Mega Water Tank IPB-3

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MEGA WATER TANK-IPB-3

SPECIALTY HAULAGE SOLUTIONS FOR CONSTRUCTION AND MINING

ILLUSTRATED PARTS BREAKDOWN

GENUINE MEGA

MEGA CORP.®
700 Osuna Rd. N.E. • Albuquerque, NM 87113 • 1-800-345-8889 • 505-345-2661 • Fax 505-345-6190
www.megacorpinc.com
® MEGA Corp., Inc. All Rights Reserved
MEGA WATER TANK IPB-3
31 Aug 2017
TABLE OF CONTENTS

Page
Section 1 Water Pumps & Hydraulic Motor Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Section 2 Spray Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Section 3 Water Cannon System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Section 4 Controls and Indicating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Section 5 Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Section 6 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

A
MEGA WATER TANK IPB-3
31 Aug 2017
TABLE OF CONTENTS

B (Blank)
MEGA WATER TANK IPB-3
31 Aug 2017

SECTION 1
Water Pumps & Hydraulic Motor Assemblies

Mega M3 Water Pump – Direct Motor Mount ..................... 1-2


Mega M3 Water Pump – Direct Motor Mount ..................... 1-3
Mega M3 Water Pump – 1.5 Inch, Plain Keyed .................... 1-4
Mega M3 Water Pump – 1.5 Inch, Plain Keyed .................... 1-5
Mega M4 Water Pump – Standard (Gen 3) ........................... 1-6
Mega M4 Water Pump – Corrosion Resist. (Gen 3) ............ 1-7
Mega M4 Water Pump–Trimmed Impeller (Gen 3) ............ 1-8
Mega M4 Water Pump – Complete SS, CW .......................... 1-9
Mega M-4B Water Pump – Rope Seal, Standard ................ 1-10
Mega M-4B Water Pump–Rope Seal, Corrosion Res. ........ 1-11
Mega M-4B Water Pump – Mech. Seal, Standard ............... 1-12
Mega M-4B Water Pump–Mech Seal, Corrosion Res. ....... 1-13
Cross-over Assembly, 1.5” .......................................................... 1-14
Cross-over Assembly, 1.25” ........................................................ 1-15
Hydraulic Drive Motors ............................................................... 1-16

1-1 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M3 WATER PUMP – DIRECT MOTOR MOUNT
PART NO. 304954
• Clockwise Rotation • 3 inch NPT Outlet • 4 inch NPT Inlet • 9 inch Impeller

8
7 25 27
6
5

28

9
24
10 4 2
6 16 17
12 18
1
11 13 3

14 18 29
26

21
15
19
22
20
17 23
16
 

   

30
Shaft Kit – 304955
Items: 5, 7, 8, 9, 10, 11

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
304954 M3 Water Pump-CW, Direct Motor Mount 16 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 Pump 12
1 304984 Bracket, M3 Pump 1 X 17 350016 Washer, 3/8 inch, M3 Pump 12
2 304972 Bolt, Impeller, M3 Pump 1 X 18 304968 Grease Fitting, 1/8 inch, M3 Pump 2
3 304971 Washer, Lock, Impeller, M3 Pump 1 X 19 304983 Bearing Cap, M3 Pump 1
4 304970 Washer, Impeller, M3 Pump 1 20 304967 Packing, 3/8 inch, Set of 4 Rings, M3 Pump 1 X
5 304959 Bearing, Impeller Side, M3 Pump 1 X 21 304966 Stud, Packing Gland, M3 Pump 2 X
6 304960 Seal, Grease, M3 Pump 2 X 22 304757 Nut, Packing Gland, M3 Pump 2 X
7 304961 Sleeve, Wear, Shaft, M3 Pump 1 X 23 304969 Packing Gland (Pair), M3 Pump 1 X
8 304962 Key, Impeller, M3 Pump 2 X 24 304965 Impeller CW, M3 Pump 1
9 304956 Bearing, Drive Side, M3 Pump 1 X 25 304963 Volute Case, CW, M3 Pump 1
10 304958 Ring, Thrust, M3 Pump 1 26 304973 Seal, Volute Gasket, M3 Pump 1 X
11 304957 Retainer, Snap Ring, M3 Pump 1 X 27 350850 Plug, ¼ inch, NPT, M3 Pump 4
12 305102 Hydraulic Shaft Coupler, M3 Pump X 28 350852 Plug, ½ inch, M3 Pump 2
13 305101 Key, Coupling, M3 Pump 1 X 29 300460 Petcock Drain, ½ inch, M3 Pump 1
14 305107 Set Screw, Coupling, M3 Pump 2 30 304955 Shaft Kit Assembly, M3 Pump 1 X
15 304981 Hydraulic Motor Mount, C-fit, M3 Pump 1

Water Pumps & Hydraulic Motor Assemblies 1-2


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M3 WATER PUMP – DIRECT MOTOR MOUNT
PART NO. 304985
• Counterclockwise Rotation
• 3 inch NPT Outlet

8 25
7
6
5 27

28
9
10 24
6 16 17 4
12 2
18

1
11 13
3
19 29
14 18 26

21
15
22 20

16 17 23
 

   

30
Shaft Kit – 304955
Items: 5, 7, 8, 9, 10, 11

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
304985 M3 Water Pump-CCW, Direct Motor Mount 16 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 Pump 12
1 304984 Bracket, M3 Pump 1 X 17 350016 Washer, 3/8 inch, M3 Pump 12
2 304972 Bolt, Impeller, M3 Pump 1 X 18 304968 Grease Fitting, 1/8 inch, M3 Pump 2
3 304971 Washer, Lock, Impeller, M3 Pump 1 X 19 304983 Bearing Cap, M3 Pump 1
4 304970 Washer, Impeller, M3 Pump 1 20 304967 Packing, 3/8 inch, Set of 4 Rings, M3 Pump 1 X
5 304959 Bearing, Impeller Side, M3 Pump 1 X 21 304966 Stud, Packing Gland, M3 Pump 2 X
6 304960 Seal, Grease, M3 Pump 2 X 22 304757 Nut, Packing Gland, M3 Pump 2 X
7 304961 Sleeve, Wear, Shaft, M3 Pump 1 X 23 304969 Packing Gland (Pair), M3 Pump 1 X
8 304962 Key, Impeller, M3 Pump 2 X 24 304972 Impeller CCW, M3 Pump 1
9 304956 Bearing, Drive Side, M3 Pump 1 X 25 304975 Volute Case, CCW, M3 Pump 1
10 304958 Ring, Thrust, M3 Pump 1 26 304973 Seal, Volute Gasket, M3 Pump 1 X
11 304957 Retainer, Snap Ring, M3 Pump 1 X 27 350850 Plug, ¼ inch, NPT, M3 Pump 4
12 305102 Hydraulic Shaft Coupler, M3 Pump X 28 350852 Plug, ½ inch, M3 Pump 2
13 305101 Key, Coupling, M3 Pump 1 X 29 300460 Petcock Drain, ½ inch, M3 Pump 1
14 305107 Set Screw, Coupling, M3 Pump 2 30 304955 Shaft Kit Assembly, M3 Pump 1 X
15 304981 Hydraulic Motor Mount, C-fit, M3 Pump 1

1-3 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M3 WATER PUMP – 1.5 INCH, PLAIN KEYED
PART NO. 304977
• Counterclockwise Rotation • 3 inch NPT Outlet • 4 inch NPT Inlet
• 9 inch Impeller

6 7 8 22 24
5

25
10
9 21
6 14 4
13 2
15

1
11
12 3 26
15
14
23

18

19 27
17
16
13
20  

   

Shaft Kit – 304955


Items: 5, 7, 9, 10, 11

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
304977 M3 Water Pump-CCW, Plain Keyed 1 14 350016 Washer, 3/8 inch, M3 Pump 12
1.5 inch Diameter Shaft 15 304968 Grease Fitting, 1/8 inch, M3 Pump 2
1 304984 Bracket, M3 Pump 1 16 304983 Bearing Cap, M3 Pump 1
2 304972 Bolt, Impeller, M3 Pump 1 X 17 304967 Packing, 3/8 inch, Set of 4 Rings, M3 Pump 1 X
3 304971 Washer, Lock, Impeller, M3 Pump 1 X 18 304966 Stud, Packing Gland, M3 Pump 2 X
4 304970 Washer, Impeller, M3 Pump 1 X 19 304757 Nut, Packing Gland, M3 Pump 2 X
5 304959 Bearing, Impeller Side, M3 Pump 1 20 304969 Packing Gland (Pair), M3 Pump 1 X
6 304960 Seal, Grease, M3 Pump 2 X 21 304975 Impeller CCW, M3 Pump 1
7 304961 Sleeve, Wear, Shaft, M3 Pump 1 X 22 304974 Volute Case, CCW, M3 Pump 1
8 304962 Key, Impeller, M3 Pump 2 X 23 304973 Seal, Volute Gasket, M3 Pump 1 X
9 304956 Bearing, Drive Side, M3 Pump 1 X 24 350850 Plug, ¼ inch, NPT, M3 Pump 4
10 304958 Ring, Thrust, M3 Pump 1 25 350852 Plug, ½ inch, M3 Pump 2
11 304957 Retainer, Snap Ring, M3 Pump 1 X 26 300460 Petcock Drain, ½ inch, M3 Pump 1
12 305101 Key, Coupling, M3 Pump 1 X 27 304955 Shaft Kit Assembly, M3 Pump 1 X
13 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 Pump 12

Water Pumps & Hydraulic Motor Assemblies 1-4


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M3 WATER PUMP – 1.5 INCH, PLAIN KEYED
PART NO. 304953 **Discontinued by manufacturer**
• Clockwise Rotation • 3 inch NPT Outlet • 4 inch NPT Inlet • 9 inch Impeller

  6 7 8
22 24
5

25

10
9 21
6 14 4
13 2
15

1
11 12 3 26

14 15
23

18

16 19 27
17
13

20  

   

