantities.
In calibration mode, the flow time shall be registered and displayed by the flow computer/computer system.
5.1.7.3 Maintenance
There shall be easy access to any part that require regular calibration and maintenance. Facilities to ease the
calibration shall be included in the system or offered as an option.
It shall be possible to maintain the mechanical part of the system without dismantling the manifolds (or
similar).
The software shall provide means of calling up live transducer values (one at a time) onto the operator
workstation for purpose of calibration. The input shall be displayed in engineering units. Input shall be
displayed on VDU with the same time period as read by the input/output system i.e. no average.
If orifice fittings are utilised inspection flanges shall be included downstream of the flow elements.
The insulation/heat trace shall be removable for test and field calibration of instruments in the measurement
system.
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Ultrasonic flow meters shall not be installed in the vicinity of pressure reduction systems (valves etc.), which
may affect the signals.
The remaining interfaces, if any, are application specific, (e.g. Water dew point, Hydrocarbon dew point,
Hydrogen sulphide (H2S)).
5.2.1 General
The requirements below are only relevant if the specified component is part of the measurement concept.
5.2.2.1 Sizing
The measurement system shall be designed to measure any expected flow rate with the meters operating
within 80% of their standard range (not extended).
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! a small bore by-pass across the inlet or outlet valve for pressure setting/equalising the meter run.
If the measurement system has an inlet manifold it shall be in the same plane as the meter tubes. The
interpretation of ISO 5167-1, table 3, shall be in accordance with the following: (Minimum straight lengths
at beta 0,6). The inlet pipe to the inlet manifold shall be in the same plane as this for a length of 20 ID.
Alternatively, the additional 20 ID could be added upstream of the orifice. The minimum straight upstream
length refers to the length between the inlet valve and the orifice plate and shall be at least 32 ID. This length
shall, by definition, be the length from the last upstream disturbance to the orifice plate.
Use of flow conditioners will reduce the requirements to the minimum straight upstream lengths. By use of
flow conditioners the flow conditions at the orifice plate with respect to swirl and asymmetric flow shall be
documented equal to or better than the general requirements in ISO 5167. If e.g. K-lab flow conditioner is
used, the straight upstream length can be reduced from 32 ID to 15—17 ID (6—5 ID upstream of the flow
conditioner in combination with 9—12 ID between the flow conditioner and the orifice plate).
The cross sectional area of inlet manifold shall as a minimum be equal to the area of the meter runs in
operation. For large measurement stations, placing the inlet pipe in the centre of the manifold may reduce the
inlet manifold diameter, and therefore the manifold area shall be the minimum sum of meter runs/area from
the inlet pipe to the manifold end.
Orifice meters:
Ultrasonic meters
The number of paths for ultrasonic meters shall be determined by required uncertainty limit.
All geometric dimensions of the ultrasonic flow meter that affect the measurement result shall be measured
and certified using traceable equipment, at known temperatures. The material constants shall be available for
corrections.
In order for the ultrasonic meter to be accepted and considered to be of good enough quality the maximum
deviation from the reference during flow calibration shall be less than ± 1,50 %. The linearity shall be better
than 1,0 % (band) and the repeatability shall be better than 0,50 % (band). These requirements are applicable
after application of zero flow point calibration but before application of any correction factors, for flow
velocities above 5 % of the maximum measuring range.
The meter shall be designed and installed so that any accumulation in the form of liquid or solid particles in
the vicinity of the transducers is avoided.
The meter shall, either by its own design or by necessary piping arrangements always be available for
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necessary maintenance.
For the meter run, the minimum straight upstream length shall be 10 ID. The minimum straight downstream
length shall be 3 ID. Flow conditioner of a recognized standard shall be installed, unless it is verified that the
ultrasonic meter is not influenced by the layout of the piping upstream or downstream, in such a way that the
overall uncertainty requirements are exceeded.
Ultrasonic meters may be used bidirectionally. In this case both ends of the meter shall be considered as
upstream, and thermowells shall be placed outside the 10 ID on either ends.
Any diameter step between two sections shall be in accordance with ISO 5167 within the meter run. Gaskets
between meter run and pipe section shall not protrude into the meter run.
Project specific.
The meter runs inlet and outlet valve shall be of double block and bleed type. The valve balls shall be
trunnion mounted, and independent up and downstream seals and firesafe. The valve shall be equipped with
a body vent and the leakage control shall be by automatic or manual monitoring.
Outlet On/Off valves at multiple meter runs shall be equipped with automatically operated actuators with
failsafe "stay in position". Flow direction shall be clearly stated on valve bodies.
Electrical positioner shall be used for remote control, in addition to limit switches for on or off positions.
Any flying leads shall be protected with a flexible conduit.
The system shall have vent system with single connection at system limit. Double block and bleed valve
arrangement in the vent lines.
If exposed to ambient conditions, the meter runs including temperature, density, OGC, sampling system etc.
may be thermally insulated and/or heat traced. There shall be no heat tracing of meter runs between flow
meter and temperature measurement.
The ultrasonic flow meter with associated meter tube should be thermally insulated upstream and
downstream including temperature measurement point, in order to reduce temperature gradients.
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Pressure and temperature shall be measured in each of the meter runs. Density shall be measured by at least
two densitometers in the metering station. The density measurement device shall be installed so that
representative measurements are achieved. Pressure and temperature measurement shall be measured as
close as possible to the density measurement. When orifice meters are utilised the upstream flange tap
position shall be used for pressure measurement and the density shall be measured or calculated to the
upstream flange tap condition.
Field instrument cable entry shall be metric threads. The electrical supply for field instrumentation used for
fiscal measurement systems shall be powered from instrument panels. The instrument panels shall be
supplied from UPS. All flow passing a fiscal measurement system shall be measured. The power supplies to
the measurement system shall be designed for this operation philosophy.
For measurement systems instrument field bus/digital communication shall be entirely implemented i.e. so it
can be utilised for diagnostic purposes. All transmitters shall be of smart type where available.
For smart pressure and smart differential pressure transmitters the stability shall be equal or better than ±
0.1% of upper range limit for 12 months. For smart temperature transmitters the stability shall be equal or
better than ± 0,1 oC for 24 months.
