The document summarizes the design calculations for key components of a steam boiler system, including:
1) The boiler is designed to have a rated horsepower of 116.31 HP and require 92 boiler tubes based on the specified heating surface area and tube dimensions.
2) The furnace is designed to have dimensions of 8.5 m width, 12.7 m length, and 4.1 m height to accommodate the total calculated heat input of 119,123,389 kcal/hr based on fuel and air heat values.
3) The stack is designed with a diameter of 4.16 m and height of 30.74 m to discharge the flue gases at 7.12 m/s based
The document summarizes the design calculations for key components of a steam boiler system, including:
1) The boiler is designed to have a rated horsepower of 116.31 HP and require 92 boiler tubes based on the specified heating surface area and tube dimensions.
2) The furnace is designed to have dimensions of 8.5 m width, 12.7 m length, and 4.1 m height to accommodate the total calculated heat input of 119,123,389 kcal/hr based on fuel and air heat values.
3) The stack is designed with a diameter of 4.16 m and height of 30.74 m to discharge the flue gases at 7.12 m/s based
The document summarizes the design calculations for key components of a steam boiler system, including:
1) The boiler is designed to have a rated horsepower of 116.31 HP and require 92 boiler tubes based on the specified heating surface area and tube dimensions.
2) The furnace is designed to have dimensions of 8.5 m width, 12.7 m length, and 4.1 m height to accommodate the total calculated heat input of 119,123,389 kcal/hr based on fuel and air heat values.
3) The stack is designed with a diameter of 4.16 m and height of 30.74 m to discharge the flue gases at 7.12 m/s based
The document summarizes the design calculations for key components of a steam boiler system, including:
1) The boiler is designed to have a rated horsepower of 116.31 HP and require 92 boiler tubes based on the specified heating surface area and tube dimensions.
2) The furnace is designed to have dimensions of 8.5 m width, 12.7 m length, and 4.1 m height to accommodate the total calculated heat input of 119,123,389 kcal/hr based on fuel and air heat values.
3) The stack is designed with a diameter of 4.16 m and height of 30.74 m to discharge the flue gases at 7.12 m/s based
Where BR= Boiler rating (100% to 150% say use 150%)
Heating Surface of Boiler Tubes
𝐻. 𝑆. 𝑅𝐵𝐻 = 𝐾 Where: H.S.= Boiler Heating Surface K = 0.91 for water Tube = 1.0 for fire tube From PPE by Morse page 295 H.S. = 116.3102 (0.91) = 105.8423 𝑚2
105.842318 𝑛𝑡 = 𝜋(0.060325)(6.098) = 91.5915 𝑡𝑢𝑏𝑒𝑠 𝑆𝑎𝑦 92 𝑇𝑢𝑏𝑒𝑒𝑠 Note: Lay-out the tube and choose best design fitted for the plant see page.
Design of Furnace Computed heat of fuel Energy – in Make- up Water 𝑄𝑎 = 2958.64kJ/S = 2,545,674.95 Kcal/hr Computed heat of fuel Energy – in Heat from Air. 𝑄𝑓 = 135,489.21KJ/S = 116,577,714.15Kcal/hr Solving for Total Heat, 𝑄𝑡 𝑄𝑡 = 𝑄𝑓 + 𝑄𝑎 = 116,577,714.15 + 2,545,674.95 = 119,123,389.1 Kcal/hr
Area of Furnace From page 314, PPE by Morse 𝑄𝑡 𝐴= 𝐻𝑅𝑅 HRR ranges from 675,000 to 1,350,000 Kcal/𝑚2 − ℎ𝑟 Use 1,350,000 Kcal/𝑚2 − ℎ𝑟
Substitute Value 119,123,389.1 𝐴= = 108.2940𝑚2 1,100,000 But A = L X W ; L = 1.25W then A = 1.25𝑊 2 Solving for W,
Height of Stack The height should be higher than the tallest structure in the vicinity say use factor of 10 𝐷𝑇 2.496 𝐻= (20) = (20) = 30.74 𝑚 𝐷30 1.3721 Diameter of Stack 𝛿𝑔 = 𝐴 𝑉𝑔 = 0.7854𝐷2 𝑉 𝑔 96.735 𝐷=√ = 4.16 𝑚 7.12
Assume 1˚ angle X = H tan 1˚ = 30.74 tan 1˚ = 0.54 m Solving for diameter of Base 𝐷𝐵𝑎𝑠𝑒 = 𝐷 + 2𝑋 = 4.16 + 2 (0.54) = 5.24 m
