Extension Spring Design

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Extension Spring Design

Extension springs differ from compression springs


• Carry tensile loading.
• Require some means of transferring the load from the
support to the body of the spring.
• The spring body is wound with an initial tension.
• The load transfer can be done with a threaded plug or a
swivel hook; a cost added to the finished product.
Extension Spring Design
• Stresses in the body of the extension spring are handled the
same as compression springs. In designing a spring with a
hook end, bending and torsion in the hook
Extension Spring Design
The maximum tensile stress at point Maximum Torsional
A, due to bending and axial loading, is stress for Spring Body, is
Extension Spring Design
Extension Spring Design
where y is the extension beyond the free length L0
and Fi is the initial tension in the spring that must be exceeded before the spring deflects.
The load-deflection relation is then.

𝒅𝟒 𝑮 𝑭
The Spring rate or Scale of Spring is 𝒌= 𝒌=
𝟖𝑫𝟑 𝑵𝒂 𝒚
The active turns of Spring 𝑵𝒂
Extension Spring Design
Table 10.5 Spring Design
Extension Spring Design
Extension Spring Design
Design factor or Factor of safety

The stress and strength terms in Eq. (1–3) must be of the same type and units.
Also, the stress and strength must apply to the same critical location in the part.

𝑺𝒔𝒚 𝑺𝒔𝒚 𝑺𝒔𝒚


The factor of safety is 𝒏= 𝒏𝑨 = 𝒏𝑩 = 𝑩
𝝉𝒎𝒂𝒙 𝝈𝑨 𝝉𝑩
Extension Spring Design
Spring Design
Table 10.4
Extension Spring Design
Shigley
Extension Spring Design
Extension Spring Design
Extension Spring Design

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