For fiscal measurement applications the smart temperature transmitter and Pt-100 element should be two
separate devices where the temperature transmitter shall be installed in an instrument enclosure connected to
the Pt-100 element via a 4-wire system. Alternatively, the Pt-100 element and temperature transmitter may
be installed as one unit where the temperature transmitter is head mounted onto the Pt-100 element (4- or 3-
wire system).
The temperature transmitter and Pt-100 element shall be calibrated as one system where the Pt-100 element's
curve-fitted variables shall be downloaded to the temperature transmitter before final accredited calibration.
The total uncertainty for the temperature loop shall be better than ± 0,15 ° C.
5.2.3.6 Thermowells
For fiscal measurement systems, thermowells for pressure class equal or below class 2500 shall be of
threaded/screwed type.
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All thermowells shall at least be inserted 1/3 ID into the pipe, but less than 1/2 ID.
Thermowell shall be installed in 10 - 2 o’clock position to allow for liquid filling of the well.
The design shall avoid vibration to flow meter maximum extended range. The vibration calculation shall be
done for normal flow rate, in addition to 10% increased flow rate with respect to maximum flow rate. Ref.
ANSI/ASME Performance Test Code 19.3 - 1974, Chap. 1, section 8-19 thermowells.
Thermowells shall be mounted in such a manner that the temperature element can be installed and removed
from the well for maintenance reasons.
Continuous measurement of density is required. The gas shall at the density measurement point be in a
measurable form i.e. well above the hydrocarbon dew point. The density shall be measured by the vibrating
element technique. Density calculation and calibration shall be in accordance with company practice. The
density shall be corrected to the conditions at the fiscal measurement point.
There shall be direct transmission of transducer pulses/frequency signal to the computer part or via smart
communication. Reference is made to subclause 5.2.3.3 Signal types. If the density is of the by-pass type
temperature compensation shall be applied.
The uncertainty (expanded uncertainty with a coverage factor k=2) of the complete density circuit, including
drift between calibrations shall not exceed ± 0,30% of measured value.
Station Back-up density shall be calculated by AGA 8 latest revision, detail characterization method or ISO
12213-2.
Calculated density shall be by AGA 8, detailed characterization method or ISO 12213-2. When an OGC is a
part of the fiscal measurement system, composition data from this unit shall automatically be used in the
standard and line/operating density calculation. However, if the OGC is not a part of the fiscal measurement
system, operator entered composition data shall be used.
For the ultrasonic flow meter, critical parameters relating to electronics and transducers shall be determined.
It shall be possible to verify the quality of the electric signal, which represents the acoustic pulse, by
automatic monitoring procedures in the instrument or by connecting external test equipment.
The transducers shall be marked by serial number or similar to identify their location in the meter body etc.
A dedicated certificate stating critical parameters shall be attached.
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Smart differential pressure transmitters for orifice measurement systems shall be installed in parallel for
mutual surveillance i.e. if the duty transmitter fail the hot stand-by shall be used automatically until the duty
transmitter is repaired.
Where local indicators are required, local indicators on the smart transmitters can be used as alternative to
local gauges.
For meter tubes/runs, which require pressure or depressurisation system for maintenance purposes, a local
indication of pressure shall be installed on the high-pressure side.
For fiscal measurement applications, ball valve manifold block or an assembly of discrete components ball
valves shall be applied (3/5-valve). Final valve arrangement shall be installed in instrument enclosure and be
service friendly. In general, the valves shall not be less than 9 mm full bore, however the equaliser valves
and test valve may be 4 mm bore. The test port shall be equipped with quick connector.
For fiscal measurement systems the instrument impulse tubing shall not be less than 9 mm ID. The tubing
length should be kept as short as possible.
The slope of the impulse lines should be no less than 1:12. All instrument tubing shall be installed so that
"liquid traps" are avoided.
Instrument tubing for differential pressure transmitters should be kept symmetrical with respect to
pipe/instrument interface, where tubing diameter changes and isolation valves are installed.
5.2.3.15 Enclosures
Enclosures shall be used for stream differential pressure, pressure and temperature transmitters. The type
shall be fire retardant Glassflake Reinforced Polyester (GRP). If the instruments are installed in exposed area
enclosure shall be insulated, heated and temperature controlled.
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For by-pass densitometer a clamp on type fire retardant GRP enclosures should be utilised.
5.2.4.1 General
The computer part shall consist of a sufficient number of computers performing the functions specified
below, VDUs, printers for reporting, and a communication system for transferring signals to other systems.
The software for calculation of fiscal quantities shall be stored in a secure and resident manner.
Version number shall identify the present software program version(s). Change of version number shall be
implemented every time permanent program data is altered. It shall be possible to determine the present
program version directly from VDU and/or printouts.
The update time shall be less than 2 seconds for the VDU update and the resolution shall be sufficient to
verify the requirement for calculation accuracy. Any displayed value shall be presented by 8 significant
digits if necessary. This shall be valid in the normal range of any parameter and ± 10% of this value.
Change of fiscal day will be project specific e.g. 00:00 or 06:00 each day.
The flow computers shall be equipped with battery supported RAM, certified EEx ia, to safeguard warm
start after minimum 1 year power off.
Input signals:
Signals from all instruments in one meter run shall be read during 1 second, except for temperature and
density, which may be read every 5 seconds. Signals from duplicated instruments shall be read within 0,5
second. A/D conversion shall be by 14 bits minimum. The system shall accept any manual input necessary to
perform calculations mentioned below for any measured value. The manual input values shall be verifiable
without rounding off or truncation of digits.
Output signals:
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The graphic user interface shall include a simplified P&ID with process variables and valve status. It shall be
possible to operate all valves from the graphics.
The graphic user interface shall include a simplified P&ID with process variables and valve status. It shall be
possible to operate all valves from the graphics.
5.2.4.5 Calculations
The computer shall calculate flow rates and accumulated quantities for
All calculations shall be performed to full computer accuracy. (No additional truncation or rounding.)
The interval between each cycle for computation of instantaneous flow shall be less than 10 seconds.
