Installation Manual

YUKON
Tall Floor Split Systems
36,000 - 120,000 Btu/h
Cooling Only
MCV Series 50/60 Hz

50 Hz Models
Cooling Only
MCV 036 BB
MCV 048 BB
MCV 060 BB
MCV 090 BB
MCV 120 BB

60 Hz Models
Cooling Only
MCV 036 B1
MCV 048 B1
MCV 060 B1
MCV 090 B1
MCV 120 B1

June 2006 MS-SVN007-EN

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 General Information

General Information About the Unit Caution

This Installation Manual is provided These MCV units are assembled, Cautions are provided at appropriate
as a guide to good practice in the pressure tested, dehydrated, charged places in this manual to indicate to
installation by the installer of the and run-tested prior to shipment from installers, operators, and service
Trane MCV vertical floor mounted the factory. The information contained personnel of potentially hazardous
split system. in this manual applies to MCV units situations which, if not avoided, MAY
Installation procedures should be designed to operate in the cooling result in minor or moderate injury or
performed in the sequence that they mode only. malfunction of the unit.
appear in this manual.
The Trane MCV series, is equipped Your personal safety and the proper
To install the system for proper and to with a microprocessor control to operation of this unit require that you
operate reliable operation, it must be provide flexibility and energy savings. follow them carefully. The Trane
installed in accordance with these Company assumes no liability for
instructions. Also, the services of a Reception installations or servicing performed by
qualified service technician should be On arrival, please inspect the unit unqualified personnel.
employed, through a maintenance before signing the delivery note.
contract with a reputable service Specify any damage of the unit on the Warranty
company. delivery note, and send a registered Warranty is based on the general
letter of protest to the last carrier of terms and conditions in each country.
Please read these Installation Manual the goods within 72 hours of delivery. The warranty is void if the equipment
completely before installing the is modified or repaired without the
air conditioning system. The unit should be totally inspected written approval of The Trane
within 7 days of delivery. If any Company, if the operating limits are
About this Manual concealed damage is discovered, exceeded or if the control system or
Cautions appear at appropriate send a registered letter of protest to the electrical wiring is modified.
places in this Installation Manual. the carrier within 7 days of delivery.
Your personal safety and the proper Damage due to inappropriate
operation of this machine require Warning installation, lack of knowledge or
that you follow them carefully. Warnings are provided at appropriate failure to comply with the
The Trane Company assumes no places in this manual to indicate to manufacturer s instructions, is not
liability for installations or servicing installers, operators and service covered by the warranty obligation.
performed by unqualified personnel. personnel of potentially hazardous If the installation does not conform to
All phases of the installation of this air situations which, if not avoided, the rules described in Installation
conditioning system must conform to COULD result in death or serious Manual, it may entail cancellation of
all national, provincial, state and local injury. warranty and liabilities by The Trane
codes. Company.

Important
This document is customer property
and is to remain with the unit. Please
place it in the service information
pack upon completion of work.

These instructions do not cover all

variations in systems, nor do they
provide for every possible contingency
to be met in connection with
installation. Should further information
be desired or should particular
problems arise which are not covered
sufficiently in this manual, the matter
should be referred to your Trane sales
representative

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 Contents

General Information 2
Typical Installation 4
Location and Preparation of Unit 5
Unit Installation 6
Condensate Drain Piping 8
Electrical Installation 9
Typical Wiring Diagram 10
Dimensional Data 11

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 Typical Installation

Outdoor Unit

Indoor Unit

Supply Air Grille

Control Display

Front Panel

Refrigerant Tubing
& Wiring

Bottom Panel

Return Air Grille

with Air Filter

Drain

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 Location and Preparation of Unit

1. Select an appropriate position that

allows every corner of the room to
be uniformly air conditioned and
where it is easy to route the
refrigerant tubing (Figure 1).

2. Ensure that the floor construction

is sufficient to fully support the
weight of the indoor unit.

3. Consideration must be given to

ensure an unobstructed flow of
supply and return air.

4. Refrigerant tubes between indoor

and outdoor units should be kept
as short as possible.

5. Length of the condensate drain

hose should be kept as short as
Figure 1
possible.
30
0m
6. Do not install unit in direct sunlight m

or near other heat sources as this

may affect performance. Do not
allow outside air to directly enter
30
unit or condensate may form at the 0m
m
unit s discharge.

7. Recommended service clearance

200mm

as shown in (Figure 2).

mm
500

Figure 2

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 Unit Installation

Indoor Unit
1. Select a location to route tubing,
wiring and drain pipe between the
indoor and outdoor units.
2. Make a hole in the wall using a key
hole saw or hole-cutting drill
attachment.
The hole should be made at a slight
downward slant to the outdoor side
(Figure 3).

