Fan

Motor Manual
OPERATION AND
MAINTENANCE

www.swissrotors.com 1
Please read the following documentation carefully before performing installation, maintenance
and operating of Swiss Rotors rotary heat exchangers motors. In case of doubts contact Swiss
Rotors official support. This manual must only be used by a qualified installer/service technician.

TABLE OF CONTENT

1. GENERAL SAFETY.................................................................................................................................3
2. PRODUCT DESCRIPTION .....................................................................................................................4
3. TECHNICAL SPECIFICATIONS.............................................................................................................5
3.1 Connections & Diagrams....................................................................................................................6
4. COMMUNICATION................................................................................................................................9
4.1 ANALOG INPUT...................................................................................................................................9
4.2 MODBUS RTU ..................................................................................................................................10
4.3 MODBUS PARAMETERS...................................................................................................................11
4. SUPPORT.............................................................................................................................................13

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1. GENERAL SAFETY
CAUTION! Electric Voltage:

All motors described in the following manual can be operated, connected, installed,
repaired and modified by qualified personnel only. Failure in performing in any of this
operations may result in risk of fatal injury, electric shock, incorrect mounting or product
damage. Installation should be carried out with usage of power lines, without short circuits
and with proper grounding. Follow the connection diagrams dedicated to given motors.

WARNING: Do not open or disassemble the motor while power supply is connected
to the device. It may result in fatal injury caused by electric shock. If it is necessary
to open the motor, wait at least 5 minutes after disconnecting from the power supply.

NOTE: It is the user and the installer responsibility to provide the system with the proper grounding
and protection in accordance with national and local standards. Swiss Rotors is not responsible
for any damages or injuries caused by incorrect installation, bad circuits or other failures.

Before installation and operating the motor please read entire instruction carefully! Follow the
connection diagrams to perform successful installation.

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2. PRODUCT DESCRIPTION
Swiss Rotors Fans are equipped with various motor configurations tailored to the needs and
electrical requirements of our customers. To get the right parameters and to ensure proper operation
characteristics of the fans, range of motors includes a few basic configurations available. Table 2.1
shows the motors used in the fans and operating parameters – mechanical and electrical.

Note: Given setups are explanatory. Swiss Rotors reserves the right to change those configurations
without informing. Any modification or configuration changes other than proposed should be
reported and consulted in details with Swiss Rotors technical department first.

FAN TYPE MOTOR TYPE RATED RATED RATED RATED RATED SPEED OPERATING IP
FREQUENCY TEMPERA-
VOLTAGE CURRENT TORQUE OUTPUT SPEED CONTROL TURE
POWER
SR190 EC169W- 230V AC 50/60Hz 1,2A - 128W 4490 0~10VDC, -250C to 44
-B190/44P1-05 rpm Modbus RTU 600C
SR225-03 EC092/25E3G01-03 230V AC 50/60Hz 2,3A 0,93 Nm 349W 3600 0~10VDC, -250C to 54
rpm Modbus RTU 600C

SR225-03 EC092/25EF3G- 110/240V 50/60Hz 2,6A 0,93 Nm 349W 3600 0~10VDC, -250C to 54
UL 03-02,UL AC rpm Modbus RTU 600C

SR250-03 EC092/25E3G01-04 230V AC 50/60Hz 2,3A 1,11 Nm 349W 3000 0~10VDC, -250C to 54
rpm Modbus RTU 600C
SR250-03 EC092/25EF3G- 110/240V 50/60Hz 2,6A 1,11 Nm 349W 3000 0~10VDC, -250C to 54
UL 03-03,UL AC rpm Modbus RTU 600C
SR315-03 EC092/35E3G01-03 230V AC 50/60Hz 1,5A 1,72 Nm 374W 2060 0~10VDC, -250C to 54
rpm Modbus RTU 600C
SR315-03 EC092/35EF3G- 110/240V 50/60Hz 1,5A 1,72 Nm 374W 2060 0~10VDC, -250C to 54
UL 01-02,UL AC rpm Modbus RTU 600C
SR225-07 EC102/35E3G03-03 230V AC 50/60Hz 5,4A 1,56 Nm 735W 4500 0~10VDC, -250C to 54
rpm Modbus RTU 600C