Where the interval between the calculations extends over several updates of input data, the mean value of
input data shall be used in the computations.
The mean values for density and differential pressure shall be calculated from square roots of the field
values.
The iteration procedure shall ensure that a new iteration of flow coefficient is carried out if the difference
between the two last flow coefficient computations exceeds ten to the power of minus five (0,00001).
Algorithm and truncation/rounding errors for computations in the computer part shall be less than + 0,001%.
This requirement shall be verifiable.
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The computer part shall include electronic means for storing accumulated fiscal quantities for each meter run
and the total measurement system. These figures shall also be stored in back up files. The figures shall be
stored for the time period that is regarded as necessary. The files shall be secured in such a way that they can
not be zeroed or altered unless a special security method is followed.
Calculation of Gross Calorific value (superior) and Wobbe index shall be done according to ISO 6976 with a
combustion temperature of 25 ° C and metering temperature of 0 ° C.
Calculation of all required values for reports and VDU shall be implemented:
The resolution on the VDU shall be sufficient to verify the requirements for calculation accuracy.
5.2.4.6 Check
Comparisons shall be implemented between duplicated instruments measuring the same process value.
Comparisons shall also be implemented between instruments measuring the same process value in different
meter runs. Comparisons shall be based on values averaged over a moving time window to be operator
selectable between wide intervals (that is from 1 second to 10 minutes).
Facilities shall be included to enable user verification of functions, parameters and accuracy for input values,
calculated values and output values.
Ultrasonic check:
All parameters relevant for verifying the condition of the meter shall be included in the self-check or user
verification of the meter. The computer shall be prepared for zero flow point check of the transducers, e.g.
by using an external test cell.
5.2.4.7 Alarms
The alarm system shall raise alarms, print out alarms and/or save alarms to external file, if any comparison
check exceeds operator selected limits or if any measured value is outside predetermined limits or in case of
indication of instrument failure, computer failure or failure in valve operation.
The alarm system shall be designed in a flexible way, fulfilling as a minimum the following requirements:
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5.2.4.8 Events
The system shall log all events as a result of system or operator action to external file and printer.
The events shall include manually entered parameters on the computer part that may be changed by an
operator.
Reports for the following intervals shall be available: current status (no average values), hourly and daily.
The reports shall also contain gas quality parameters as measured by on-line equipment or manually entered.
The reports above shall be printed automatically but it shall also be possible to suppress the printing of the
reports. The reports shall also on request be shown on VDU. When fixed values or fallback values are used
instead of the live signals sometime during the report interval, this shall be visually identified on the print
out and on the VDU.
The reported data shall be for each meter run and with totals for the measurement system.
If the reporting computer is down across change of hour or day, the quantities thus not reported for the
expected time period shall be automatically recovered and reported with the first report that is generated
when the computer comes back in service.
Trend curves shall be available on VDU and printers as well as in tabular form, showing values representing
measured and calculated flow and process values, for user selectable time periods (that is from one hour to
62 days). The displayed values shall represent the measured and calculated values for a time interval adapted
to the selected time period, using data reduction. For each measured and calculated value, the data reduction
shall as a minimum produce the minimum, maximum, current and average values for the time interval. For
the last hour the time interval shall be maximum 10 seconds. There shall be continuos updating of a live
trend curve for the last hour, for all values. Zoom facilities shall be available in both x and y direction.
Screen dump facility shall be available.
1-hourly reports to be stored to computer file for 62 days, daily reports for 1 year.
All measured and calculated values averaged over the moving time windows shall be stored in computer file
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for 62 days.
5.2.4.11 Availability
The computer shall have fault tolerant design to maintain fiscal measurement, calculations and file storage
during error conditions.
The computer part shall be designed in such a way that maximum gas flow can be measured even if failures
occur within any level of the computer part.
The availability of the fiscal computer system shall be documented and better then 99,5% availability.
The ultrasonic flow meter shall be designed such that measurements of acceptable quality can be achieved
when one transducer pair is out of service.
If the flow computers or supervisory computer(s) are connected to a network appropriate security and
protection shall be applied, i.e. only dedicated computers shall have access to the measurement computers.
Network communication shall utilise a protocol where protection and security is a part of the protocol.
Recognized standards are ISO IEC 3309 and ECMA-TR25 or equivalent.
The computer system shall in addition include an efficient security system using system features, utilities and
hardware.
Self-check and self-diagnostics at cold start, warm start and continuously during normal operation.
The algorithms and fixed parameters important for accurate computation of fiscal quantities shall be secured
in a way that makes direct access impossible, unless an established security routine is followed. There shall
be protection against unauthorised data entry by password or key switch. The selection of automatic or
manual operation shall be protected by password or key switch.
5.2.4.13 Expandability
For future computer expandability a maximum limit at maximum load to the following computer parts shall
be:
! The software, including programs and data shall not occupy for more than a maximum 50% of the
computer memory, at any time.
! No more than 50% of the computer disk capacity shall be utilised.
! The system, application and communication software shall require less than 50% of the CPU capacity.
! Input data from the field must be equipped to handle 25% extra points.
! The system must be able to handle 25% extra flow per station or flow computers.
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A secure handling of daylight saving time and time through day, month and year shall be included.
The fiscal measurement computer system shall be synchronised from a Radio Clock, either directly or via the
SAS system.
The system shall operate correct i.e. calculate and report correct regardless of change in day, month, year,
decade etc.
Last versions of constants and ranges are to be downloaded to the flow computer upon initiation, restart or
on operator request. In addition, it shall be possible in a secure manner, to download single constants or
ranges to the flow computer. Some data consisting of several data items shall be downloaded as complete
data sets. This applies to e.g. densitometer constants.
The supervisory computer shall verify that the flow computer has received the current value. The value
downloaded shall be shown together with, the value read back from the flow computer.
The system must be capable of an orderly shutdown in the event of a total power failure or major transient.
Restart after power failure shall be automatic and shall include restart for all features, devices and programs,
including correct time from a radio clock, or a battery backed up calendar clock.