Outdoor side

Indoor side

Figure 3
Before cutting, check that no pipes or
studs are directly behind the place to
be cut. Avoid areas where electrical
wiring or conduits are located. Figure 4 Figure 5
3. Place the unit on a solid and level
foundation.
4. Tubing, wiring and the drain pipe
can be routed to rear or left and
right side of the unit.
5. To gain access to the electrical
terminals, the drain and the
refrigerant lines, remove the return
air grille and bottom panel.
5.1 Remove a screw at return air grille
(Figure 4).
5.2 Pull the return air grille forward
and lift up to remove it (Figure 5).
5.3 Unscrew at the bottom panel, pull
forward and lift up to remove the
panel. The electrical box will be
on the left hand side, the drain
and refrigerant lines will be on the
right hand side when facing front
(Figure 6).
5.4 Unscrew at the electrical box to
remove the cover, the electrical
terminal will be placed inside the
box (Figure 7).
6. Replace the cover of electrical box,
bottom panel and the return air
grille after the installation of wiring,
tubing and piping is completed. Figure 6 Figure 7

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 Unit Installation

Connecting the Unit with 4. Clean internal and extenal surfaces

of coupling or expanded tube prior
Brazing Procedure to brazing.
5. Insulate the entire suction line.
1. Cut the copper tube to the 6. Do not allow uninsulated liquid line
required length with a tube cutter. to come in direct contact with bare
It is recommened to cut approx. suction line.
20-30 cm. longer than the tube 7. Precautions should be taken to
length you estimate. avoid heat damage to the pressure
2. Remove burrs at the end of the tap valve core during brazing. It is
copper tube with a tube reamer recommended that a wet rag be
(Figure 8). wrapped around the valve body.
8. It is recommended to use braze
Copper shield, soak pad in water and
tubing place over suction and liquid lines
Reamer to protect unit finish.
9. To braze the copper tube, before
brazing a copper tube to a solder
Figure 8 coupling or a copper tube to an
expanded tube, do not forget to
3. There are 2 ways to connect the keep them tight as shown in
copper tube. (Figure 11, 12).
- Use a coupling between the
Torch
copper tube of indoor unit and CO
MM
ET
the copper tube used for 3

installation (Figure 9).

Solder rod Solder

coupling
Copper tube
of indoor unit Copper tube from
outdoor unit
Solder coupling
Copper tube of Figure 11
outdoor unit
Torch
Figure 9 CO
MM
ET
3
- Expand the copper tube by using
a swaging tool set (Figure 10).

Solder rod Solder

Swaging coupling
tool
Copper tube from
outdoor unit
Tube holder
(Clamp) Figure 12
Copper 10. Use a dry nitrogen purge and
tube brazing alloy without flux when
brazing the field line to the copper
factory connection. Flow dry
nitrogen into either valve pressure
tap port, through the tubing and
out the other port while brazing.
11. Braze using accepted good
Figure 10
brazing techniques.
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 Condensate Drain Piping

- The drain hose should run straight - When the drain hose is placed in
down the wall to a level where the the room, insulate the hose with
run off will not stain the wall. foam polyethylene to avoid
damage to the ceiling or furniture.
- There should be no traps. Avoid
putting the end of the hose in - After completing installation of
water. refrigerant lines, wiring and drain
connections, bind the tubing,
- To conveniently drain the system, wiring and drain hose (check if
the drain hose must slant local codes permit binding) into a
downward, with a slope of at least bundle by using tape at 100 or
1 : 50 to prevent leakage. 200 mm. (4" to 8") intervals. Make
sure the drain hose is at the bottom
of the bundle (Figure 12).

P.V.C. Tape

Insulation Tube

Suction Line Tube

Liquid Line Tube
P.V.C.
Conduit
Water Condensated
Drain Tube
(P.V.C. Tube) Control Wiring
Power Wiring

Figure 12

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 Electrical Installation

All wiring and grounding must comply Indoor Unit

with local electrical codes.
Remove the return air grille and cover
1. Wiring of electrical box (see previous
Important Safeguards: instructions) to access the terminal base.
- Check the unit nameplate for - Connect the wire terminals
electrical rating. Be sure wiring to the terminal base.
is done according to local (See connection indication on
codes and wiring diagram. system wiring diagram).
- Use a separate power line with - Make sure all connections are
circuit breaker for each air tight.
conditioning unit.
- Connect electrical ground to all
units. Outdoor Unit
- Wiring should not touch
refrigerant tubing, compressor, Outdoor unit - indoor unit electrical
motors or moving parts. interconnection should be in
- The manufacturer will accept no accordance with the applicable
responsibility for problems system wiring diagram and indoor
caused by unauthorized unit diagrams.
changes in the internal wiring.
- Connect the wiring firmly. Outdoor unit diagram is contained in
the outdoor unit Installation Manual
2. Electrical Connections
See Section: Typical Wiring Note:
Diagram - All wiring must comply with
national state and local codes.
- After completing the connections,
re-confirm them to be in
accordance with the unit and
system wiring diagrams.