SR225-07 EC102/35E3G- 110/240V 50/60Hz 3,2A/230 1,56 Nm 735W 4500 0~10VDC, -250C to 54
UL 01-02,UL AC VAC rpm Modbus RTU 600C
SR250-07 EC102/35E3G03-04 230V AC 50/60Hz 5,1A 1,76 Nm 700W 3800 0~10VDC, -250C to 54
rpm Modbus RTU 600C
SR250-07 EC102/35E3G- 110/240V 50/60Hz 3,7A/230 1,76 Nm 700W 3800 0~10VDC, -250C to 54
UL 01-03,UL AC VAC rpm Modbus RTU 600C
SR315-07 EC102/50E3G03-02 230V AC 50/60Hz 3,8A 2,67 Nm 715W 2600 0~10VDC, -250C to 54
rpm Modbus RTU 600C
SR315-07 EC102/50E3G- 110/240V 50/60Hz 3,3A/230 2,67 Nm 715W 2600 0~10VDC, -250C to 54
UL 01-02,UL AC VAC rpm Modbus RTU 600C

Table 2.1 All motors specifications

Do not change the motor configurations. Follow the correctly selected configurations given in the
table above. Changing the settings is associated with poor fan performance and risk of motor
damage as well as electric shock due to incorrect connection.

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3. TECHNICAL SPECIFICATIONS
Figures below show the key overall dimensions of the motors. Figure 3.1 shows EC092 motor and
figure 3.2 shows EC102 series.

Figure 3.1 EC092 motor series DIMENSIONS (all dimensions are given in mm units)

Figure 3.2 EC102 motor series DIMENSIONS (all dimensions are given in mm units)

Table 3.1 below represent the available motors with the correct dimensions and identifica-
tion numbers. The index number is a unique code identifying the right motor for the product.

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 FAN TYPE MOTOR TYPE INDEX L [mm] L1 [mm]

SR225-03 EC092/25E3G01-03 1-2-2214-0182 105 78

SR225-03 EC092/25EF3G03-02,UL 1-2-2214-0188 105 78
UL
SR250-03 EC092/25E3G01-04 1-2-2214-0184 105 78
SR250-03 EC092/25EF3G03-03,UL 1-2-2214-0190 105 78
UL
SR315-03 EC092/35E3G01-03 1-2-2214-0186 116 88
SR315-03 EC092/35EF3G01-02,UL 1-2-2214-0192 116 88
UL
SR225-07 EC102/35E3G03-03 1-2-2214-0183 131,5 88
SR225-07 EC102/35E3G01-02,UL 1-2-2214-0189 131,5 88
UL
SR250-07 EC102/35E3G03-04 1-2-2214-0185 131,5 88
SR250-07 EC102/35E3G01-03,UL 1-2-2214-0191 131,5 88
UL
SR315-07 EC102/50E3G03-02 1-2-2214-0187 146,5 103
SR315-07 EC102/50E3G01-02,UL 1-2-2214-0193 146,5 103
UL

Table 3.1 All motors dimensions

3.1 CONNECTION & DIAGRAMS

To perform the correct setup, please refer to the following diagrams representing possible ways
of motor connection. Installation and connection can be done by qualified personnel only. Failure
in performing in any of this operations may result in risk of fatal injury, electric shock, incorrect
mounting or product damage.

WARNING: Do not open or disassemble the motor while power supply is connected to the device.
It may result in fatal injury caused by electric shock. If it is necessary to open the motor, wait at least
5 minutes after disconnecting from the power supply.
Notes on proper installation:
• Use fuses at power line
• Check the wires condition before operating. Make sure that there are no short circuits.
• Use cables fulfilling the voltage, current, load and insulation installation requirements.
• Use only high quality hard wire or fiber copper wire with ferrule.
• Use shield cable.
• Make sure that motor label plate specification matches the operating supply voltage.

Use cables that are adapted to work with the desired current.

Connection instructions:
1. Remove the Top cover of the terminal strips.
2. Screw control and main power cables to the connector.
3. Check all connections again and carefully replace the Top cover.
4. Connect the Power supply voltage.