The system shall have the capability for program compilation and execution in a background mode without
disturbing the continuous functions operating in the foreground. It must be possible to build, replace, and
initiate foreground tasks without interrupting other system functions.
6.1.1 General
The measurement system shall measure gas flow rates and accumulated quantities. Where applicable,
approval by the national authorities is required for the measurement system.
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6.1.2 Products/Services
6.1.3 Equipment/Schematic
The measurement method shall be by ultrasonic meter, orifice meter or turbine meter.
6.1.4 Performance
6.1.4.1 Capacity
6.1.4.2 Uncertainty
Class B system.
6.1.4.3 Lifetime
6.1.4.4 Availability
The measurement system shall be designed for continuous measurement or calculation of all expected flow
rates.
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6.1.6.1 General
The measurement system shall be operated from the computer part. The measurement system shall also be
operable from SAS.
It shall be possible to measure the gas flow and accumulate even if the supervisory computer fails
completely.
Continuity in measurement of the gas flow shall be maintained during regular calibration of the field
instruments and whenever a field instrument of any type fails.
For single meter run configuration, it shall be possible to route the gas stream through a by pass line for
inspection and maintenance of the fuel meter run. When the system is in this bypass mode, flow calculations
shall continue based on average flow rate in a user selectable time periods (that is from one minute to one
hour) prior to opening to by pass (Manual override).
6.1.7.1 General
6.1.7.2 Calibration
6.1.7.3 Maintenance
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Ultrasonic flow meters shall not be installed in the vicinity of pressure reduction systems (valves etc.), which
may affect the signals.
Orifice meter should be preferred to gas turbine meter unless the cost of long upstream meter run lengths for
the orifice meter outweighs the cost of annual flow calibrations at operating conditions of the gas turbine
meter, and the cost of one spare gas turbine meter (in stores).
Also, a gas turbine meter should be preferred if the flow range of the fuel stream requires frequent changes
of orifice plates during regular operation.
For every small fuel gas streams, in particular non-fuel streams withdrawn from the fuel distribution system
downstream of the main fuel metering system, the following methods should be considered:
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6.2.1 General
The requirements below are only relevant if the specified component is part of the measurement concept.
6.2.2.1 Sizing
Orifice meters:
Ultrasonic meters:
The ultrasonic meters shall have minimum 2 paths. The number of paths shall be determined by required
uncertainty limit.
All geometric dimensions of the ultrasonic flow meter that affect the measurement result shall be measured
and certified using traceable equipment, at known temperatures. The material constants shall be available for
corrections.
In order for the ultrasonic meter to be accepted and considered to be of good enough quality the maximum
deviation from the reference during flow calibration shall be less than ± 2,0 %. The linearity shall be better
than 1,5 % (band) and the repeatability shall be better than 1,0 % (band). These requirements are applicable
after application of zero flow point calibration but before application of any correction factors, for flow
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The meter shall be designed and installed so that any accumulation in the form of liquid or solid particles in
the vicinity of the transducers is avoided.
The meter shall either by its own design or by necessary piping arrangements always be available for
necessary maintenance.
For the meter tube, the minimum straight upstream/downstream length shall be in accordance with
manufacturer's recommendations. Flow conditioner of a recognized standard shall be installed, unless it is
verified that the ultrasonic meter is not influenced by the layout of the piping upstream or downstream, in
such a way that the overall uncertainty requirements are exceeded.
Any diameter step between two sections shall be in accordance with ISO 5167. Gaskets between meter run
and pipe section shall not protrude into the meter run.
Turbine meters shall have minimum straight upstream and downstream meter tube lengths according to
AGA 7, ISO 9951 or manufacturer’s requirements, whichever is the most stringent. Turbine flow meter shall
be high quality meters of full profile, axial type, designed specifically for gas flow measurement. Design
shall be according to AGA 7 Figure 1 (not figure 1A).
Project specific.
The measure run inlet and outlet valves shall be of double block and bleed type. The valve balls shall be
trunnion mounted, and independent up and downstream seals and firesafe. The valve shall be equipped with
a body vent and the leakage control shall be by automatic or manual monitoring.
For single meter run the bypass valve shall be equipped with limit switches, which shall trigger the bypass
calculation routine, a body vent and the leakage control shall be by automatic or manual monitoring.
Outlet On/Off valves at multiple meter runs shall have automatically operated actuators with failsafe "stay in
position". Flow direction shall be clearly stated on valve bodies.
Electrical positioner shall be used for remote control, in addition to limit switches for on or off positions.
Any flying leads shall be protected with a flexible conduit.
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6.2.3.6 Thermowells
6.2.3.7 Density
Density shall be calculated by AGA 8 latest revision, detailed characterization method or ISO 12213-2,
based on representative gas composition data. If the gas composition data is not available from an on-line
system or the gas composition varies significantly the density should be measured.
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6.2.3.14 Enclosures
6.2.4.1 General
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6.2.4.5 Calculations
The computer shall calculate flow rates and accumulated quantities for
All calculations shall be performed to full computer accuracy. (No additional truncation or rounding.)
The interval between each cycle for computation of instantaneous flow shall be less than 10 seconds.
Where the interval between the calculations extends over several updates of input data, the mean value of
input data shall be used in the computations.
The mean values for density and differential pressure shall be calculated from square roots of the field
values.
The iteration procedure shall ensure that a new iteration of flow coefficient is carried out if the difference
between the two last flow coefficient computations exceeds ten to the power of minus five.
Algorithm and truncation/rounding errors for computations in the computer part shall be less than ±
0.001%. This requirement shall be verifiable.
The computer part shall include electronic means for storing accumulated fiscal quantities for each meter run
and the total measurement system. These figures shall also be stored in back-up files. The figures shall be
stored for the time period that is regarded as necessary. The files shall be secured in such a way that they can
not be zeroed or altered unless a special security method is followed.
6.2.4.6 Check
Error detection and error correction functions in accordance to ISO 6551 section 3, level A shall be applied
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in the flow computer whenever a measurement system with gas turbine meters are selected.