Shaft Kit – 304955


Items: 5, 7, 9, 10, 11

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
304953 M3 Water Pump-CW, Plain Keyed 1.5 inch 1 14 350016 Washer, 3/8 inch, M3 Pump 12
Diameter Shaft 15 304968 Grease Fitting, 1/8 inch, M3 Pump 2
1 304984 Bracket, M3 Pump 1 16 304983 Bearing Cap, M3 Pump 1
2 304972 Bolt, Impeller, M3 Pump 1 X 17 304967 Packing, 3/8 inch, Set of 4 Rings, M3 Pump 1 X
3 304971 Washer, Lock, Impeller, M3 Pump 1 X 18 304966 Stud, Packing Gland, M3 Pump 2 X
4 304970 Washer, Impeller, M3 Pump 1 X 19 304757 Nut, Packing Gland, M3 Pump 2 X
5 304959 Bearing, Impeller Side, M3 Pump 1 20 304969 Packing Gland (Pair), M3 Pump 1 X
6 304960 Seal, Grease, M3 Pump 2 X 21 304965 Impeller CW, M3 Pump 1
7 304961 Sleeve, Wear, Shaft, M3 Pump 1 X 22 304963 Volute Case, CW, M3 Pump 1
8 304962 Key, Impeller, M3 Pump 2 X 23 304973 Seal, Volute Gasket, M3 Pump 1 X
9 304956 Bearing, Drive Side, M3 Pump 1 X 24 350850 Plug, ¼ inch, NPT, M3 Pump 4
10 304958 Ring, Thrust, M3 Pump 1 25 350852 Plug, ½ inch, M3 Pump 2
11 304957 Retainer, Snap Ring, M3 Pump 1 X 26 300460 Petcock Drain, ½ inch, M3 Pump 1
12 305101 Key, Coupling, M3 Pump 1 X 27 304955 Shaft Kit Assembly, M3 Pump 1 X
13 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 Pump 12

1-5 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M4 WATER PUMP – STANDARD (GEN 3)
PART NO. 304991
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • 13 inch Impeller

 
  8 7 6 5
9 31
39 34

Shaft Kit – 305403 2


Items: 2-16, 22-26 10 32
30 35
33
4 36
19 3
1
12 11 37
13
16  
19

15 19 21
14 27 Impeller Nut
  Drill Guide –
18 044583
23
17 28
25 40
24
26
Packing Kit – 305402 38 25 20 22  
Items: 25, 26 29
   

Impeller Kit – 305404


Items: 3, 4, 9, 21, 22, 30, 32

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
304991 MEGA M4 Pump Assembly-Standard 21 305091 Wear Ring, Packing Mount, M4 Pump 1 X
1 305097 Bracket, M4 Pump 1 22 305111 Seal, O-Ring, Volute, M4 Pump 1 X
2 305628 Shaft, Carbon Steel, M4 Pump 1 X 23 305340 Bolt, Packing Mount, M4 Pump 8 X
3 044583 Drill Guide, Impeller Nut, M4 Pump 1 X 24 305626 Cap Screw Nyltite Seals, M4 Pump 8 X
4 305627 Nut Impeller, M4 Pump 1 X 25 305114 Packing 3/8 inch, Set of 5 Rings, M4 Pump 1 X
5 305100 Water Slinger, M4 Pump 1 X 26 305112 Lantern Ring, M4 Pump 1 X
6 304960 Seal, Grease, Impeller Side, M4 Pump 1 X 27 305105 Stud, Packing Gland, M4 Pump 2 X
7 305096 Sleeve, Wear, Shaft, M4 Pump 1 X 28 305288 Nut, Packing Gland Flanged, M4 Pump 2 X
8 304956 Bearing, Impeller Side M4 Pump 1 X 29 305098 Packing Gland (Pair), M4 Pump 1 X
9 305106 Key, Impeller, M4 Pump 2 X 30 305075 Impeller 13 inch Diameter, SS, M4 Pump 1
10 305108 Bearing, Drive Side, M4 Pump 1 X 31 305090 Volute Case, Standard Cast Iron, M4 Pump 1
11 305631 Washer, Tab, Bearing Retainer, M4 Pump 1 X 32 305092 Wear Ring, Volute, M4 Pump 1 X
12 305630 Nut, Shaft, M4 Pump 1 X 33 350232 Bolt, ½” x 1 ¾”GR 8, Volute Case, M4 Pump 8
13 305101 Key, Shaft Drive End, M4 Pump 1 X 34 350852 Plug, Volute, M4 Pump 3 X
14 305113 Seal, Grease, Drive Side, M4 1 X 35 302527 Inlet Flange Gasket, 6 inch, M4 Pump 1 X
15 305102 Coupling, Shaft to Motor, M4 Pump 1 X 36 012930 Outlet Gasket, 4 inch, M4 Pump 1 X
16 305107 Set Screw, Coupling, M4 Pump 2 X 37 300460 Petcock Drain, M4 Pump 1
17 305099 Mount, Hydraulic Motor, M4 Pump 1 38 305402 Packing Kit, M4 Pump 1 X
18 350149 Bolt, 3/8” x 2” GR 8, Motor Mount, M4 Pump 4 39 305403 Shaft Kit, Standard, M4 Pump 1 X
19 304968 Grease Fitting, 1/8 inch, NPT 3 X 40 305404 Impeller Kit, M4 Pump 1 X
20 305094 Packing Mount, Standard, M4 Pump 1

Water Pumps & Hydraulic Motor Assemblies 1-6


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M4 WATER PUMP – CORROSION RESIST. (GEN 3)
PART NO. 304992
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • 13 inch Impeller

  3
  8 7 6 5
9 31
39 34  

Shaft Kit – 305405 2


Items: 2-16, 22-26 10 32
30 35
33 Impeller Nut
4 36
Drill Guide –
044583
19
1
12 11 37
13
16
19
 

15 19 20
14 27
Packing Kit – 305402 18
Items: 25, 26 40
23
17 28
25
24  
38 26
25 21 22
29
   

Impeller Kit – 305404


Items: 3, 4, 9, 20, 22, 30,
32

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
304992 Mega M4 Pump Assy – Corrosion Resistant 21 305118 Packing Mount, Stainless Steel, M4 Pump 1
1 305097 Bracket, M4 Pump 1 22 305111 Seal, O-Ring, Volute, M4 Pump 1 X
2 305629 Shaft, Stainless Steel, M4 Pump 1 X 23 305340 Bolt, Packing Mount, M4 Pump 8 X
3 044583 Drill Guide, Impeller Nut, M4 Pump 1 X 24 305626 Cap Screw Nyltite Seals, M4 Pump 8 X
4 305627 Nut, Impeller, W/ Roll Pin M4 Pump 1 X 25 305114 Packing 3/8 inch, Set of 5 Rings, M4 Pump 1 X
5 305100 Water Slinger, M4 Pump 1 X 26 305112 Lantern Ring, M4 Pump 1 X
6 304960 Seal, Grease, Impeller Side, M4 Pump 1 X 27 305105 Stud, Packing Gland, M4 Pump 2 X
7 305096 Sleeve, Wear, Shaft, M4 Pump 1 X 28 305288 Nut, Packing Gland Flanged, M4 Pump 2 X
8 304956 Bearing, Impeller Side, M4 Pump 1 X 29 305098 Packing Gland (Pair), M4 Pump 1 X
9 305106 Key, Impeller, M4 Pump 2 X 30 305075 Impeller 13 inch Diameter, SS, M4 Pump 1
10 305108 Bearing, Drive Side, M4 Pump 1 X 31 305115 Volute Case, Stainless Steel,M4 Pump 1
11 305631 Washer, Tab, Bearing Retainer, M4 Pump 1 X 32 305092 Wear Ring, Volute, M4 Pump 1 X
12 305630 Nut, Shaft, M4 Pump 1 X 33 350232 Bolt, ½” x 1 ¾” GR 8, Volute Case, M4 Pump 8
13 305101 Key, Shaft Drive End, M4 Pump 1 X 34 350852 Plug, Volute, M4 Pump 3 X
14 305113 Seal, Grease, Drive Side, M4 1 X 35 302527 Inlet Flange Gasket, 6 inch, M4 Pump 1 X
15 305102 Coupling, Shaft to Motor, M4 Pump 1 X 36 012930 Outlet Gasket, 4 inch, M4 Pump 1 X
16 305107 Set Screw, Coupling, M4 Pump 2 X 37 300460 Petcock Drain, M4 Pump 1
17 305099 Mount, Hydraulic Motor, M4 Pump 1 38 305402 Packing Kit, M4 Pump 1 X
18 350149 Bolt, 3/8” x 2” GR 8, Motor Mount, M4 Pump 4 39 305405 Shaft Kit, Stainless, M4 Pump 1 X
19 304968 Grease Fitting, 1/8 inch, NPT 3 X 40 305404 Impeller Kit, M4 Pump 1 X
20 305091 Wear Ring, Packing Mount, M4 Pump 1 X

1-7 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M4 WATER PUMP–TRIMMED IMPELLER (GEN 3)
PART NO. 305074
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • 12 inch Impeller

39
3

 
 

Impeller Nut Shaft Kit – 305403


Drill Guide – Items: 2-16, 22-26
044583

   
 

38

Packing Kit – 305402


Items: 25, 26

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
305074 MEGA M4 Pump Assembly-Trimmed 20 305094 Packing Mount, Standard, M4 Pump 1
1 305097 Bracket, M4 Pump 1 21 305091 Wear Ring, Packing Mount, M4 Pump 1 X
2 305628 Shaft, Carbon Steel, M4 Pump 1 X 22 305111 Seal, O-Ring, Volute, M4 Pump 1 X
3 044583 Drill Guide, Impeller Nut, M4 Pump 1 X 23 305340 Bolt, Packing Mount, M4 Pump 8 X
4 305627 Nut Impeller, M4 Pump 1 X 24 305626 Cap Screw Nyltite Seals, M4 Pump 8 X
5 305100 Water Slinger, M4 Pump 1 X 25 305114 Packing 3/8 inch, Set of 5 Rings, M4 Pump 1 X
6 304960 Seal, Grease, Impeller Side, M4 Pump 1 X 26 305112 Lantern Ring, M4 Pump 1 X
7 305096 Sleeve, Wear, Shaft, M4 Pump 1 X 27 305105 Stud, Packing Gland, M4 Pump 2 X
8 304956 Bearing, Impeller Side M4 Pump 1 X 28 305288 Nut, Packing Gland Flanged, M4 Pump 2 X
9 305106 Key, Impeller, M4 Pump 2 X 29 305098 Packing Gland (Pair), M4 Pump 1 X
10 305108 Bearing, Drive Side, M4 Pump 1 X 30 040666 Impeller 12 inch Diameter, SS, M4 Pump 1
11 305631 Washer, Tab, Bearing Retainer, M4 Pump 1 X 31 305090 Volute Case, Standard Cast Iron, M4 Pump 1
12 305630 Nut, Shaft, M4 Pump 1 X 32 305092 Wear Ring, Volute, M4 Pump 1 X
13 305101 Key, Shaft Drive End, M4 Pump 1 X 33 350232 Bolt, ½” x 1 ¾”GR 8, Volute Case, M4 Pump 8
14 305113 Seal, Grease, Drive Side, M4 1 X 34 350852 Plug, Volute, M4 Pump 3 X
15 305102 Coupling, Shaft to Motor, M4 Pump 1 X 35 302527 Inlet Flange Gasket, 6 inch, M4 Pump 1 X
16 305107 Set Screw, Coupling, M4 Pump 2 X 36 012930 Outlet Gasket, 4 inch, M4 Pump 1 X
17 305099 Mount, Hydraulic Motor, M4 Pump 1 37 300460 Petcock Drain, M4 Pump 1
18 350149 Bolt, 3/8” x 2” GR 8, Motor Mount, M4 Pump 4 38 305402 Packing Kit, M4 Pump 1 X
19 304968 Grease Fitting, 1/8 inch, NPT 3 X 39 305403 Shaft Kit, Standard, M4 Pump 1 X