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 Motor EC169W-B190/44P1-05

Figure 3.3 EC169W-B190/44P1-05 CONNECTION DIAGRAM

Figure 3.4 Cables and factory connectors EC169W-B190/44P1-05

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 Motor EC092 series and EC102 series

Figure 3.5 EC092 series and EC102 series CONNECTION DIAGRAM

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4. COMMUNICATION
The motors can be controlled via an analog connection and using the Modbus protocol. The
EC169W-B190 / 44P1-05 engine can only be controlled using the Modbus protocol. The 092 and
102 series motors can be controlled in both ways. The parameters and control methods are pre-
sented below

4.1 ANALOG INPUT

AN1: Analogue input 1 – Electronics can be controlled by external analogue input voltage 10-0
VDC. Electronics controls speed linear from RPM min to RPM max. Maximal or minimal speed is
defined as input voltage 9,5V ± 3%.

AN1Min parameter can be set to the desired minimum setpoint. AN1Max parameter can be set to
the desired maximum setpoint. AN1Min and AN1Max can be set from 0V to 10V.

By AN1Stop, stop threshold voltage can be set. If AN1Stop is 0 threshold voltage is disabled and
motor will run with minimal settable RPM. By setting AN1Stop higher than 0 motor will not run up
to settable value.

For example if AN1min is set to 1V, AN1max is set to 9V and AN1stop is set to 0V controller works
from 200 rpm to 1500 rpm and motor will run with minimal rpm. AN1 operates from 1V to 9V
(AN1max > AN1min). If AN1stop is set to 1V then motro will not run below 1V. These examples
show the charts below. ( Figure 4.1 )

Figure 4.1 RPM/voltage charts with analogue connection.

Wrong polarity at input AN1 could cause serious damage on the controller.

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4.2 MODBUS RTU
Electronics are equipped with Modbus RTU 485 communication. To connect controllers into chain
use only shielded cables. Shielded cable for ground connection between controllers is necessary.

The MODBUS RTU protocol is based on the built-in RS-485 (EIA-485) interface. RS-485 is a two-wire
bus-interface that allows multi-drop network topology i.e. nodes can be connected as a bus (daisy
chain), or via drop cables from a common trunk line.

Drives uses the two-wire system where the communication between master and slave is half duplex,
i.e. it cannot transmit and receive at the same time. Each signal uses one twisted pair line — two
wires twisted around themselves. The signal on one wire is ideally the exact opposite of the signal
on the second wire. Since RS-485 is a multipoint communication system, all devices are connected
to the single twisted-pair cable. The Modbus RTU uses master/slave architecture, where each slave
device has its unique address and responds only to packets addressed to this device. The packets
are generated by the master (Controller), which periodically polls all connected slave devices. Data
travels over the single line in both directions. One or more EC drives can be connected to a control
(or master) using the RS-485 standardized interface. Maximal number of Compacto EC Drives
connected to the network is 32. If more than one frequency converter is connected to a master, use
parallel connections.

Figure 4.2 Parallel and “Daisy chain” connections via modbus

To connect PC and drive over serial line (MODBUS) RS-23/USB to RS-485 Converter is needed.

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4.3 MODBUS PARAMETERS

MODBUS is addressing of the drives (up to 32 pcs.) via software, adjustable: 9600, 19200 and 38400.

COILS
Address Function Range Description Level

0 Motor ON/OFF 0-1 Indication, 1=ON, 0=OFF 0

1 Reset Controller 0-1 1=Reset controller 0

DISCRETE STATUS BITS

Address Function Range Description Level

0 Under Voltage 0-1 1=Voltage too low to run 0

1 Over Voltage 0-1 1=Voltage too high to run 0

2 IGBT Overcurrent 0-1 1=Overcurrent protection tripped 0

3 Hot 0-1 1=Temperature protection active, power reduced 0

4 Phase Loss 0-1 1=Phase or motor sync loss 0

RESERVED 0

6 Parameters CRC 0-1 1=Parameter checksum failed (TBD) 0

7 Circuit Fault 0-1 1=There was an error detected during circuit internal check 0

8 Motor Fault 0-1 1=Motor does not behave as expected 0

9 Too Hot 0-1 1=Converter too hot to operate 0

10 I2R IGBT Fault 0-1 1=Software IGBT protection triggered 0

13.lis RESERVED 0

14 Restart Fault 0-1 1=Fault condition repeated several times in a short time. Conver- 0
ter power should be power cycled or reset.
15 RESERVED 0

