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    ME463 - Lab Exercise 1: Design of V-Belt

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    Joshua Oliver
    A 181.02 hp induction motor driving a jaw crusher at 126 rpm requires a multiple V-belt drive. Calculations determine the drive needs a C390 belt with 20 belts and a center distance of 117 inches to transmit the 253.428 hp load in an intermittent service configuration.

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    © All Rights Reserved
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    ME463 - Lab Exercise 1: Design of V-Belt

    Uploaded by

    Joshua Oliver
    36 views4 pages
    A 181.02 hp induction motor driving a jaw crusher at 126 rpm requires a multiple V-belt drive. Calculations determine the drive needs a C390 belt with 20 belts and a center distance of 117 inches to transmit the 253.428 hp load in an intermittent service configuration.

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    A 181.02 hp induction motor driving a jaw crusher at 126 rpm requires a multiple V-belt drive. Calculations determine the drive needs a C390 belt with 20 belts and a center distance of 117 inches to transmit the 253.428 hp load in an intermittent service configuration.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    36 views4 pages

    ME463 - Lab Exercise 1: Design of V-Belt

    Uploaded by

    Joshua Oliver
    A 181.02 hp induction motor driving a jaw crusher at 126 rpm requires a multiple V-belt drive. Calculations determine the drive needs a C390 belt with 20 belts and a center distance of 117 inches to transmit the 253.428 hp load in an intermittent service configuration.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    ME463 – Lab Exercise 1

    Design of V-Belt
    Name: Oliver, Joshua P.
    Program & Year: BSME-4

    Student Power (hp) rpm 1 rpm 2


    Oliver 181.02 719 126

    A 181.02 hp, 719 rpm induction motor is to drive a jaw crusher at 126 rpm; starting load is
    heavy; operating with shock; intermittent service; C =113 to 123 in. Recommend a multiple V-
    flat drive for this installation.
    Given:
    P = 181.02 hp
    𝑛1 = 719 𝑟𝑝𝑚
    𝑛2 = 126 𝑟𝑝𝑚
    𝐶 = 113 𝑡𝑜 123 𝑖𝑛
    For induction motor driving a jaw crusher in intermittent service, from Table 17.7 FAIRES
    (p.460), the required service factor is:

    𝑁𝑠𝑓 = 1.6 − 0.2


    𝑁𝑠𝑓 = 1.4
    Therefore, the design horsepower of the system is:

    ℎ𝑝𝑑𝑒𝑠𝑖𝑔𝑛 = 181.02 ℎ𝑝 × 1.4


    ℎ𝑝𝑑𝑒𝑠𝑖𝑔𝑛 = 253.428 ℎ𝑝
    from Figure 17.14 FAIRES (p.457), for 𝒉𝒑𝒅𝒆𝒔𝒊𝒈𝒏 = 𝟐𝟓𝟑. 𝟒𝟐𝟖 𝒉𝒑 and 𝒏𝟏 = 𝟕𝟏𝟗 𝒓𝒑𝒎, the
    recommended belt section is E-section. However, E-section is not available. Thus, from Table 17.3
    FAIRES (p.458), the minimum sheave diameter assumed will be D-section (13 inches). Therefore, let
    D1 = 13 in.
    Solving for the diameter of the larger sheave, D2:
    𝑛1 𝐷 719𝑟𝑝𝑚 𝐷
    = 𝐷2 = 126𝑟𝑝𝑚 = 13𝑖𝑛
    2
    𝑛2 1

    𝐷2 = 74.18254 𝑖𝑛
    Solving for the pitch line velocity of the belt:
    𝜋𝑛1 𝐷1 𝜋×719𝑟𝑝𝑚×13𝑖𝑛
    𝑉𝑚 = =
    12 12
    𝑓𝑡
    𝑉𝑚 = 2447.0389 𝑚𝑖𝑛

    Solving for the rated power for a single belt:


    0.09
    103 𝑐 𝑚 𝑉 2 𝑉
    𝐻𝑃𝑟𝑎𝑡𝑒𝑑 = [𝑎 ( 𝑉 ) −𝐾 − 𝑒 106
    ] (10𝑚3 )
    𝑚 𝑑 𝐷1

    From Table 17.3 FAIRES (p.458), the constants for D-section are:
    a = 18.788
    c = 137.7
    e = 0.0848
    also, from Table 17.4 (p.459) the small-diameter factor, Kd, is:
    𝐷2 74.18254 𝑖𝑛
    = = 5.70635
    𝐷1 13𝑖𝑛

    ∴ 𝐾𝑑 = 1.14
    Thus, the rated hp for a single D-section belt is:
    0.09 𝑓𝑡 2 𝑓𝑡
    103 137.7 (2447.0389
    𝑚𝑖𝑛
    ) 2447.0389
    𝑚𝑖𝑛
    𝐻𝑃𝑟𝑎𝑡𝑒𝑑 = [18.788 ( 𝑓𝑡 ) − − 0.0848 ]( )
    2447.0389 1.14(13𝑖𝑛) 106 103
    𝑚𝑖𝑛