Water Pumps & Hydraulic Motor Assemblies 1-8


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M4 WATER PUMP – COMPLETE SS, CW
PART NO. 306647
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • 12 inch Impeller

  5 6 7 8
4
39 36
35

Shaft Kit – 305405


Items: 2-16, 22-26 3 34
20
18
2
17 19
1 33

16 32

11 12 15
10
21 37
9 31
 
14 12 30
24
  13 23
29
28

25 Impeller Kit – 305404


27 28 Items: 3, 4, 9, 20, 22, 30, 32
Packing Kit – 305402 37 26
Items: 25, 26
   

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
306647 MEGA M4 Pump, Complete Stainless Steel 1 20 305092 Wear Ring, Volute
1 305630 Nut, Drive Side, Shaft 1 21 044583 Drill Guide, Impeller Nut
2 305631 Washer, Tab, Bearing Retainer 1 22 305288 Nut, Packing Gland Flange
3 305108 Bearing, Drive Side 1 23 305098 Packing Gland (Pair)
4 305106 Key, Impeller 24 305114 Packing 3/8 inch, Set of 5 Rings
5 304956 Bearing, Impeller Side M4 Pump 25 305112 Lantern Ring
6 305096 Sleeve, Wear, Shaft 26 305105 Stud, Packing Gland
7 304960 Seal, Grease, Impeller Side 27 305118 Packing Mount, Stainless Steel
8 305100 Water Slinger 28 305626 Cap Screw Nyltite Seals
9 307064 Mount, Hydraulic Motor 29 305340 Bolt, Packing Mount
10 350149 Bolt, 3/8 inch x 2 inch GR 8, Motor Mount 30 305091 Wear Ring, Packing Mount
11 305101 Key, Shaft Drive End 31 305111 Seal, O-Ring, Volute
12 304968 Grease Fitting, 1/8 inch, NPT 32 300460 Petcock Drain, 1/2 inch
13 305113 Seal, Grease, Drive Side, M4 33 012930 Outlet Gasket, 4 inch
14 305102 Coupling, Shaft to Motor 34 302527 Inlet Flange Gasket, 6 inch
15 305107 Set Screw, Coupling 35 350852 Plug, Volute, 1/4 inch
16 307063 Bracket 36 305115 Volute Case, Stainless Steel
17 350232 Bolt, 1/2 inch x 1 ¾ inch GR 8, Volute Case 37 305402 Rope Packing Kit
18 305075 Impeller 13 inch Diameter, Stainless Steel 38 305405 Impeller Kit
19 305627 Nut Impeller 39 305404 Shaft Kit, Stainless Steel

1-9 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M-4B WATER PUMP – ROPE SEAL, STANDARD
PART NO. 306200
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • Rope Packing Seal

2
3
7
4
5
1 9
6
Shaft Kit – 306663
8 Impeller Kit – 306664
Items: 1, 5-11, 13-15, 18,
Items: 1, 18, 19, 21, 25-30
19, 27, 28
10
11

12
13
21 15 14

22 Casing Kit – 306795


17 18 Items: 21, 28, 29
16
1
4 20
30
23 5

  24
25

26
Rope Packing Kit – 300719 27
28 25
Items: 13, 14
31

29
 

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
306200 M4B, Rope Seal, Standard 15 306735 Sleeve, Shaft 1
306795 Kit, Casing 1 X 16 306734 Nut, Hex ½-13NC 304SS 2
300719 Kit, Rope Packing 1 X 17 306723 Stud, ½-13NC X 2-1/2L 316SS 2
306664 Kit, Impeller 1 X 18 306719 Washer, Impeller, SS 1
306663 Kit, Shaft 1 X 19 306721 Washer, External Tooth, SS 1
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS 4 X 20 306724 Plug, Pipe, SS 5
3 306736 Bearing Cap Motor Bracket 1 21 306722 Capscrew, Hex ¼-20X1-1/2 12
4 306697 Grease Fitting, 5/16-24NPS 2 22 306730 Capscrew, Hex HD 5/8” 2
5 302302 Seal, Oil 2 23 306716 Bracket, Frame Mount 1
6 300536 Ring, Retaining, 1.819” 1 24 307128 Seal Plate 1
7 300542 Ring, Thrust, 1.973” 1 25 306717 Ring, Wear, SS 2
8 302296 Bearing, Drive Side 1 26 306727 Impeller 1
9 306718 Shaft, Splined, 20.15” 1 27 306729 O-Ring 1
10 302297 Bearing, Impeller Side 1 28 306698 O-Ring, Casing 1
11 300541 Water Slinger 1 29 306798 Volute Case w/Wear Ring 1
12 300533 Slotted Split Gland 1 30 302527 Gasket, Outlet Flange, 4 inch 1 X
13 306699 Ring, Packing 4 31 012930 Gasket, Inlet Flange, 6 inch 1 X
14 306732 Ring, Metallic 1

Water Pumps & Hydraulic Motor Assemblies 1-10


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M-4B WATER PUMP–ROPE SEAL, CORROSION RES.
PART NO. 306201
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • Rope Packing Seal

3
4
8
5
6
1 10
7
Shaft Kit – 306663 Impeller Kit – 306664
Items: 1, 5-11, 13-15, 18, 9
Items: 1, 18, 19, 21, 25-30
19, 27, 28
11
12

13
14
21 16 15

22 Casing Kit – 306665


18 19 Items: 21, 28, 29
17
1
4 20
23 30
5
24
  25

26
Rope Packing Kit – 300719 27
28 25
Items: 13, 14
31

  29

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
306201 M4B, Rope Seal, Corrosion Resistant 15 306735 Sleeve, Shaft 1
306665 Kit, Casing 1 X 16 306734 Nut, Hex ½-13NC 304SS 2
300719 Kit, Rope Packing 1 X 17 306723 Stud, ½-13NC X 2-1/2L 316SS 2
306664 Kit, Impeller 1 X 18 306719 Washer, Impeller, SS 1
306663 Kit, Shaft 1 X 19 306721 Washer, External Tooth, SS 1
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS 4 X 20 306724 Plug, Pipe, SS 5
3 306736 Bearing Cap Motor Bracket 1 21 306722 Capscrew, Hex ¼-20X1-1/2 12
4 306697 Grease Fitting, 5/16-24NPS 2 22 306730 Capscrew, Hex HD 5/8” 2
5 302302 Seal, Oil 2 23 306716 Bracket, Frame Mount 1
6 300536 Ring, Retaining, 1.819” 1 24 306726 Seal Plate, SS 1
7 300542 Ring, Thrust, 1.973” 1 25 306717 Ring, Wear, SS 2
8 302296 Bearing, Drive Side 1 26 306727 Impeller 1
9 306718 Shaft, Splined, 20.15” 1 27 306729 O-Ring 1
10 302297 Bearing, Impeller Side 1 28 306698 O-Ring, Casing, Viton Durometer 1
11 300541 Water Slinger 1 29 306728 Volute Case w/Wear Ring, SS 1
12 300533 Slotted Split Gland 1 30 302527 Gasket, Outlet Flange, 4 inch 1 X
13 306699 Ring, Packing 4 31 012930 Gasket, Inlet Flange, 6 inch 1 X
14 306732 Ring, Metallic 1

1-11 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M-4B WATER PUMP – MECH. SEAL, STANDARD
PART NO. 306670
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • Mechanical Seal

2
3 7
4
5
1 6 9
Shaft Kit – 306663
8 Impeller Kit – 306664
Items: 1, 4-10, 12, 20-23
Items: 1, 14, 18-23

13 3 10
11

12
14 5

15
21 22

3 1 27
16
4
17
18

19
20
Casing Kit – 306795 18
Items: 14, 23, 25
23
24
26
25

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
306670 M4B, Mech Seal, Standard 13 301927 Coupling 1
306795 Kit, Casing 1 X 14 306722 Capscrew, Hex ¼-20X1-1/2 12
306664 Kit, Impeller 1 X 15 306730 Capscrew, Hex HD 5/8” 2
306663 Kit, Shaft 1 X 16 306716 Bracket, Frame Mount 1
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS 4 X 17 307127 Seal Plate 1
2 306736 Bearing Cap Motor Bracket 1 18 306717 Ring, Wear, SS 2
3 306697 Grease Fitting, 5/16-24NPS 2 19 306727 Impeller 1
4 302302 Seal, Oil 2 20 306729 O-Ring 1
5 300536 Ring, Retaining, 1.819” 1 21 306719 Washer, Impeller, SS 1
6 300542 Ring, Thrust, 1.973” 1 22 306721 Washer, External Tooth, SS 1
7 302296 Bearing, Drive Side 1 23 306763 O-Ring, Casing 1
8 306718 Shaft, Splined, 20.15” 1 24 012930 Gasket, Outlet Flange, 4 inch 1 X
9 302297 Bearing, Impeller Side 1 25 306798 Volute Case w/Wear Ring 1
10 300541 Water Slinger 1 26 302527 Gasket, Inlet Flange, 6 inch 1 X
11 302299 Seal, Mechanical Shaft 4 27 306724 Plug, Pipe, SS 5
12 306735 Sleeve, Shaft 1

Water Pumps & Hydraulic Motor Assemblies 1-12


MEGA WATER TANK IPB-3
31 Aug 2017
MEGA M-4B WATER PUMP–MECH SEAL, CORROSION RES.
PART NO. 306671
• Clockwise Rotation • 4 inch Discharge • 6 inch Inlet • Mechanical Seal

2
3 7
4
5
1 6 9
Shaft Kit – 306663
8 Impeller Kit – 306664
Items: 1, 4-10, 12, 20-23
Items: 1, 14, 18-23