6.2.4.8 Alarms
6.2.4.9 Events
6.2.4.12 Availability
6.2.4.14 Expandability
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7.1.1 General
The system shall measure flow rate and accumulate quantities of flare gas, in Sm3, in accordance with
governmental regulations. The calculation can either be done in a dedicated flow computer or in SAS.
Not applicable.
7.1.3 Equipment/Schematic
The measurement method should be by an ultrasonic transit time flow meter (USM).
The system may share supervisory computer with other measurement systems or use part of the SAS.
7.1.4 Performance
7.1.4.1 Capacity
7.1.4.2 Uncertainty
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Class C system.
7.1.4.3 Lifetime
7.1.4.4 Availability
The measurement system shall be designed for continuous measurement of all expected flow rates.
Calculation of expected flow rates shall not be a part of the flare gas measurement system.
For flare measurement systems with dedicated computer, there shall as a minimum be regular transmission
to SAS of:
The system shall provide access and space for maintenance and calibration.
The system shall in general not necessarily measure the gas during regular calibration of field instruments
and when a field instrument of any type fails.
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Not applicable.
Before being put into operation, the ultrasonic flare gas meter shall be checked to verify velocity of sound
and zero flow point. Deviation limits for the various parameters shall be determined prior to or as soon as
possible, after the meter is put into service.
All geometric dimensions of the ultrasonic flow meter which affect the measurement result shall be
measured using traceable equipment, at known temperatures. The meter shall be designed and installed so
that any accumulation of impurities in the vicinity of the transducers is avoided, or can be drained/flushed
out without interrupting the operation.
The meter shall either by its own design or by necessary piping arrangement always be available for
necessary maintenance.
Critical parameters related to electronics and transducers shall be determined. A dedicated certificate stating
critical parameters shall be attached.
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The computer part shall consist of a computer performing the functions specified below, a VDU, a printer
for reporting, and a communication system for transferring signals to other systems.
! Facilities shall be included to enable user verification of functions, parameters and accuracy for input,
calculated and output values.
! During the operational phase, the parameters relevant to verify the condition of the meter shall be
checked. If an alarm mode so indicates, the necessary verification and corrections shall be done.
! The computer shall raise and log alarms if any comparison checks exceed operator selected limits, if
any measured value is outside predetermined limits, and in case of indications of instrument failure or
computer failure.
! The computer shall report daily totals.
! Change of fiscal day will be project specific e.g. 00:00 or 06:00 each day.
The flow computers shall be equipped with battery supported RAM, certified EEx ia, to safeguard warm
start after minimum 1 year power off.
Algorithm and truncation/rounding errors for computations in the computer part shall be less than ± 0.01 %.
This requirement shall be verifiable.
8.1.1 General
The system shall collect and store a representative gas sample at line conditions, allowing it to be transported
to the laboratory for analysis. The system shall be mounted as close as possible to the pipeline to collect
samples over a sample period, unattended. The system shall be in accordance with ISO 10715. The distance
to the nearest upstream disturbance, shall be at least 20 ID.
The measurement system shall control an automatic gas sampler system, i.e.
! provide a flow proportional by mass pacing signal (and a fall back signal)
! monitor the sample volume collected and status of the sampling system.
In addition, there shall be a manual sample point, where the manual sampling probe shall be installed such
that a representative sample of the gas can be collected. The distance to the nearest upstream disturbance,
shall be at least 20 ID. However, if an auto-sampler or OGC sampling probe is included in the measurement
system the manual sampling may be taken from the same probe.
8.1.2 Products/Services
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8.1.3 Equipment/Schematic
The system consists of a probe, a by-pass loop, two separating devices (sample collection pumps), an
instrumentation supply system, a timing system and two sample receivers (collection cylinders) for sample
transportation.
! the probe,
! tubing to/from the mainline and
! the back-pressure system.
The cabinet shall be insulated, and if necessary, heated to keep the temperature well above the condensation
temperature, minimum +10 ° C. The heating shall be adjustable.
The manual sample point shall be equipped with flushing facilities and a cabinet/enclosure with required
valves and quick connectors in addition to an arrangement where the sample cylinder can be placed during
spot sampling.
8.1.4 Performance
8.1.4.1 General
ISO 10715 describes the performance requirements for a fiscal sampling system.
8.1.4.2 Availability
The availability for the system is satisfactory when subclause 8.1.3 is followed in addition to a manual
sample point.
The sampling cabinet including the tubing shall be kept under sufficient controlled environment, i.e.
providing necessary protection against cold, heat, rain, wind etc.
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The control function shall be done from a dedicated controller, SAS or a measurement system. There shall
be monitoring of maximum filling with adjustable alarm setting. In addition the measurement system shall
provide a flow proportional pacing signal and monitor the sample volume collected and status of the
sampling system.
There shall be easy access in cabinet(s) to all main components and valves.
ISO 10715 describes the layout requirements for a fiscal sampling system.
The system shall be controlled and monitored from the measurement computer or SAS.
The sample point shall be chosen to provide a representative sample of the flowing gas in the pipe.
The sampling point shall be installed at least 20 diameters downstream of the nearest bend or restriction on a
horizontal pipe. The probe shall be installed in a 10 - 2 o'clock position.
ISO 10715 describes the design considerations for a fiscal sampling system.
The probe shall be a pitot tube type extending into the centre one-third of the pipeline diameter. In addition,
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the sampling probe should be designed so it is possible to be retracted under operating pressure by method
accepted by the operator.
There shall be two parallel sample collection pumps, which shall be self-purging and be designed to operate
under line conditions. The grab size volume shall be adjustable in the range 0,5 - 1,5 ml (by e.g. different
cup sizes).
The sample collection pumps shall be located above and as close to the probe as is practically and possible.
Filters, drip pots, screens, regulators and such conditioning equipment shall not be placed between the probe
and the sampler.
The controller shall provide a flow proportional by weight sampling signal with a time proportional back-up
possibility.
! The tubing shall slope downwards from the sample pump to the sample receiver.
! The temperature in all parts of the sample lines/tubing and sample receivers shall be kept at a
temperature minimum 10 ° C above the hydrocarbon dew point temperature.
! The valves for the sampling system shall be of type full-bore ball valves.