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 Typical Wiring Diagram

MCV036/048/060

WH
NEUTRAL
BLK

LINE
#3

LOW BR
#2
FAN CF
MED MTR
#1
WH
HI GRN/YL
BLK WH

LINE-C
BLK

COMP

GRN/YL
BLK SWEEP
SWP MOTOR

L N C1 C2 -
FREEZE SENSOR

ROOM SENSOR
COLOR CODE
BL BLUE
CONTROL PANEL BLK BLACK
BR BROWN MS
GR GRAY
GRN GREEN POWER SUPPLY CONDENSING UNIT
LEGEND
RD RED 220-240V/1Ph/50Hz
TERMINAL WH WHITE 220-240V/1Ph/60Hz
JUNCTION YL YELLOW
CF FAN CAPACITOR
FAN MTR FAN MOTOR NOTES:
IDENTIFIED TERMINAL COLOR 1. POWER WIRING AND GROUNDING OF
CONTACTOR COIL WIRE #
MCV036 MCV048 MCV060 EQUIPMENT MUST COMPLY WITH
TERMINAL BOARD BY FACTORY
LOCAL CODES.
FIELD WIRING #3 (LOW) YL RD YL
FACTORY WIRING 2. USE COPPER CONDUCTORS ONLY.
RELAY CONTACT N.O. #2 (MID) RD BL RD 3. ENSURE THAT POWER SUPPLY AGREE
CAPACITOR WITH EQUIPMENT NAME PLATE.
#1 (HIGH) BL BLK BL

035-0977 REV. -

MCV090/120

WH #3

NEUTRAL BR
BLK #2 FAN CF
LINE MTR
#1 WH
3M
LOW
3M GRN/YL WH
#3
2M
MED BR
2M
#2 FAN
1M CF
HI MTR
BLK 1M
#1 WH
LINE-C
BLK GRN/YL WH

COMP

BLK GRN/YL
SWEEP
SWP MOTOR

L N C1 C2 -
FREEZE SENSOR

ROOM SENSOR
COLOR CODE
BL BLUE
CONTROL PANEL BLK BLACK
BR BROWN MS
GR GRAY POWER SUPPLY
LEGEND GRN GREEN CONDENSING UNIT
220-240V/1Ph/50Hz
RD RED
TERMINAL 220-240V/1Ph/60Hz
WH WHITE
JUNCTION
YL YELLOW
CF FAN CAPACITOR
FAN MTR FAN MOTOR NOTES:
IDENTIFIED TERMINAL COLOR 1. POWER WIRING AND GROUNDING OF
CONTACTOR COIL WIRE #
MCV090 MCV120 EQUIPMENT MUST COMPLY WITH
TERMINAL BOARD BY FACTORY
FIELD WIRING
LOCAL CODES.
#3 (LOW) YL RD 2. USE COPPER CONDUCTORS ONLY.
FACTORY WIRING
RELAY CONTACT N.O. #2 (MED) RD BL 3. ENSURE THAT POWER SUPPLY AGREE
CAPACITOR WITH EQUIPMENT NAME PLATE.
#1 (HIGH) BL BLK

035-0978 REV. -

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 Dimensional Data

MCV036/048/060
A C
B
52
268

1900

ø27 KNOCK-OUT(2)
FOR ELEC.
668

ø75 KNOCK-OUT(2)
FOR SUCTION & LIQUID 135.5
70.5
ø30 KNOCK-OUT(2)
100 100
FOR DRAIN
180
117

30

80

80

80
E D

SLOT ø70X110 KNOCK-OUT(2)

MCV090/120 FOR SUCTION+LIQUID+DRAIN+ELEC.

A
B
52

C
268

1900

ø27 KNOCK-OUT(2)
FOR ELEC.
668

ø75 KNOCK-OUT(2)
FOR SUCTION & LIQUID 135.5
70.5
ø30 KNOCK-OUT(2)
100 100
FOR DRAIN
180

D
117

30

80

80

80

SLOT ø70X110 KNOCK-OUT(2)

FOR SUCTION+LIQUID+DRAIN+ELEC.

FOR EXPORT MODEL (50/60Hz)

MODEL A B C D E LIQUID SIZE SUCTION SIZE CONNECTION TYPE

MCV036 600 494 370 340 462 3/8" 3/4" BRAZE

MCV048 600 494 370 340 462 3/8" 1-1/8" BRAZE
MCV060 848 742 400 370 710 3/8" 1-1/8" BRAZE
MCV090 1196 989 400 370 954 1/2" 1-1/8" BRAZE
MCV120 1196 989 400 370 954 1/2" 1-3/8" BRAZE
NOTE : ALL DIMENSIONS ARE IN MILLIMETER.

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 Literature Order Number MS-SVN007-EN (June 2006)

Trane File Number MS-SVN007-EN.pdf

A business of American Standard Companies
Supersedes New
http://www.trane.com Stocking Location Thailand

For more information, contact your local Trane has a policy of continuous product and product data improvement and reserves the right to
district office change design and specifications without notice. Only qualified technicians should perform the installation
and servicing of equipment referred to in this publication.

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