13 3 10
11

12
14 5

15
21 22

3 1 27
16
4
17
18

19
20
Casing Kit – 306665 18
Items: 14, 23, 25
23
24
26
25

PART QT SPARE PART QT SPARE


ITEM DESCRIPTION ITEM DESCRIPTION
NO Y PART NO Y PART
306671 M4B, Mech Seal, Corrosion Resistant 13 301927 Coupling 1
306665 Kit, Casing 1 X 14 306722 Capscrew, Hex ¼-20X1-1/2 12
306664 Kit, Impeller 1 X 15 306730 Capscrew, Hex HD 5/8” 2
306663 Kit, Shaft 1 X 16 306716 Bracket, Frame Mount 1
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS 4 X 17 306726 Seal Plate, SS 1
2 306736 Bearing Cap Motor Bracket 1 18 306717 Ring, Wear, SS 2
3 306697 Grease Fitting, 5/16-24NPS 2 19 306727 Impeller 1
4 302302 Seal, Oil 2 20 306729 O-Ring 1
5 300536 Ring, Retaining, 1.819” 1 21 306719 Washer, Impeller, SS 1
6 300542 Ring, Thrust, 1.973”, Bearing Frame 1 22 306721 Washer, External Tooth, SS 1
7 302296 Bearing, Drive Side 1 23 306698 O-Ring, Casing 1
8 306718 Shaft, Splined, 20.15” 1 24 012930 Gasket, Outlet Flange, 4 inch 1 X
9 302297 Bearing, Impeller Side 1 25 306798 Volute Case w/Wear Ring 1
10 300541 Water Slinger 1 26 302527 Gasket, Inlet Flange, 6 inch 1 X
11 302299 Seal, Mechanical Shaft 4 27 306724 Plug, Pipe, SS 5
12 306735 Sleeve, Shaft 1

1-13 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
CROSS-OVER ASSEMBLY, 1.5”
PART NO. 046724
• M-4 Applications • By-Pass 35 GPM

   

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
046724 CROSS-OVER ASSEMBLY 11 354816 O-RING, S.F. –24 4
1 007127 BLIND FLANGE 2 12 350005 FLAT WASHER, 1/2” 8
2 352495 ORB/JIC 2062-12-12S 90° 2 13 350242 CAP SCREW, 1/2-13 X 4.50” 8
3 046984 CROSSOVER HOSE ASSY 1 14 352534 SPLIT FLANGE, –24 4
4 306561 VALVE, FLOW CONTROL 1 X 15 304531 CAP, TEST PORT 2
5 354979 O-RING, ORB –12 2
6 304382 TEST FITTING, ORB –4 2
7 306634 UNION, ADJUSTABLE, ORB –12 1
8 352987 TEE, PIPE/JIC 2030-4-6S 1
9 353489 CAP, JIC 1
10 046175 MANIFOLD 2

Water Pumps & Hydraulic Motor Assemblies 1-14


MEGA WATER TANK IPB-3
31 Aug 2017
CROSS-OVER ASSEMBLY, 1.25”
PART NO. 046720
• M-3 Pump Applications • By-Pass 35 GPM

   

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
046720 CROSS-OVER ASSEMBLY 11 354815 SEAL, O-RING 4
1 007126 BLIND FLANGE, 1-1/4” 2 12 350004 FLAT WASHER, 7/16” 8
2 352495 ORB/JIC 2062-12-12S 90o 2 13 350200 CAP SCREW, 7/16–14 X 4.50” 8
3 046984 CROSSOVER HOSE ASSY 1 14 352533 SPLIT FLANGE, 1-1/4” 4
4 306561 VALVE, FLOW CONTROL 3/4 1 X 15 304531 CAP, TEST PORT 2
5 354979 SEAL, O-RING 2
6 304382 TEST FITTING, ORB -4 2
7 306634 UNION, ADJUSTABLE, ORB 1
8 352987 TEE, PIPE/JIC 2030-4-6S 1
9 353489 CAP, JIC 210292-6S 1
10 046472 MANIFOLD 1-1/4” 2

1-15 Water Pumps & Hydraulic Motor Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
HYDRAULIC DRIVE MOTORS
CONTACT MEGA PRODUCT SUPPORT WITH TANK SERIAL NO.

   

Contact the MEGA Corp. Product Support Group at: U.S. Toll Free
1-800-345-8889 or Direct 1-505-345-2661 for correct hydraulic
drive motor sizing based on unit serial number.

Water Pumps & Hydraulic Motor Assemblies 1-16


MEGA WATER TANK IPB-3
31 Aug 2017

SECTION 2
Spray Head Assemblies

Spray Head, 3", Hydraulic (Stainless Steel) ............. 2-2


Spray Head, 3", Hydraulic (Anodized) ...................... 2-3
Spray Head, 3", Hydraulic (Aluminum) .................... 2-4
Spray Head, 3", Pneumatic (Aluminum) .................. 2-5
Spray Head, 3", Pneumatic (Anodized) .................... 2-6

2-1 Spray Head Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
SPRAY HEAD, 3", HYDRAULIC (STAINLESS STEEL)
PART NO. 047062
• Stainless Steel • Hydraulic Cylinder • 550 PSI

27
 

Drop-In Assembly Items:


6, 7, 8, 12, 13, 17, 21, 22

   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
047062 SPRAY HEAD, HYD., SS X 15 355946 CAP SCREW,3/8 X 3/4” SS 4 X
1 306808 CYLINDER, HYDRAULIC 1 X 16 354502 O-RING, BASE 1 X
2 306395 HOUSING, UPPER, SS 1 17 300214 STEM, NUT 1 X
3 354513 SET SCREW, CYLINDER 2 X 18 045099 HOUSING BASE, SS 1
4 350011 WASHER,1.25” 1 X 19 045508 RING, ADJUSTING, SS 1 X
5 305304 SPRING 1 X 20 302912 KNOB, ADJUSTING RING 1 X
6 300211 BOLT, STEM 1 X 21 300208 DIAPHRAGM 3” 1 X
7 300212 WASHER, BELL 1 X 22 300215 O-RING, STEM 2 X
8 354598 WASHER, FLAT, 5/8 1 X 23 351141 TUBING, NYLON 3/8” 8” X
9 306148 CAP SCREW, 5/16 X 1 1/4” SS 8 X 24 350044 NUT, HEX 1/2”-20 2 X
10 355337 WASHER, LOCK 5/16” SS 8 X 25 351082 ELBOW, 1/4” NPT–3/8” TUBE 1 X
11 355336 WASHER, FLAT 5/16” SS 8 X 26 305924 NUT, CYLINDER RETAINER 1 X
12 300210 GUIDE DISK, UPPER 1 X 27 300409 DROP-IN ASSEMBLY, SS X
13 300209 GUIDE DISK, LOWER 1 X
14 355295 WASHER, FLAT SS 4 X

Spray Head Assemblies 2-2


MEGA WATER TANK IPB-3
31 Aug 2017
SPRAY HEAD, 3", HYDRAULIC (ANODIZED)
PART NO. 042290 **DISCONTINUED BY MANUFACTURER
• Anodized • Hydraulic Cylinder • 550 PSI

 
27

Drop-In Assembly Items:


6, 7, 8, 12, 13, 17, 21, 22

   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
042290 SPRAY HEAD, HYD, ANOD. X 14 355294 WASHER, FLAT, SS 4 X
1 306808 CYLINDER, HYDRAULIC 1 X 15 355295 CAP SCREW,3/8 X 3/4” SS 4 X
2 305295 HOUSING, UPPER, ANOD 1 16 354502 O-RING, BASE 1 X
3 354513 SCREW, SET 2 X 17 300214 STEM, NUT 1 X
4 350011 WASHER,1.25” 1 X 18 305297 HOUSING LOWER, ANOD 1
5 305304 SPRING 1 X 19 305296 RING, ADJUSTING, ANOD 1 X
6 300211 BOLT, STEM 1 X 20 302912 KNOB, ADJUSTING RING 1 X
7 350206 WASHER, BELL 1 X 21 300208 DIAPHRAGM 3” 1 X
8 300212 WASHER, FLAT 1 X 22 300215 O-RING, STEM 2 X
9 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X 23 351141 TUBING, NYLON 3/8” 8” X
10 355337 WASHER, LOCK 5/16” SS 8 X 24 350044 NUT, HEX 1/2”-20 2 X
11 355336 WASHER, FLAT 5/16” SS 8 X 25 351082 ELBOW, 1/4” NPT–3/8” TUBE 1 X
12 300210 GUIDE DISK, UPPER 1 X 26 305924 NUT, CYLINDER RETAINER 1 X
13 300209 GUIDE DISK, LOWER 1 X 27 300409 DROP-IN ASSEMBLY X

2-3 Spray Head Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
SPRAY HEAD, 3", HYDRAULIC (ALUMINUM)
PART NO. 025610
• Hydraulic Cylinder • 550 PSI

 
27

Drop-In Assembly Items:


6, 7, 8, 12, 13, 17, 21, 22

   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
025610 SPRAY HEAD, 3”, HYD., ALUMINUM X 14 355295 WASHER, FLAT SS 4 X
1 306808 CYLINDER, HYDRAULIC 1 X 15 355294 CAP SCREW,3/8 X 3/4” SS 4 X
2 025615 HOUSING, UPPER 1 16 354502 O-RING, BASE 1 X
3 354513 SCREW, SET 2 X 17 300214 STEM, NUT 1 X
4 350011 WASHER,1.25” 1 X 18 300207 HOUSING LOWER 1
5 305304 SPRING 1 X 19 300216 RING, ADJUSTING 1 X
6 300211 BOLT, STEM 1 X 20 302912 KNOB, ADJUSTING RING 1 X
7 300212 WASHER, BELL 1 X 21 300208 DIAPHRAGM 3” 1 X
8 354598 WASHER, FLAT 1 X 22 300215 O-RING, STEM 2 X
9 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X 23 351141 TUBING, NYLON 3/8” 8” X
10 355337 WASHER, LOCK 5/16” SS 8 X 24 350044 NUT, HEX 1/2”-20 2 X
11 355336 WASHER, FLAT 5/16” SS 8 X 25 351082 ELBOW, 1/4” NPT–3/8” TUBE 1 X
12 300210 GUIDE DISK, UPPER 1 X 26 305924 NUT, CYLINDER RETAINER 1 X
13 300209 GUIDE DISK, LOWER 1 X 27 300409 DROP-IN ASSEMBLY X

Spray Head Assemblies 2-4


MEGA WATER TANK IPB-3
31 Aug 2017
SPRAY HEAD, 3", PNEUMATIC (ALUMINUM)
PART NO. 300198
• Pneumatic Chamber • 60-90 PSI