! The sample tubing from/to the main pipe should have a slope of at least 1:12 to avoid liquid traps.
There shall be a back-pressure system with inert gas (argon or helium). This shall include a booster facility.
The back-pressure volume shall be at least five times larger than the receiver volume and of a size so that the
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9 GAS CHROMATOGRAPH
9.1.1. General
The purpose of an on-line gas chromatograph (OGC) is to give continuous quantitative composition analysis
of natural gas from a process stream.
The analysis is normally limited to the following main components and concentrations:
Carbon Dioxide 60 - 10
Methane 0 - 100
Ethane 0 - 15
Propane 0 - 5
Iso-Butane 0 - 1
Normal-Butane 0 - 1
Iso-Pentane 0 - 1
Normal-Pentane 0 - 1
The ranges shall be restricted to the operational needs for each project.
The OGC shall quantify the concentrations of the main components in the gas composition, for the purpose
of gas accounting, calculation of calorific value and reference density in fiscal applications. The gas
composition shall also be used for check of gas quality conformity with gas quality specifications defined by
commercial gas agreements, and as a base for calculation of the operating density. The calculation of the
operating density will normally be handled by the flow computers using live input values of the gas
composition from the gas chromatograph.
Calculation of flow weighted average composition will normally be handled by the fiscal measurement
computer system. The concentration given in mole % shall be converted to mass % for such calculations.
The analytical results shall be traceable regarding sample point, time and date, calibration gas cylinder,
calibration table, and time of last calibration.
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9.1.2. Products/Services
Not applicable
9.1.3. Equipment/Schematic
The system shall consist of the sampling system, the analytical unit, the computer unit, and the calibration
equipment.
The sampling system shall ensure that the sample to the OGC is representative for the process stream and
suitable for the OGC. Recommendations as specified in this document, by the analyser supplier and in the
ISO 10715 "Natural gas - Sampling guidelines" shall be followed.
The shortest practical sampling route between sampling point and analyser should be taken.
Calculation of the transport time from sample point to the gas chromatograph shall be presented.
The effect that the sum of the transport time and the analysis cycle time could have on daily average analysis
shall be evaluated.
The analytical unit shall separate all components sufficiently from each other so all components present in
the process gas are detected with sufficient accuracy. Special care shall be taken to check that the separation
between nitrogen / carbon dioxide and methane and between hexane and n-pentane are handled by the gas
chromatograph in such a way that the requirements given in subclause 9.1.4 are fulfilled.
The hexane's and heavier fraction (C6+) may include components from 2,2-dimethylbutane (neo-hexane)
and upwards in an increasing order of boiling point. It shall be possible to enter the project specific relevant
properties of the C6+ fraction in the computer part.
The computer unit shall control the chromatograph. Program software, interfaces and protocol should be
robust with special consideration concerning automatic regeneration of all control and communicational
functions after the event of a general power failure.
The software shall provide extended maintenance tools to enable statistical tracking of analyser performance.
Criteria for accepting the results from the calibration sequence shall be implemented.
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The computer unit shall have the option of selecting an automatic calibration performed between a certain
number of analysis, or executed at selected calendar dates or weekdays, or at a specified time during the day.
The computer system shall be capable of calculating the following figures based on the compositional data
normalised values Xi*:
Algorithm and truncation/rounding errors for computations in the computer unit shall be less than ± 0.001
%. This requirement shall be verifiable.
The calibration gas shall be permanently connected to the analytical unit. The system shall have a valve
arrangement that provides the possibility of automatically selecting gas samples from the WGMs. Selection
of WGMs shall be possible from the central control unit.
Each of the components in the calibration gases (WGM) used for either acceptance tests, commissioning or
during operation shall have the following documented uncertainty limits (extended uncertainty with a
coverage factor k=2):
9.1.4. Performance
25 - 100 0,05
The linearity of each component, tested in accordance with Annex B 2.3.4, shall be so that the maximum
deviation from values of any WGM when performing a MLC after adjustment of the OGC to correct reading
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after a SPC shall be so low that the resulting uncertainty in gross calorific value, UHs, is less than 0,15 % of
the gross calorific value, Hs, when applying the following equation:
where Hsi is the gross calorific value for each component found in the ISO 6976.
The system shall be designed for continuous operation and for low downtime in case of maintenance, repair
etc.
To increase the reliability of the results it should be possible to check the results from the OGC by other
independent means. Such means may be another OGC installed in parallel, analytical equipment installed at
other locations with which it is possible to compare the results, equipment measuring properties, which are
dependent on the gas composition. Possible type of equipment for the latter check could be densitometers
and ultrasonic flow meters reporting the velocity of sound.
The OGC should be kept under sufficient controlled environment, i.e. providing necessary protection against
cold, heat, rain, wind etc.
Line pressure variations shall not affect the sample flow rate and pressure of the sample gas to the analyser.
Care must be taken to allow for simple quick maintenance of filters and valves and for proper choice of filter
media. If necessary, spare filters shall be installed. All fittings shall be accessible for maintenance and
replacement.
The sampling probe shall be installed such that a representative sample of the gas can be collected. The
distance to the nearest upstream disturbance, shall be at least 20 ID.
Conditioning equipment is required to reduce pressure to a level suitable for the analyser.
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Adequate protective filtering and coalescer have to be installed after the pressure reduction system to remove
dirt and liquid entrainments if such contamination will be present.
The temperature in all parts of the sample lines including sample conditioning equipment shall be kept at a
temperature minimum 10 ° C above the hydrocarbon dew point temperature. The dew point temperature
shall be calculated by well recognised methods for every pressure level in the system. The temperature and
pressure at critical points in the sampling system shall be indicated.
Slope of at least 1:12 should be maintained along the sample line from the probe to the pressure reduction
system in order to avoid liquid traps.
The sampling probe should be designed so it is possible to be retracted under operating pressure by method
accepted by the operator.
All manually controlled shut off valves in the cabinets shall have a proper open/close indication.
Waste samples from the analyser shall be vented via a separated vent line. Waste bypass gas from the
cabinets can be vented to a common vent/drain system. The vent system shall be design in order to avoid
influence from ambient conditions.