    𝑯𝑷𝒓𝒂𝒕𝒆𝒅 = 𝟏𝟖. 𝟒𝟑𝟖𝟏𝟓 𝒉𝒑

    Checking from Table 17.3 FAIRES (p.458), it falls at C-section, thus, use C-section belt. The
    minimum sheave diameter for C-section is 9 inches. Thus, D1 =13 in., D2=74.18254 in.,
    Vm=2447.0389 ft/min, and Kd = 1.14.
    from Table 17.3 FAIRES (p.458), the constants for C-section are:
    a = 8.792
    c = 38.819
    e = 0.0416

    Thus, the rated hp for a single C-section belt is:Type equation here.
    0.09
    103 38.819 (𝟐𝟒𝟒𝟕.𝟎𝟑𝟖𝟗 𝑓𝑝𝑚)2 𝟐𝟒𝟒𝟕.𝟎𝟑𝟖𝟗 𝑓𝑝𝑚
    𝐻𝑃𝑟𝑎𝑡𝑒𝑑 = [8.792 ( ) − − 0.0416 ]( )
    𝟐𝟒𝟒𝟕.𝟎𝟑𝟖𝟗 𝑓𝑝𝑚 1.14(13𝑖𝑛) 106 103

    𝐻𝑃𝑟𝑎𝑡𝑒𝑑 = 12.8303 ℎ𝑝
    Looking back at Figure 17.13, at 𝑯𝑷𝒓𝒂𝒕𝒆𝒅 = 𝟏𝟐. 𝟖𝟑𝟎𝟑 𝒉𝒑, 𝒏𝟏 = 𝟕𝟏𝟗𝒓𝒑𝒎, it falls a C-
    section.
    Computing for the adjusted rated Hp of the belt is:
    𝐻𝑃𝑎𝑑𝑗 = 𝐾𝜃 𝐾𝐿 𝐻𝑃𝑟𝑎𝑡𝑒𝑑

    Since the center is between 113 to 123 inches, assume C=117:


    𝐷2 − 𝐷1 𝐷2 = 74.18254𝑖𝑛 − 13𝑖𝑛
    = = 0.52293
    𝐶 117𝑖𝑛

    𝐷2 − 𝐷1 V-flat
    𝐶
    0.50 0.81
    0.52293
    0.6 0.83

    At Table 17.5 (Faries, pg.459), by interpolation, arc of contact factor


    (KΘ) is = 0.81459
    For length correction factor, solve first the belt length (L) for an open belt:
    (𝐷2 −𝐷1 )2
    𝐿 ≈ 2𝐶 + 1.57(𝐷2 + 𝐷1 ) + 4𝐶
    (74.18254𝑖𝑛−13𝑖𝑛)2
    𝐿 ≈ 2(117𝑖𝑛) + 1.57(74.18254𝑖𝑛 + 13𝑖𝑛) + 4(117𝑖𝑛)
    𝐿 ≈ 378.8751𝑖𝑛
    At table 17.3, 𝑳 ≈ 𝟑𝟕𝟖. 𝟖𝟕𝟓𝟏𝒊𝒏, the nearest standard belt are:
    C360 with pitch length 360.9in.

    C390 with pitch length 390.9in.

    Thus, assume standard belt number C390 with pitch length 390.9in.
    At Table 17.6 (Farries, pg.459), with 390.9in standard length,
    KL = 1.23
    For computing HPadj:
    𝐻𝑃𝑎𝑑𝑗 = 1.23 × 0.81459 × 12.8303 ℎ𝑝

    𝐻𝑃𝑎𝑑𝑗 = 12.8553ℎ𝑝
    Computing for the no. of belts:
    𝑃𝑑𝑒𝑠𝑖𝑔𝑛 253.428 ℎ𝑝 /𝑏𝑒𝑙𝑡
    𝑁𝑜. 𝑜𝑓 𝑏𝑒𝑙𝑡𝑠 = =
    𝐻𝑃𝑎𝑑𝑗 12.8303 ℎ𝑝

    𝑁𝑜. 𝑜𝑓 𝑏𝑒𝑙𝑡𝑠 = 19.7523 𝑠𝑎𝑦 20 𝑏𝑒𝑙𝑡𝑠

    Solving for the new center distance:


    𝐵+√𝐵2 −32(𝐷2 −𝐷1 )2
    𝐶= 𝑤ℎ𝑒𝑟𝑒: 𝐵 = 4𝐿 − 6.28((𝐷2 + 𝐷1 )
    16

    𝐵 = 4(378.8751)𝑖𝑛 − 6.28(74.18254𝑖𝑛 + 13)𝑖𝑛

    𝐵 = 967.9940
    967.9940 + √967.99402 − 32(74.18254 − 13)2
    𝐶=
    16

    𝑪 = 𝟏𝟏𝟕𝒊𝒏
    113𝑖𝑛 < 117𝑖𝑛 < 123𝑖𝑛
    𝑇ℎ𝑢𝑠, 𝑑𝑒𝑠𝑖𝑔𝑛 𝑖𝑠 𝑠𝑎𝑡𝑖𝑠𝑓𝑎𝑐𝑡𝑜𝑟𝑦!

    Summary of Answers
    D1 13in D2 74.18254 in
    Center Distance 117in 𝑁𝑠𝑓 1.4
    Belt no. C390 Pitch Length 390.9in
    Rated hp 12.8303 Adj. Rated hp 12.8553hp
    Drive type V-Flat No. of belts 20

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