14

Drop-In Assembly Items: 3-9, 22

   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
300198 Spray Head, 3”, Pneumatic, Standard 1 X 12 302912 Knob, Adjusting Ring 1 X
1 300206 Housing, Upper 1 13 354502 O-Ring, Base 1 X
2 300207 Housing, Base 1 14 300409 Drop-In Assembly 1 X
3 300208 Diaphragm 1 X 15 355335 Cap Screw, 5/16 X 1 1/4 inch SS 8 X
4 300210 Guide Disk, Upper 1 X 16 355336 Washer, Flat 5/16 SS 8 X
5 300209 Guide Disk, Lower 1 X 17 355337 Washer, Lock, 5/16 SS 8 X
6 300211 Bolt, Stem 1 X 18 355294 Cap Screw, 3/8 X 3/4 inch SS 4 X
7 300214 Nut, Stem 1 X 19 355295 Washer, Flat, SS 4 X
8 300215 O-Ring, Stem 2 X 20 300468 Valve, Quick Discharge, Pneumatic 1 X
9 354598 Washer, Flat, 5/8 1 X 21 352467 Nipple, Quick Discharge Valve, Pneumatic 1 X
10 300213 Spring 1 X 22 300212 Washer, Bell 1 X
11 300216 Adjusting Ring 1 X

2-5 Spray Head Assemblies


MEGA WATER TANK IPB-3
31 Aug 2017
SPRAY HEAD, 3", PNEUMATIC (ANODIZED)
PART NO. 042288
• Anodized • Pneumatic Chamber • 60-90 PSI

14

Drop-In Assembly Items: 3-9, 22

 
 

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
042288 Spray Head, 3”, Pneumatic, Anodized 1 X 12 302912 Knob, Adjusting Ring 1 X
1 305306 Housing, Upper, Anodized 1 13 354502 O-Ring, Base 1 X
2 305297 Housing, Base, Anodized 1 14 300409 Drop-In Assembly 1 X
3 300208 Diaphragm 1 X 15 355335 Cap Screw, 5/16 X 1 1/4 inch SS 8 X
4 300210 Guide Disk, Upper 1 X 16 355336 Washer, Flat 5/16 SS 8 X
5 300209 Guide Disk, Lower 1 X 17 355337 Washer, Lock, 5/16 SS 8 X
6 300211 Bolt, Stem 1 X 18 355294 Cap Screw, 3/8 X 3/4 inch SS 4 X
7 300214 Nut, Stem 1 X 19 355295 Washer, Flat, SS 4 X
8 300215 O-Ring, Stem 2 X 20 300468 Valve, Quick Discharge, Pneumatic 1 X
9 354598 Washer, Flat, 5/8 1 X 21 352467 Nipple, Quick Discharge Valve, Pneumatic 1 X
10 300213 Spring 1 X 22 300212 Washer, Bell 1 X
11 305296 Adjusting Ring, Anodized 1 X

Spray Head Assemblies 2-6


MEGA WATER TANK IPB-3
31 Aug 2017

SECTION 3
Water Cannon System

Water Cannon, Remote (Electric) .............................. 3-2


Logic Box, Water Cannon (Electric) .......................... 3-3
Water Cannon, Remote (Hydraulic) .......................... 3-4
Control Valve Assembly, Hydraulic ........................... 3-5
Water Cannon, Manual ................................................. 3-6
Nozzle, Straight Bore ..................................................... 3-8
Specialty Adjustable Nozzles ..................................... 3-9

3-1 Water Cannon System


MEGA WATER TANK IPB-3
31 Aug 2017
WATER CANNON, REMOTE (ELECTRIC)
PART NO. 304652
• 24 VDC • Stainless Steel

1
18 17
19
16 15 3
7
14 13
4 9
6

21 12

10 5
21
9 10 11 8

13
2

20A/20B
  16 3
15 13
7 4 9
6
22

12
 
10 5  

10 11 21
9

Joint Rebuild Kit: 305141

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
304652 WATER CANNON, 24VOLT 12 304639 O-RING SEAL, JOINT, 3 1/4 X 3 4
1 304627 ELBOW OUTLET, 2.5NH 1 13 304640 FASTENER, SWIVEL SCREW 16
2 304628 GOOSENECK ASSEMBLY 1 14 304641 FASTENER SCREW, JUNCTION BOX 2
3 304629 INLET ASSEMBLY, 2.5NPT 1 15 304642 ROTATION STOP 6
4 304630 GEAR, WORM BRONZE 2 16 304643 SWIVEL HOUSING, JOINT, MCH/HC 2
5 304631 CAP, JOINT 6061T6 2 17 304650 FASTENER, SPEED CONNECTOR 1
6 304632 ROTATION STOP, 303-304STL 4 18 304651 CLIP, SPEED CONNECTOR 1
7 304633 PLUG, 1/2-20-1/2” 3578 6 19 304620 HARNESS, WIRING 1
8 304635 FASTENER SCREW (MOTOR), SOC 8 20A 304619 MOTOR & GEARING, 12 VDC
HD, 1/4"-20-7/8” 20B 304618 MOTOR & GEARING, 24 VDC 2 X
9 304636 O-RING SEAL, JOINT 2-045 4 21 304897 O-RING, 2 5/8 x 2 1/2 2 X
10 304637 BEARING, POLY 4 22 305141 JOINT (2) REBUILD KIT X
11 304638 O-RING SEAL, JOINT, 3 1/4 X 2 7/8 2

Water Cannon System 3-2


MEGA WATER TANK IPB-3
31 Aug 2017
LOGIC BOX, WATER CANNON (ELECTRIC)
PART NO. 040901
• Electric Water Cannon Controller • 24/12 Volt DC

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
040901 LOGIC BOX 1

3-3 Water Cannon System


MEGA WATER TANK IPB-3
31 Aug 2017
WATER CANNON, REMOTE (HYDRAULIC)
PART NO. 304952
• 450 PSI • Stainless Steel

16 7 3
9
15
4 11
8

14
17 12 5
17
11 12 13
10
15
2

  16 3 6
7 15
9 11
8 4

11

18
14
 
12 5  
13 17
12

Joint Rebuild Kit: 305141

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
304952 WATER CANNON, HYDRAULIC 11 304636 O-RING 2-045 4
1 304627 ELBOW OUTLET, 2.5NH 1 12 304637 BEARING, POLY 4
2 304628 GOOSENECK ASSEMBLY 1 13 304638 O-RING, 3 1/4 X 2 7/8 2
3 304629 INLET ASSEMBLY, 2.5NPT 1 14 304639 O-RING, 3 1/4 X 3 4
4 304630 GEAR, WORM BRONZE 2 15 304640 SCREW, HEX HD CAP 16
5 304631 CAP, JOINT 6061T6 2 16 304643 JOINT, MCH/HC 2
6 304656 MOTOR & GEAR ASSY, HYDRAULIC 2 X 17 304897 O-RING, 2 5/8 x 2 1/2 2 X
7 304642 FASTENER STUD SST 6 18 305141 JOINT (2) REBUILD KIT X
8 304632 ROTATION STOP, 303-304STL 4
9 304633 PLUG, 1/2-20-1/2” 3578 6
10 304635 FASTENER SCREW (MOTOR), SOC 8
HD,1/4”-20-7/8”

Water Cannon System 3-4


MEGA WATER TANK IPB-3
31 Aug 2017
CONTROL VALVE ASSEMBLY, HYDRAULIC
PART NO. 045080
• Hydraulic Water Cannon Controller • 550 PSI

   

1
Solenoid Valve

 
2A

Coil, 24 VDC

2B

Coil, 24 VDC w/Plug

Regulator

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
045080 CONTROL BOX ASSY 13 355023 LOCK NUT, STRAIN RELIEF 1
044296 SOLENOID BLOCK ASSY 14 044218 BOX, MONITOR CONTROL 1
1 304858 SOLENOID VALVE, 4W-3P 4 X 15 SCREW, CAP 1/4-20-4.5 GR8 2
2A 304859 COIL, 24VDC 8 X 16 NUT, 1/4-20 GR8 6
2B* 305590 COIL, 24VDC W/ CONNECTOR 8 X 17 WASHER, 1/4” 12
3 305147 SPACER, COIL 4 18 SCREW, CAP 1/4-20-.75 GR8 4
4 304861 REGULATOR 1 19 303248 CABLE, 8 COND 16GA X 36” 1
5 355611 ORB/JIC 4-6 90° 2 20 304286 RECEPTACLE, 8 PIN (DUET.) 1
6 355424 JIC/ORB 4-4 90° LONG 1 21 304386 LOCK, 8 PIN 1
7 305902 JIC SWVL/NPT 4-4 0º 2 22 304289 PIN, MALE 8
8 300283 VALVE, SPEED CONTROL 2 23 304285 PLUG, 2 SOCKET 8
9 352436 JIC/NPT 2-4 90° 2 24 304385 LOCK, 2 SOCKET 8
10 352481 JIC/ORB 4-4 90° 1 25 304288 SOCKET, FEMALE 16
11 352601 ORB/JIC 4-4 0º 6
12 354463 STRAIN RELIEF, ¾” 1

3-5 Water Cannon System


MEGA WATER TANK IPB-3
31 Aug 2017
WATER CANNON, MANUAL
PART NO. 304612
• Manual actuation • Not severe-duty • 1250 gpm (maximum)

12 2
3
4
5 6 8
7

13
15
20 9

10
11
17
14
16
12
9
4
1

3
18 2
13 14

 
19

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
304612 WATER CANNON, MANUAL 12 304911 GREASE FITTING 4
1 304900 BRAKE KNOB 2 13 304912 O-RING SEAL, JOINT 3
2 304901 GOOSENECK ASSEMBLY 2 14 304913 BALL BEARING, JOINT 4
3 304902 BRAKE SHAFT 2 15 304914 BRAKE BAND 1
4 304903 PLUG 4 16 304915 O-RING SEAL, JOINT 1
5 304904 ELBOW, OUTLET 1 17 304916 ELBOW, SWIVEL JOINT 1
6 304905 PLUG 1 18 304917 BRAKE BALL 1
7 304906 HANDLE 1 X 19 304918 INLET ASSEMBLY 1
8 304907 HANDLE GRIP 1 X 20 304920 FASTENER, SWIVEL 1
9 304908 FASTENER, SWIVEL 2
10 304909 PLUG 1
11 304910 ROTATION STOP 1

Water Cannon System 3-6


MEGA WATER TANK IPB-3
31 Aug 2017
WATER CANNON, FORESTRY
PART NO.
• Manual actuation • Not severe-duty • 1250 gpm (maximum)

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
WATER CANNON, FORESTRY
307200 FORESTRY WATER CANNON KIT 1

3-7 Water Cannon System


MEGA WATER TANK IPB-3
31 Aug 2017
NOZZLE, STRAIGHT BORE
PART NO. 300087 / 300091
• 1” and 1.5” diameter nozzles • Built-in Stream Shaper • Reach: 145-175 ft.
• Stream Shaper increases reach by 20-30%