The time required for a full analysis cycle shall be less than 15 minutes.
The oven temperature shall be controlled with sufficient stability and accuracy to obtain required stability
and accuracy of the analysis.
The chromatograph shall use carrier gas in accordance with requirement given by the application. Pressure
and flow rate of carrier gas shall be controlled with sufficient accuracy. Necessary equipment for safe
operation in case of failure in carrier gas supply shall be installed if applicable.
Communications between the analytical unit and the computer unit should be according to the vendor's
standard protocol.
The following functions shall all be available for the operator and should also be available from the
supervisory computer:
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The computer unit shall have functions that give an alarm and inhibit the use of calibration tables containing
response factors that are outside pre-set limits of acceptable values. The response factors for those
components not present in the calibration gas shall either be automatically calculate by using a mathematical
relation to other components, (that is calculate response factors for the hexane plus fraction from the
response of pentanes or butanes) or be manually entered.
The chromatograms should be displayed in real time and also stored digitally with the possibility of later
visual inspection. Start and stop of peak integration event marks and electronic baseline should be possible.
Hard copies shall be available.
A main report for printouts and electronic transmission to the main network shall contain names of
components, normalised mole % of each component rounded to the nearest 0,001%.
A quality control report for printouts and electronic transmission should contain information about retention
time, peak height, peak width, peak area, response factor, and mole % before and after normalisation.
A control function in the software should give alarm if one or more components are missing from the report
or that the sum of non-normalised values is outside pre-set limits. This alarm shall inhibit the transmission of
potential erroneous results onto the main computer network.
! Alarm status
! Historical analysis data for a single component in chart form
! Historical analysis data in report format, average, max. and min. values for each component and
calculated values
! The last measured concentration value for each component and calculated values
! Real time chromatogram and valve status.
Communication with the main metering computer should be via serial data link.
The calibration gas bottles cabinet shall if necessary be electrically heated to prevent condensation.
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It should be possible to enter, store and change the composition of the calibration gas.
The vendor of the WGM shall provide relevant documentation for the uncertainty calculations.
A.1 General
The fiscal measurement systems shall be designed for fully automated condition based maintenance. This
includes the ability to automatically verify the current condition of all measured field tags that are of
importance to the integrity of the fiscal measurement system. These field tags are typically pressure,
temperature, density, differential pressure, flow values (ultrasonic meter values), level in sampling container
(compared to calculated level) etc.
This verification of current condition shall preferably be carried out using calibrated reference meters. The
condition based monitoring may however also be carried out using duplicated equipment or by any other
relevant method.
Where possible comparative monitoring of parallel meter runs shall be carried out, i.e. when two or more
meter runs are operating concurrently.
The software shall be prepared for easy and reliable verification of the accuracy of each independent
program routine and totalization. The computer under test must measure the duration of the accuracy tests,
when the duration of the accuracy tests is influencing the estimated values.
The measured field tags and parameters indicating the condition of each field tag i.e. deviations from
reference values, shall be stored and trended graphically. Additionally, a current condition report shall be
generated at predefined times or on demand. The current condition report shall include comparisons against
predefined limits of deviation for each parameter, and a written alarm shall be given in the report, if any
limit is exceeded. Generally, a verification of current condition shall not include any manual interference
with the measurement equipment or computers. The current condition report may be combined with the
report of the daily status of the measurement system. The fiscal measurement reports shall not be combined
with the current condition report.
B.1.1 General
This annex outlines the minimum test requirements for fiscal measurement systems.
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The Supplier shall not present any item for inspection and testing until he has completed his own inspection
and testing. The purchaser reserves the right to perform any checking as deemed necessary.
A written record is to be made of all tests and results and copies made available to the purchaser if required.
The objective of the acceptance tests will be to assure that the systems meets the functional and technical
requirements described in this document. Supplier shall prepare acceptance test procedures for factory and
offshore acceptance tests, which shall demonstrate that all specifications of this document and subsequent
functional design document are met. Purchaser will review and comment, as necessary, to arrive at a
mutually agreeable acceptance test procedure prior to start of testing.
The equipment shall undergo a factory acceptance test prior to shipping. Personnel from purchaser will
normally witness the test and decide if the equipment has performed satisfactorily. Any problems found shall
be corrected by the Supplier, who shall demonstrate that any discrepancies have been corrected prior to
shipment.
This test shall be performed as described above. There shall be an arrangement to simulate all field signals
into the system and indicating or metering instruments to monitor the output signals of the system. This test
must be documented as described in FAT procedure, and completed before the next test is performed.
This test shall be performed as described above for all systems. The test shall be arranged as follows:
! The test will start with a review of suppliers documentation of the following:
- All software is tested and is free of patches
- All hardware modules have been tested in accordance with recognised industrial standards, with
regard to susceptibility to environmental conditions, such as variations in signal and supply voltages.
- Result of supplier’s test as per above procedure.
! The purchaser will then perform the test on his own, assisted by supplier's personnel as required.
! During the test purchaser may also introduce some reasonable additional tests to check that the system
operates accurately under normal or abnormal operating conditions.
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Verification of system after power-up, full load test. Integrated test with SAS. Operating manuals must be
available for this test.
A simplified version of the FAT will be performed again after the equipment has been shipped offshore.
Field instruments i.e. secondary instruments shall prior to start up, be traceably re-calibrated by an accredited
laboratory to international/national standards before the instruments are taken into service.
After being pressurised, before being put into operation, the ultrasonic flow meter shall be checked to verify
velocity of sound and zero flow point for each individual sound path. The supplier shall determine deviation
limits for the various parameters, before the meter is put into service.
The equipment will be accepted as operational after all required functions have been demonstrated and
proven to be in actual operation.
All test equipment shall be of standard and precision which is appropriate to the tests to be performed, with
calibration certificates from an accredited laboratory.
Procedure for calibration shall be sent purchaser for review and acceptance. Purchaser will witness these
calibrations (3 weeks notice required before verification).
For Class C and D systems, flow meters shall be tested as mutually agreed.