16-17 RESERVED 0

18 Waiting To Stop 0-1 1=Motor should be stopped, but is still spinning 0

19-23 RESERVED 0

24 RpmReg 0-1 Speed regulator active 0

25 PowerReg 0-1 Power limit regulator active 0

26 RESERVED 0

27 OvermodReg 0-1 Over modulation reached. Converter can no longer supply the 0
voltage required by motor.
28 RegenReg 0-1 Motor is in regeneration. Speed increased to prevent DC link over 0
voltage
29 IphaseReg 0-1 RMS motor phase current limit reached 0

30 SyncReg 0-1 Motor is still in Synchronous mode 0

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HOLDING REGISTERS
Address Function Range Description LEVEL Resolution

0 Set point 0..10000 Performance set point for speed depends on operation 0, 1 0,01%
mode.
1 Direction 0..65535 Motor direction: 1 1
0: clockwise rotation.
>0: anti-clockwise rotation

2 Maximum Speed MinRPM.. Ma- Max rpm allowed in normal operation. External control will 0, 1 1
xRPM[level+1] use this as set point maximum.
3 RESERVED

4 MinRPM[le- 10% RPM to Max Minimal allowed speed 0, 1 1

vel+1]… MaxRPM RPM
5 Password 0..32767 0: level 0 0
9788: master password
24681: password for level 1
24681 can be changed
10000: store values to EEPROM at current level (will over-
ride lower levels)
When level is changed, stored values for the level will be
loaded

6 Operation Mode 0: AN1 Speed (default) 0

2: MODBUS Speed

7 Modbus Address 1..247 Set Modbus address: 1

Write 10000 to Password to save. Restore by writing to
broadcast address (0) (in case you forgot address)

8 MODBUS con- 0/1 Detection MODBUS connection loos 0

nection detection (1 MODBUS disconnection ignored, 0 – MODBUS discon-
nection used for motor stop )

9 MODBUS con- 0..65536 s timeout to stop motor after loose connection 1

nection detection
timeout
10 RESERVED

11 AN1Max 0..1000 Voltage for maximum setpoint. 1 0.01V

Transfer function is inverted if AN1Max < AN1Min.

12 AN1Min 0..1000 Voltage for minimum setpoint 1 0.01V

13 AN1Stop 0..1000 0: disable stop 1 0.01V

AN1Stop >0: Stop threshold voltage.

18 Modbus speed 1-3 Modbus speed can be changed: 1 - baud rate 9600 (de- 1
fault), 2 - baud rate 19200, 3 - baud rate 38400.
Notice: after baud rate change Modbus communication
will not work, also change baud rate on converter to get
proper working.

19 RESERVED

20 RESERVED

21 Password 0..32767 new password for level 1 1

change

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INPUT REGISTERS
Address Function Range Description LEVEL Resolution

0 HW Version Hardware version 0 1

1 FW Version Firmware version 0 1

2..3 RESERVED 0
4 Speed 0..32767 RPM 0 1
5 Controller tempe- -50..150 °C 0 0.01
rature
6 UDC DC Bus voltage in V 0 0.1
7 Stator IRMS RMS Stator current in A 0 0.001
8 Power W 0 0.1

9 Analogue1 -300..2000 Analogue input 1 voltage 0 0.01V

19 Error Code 0..7 7 = motor failed to start repeatedly
6 = under or overvoltage
5 = motor misconnected/faulty
4 = internal frequency converter fault
3 = temperature protection active
2 = active overcurrent protection
1 = slow blink = standby
0 = always on (operating normally)

20 - 21 RESERVED 0
23 Op Minutes Minutes of operation 0
24 Op Days Days of operation (RPM>0, no error) 0

5. SUPPORT
www.swissrotors.com Swiss Rotors AG
+41 43 508 94 75 Eichengasse 3
info@swissrotors.com 4702 Oensingen
Switzerland

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