1 2 4

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 300087 NOZZLE, 1.0” ORIFICE
1 300091 NOZZLE, 1.5” ORIFICE
2 300822 STREAM SHAPER (BUILT-IN) 1
3 304299 STREAM SHAPER (SHORT) 1
4 300823 GASKET 1

Water Cannon System 3-8


MEGA WATER TANK IPB-3
31 Aug 2017
SPECIALTY ADJUSTABLE NOZZLES
PART NO. (VARIOUS)
• Nozzles available for hydraulic and electric water cannons
• Contact Mega Product Support with your tank serial number for assistance
 
ELECTRIC ADJUSTABLE FAN TO STREAM  
PART NO. 305151
• 140 ft. maximum reach
• Adjustable fan pattern
• 24 VDC required

 
ELECTRIC ADJUSTABLE FOG TO STREAM
PART NO. 305150
 
• 165 ft. maximum reach
• Adjustable fog pattern
• 24 VDC required

ELECTRIC ADJUSTABLE FOG (FOAM EDUCTION)


PART NO. 305149
 
• 125 ft. maximum reach
• Adjustable fog pattern with foam (1, 3, 6% proportioning)
• 24 VDC required
• Does not include foam agent
• Requires foam agent system

MANUAL ADJUSTABLE NOZZLE (FOAM EDUCTION)


PART NO. 300656
• 150 ft. maximum reach
• Manually adjustable fog pattern with foam (1, 3, 6% proportioning)
• Does not include foam agent
• Requires foam agent system

HYDRAULIC ADJUSTABLE NOZZLE FOG TO STREAM


PART NO. 305875
• 150 ft. maximum reach
• Adjustable fog pattern
• Hydraulic

HYDRAULIC ADJUSTABLE FOG (FOAM EDUCTION)


PART NO. 305876
 
• 150 ft. maximum reach
** • Adjustable fog pattern with foam (1, 3, 6% proportioning)
• Does not include foam agent
• Requires foam agent system
• **Brass adapter (part no. 044378) must be ordered separately

3-9 Water Cannon System


MEGA WATER TANK IPB-3
31 Aug 2017

Water Cannon System 3-10


MEGA WATER TANK IPB-3
31 Aug 2017

SECTION 4
Controls and Indicating Systems

Cab Controls, Analog (Modular) ................................ 4-2


Cab Controls, Analog (Standard) ............................... 4-3
Cab Controls, Analog (Coffin Style) .......................... 4-4
Cab Controls (Step Style) ............................................. 4-5
Cab Controls, Digital, Generation 1.0 ...................... 4-6
Cab Controls, Digital, Generation 1.5 ...................... 4-7
Water Level System (Analog) ...................................... 4-8
Water Level System (Digital) ....................................... 4-9
Solenoid Control Box, Hydraulic (Analog) ............. 4-10
Solenoid Control Box, Hydraulic (Digital) .............. 4-11
Solenoid Control Box, Pneumatic (Typical) ........... 4-13
3-Way Hydraulic Control Valve .................................. 4-14
Pneumatic Pump Activation Assembly .................. 4-15

4-1 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
CAB CONTROLS, ANALOG (MODULAR)
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• 6 Spray Heads & Timer • Water Level • Drain & Dump Bar
• Water Cannon • Work Lights

9
1
7

10

4 5

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
*** LEGO CAB CONTROL 10 304751 TIMER
*** LEGO JOYSTICK
1 305022 SWITCH, MOMENTARY
***Does not include mounting system.
2 305021 SWITCH, NO LIGHT, DPDT
3 305020 SWITCH, WHITE LENS, SPST
4 305019 SWITCH, GREEN LENS, SPST
5 303128 COVER, CARLING SWITCH
6 305967 INDICATOR, W. L., MINI
7 305029 KNOB, POTENTIOMETER
8 303041 JOYSTICK, UNIVERSAL
9 DRIVER CARD, SOLENOID (2017)

Controls and Indicating Systems 4-2


MEGA WATER TANK IPB-3
31 Aug 2017
CAB CONTROLS, ANALOG (STANDARD)
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• 6 Spray Heads & Timer • Water Level • Drain & Dump Bar
• Water Cannon & Adjust. Nozzle • Work Lights

 
9  
11

 
7 8

10
2 4 5

3 6

   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
*** CAB CONTROL, W/ DRIVER CARD 10 303824 CALIBRATION TOOL, W.L. 1
** *** CAB CONTROL, W/O DRIVER CARD 11 305078 DRIVER CARD, SOLENOID 1
1 303041 JOYSTICK, UNIVERSAL 1 X
** 041903 DOES NOT INCLUDE ITEM 11 – SOLENOID DRIVER CARD
2 305019 SWITCH, GREEN LENS, SPST 11 X
*** Cab control boxes vary by model and tank
3 305020 SWITCH, WHITE LENS, SPST 1 X
4 305022 SWITCH, MOMENTARY 1 X
options. Please contact Product Support or Parts
5 305021 SWITCH, NO LIGHT, DPDT 8 X Sales with your tank serial number in order to
6 303128 COVER, CARLING SWITCH 5 determine the correct part number for your unit.
7 305029 KNOB, POTENTIOMETER 2 X
8 307819 WATER LEVEL INDICATOR 1
9 304751 TIMER 1 X

4-3 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
CAB CONTROLS, ANALOG (COFFIN STYLE)
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• 6 Spray Heads & Timer • Water Level • Drain • Water Cannon & Adjust. Nozzle
• Work Lights

 
  1
8

 
3
9
4

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
CAB CONTROL, COFFIN STYLE
1 305029 KNOB, POTENTIOMETER 2 X 7
2 305967 INDICATOR, W. L., MINI 1 X
3 305020 SWITCH, WHITE LENS, SPST 1 X
4 305021 SWITCH, NO LIGHT, DPDT 4 X
5 305022 SWITCH, MOMENTARY 1 X *** Cab control boxes vary by model and tank
6 305019 SWITCH, GREEN LENS, SPST 9 options. Please contact Product Support or Parts
7 303041 JOYSTICK, UNIVERSAL 1 Sales with your tank serial number in order to
8 304751 TIMER 1 X
determine the correct part number for your unit.
9 305078 DRIVER CARD, SOLENOID 1

Controls and Indicating Systems 4-4


MEGA WATER TANK IPB-3
31 Aug 2017
CAB CONTROLS (STEP STYLE)
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• 6 Spray Heads & Timer • Water Level • Drain & Dump Bar
• Water Cannon & Adjust. Nozzle • Work Lights

4 3 2
1

8 7 6 5
 
 
9

1
0

   

SPARE *** Cab control boxes vary by model and tank


ITEM PART NO DESCRIPTION QTY
PART options. Please contact Product Support or Parts
045562 CAB CONTROL, STEP STYLE Sales with your tank serial number in order to
1 303041 JOYSTICK, UNIVERSAL 1 X
determine the correct part number for your unit.
2 305029 KNOB, POTENTIOMETER 2 X
3 305967 INDICATOR, W. L., MINI 1
4 305022 SWITCH, MOMENTARY 1 X
5 305021 SWITCH, NO LIGHT, DPDT 4 X
6 305020 SWITCH, WHITE LENS, SPST 1 X
7 305019 SWITCH, GREEN LENS, SPST 9 X
8 303128 COVER, CARLING SWITCH 4
9 304751 TIMER 1 X
10 305078 DRIVER CARD, SOLENOID 1

4-5 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
CAB CONTROLS, DIGITAL, GENERATION 1.0
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• 6 Spray Heads & Timer • Water Level • Water Cannon & Adj. Nozzle
• Work Lights • Compatible with GPS

 
1
4
2

7
6

3 5

8
1
9
0
 
 

SPARE *** Cab control boxes vary by model and tank


ITEM PART NO DESCRIPTION QTY
PART options. Please contact Product Support or Parts
1 306401 SWITCH BOX, MASTER 1 X Sales with your tank serial number in order to
2 306402 SWITCH BOX, JOYSTICK 2 X
determine the correct part number for your unit.
3 306406 SWITCH, GREEN X
4 306407 SWITCH, RED X
5 306408 SWITCH, BLACK, ROCKER X
6 306418 SWITCH, AMBER X
7 306409 SWITCH, COVER X
8 046057 CABLE ASSY, LIN, 72” 1 X
9 046059 CABLE ASSY, LIN, 45’ 1 X
10 306761 CABLE ASSY, POWER, 10’ 1 X

Controls and Indicating Systems 4-6


MEGA WATER TANK IPB-3
31 Aug 2017
CAB CONTROLS, DIGITAL, GENERATION 1.5
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• 6 Spray Heads & Timer • Water Level • Water Cannon & Adj. Nozzle
• Work Lights • Compatible with GPS

2
1

5
3

6 7

4
6

8 9

SPARE *** Cab control boxes vary by model and tank


ITEM PART NO DESCRIPTION QTY
PART options. Please contact Product Support or Parts
1 306970 SWITCH BOX, MASTER 1 X Sales with your tank serial number in order to
2 306969 SWITCH BOX, JOYSTICK 2 X
determine the correct part number for your unit.
3 306968 SWITCH, ON/OFF X
4 306966 SWITCH, LOCKED 1 X
5 306967 SWITCH, ROCKER NOZZLE 1 X
6 306965 PLUG, PROGRAMMING PORT 3 X
7 046057 CABLE ASSY, LIN, 72” X
8 046059 CABLE ASSY, LIN, 45’ X
9 306761 CABLE ASSY, POWER, 10’ X

4-7 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
WATER LEVEL SYSTEM (ANALOG)

• Pressure Sensing • 120” and below • 24 VDC

 
 

1 2

 
 

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 303822 SENSOR, WATER LEVEL, <120 1 X
2 307819 WATER LEVEL INDICATOR 1
3 304591 CABLE, WATER LEVEL 20’ 1
4 303824 CALIBRATION TOOL, W.L. 1

Controls and Indicating Systems 4-8


MEGA WATER TANK IPB-3
31 Aug 2017
WATER LEVEL SYSTEM (DIGITAL)

• Pressure Sensing • 120” and below • 24 VDC

2
 

1
5
 
 

7 8

34 345

5 6 8 7

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 306626 WLI SENSOR W/4PIN RECP. 1 X
2 046786 CABLE ASSY, EXTN, WLI 60’ 1
3 306614 PLUG, DTM SERIES 4 CONTACT 2
4 306615 SECONDARY WEDGE LOCK, 4SOCKET 2
5 306616 SOCKET, CONTACT SIZE 20 14
6 306381 CABLE, 3+DRAIN 18GA 60ft
7 304727 HEATSHRINK, ¾” BLACK 1
8 305271 HEATSHRINK, ¼” BLACK 1