For class A and B systems, turbine and ultrasonic flow meters shall be individually calibrated at a laboratory,
which is traceable to international/national standards at process conditions (velocity of flow, pressure and
temperature), as similar to the operational conditions as possible. The effect of variations in temperature and
pressure shall be determined. The calibration factor shall be determined. The meters shall be identified, and a
certificate shall be issued. For the ultrasonic flow meter, the zero flow point correction shall be determined.
The turbine and ultrasonic flow meter shall be tested in the upper and lower part of the range, and at three
points distributed between the maximum and minimum values. Five repeats shall be made for each point.
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When the zero flow point correction (ultrasonic flow meter) and the calibration factor correction are done,
the deviation from the reference shall be less than ± 0.5% for Class A and ± 1.5% for Class B. The
repeatability shall be 0.50 % (band) for Class A and 1.0 % (band) for Class B. These requirements apply to
velocities above 5% of maximum range. The calibration factor, which derives from the calibration, shall
always be used.
If it is impossible to calibrate the turbine or ultrasonic meter at process conditions the calibration shall aim to
achieve the specified flow velocity range.
An inspection/test shall take place when the metering skids have been fully completed in all details and prior
to purchaser’s factory acceptance test. The inspection/test will as a minimum comprise:
! Check that all instruments are installed in such a way that they will give correct measurement and easy
calibration.
! Review of calibration certificates for field instruments. Recent calibration certificates for all
instruments within the skids shall be available. The purchaser may require some or all of the
instruments to be check calibrated at this test.
In addition to checks and verification of leakage testing, tagging, workmanship etc., the tests listed below
should be performed to check the gas chromatograph system's functions.
The following tests should be performed to check the gas chromatograph system's functions.
A gas sample containing all components present in the actual process gas shall be applied to the sample inlet
of the gas chromatograph. The associated chromatograms for five consecutive runs shall be evaluated.
Apply calibration gas with hydrocarbon components up to C5 and nitrogen and carbon dioxide to the sample
inlet of the gas chromatograph and analyse continuously for 48 hours. Check on the printouts of normalised
values that the precision is within the requirements given in section 9.1.4.1.
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Three different certified calibration gases containing nitrogen, carbon dioxide, methane, ethane, propane, i-
butane, n-butane and n-pentane should successively be applied for 10 consecutive cycles to the inlet of the
gas chromatograph. One of the calibration gases shall be close to the normal sample gas composition. In the
two other gases the components shall be so balanced that the extremes of expected compositions are
covered.
The calibration gases shall have the accuracy defined in section 9.1.3.
The deviation between the reading of normalised value from the gas chromatograph and the certified value
for any component for any calibration gas shall be so that criteria given in section 9.1.4.1 is fulfilled.
The calculation of the relevant gas properties performed by the computer part of the gas chromatography like
gross calorific value, real standard density, Wobbe index etc. shall be checked for three different gas
compositions. The compositions are entered into the computer. The calculations shall be checked against
reference calculations to be within ± 0.001 % of specified value.
The function automatic calibration shall be checked by connecting a gas sample to the process gas inlet and a
calibration gas to the calibration gas inlet. Calibration interval and number of consecutive calibration runs
(for example 3) shall be entered. With this configuration the chromatograph should run for minimum 24
hours allowing for at least four calibration runs. It should be checked that the calibration reports and the
updating of the response factors are according to specifications. Included in the test shall also be a check of
the criteria for accepting the response factor found during the calibration.
The output signals, analogue, digital or serial links should be checked for correct information.
Any alarm situation shall be simulated and it should be checked that the corresponding alarms are set and
presented according to specifications. For example on flashing lights, on displays, on printers, on the serial
communications etc.
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Apply reference gas to the inlet of the sampling system which shall include preconditioning and conditioning
cabinets as close as possible to normal operating temperature and at a minimum, medium and maximum
operating pressure for 10 analysing cycles at each pressure. The readings of normalised values shall not
depend on the pressure and the reading of the normalised values shall be within the required repeatability.
Instrument panels which form part of the total measurement package shall undergo the functional tests as
stated in the approved supplier test procedure.
The complete panels with all the equipment installed and connected, shall be tested for electric continuity,
insulation and earth, and shall be heat soak tested as mutually agreed.
The supplier shall, before shipment, visually inspect, calibrate where necessary, and functionally test all
instruments, which are included in the package instrumentation system. This shall apply whether instruments
are mounted on the package, mounted but disconnected for shipment, or shipped loose for installation at the
module construction yard or offshore.
Spool pieces shall be provided for all in line instruments that will have to be removed for flushing, pre-
commissioning or commissioning tasks.
B.4 Preservation
The entire fiscal metering system shall be protected against corrosion and other damages during export
shipment and storage. Supplier shall propose methods/procedures/conditions of warranty for period from
FAT to start up operation.
The cost of using a concept with high accuracy (concept A) may be unreasonable in relation to the monetary
value of the additional measurement uncertainty of a less accurate/less expensive concept (concept B). The
selection of metering concept shall be based on one of the two alternative cost/benefit analyses given below.
C.1.1 For metering systems for main fields and sales metering
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The key parameter is this analysis for decision making, is the value in d).
All monetary values above shall be calculated as net present values of investment and operating cost.
C.1.2 For metering systems for satellite fields with tie-in and processing on existing field platforms
a. The monetary value of 1 % reduction in measurement uncertainty for oil and gas based on difference
in ownership between satellite field owners and existing field owners, during the lifetime of the
installation. (Assuming for example that owners are willing to use 0,25 NOK maximum to reduce
measurement uncertainty by 1,0 NOK)
b. The uncertainty of the well-test concept for oil and gas (No measurement).
c. A matrix (table) showing the monetary value of reducing measurement uncertainty from the well-test
concept towards 0 % measurement uncertainty for oil and gas.
The key parameter is this analysis for decision making, is the total cost of using a metering system with a
specified measurement uncertainty, compared to the monetary value of the corresponding reduction in
measurement uncertainty from the no measurement case for oil and gas, during the lifetime of the
installation.
All monetary values above shall be calculated as net present values of investment and operating cost. A
calculation to be performed for each field owner including all field owners shares.
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