4-9 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
SOLENOID CONTROL BOX, HYDRAULIC (ANALOG)

• Spray Head Pressure (550 PSI) • BFV Pressure (2000 PSI)

2 1  
1 4
3

Solenoid Valve

1 4
2

1 1
3 Coil
1
1
0  
5 4 3
6
5

7 7
Regulator

Filter Repair Kit –


8 1
305918
5
    9 Items: 10, 11

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
1 352481 ADP, JIC/ORB 4-4 90° 8 12 304860 PLUG, E05 MANIFOLD PORT 3
2 355424 ADP, JIC/ORB 4-4 90° LONG 8 13 353475 PLUG, #4 ORB 6
3 305156 SOLENOID VALVE 8 X 14 044740 CABLE ASSEMBLY, MASTER 1
4 305590 COIL, 24 VDC W/ CONNECTOR 8 X 15 305918 FILTER REPAIR KIT 1 X
5 304861 REGULATOR 1 X
6 352606 ADP. JIC/ORB 6-6 0° 2
7 352641 ADP. BULKHEAD JIC 4-4 16
8 305880 DRAIN, CONDENSATION 1
9 354065 TEE, BULKHEAD JIC 6-6-6 2
10 305277 FILTER HOUSING 1
11 305276 FILTER, REPLACEMENT 1 X

Controls and Indicating Systems 4-10


MEGA WATER TANK IPB-3
31 Aug 2017
SOLENOID CONTROL BOX, HYDRAULIC (DIGITAL)
PAGE 1 OF 2
• Spray Head Pressure (550 PSI) • BFV Pressure (2000 PSI)
CONTACT MEGA PRODUCT SUPPORT WITH TANK SERIAL NO.

1 1 2 4 3
5

1
2
1
3

1
7 5 6

7 7

1
6

8
9

10 11
Filter Repair Kit –
14
305918
Items: 10, 11
 

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
1 352481 ADP, JIC/ORB 4-4 90° 8 13 353475 PLUG, #4 ORB 6
2 355424 ADP, JIC/ORB 4-4 90° LONG 8 14 305918 FILTER REPAIR KIT 1 X
3 305156 SOLENOID VALVE 8 X 15 306662 CONTROLLER 3 X
4 305590 COIL, 24 VDC W/ CONNECTOR 8 X 16 046061 CABLE ASSEMBLY LIN, 84”
5 304861 REGULATOR 1 X 17 046060 CABLE ASSEMBLY LIN, 8”
6 352606 ADP. JIC/ORB 6-6 0° 2
7 352641 ADP. BULKHEAD JIC 4-4 16
8 305880 DRAIN, CONDENSATION 1
9 354065 TEE, BULKHEAD JIC 6-6-6 2
10 305277 FILTER HOUSING 1
11 305276 FILTER, REPLACEMENT 1 X
12 304860 PLUG, E05 MANIFOLD PORT 3

4-11 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
SOLENOID CONTROL BOX, HYDRAULIC (DIGITAL)
PAGE 2 OF 2
CONTROLLER, PART NO. 306662
CONTACT MEGA PRODUCT SUPPORT WITH TANK SERIAL NO

1 3
 

 
 

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 306662 CONTROLLER** 3 X
2 306524 FUSE 10AMP, BLADE, LARGE 8 X
(NOT SHOWN)
3 306525 FUSE 5AMP, BLADE, LARGE 8 X
(NOT SHOWN)

**NOTE: This controller does not include the screw-on labels for
each LED light, and is therefore compatible with both DiSCS
Gen. 1.0 and 1.5. The labels are tank serial number specific.

Controls and Indicating Systems 4-12


MEGA WATER TANK IPB-3
31 Aug 2017
SOLENOID CONTROL BOX, PNEUMATIC (TYPICAL)

• 24 Volt DC • 60-100 PSI

 
1

7
4
3 6

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 303827 TERMINAL 40
2 300945 VALVE, PRESSURE PROTECTION 1
3 304945 AIR REG/SHUTOFF VALVE 1
4 351141 TUBING 1
5 304947 MUFFLER 1
6 304948 VALVE, 4-WAY, N.C. (BFV) 1 X
7 304929 VALVE, 3-WAY, N.C. (SPRAY HD) 3 X

4-13 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017
3-WAY HYDRAULIC CONTROL VALVE

• Pilot-operated (Water Pump Control) • 2000 PSI

12

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
043448 3-WAY VALVE ASSEMBLY (CAT Only)
045905 3-WAY VALVE ASSEMBLY (KOMATSU
Only)
1 305765 SOLENOID VALVE 1
2 304815 COIL, 24 VDC 1
3 304247 VALVE, RELEASE CARTRIDGE 1

Controls and Indicating Systems 4-14


MEGA WATER TANK IPB-3
31 Aug 2017
PNEUMATIC PUMP ACTIVATION ASSEMBLY

• Dual-acting Cylinder • Air Regulator Box

   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
045103 PNEUMATIC ACTIVATION ASSY 1 11 350023 HEX NUT, ¼” 2
1 302807 BIMBA AIR CYLINDER 1 X 12 352890 PIPE/PIPE, 90° 1
2 300323 MOUNTING BRACKET 1 13 045102 PNEUMATIC REGULATOR BOX 1
3 300322 HEX NUT, 1 ½” 1 14 305056 SOLENOID VAVLE ASSEMBLY 1
4 350027 HEX NUT, ½” 1 15 303850 FILTER & REGULATOR COMBO 1
5 300160 CLEVIS ASSEMBLY 1 16 300945 VALVE, PRESSURE PROTECTION 1
6 352467 ADAPTER 2
7 300283 SPEED CONTROL 2 X
8 351066 ¼” X 3/8” CONNECTOR 2
9 350061 BOLT, ¼” X 1” 2
10 350014 LOCK WASHER, ¼” 2

4-15 Controls and Indicating Systems


MEGA WATER TANK IPB-3
31 Aug 2017

Controls and Indicating Systems 4-16 (Blank)


MEGA WATER TANK IPB-3
31 Aug 2017

SECTION 5
Butterfly Valves

Butterfly Valve, 4” (Dump Bar) .................................... 5-2


Butterfly Valve, 5” (Tank Drain) ................................... 5-3
Butterfly Valve, 8” (Tank Drain) ................................... 5-4
Butterfly Valve, 3” (Hydraulic, Water Cannon) ....... 5-5
Butterfly Valve 3”, Electric/Air, 24 VDC...................... 5-6
Butterfly Valve 3”, Electric/Air, 12 VDC...................... 5-7
Butterfly Valve, 3 Inch, Pneumatic............................. 5-8
Butterfly Valve, 4 Inch, Pneumatic............................. 5-9
Butterfly Valve, 10 Inch, Pneumatic .......................... 5-10

5-1 Butterfly Valves


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 4” (DUMP BAR)
PART NO. 029825
• 4” diameter • Hydraulic • Dump Bar application

   

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
029825 BFV ASSEMBLY, 4” 1 10 300099 PIN, CLEVIS 1
1 300031 VALVE, BFV 4” 1 X 11 300467 CLEVIS, ½” X 5/8” UNF 1
2 043987 BRACKET, BFV, ASSEMBLY 1 12 350046 NUT, HEX 5/8 INCH-18 UNF
3 350003 WASHER, FLAT, 3/8 INCH 5 13 352954 SCREW, SET, 1/4 - 20 X 3/8” 1
4 350025 NUT, HEX 3/8 INCH-16 UNC 1 14 000227 Weld-On Flange, 4 inch 8
5 350157 SCREW, CAP 3/8 INCH-16 UNC X 4.00 1
6 350016 WASHER, LOCK, 3/8 INCH 1
7 300096 CYLINDER, HYD-#1403 1
8 352436 AERO-2021-4-4S 2
9 350147 SCREW, CAP 3/8 INCH X 1.5 INCH GRS

Butterfly Valves 5-2


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 5” (TANK DRAIN)
PART NO. 036744
• 5” diameter • Hydraulic

   

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
036744 Butterfly Valve Assembly, 5 inch 1 11 300467 Clevis, 1/2 inch X 5/8 inch UNF 1
1 300032 Valve, Butterfly, 5 inch 1 X 12 350046 Nut, Hex 5/8 inch-18 UNF 1
2 043987 Bracket, Butterfly Assembly 1 13 352954 Screw, Set, 1/4-20 X 3/8 inch 1
3 350003 Washer, Flat, 3/8 inch 5 14 000198 Weld-On Flange, 5 inch 8
4 350025 Nut, Hex 3/8 inch-16 UNC 1
5 350158 Cap Screw, 3/8 inch-16 4.50 inch 1
6 350016 Washer, Lock, 3/8 inch 1
7 300096 Cylinder, Hydraulic-#1403 1
8 352436 Aero-2021-4-4S 2
9 350146 Bolt, 3/8 inch-16 x 1.25 inch, M3 pump 3
10 300099 Pin, Clevis 1

5-3 Butterfly Valves


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 8” (TANK DRAIN)
PART NO. 041368
• 8” diameter • Hydraulic

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
036744 Butterfly Valve Assembly, 5 inch 1
1 300035 Valve, Butterfly, 8 inch 1 X
2 041369 Bracket, Butterfly Assembly 1
3 300096 Cylinder, Hydraulic #1403 1
4 352436 Aero-2021-4-4S 2
5 350231 Cap Screw, 1/2 inch X 1 1/2 inch GRB 3
6 350005 Washer, Flat, 1/2 inch 3
7 300099 Pin, Clevis 1
8 300467 Clevis, 1/2 inch X 5/8 inch UNF 1
9 350046 Nut, Hex 5/8 inch-18 UNF 1
10 000194 Weld-On Flange, 3 inch ID, 8 Hole 1

Butterfly Valves 5-4


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 3” (HYDRAULIC, WATER CANNON)
PART NO. 011454
• 3” diameter • Hydraulic

   

PART SPARE PART SPARE


ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
NO PART NO PART
011454 BFV ASSEMBLY, 3” 10 300099 PIN, CLEVIS 1
1 300030 VALVE, BFV 3” 1 X 11 300467 CLEVIS, ½” X 5/8” UNF 1
2 043987 BRACKET, BFV, ASSEMBLY 1 12 350046 NUT, HEX 5/8 INCH-18 UNF
3 350003 WASHER, FLAT, 3/8 INCH 5 13 352954 SCREW, SET, 1/4 - 20 X 3/8” 1
4 350025 NUT, HEX 3/8 INCH-16 UNC 1 14 000194 Weld-On Flange, 3 inch ID, 8 Hole 1
5 350157 SCREW, CAP 3/8 INCH-16 UNC X 4.00 1
6 350016 WASHER, LOCK, 3/8 INCH 1
7 300096 CYLINDER, HYD-#1403 1
8 352436 AERO-2021-4-4S 2
9 350147 SCREW, CAP 3/8 INCH X 1.5 INCH GRS

5-5 Butterfly Valves


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE 3”, ELECTRIC/AIR, 24 VDC
PART NO. 040556
• 24 VDC • 3 inch

SPARE
ITEM PART NO DESCRIPTION QTY
PART
040556 BFV ASSEMBLY, 3 INCH
1 300030 3 inch, Butterfly Valve 1
2 304942 Polyethylene TBG. 3/8 X 36 inches 1 X
3 300584 FMC Air Actuator 1
4 351082 Male EL. 90° 3/8 X 1/4 2
5 350145 C.S. 3/8-16 X 1.00 inches 2
6 350003 Flat washer 3/8 2
7 305056 Solenoid Bank ASSY (1 Station) 1
8 000194 Weld-On Flange, 3 Inch ID, 8 Hole 1

Butterfly Valves 5-6


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE 3”, ELECTRIC/AIR, 12 VDC
PART NO. 029860
• 12 VDC • 3 inch

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
029860 BFV Assembly, 3 Inch 1 9 301337 Solenoid (12 Volt) 1
1 300030 3 inch Butterfly Valve 1 10 000194 Weld-On Flange, 3 inch ID, 8 Hole 1
2 300584 FMC Air Actuator 1 X
3 351083 Male EL. 90° 3/8 inches X 1/4 inches 2
4 351141 SYNFLEX TBG. 3/8 inch X 20 inch 1
5 350016 Washer, Lock, 3/8 inch 2
6 350145 C.S. 3/8 inch-16 X 1 GR5 2
7 351066 Male Conn. 3/8 inches X 1/4 inches 3
8 303556 Strain Relief Conn. 1/2 inch 1

5-7 Butterfly Valves


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 3 INCH, PNEUMATIC
PART NO. 036042
• Pneumatic • 3 inch • Water Cannon

SPARE
ITEM PART NO DESCRIPTION QTY
PART
036042 Butterfly Assembly, Air Actuator, 3 inch 1
1 300030 3 inch Butterfly Valve 1
2 300584 FMC Air Actuator 1 X
3 352467 Nipple, Pipe 1/4 inch 2
4 351066 Air FTG. 1/4 inch MPT-3/8 inch TBGN 2
5 300296 Petcock, 1/4 inch 2
6 352856 Tee, Internal Pipe, 1/4 inch 2
7 000194 Weld-On Flange, 3 inch ID, 8 Hole 1

Butterfly Valves 5-8


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 4 INCH, PNEUMATIC
PART NO. 036270
• Pneumatic • 4 inch • Dump Bar

SPARE
ITEM PART NO DESCRIPTION QTY
PART
036270 Butterfly Assembly, Air Actuator, 4 inch 1
1 300031 4 inch Butterfly Valve 1
2 300584 FMC Air Actuator 1 X
3 352467 Nipple, Pipe 1/4 inch 2
4 351066 Air FTG. 1/4 inch MPT-3/8 inch TBGN 2
5 300296 Petcock, 1/4 inch 2
6 352856 Tee, Internal Pipe, 1/4 inch 2
7 000227 Weld-On Flange, 4 inch 1

5-9 Butterfly Valves


MEGA WATER TANK IPB-3
31 Aug 2017
BUTTERFLY VALVE, 10 INCH, PNEUMATIC
PART NO. 301486
• 10 inch • Mega Portable Stand Tank

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 301486 Butterfly Valve, 10 inch 1
2 302995 Seal 1

Butterfly Valves 5-10


MEGA WATER TANK IPB-3
31 Aug 2017

SECTION 6
Miscellaneous

Lights .................................................................................. 6-2


Hose Reel, 1.5” (100’ Hose) .......................................... 6-3
Hose Reel, 1.0” (50’ Hose) ............................................ 6-4
Electric Hose Reel, 1.5” (100’ Hose) .......................... 6-5
Hydraulic Hose Reel, 1.5” (100’, 80’, 50’ Hose) ....... 6-6
Valve, Shut-Off, Water ................................................... 6-7
Coupling, Pipe, Water .................................................... 6-8
Mud Flaps .......................................................................... 6-9
Fire Suppression System .............................................. 6-10

6-1 Miscellaneous
MEGA WATER TANK IPB-3
31 Aug 2017
LIGHTS

• LED • 24 Volt DC • Brake • Clearance • Work

1 2

4 5 6

   
3

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 355374 LIGHT, LED, RED 2
2 355375 LIGHT, LED, AMBER 2
3 300154 MODULE, LIGHT 2
4 305049 LIGHT, 24 VDC LED, RED 4
5 305376 GROMMET, LED LIGHT 4
6 305377 PIGTAIL, LED LIGHT 4
7 300777 LIGHT, WORK, WHITE 2

Miscellaneous 6-2
MEGA WATER TANK IPB-3
31 Aug 2017
HOSE REEL, 1.5” (100’ HOSE)
PART NO. 304846
• 1.5” Hose Diameter • 100’, 80’, 50’ Hose Length

2
3

4 5 6

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
304846 HOSE REEL ASSEMBLY 100’ 1
1 304843 HOSE REEL 1.5 INCH 1
2 300266 NOZZLE, 1.5 INCH 1
3 300774 FIRE HOSE ADAPTOR, 1.5 INCH 1
4 303051 HOSE ASSEMBLY, 1.5” X 100’ W/ENDS 1
5 303050 HOSE ASSEMBLY, 1.5” X 80’ W/ENDS 1
6 303049 HOSE ASSEMBLY, 1.5” X 50’ W/ENDS 1
7 301013 SWIVEL ASSEMBLY 1
8 304896 RIM LOCK 1

6-3 Miscellaneous
MEGA WATER TANK IPB-3
31 Aug 2017
HOSE REEL, 1.0” (50’ HOSE)
PART NO. 303859
• 1.0” Hose Diameter • 50’ Hose Length

1
3

6
5

4    

SPARE
ITEM PART NO DESCRIPTION QTY
PART
303859 HOSE REEL ASSEMBLY 1” X 50’ 1
1 303854 HOSE REEL, 1” X 50’ 1
2 301948 NOZZLE, 1 INCH 1
3 355329 HOSE FITTING, 1” NPT X 1” NPSH 1
4 300261 HOSE ASSY, 1” X 50’ W/ENDS 1
5 301013 SWIVEL ASSEMBLY 1
6 304896 RIM LOCK 1

Miscellaneous 6-4
MEGA WATER TANK IPB-3
31 Aug 2017
ELECTRIC HOSE REEL, 1.5” (100’ HOSE)
PART NO. 037426
• 1.5” Hose Diameter • 100’ Hose Length

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
037426 ELECTRIC HOSE REEL
1 304010 HOSE REEL, 1.5”, ELECTRIC 24 VDC, 1
E1116-25-15
2 300774 FIRE HOSE ADAPTER, 1.5 INCH 1
3 300266 NOZZLE, 1.5 INCH HALPRIN N515 1
4 303051 HOSE ASSY, 1.5” X 100’ W/ENDS 1
5 040883 WIRING DIAGRAM & BOX ASSEMBLY 1
6 301236 RIM LOCK 1

6-5 Miscellaneous
MEGA WATER TANK IPB-3
31 Aug 2017
HYDRAULIC HOSE REEL, 1.5” (100’, 80’, 50’ HOSE)

• 1.5” Hose Diameter • Hose Lengths: 50, 80, 100 feet

3 4 5

2
7

8
14

9
13

12

11 10
   

SPARE SPARE
ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY
PART PART
044540 HOSE REEL ASSEMBLY 100’ 1 11 306765 VALVE, DIRECTIONAL CONTROL 1
1 305994 HOSE REEL, 1.5 INCH 1 12 355117 PIPE/PIPE 2083-12-6S-0 1
2 300266 NOZZLE, ADJUSTABLE 1.5” 1 13 302111 VALVE, BALL, STEEL 3/8 INCH 1
3 303051 HOSE ASSY, 1.5” X 100’ W/ENDS 1 14 352305 PIPE/JIC 2021-6-6S-0 1
4 303049 HOSE ASSY, 1.5” X 500’ W/ENDS 1
5 303050 HOSE ASSY, 1.5” X 80’ W/ENDS 1
6 300774 ADAPTER, 1.5” NPT-1.5” NST 1
7 352301 PIPE/JIC 2021-4-6S 2
8 300283 VALVE, SPEED CONTROL, 1/4 INCH 2
9 355066 PIPE/JIC 2018-4-6S-0 2
10 352309 PIPE/JIC 2021-8-6S-0 4

Miscellaneous 6-6
MEGA WATER TANK IPB-3
31 Aug 2017
VALVE, SHUT-OFF, WATER

• Spray Bar • Drain Bar

1 2

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 300106 VALVE, GATE 1.5” 1 X
2 300627 VALVE, BALL 3/4" X

6-7 Miscellaneous
MEGA WATER TANK IPB-3
31 Aug 2017
COUPLING, PIPE, WATER

• 4” Pipe • 5” Pipe • 6” Pipe

 
1 1A
2 2A
3 3A

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 300024 COUPLING, PIPE, 4” 1
1A 300820 SEAL, COUPLING, 4” 2 X
2 300025 COUPLING, PIPE, 5” 1
2A 300821 SEAL, COUPLING, 5” 2
3 300026 COUPLING, PIPE, 6” 1
3A 301175 SEAL, COUPLING, 6” 2

Miscellaneous 6-8
MEGA WATER TANK IPB-3
31 Aug 2017
MUD FLAPS
CONTACT MEGA PRODUCT SUPPORT W/TANK SERIAL NO.
• Water Tank

1
 

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 302567 MUD FLAP**

**Provide necessary dimensions when ordering.

6-9 Miscellaneous
MEGA WATER TANK IPB-3
31 Aug 2017
FIRE SUPPRESSION SYSTEM

• 60 or 100 gallon • Electric or Pneumatic Actuator

   

SPARE
ITEM PART NO DESCRIPTION QTY
PART
1 302815 HOSE, SUPPLY 1
2A 040035 ACTUATOR, ASSY, PNEUMATIC
2B 305421 ACTUATOR, ASSY, ELECTRIC
3 300242 FILTER CAP & STRAINER ASSEMBLY 1

Miscellaneous 6-10

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